ML20024B323
| ML20024B323 | |
| Person / Time | |
|---|---|
| Site: | 07109096 |
| Issue date: | 06/30/1983 |
| From: | CHEM-NUCLEAR SYSTEMS, INC. |
| To: | |
| Shared Package | |
| ML20024B322 | List: |
| References | |
| 22471, NUDOCS 8307080407 | |
| Download: ML20024B323 (66) | |
Text
,
Instructions for incorporating Amendment 2 into the CNSI 21-300 Type A Radwaste Shipping Cask SAR 1)
Remove old page ii Replace with new page ii (Rev. 2) 2)
Remove old page 1-3 Replace with new page 1-3 (Rev. 1) 3)
Remove old page 2-78 Replace with new page 2-78 (Rev. 2) 4)
Following page 2-78, insert:
- CNSI Drawing No. C-114-E-0004
- CNSI Drwaing No. C-114-D-0006 5)
Insert Appendix 1 index tab 6)
Insert Appendix 1 7)
Insert revised procedure pages C
l June 1983 O
2.6.7 Corner Drop 2-74 2.6.8 Penetration 2-75 2.6.9 Compression 2-78 2.7 Hypothetical Accident Conditions 2-78 2.8 Special Form 2-78 2.9 Fuel Rods 2-78 2.10 Drawing List 2-78 Rev. 2 Appendix I O
O u
Revision 1 1.2.3 Contents of Packaging (1)
Type and Form of Material (1)
Process solids, either dewatered, solid or solidified in secondary containers, meeting the requirements for low specific activity radioactive material, or (11) Solid reactor components in secondary containers as required that meet the requirements for low specific activity radioactive material.
(iii) When liquid or resin waste is shipped using the auxiliary shield it shall be solidified with one of tne following solidification media:
(a) Dow media; (b) cement ;
(c) Asphalt ;
(d) Delaware custom media; or (e) Solidification media and process reviewed and approved by the U. S. Nclear Regulatory Commission, Office of Wclear Reactor Regulation. Solidified radiation waste shall have no detectable free standing liquids.
For purposes of this condition, the terminology "no detectible free standing liquids" means one-half percent (0.5%) by waste volume of non-corrosive liquids per container.
(2)
Maximum quantity of material per package Greater than Type A quantities of radioactive material with the weight of the contents, secondary containers and snoring not exceeding 27,250 pounds, except when loaded in the 21-55 gal drum configuration, maximum payload shall not exceed 17,600 los.
(Reference Appendix 1, page 1.)
(3)
Use of Internal Auxiliary Shields hhen internal auxiliary shields are utilized to augment cask shielding effectiveness; (i) the construction of auxiliary shields, lids and spacers, (ii) the type and fonn of contents, (iii) and the maximum weight of contents shall confonn to the provisions of Appendix I and the type and fonn of material specified in (1)(iii) above.
l j
()t 1-3 1
Revision 2 June 1983 O
V 2.6.9 CG!PRESSION NOT APPLICABLE SINCE 21-300 WEIQlS IN EXCESS OF 10,000 LBS.
2.7 IfYPOI11ETICAL ACCIDENT CONDITION NOT APPLICABLE 2.8 SPECIAL FOR\\1 NUT APPLICABLE 2.9 FUEL RODS NUr APPLICABLE 2.10 DRAWING LIST CNSI DRAWING NO. 1-298-101, Rev. J CNSI DRANING NO. 1-298-101A, Rev. A 1
p CNSI DRAWING NO. C-114-E-0004, Rev. B Rev. 2 V
CNSI DRANING NO. C-114-D-0006, Rev. B A
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APPENDIX 1 1.0 Description of Appendix 1 Contents l
There is currently only one load distribution pallet (CNSI Dw. No. 1-298-101A) and no specific internal shield drawings referenced in the SAR and certified for use in the 21-300 cask.
I This appendix descrioes three internal cask loading configurations which utilize alternative load distrioution pallets and uniform rotationally symmetrical snields inside the 21-300 cask.
A general description and evaluation of the three internal configurations is provided in Sections 1.1, 1.2, and 1.3 of this appendix.
Analysis to demonstrate adequacy of the new load distribution and spacer pallets to support and retain the position of snields and lids during normal conditions of transport is provided in Sections 1.4 and 1.5.
Snield, lid and load distrioution pallet construction details are shown on the following engineering drawings wnich have Deen added to Section 2.10 of the SAH:
1)21-300 Cask Load Distribution Pallet Dwg. No. C-114-D-0006 2)
Full Heignt Snield for 21-300 Cask Dwg. No. C-114-E-0004 Use of tne above appurtenances in the internal configuration described in Section 1.1,1.2, and 1.3 of this appendix does not constitute a cask O'
modification or increase in the 27, 250 10. payload or 57,450 los. gross weight authorizeo in the Certificate of Compliance.
Radiation shiciding aspects are discussed in Section 1.4.
A thermal analysis is contained in Section 1.5. !
1 1.1 LOAD D}fTRIBUTION PALLET WITH 21-55 GAL DRlN STACK-LP IN 21-300 CASK
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Load Distribution Pallet (Dteg. No. C-114-D-0006)
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Load Distribution pallet.......
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1,850 lbs.
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Contents Illustrated...........
21 drums @ 750 lbs. ea..........
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I 15,750 lbs.
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Total payload 17,600 lbs.
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I' I'21-300 Cask Loaded with 21 Drums and Load Distrioution Pallet FIGURE 1.1 Currently, in Section 2.10 of the SAR there is only one authorized load distrioution pallet (Dwg. tb. 1-298-101A) for use in the 21-300 cask. The new load distribution pallet is equally effective in providing a rigid load path around tne periphery of the cask.
It particularly facilitates the 21 drum stack-up illustrated in Figure 1.1.
In addition to providing an alternative to the currently authorized load distribution pallet, its advantages include:
(1) Provisions for the stowage of caoles on top of the pallet, thereby minimizing hook-up time, substantially reducing personnel exposure, and (2) facilitates a standard and consistent procedure for the 21 drum stack-up configuration.
The capaollity of the new load distribution pallet to perform its load distribution function and preclude loading the center portion of the cask list is demonstrated in Section 1.4 of this Appendix.
In this configuration the total drum weight shall not exceed 15,750 lb'.
s 2
June 1983 1.2 LOAD DISTRIBUTION PALLET AND INTERNAL SHIELD Load distribution pallet and shield lid. (Dwg. No. C-114-D-0006)
Full Height Sheila for 21-300 w[d" Cask.
(Dwg. No. C-ll4-E-0004) i mey 3,#. % '.
._ _ Y,ad
[ Shoring (toholdshieldinplace D
d ;
during transportation.
$ s N
eielonts N s'
- s s
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Load distribution pallet...
< s s
Shield
,26 lbs.
21 drums
@ 750 lbs. ea.15,750 lbs.
Total 24,860 lbs.
SHIELD FIGURE 1.2 The internal configuration shown in Figure 1.2 is the same as Figure 1.1 except that in this configuration a full length shield is placed in the 21-300 cask and the contents are placed inside tne shield.
In the critical flat drop condition, the shield oears directly on the stiff outer portion of the load distr 1Dution pallet with no effect on the central portion of the pallet.
In this configuration the shield wall geometry and construction and configuration weights shall conform to tne following limitations:
1)
Wall thickness shall De 1.00 in. thick steel.
2)
Weight of drums shall not exceed 15,750 lbs..
3)
Combined weight of snield, contents, (including any drum lifting slings or fixtures) and load distribution pallet shall not exceed 27,250 lbs.
4)
Shield snall De snored to prevent movement during transportation.
O l
June 1983 1.4 STRUCTURAL EVALUATION OF LOAD DISTRIBUTION PALLET (Dwg. No. C-114-D-0006)
(Upside down) h 0
24.0
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18 Drums - Uniform line load c=
=
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Uniform load
-40 s
0 msg h t umin ou Quu6
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=
=
40.5
=
=
N Three center drums - uniformily O
V loading the pallet over a circular area of 12.0 in, radius.
r--
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=
=
W 2 4. O E
18 drums - uniformally distributed line load 0 24.0 in, radius r--
L _
_J The load distribution pallet is modelled as a circular plate with fixed edges and loaded by the center 3 drums as a uniform load over a circular area nf 12.0-in. radius from center. The outer 18 drums bear on the plcte as a unifonn line load around the plate at a radius of 24.0-in from the cen'.er of the plate as indicated above.
The solution to obtain the maximum stress in the pallet is obtained by superposing the results of the two indicated load cases.
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June 1983 1.3 - continurd It is evident from the sketch that conditions at the edge of the pallet O
are neither simply supported or fixed and are at best defined as mixed boundary conditions. For evaluating the bending stress and deflection in the central portion of the pallet, the edges are assumed to be
fixed. 'Since 86% of the load (18 of the 21 drums) is concentrated
.near the edge, the primary mode of loading the edge of the pallet will be direct bearing (compression) with little or no bending.
Consequently, the determination of stress and deflection at the center of the pallet is the primary consideration in the structural evaluation of the pallet.
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STRUCTURAL EVALUATION OF LOAD DISTRIBUTION PALLET - continued Uniform load at center (Ref.' R.J. Roark, Third Edition, pg.19C Case 7)
O 2
4' ~4'o in
-3r, m=h=,h=3.33
' De flecti6n:
6, 3W(m,
2 max 16 hem t o
a = 34.5 in r,= 12.0 in 6
E 4(34.5)2-4(12)2(1.05)-3(12)2 max t 16n(29X10 )(3.33)2 3
(6.97x10-6) 3 W = 750 lbs/ drum X 3 drums
=
= 2,250 lbs.
t = 1.0 in.
6, 2,250 ( 6.97x10~ ) =.016 in.
(1)3 max O
Stress:
2
("
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- (*
- II trax 2
2not o
4a
=EI (4.33XI.05) + 4.33 (12)2 t 2n(3.33)
(4)(34.5)p 2
.67(2 250)
=.67 f2 (1)f
=
1,509 psi
=
4 O
e
v uut: A:FO J
"
- STRUCTURAL EVALUATION OF LOAD DISTRIBUTION PALLET - continued U_niform Line Load 9 ro 24.0 in.
(Ref: R. J. Roark, 3rd ED. PG.196, Case 8) s O
a = 34.5 in 2
3W(m,3) 2 2
2 a-r' = 24.0 in 1(a-r8 )-r Deflection:
6=
in #o 3
0 max 2nEm t
=
3.33 m
1(34.5 -242 )-(24)21n h 6=
3 (3)(10.08) 2 3
max t
2n(29X10,)(11.08)
(1.469x10-6) 3 W = 750 lbs/ drum X 18 drums
=
= 13,500 lbs.
t = 1.0 in.
(1.469xib6)(
500)
.02 in.
6=
=
(1)3 max O
Stress:
2 E
(m+1)(2 in * + %a
- 1) 0 =
2 max 4Dmt r,
E
(
(4.33)((2)(.362)+.483-1)
=
2 t
(4)n(3.33)
.064S W = 13,500 lbs
=
2 t
t = 1.0 in
.064(13.500) = 864 psi
=
(1) 7
~
June 1983 STRUCTURAL EVALUATION OF LOAD DISTRIBUTION PALLET - continued Superposing the two cases, the maximum center static deflection is then:
O
=.016 +.02 =.036 in.
max As indicated at the outset, the focus of interest in confined to the central portion of the pallet. Assuming the stiffness and response characteristics of the central portion of the plate are approximated by the single degree of freedom spring-mass model, the dynamic load magnification at the center of the pallet when dropped in the flat end orientation 12.0-in. is then:
DLfi = 1 +-
1+D 6
(Ref. R.J. Roark 3rd Ed., pg. 331) static DLM.= 1 +
1+2(12) = 26.8 i
.036 Combining the stress due to each load.
g]
1,509 + 867 = 2376 psi o
=
static o
2,376x26.8 = 63,677
=
dynamic J For ASTM 572 Gr. 65 The dynamic stress: 63,677 fty = 65,000 psi ftu = 85,000 psi O
8 l
=
v,--
7 m
JUNE 1983 1.4 SilIELDING CONSIDIRATIONS - AUXILIARY SIIELD Radiation shielding provided by-the shields can be very substantial.
Ibwever, restrictions must be placed on the cask contents to ensure that no quantity of material can be released to the space between the shield and the CNS 21-300 package inner wall that would result in an increase of the dose rate external to the cask, hhen the auxiliary shield is used in the 21-300 cask, it is assumed that the contents inside the shield create the maximum dose rate of 10 mrem /hr at six feet from the outer cask surface or 200 mrem /nr on the cask surface, whichever is limiting.
Based on this assumption, any release to the space between the cask and outer shield wall would increase the controlling dose rate.
It is therefore necessary to limit the package contents to preclude such releases.
'Ihe control of the release of material from inside the auxiliary shield is accomplished by the following criteria:
hhen liquid or resin waste is shipped using the auxiliary shield it shall be solidified with one of the following solidi-fication media:
(a)
Dow media (b) cement (c)
Asphalt (d)
Delaware custom media (e)
Solidification media and process reviewed and approved by the U.S.
Nuclear Regulatory Commission, Office of Nuclear Reactor Regulation.
Solidified radiation waste shall have no detectable free standing liquids.
For purposes of this condition, the terminology "no detectable free standing liquids" means ene-half per-cent (0.5%) by waste voltne of non-corrosive liquids per container.
Auxilary Shield Design Features
'Ihe cask side wall consists of the outer 0.75-inch steel shell sur-rounding a 1.0-inch thickness of lead and an inner wall of 0.125-inch thick steel.
Total material shield thickness is 0.875 inches of steel and 1.0 inch of lead.
'Ihe auxilary shield will add 1.0 inches of steel to this total.
I l
!O 9
JUNE 1983 O
We bottom end of the cask body shielding c nsists of an outside layer of 0.75-inch thick steel and a 1.0-inch thick lead shield with inner containment layer thicknesses of 0.125 inch and 0.375 inch of steel.
Total material shield thickness of the bottom end of the cask is 1.25 inches of steel and 1.0 inch of lead.
Dere would be no additional shielding provided to the botton end by the auxilary shield design.
We outer surface of the top (closure) end of the cask is a 0.75-inch I
thich steel plate.
We internal lead shield thickness is 1.0 inches.
%e cavity side of the closure assembly is two 0.25-inch tnicx steel plates.
Total material shield thickness is 1.25 inches of steel and 1.0 inch of lead.
De load distribution pallet, which forms a top for the auxilary shield, adds 1.0 inch of steel to this total.
flaximum Dose Rate Calculations Table 1.4.1 gives both normal condition dose rates for a typical load-ing of the cask with and without auxilary shields.
We following assumptions were used to develop the values given in the table.
%e source is modeled as a point source which can exist on any o
interior cask surface. B is is very conservative, as the source O
is considered to be in contact with all inner cask surfaces at the sane time,
%e auxilary shields will be modeled in a worst case configura-o tion that assumes the shield is in contact with the package wall with no annular space.
~
O 10
JUliE 1983 O
TABLE 1.4.1 Sibs!ARY OF PAXIMIA! DOSE RATES (mR/hr) 6 Feet from Package Surface Surface of Package Side Top Bottom Side Top Bottom NORfRL CONDITIONS Gamma 200 100 100 10 7
7 i
Neutron n/a Total 200 100 100 10 7
7 Willi AUX. SilIELD Gama 80 55 200 6
5 10 Neutron n/a Total 80 55 200 6
5 10 t
i O
l 11 i
j s
JUNE 1983 O
Source Specification The cask is to handle non-fuel-bearing reactor components or solid and Gama Source The major gamma radiation source is assumed solidified process solids. stainless steel components to be handled. Since to be Co-60 from source geometry will vary considerably for this container, the conser-vative approach to shield design shall be for the analysis to be based upon a point source (shape and volume factors are not taxen into account).
Neutron Source Were are no sources of neutron radiation in the radioactive materia carried in the CNS 21-300 Cask.
Model Specification Description of the Radial and Axial Shielding Configuration j
Dimensions of the radial and axial shielding material models are shown in Figure 1.4.2.
Shield Regional Densities l
he mass densities for each material are shown in the table below.
I SHIELD REGIONAL DENSITIES DENSITY (g/cc)
MATERIAL ELDiENT 7.86 Carbon Steel Fe 11.34 lead Pb i
l
! o 12 l
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CAftch SrEEL CAR.BW STEEL.
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8
=
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13
JUNE 1983 O
Shielding Evaluation Radial Mx!el
% e gamna radiation sources that correspond to regulatory dose rate limits for the cask in a radial direction were calculated assuuing Le dose model used for this calculation is shown a point source.
in Figure 1.4.2.
We point source is determined as follows:
S
-b 1 4 = KB e
Y 4na Y
where, 4 = Photon Flux, 7
7 cm -sec R/hr K = Flux to dose conversion = 2.3 X 10-6 for Co-60 Y
O s = sa iv te t seerce. s' e
t bi = E vi i i
B
= Buildup factor
= Distance from source to dose point, cm a
% rough the side of the cask, the following values are used:
Case 1: No Aux. Shield Lead: t = 1.0 in. = 2.54 cm, v/p = 0.0600 p = 0.684 cn-1
[
Steel: t = 0.875 in. = 2 22 cm, p/p = 0.0515 9 = 0.415 co-1
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O 14
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m-f
JUNE 1983 O
Case 2: With Aix. Shield Lead:
t = 1.0 in. = 2.54 cm, v/p = 0.0600 v = 0.684 cm-1 Steel:
t = 1.875 in. = 4.76 cm, u/p = 0.0515' u = 0.415 cm-1 Giving: bl = 2.66 (Case 1) bl = 3.71 (Case 2)
W e buildup factor is taken for steel to represent the laminated shield.
B = 4.6 (Case 1)
B = 6.0 (Case 2)
Wo dose rates will be considered:
Di = 10 mr/hr, where:
Case 1:
a = 1.875 in + 72 in. = 73.9 in = 188 cra 9
which gives, So = 6.0 X 10 Y
sec Case 2:
a = 2.875 in. + 72 in. = 74.9 in. = 190 cm which gives, So = 1.3 X 1010, sec and, D2 = 200 mr/hr, where:
Case 1: a = 1.875 in. = 4.76 cm 7
which gives, So = 7.7 X 10 y
see Case 2: a = 2.875 in. = 7.30 cm 8
which gives, So= 4.0 X 10 y
sec I
15
JUTE 1983 he dose rates at the cask surface and at 6 feet from the sur-face are shown in Figure 1.4.3 for various source strengths with or without auxilary shields.
Axial Model We gamma radiation sources that correspond to regulatory dose rate limits for the cask in an axial direction were calculated assuming a he dose model used for this calculation is shown in point source.
Figure 1.4.2.
We point source is determined as follows:
S
-bI 4 = KB e
Y 4sa Y
where, &y = Photon Flux, 2
cm -sec O
K = Flux to dose conversion = 2.3 X 10-6 R/hr for Co-60
- Y So = Equivalent source, Y sec bl=E iui i t
B
= Buildup factor
= Distance from source to dose point, cra a
~
O 16
-~_
JUNE 1983
)
I O
% rough the top of the cask, the following values are used:
Case 1: No Aux. Shield Irad: t = 1.0 in. = 2.54 cm, p/p = 0.0600 p = 0.684 cm-1 Steel: t = 1.25 in. = 3.18 cm, p/p = 0.0515 9 = 0.415 cn-1 Case 2: With Aux. Shield Lead: t = 1.0 in. = 2.54 ca., p/o = 0.0600 p = 0.684 cn-1 Steel: t = 2.25 in = 5.72 cm., p/p = 0.0515 9 = 0.415 cm-1 Giving: bl = 3.06 (Case 1) bl = 4.11 (Case 2)
We buildup factor is taken for steel to represent the laminated shield.
B = 4.8 (Case 1)
B = 6.6 (Case 2)
Wo dose rates will be considered:
Di = 10 mr/hr, where:
Case 1: a = 2.25 in. + 72 in. = 74.25 in. = 189 ca.
9 which gives, So = 8.7 X 10 y
sec Case 2: a = 3.25 in + 72 in. = 75.25 in = 191 cm 10 which gives, So 1.8 X 10 y
sec 17 t-
JUNE 1983 O
D2 = 200 nr/hr, where:
Case 1: a = 2.25 in = 5.72 cm 0
which gives, So= 1.6 X 10 Y
sec Case 2: a = 3.25 in. = 8.26 cm 8
which gives, So = 6.9 X 10 y
sec
%e dose rates at the cask surface and 6 feet from the surface are shown in Figure 1.4.4 for various source strengths with or without auxilary shields.
% rough the bottom of the cask the following values were used:
(Note:
Were is only one case examined for the bottom as auxilary shielding is not added to this area.)
lead:
t = 1.0 in. = 2.54 cm., p p = 0.0600 u = 0.684 cn-1
(~')
Steel: t = 1.25 in. = 3.18 cm, u p = 0.0515 u = 0.415 cn-1
's Giving: bl = 3.06
%e buildup factor is taken for steel to represent the laminated shield.
B = 4.8 Two dose rates will be considered:
pi = 10 mr/hr, where:
a = 2.25 in. + 72 in = 74.25 in = 188.6 cm 9
which gives, So =
8.7 X 10 Y
sec f
O U
l 18
l JUNE 1983 O
D7 = 200 mr/hr, where:
a = 2.25 in. = 5.72 cm 8
Y which gives, So = 1.6 X 10 sec The dose rates at the cask surface and 6 feet from the surface are shown in Figure 1.4.5 for various source strengths.
O O
19
INTERNAL SOURCE STRENGTil (y/sec)
C C
C M
~
m m
N i
W
\\
\\
("sy
\\
\\
m
\\
\\c
~
N x
\\
\\
h.
[
z u
.x f,
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{
Ic.
s o
w
~
<so Kf+o@ 'Y r
4
. %y
[
s o
\\
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\\
%s Nq sq me r
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+(y
. Tj._gg r
x
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/(3 s_
q x
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/g i
~.
y h
s
< e x
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2
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s
- N Vy-(o.
f 3
- q
- 4
' E
\\
\\
\\
\\
Q V4 Nfo
\\
s x
Vy N
N y
s s
s N
N l
s v ~
C.
N N
v g.
O V
INTERNAL SOURCE STRENGTil (y/sec)
C C
C C
00 C
~
c c-
,N e \\c 3 e. -s, e(
C s
t m
\\
(
~
\\ (p
'/
.h[
g 4:
4 b
^r+
~
se e
x e O
0
.p
%p p.e
,e
=
ne e
, e y
Fg,
's(y.
No, f
g r
se x -
\\(o,e %.e, x',c.o l
x Noe
~
s t.?V4
\\,
,4
.h,o.
~
w
- m. C
,s #
3q T
N
\\.
--:E
\\
ky' 7
o o
\\.p '
m t'*
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(
o
~
N 5 '#s4
\\
N H
\\^
s e O
m
\\
h Y/v-y
(
- t.
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Q f4 x
c x
x n
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i s.
x
, f
\\
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\\.
C.
i i
2 g.
20
l June 1983 O
1.5 Thermal Analysis The solar heat load on the cask equals the flux times the projected area (times the absorptivity)(The maximum value occurs e O = 360) f 9
l (Il Q Solar aborDed = 15,508.8 Btu /hr Tne calculation of surface temperature of tne cask is cased on steady state conditions.
Q In
= Q out mQ Q solar abs. + Q Internal Heat Generation = Q Convection + Q Radiation Q Solar Ausoroed = 15,508.8 btu /hr (from above)
Q Internal Heat Generation = 30 watts = 102.4 btu /hr Q Convection = hA (Text. - T.
)=
3508.00tu/hr Q Radiation =
A total c (Text. 4 - T
- 4) = 12083.6 btu /hr a = 0.8 Evaluating this equation for.T xt. yields a steady-state external cask e
temperature of Text. = 169.50F The difference in temperature between the cask exterior and interior due to condition through the cask and auxiliary shield walls is equal to the internal heat generation times the effective wall resistance.
At = agen Reff =
<0.5 F Therefore the interior of the cask will be at virtually the same temperature as the exterior.
t i
21 l
= _
n I
i June 1983 l
l P
The pressure increase inside the cask due to heating is based on the 0
assumption that material containing water is loaded at 70 F and the temperature is later increased to a maximum of 170 F.
l Partial pressures of water & air @ 700F are:
Pw = 0.36 psi Pa = 14.7 - 0.36 = 14.34 Partial pressures a 170 F are:
Pw = 5.9 psi Pa = 14.34 (170 + 460)/(70 + 460) = 17.0 psi The internal pressure increase is:
P = 5.9 + 17.0 - 14.7 = 8.2 psi
= 0.56 ATM This pressure is well within the design limits of the cask.
O O
22
i 98 THE2 MAL.
N A L Y 5/ f Or C AJ SI
.2/-300
- =
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EEii 003l e5
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).
CALC u tATJ o e 13y S. S-ESE duo F
[8OTCc7 6t06 i4cc c A TC-o AlCtdSt
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=
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EX7~2Resh.
.sua FAc e
.su n n on A,, = 't it = t (86. w)* = sa w. s.: = 41 s
- 7 A, og s - Tr O t-i = 7r86,ps-}/09.2&: 2 9 774.2'h* = 206 0 g
=
l THE TOTAL ((sA T i.oss Is TH6 SUM of TH e' S lDcs Anh T't3P,' Ali o 2s~ (-( Teor -130)- k a os. e (rr - 13 o) + gll Lv. = ~ g,x $l oa3('eT'ak')%I(mr-ao} [8, R ADI A TI o tQ wi YOYdb Kf = Wycac-h=o.8 (assumed & c se) c = o.1 y v o-e B"Ja,=r= op + (Au m es," 3 ) 7 = a e (o.o x io*) (.w. e)( r.l-s vo ) a RAb i
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5-DATA c4 SoLA2. IN rc 4.S / 7V /.5 o B T/-l ' U E D D' 11.. FCo m ORNL. ~ TAA ^2.4/O : t/2Res> Arco FuCL .sa iepinns c A.s i - Des ia ns s uice- (via s 3) THE, DA TA ANb. C-A L C u L A TE D htEA T-i -- ASSO A.S E D /.5 S V/71Pi A El'1E D 8 EL O W ~
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- 4)
- 74.4 193+4-c):oo Ani 27o 36' 71 B 1938 & =h l.>
9:30 A e, 2 ?5 30' 68.4 16 81 c) a n,' 3 o A m 193 (a
- 47. 7 I h 97(o ie> asc, x o.8 = is sog;S n'-/h swam DTEA D Y S TA r c soi v riom 3, Fo e arcA o v srarc =>
Q,y = Qc,o 7 90V 7' Tcon YRAQ R1a Tsos ne. # {,ga I
- E) 6oM VER.T* N4 ALL 7"EMP3 rt>
o.2 s-('%;i" ')'h 2os. N (r,. - s90) v o.2s(;;;. gf)'mfr,.4a) ~ n a +{o.e (o. i 7 v to -")(2 4 7. e)( ql-s 9o*) = I s509.8+ 1o 2.+. c l l
G L S iln 9LI F YItd 6 Le-r X =% M 2 V5.? 'I' (x-s.ss) n.9.+3 ( *~,.?*) * (x -svo) + 3.57 >va' ( y + - cso
- 15 6 11. 2. = a g;;:
= EEE III
- !!j EVA L U AT/46 O VE /2 f4
/2 +,a c e g3 OP X V ei. u s r : =_l e. I (o 3 0 =.) 2.794.+ + S 2.9, 3 4 / 2. 2 r2, o - /S 6 / /;,2.9 = 214.5 //9'r / i s-6 / i.1 r A 9 => 2 9o /, / +- E 49. > + o ~ 2 4-4,5 ~; + l 2 083. G t r & t i. 2-(o 2 9.5 =:) 2 9 4?. 7 + 5 ?o. / ~ 3. B :p ~ vest rrass ry = ci.se re, kca 1. Y S S pr T e * - o g. - t e x r = / 6 %f ' F
e., T X ~._/
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ruaouu ) x 6 A.S Y W A LL.S har S S,. %n, u serse srs
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- 4. D + R.R.
2 s t 4 3 1 .Wl4. ~ ~' To
- Rz g
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8 t I< = I 3. 4 "k' e er a;= f76) R
- P PI, =
- k. A A = ? 29//g = 3 7,7
~7 '"~ C-2 t = f '!" : 0 033 r7-g: O.OOtL =
- -}
lc = 2. 5 " " / M 2 r r S ca p,,_ (SrLh "r 5:5 A = % 2C */if f = 3.7 FT~ 88 t: 3/4 + */s,, : 'le,,: o, o 7 3 F - iii i Q g: O*O008 EEi k - 16. 4 8"/ Net e r */= E rop h
== b- ,.3 A: T/p"#hy4 - 3,7 : 37,3 " * ~ -l. l"
- 0. c a 3 rr R. -- 0, 0 0 0 1 m
l1ld R ra? sr u =) k = 2 5 G W / tt 4 I= r = of A - 3 7. 3 F r
- l l
'rt- % =l
- o. I 65 F r t:
R = (). 00 0 I 7[ : 1 g = 1 S. 6 *///A rr
- F-
- '4 8-L
=Q AA A.~9(SS){jo9,u")j%: 2 0 %. (> F T
- Narc sceame rute w su-.
.s rnon, Aa Aauss OC* TH6 lb $ O Ch WAL G , y-
- o. o&3 F r is useo on w wtarme.
t: A ttens, i s R = O, 00001 sre= q =7 k = 2 c arv/no f r =p wuu h = 20 2. (, F T L 'IB + % ' g " - 0. o n F f / t= f/w') 'Q O. 0c) O O \\ I I l
9 [$ c.om ea i o G ' g,
- o. o o n. + o. c o o e
- o. co t a
- o. coa, a o. ooo 1 -- o. oc o 2
- o. oo o o l g,
o. o o o o 2. > o. o s ooi = ..:w 03b (c..e9( o.ooo9 (o.oooo) l:j Mcpp jy ( o *a lla -=-o t) < (o. oo-Q'o. 000-1) p(o. oop ( o,c. <i 2_J -l 2 2. (o )c /O 's' l 4 I J o 4.+ 2.ca Ylo"~ 1 fj = n R =- IM r ( EF F l l
0. 0 o3 ' i=
. w, ii' T ,E l l l l ~. s l .) d
CHEM-NUCLEAR SYSTEMS, INC. CHANGE REQUEST 1 6 S,EET 0, TR-OP-011-07 TR-OP-011 nEv F PROJECT NO. CHANGE REQUEST NO. cOC. NO. Handling Procedure for Chem-Nuclear Systems, Inc. (CNSI) OOC. TITLE Transport Cask Number 21-300. Certificate of Compliance 9096 MANDATORY AT ONCE INCORPORATE AS SOON AS POSSIBLE CATE10CY CHANGE TO MATCH HARDWARE CLARIFICATION ONLY (OTHER) E OP
R. PROCEDURE
S PURCHASED PARTS SPECIFICATIONS . OTHEQ DATA AFFECTED DRAWINGS M AI NT. PROCEDUR ES TRAINING TEST PROCEDURES INSPECTION PROCEDURES O (OTHER) JESCRIPTION OF CHANGE: (FROM - TO) Page 2 -- Change Table of Contents as necessary. Page 6, Step 3.8: Change From: CNSI Drawing No. 1-298-101, Rev. J. To: CNSI drawings listed in Section 5 of the current Certificate of Compliance issued by the Nuclear Regulatory Commission. Step 4.1.1: Add Step 4.1.1 (g): Auxiliary shield (upon request) Add Step 4.1.1 (h): Load distribution pallet for drums (CNSI Drawing No. C-114-D-0006) (upon request) Page 7, Step 4.2: Add Step 4.2 (h). Spreader bar compatible with auxiliary shields. Step 4.3: Change From: Not applicable. To: When using auxiliary shield for shipments of 55-gallon drums, waste shall be solidified.
- E ASON FOR CHANGE:
~ Use of auxiliary shield. r/ dEPARED DATE COACGQAB DATE ENGINJERI [ DATE SA4 TY f DATE PROCUREMENT DATE h0bH~ $*N{3 {hk LWlAD1i .lfb. J -ELM )Stf l 2h33 A!/h DATE CUSTUM6f1 APPROVAL %f' D E CH AME INCORPOR ATETT DATE PpOyD
- m n ~.-
c.zo u -- pja
CHANGE REQUEST CONTINUATION SHEET ~ 5" m 2 c,._6_ TR-OP-011-07 F CHANGE REQUEST No. TR-OP-011 Rev. occ. no. otscr,ipyggogguance: Page 8, Step 5.0: Add Step 5.9: When using auxiliary shield, radiation readings on accessible areas beneath the transporter must be within D.O.T. limits as specified in the Code of Federal Regulations, Title 49. Add Step 5.10: Auxiliary shield and load distribution pallets must have their respective weights stenciled on them prior to use. Add Step 5.11: When using auxiliary shield, weight sammary checkoff list (Attachment I) must be completed and forwarded with cask shipping papers. Maxi-mum weight of auxiliary shield, load distribu-tion pallet, drum pallets, shoring, and radio-active waste must be less than 27,250 pounds. Add Step 5.12: Confirm that auxiliary shield is shored within the shipping cask. Reinsert Step 6.2 af ter 6.1 (d) and before CAUTION: 6.2 Prepare to load the cask. Page 9: Change NOTE From: THE CASK MAY BE LOADED USING EITHER A LINER OR PALLETS. FOLLOW SECTION 6.2.1 FOR LOADING THE CASK WITH DRUM PALLETS CONTAINING 55-GALLON DRUMS; FOLLOW SECTION 6.2.2 FOR LOADING THE CASK USING A LINER. To: THE CASK MAY BE LOADED USING EITHER A LINER OR PALLETS. FOLLOW SECTION 6.2.1 FOR LOADING THE CASK WITH DRUM PALLETS CONTAINING 55-GALLON DRUMS; FOLLOW SECTION 6.2.2 FOR LOADING THE CASK USING A LINER; AND FOLLOW SECTION 10.0 FOR LOAD-ING CASK WITH AUXILIARY SHIELD. Page 18, Add Section 7.6.3: 7.6,3 Procedure for unloading drum pallets with auxiliary shield in cask. Attach the crane hook to the cables on the load (a) distribution pallet.
CHANGE REQUEST CONTINUATION SHEET ~ 5" " 3 o' 1 TR-0P-011-07 F CHANGE REQUEST NO. TR-OP-011
- nev, oce. No.
oEsem,pTgg4ANGE: (b) Lift the load distribution pallet straight up out of the cask. Place it on absorbent material or plastic sheeting. (c) Attach the crane hook to the lif ting ring on the drum pallet. (d) Lif t the drum pallet straight up out of the cask. (e) Position the pallet for disposal or future handling. (f) Empty the drum pallet. (g) Detact the crane hook trom the lif ting ring and recover the pallet for reuse. (h) Repeat as necessary to remove all pallets from the cask. NOTE: CLEAN EACH PALLET, TREATING DEBRIS REMOVED AS CONTAMINATED. Section 7.9 (c): Delete NOTE: THE LOAD DISTRIBUTION PALLET NEED NOT BE USED IF THE CASK IS USED FOR 55-OR 80-GALLON DRUM SERVICE. Page 19, Section 7.9 (e): Change From: Lower pallet into cask ensuring that the pallet fits over the liner cables for proper installation of the pallet. To: Lower the load distribution pallet into cask ensuring that the pallet fits over the liner cables or on top of the auxiliary shield for proper installation of the load distribution pallet. Page 25, Section'10.0: Change Section 10.0 in its entirety to 11.0 (also change Table of Contents). 9
< CHANGE REQUEST CONTINUATION SHEET ~ TR-OP-011-07 F cH ANGE R EQU EST No. TR-OP-011 nev. occ.no. e otsengaylggoggHANGE: Page 25, Add New Section 10.0: LOAD PROCEDURE WITH AUXILIARY SHIELD INSIDE CASK 10.0 AUXILIARY SHIELD AND LOAD DISTRIBUTION PALLET MUST HAVE NOTE: THEIR RESPECTIVE WEIGHT STENCILED ON THEM. 10.1 Prepare to remove rain cover from the cask. (a) Remove the four (4) pull-type chain binders. Attach the crane hook to the shackle on top of the (b) rain cover. (c) Lift off r.he rain cover. (d) Remove cra:Te hook. TREAT THE UNDERSIDE OF THE LIDS, THE INSIDE CAUTION: SURFACES OF THE CASK, AND ANY BOLTS OR SEALS REMOVED AS CONTAMINATED. 10.2 Prepare to remove the primary lid. POSITION THE CASK ON A LEVEL SURFACE TO FACILITATE NOTE: LIFTING THE PALLETS STRAIGHT UP OUT OF THE CASK. red Remove the seal wire from the ends of the two (2) (a) painted bolts. Properly dispose of the removed seals. (b) Remove the twelve (12) 1-1/4-inch socket head cap screws, Retain the removed screws for using a star pattern. reins talla tion. Remove all associated wedges, blocks, nuts, and washers. (c) Retain for reinstallation. Attach the three-legged lif ting sling to the three lugs (d) on top of the lid. DO NOT LIFT THE PRIMARY LID BY THE LIFTING LUG ON THE NOTE: THIS LUG IS ONLY TO BE USED FOR REMOV-SECONDARY LID. ING THE SECONDARY LID. Attach the crane hook to the lif ting sling. (c) (f) Lift off the prim'ary lid. Please it on absorbent mate-rial or plastic sheeting. (g) Remove the crane hook.
CHANGE REQUEST 5 c,._,q 5"I ' CONTINUATION SHEET TR-OP-011-07 oce. no. TR-OP-011 REv. F cilANGE REQUEST No. oEsenipygog,$og,HANGE: 10.3 Prepare to remove the contents of the cask. NOTE: OBTAIN WEIGHT LISTED ON THE LOAD DISTRIBUTION PALLET AND AUXILIARY SHIELD AND LOG ON ATTACHMENT I IN DESIGNATED PLACE. CAUTION: TREAT LOAD DISTRIBUTION PALLET AND DRUM PALLETS AS CONTAMINATED. (a) Attach crane hook to lifting sling on the load distri-bution pallet. (b) Lif t the load distribution pallet straight up out of the cask. Place it on absorbent material or plastic sheeting. (c) Log load distribution pallet weight on Attachment 1. (d) Remove crane hook. (e) Attach crane hook to the lifting ring on drum pallet. (f) Lift pallet straight up out of cask. Place it on absorbent material or plastic sheeting. (g) Remove crane hook. (h) Repeat as necessary to remove all drum pallets from cask. (i) Obtain weight listed on auxiliary sheet and log on Attachment I. 10.4 Prepare to load the drum pallets into the cask. CAUTION: DO NOT PLACE THE DRUMS ON THE PALLET LIFTING SLINGS. NOTE: CONFIRM THAT THE SAFETY HOOK ON THE DRUM PALLET SLING REMAINS ATTACHED TO THE LIFTING RING. CLEAN THE DRUM PALLETS BEFORE PLACING IN THE CASK I l TREATING ALL DEBRIS REMOVED AS CONTAMINATED. ALL WASTE IN 55-GALLON DRUMS SHALL BE SOLIDIFIED.
CHANGE REQUEST CONTINUATION SHEET ~ 5" " 6 c,. 6 TR-OP-011 F TR-OP-Oll-07
- nev, CHANGE REQUEST NO.
cec. no. ~ oEsemgggANGE: (a) Load each drum pallet with a maximum of seven (7) 55-gallon drums. NOTE: OBTAIN WEIGHTS OF THE 55-GALLON DRUMS AND THE CON-TENTS AND COMPLETE ATTACHMENT I. DO NOT EXCEED THE MAXIMUM 27,250 POUNDS. (b) Attach the crane hook to the lifting ring on the drum pallet. (c) Carefully lift each drum pallet into the cask and remove crane hook. Allow lifting slings / cables to fall between the drums. DO NOT damage the gasket seating surfaces, the side of the cask, or inner walls. NOTE: SHORE THE DRUMS IF NECESSARY TO PREVENT MOVEMENT DURING NORMAL TRANSPORT CONDITIONS. (d) Repeat as necessary to load remaining drum pallets into cask. 10.3 Replace load distribution pallet. (a) Attach crane hook to the lifting sling on the load distribution pallet. (b) Carefully lower the load distribution pall et into the cask. DO NOT damage the gasket seating surfaces, the side of the cask, or inner walls. 10.6 Replacement of primary lid. Refer to Section 6.2.1.4. 10.7 Complete Attachment I and forward a copy with the shipping papers. 10.8 Obtain external radiation readings including underside of the transporter and ensure they are within D.O.T. limits before shipping. Attachment I (attached)
ATTACHMENT I TO PROCEDURE TR-0P-011 PAGE 1 0F 1 l WEIGHT
SUMMARY
FOR AUXILIARY SHIELD (1) Auxiliary Shield Weight Pounds (2) Load Distribution Pallet Weight Pounds (3) Shoring (if used) Pounds (4) Drum Fallet(s) Pounds (5) Radioactive Waste and Container Pounds TOTAL
- POUNDS l
- NOTE:
THE TOTAL WEIGHT SHALL NOT EXCEED 27,250 POUNDS. FORWARD A COPY WITH THE SHIPPING PAPERS. Signature Title Date i i I l. _.. ~
1 F CEVrlONS REV. DESCRIPTION DATE APP.ICVED A Revised per Change Request // - /'/ - 7/ 83 ~, TR-OP-011-01 B Revised per Change Request 2 _ / 3. p;; [ j' ' TR-OP-Oll-02 C Revised per Change Request gg TR-0P-011-03 D Revised per Change Request 7/ 3 f / g', /I TR-OP-011-04 / E Revised per Change Request [. ?[ r2 TR-OP-011-05 10/29/82 F Revised per Change Recuest TR-0P-011-06 10/29/82 ,b, l : N '-- I l / > ' ?f J REVISION STATUS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 SHEET REV. F D D D D D D D D D D D D D D D D SHEET 18 19 20 21 22 23 24 25 REV. D D D D D D E D PREPARED DAT ggg g[,y/g CHEM - NUCLEAR SYSTEMS, INC. HANDLING PROCEDURE FOR y CllEM-NUCLEAR SYSTEMS, INC. (CNSI) TRANSPORT CASK NUMBER 21-300 V CERTIFICATE OF COMPLIANCE NUMBER 9096 j [ OUAll Y A a 7lisl11 CONTRACT NO. DOCUMENT NO. REV. SHEET APPROVE D Nj//f W TR-OP-011 F 1 j pg CNSO 1001/8 78
r 3 TABLE OF CONTENTS TITLE / APPROVAL PAGE 1 TABLE OF C0t4 TENTS 2 l LIST OF FIGURES 2 l 1.0 SCOPE 3 2.0 CASK DESCRIPTION 3 3.0 REFEREtCES 6 6 4.0 REQUIREMENTS 5.0 HANDLING PRECAUTIONS 7 6.0 LOADING PROCEDURE 8 7.0 UNLOADING PROCEDURE 15 8.0 REMOVING CASK FROM TRAILER 20 9.0 REINSTALLING CASK ON TRAILER 23 10.0 REPORTS AND RECORDS 25 LIST OF FIGURES FIGURE 1 Transport Cask CNSI Model Number CNS 21-300 4 FIGURE 2 User Check-off Sneet 5 Doc. I.O. # 0525A, Arc. #0038A, 6/23/61 rev. DOCUMENT REV. SHEET TR-OP-Oli n 2 L J i CNSO 1002,8 78
r 3 1.0 SCOPE 1.1 Purpose This document establishes procedures for the routine hanaling, loading, and unloading of CNSI Transport Cask CNS 21-300. 1.2 Applicability Tnis procedure applies to CNSI cask model number CNS 21-300. 2.0 CASK DESCRIPTION Tne CNS 21-300 cask is a steel-encasea, leau-shielceo cask for transport-ing low-level racioactive material (see Figure 1). The cylindrical cask is 117 1/4 inches high with an outsice diameter of 86 3/4 inches. Tne cask cavity is 1091/4 incnes high with an inside diameter of 83 inches. The cask siae wall consists of a 1/8-inch inner stainless steel shell, a 1-inch lead shield, and a 3/4-inch outer carbon steel shell. A gasket ano twelve (12) 1 1/4-inen clameter socket nead cap screws en-sure positive closure of the primary 110. The secondary lid is sealeo with a second gasket and eighteen (18) 3/4-inen alameter bolts. The cask is welded to a 96-inch square base plate. Two (2) trunnions, tnree (3) primary lid lift rings, ana One (1) seconaary lid lift ring are providea. CASK WEIGHTS (APPROXIMATE): CASK LID HEIGHT -Primary Lid 3,450 pounos -Seconaary Lid 550 pounos CASK WEIGHT (EMPTY, WITH LIDS INSTALLED) 30,200 pounds MAXIMUM CASK PAYLOAD (INCLUDING SHORING) 27,250 pounos MAXIMUM CASK WEIGHT (LOADED) 57,450 pounos MAXIMUM DECAY HEAT Not applicable \\ DOCUMENT REV. SHEET TR-OP-Oll o 3 J L CNSQ 1002/8-78
3 J / Y 9w~
- Nea,
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- 5. P K LS SM 01 C
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r 3 USER CHECK-OFF SHEET Date Shipment Number Waste Identification Operator (s) HP Technician (s) Snipper Driver Time of arrival on site Time of oeparture from site Please initial when completed: Operator (0), Supervisor (S) 1. Disposable liner closure devices replacea (0) (S) 2. Primary lid gasket inspected (0) (S) 3. Secondary 110 gasket inspected (0) (S) 4. Primary lid bolts torqued (0) (S) 5. Secondary lid bolts torqued (0) (S) 6. Cask sealeo with lead seals (0) (S) 7. Cask tie-down inspected (0) (S) 8. Cask hold-down bolts torqued (0) (S) 9. Venicle placarded (0) (S) Please complete and initial: Operator (0) Supervisor (S) Health Physics Tecn (HP)
- 10. Cask payload (including shoring) Max.
Actual Initials
- 11. Decay neat (if applicable)
Max. Actual Initials
- 12. Gamma -
at 6 feet trom trailer. (HP) (S)
- 13. Gamma -
at cask surface. (HP) (S) j 14. Gamma - in tractor cab. (HP) (S) I 15. Smearable beta-gamma (c/m/100 cm2 (HP) (S) 16. Smearable alpha (c/m/100 cm2) (HP) - (S) I hereby certify that the above statements are correct and the cask has been loaaed and testea in accordance with approveo procecures. Operator (s) Health Pnysics Tech (s) I Supervisor (s) 2/13/81 FIGURE 2. User-Check-Off Sheet DOCUMENT REV. SHEET TR-OP-Oll n 5 L J CNSO 1002/8-78
3 r
3.0 REFERENCES
3.1 Code of Federal Regulations (CFR) Title 10, Part 71 3.2 CFR Title 49, Part 172 3.3 CRF Title 49, Parts 173.389-173.398 3.4 CFR Title 49, Part 391 3.5 CFR Title 49, Part 393.100 3.6 CNSI Transport Cask CNS 21-300, Certificate of Compliance t+0. 9096 3.7 TR-OP-014, CNSI Cask. Trailer / Tractor Inspection Procedure 3.8 CNSI Drawing No. 1-298-101, Rev. J 4.0 REQUIREMENTS 4.1 Tools, Materials, and Equipment--At Snipper's Location 4.1.1 CNSI-Furnished Items (a) CNS 21-300 cask and trailer (b) CNS 21-300 cask license and cocumentation (c) CNS 21-300 cask lid gaskets (c) CNS 21-300 cask disposable liners or crum pallets as required (e) CNS 21-300 loac distribution pallet (f) 1-1/4 inch LOK-A-LOY-6 Alloy Connection Links Crosby Type A-336. LOK-A-LOY links must be requesteo prior to scheculing for arrival at customer site. 4.1.2 Shipper-Furnisheo Items (a) Cask loading / unloading crane compatibl with filleo liner, loaded pallets, and cask lios (b) Lifting naroware (c) Tools: One calibrated torque wrench (0-150 ft lbs) One calibrated torque wrench (150-600 ft lbs) Sockets for above Allen wrenches and combination wrenches (d) Health physics (WR) instrumentation and support ma-terials DOCUMENT REV. SHEET TR-OP-011 6 3 L J CNSQ 1D02,8-78
r 3 (e) Filling equipment for disposable liners (f) Lifting sling compatible with the cask lids and loadeo pallet (g) Acceptable bolt lubricatn (Moly-Z, Neolube, or Anti-Seize) 4.2 Tools, Materials, and Equipment--At Unloading Site (a) CNS 21-300 cask lid gaskets (b) Crane compatible with cask lids, loaded pellet, ano filleo liner (c) Lifting and unloading hardware (d) wrenches to remove securing bolts (e) Health physics (HP) instrumentation ano materials (f) Acceptable bolt lubricat (Moly-Z, Neolube, or Anti-Seize) (g) Lifting sling compatible with cask lids and loaded pallet 4.3 Prerequisites Not applicable 4.4 Acceptance Criteria Not applicable 5.0 HANDLING PRECAUTIONS 5.1 Treat the inside of the cask, tne bottom of the cask lios, and any material removed as contaminated. 5.2 DO NOT lift the primary lid by the lifting lug on the seconoary lid. This lug is only to be usea for removing the secondary lid. 5.3 Survey tne cask cavity for raciation ano contamination levels after the cask contents have been removea. Decontaminate if requireo by the health physics department after the contents have been removeo. l 5.4 Remove any liquid from the cask cavity. Treat this liquio as radioactive. l l DOCUMENT REV. SHEET TR-OP-Oll D L J CNSO 1002/8 78
r-r- 5.5 Visually inspect the cask for damage to tne lid, gasket, gasket seating surfaces, lifting lugs, lifting slings, or tie-downs. 5.6 To prevent personnel injury and cask camage, ensure tnat free-standing ladders are secured and attenaea by personnel. Do this before climbing onto the cask. 5.7 hten lowering a liner or pallet into the cask, be alert to the pos-sibility of airborne contamination from the air escaping the cask. 5.8 Before the cask leaves tne facility, the following shall be con-firmed: (a) That any external lifting lugs are properly covered for transport. (b) That trailer placarding ano cask labelling meet DOT Specifi-cations (CFR Title 49, Part 172). (c) That exterior radiation levels ao not exceed 10 mR/nr at 2 meters ano 2 mR/hr in the tractor cab, in accordance witn 49 CFR 173.393 (j). 6.0 LOADING PROCEDURE NOTE: IF Il IS NECESSARY TO REMOVE THE CASK FROM THE TRAILER, REFER TO SECTION 8.0, REMOVING CASK FROM TRAILER. 6.1 Prepare to remove the rain cover from the cask. (a) Remove the four (4) pull-type chain bincers. (D) Attach the crane nook to the snackle on top of the rain Cover. (c) Lift off the rain cover. (d) Remove to load the cask. CAUTION: TREAT THE UNDERSIDE OF THE LIDS, THE INSIDE SURFACES OF THE CASK AND ANY BOLTS OR SEALS REMOVED AS CONTAMINATED. DOCUMENT REV. SHEET 6 TR-OP-Oll D L CNSQ 1002/8 78
r 3 NOTE: THE CASK MAY BE LOADED USING EITHER A LINER OR PALLETS. FOLLOW SECTION 6.2.1 FOR LOADING THE CASK WITH DRUM PALLETS CONTAINING 55-GALLON DRUMS; FOLLOW SECTION 6.2.2 FOR LOADNG THE CASK USING A LINER. 6.2.1 Procedure for loading drum pallets. 6.2.1.1 Prepare to remove the primary lid. NOTE: POSITION THE CASK ON A LEVEL SURFACE TO FACILITATE LIFTING THE PALLETS STRAIGHT UP OUT OF THE CASK. (a) Remove the seal wires from the enos of the two (2) red-painted bolts. Properly dispose of the removec seals. (b) Remove the twelve (12) 1 1/4-inch socket-heao cap screws that secure the primary lid to the cask, using a star pattern. Retain the remov-ed screws for re-installation. (c) Remove all associated wedges, blocks, nuts, and washers. Retain for re-installation. (d) Attach the three-legged lifting sling to the tnree lugs on the top of the 110. CAUTION: DO NOT LIFT THE PRIMARY LID BY THE LIFT-ING LUG ON THE SECONDARY LID. THIS LUG IS ONLY TO BE USED FOR REMOVING THE SECONDARY LID. (e) Attach the crane hook to the lifting sling. (f) Lift off the primary lid. Place it on abscrb-ent material or plastic sheeting. (g) Remove the crane hook. DOCUMENT REV. SHEET TR-OP-011 o 9 L J CNSO 1002/8-78
r 6.2.1.2 Prepare to remove the contents of the cask. CAUTION: TREAT THE PALLETS AS CONTAMINATED ITEMS. (a) Attach the crane hook to the lifting ring on the pallet. (b) Lift tne pallet straight up out of the cask. Place it on absorbent material or plastic sheeting. (c) Remove the crane hook. (c) Repeat as necessary to remove all pallets from the cask. 6.2.1.3 Prepare to load the pallets into the cask. CAUTION: 00 NOT PLACE THE DRUMS ON THE PALLET LIFTING SLINGS. NOTE: CONFIRM THAT THE SAFETY HOOK ON THE PALLET SLING REMAINS ATTACHED TO THE LIFTING RING. CLEAN THE PALLETS BEFORE PLACING IN THE CASK, TREATING ALL DEBRIS REMOVED AS CONTAMINATED. (a) Load each pallet with a maximum of seven (7) 55-gallon drums. (b) Attach the crane hook to the lif ting ring on the pallet. (c) Carefully lift each drum pallet into the cask and remove the crane hook. DO NOT camage the gasket seating surfaces, the sice of the cask, or inner walls. l l NOTE: SHORE THE DRUMS IF NECESSARY TO PREVENT MOVEMENT I DURING NORMAL TRANSPORT CONDITIONS. DOCUMENT REV. SHEET TR-OP-Oll n 10 J t CNSQ 1002/8-78
r 6.2.1.4 Prepare to replace the primary lid. NOTE: QA MAY REQUEST REMOVAL OF THE SECONDARY LID AND INSPECTION OF THE SECONDARY LIO GASKET AT THIS TIME. IF THE CNSI SECONDARY LID BOLT SEAL IS IN-TACT, REMOVAL OF SECONDARY LID IS NOT REQUIRED. CONFIRM THAT THE SOLTS ON THE SECONDARY LIO ARE TORQUED TO A FULL LOADED LUBRICATED VALUE OF 50 + 5 FT LBS BEFORE THE CASK LEAVES THE FACILITY. (a) Attach the lifting sling to the three (3) lifting lugs on the lid. (b) Attach tne crane hook to tne lifting sling. NOTE: CLEAN THE BOTTOM SURFACE OF THE LID, TREATING ALL DEBRIS REMOVED AS CONTAMINATED. (c) Visually inspect the lid gasket for cracks or tears tnat would prevent the gasket from form-ing a seal. Repair or replace tne gasket if it is required. Contact CNSI Transportation Department for instructions to replace gasket. Inspect ano clean the gasket seating surfaces. (d) Lift the primary lid onto the cask ano po-sition using the key and keyway. (e) Remove the crane hook and the sling. (f) Replace the twelve (12) 1 1/4-inch socket-heao cap screws ano all associated wedges, blocks, l nuts, ana washers. Torque to 200 1 10 ft lbs (lubricated) using a star pattern. NOTE: TIGHTEN ALL BOLTS HAND-TIGHT BEFORE STARTING THE TORQUE SEQUENCE. DOCUMENT REV. SHEET 11 TR-OP-011 p J L CNSO 1002/8 78
3 r (g) Seal the primary lid by placing wire seals tnrough the ends of two red-painted bolts. 6.2.1.5 Refer to Section 6.3 for replacing rain cover. 6.2.2 Procedure for loading' the liner. NOTE: IF THE LINER IS PRE-FILLED, CONFIRM THAT IT HAS BEEN CAPPED USING STANDARD CAPPING DEVICES. NOTE: THE LINER MAY BE FILLED BY REMOVING THE PRIMARY LID OR THE SECONDARY LID. IF THE LINER CANNOT BE FILLED BY REMOVING THE SECONDARY LID ONLY, FOLLOW THE PROCEDURE FOR REMOVING THE PRIMARY LID (SECTION 6.2.1.1). 6.2.2.1 Prepare to remove the secondary lid, if necessary. (a) Remove the seal wires from the ends of the two (2) reo-painteo bolts. Dispose properly of the removed seals, treating tnem as contami-nateo items. (b) Remove the eighteen (18) 3/4-inch bolts that nold the secondary 110 to the primary lid, using a star pattern. Retain all bolts for re-installation. DO NOT remove the bolts on the primary lio. (c) Attach the lifting sling to the lug cn tne secondary lid. (d) Attach the crane hook to the lifting sling. (e) Lift off the secondary lio. Place it on ab-sorbent material or plastic sheeting. (f) Remove the crane hook. (g) Replace the bolts in their appropriate holes to prevent foreign objects from entering the holes. DOCUMENT REV. SHEET TR-OP-Oll D 12 v J CNSQ 1002,8-78 L
3 ( 6.2.2.2 Fill the liner, if necessary, and cap using stano-ard capping devices. 6.2.2.3 Prepare to load the liner into tne cask, if neces-sary. CAUTION: AS THE LINER IS LOWERED INTO THE CASK, THE AIR IN THE CASK WILL CUSHION AND SLOW THE LINER. BE ALERT TO THE POSSIBILITY OF AIRBORNE CONTAMINATION FROM THE AIR ESCA0 LNG THE CASK DURING THIS PROCEDURE. NOTE: CLEAN THE BOTTOM SURFACE OF THE LINER BEFORE PLAC-ING IT IN THE CASK, TREATING DEBRIS REMOVED AS CON-TAMINATED. i (a) Attach the crane hook to the cables on the liner. (b) Lower the liner straight into the cask. (c) Remove the crane hook. (c) Ensure that the liner cables swing clear to allow proper installation of the cask lid ano load distribution pallet. (e) Attaen the crane hook to the cables on the loao distributico pallet. (f) Lower the pallet into the cask insuring that the pallet fits over the liner lifting cables for proper installation of the load distri-bution pallet. (g) Remove the crane hook. (h) Ensure that the load distribution pallet cables swing clear to allow proper instal-lation of the cask 110. I NOTE: SHORE THE LINER IF NECESSARY TO PREVENT MOVEMENT I DURING NORMAL TRANSPORT CONDITIONS. COCUMENT REV. SHEET 13 TR-OP-Oll 9 w J CNSO 1002,8-78
r 3 6.2.2.4 Prepare to replace the secondary lid, if necessary. (a) Remove the eighteen (18) 3/4-inch bolts used to seal the holes during filling. (b) Visually inspect the lid gasket for cracks or tears., Replace the gasket if it is camageo. Contact CNSI Transportation Department for instruction to replace gasket. Inspect and clean the gasket seating turfaces. (c) Attach the crane hook to the lifting sling on the center lifting lug. NOTE: CLEAN THE BOTTOM SURFACE OF THE LID, TREATING ALL DEBRIS REMOVED AS CONTAMINATED. (d) Lift tne seconcary lid onto the primary 110. (e) Position the 110 using the alignment AS ks on the lid. (f) Remove the crane hook ano.the lifting sling;. (g) Replace the eighteen (18) 3/4-inch Dolts and torque to 50 1 5 ft lbs (lubricated) using a star pE.ttern. NOTE: TIGHTEN ALL THE ' BOLTS HAND-TIGHT BEFORE STARTING THE TORQUE SEQUENCE. CONFIRM THAT THE BOLTS ON THE PRIMARY LID ARE TORQUED TO 'A FULL LOADED LUBRICATED.vALUE OF 200 1 10 FT LBS GEFORE THE C.ASK LEAVES THE FACILITY. - IF THE CNSI SEAL ON THE PRIMARY LID BOLTS IS INTACT, REMOVAL OF PRIMARY LIO FOR GASKET INSPECTION IS NOT REQUIRED. wihb (h) Seal the cask 110 by plhcing seu through the enas of the two (2) 7.eo-painteo bolts. DOCUMENT REV. SHEET TR-0P-011 D ! 14 s k J CN901002/8-78
r 6.2.2.5 Replace the primary 110, if necessary, following the procedure in Section 6.2.1.4. s ', 6.3 Prepare to replace the rain cover. (a) Attach the crane hook to the rain cover snackle. (b) Lift and position the' rain cover onto the cask. (c) Remove the crane iiook. (d) Replace and tighten the four (4) pull-type chain binders. (e) Inspect the base plate bolts for tightness. (f) Inspect' the cask tie-down cables for snugness. NOTE: IF SPRINGS ARE INSTALLED IN THE CABLES, ENSUkE THAT THE SPRINGS ARE NO MORE THAN HALFWAY COMPRESSED. 6.4 Before the cask leaves the facility, the following shall be con-firmed: (a) Tnat any external lifting lugs are properly covered for transport. (b) That traile'r placarding and cask labelling meet DOT Specifi-cations ICFR litle 49, Part 172). (c) Tnat exterior raniation levels co not exceeo 10 mR/hr at 2 meters ano 2 mR/hr in the tractor cab, in accordance with 49 CFR 173.393 (j). 6.5 Complete the USER CHECK-OFF SHEET ano send a copy along with the shipment. 7.0 UNLOADING PROCEDURE NOTE: IF IT IS NECESSARY TO REMOVE THE CASK FROM THE TRAILER, REFER TO BECTION 8.0, REMOVING CASK FROM TRAILER ~. NOTE: ALL PERSONNEL HANDLING FILLED LINER OR FILLED DRUMS SHALL OBSERVE "E$TABLISHED SITE RADIATION PROTECTION PROCEDURES. l 'l e REV. SHEET DOCUMENT. _R-OP-011 i 15 . "l 9 i j e j CNSQ 1002,8 78 f u V V -j J :. t.
r 3 7.1 Position. the unloading crane at an optimum distance to facilitste s off-loading ano to minimize operator emosure. s 7.2 Prepare to remove the rain cover from the cask. (e) Remove the four (4) pull-type chain bincers. (b) Attach the crane hcok to the shackle on top of tne rain Cover. + (c) Lift off the rain cover. (d) Remove the crane hook. s 4 7.3 Prepare to remove the primary lio. l CAL' TION: TREAT THE UNDERSIDE GT THE
- LIDS, THE INSIDE SURFACES OF THE CASK, AND ANY BOLTS OR SEALS REMOVED AS CONTAMINATED.
NOTE: POSITION THE CASK ON A LEVEL SURFACE TO FACILITATE LIFTING THE PALLETS OR LINER STRAIGHT UP OUT OF THE CASK. (a) Remove the seal wires from the enos of the two (2) red-painted bolts. Properly dispose of the removed seals. (b) Remove the twelve (12) 1 1/4-inch socket-heac cap screws that secure the primary lid to the cask, using a star pattern. Retain the removed screws for re-installation. (c) Remove all associated wedges, blocks, nuts, ano washers. Retain for re-installation. (d) Attach the three-legged lifting sling to tne three lugs on tne top of the primary 110. CAUTION: DO NOT LIFT THE PRIMARY LID BY THE LIFTING LUG ON THE SECONDARY LID. THIS LUG IS ONLY TO BE USED FOR REMOVING THE SECONDARY LID. (e) Attach tne crane hook to the lifting clirg. (f) Lift off the primary 110. Place it on absorbent material or plastic sheeting. (g) Remove the crane hook. TR-OP-Oll 16 D L J CNSQ 1002/8 78
i 3 r 7.4 The health physics technician shall conouct a radiation anc con-tamination survey to determine offloading precautions. 7.5 As the health physics technician directs, vacate all persons from the immediate area except for the crane operator and a rigger. The rigger shall stand in clear view of the crane operator. 7.6 Prepare to remove the contents of the cask. NOTE: THE CASK MAY CONTAIN A FILLED LINER OR PALLETS LOADED WITH 55-GALLON DRUMS. IF A CASK CONTAINS PALLETS, FOLLOW THE PROCEDURE FOR UNLOADING DRUM PALLETS, SECTION 7.6.2. CAUTION: TREAT THE LINER OR PALLET AS CONTAMINATED. 7.6.1 Procedure for unloacing a liner. (a) Attach the crane hook to the cables on the loao distri-bution pallet. (D) Lift tne pallet straight up out of tne cask. Place it on absorbent material or plastic sheeting. (c) Attach the crane hook to the cables on the liner. (d) Lift the liner straight up out of the cask ano allow any liquid to drip off. (e) Place the liner in position for disposal of future nandling. (f) Detach the crane hook from the liner cables. 7.6.2 Procedure for unloading crum pallets. NOTE: CONFIRM THAT THE SAFETY HOOK ON THE PALLET SLING RE-MAINS ATTACHED TO THE LIFTING RING. (a) Attach tne crane hook to the lifting ring. (b) Lift the pallet straight up out of the cask. (c) Position the pallet for disposal or future handling. g REV. SHEET TR-OP-Oll D J k CNSQ 1002/8 78
r 3 (d) Empty the pallet. (e) Detach the crane hook from the lifting ring anc re-cover the pallet for re-use. (f) Repeat as necessary to remove all pallets from the cask. NOTE: CLEAN EACH PALLET, TREATING DEBRIS REMOVED AS CON-TAMINATED. 7.7 Tne health physics technician shall survey the interior of the cask for radiation and contamination levels. Decontaminate if accept-able levels are exceeded. CAUTION: TREAT ANY LIQUID IN THE CASK OR USED IN THE DECONTAMI-NATION PROCESS AS CONTAMINATED. 7.8 Visually inspect the insoe of the cask for camage or for liquid accumulation. If the insiae surfaces of the cask are damaged, re-move tne cask from service. Contact Healtn Physics Department for instructions to remove any liquia or foreign materials from cask. 7.9 Place a new liner in the cask, if requireo. Reloaa pallets into the cask, if requireo. (a) Attaen the crane hook to the cables on the liner or the lift-ing ring on the pallet. (b) Carefully lower the liner or drum pallet into the cask ano remove the crane hook. DO NOT damage the gasket seating sur-faces, the sice of the cask, or inner walls. NOTE: CLEAN THE LINER OR PALLET BEFORE PLACING IT INTO THE CASK. TREAT ANY DEBRIS REMOVED AS CONTAMINATEU. (c) Detach the crane hook. NOTE: THE LOAD DISTRIBUTION PALLET NEED NOT BE USED IF THE CASK IS USED FOR 55 OR 80 GALLON DRUM SERVICE. DOCUMENT 'REV. SHEET TR-OP-Oll 18 D L i CNSO 1002/8 78
r (d) Attach the crane hook to the cables on th load distribution pallet. (e) Lower pallet into cask ensuring that the pallet fits over the liner cables for proper installation of the pallet. 7.10 Prepare to replace the primary lid. NOTE: QA MAY REQUEST REMOVAL OF THE SECONDARY LID AND IN-SPECTION OF THE SECONDARY LIO GASKET AT THIS TIME. CONFIRM THAT THE BOLTS ON THE SECONDARY LID ARE TORQUE 0 TO A LUBRICATED VALUE OF 50 1 5 FT LBS BEFORE THE CASK LEAVES THE FACILITY. (a) Attach the lif ting sling to the three (3) lif ting lugs on the lid. (b) Attach the crane hook to the lifting sling. NOTE: CLEAN THE BOTTOM SURFACE OF THE LID, TREATING ALL DEBRIS REMOVED AS CONTAMINATED. (c) Visually inspect the lid gasket for cracks or tears that would prevent the gasket from forming a seal. Replace or repair the gasket if it is required. Contact CNSI Transportation Department for instructions to replace gasket. Inspect and clean the gasket seating surfaces. (d) Lift the primary lid onto the cask and position using the key and keyway. (e) Remove tne crane hook and the sling. (f) Replace the twelve (12) 1 1/4-inch socket-head cap screws ano all associated wedges, blocks, nuts, and washers. Torque to 200 1 10 ft lbs (lubricated) using a star pattern. NOTE: TIGHTEN ALL THE BOLTS HAND-TIGHT BEFORE STARTING THE TORQUE SEQUENCE. DOCUMENT REV. SHEET 19 TR-OP-Oli o v J CNSO 1002iB 78
r (g) Seal the primary lid by placing wire seals through the ends of two (2) red-painted bolts. 7.11 Prepare to replace the rain cover. (a) Attach the crane hook to the rain cover shackle. (b) Lift and position the rain cover onto the cask. (c) Remove the crane hook. (d) Replace ano tighten the four (4) pull-type chain Dincers. (e) Check that tne base plate bolts are torqued to 450 1 45 ft Ib (dry). (f) Inspect the cask tie-down cables for snugness. NOTE: IF SPRINGS ARE INSTALLE0 IN THE CABLES, ENSURE THAT THE SPRINGS ARE NOT MORE THAN HALFWAY CGMPRESSED. 7.12 The health physics techincian shall survey all exterior surfaces of the cask for contamination anc raciation levels. Decontaminate, if required to meet the limits set forth in Section 173.397 of CFR 49. 7.13 Before the cask leaves the facility, the following snall be con-firmed: (a) That any external lifting lugs are properly covereo for trans-port. (b) Tnat trailer placarding ano cask labelling meet DOT Specif1-cations (CFR Title 49, Part 172). (c) That exterior radiation levels do not exceeo 10 mR/hr at 2 meters and 2 mR/hr in the tractor cab, in accoroance witn 49 CFR 173.393 (j). l l t REv. sHssi TR-OP-011 20 D J L CNSO 1002/8 78
r 3 8.0 REMOVING THE CASK FROM TRAILER NOTE: REMOVAL OF CASK FROM TRAILER IS USUALLY NOT NECESSARY. PERMISSION TO REMOVE CASK FROM TRAILER MUST BE GRANTED ON A CASE BASIS. IF REMOVAL IS NECESSARY, PERMISSION MAY BE OBTAINED FROM CNSI DIRECTOR OF TRANSPORTATION. THE FOLLOWING PROCEDURE IS RECOMMENDEO. 8.1 Locate Trailer (a) Position trailer and cask within reach ano safe loao limits of crane. (b) be sure trailer is level. 8.2 Remove rain cover and tie-downs: (a) Loosen and remove cask tie-oown cables anc rain cover cnains. (b) Lift off rain cover. 8.3 Prepare cask for removal from trailer: ) (a) Mark a line on cask base plate and a matching line on trailer for later positioning of cask on trailer. NOTE: WHEN REINSTALLING CASK ON TRAILER, CASK NAMEPLATE SHOULO FACE T0 WARD ORIVERS SIDE OF THE TRAILER. THESE MARKS MADE IN STEP 8.3(a) SHOULD ENSURE THIS ORIENTATION OF CASK AS WELL AS LOCATION OF CASK ON TRAILER. (b) Remove the 16 bolts, nuts and washers securing cask to trailer. (c) Note bolt, nut and washer configuration for later reinstal-lation. (d) Store ults, nuts and washers in safe place to prevent damage or loss. (e) Be sure cask lids are in place and 110 bolts torqueo as follows: o secondary 110 bolts torqced to 50 1 5 ft los. (lubricatea) in star pattern o primary lid bolts torquec to 200 1 10 ft lbs. (lubricatea) in a star pattern DOCUMENT REV. SHEET TR-OP-Oll 21 D L J CNSO 1002,8-78
r NOTE: TO ENSURE THAT ADEQUATE CABLE OR CHAIN SIZE CAN BE USED IT IS REQUIRED THAT l-1/4 INCH LOK-A-LOY-6 ALLOY CONNECTING LINKS CROSBY TYPE A-336 WITH MINIMUM SWL=57,500 LB. BE USED TO CONNECT CABLE OR CHAIN TO THE 2 CASK LIFTING TRUNNIONS, 8.4 Connect lifting equipment to cask lifting trunnions (A). CAUTION: DO NOT USE LID LIFTING LUGS (B) TO LIFT CASK. DO NOT AT-TEMPT TO LIFT CASK WITHOUT BOTH LIDS INSTALLED AND TORQUED TO REQUIRED SPECIFICATIONS. d L1D LIFTINGLUG (g) (BEHIND) w -- r CASK LIFTING TRUNNIONS (A) TRANSPORT CASK CNS 21-300 8.5 Lift cask from trailer and position as required. 8.6 Position the cask on a firm level support. 8.7 Remove cask lifting equipment if required and proceed with cask use. NOTE: STEPS 8.1 TW OUGH 8.6 MAY BE REPEATED AS OFTEN AS NECESSARY FOR OPERATIONS REQUIRING MORE THAN ONE CRANE MOVEKNT. REV. L EET DOCUMENT TR-OP-Oll n 22 2 L CNSO 1002/8 78
r 3 9.0 REINSTALL CASK ON TRAILER 9.1 Locate trailer: (a) Position trailer within reach and safe load limits of crane. (b) Be sure trailer is level. 9.2 Prepare cask for reinstallation on trailer: (a) Check that cask lids are securely fastened to cask. (b) Check that lid bolts are torqued as follows: e secondary lid bolts torqued to 50 1 5 ft lbs. (lubricated). e primary lid bolts torqued to 200 1 10 ft. I!1s. (lubricated) in a star pattern. (c) Check that wire seals are in place on two (2) red-painted bolts. l CAUTION: BE SURE LIFTING EQUIPMENT IS ADEQUATE TO LIFT CASK. EMPTY 1 WEIGHT OF CASK WITH LIDS INSTALLED IS APPROXIMATELY 30,200 LBS. OR AS STATED ON CASK NAME PLATE. TOTAL GROSS WEIGHT IS APPROXIMATELY 57,450 LBS, OR AS STATED ON CASK NAMEPLATE. NOTE: TO ENSURE THAT ADEQUATE CABLE OR CHAIN SIZE CAN BE USED, IT IS REQUIRED THAT l-1/4 INCH LOC-A-LOY-6 ALLOY CONNECTING l LINKS CROSBY TYPE A-336 WITH MINIMUM SWL=57,500 LB. BE USED 1 TO CONNECT CABLE OR CHAIN TO THE 2 CASK LIFTING TRUNNION 3. 9.3 Connect lifting equipment to cask lifting trunnions (A). CAUTION: DO NOT USE LID LIFTING LUGS (B) TO LIFT CASK. DO NOT ATTEMPT TO LIFT CASK WITHOUT BOLT LIDS INSTALLED AND TORQUED TO REQUIRED SPECIFICATIONS. LID LIFTINGLUG w (BEHIND) E (B) .'r I CASK LIFTING TRUNNIONS (A) Transpor' Cask CNS 21-300 t DOCUMENT REV. SHEET D 3 L J CNSO 1002/8 78
3 r l 9.4 Prepare mounting surfaces on trailer and cask: (a) Wipe clean mounting surface on trailer. (D) Lift cask. (c) Wipe clean bottom surface of cask mounting plate. 9.5 Install cask on trailer: (a) Position cask on trailer using alignment marks made when re-moving cask from trailer. (b) Lightly coat each of the 16 1-1/4 inch bolts with Neolube, Moly-Z or Antiseize. (c) Install bolts into cask hold down points with nuts under trailer. BE SURE bolt, washer, nut configuration is the same as when they were removed. (d) Tighten all 16 cask hold bolts to 100 ft lbs. (e) Torque each cask hold down bolt to 450 ft lbs.1 45. Tighten all 4 bolts in one corner then tighten all 4 bolts in the op-posite corner. Repeat this for remaining corners. (f) Continue to torque bolts as in previous step until no motion of nut or bolt is detected. 9.6 Remove lifting equipment from cask. 9.7 Replace cask tie-down enains and ticfiten. 9.8 Re-eneck that cask lics are torqued ano sealed. 9.9 Replace rain cover ano attach ano tighten rain cover holo-down chains. NOTE: CASK IS NOW READY FOR TRANSPORTING. DOCUMENT REV. SHEET TR-OP-Oll E 24 L J CNSO 1002/8 78
r 3 10.0 REPORTS AND RECORDS The following reports shall accompany all loaded shipments: (a) Radioactive Shipping Record (RSR)--prepared by the shipper's health physics department (b) Vehicle Raoiation Survey--prepared by the shipper's health pnysics cepartment (c) Bill of Laulng--prepared and certified by the snipper (c) User Check-Off Sheet--prepared and signed by the shipper DOCUMENT REV. SHEET TR-OP-Oll 25 i D k J CNSO 1002/8-78
I J I)0CKET NO. ~N h l CONTROL NO. OMY 7/ I DATE OF DOC. 8d[c2[/[3 (( ((b DATE RCVD. FCUF PDR FCAF LPDR Mt I&E REF. IMUR SAFEGUARDS ECTC' OTHER DESCRIPTION: bil W6 A J hlhJ ' oukedd&LAfwanal ,v& k / e % d KXS Z V.3s/Ju A Xfdea+TO JLuiseds? % e S&L i '44'/w/44 dee_ uuTut / / 3 i e .}}