ML20011A403
| ML20011A403 | |
| Person / Time | |
|---|---|
| Issue date: | 09/08/1981 |
| From: | Brown R, Potapovs U NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20011A381 | List: |
| References | |
| REF-QA-99900356 NUDOCS 8110090397 | |
| Download: ML20011A403 (9) | |
Text
{{#Wiki_filter:/' ~ HUSKY PRODUCTS, INC, . ORGANIZATION: SUBSIDIARY OF BURNDY CORPORATION FLORENCE, KENTUCKY = ' REPORT NO.: 99900356/81-01 INSPECTION DATE(S): 8/3-7/81 INSPECTION ON-SITE HOURS: 30 CORRESPONDENCE ADDRESS: Husky' Products, Inc. Subsidiary of Burndy Corporation ATTN: Mr. C. F. Duncan Quality Assurance Manager 7405 Industrial Road Florence, Kentucky 41042 ORGANIZATION CONTACT: Mr. C. F. Duncan TELEPHONE: (606) 371-1900 PRINCIPAL PRODUCT: Electrical Cable Support System NUCLEAR INDUSTRY ACTIVITY: 11 contracts representing approximately 15% of the total workload. Af ASSIGNED INSPECTO / Ross L. Brown, Component Section Date OTHER INSPECTOR (S): hj h h / APPROVED BY: U. Potapovs, Chief, VIEj Date INSPECTION BASES AND SCOPE: A. BASES: 10 CFR 50, Appendix B B. SCOPE: Management meeting and implementation of 10 CFR Part 50, Appendix B; including status of previous inspection findings, change control, control of nonconformances and corrective action, manufacturing orocess control and audits. 8110090397 810911 hh0$69 ENVHU
H.USKY PRODUCTS, INC. ORGANIZATION: SUBSIDIARY OF BURNDY CORPORATION FLORENCE, KENTUCKY REPORT NO.: 99900356/81-01 INSPECTION RESULTS: PAGE 2 of 4 A. VIOLATIONS: None B. NONCONFORMANCES: 1. C'antrary to 10 CFR Part 50, Appendix B, Criterion V, Husky QC Manual tection XVI and QA Procedure QAP-120, Corrective Action requests for actions whi'a have been taken or will be taken to prevent recurrence of discrepant conditions have not been issued since January 1980. 2. Contrary to 10 CFR Part 50, Appendix B, Criterlon V, Husky QC l Manual, Section VIII, several parts did not have a route card or i ID Tag affixed for identification. C. UNRESOLVED ITEMS: None. D. STATUS OF PREVIOUS INSPECTION FINDINGS: 1. (Closed) Deviation A.1 (79-01): The Quality Control Manual (QCM) did not describe the duties and authority of certain departments and/or personnel. The QCM, Section I, Revisior. 05, dated October 27, 1980, describes the duties and authority of all responsible plant departments and personnel. 2. (Closed) Deviation A.2 (79-01): The QA Program did not include a policy statement. The latest QCM includes the Introduction and Policy Statement, signed by the President and General Manager. 3. (Closed): Deviation B (79-01): Welding Procedure QAP-107 did not include the parameters for welding materials under 1/4 inch thickness. Welding Procedure WPS-104, dated October 20, l';80, supersedes QAP 107. WPS 104 includes the welding parameters for carbon and low alloy steels. WPS-104 was satisfactorily qualified in the 2G and 3G positions for material thicknesses under 1/4 inch. 4. (Closed) Unresolved item E.3.b(79-01): Instructions for the development, use and issuance of route cards had not been documented. Quality Assurance Procedure, QAP 132, Revision 01, dated July 14, 1981, descriL9s the preparation ana use of the route card and ID Tags.
I HUSKY PRODUCTS, INC. ORGANIZATIDN: SUBSIDIARY OF BURNDY CORPORATION FLORENCE, KENTUCKY REPORT NO.: 99900356/81-01 INSPECTION RESULTS: PAGE 3 of 4 6. (Closed) Unresolved Item F.3.b(79-01): Shop documentation did not designate the welding procedure to be used. The detail drawings specify the applicable welding process for each assembly. The qualified welding procedures are located at each welding station. The " Product Inspection Record," verified that the specified welding process was used for the assemblies. 6. (Closed) Unresolved Item G.3.b(79-01): The training program did not include all personnel involved in quality activities. The implementing quality assurance procedures establish the criteria for employment and training of personnel performing 19ality relatea activities. The department training records verified the proper implementa-tion of the program requirements. E. OTHER FINDINGS OR COMMENTS 1. Change Control The QCM requires any changes to the design to receive the same review and approval as the original document. The QAPs describe the method of controlling and documentation of the flow of documents (original and changes) through the system. The two product change notices, six change requests and detail drawings verified conformance with the program requirements. 2. Audits The QCM requires an internal audit of all departments to be performed by an independent auditor on an annual basis. The audit sumary report, including the audit checklist for audit conducted August 13-15, 1980, and reaudit report, verified con-formance with the requirements. 3. Control of Nanconformances and Corrective Actiori a. The QCM Section XV and QAP III establish the requirement for the identification, documentation and disposition of nonconforming material, parts and components. The ten discrepancy reports and two QA Managers report to top management verified conformance with the program.
I Ht) SKY PRODUCT 3, INC. O'RGANIZATidN; SUBSIDIARY OF BURNDY CORPORATION FLORENCE, KENTUCKY REPORT NO.: 99900536/81-01 INSPECTION RESULTS: 'PAGE 4 of 4 b. The QCM Section XVI and QAP 120 requires the QA Manager to issue Corrective Action Requests to responsible department heads to obtain corrective actions to prevent recurrence of significant discrepancies. The inspector determined that the QA Manager had not, issued any corrective actior, request since January 1980. (See Paragraph 6.1). 4. Manufacturing Process Control The QCM requires the identification and control of all material, parts, i.nd components thrcughout the manufacturing cycle. The QAP's establishes the method of affixed route cdeds or ID tags for identification, and assigns the responsibilities for the program implementation. y The route cards, material take off list and product inspection rrcords verified implementation of the program requirements, however, the inspector identified several cut and formed parts (stock items) in the shop area that did not have an identifying route card or ID tag affixed as required by the QCM and.QAP 132 (See Paragraph B.2) e i
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