ML20010E184

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Interim Deficiency Rept Re Diesel Generator High Crankcase Pressure Signals,Initially Reported 810622.Correct Pressure Switches Installed & Calibr,Sensing Line Size Increased & Rerouted.Panel & Switch Support Under Review
ML20010E184
Person / Time
Site: San Onofre  Southern California Edison icon.png
Issue date: 08/20/1981
From: Papay L
SOUTHERN CALIFORNIA EDISON CO.
To: Engelken R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
References
10CFR-050.55E, 10CFR-50.55E, NUDOCS 8109030179
Download: ML20010E184 (3)


Text

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50.55(e) Report y.

Docket Nos. 50-361/362 Southern Cslifornia Edison Company

&E P O box 800 2244 WAL NUT GROVE AVENUE RO S E M E AD, C ALWOR N I A 91770

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August 20, 1981

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~ ~' M Mr. R. H. Engelken, Director i)$

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U. S. Nuclear Regulatory Commission T/ ((

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Dear Mr. Engelken:

Subj ect:

Docket Nos. 50-361 and 50-362 San Onofre Nuclear Generating Station, Units 2 and 3 In a letter to your office dated June 22, 1981 we identified a condition involving loss of diesel generator output due to the unit tripping out on spurious high crankcase pressure signals.

We considered this condition to be potenti-ally reportable in accordance with 10CFR50.55(e).

On July 20, 1981 we notified you by letter that investigation of the condi-tion was not complete and requested an extension of reporting time to August 21, 1981.

The contributing factors of this con-dition are still under review.

Enclosed in accordance with 10CFR50.55(e) are twenty-five (25) copies of an interim report entitled, " Interim Report on Diesel Generator High Crankcase Pressure Signals, San Onofre Nuclear Generating Station, Units 2 and 3."

A final, summary report will be submitted on or before September 21, 1981.

If you have any questions regarding 2his report, we l

would be pleased to discuss this matter with you at your con-venience.

Very truly yours,

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Enclosures Victor Stello (NRC, Director I&E) cc:

l R. J. Pate (NRC, San Onofre, Units 2&3) 6,I

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INTERIM REPORT ON DIESEL GENERATOR HIGli CRANKCASE PRESSURE SIGNALS 1

San Onofre Nuclear Generating Station, Units 2 and 3 INTRODUCTION This interim report is submitted pursuant to 10CFR50.55(e)(3).

It de.:cribes a condition discovered during preoperational testing wheroin spurious diesel generator trips occurred with "high i

crank < tse pressure" on several of the engines.

This report includes a description of the situation, an analysis of the j

safety implications, and a summary of corrective actions taken to date.

By letter dated June 22, 1981, Edison confirmed notification to the NRC of this potentially reportable condition.

In a letter dated July 20, 1981, Edison reported that the investi-gation was incomplete and requested an extension on reporting time to August 21, 1981.

BACKGROUND i

During the diesel-generator (D/G) preoperational test program, frequent high engine crankcase pressure alarms and trips were encountered on engines of both D/G sets.

Diagnostic tests were conducted which determined the trips were spurious and did not reflect a true high pressure condition.

A subsequent investiga-tion revealed several causes and contributing factors.

Some potential contributing factors are still under review by the D/G vendor.

DISCUSSION The following discussion is responsive to 10CFR50.55(e)(3).

j Description of the Deficiency These spurious trips were found to occur under a number of condi-tions:

(a) trips occurred randomly during engine operation, I

(b) trips occurred when the switches or mounting panel received any shocks or substantial vibration, and (c) trips occurred after engine shutdown and would not clear to allow a restart.

l The investigation of the problem revealed several causes and contributing factors:

(a)

The installed switches were found to be of an incorrect i

model and pressure range.

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INTERIM REPORT ON Page Two DIESEL GENERATOR HIGH CRANKCASE PRESSURE SIGNALS San Onofre Nuclear Generating Station, Units 2 and 3

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(b)

The sensing line was found to have low points which j

became filled with engine oil and caused erroneous I

input signals to the switches.

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(c)

The repeatability of the switches was not within spec-ification.

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The D/G vendor, Stewart & Stevenson Services, Incorporated of i

Houston, Texas, is still investigating the switch mounting and panel for proper support.

Analysis of Safety Implications t

l The diesel generator.s start automatically on either a Loss of Voltage Signal (LOVS) or Safety Injection Actuation Signal (SIAS).

The "high crankcase pressure" trip is bypassed when a SIAS is present.

However, spurious "high crankcase pressure" trips during a LOVS condition without SIAS could trip one or l

both of the redundant diesel generators and preclude manual restart until the trip clears.

Thus, the diesel generators could be disabled during a loss of offsite power for events which do not result in a SIAS.

1 Corrective Action i

i The corrective action in progress to date includes the following:

1 1.

The correct pressure switches have been inrtalled and calibrated.

2.

The sensing line size has been increased from 1/4 inch to 1/2 inch to preclude blockage and any capillary action.

i l

The line was rerouted to avoid pockets and sloped to the J

engine to prevent oll entering the line.

3.

The panel and switch support is presently being reviewed for adequacy by Stewart & Stevenson.

1 A final summary report will be provided on or before September 21, 1981.

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