ML20028B835
| ML20028B835 | |
| Person / Time | |
|---|---|
| Issue date: | 10/25/1982 |
| From: | Barnes I, Oller R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20028B833 | List: |
| References | |
| REF-QA-99900300 NUDOCS 8212070036 | |
| Download: ML20028B835 (15) | |
Text
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ORG5NIZATION: COLT INDUSTRIES FAIRBANKS MORSE ENGINE DIVISION BELOIT, WISCONSIN REPORT INSPECTION INSPECTION NO.:
99900300/82-01 DATE(S) 8/23-27/82 ON-SITE HOURS: 26 CORRESPONDENCE ADDRESS:
Colt Industries i
Fairbanks Morse Engine Division ATTN: Mr. J. M. Moriarty, Manager, Utility Sales 701 Lawton Avenue Beloit, Wisconsin 53511 ORGANIZATIONAL CONTACT: Mr. E. L. Fay, Manager, Quality Assurance TELEPHONE NUMBER:
(608) 364-4411 PRINCIPAL PRODUCT: :3 kid-Mounted Diesel Generator Sets NUCLEAR INDUSTRY ACTIVITY: Approxiniately 20% for 1982, based on sales.
ASSIGNED INSPECTOR:
8-/[-[2 R. E. Oller, Reactive and Component Program Section Date (R& CPS)
OTHERINSPECTORS(S):
APPROVED BY:
me
/o r 2-I. Barnes, Chief, R& CPS Date INSPECTION BASES AND SCOPE:
A. BASES: 10 CFR Part 50, Appendix B and 10 CFR Part 21 B. SCOPE: Status of previous inspection findings; manufacturing process control; procurement document control; nonconfonnances and corrective action; and 10 CFR Part 21.
PLANT SITE APPLICABILITY: Hope Creek Units 1 and 2; Dockets 50-354 and 50-355.
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8212070036 821108 PDR GA999 EMVCOLT 99900300 PDR
ORGANIZATION: COLT INDUSTRIES FAIRBANKS MORSE ENGINE DIVISION BELOIT, WISCONSIN REPORT INSPECTION NO.:
99900300/82-01 RESULTS:
PAGE 2 of 85 A.
VIOLATIONS:
None B.
NONCONFORMANCES:
None C.
UNRESOLVED ITEMS:
None D.
MUS OF PREVIOUS INSPECTION FINDINGS:
1.
(Closed) Violation (81-01):
Contrary to paragraph 21.6 of 10 CFR Part 21, current copies of 10 CFR Part 21 had not been posted in a conspicuous place in six different departmental buildings, and Section.206 of the Energy Reorganization Act of 1974 had not been posted in the Large Engine Building.
The NRC inspector verified that in accordance with the vendor's response letter dated July 24, 1981, the Manager, Quality Engineering-Nuclear, had received current copies of 10 CFR Part 21 and Section 206 from the Manager, Utility Sales, and had posted these documents in the required locations.
2.
(Closed) Nonconformance A (81-01):
Failure by the tool crib attendant to submit standard measuring devices (i.e., plug gages and micrometers) to the QC gage calibration during the calendar month the calibration due date occurs. Also, failure by employees to return standard micrometers to the Departments 201 and 551 tool cribs by the end of the maximum time (3 days) for short term issue, as required by F.M.E.D's Standard Practice Number 400.10, dated April 1976.
The NRC inspector verified that in accordance with the vendor's response letter dated October 19, 1981, the gaging program, as specified in Standard Practice No. 400.10, is now being fully implemented. Examination of several thread gages, ring gages and micrometers, and the calibration recall record verified that standard measuring devices are now being calibrated within the required period. Also, review of the charge-out slips for six micrometers verified that the devices are not being reta#.< d by the employees beyond the maximum time allowed.
3.
(Closed) Nonconformance B (81-01):
Failure to post correction factors for the thermostat settings and the thermometer readings on the welding elec-trode ovens, as required by Quality Engineering Instruction (QEI) No. 0056.
ORGANIZATION: COLT INDUSTRfES FAIRBANKS MORSE ENGINE DIVTSION BELOIT, WISCONSIN REPORT INSPECTION NO.-
99900300/82-01 RESULTS:
PAGE 3 of 5 The NRC inspector verified that in accordance with the vendor's response letter dated October 19, 1981, QEI No. 0056 was revised, effective October 13, 1981, and now specifies that, "When required, temperature correction factors are to be posted on the front of oven doors." Observa-tions of eight ovens in Department 551 and eight ovens in Department 201 tool cribs verified that all of the ovens now are labeled, "No Correction Factors Required."
4.
(Closed) Nonconformance C (81-01):
Failure to complete, sign, and file calibration certificctes for five welder power sources, which had been calibrated, as required by Manufacturing Engineering Standard No.
03:54:02, dated April 30, 1980.
The NRC inspector verified that in accordance with the vendor's response letters dated August 10 and October 19, 1981, the requirements for completion and filing of the subject certificates are now being complied with.
Review verified that certificates, dated November 1981, July and August 1982, for the above power sources, were complete and on file.
E.
OTHER FINDINGS OR COMMENTS:
1.
Manufacturing Process Control: The NRC inspector reviewed the Colt Industries, Fairbanks Morse Engineering Division, ASME QA Manual and their Standard QA Manual.
Included in each manual were eight similar sections, which were applicable to parts manufacture, welding, nondestructive examination, inspection, assembly of.c:esel engine generator sets, and testing.
Observations were made of inprocess welding fabrication and inspection of air start tanks and a coolant and lube oil piping system for the Hope Creek site, Units 1 and 2 diesel engine generator sets.
l To verify that the diesel engine generator sets are manufactured, inspec-ted, and tested, and the results are documented in accordance with requirements, a review was made of:
ASME Certificates of Authorization for the use of "N," "NPT," and "NA" symbols; three quality control instruc-tions; operation sheet travelers controlling the welding fabrication of air start tanks for the Hope Creek Site, Units 1 and 2 diesel engine generators; four welding procedure specifications and the supporting procedure qualification records; qualification records for two ASME code welders; qualification records for two NDE Leve' II technicians; process control documents, consisting of the operation sneet traveler, bill of material, fabrication drawing and legend sheet for inprocess welding of a coolant and lube oil piping system; an operation sheet and drawing for inprocess fabrication of a filter lube oil assembly; and records for a l
ORGANIZATION: COLT INDUSTRIES FAIRBANKS MORSE ENGINE DIVIS10N j
BELOIT, WISCONSIN REPORT INSPECTION NO.-
99900300/82-01 RESULTS:
PAGE 4 of 5 completed diesel engine generator, consisting of the operation sheet traveler, weld work sheets, and manufacturer's ASME Code Data Reports for four different piping systems.
Within this area, no nonconformance or unresolved items, with respect to the NRC, ASME Code, and QA program requirements, were identified.
2.
Procurement Document Control: The inspector reviewed Section 4,
" Procurement Document Control," in both the ASME QA Manual and the Standard QA Manual.
To verify that procurement documents are controlled in accordance with written procedures, suitably include or reference necessary requirements for procurement of materials, equipment, and services, and require subcon-tractors to provide an appropriate QA program, a review was made of:
two standard practice procedures controlling purchase requisitions and release for manufacture of purchased items; five engineering purchase specifications specific to the Hope Creek work; two puNhase requisitions and the related purchase orders for local engine control panels; computer card purchase requisitions and the related purchase orders for three heat exchangers; the current approved vendor list; and Quality Engineering Instruction No. 011A governing the maintenance of the approved vendor list.
Within this area, no nonconformances or unresolved items, with respect to the NRC, ASME Code, and QA program requirements, wer-identified.
3.
Nonconformances and Corrective Action: The inspector reviewed Section 15,
" Nonconforming Items," and Section 16, " Corrective Action," in the ASME QA Manual and Sections 15 and 16 of the Standard QA Manual.
To verify that nonconforming items are reviewed and accepted, rejected, repaired or re-worked, and that conditions adverse to quality, including the cause, are promptly identified and corrected, review was made of:
six standard practice procedures applicable to the identification, control, and disposi-tion of defective manufactured and purchased items; six inspection report /
variation report (IR/VR) records for weld metal repair fabrications in piping systems; a current weekly record of outstanding IR/VR's; a quarterly report of outstanding vendor corrective action requests (VCAR); six VCAR's; and a monthly report by the Quality Engineering Manager-General to the Manager of Shop Operations, concerning review of IR/VR's for trends requiring corrective action.
Within this area, no nonconformances or unresolved items, with respect to the NRC, ASME Code, and QA program requirements, were identified.
ORGANIZATION:* COLT INDUSTRIES FAIRBANKS MORSE ENGlNE DIVfSION BELOIT, WISCONSIN REPORT INSPECTION NO.:
99900300/82-01 RESULTS:
PAGE 5 of 5 4.
10 CFR Part 21: The inspector reviewed the vendor's standard practice procedure No. 714.10, " Procedure On Reporting Of Defects and Noncompliance To NRC," to verify that adequate documented measures are available to meet the reporting requirements of 10 CFR Part 21.
Observations were made of the posted documents which are required by 10 CFR Part 21.
Within this area, no violations with respect to 10 CFR Part 21 requirements were identified.
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