ML20006A079

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Special Rept 89-004:on 891219,invalid Failure of Emergency Diesel Generator B Occurred Due to Personnel Error. Successful 24 H Load Test of Diesel Generator Performed on 891220-21
ML20006A079
Person / Time
Site: Wolf Creek Wolf Creek Nuclear Operating Corporation icon.png
Issue date: 01/17/1990
From: Bailey J
WOLF CREEK NUCLEAR OPERATING CORP.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
89-004, 89-4, NO-90-0018, NO-90-18, NUDOCS 9001250181
Download: ML20006A079 (3)


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NUCLEAR OPERATING CORPORATION g[y.

January'17,1990 w A,4~

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ATTN s Document-Control Desk <

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Subject:

3 Docket.No. 50-482:.Special Report 89-004 n.

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.The;: attached.Special'. Report. is being ' submitted-pursuant. to Technical

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? Specifications-4.8.1.1.3 and'6.9.2. -This; report' concerns an invalid-failure-s f.9 of Emergency.DieseljGenerator "B" due to a Diesel Watch Operator error.

'If?-.you.;have-fany questions'.concerning'this matter,;!please. contact me or

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Mr.,H." K. Chernoff of.my; staff..

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Attachment; cca BD L.iBartlett (NRC)..wfa E. J. Holler (NRC)~,'w/a R.;D.- Martin (NRC), w/a D. V. Pickett (NRC), w/a 1

9001250181 900117 FilR ADOCK 05000482 PDC.

f RO. Box 411/ Burlington, KS 66839 / Phone: (316) 364-8831

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An Equal Opportundy Employer W/HCNET

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7, i{ g Special Report 89-004-

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. Invalid-Failure of Bnergency Diesel, GeneratorB' i

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Due to an Operator Error t

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On December,19, 1989, an invalid failure of Emergency Diesel Generator

'B' 72 occurredidue to personnel error. This.Special Report is being submitted in

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DESCRIPTION OF EVENTS l, 3, 18, 1989, at 1744 CST, Emergency Diesel Generator (D/G) 'B'-was

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On December i

started'for;the-performance'of;a 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> surveillance test.. Prior to the i

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run, several fittings on instrument lines had been' isolated pending I'

l completion offa_ design modification.

The modification replaced several

. fittings:1n order'to provide-for'a single manufacturer of the fittings and to make them:as uniform as possible.' This modification had been' performed j

on the rocker arm lube oil' pressure transmitter lines prior to the test, however the lines' remained isolated because final approval of the work had

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--not been-performed. For.this reason operators taking local rocker' arm lube i

oil' pressure readings.every-30 minutes-were' required to open the pressure transmitter-line. isolation-valves prior to taking the pressure ~ reading and-

+close-the isolation' valves after the reading.- This had been performed uneventfully-for-approximately the first 16-hours of the-24 hour test.

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At
0900 CST on December 19. 1989, an operator took over'the diesel watch and 9

was instructed on the.special circumstances; surrounding the rocker arm lube'-

oll pressure readings. -In addition, an information tag was in place on two isolation' valves which stated that both isolation valves-were' required to be u

open in, order to:obtain" correct pressure readings for the rocker arm lube-E oil. An'information tag was not on the local pressure gauge (which is located.on a panel in the D/G room). The operator correctly took the first

pressure reading at approximately 0905' CST. Ilowever, when the operator took the next set of readings at 0930 CST, the operator thought he had opened the

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pressure trasmitter line-isolation valves when in fact, he had not.

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pressure gauge.showed a-low and decreasing pressure. The operator called l

the control room to inform them of the low pressure at 0939 CST.

The

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indicated pressure continued to drop and at 0953 CST the control room E

operators made the conservative decision to unload the D/G. Rocker arm lube L

oil pressure remained lott and the D/G was secured and declared inoperable at

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0959-CST on December 19, 1989.

g Troubleshooting by other operators following the event found that the

, pressure transmitter line isolation velves were still closed.

In discussing 1

this with the diesel watch operator, he determined that he had not opened

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the isolation valves prior to taking a pressure reading. Upon opening the valves, the pressure readings returned to normal (the rocker arm motor driven pre-lube pump was running which maintains operating pressure).

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un 100T CAUSE AND CORRECTIVE ACTION 1 The' root cause of this failure was the' operator forgetting to open the

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isolation valves 1for'the rocker arm _ lube oil pressure. transmitter _line prior to taking-a-pressure reading..The operator _was aware of_the need to perform

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this' action and had performed it correctly shortly before. The' modification:

Lwhich replaced-the fittings on the instrument-lines lwas approved shortly QL

+ afterithis eventist 1325 CST on' December 19, 1989.- This removed the need Lfor operators'to manipulate the isolation valvesLto.obtain pressure readings nF "which will prevent thisLfailure from recurring. 'Although completion of this 4

modification.before the D/G' test would have been possible and would'have

-. prevented the failure from occurring, operators and other personnel involved.

had no reason to believe it was necessary since it did not affect the

operability ofLthe
D/G and did not appear to impose any significant difficulties for=the-operators conducting the test'.

FAILURE CLASSIFICATION The failure: described in this report was caused by operator erroriand is therefore an invalid failure in accordance with' Regulatory Position C.2.e(2) of Regulatory _ Guide.l.108. D/G "B" was declared operable at 1120 CST on December 19, 1989,Lafter determining <the cause_of this failure and confirming that.the' rocker arm. lube oil pressure was normal. This resulted

.in the D/G:being'out of service for a total'of one hour and 23 minutes. At no-time duringsthis' period was the D/G in a condition that would have-

,(prevented it from starting if required in an emergency. A successful 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> load test of the D/G was performed on December 20-21, 1989. Through December;19, 1989 Jthere_have beenLa total-of 90 successful valid tests, four valid failures, and eight invalid failures of D/G "B".

From the time

.of the last valid failure ~on November 11, 1988, there have been 27 successful valid tests of D/G "B".

This failure does not change-the testing frequencyfoi once every 31 days as required in Table 4.8-1 of. Technical

' Specification 3.8.1.1.

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