ML19347E853

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IE Insp Rept 50-293/81-03 on 810202-06,11-13,23 & 27.No Noncompliance Noted.Major Areas Inspected:Plant Operations Including Operational Safety Verification & Licensee Actions in Response to IE Bulletins
ML19347E853
Person / Time
Site: Pilgrim
Issue date: 04/14/1981
From: Jerrica Johnson, Keimig R, Sanders W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML19347E852 List:
References
50-293-81-03, 50-293-81-3, NUDOCS 8105140040
Download: ML19347E853 (8)


See also: IR 05000293/1981003

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U.S. NUCLEAR REGULATORY CCMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

Region I

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Report No.

50-293/81-03

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Occket No.

50-293

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Category

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License No. OPR-35

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Licensee:

Boston Edi. ton Cemeany

800 Boylston Street

Boston, Massachusetts 02199

Facility Name:

Pilgrim Nuclear Power Station

Inspection at:

Plymouth, Massachusetts

Inspection conducted:

February 2-6,11-13, 23 and 27,1981

Inspectors:

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  • // o / F/

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4/ Jennio), Senior Resident Inspector

date' signed

L< Whe&J

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W. Sar:cers, Reactor Inspector

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(Feb.-uary 2,1981)

data signed

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Approved by:

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IngQ1pt,neactor

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Inspection Summary:

Areas Inscected: Routine, unannounced inspection of plant , operations including an

operational safety verification, followup of events, maintenance activities,

and licensee actions in response to IE Bulletins. The inspection involved 31

inspector-hours by the resident inspector and region based inspector.

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Resul ts : No items of noncompliance were identified in the four areas inspected.

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Region I Form 12

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(Rev. April 77)

810514o MD

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CETAILS

1.

persons Contacted

J.

Aboltin, Reactor Engineer

F.

Famulari. QA Group Leader

J.

Fulton, Sr. Licensing Engineer

R.

Kuhn, Sr. ALARA Engineer

"G.

LaFond, Nuclear Control Technician

R.

Machon, Nuclear Operations Manager (Pilgrim Station)

C.

Mathis, Deputy Nuclear Operations Manager

R.

Reposa, QC Inspector (Contract NDE Level III)

  • P.

Willard, I&C Engineer

  • E.

Ziemianski, Management Sarvices Group Leader

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The inspector also interviewed other members of the health physics,

operations, maintenance, security, and technical staffs.

  • Cenotes those present at exit interview on February 2,1981.

2.

Follewuo on previous Insoection Findig

(0 pen) Nancompliance (293/81-02-02) The inspector reviewed Revision 6

to. procedure No.1.4.9, " Storage, Handling and Disposal of Sodium

Pentaborate", dated February 4,1981, which allows storage of pdrtially

used containers of Borax in the Standby Liquid Control area. This

item remains open pending review of additional licensee actions.

3.

Goerational Safety Verification

a.

Scoce

The inspector observed control room operations, reviewed selected

logs and records, conducted discussions with control room operators,

and verified the lineuo of selected emergency systems. Tours of

the control room, station yard, intake structure, reactor building

and vital switchgear rooms were conducted. The inspector's

observations included a review of plant equipment condition,

potential fire hazards, physical security, housekeeping, implementation

of radiation protection controls, and control room annunciators.

These reviews and observations were conducted in order to verify

conformance with the Code of Federal Regulations, the facility

Technical Specifications, and the licensee's administrative

procedures.

b.

Findings

(1) The inspector reviewed station procedure No. 3.M.3-16,

" Electrically Backseating Motor Operated Valves (MOV)",

Revision 1, dated February 4,1981, which was revised

following previous discussions with the 1.icensee. This

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procedure requires a check list to be filled out to document

the procedure steps and the associated technical data.

The inspector had no further questions in this area.

(2) During a tour of the

'A' 4160v switchgear room on February 12, 1981,

the inspector questioned the licensee concerning the purpose

of a portable battery chargsr that was plugged into a wall

socket and which had the d'. rect current outlet leads going

into the ' A' Battery room.

The inspector toured the ' A' Battery room with the on-duty

Watch Engineer and verified that the portable charger was

being used to maintain the charge on a set of spare 125v

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batteries not connected to the bus, and being stored for

future use.

The inspector verified operability of the normal station

24v,125v, and 250v batteries and associated chargers, and

had no further questens.

No items of noncompliance were identified.

(3) The inspector reviewed the licensee's progress with clearing

control room annunciators that were either in alarm or de-

energized. At the end of this month there were approxiamtaly

twenty four (24) annunciators in the alarm condition and

seventeen (17) that had been deactivated with the alarm card

pulled.

The inspector observed that noticeable progress had been

made in clearing several annunciators associated with the

feedwater heaters.

Although the inspector did nct identify any items of non-

compliance with the Technical Specification limiting conditions

for operation for the equipment associated with these

annunciators, concerns were expressed to the licensee re-

garding the priorities and manpower associated with this

task.

The inspector reviewed a memorandum dated February 19, 1981

from the Deputy Nuclear Operations Manager to the Nuclear

Operations Support Manager requesting tssistance from a de-

sign engineer to aid station personnel in evaluating main-

tenance and plant design changes needed to clear the unnecessary

annunciators. This memo also addressed the need to eliminate

many potentially unnecessary caution tags on the control

room panels. The lic:nsee stated that engineering assistance

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was expected to be available on sita following,the plant

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outage scheduled to end about M:rch 9, 1981.

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The inspector will continue to review the licensee's

progress in this area during future routine inspections

and daily control room tours.

No items of noncompliance were identified during this operational safety

verification.

4.

Followuo on Events Occurring Ouring the Insoection

a.

Reactor Coolant System (RCS) Unidentified Leakage on

Feeruary 2,1981 and Feoruary 23, 1981

The inspector verified that the licensee's reports and responses

met the requirements of station procedures, Technical Specification

(T.S.) 3.6.C.3, and 10 CFR 50.72. On both occasions the

inspector verified that a reactor shutdown was initiated and

that the leakage was reduced to less than the T.S. Ifmit (5

gpm) withing 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.

The 'A'

and 'B' recirculation system suction and discharge

valves were electrically backsaated because of packing leakage.

The licensee stated that these valves were scheduled to be re-

packed during the maintenance outage planned for the first

week in March,1981.

Licensee Event Report No. 81-05 describes this event.

No items of noncompliance were identified.

b.

HpCI System Inocerable on February 23, 1981

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The inspector reviewed the licensee's actions following abservation

of erratic speed and flow control of the HPCI turbine during

routine surveillance testing. This review was performed to

verify that the requirements of station procedures and T.S.

3.5.C.2 were met.

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The inspector observed selected surveillances for radundant

equipment on February 23, 1981 and reviewed documentation to

verify that testing required by T.S. 4.5.C.2 was perfonned

between February 24, 1981 and February 26, 1981.

The licensee completed repairs to the turbine control system

and flow. test line orifice, satisfactorily tested the HPCI

system on Febroary 27, 1981 withing the seven (7) day limit

allowed by T.S., and resumed routine operation.

No items of noncompliance were identified during this review.

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c.

Potential for loss of Coolant Outside primary Containment-

an ATWS Transient

On February 25, 1981, during a telephone conversation between

the licensee management and IE Region I personnel, the licensee

reported the potential for a loss of coolant and Reactor

Coolant System depressurization during an ATWS event. This

was identified during an engineering evaluation of the scram

discharge air system in response to recent NRC concerns in

thic area.

The physical location of the ATWS Alternate Rod Insertion

(ARI) solenoid valves could allow insertion of control rods

without the scram discharge vent and drain valves closing.

The licensee stated that existing Emergency Procedures were

reviewed and verified that immediate operator actions during

an ATWS event would result in closing the vent and drain

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valves.

The licensee also stated that an entry in the Watch Engineer's

Instruction Log would be made to emphasize this potential to

all shifts and that the scram air header system would be

mcdified during an cutage preytously planned for the first

week of March,1981.

The inspector reviewed procedure No. 5.3.1.5, " Reactor Isolation

Without Scram or Loss of Offsite Power (ATWS)", Revision 4,

and verified that immediate operator actions include a saanual

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reactor scram and deenergizing tne reactor protection system

power supplies.

The inspector also verified that an entry in the Watch Engineer's

inscruction log was made on February 25, 1981 describing this

potential event, and that on February 28, 1981 the reactor was

placed in cold shutdown for the maintenance outage.

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This event is described in Licensee Evedt Report No. 81-04.

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No items of compliance were idantified, however, pending

completion of sodification to the scram air header, this item

is considered unresolved (293/81-03-01).

5.

Maintenance Activities

The inspector reviewed the licensse's !.:tivities associcted with

the maintenance itsas listed below to serify that the repairs were

conducted in accordance with approved station maintenance ;rocedures

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and the Technical Specifications.

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Maintenance Request (M.R.) No. 81-27-2; Repair of Main Condenser

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Outlet Piping

M.R. No.80-227; Replacement of Control Rod Drive Accumulator

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(for rod no. 34-11).

The inspector reviewed the maintenance requests for proper authori:ation,

verified the associated equipment control / personnel safety tagging

and reviewed selected material quality documentation.

No items of noncompliance were identified.

6.

IE Bulletin Followuo

The inspector reviewed the licensee's actions in response to the IE

Bulletins listed below to verify that the actions and responses

adequately addressed the concerns of the Bulletin.

IE3 80-11; " Masonry Wall Design"

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Tne inspector reviewed the licensee's responses dated July 14, 1980,

and November 5, 1980. The licensee has completed a survey of

ali masonry walls and is in the process of performing system

identification and reevaluation. The licensee stated that

because of the magnitude and scope of the actions required,

approximately 250 walls will require analysis and that the

completion of reevaluation is estimated to extend to August, 1981.

The inspector requestad the licensee for a supplemental re-

sponse that would include a current status, a detailed schedule

for completion of reevaluation of each of the four groups of

walls, and a description of the licensee's reevaluation criteria.

The licensee stated that a supplemental response would be

provided by March 6, 1981, which would include these items.

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This Sulletin remains open pending review of additier, actions

by the licensee including completion of the reevaluation

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program and a review of the licensee's reevaluation criteria.

IE3 80-17; " Failure of Control Rods to Insert During a Scram

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at a BWR", Supplement 4.

The inspection performed on the

Scram Discharge Volume (SDV) hardware was related to I.E.

Bulletin 80-17, Supplement 4, " Failure of Control Rods to

Insert During a Scram at a BWR" which requested assurance that

the cont.inuous monitoring system (CMS) for the scram discharge

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volume header (SOV) has been tested to demonstrate operability

as installed, remains operable during plant operations, and is

pericdically tested to demonstrate continued operability.

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The equipment installed is called an " Ultra Sonic Water Sleuth"

which is a digital ultrasonic thickness gaging system.

It is

designed to detect the presence of a predetermined liquid

level (1.25 2 0.25 inches of water) inside a closed horizontal

carbon stec1 header (approx. 8" in diameter) and to initiate

an alarm when that level is reached or exceeded. The equipment

is designed to monitor the pipe wall thickness on another

channel, generate an alarm on loss of signal, loss of couplant,

or power failure. The water Sleuth operates on an ultrasonic

pulse-echo principal. The equipment has dual-channel receivers,

one of the channels monitors the actual water level, while the

other channel provides a continuous check on wall thickness,

couplant and much of the channel's electronics. The water

level channel has an adjustable alarm system to indicate when

the water level exceeds the predetermined limit and the other

channel when it is no operating properly.

A visual inspection was performed on the installation of the

water sleuth electronic cabinet and the installation of four

ultrasonic level monitors (two in each scra.n discharge header).

It was noted that backup manual ultrasonic equipment was

available for cross check and calibration purposes. The

inspection also included:

Review of system description and schematic drawings for

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the apparatus and associated electronics

Calibration criteria

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Training of personnel for performing the calibrations.

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System annunciator an status indicators in the control

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room.

Inspection of brackets designed for holding the UT sensors

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with the required alignment and pressure.

Removal of paint and scale at transducer ccntact area on

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headers.

Within the scope of the inspection, no items of nonccmpliance

were identified.

This Bulletin remains open pending a review of additional

licensee actions required including further operability and

surveillance tasts.

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7.

Unresolved Items

Areas for which more information is required to determine accept-

ability are coasidered unresolved. An unresolved item is discussed

in Paragraph 4.c.

8.

Exit Interview

At periodic intervals during the course of the inspection, meetings

were held with senior facility management to discuss tne inspection

scope and findings.

The inspector met with the licensee representatives (denoted in

Paragraph 1) o'n February 2,1981 and summarized the findings

relating to the licensee's actions in response to IE Bulletin 80-

17, Supplement 4.

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