ML20024C048

From kanterella
Jump to navigation Jump to search
QA Program Insp Rept 99900349/83-01 on 830510-13. Noncompliance Noted:Followup Audits to Confirm Corrected Deficiencies Not Performed within 30-day Period
ML20024C048
Person / Time
Issue date: 06/10/1983
From: Barnes I, Oller R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20024C041 List:
References
REF-QA-99900349 NUDOCS 8307120209
Download: ML20024C048 (11)


Text

f ORGANIZATION:

CORNER AND LADA COMPANY, INC.

CRANSTON, RH0DE ISLAND ncruns indFtL11UN 1H5PEL110N N0.:

99900349/83-01 DATE(S) 5/10-13/83 ON-SITE HOURS:

25 CORRESPONDENCE ADDRESS:

Corner and Lada Company, Inc.

ATTN: Mr. W. T. Allen, III Manager, Quality Assurance 1341 Elmwood Avenue Cranston, Rhode Island 02910 ORGANIZATIONAL CONTACT: Mr. W. T. Allen, III TELEPHONE NUMBER:

(401)461-1300 PRINCIPAL PRODUCT:

Component supports.

NUCLEAR INDUSTRY ACTIVITY: Approximately 65%.

ASSIGNED INSPECTOR: [ 8 a.,~2a 4 -/c -93

[f.

R. E. Oller, Reactive and Component Program Date Section (R& CPS)

OTHER INSPECTOR (S):

APPROVED BY:

8%

e-ec -e7 I. Barnes, Chief, R& CPS Date l

INSPECTION BASES AND SCOPE:

A.

BASES:

10 CFR Part 50, Appendix B.

l l

B.

SCOPE:

Nonconformance and corrective action, internal audit, manufacturing process control, and procurement document control.

830712O209 830613 PDR GA999 ENVCORL 99900349 PDR PLANT SITE APPLICABILITY:

Not identified.

d M ITED ORIGINAL Oel;tiliedBy_ U_ Mutt k dt

ORGANIZATION: CORNER AND LADA COMPANY, INC.

CRANSTON, RHODE ISLAND REPORT INSPECTION N0.:

99900349/83-01 RESULTS:

3 AGE 2 of 4 A.

VIOLATIONS:

None B.

NONCONFORMANCES:

Contrary to Criterion V of Appendix B to 10 CFR Part 50 and paragraph 3.H in Section QN12.0 of Revision 4 to the Corner and Lada QA Manual, the followup audits to confirm corrected deficiencies were not performed within the required 30-day period with respect to internal audit Nos. QN2.0, QN11.0, and QN12.0 which were performed in January and March 1983.

C.

UNRESOLVED ITEMS:

None D.

OTHER FINDINGS OR COMMENTS:

1.

Nonconformances and Corrective Action:

The NRC inspector reviewed Sections QN10.0 and QN10.1 of the Corner and Lada Company (C&L)

QA Manual to verify that these activities were controlled by the QA program.

A review was also made of the C&L application for a 1983 ASME resurvey for the combined NPT symbol authorization and material supplier certification, the resulting ASME letter concerning deficiency findings, and C&L corrective action requests written to document the actions taken to correct the ASME found deficiencies.

The review also included 4 C&L procedures, 10 in-house nonconforming material reports, and 10 reports for purchased nonconforming materials.

This review was performed to verify that nonconformities found in work and purchased materials and services are controlled and documented.

2.

Internal Audit: The NRC inspector reviewed Section QN12.0 of the C&L QA Manual to verify that this activity was controlled by the QA program.

A review was also made of internal audit schedules for 1982 and 1983, 12 internal audit checklist records for audits performed during the period of June 1982 through May 1983, a 1983 management audit of the QA program, and qualification records.fer 7 lead auditors. This review was made in order to verify that:

(a) planned

ORGANIZATION: CORNER AND LADA COMPANY, INC.

CRANSTON, RH0DE ISLAND REPORT INSPECTION NO.:

99900349/83-01 RESULTS:

) AGE 3 of 4 periodic audits of all aspects of the QA program are performed in accordance with procedures or checklists by qualified personnel, (b) the results are documented and reviewed by management, and (c) followup action is taken where indicated.

Within this area, one nonconformance was identified. This item concerned the failure to followup within the required 30 days on the corrective action for deficiencies identified in three audits (See paragraph B).

3.

Manufacturing Process Control:

The NRC inspector reviewed four sections of the C&L QA Manual to verify that these actitities were controlled by the QA program.

Observations were made of inprocess work on component support materials including receiving inspection, cutting, identification stamping, welding fabrication, dimensional inspection, final inspection, and welding material storage and issuance control.

The NRC inspector also performed a review of travelers, cutting sketches, 25 nuclear weld wire requisition slips, ~ welding travelers, l

NDE records, final inspection QC check lists, 4 welding procedure specifications and the supporting procedure qualification records, welder performance qualifications for 3 welders, SNT-TC-1A qualification records for 3 NDE technicians, an NDE visual inspection procedure, and data record packages for 3 recently shipped orders for both welded and nonwelded supports.

This l

review was performed in order to verify that the component support assemblies were being fabricated and inspected, and the results l

documented, in accordance with the C&L QA program requirements.

I Within this area, no nonconformances were identified.

4 Procurement Document Control:

The NRC inspector reviewed Section QN3.0 of the C&L QA Manual to verify that this activity was controlled by the QA program.

Review was also made of the current C&L approved vendor list; a C&L agreement concerning the American Pipe Fitter Association's " Joint Vendor Audit Program;" four completed procurement document packages l

l l

l

ORGANIZATION:

CORNER AND LADA COMPANY, INC.

CRANSTON, RHODE ISLAND REPORT INSPECTION NO.:

99900349/83-01 RESULTS:

) AGE 4 of 4 i

for materials and service consisting of purchase requisitions, requisition checklists, purchase orders, certificates of compliance, test reports and special documents pertaining to procured services. This review was performed to verify that the l

QA program procedures were being properly implemented.

Within this area, no nonconformances were identified.

Inspecter 8' g, g,jt,,.

.0cckei Ab. Wfc03Of Report No.g>n /

Scope / Module AfhCO//Mrh/dH CFS DOCUMENTS EXAMINED

-f Cerrec//f'e7 Acl'*en 1

2 TITLE / SUBJECT 3

4 d'

See fin, pi /s,r 1/a. /

5-+'-23

' 4'

/

9' cnner f4aoa, ce (cyz ) p /1 Many, /

r 2

9 d' { / ASME s'esurveu cnpp//cccYipsc Gr/923

  1. A ASMF ws;/sc rve<< '/p f/eN fa C-ft, T2P-23 1

7 s

4 3

Fe#s Ieu e C 6I,o vecectc'/re c sop /rca A/r 16 7hh. scia,'c ce JVe. f7-tf2,0 Cc $2 cc r h/I) 9 lc! C/W fcr11' 2/ ffpahnh W -F3 c7 ~

a

/PortceWdexift,r//hpessW,

,e /_r-pc7

/

}. A 'o. C7-fif5' c e ncersi/ ;

, c, Ale. S7-C+'9 c0 at cern re b//Ee c sl76 oir crh t'e>>chr m c/p rsd /x nc/'se resbe Etraceofc-m /y'ik s i 0 -/ - gr

/

c/, gp h-64 5 c trn cpr/J/sra Cfrie c fi&'e x c//c, n f -S-76 Y

G f

/4nco'10rissine /%>fersk/ /Pp)rYs /sr /d76, /'GW '

/GG'? /d6~2',. /C 6 '?. /GCfY/G65 59V$W Ard.

/d 7~3, /0 R

/0 7/

6 Y

ful'rldDFW4hntrekr/17//79 /Arfer se /Sppcrrfs Air 5. hhh 64"4" s'd MreooA 43'd

?

C'

/~o//swiWr cerrecNi'e Acfier> b90es~/osu,l/c'a A/e -A. f}f MS3 hSME res cuvee fiddswslJas. 62 Mreve&

dd n n r/ A& s, 7/ /noceA 7 7 d

'1 EVE *

Art, 4

/

i Document Types:

Columns:

1.

Drawing 5.

Purchase 0rder 1.

Sequential Item Numbes 2.

Specification 6.

Internal Memo 2.

Type of Document l

3.

Procedure 7.

Letter 3.

Date of Document 4.

QA Manual 8.

Other (Specify-if necessary) 4.

Revision (If applicabT

Insp:cter F E. G//er h h"' #"' *

  • Report No. 83 m i Sc::pe/ Module Zh Mena /

DOCUMENTS EXAMINED AuNs f

1 2

TITLE / SUBJECT 3

,4

/

Y C c6 L G4 7nsnua/$Pcbe'n PA' /2, O "4uc/i k '

_f-9-f'3

'9 2

2 C4L Inhins/de/// SrArc/c'/e.s frr N2 n+cl/Pf3 XA

~

~8 2

/2 Zhferh4/J Vd'f CArc-h//d Y 7'e cc-vdk c'f~ev///.s n a rf^r r nie / dorsnb YAf s>pr/ bel'cf ;7Eare /92L NA ro uo/7 Na e, /923

/ftr/eus u

/fr/?db m e n flAv dr* / rp retc/s fbr /Pf 3 3-943 6

2 c7aa $'Acolth recc rc/s %r 7 /eec/cw'c87f~'s

"%'hY

/

i Document Types:

Columns:

1.

Drawing 5.

Purchase 0rder 1.

Sequential Item Number i

2.

Specification 6.

Internal Memo 2.

Type of Document 3.

Procedure 7.

Letter 3.

Date of Document 4.

QA Manual 8.

Other(Specify-ifnecessary) 4.

Revision (If applicabl

Inspect r

/P. E, c'//rr

" ""' "#3*

Report No.esw Scrpe/ Module /*/a4't /[t <d'r/'[/ye /

DOCUMENTS EXAMINED

~

l

, Pro ces.s Gn I

1 2

TITLE / SUBJECT 3

,4 GA /??ec' ! See/ tens SAF'/,O gy/fe,pph.op-g/Atg,o 3 -4%g3

'y

/

4 d'-fl d

A P

&//etwhe?$hh$5$#Usllre/ c/ccir>>c >>br !

N)l= Sbspe'cliin f&erfs V.r r/ciu 5 A/A, er

),. Ti n v'7ff> 4"tr S,0.

/ - 0 OA 3 A'

~

% selps 4 cb# iso-7 s'/r'p7'rbes fey SG

/ ~#/94'

,e ef. IVe /a' IUtte /1' rob}s ///}n 9//bc

'3 V

Ps//r <v/m

/s> rh wc c co>rYw/ hac conni/s fG >- 5$29&c7-39f1

'b..o$rrY~ Z(1 h!/C '?o2-S69/ s n6/g'i,b 77:u e/sr' e -P-F2 a/,

A, Fa Ar 'lc 7're% Ne7'rAr s We/c' l!'afe>rle/ SF <7 c/ / S s'fic >r. 5*/ Ira 5-//-f5 x

i/. 7' ret Ve /f.r & ? J'e"NA6, / 7 s gj y,,,;h,,, p ya w,6, q, fe,- gigp.7cippf-V i

flism c, hon c-fe r f, P.

2ffc!f-Y6*G _ Scpp$-r/p,$yh jp g-//)

^

e S

~177 c /r' afp /t&h 9 77at/P/to " b >- 3 W 2 7 G / 5 - 2 / 4' r

$ c'hw 7'~ A/Y 2--f'dG7-56 -//

r 6

Son l' 7,,se c'/ic~ ir cp c ch ecle h sf 97.s~ fl M 7dfd'* 6 '?

St./,/>f>rr/W fG -Ah -~/4, f f fd -fG-f f

's

~

Document Types:

Columns:

1.

Drawing S.

Purchase 0rder 1.

Sequential Item Number 2.

Specification 6.

Internal Memo 2.

Type of Document

~

3.

Procedure 7.

Letter 3.

Date of Document 4.

QA Manual 8.

Other (Specify-if necessary) 4.

Revision (If applicabl

Insp:ctor 2f. O//er w % ;9yics349 -

Keport No.53<i i Sccpe/Hodu1e Manc!f' <to' orie Page 4 of g s

DOCUMENTS EXAMINED s

~

00c?S.s-lon'fre/

\\

\\

1 2

TITLE / SUBJECT 3

.4 7

9 2'146c/s=a r t#/d'/%/ers'h //Rkicds/Wra SEjoc

> G ricc/s

'rif.

we e % e & c ceo4 re bec/f/cahc' irs kPS} J e/

f A

Fs //o ws n g r

c onoc e b ius R!cedc:<s G < m b f i c er n o >e fecerr/s l'PGl?):'

ll wPS dsr-50?,1 ni/lPGRs A&S. '??30 7 22 ~7,f724e VcrYis,s k,A

/.

wPS S Y - 3 C k / P e v. 7 Yr iP 0 s He S -

7S33 78/

~

f Va y/e' s A d.

,,nr/ '7Cd2 u

sc. wPC S 7=-60P' W NN'7f 2 C

, tf f~

/

a'.

Ivaps~ S7=-5/G f s'm a

'? ~? CS

^

V 9/4 n iks fpr>G'r rMasi ce= t7cxi(s'f/caVieh & ccrd' lbr Twer/h S

/d'l/h1 -#2 -fe r Sk/1tv. PGh & 267 6 3' Gr l'EtP10US 4.

4. V.'/P//pr A3' fc>- CHAT l. Pcw -12 > 2 C f 3Gr 4 Vl&l/n M y&v f Fc~hW : A ;'/p fcr / 6 tf 2 &

d LA9/g'or #53

/b>-

.S~MA W

'sy3/1' E>r 26d ~5'G7

)-

I Ve /dp r # 5 *7 6'r FCA W $ PI;7A'fe

/d7-/ SS r

/'d f

fA/Y-TC-/A 47e.v //f/ ca Ns4 st'lco r/s fe< ~3 NdE Te cliwemn s'a rious

//

3 Pra ee c urs 'Ab [7 -3CC % is lal f xe miba Ndn,0.

6*-9'-83

/%

8

.bsla da e/ra sp /Pecords for a ord'p v c

<; 4 <hw /

+c h c 6 red /r- (Jn }fs /-f L Cu "f"f

/VA

  • a Document Types:

Columns:

1.

Drawing 5.

Purchase 0rder 1.

Sequential Item Number 2.

Specification 6.

Internal Memo 2.

Type of Document

'\\

l

~

3.

Procedure 7.

Letter 3.

Date of Document g

4.

QA Manual 8.

Other(Specify-ifnecessary) 4.

Revision (If applicabT e

9

Inspect r 2 F, d//f t ReportH0.jy-ri Scope / Module M'v cc m enee'f Page 5 of 6, DOCUMENTS EXAMINED Arcumes>f CenVre/

1 2

TITLE / SUBJECT 3

,4

/

4 C fl 61 meene/ Sec/s>> ca3.0Prer&r$c e nY--

54D 4

2 9

c'N 4 % <cvac/ /9nch' r Ais /

5'-2-73 AA-3 5

fe #ewiSe re/cr fp/ pro e ures>renf c/e e u nrp4 /5

-fo, /' plro. K3 Pi(cW7/P sTe au i Ve/ )

e7,

  1. eo es/c i//e>> fe. 20 ff 2-5~5-53 A.

R l a a s / h e,,

C4pcfr//r7

^

c P, O, //c.. /5393 5 - P-C3

,e.

d. Sudwn/eiu * (e* >- 6f/ ca 6 ef A xq/n.s / h-f

.2.

cM7-n' g ir rious a

4' 5

&//owke rp/stp'/ etocc rn>watclecuinenfr fc,

/?d, /(Ak. /9'PP2 (hr' Yacl/r a Ya Jodi c.ser y/ cf ):

I a, Pao u /sif &>a A/:,. 2/2 S 3 fc rerJ A - /Pho </J.s-///vi (ke cA-/s bY x. 99 h, /Vo- /9'ff 2L 2-/7-22 s '. S/rdch cf Iw/d%sWg 6 )e rnche enrp4pcf:

^

(co d.)

Document Types:

Columns:

1.

Drawing 5.

Purchase 0rder 1.

Sequential Item NumbeE 2.

Specification 6.

Internal Memo 2.

Type of Document 3.

Procedure 7.

Letter 3.

Date of Document 4.

QA Manual 8.

Other (Specify-if necessary) 4.

Revision (If applicabl S

9

Inspector 2 f. C V/p y

& ctry F y,ggy,,,

Report No.sr3cn

/ re cerernen f Page 6 of G O

Scop / Modu 1e DOCUMENTS EXAMINED

>Ocreus>9p n/ Cen hg/

1 2

TITLE / SUBJECT 3

,4 5

5 fe//c ct /b'f re/Qfeclnrocc/re~/k!=4V cl0c'c//2,pn'fs -f~ -

^

r A O A/ !/5'3 03 NR SPqcs/c///co Afcr. 2 C G&'

y-/ J'-F3 A'A.

a d. /l'e'sa i s i hon C~/r// s f

'r c. W l 7, f c?- /. f '] o. 3 /

Y -/ P-f 3 q'. sobven6 r r e r 7'/,C rs?{- 0 /* C ~e n / ~7 r n t e n r F p&f3

__r.

77 sY/%c-rfs 6

F#//c :< -' n yc /t>h/ pro c'c//~e s7?psyW fc c cs/>7p'r/s-

& r' A h. A4 - l5 / 5 $' # :

b eu/s.l 6 +> fo.. =/ s / 2 de 3-/V83 a

)

st=' o uj r; 'lross C/ft2ck'// G Y

~

'e. P b7 M, /f/ 5'(sir 3 -M-f 3

d. s6roder's Cp/t'/fich6 # A976>'bi/tfon/;4rahun a -//-f 3
s. C~f/ 7/f.

7

/

c42 s','ffs%C79I "M'bb f/fers Ascocredien 4

"" b / />Y 16717c/c r ku/// /*r0 9 rG n&

4.;c/-S' S

/

Document Types:

Columns:

1.

Drawing 5.

Purchase 0rder 1.

Sequential Item Number 2.

Specification 6.

Internal Memo 2.

Type of Document 3.

Procedure 7.

Letter 3.

Date of Document 4.

QA Manual 8.

Other (Specify-if necessary) 4.

Revision (If applicabl

PERSONS CONTACTED

("I?P'^ Y I C'I"'

" ' ) 5/? C -

Dates //n e? /G-/I J' PfT Ccmpany Docket / Report No. 79fd*G 34/9/SS-0/

Inspector /

EC lPY Page l Of l

x Affrancled fje Py/{ >>?PhlInf KAME (Plcase Print)

TITLE (Please Print)

ORGANI7.ATION(Please Print)

J IV. Allen.227

/ b ian p y, 47py//%,Assy>.

Co r ner f / s / a c c, t h c.

J

/

/

), d w acf/c n f

.4 ew /I, //DF rech.

^

^

~

a r

n'. dancnun p et'q g g,,,a y,

/

N $

,9 p y,,,'$ gy g

u S

M e, Mcrrs gaga,,,,, c,,,,,, 7,,,u x

7 MHIo m,a /w.- )y,,,g.,,,

~

~

~

l t

8e