ML19337A745

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IE Insp Rept 50-312/80-25 on 800811-15.No Noncompliance Noted.Major Areas Inspected:Activities Performed in Response to Open Items from Previous Insps & Inservice Insp Data Review
ML19337A745
Person / Time
Site: Rancho Seco
Issue date: 08/26/1980
From: Dodds R, Narbut P
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML19337A744 List:
References
50-312-80-25, NUDOCS 8009300054
Download: ML19337A745 (6)


See also: IR 05000312/1980025

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U. S. NUCLEAR REGUIATORY C0!ciISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION V

Rzport No.

50 312/An_9t;

Docket No.

50-319

License No.

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Safeguards Group

Licensee:

Sacramento Municinal litilitv Dietrict

P. O. Box 15830

Sacramento. California 95813

Facility Name:

Rancho Seco

Inspection at:

Rancho Seco Site

Inspection conducted:

Aunust 11-15. 1980

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Inspectors:

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Da(e Signed

P. P. flarbut, Reactor Inspector

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Date Signed

Date Signed

Approved By:

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R.'T. Dod'ds, Chief, Reactor Engineering Supoort Branch

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Reactor Construction & Engineering Support Branch

Inspection on Auaust 11-15,1980 (Recort flo. 50-312/80-25)

Areas Inspected: Routine, unannounced inspection by regional based inspector

of the licensee's activities performed in response to open items from previous

inspections and inservice inspection data review. The inspection involved

40 inspector-hours onsite by one NRC inspector.

Results: No items of noncompliance or deviations were identified as a result

of the inspection.

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RV Form 219 (2)

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' DETAILS

1.

Persons Contacted

a.

Sacramento Municinal Utility District (SMUD)

  • R. Colombo, Technical Assistant
  • R. Miller, Chem. Rad. Supervisor ~

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  • T. Tucker, Acting Operations Supervisor
  • G. L. Coleman, QA Engineer

'D. Blachley, Mechanical Engineer

  • J. McCulligan, Engr. & QC Supervisor
  • H. Heckert, Nuclear Engineer Tech.

L. Smith, Generation Engineering

8. Stiver, Plant Mechanical Engineer

J. Parman, QC Inspector

J. Dowson, OC Coordinator

G. A. Coward, Maintenance Supervisor

J. Uhl, Plant Mechanical Engineer

  • Denotes those attending the exit interview on August 15, 1980 which

was attended by J. O'Brien, NRC Resident Unit Inspector.

2.

Licensee Action on Previous Inspection Findinas

a.

(Closed) Open Item: Main Steam and Main Feed System containment

penetration radiographs were not in comoliance with the radiographic

procedure (Item 50-312/79-03/01).

The inspector examined the configuration of the main steam and main

feed system containment penetrations as depicted on drawing M-119.

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The configuration prohibited including one wall thickness on each

side of the weld and would not permit penetrameter placement on the

penetration sleeve.

The licensee representative stated that the

Level III nondestructive examiner who reviewed the radiographic

films did not believe the ima

film (in the area of interest)ge of the aluminum film holder on the

interfered with the interpretability

of the film. The inspector had no further questions.

b.

(Closed) Open Item:

Licensee actions required subsequent to a water

hamer event on December 15, 1978 (Item 50-312/79-03/02).

The inspector's concerns were resolved through the licensee's actions

taken as a result of IE Bulletin 79-02, " Pipe Support Base Plate

Design Using Concrete Expansion Anchor Bolts", and the consequent

comitted actions which included 100% inspection of anchors and

commitments to increased detail in procedures and increased

Q //QC involvement. This item is considered closed on the basis

of the IE Bulletin 79-02 actions.

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c.

(Closed) Open Item: The final report on IE Bulletin 79-02 had not

been submitted to the NRC (Item 50-312/79-17/03).

Tne licensee submitted a final repo.rt dated June 26, 1980. This

item is considered closed.

d.

(Closed) Open Item: Several sliding; supports had lost their sliding

function due to support modification work (Item 50-312/79-17/07).

The remaining action for this item was to complete a system walkdown

to identify and remove "Concressive" compound from sliding surfaces.

The inspector examined the walkdown records and verified each support

had been inspected for Concressive compound and, if applicable, the

comoound removed and the support subsequently verified to be free of

compound. This item is considered closed.

e.

(Closed) Open item: Resolution required for method of ultrasonic

calibration for axial scan of steam generator secondary manway nuts

(Item 50-312/80-05/02).

The inspector examined the records of the ultrasonic examination

of the steam generator manway nuts (Examination C.l.4.6).

The records

showed that the calibration performed for the axial scan of the

steam generator nuts was the proper back reflection method. The

licensee representative stated that procedure clarification was

determined not to be requ Sed. The inspector had no further questions.

f.

(Closed) Open Item: The lists of supports analyzed and tested for

IE Bulletin 79-02 should be verified complete.

The-remaining action for this item, identified in Report 50-312/80-08,

was to compare the Bechtel list of analyzed supports and the SMUD

list of tested supports and ensure the lists were in agreement.

Bechtel Letter BSL-1057 of April 9, 1980 comoletes the comparison.

The letter identified a discrepancy of eight supports.

The eight

supports were reviewed with licensee personnel and determined to

be quality class 2 reactor building purge air supply supports outside

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the containment. The bulletin requirements do not apply to these

-supports.

This item is considered closed.

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g.

(Closed)OpenItem: Pipe support is inaccessible for inspection

(Item 50-312/80-08/02).

Support NSW SG-48401-11 identified in Report 50-312/80-14 as inaccess-

ible for inspection was resolved by not taking credit for the support

and adding a new support NSW-5G-48401-13 in an accessible area.

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This item is considered closed.

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h.

(Closed);0 pen _ Item: Justification for not testing small bore oiping

support had not been provided as required by IE Bulletin 79-02 (Item

50-312/80-14/01).

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The licensee provided justification 'in the final report submitted

June 26, 1980. This iten is considered closed.

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(Closed)OpenItem:

Licensee committed to perform metallographic

analysis on the cracked weld on valve'PLS-036.

The inspector examined the report on PLS-036 weld cracking provided

by the licensee. The report is by Anamet Laboratories Inc., dated

April 30, 1980 and is entitled " Analysis of Weld Cracking". The

report concluded that cracking of the weld was due to the use of a nickel

base alloy insert ring; probably ER NI Cr-3 (Inconel). The wye ring was

supposed to have been 308L (stainless steel) material. The material

came from the supply of wye inserts the licensee had maintained from

original construction.

Licensee representative stated that to the best

of their knowledge no otner wye insert welds had been made since initial

operc' ion. The PLS-036 weld was a unique case because of restricted work

space ed high radiation levels. As a subsequent action licensee

personnel discarded the remaining supply of wye insert wings.

The PLS-036 valve problem had been bypassed by removal of the valve

and capping of the pipe. The pipe caps were welded with normal weld

rod, not wye inserts. The inspector had no further questions.

3.

Review of Inservice Examination Data

The inspector examined the inservice inspection (ISI) report for the

1980 refueling outage. A sampling of the ASME Section XI categories

of examination was examined to detemine if the non destructive

examination (flDE) data covered the scope of examination as described

in the AStE Code and the licensees ISI program. A list of comments requiring

resolution was provided to licensee personnel.

Subsequent to further discussion

with licensee personnel by telephone after the exit interview all items

were resolved except for the reactor vessel skirt inspection (Category

H Table 15-251 of the ASME Code) which was not performed this outage due

to high radiation levels.

The examination was rescheduled to the fourth

refueling outage by Field Change 599-0481-12-01-0031. Hcwever, the re-

quirements of table 15-242 were not met. Table IS-242 requires a percentage

of the examination to be completed by the first one third of a ten year

inspection interval.

The first one third of the interval was completed

in the 1980 outage. The licensee representative comitted to consider

initiating a relief request to flRC (Licensing) which is currently reviewing

tht previously submitted revised SMUD ISI program. Therefore this item

will be inspected further in a future inspection (Item 50-312/80-25/01).

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The inspector examined the records of evaluations of reportable indications:

B.1.18.4, Peripheral CRDM motor tube to extension weld.

B.4.5.6.1, Pressurizer surge line pipe to elbow weld.

C.I.1, Stean generator A upper tube sheet to shell weld.

For examination C.I.1 the evaluation record listed three indications whereas

the data record listed five reportable:in'dications.

Subsequent discussion

with the licensee representative indicated that all five reportable indications

had been evaluated satisfactorily but two had not been listed on the

evaluation record because their layouts duplicated the listed conditions.

The inspector had no further questions.

The insoector examined the following leakage test records:

L.0.1, Reactor Coolant System

L.0.2.3, Make Up Pump

L.0.2.8, Building Spray B

L.0.3.5, Condensate Storage

L.03.12.1, Auxiliary Feed Pump A (including bearing and seals)

L.0.3.13.1, Auxiliary Feed Pump B (including bearing and seals)

No items of noncompliance or deviations were observed.

The inspector examined the data records for recordable indications on

the following support examinations:

C.2.6.5, Feedwater A Spring hanger

C.26.119, Make up suction Spring hanger

C.2.6.124, Decay Heat Removal A Spring hanger

The records indicate the cold spring setting on the hangers were properly

reset.

It was established by discussion with the licensee representative

that the two supports with loose fasteners were not in an inoperable

condition as a result of the conditions found. The inspector had no

further questions.

The inspector examined the following data records for examinations:

B.1.3.1, Reactor Vessel circle seam weld flange to upper shell

B.2.11.1, Pressurizer manway studs and nuts

C.2.3.11, Decay Heat Removal B Piping 6 inch Branch Connection

B.1.3.2, Reactor Vessel Closure Head Flange to Head

No items of noncompliance or deviations were observed.

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Exit Interview

At the conclusion of the inspection a meeting was held with the licensee

At the request of the i. cope and findings of the inspectionnspec

personnel denoted in paragraph 1.

The s

were discussed.

agreed to forward a copy of the detailed inservice inspection report to

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the llRC. :The insoector informed the licensee representatives-that, with

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the closecut of the open items 'related:to' IE Bulletin 79-02, the licensee's

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actions for the bulletin were considered' complete.

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