ML20002A592
| ML20002A592 | |
| Person / Time | |
|---|---|
| Site: | Clinton  |
| Issue date: | 10/06/1980 |
| From: | Knop R, Richard Lee, Wescott H NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML20002A587 | List: |
| References | |
| 50-461-80-19, NUDOCS 8011200214 | |
| Download: ML20002A592 (8) | |
See also: IR 05000461/1980019
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U.S. NUCLEAR REGULATORY COMMISSION
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OFFICE OF INSPECTION AND ENFORCEMENT
REGION III
Report No. 50-461/80-19
Docket No. 50-461
License No. CPPR-137.
Lftensee: -Illinois Power Company
500 South 27th Street
Decatur, IL 62525
Facility Name:
Clinton, Unit 1
Inspection At:
Clinton Site Dewitt, IL
InspectionChducted: . September 15-19, 1980
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Inspectors: .11. M. Gesco t
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R. L. Lee
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Approved By:
R. C. Knop, Chief
4/c 'de
Projects Section 1
Inspection Summary
Inspection on September 15-19, 1980 (Report No. 50-461/80-19)
Areas Inspected: Routine unannounced inspection; followup of unresolved
items, followup of noncompliances, electrical work activities, electrical
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QA records, observation of electrical equipment storage, cable installation,
weld material control safety related structures, safety related structures
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QA procedures and weld procedure specifications, safety related structures
QA records. The inspection involved a total of 58 inspector-hour:, onsite
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by two h3C inspectors.
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Results: Of the areas inspected, no apparent items of noncompliance or
. deviations were identified in eight areas. One apparent item of noncom-
pliance was identified in one area (infraction - failure to follow instruc-
tions,Section II, paragraph 3.(2).
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DETAILS
Persons Contacted
Principal Licensee Employees
- R. H. Becker, Senior Service Engineer
- G. M. Brashear, Manager, Clinton Site Activities
- R.
J. Canfield, Director of Construction
- E.
E. Connon, Assistant Director of Construction
- L. W. Dozier, Assistant Director of Construction
- J. F. Hampton, Supervisor of Construction, QA
- J.
M. King, Assistant Director of Construction
B. L. Spicer, Senior Service Engineer
- J.
S. Spencer, Director of Engineering
Baldwin Associates
- R. D. Bennett, Manager of Technical Services
M. L. Byers, Mechanical Engineering QC
D. M. Cook, Material Control Supervisor QC
M. Daniels, Senior QC Inspector
- J.
E. Findley, Project Engineer
- W. J. Harrington, Project Manager
- G.
R. Lane, Electrical QC
J. Lewis, QC Inspector
- J. Linehan, Manager of QC
P. J. McKenna, QC Mechanical Inspector
- W. O'Brien, Mechanical Piping QC
- T. Selva, Manager Q&TS
- J. R. Smart, Manager QA
- C. W. Winftey, Construction Supervisor QC
- Denotes those present at the exit interview.
Licensee Action on Previously Ide1tified Items
(Closed) Infraction (461/80-02-01) - Licensee did not provide measures for
obsolete or superceded documents against inadvertent use.
The inspector
reviewed the following:
(1)
Inter-Office Memo dated August 20, 1980 summarizing the steps taken
by the licensee to correct the finding.
(2) Letter from G.E. to Supervisor of Mechanical Construction (GSI-276-80)
dated June 24, 1980. Approval of Calibration Instruction 009, Revision
No. 4.
(3) Calibration Instruction No. 009, Revision No. 4.
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'(4) Response. letter from licensee to RIII (U-1035) dated March 26, 1980.
This item is considered closed.
(0 pen) Infraction (461/80-02-03) - Timely corrective action to preclude
repetition of nonccaformances not being performed. The inspector reviewed
the following:
(1) 'NCR Analysis Summary dated August 1980 for June and July 1980.
(2) Hemo dated June 13,1980 (Y-10920) Evaluation on Nonconformance
Reporting and Corrective Action Reporting Systems at Clinton Power
Station.
(3) Memo dated April 21, 1980 (Y-10832) Special Surveillance to Determine
Adequate-Implementation of Baldwin Associates' Corrective Action
Program to Identify Significant Nonconforming Conditions in a Prompt
Manner (w/ attachments).
(4) CPS Nonconformance Report Log dated April 2, 1980 through September 15,
1980.
(5) . Computer Printout NCR Summary from May 1980 through August 1980.
Discussion with QA personnel established that further procedural changes
are required to assure that the nonconformance report reflects the
corrective action taken, and that the trend analysis reports concerning
nonconformances would be equated to a measurable unit.
This item remains open pending the licensee's corrective action.
(Closed) Infraction (461/80-04-01) - Inadequate instructions for
installation of 480v switchgear. The inspector reviewed the following:
(1) Letter S&L to IPC (SLEI-2875) dated June 12, 1980, discussing letter
Gould-Brown Boveri, requesting a review of the proposed mounting
detail for 480v unit substations.
(2) Engineer Change Notice (ECN) No. 1803-to revise mounting detail and
welding requirements (Detail No. 1 on Dwg. E05-1200), sheet 2.
(3) Letter S&L to IPC, File No. 6A-K2974, dated August 8, 1980 with
attached calculation (EMD-025029).
(4) ECN No. 1767 to Change Specification No. K-2897 which added Amendment
No. 308 requirements for welding.
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(5) Response letter from the Licensee to RIII (U-0143) dated May 22, 1980.
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-The licensee appears to have taken action in accordance with his response
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~1etter (U-0143). This item is considered closed.
(Closed) Unresolved Item (461/80-06-04) - No system to correlate outstanding
field changes to shop and fabrication drawings. The inspector reviewed the.
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following:
(1) Memo (Y-11024) dated August 15, 1980,' followup of this item, discussing.
methods now being used by Baldwin Associates to transmit the outstanding
field changes to S&L.
(2) Sample copy of Drawing Index Printout.
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(3). Letter IPC to S&L, BA to update the drawing register monthly to. include
those drawings which are effectively revised by affixing a stamp.
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This item is considered closed.~
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(Closed) Infraction (50-461/80-11-01) - Not following procedures, involving-
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improper storage- of electric cable.
Class 1E (safety related) electrical
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cable, in the cable storage yard, is segregated by distance from non-safety
related cabic and.is identified by metal tags affixed to the reels and-
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also by a stripe of red paint on the reel above-the metal tag.
Personnel
training on storage and segregation of material was completed on
September 4, 1980 and appears to be in conformance with Storage Procedure
BAP 2.4, Revision 4.
This item is considered closed.
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Section I
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Prepared by R. L. Lee
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Reviewed by D..W. Hayes, Chie'f
Engineering Support Section 1
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1.
Observation of Electrical Component Work Activities
'The RIII inspector observed installation and inspection work activities
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at selected safety related valve operators for conformance to installa-
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tion and inspection requirements.
Observation of work activities and' review of associated records indicate
that valve operators were installed, inspected, and maintained in accord-
ance with requirements including:
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(1) Sargent and. Lundy drawing M-06-1073, Sheet 1, Revision S, " Low
PressuretCore Spray Piping".
(2) General Electric drawing B33-G001-795-E291, Sheet 1, Revision 0,
" Recirculation Loop Piping".
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(3)
Installation specifications, QC installation procedures, and QC
inspection criteria.
QC surveillance, storage, maintenance, and inspection records reviewed
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.showed initials and dates that work was performed, as well as inspected
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by the QC inspector, through September 1980. Records inspected included
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Form JV-459, " Record of Special Surveillance", and Form JV-512, " Storage
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& Maintenance Instructions & Record". These forms document control of
valve operator quality, maintenance, testing, and inspection work,
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including protection, operation of electric heaters, and frequency of
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inspections. QC installation traveler Form JV-488 documents progress
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of valve and operator installation, locations, hold points, and
inspections.
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The specific 460 volt, .3 phase Limitorque electric valve operators
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examined during this inspection were installed on Anchor Darling motor
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operate'd gate valves. Valves IE21-F001 and IE21-F011 are located on
the Low Pressure Core Spray Piping in the Auxiliary Building at
elevation 707'.
Reactor Recirculation Suction Valve IB33-F023A and
' Reactor Recirculation Discharge Valve 1B33-F067A are mounted in the
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Containment Building at elevation.712'.
No items of noncompliance or deviations were identified.
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2.
Review of Procurement Records
The RIII inspector reviewed the QA receipt inspection and material
certification documentation packages for the following safety related
electric valve operators and pump motors for conformance to the
procurement, receiving, and quality requirements.
The procurement
document packages inspected appeared to be complete and included
equipment specifications, purchase orders, certificates of compliance,
certified test reports, applicable reports of seismic and environmental
qualifications, QC receipt inspection reports, checklists, corrective
action reports, and vendor audit and surveillance documents.
The equipment documented was Shutdown Service Water Pump motors
ISX01PAM, ISX01PBM, and ISX01PCM, and electric valve operators for
motor operated valves 1E21-F001, IE21-F011, 1E32-F006, IB33-F023A
and IB33-F067A.
No items of noncompliance or deviations were identified in this area.
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3.
Observation of Electrical Equipment
The RIII inspector observed safety related electric motors, stored in
the Level B warehouse, for conformance to receiving, storage, and
inspection requirements. The motors observed were the Shutdown Service
Water pump, 4000 volt motors ISX01PAM and ISX01PBM, and 460 volt motor
ISX01PCM manufactured by the Seimens-Allis Company.
The RIII inspector observed that adequate receiving, inspection, storage,
identification, and maintenance procedures were being documented and
accomplished by QC Storage and Maintenance Instructions and Record form
JV-512 and QC Receiving Inspection Report form JV-152 in accordance with
QC procedure BAP 2.3, Revision 7 and BAP 2.4, Revision 4.
Satisfactory
housekeeping, identification, and motor maintenance were observed.
No items of noncompliance or deviations were identified.
4.
Review of Safety Related Cable Installation QA Procedures
The RIII inspector discussed safety related cable installation work
instructions and procedures with QA and QC personnel, and reviewed
cable installation QC Project Procedure BAP3.3.2. QA and QC personnel
stated that cable installation work instructions had not been released.
Further review in this area is planned for a future inspection.
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Section I
Prepared by H. M. Wescott
Reviewed by R. C. Knop, Chief
Project Section 1
1.
Weld Material Control
The inspector reviewed welding material control to determine that
purchase, acceptance, storage, and handling associated with steel
structures and supports are in accordance with the licensee / con-
tractor work and QA procedures, and applicable NRC, ASME, and/or
AWS Code requirements as follows:
Review of BTS 402, " Weld Control", Revision 14, dated March 7,
a.
1980.
b.
Visual observations made at weld material issue points No. 1, 2,
3, 4A and 4B.
The inspector spotchecked holdoven temperatures
and found them within specified limits. All coated and bare
electrodes were properly identified.
The inspector randomly
selected weld material lot numbers and verified traceability to
the respective material certifications.
c.
Review of Weld Material Issue Slips, Form BTS F-030.
d.
Twelve (12) welder identifications were taken from the weld rod
issue slips and verified to have been qualified to the appropriate
WPS.
These twelve (12) welders were verified to have been qualified
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at the time of the weldment performance.
No items of noncompliance or deviations were identified in this area
of the inspection.
2.
Review of Welding Procedure Specifications and QA Procedures for
Safety Related Steel Structures
The inspector reviewed welding procedure specifications (WPS) and
quality assurance procedures used by licensee / contractors for field
welding of steel structures and supports to determine that they have
been established, qualified, and controlled in accordance with NRC
requirements and SAR commitments, including the licensee's QA program
and ASME/AWS Code requirements, as applicable. The documents reviewed
are as follows:
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a.
BAP 3.1.3, " Structural Steel Erection", Revision 3, dated December 7,
1979.
b.
BTS 402, " Weld Control".
c.
BTS 405, " Procedure Specification for Visual Inspection of Weldments".
d.
WPS for " Shielded Metal Arc Welding of Carbon Steels for Structural
Weldments in Accordance with AWS DI.1, BTS 499, WPS N-1-1-A-X",
Revision 6, dated April 15, 1980. This procedure is pre qualified
for unlimited thickness in carbon steels.
c.
WPS for " Shielded Metal Arc Welding of Carbon Steels Using 6309
for Structural Weldments in Accordance with AWS DI.1-72 (Revision
2.74)", Revision 1, dated July 3, 1978, WPS N-1-1-A (Special), with
associated procedure qualification records.
No items of noncompliance or deviations were identified in this area
of the inspection.
3.
Review of QA Records for Safety Related Structures
The inspector reviewed quality records relative to safety related steel
structures and support outside containment to ascertain whether these
records reflect work accomplishment consistent with NRC requirements
and SAR commitments as follows:
a.
Random selection of four (4) structural steel welds located in the
fuel building.
b.
Review of the associated travelers in item a. above.
These
travelers contained the QC inspection holdpoints and the struc-
tural steel identification.
However, the traveler did not
indicate the welder's identification and weld material could not
be traced to a specific weld as is required by BTS 402. This
item appears to be in noncompliance with Appendix B of 10 CFR 50
Criterion IX, PSAR commitments. This item is considered to be
an infraction (461/80-19-01).
Exit Interview
The inspectors met with licensee representatives (denoted under Persons
Contacted) at the conclusion of the inspection on September 19, 1980.
The inspectors summarized the scope and findings of the inspection. The
licensee acknowledged the information.
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