ML20011A721
| ML20011A721 | |
| Person / Time | |
|---|---|
| Issue date: | 10/09/1981 |
| From: | Brown R, Potapovs U NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20011A719 | List: |
| References | |
| REF-QA-99900703 NUDOCS 8110290348 | |
| Download: ML20011A721 (8) | |
Text
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ORGANIZATION:
RTE CORPORATION, SWITCHGEAR DIVISION STOCKTON, CALIFORNIA REPORT NO.: 99900703/81-01 INSPECTION DATE(S): 9/14-17/81 INSPECTION ON-STTE HOURS: 28 CORRESPONDENCE ADDRESS:
RTE Corporation Switchgear Division ATTN: Mr. H. Schmidt Deputy Acting Manager 705 N. Carlton Avenue Stockton, CA 95201 ORGANIZATION CONTACT:
Mr. D. R. Prochazka, Manager, QA TELEPHONE:
(209) 466-3621 PRINCIPAL PRODUCT: Generator Control Panels NUCLEAR INDUSTRY ACTIVITY: Three contracts representing approximately 1% of the total workload.
A ASSIGNED INSPECTOR:
YM
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m Ross L. Brown, Components Section (CS)
Da'te OTHER INSPECTOR (S):
10 'l 4 l APPROVED BY:
wWW Uldis Potapovs, Acting Chief, CS Date INSPECTION BASES AND SCOPE:
A.
BASES:
10 CFR Part 50, Appendix B, 10 CFR Part 21 and other applicable standards.
B.
SCOPE: Management Meeting and implementation of 10 CFR Part 50, Appendix B, including control of nonconformances and corrective actions, change control, manufacturing process control and status of previous inspection findings.
Certified y
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.' ORGANIZATION:
RTE CORPORATION, SWITCHGEAR DIVIS" STOCKTON, CALIFORNIA REPORT NO.: 99900703/81-01 INSPECTlON RESULTS:
PAGE 2 of 3 A.
VIOLATION:
None U.
NONCONFORMANCES:
Contrary to 10 CFR Part 50, Appencix B, Criterion V, and Section 16.0 of the RTE Corporation, Switchgear Division (RTE) QA Manual, the majority of discrepancies identified on the Inspection Discrepancy List for Shop Order (S0)10563 were not initialed as being corrected by the assigned workman.
C.
UNRESOLVED ITEMS:
None D.
STATUS OF PREVIOUS ~ INSPECTION FINDINGS:
1.
(Closed) Violation (80-01):
Procedures to implement 10 CFR Part 21 requirements had not been developed.
The " Proc = dure for the Implementation of 10 CFR Part 21" was issued to all department managers and was posted on the employee bulletin boards on May 12, 1980.
2.
(Closed) Deviation A (80-01):
Adequate review of drawing changes was not performed.
A QA supervisor was added to the staff and included in his responsi-bilities was document review.
The inspector's review of five drawings for 50 10577 verified con-formance with the program requirements.
3.
(Closed) Deviation B (80-01):
In-Process Inspection Forms for two units had not been initialed by the inspector.
Review of eight inspection reports verified conformance with the revised QA Manual that accurately identified the forms in use.
4.
(Closed) Unresolved Item D.3.b. (1) (80-01):
The QA Manual was revised to correctly identify the test equipment used for testing the finished product that is to be recalibrated at six month intervals.
Review of the instrument calibration log, six instrument calibration records and six outside laboratory issued certifications of calibra-tion verified conformance with the revised QA Manual section that requires all measuring devices used to determine product compliance to be controlled and calibrated.
, ORGANIZATION:
RTE CORPORATION, SWITCHGEAR DIVISION STOCKTON, CALIFORNIA REPORT NO.: 99900703/81-01 INSPECTION RESULTS:
PAGE 3 of 3 5.
(Closed) Unresolved Item D.3.b.(2) (80-01): The QA Manual was revised to state in part, the audits shall cover the applicable elements of the QA Program.
Review of six audit reports verified conformance with the manual require-ments.
6.
(Closed) Unresolved Item F.3.b. (80-01):
The QA Manual was revised to properly identify the forms used as In-Process Inspection Forms (QC-3,QC-4,etc.).
(Additional information in Paragraph E.2).
E.
OTHER FINDINGS OR COMMENTS:
1.
Change Control:
RTE management stated that at the present time the company is not responsible for the performance of product design for any nuclear contracts and that all changes originate with their customer.
Review of one Sales Order No. 10577, eight drawing review records, four document transmittals, three customer change notices, four customer document status reports, four test procedures, and five drawings verified compliance with the program that describes the method of entering the customer documents into the system and control of the RTE generated detail drawing, etc., through the plant operations.
2.
Manufacturing Process Control:
Shop Activities are controlled by the in-process inspection form (travelers).
Review of five travelers (QC-3, 4, 5, 6 and 17) and one final inspec-tion repor. for 50 10563 verified that the pertinent manufacturing steps were identified and initialed signifying completion, the assigned witness / hold points were signed and the completed traveler was signed by quality personnel signifying acceptance.
3.
Control of Nonconformance and Corrective Action:
Review of two inspection Discrepancy Lists and one Inspection Discrepancy Log verified that the discrepant condition wac identified, corrective action documented and reported to the top management as required by the Quality Assurance Manual (QAM) Section 15.0.
Review of the Inspection Discrepancy List for 50 10563 verified that the sign-off of the report was not in accordance with the following require-ments of QAM Section 16.0.
All discrepancies found in the inspection and test process shall be listed on the Inspection Discrepancy List.
Each discrepancy shall be corrected by an assigned workman, who shall initial the Inspection Discrepancy List in the " Corrected by" column.
This is a nonconformance.
(See paragraph B).
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