LER-1980-025, /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow |
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post Indicatira valve V-9-12 and loop post indicatino valve V-9-8.
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Valve V-9-12 was found, during a surveillance test, to have a non-funct-1 Icla! i ionino operator. Valve V-9-8 was observed leakino when isolated for f
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J4 35 36 33 40 el 42 43 44 47 CA' SE DESCR18TICN AND CORRECT 1vE ACTIONS h l i 101 l The cause of this event is attributed to comoonent failure. Valve V l t i li i l 12 was found to have the valv'e stem disconnected from its disc. Valves I
sit 2si V-9-8 and V-9-12 were removed and replaced with new valves. The removed l
1ii3i i valves will be insoected to determine 'the cause of failures. A revised I
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reocrt will be submitted after the investi<'ation is completed.
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.$$UED OESCRioTION I;101 d hl WeekIv News Release I
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Donald A. Ross 201-455-8784
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NAME 05 **E* AREA
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9 Jersey Contral Power & Light Company t
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Momstown, New Jersey 07960 (201)455-8200 OYSTER CREEK NUCLEAR GENERATING STATION Forked River, New Jersey 08731 Licensee Event Report Reportable Occurrence No. 50-219/80-25/IT Report Date July 1, 1980 Date of Occurrence June 18, 1980 ldentification of Occurrence The Fire Suppression Water System was removed from service to replace valve
This event is considered reportable in accordance with paragraph 3.I2.b.3 of the Technical Specifications.
Conditions Prior to Occurrence Reactor Pressure, Atmospheric Reactor Temperature, <212*F Description of Occurrence On Wednesday, June 18, 1980, the Fira Suppression Water System was removeg
~
from service to replace Circulating Water Pump and Dilution Pump seal water post indicating valve V-9-12 and loop post indicating valve V-9-8.
Valve
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V-9-12 was found, during a surveillance test, to have a non-functioning operator. Valve V-9-8 was observed leaking when isolated for other main-tenance-The NRC was notified on the morning of June 18, 1980, of plans to remove the Fire System from service for repair.
The Fire Suppression Water System was planned to be out of service for 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />. Actual time was only 5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br />. The prerequisites included the reactor mode switch to be locked in the shutdown position. An admini-strative hold was placed on all work being performed on any reactor system that could inadvertantly lower the water level to below 4'8" abov'e the top of the core. A roving fire watch patrolled and documented inspections at 2 hour2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> intervals in all areas required by the Technical Specification. All welding, burning and grinding operations were pro-hibited. A fire truck pumper supplied by the local fire department was used as a back-up supply of fire water. The pumper uculd use sea v.ater Jersey Central Power & Ught Company is a Member of the General Public Utsties System
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3: port ble Occurrsnca No. 50-219/80-25/IT raga 2 July 1, 1980-from the discharge canal and enter the system via hydrant #3 The pumper was only to be used ef the Group Shift Supervisor required the Fire Sup-pression Water System to handle an emergency condition. Startup banks SIA and SIB were in service and electrical buses A, B, C and D were all energized.
Apparent Cause of 9ccurrence The cause of this event is attributed to component failure. Valve V-9-12 was found te have the valve stem disconnected from its disc.
Analysis of_ Occurrence This job was preplanned to prevent unexpected failure of the fire system.
The temporary Fire Water Suppression System, in addition to the fire watches and other precautions taken throughout the plant, minimized the safety significance of this event. Upon completion of the job a,9d successful testing, the Fire Water Suppression System was returned to service.
Corrective Action
Valves V-9-8 and V-9-12 were removed and replaced with new valves. The removed valves will be inspected to determine the cause of the failures.
A revision to this Reportable Occurrence will be submitted upon the com-pletion of the Investigation.
Failure Data V-9-8 Size, 12" Type, Gate Vendor, Kennedy Valve V-9-12 Size, 4" Type, Gate Vendor, Kennedy Valve 1
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| 05000219/LER-1980-001-01, /01T-o:on 800105,while Performing Electromatic Relief Valve Operability Test,Emergency Releie Valve D Failed to Open.Caused by Component Failure Due to Retainer Ring Being Backed Off Approx Six Threads | /01T-o:on 800105,while Performing Electromatic Relief Valve Operability Test,Emergency Releie Valve D Failed to Open.Caused by Component Failure Due to Retainer Ring Being Backed Off Approx Six Threads | | | 05000219/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000219/LER-1980-002-03, /03L-0:on 800116,during Fuel Bundle Clip Insp,Fuel Bundle UD-3-023 Was Misoriented & Was Not Properly Seated in Core Cell Location.Caused by Personnel Error & Inadequate Procedural Controls.Procedure 205 Revised | /03L-0:on 800116,during Fuel Bundle Clip Insp,Fuel Bundle UD-3-023 Was Misoriented & Was Not Properly Seated in Core Cell Location.Caused by Personnel Error & Inadequate Procedural Controls.Procedure 205 Revised | | | 05000219/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000219/LER-1980-003-01, /01T-0:on 800116,during Inservice Insp on Core Spray Sparger Piping for Sys Ii,Two Indications of Cracks Discovered.Ultrasonic Test Revealed through-wall Cracks. Possibly Caused by Sparger Installation Method | /01T-0:on 800116,during Inservice Insp on Core Spray Sparger Piping for Sys Ii,Two Indications of Cracks Discovered.Ultrasonic Test Revealed through-wall Cracks. Possibly Caused by Sparger Installation Method | | | 05000219/LER-1980-003, Forwards LER 80-003/01T-0 | Forwards LER 80-003/01T-0 | | | 05000219/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000219/LER-1980-004-03, /03L-0:on 800125,on 800125,29 & 0213,radioactive Water Discovered Leaking from Severely Pitted Aluminum Piping of Condensate Transfer Sys.Caused by Galvanic Corrosion.Leaks Temporarily Repaired & Piping to Be Replaced | /03L-0:on 800125,on 800125,29 & 0213,radioactive Water Discovered Leaking from Severely Pitted Aluminum Piping of Condensate Transfer Sys.Caused by Galvanic Corrosion.Leaks Temporarily Repaired & Piping to Be Replaced | | | 05000219/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000219/LER-1980-005-03, /03L-0:on 800205,during Weekly Surveillance of Standby Gas Treatment Sys,Setpoints for Radiation Monitors RNO4A-1 & RNO4A-2 Found to Read Less Conservatively than Tech Spec.Caused by Personnel Error & Instrument Drift | /03L-0:on 800205,during Weekly Surveillance of Standby Gas Treatment Sys,Setpoints for Radiation Monitors RNO4A-1 & RNO4A-2 Found to Read Less Conservatively than Tech Spec.Caused by Personnel Error & Instrument Drift | | | 05000219/LER-1980-006-03, /03L-0:on 800131,during Reactor Recirculation Flow Calibr surveillance,as-found Values of Recirculation Flow Sensors at Zero Percent Simulated Flow Were Out of Tolerance.Caused by Instrument Drift | /03L-0:on 800131,during Reactor Recirculation Flow Calibr surveillance,as-found Values of Recirculation Flow Sensors at Zero Percent Simulated Flow Were Out of Tolerance.Caused by Instrument Drift | | | 05000219/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000219/LER-1980-007-03, /03L-0:on 800213,while Performing 10-h Test on Standby Gas Treatment Sys 1,flow Was Less than Tech Spec Limit.Caused by Slipping Drive Belts on Exhaust Fan EF1-8. Drive Belts Replaced | /03L-0:on 800213,while Performing 10-h Test on Standby Gas Treatment Sys 1,flow Was Less than Tech Spec Limit.Caused by Slipping Drive Belts on Exhaust Fan EF1-8. Drive Belts Replaced | | | 05000219/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000219/LER-1980-008-01, /01T-0:on 800215,during Insp for IE Bulletin 79-14,discovered Nine Pipe Clamps Installed W/O Restraining Welded Lugs.Caused by Oversight During Const.Welded Lugs to Be Installed | /01T-0:on 800215,during Insp for IE Bulletin 79-14,discovered Nine Pipe Clamps Installed W/O Restraining Welded Lugs.Caused by Oversight During Const.Welded Lugs to Be Installed | | | 05000219/LER-1980-008, Forwards LER 80-008/01T-0 | Forwards LER 80-008/01T-0 | | | 05000219/LER-1980-009-03, During Annual Insp of Containment Spray Heat Exchanges,Leaks Discovered in Four Heat Exchangers.Caused by Component Failure & Design.Heat Exchangers to Be Retubed W/Titanium | During Annual Insp of Containment Spray Heat Exchanges,Leaks Discovered in Four Heat Exchangers.Caused by Component Failure & Design.Heat Exchangers to Be Retubed W/Titanium | | | 05000219/LER-1980-009, Forwards Revised LER 80-009/03L-1 | Forwards Revised LER 80-009/03L-1 | | | 05000219/LER-1980-010, Forwards LER 80-010/01T-0 | Forwards LER 80-010/01T-0 | | | 05000219/LER-1980-010-01, /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added | /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added | | | 05000219/LER-1980-010-03, /03L-1:on 790417,excavation Was Started to Repair Leak Near Inside Penetration within Pipe Tunnel.Activity Was Detected in Soil Near Dedt Line.Dedt Line Rerouted on 800316.Line Will Be Repaired | /03L-1:on 790417,excavation Was Started to Repair Leak Near Inside Penetration within Pipe Tunnel.Activity Was Detected in Soil Near Dedt Line.Dedt Line Rerouted on 800316.Line Will Be Repaired | | | 05000219/LER-1980-011-03, /03L-0:on 800219,during Surveillance Test,Trip Occurred on Standby Gas Treatment Sys 1.Caused by Cracked Flow Sensing Line Which Was Probably Stepped On.Line Replaced | /03L-0:on 800219,during Surveillance Test,Trip Occurred on Standby Gas Treatment Sys 1.Caused by Cracked Flow Sensing Line Which Was Probably Stepped On.Line Replaced | | | 05000219/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000219/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000219/LER-1980-012-03, /03L-0:on 800228,discovered That Weekly Surveillance Tests for Main Station & Diesel Generator Batteries Not Performed During Seventh Wk.Caused by Error in Personnel.Evaluation Will Be Made to Determine Improvements | /03L-0:on 800228,discovered That Weekly Surveillance Tests for Main Station & Diesel Generator Batteries Not Performed During Seventh Wk.Caused by Error in Personnel.Evaluation Will Be Made to Determine Improvements | | | 05000219/LER-1980-013, Forwards LER 80-013/01T-0 | Forwards LER 80-013/01T-0 | | | 05000219/LER-1980-013-01, /01T-0:on 800309,fire Suppression Water Sys Removed from Svc to Replace Cracked Valve,Contrary to Tech Specs.Fire Truck Pumper Used as Water Supply Backup. Cause of Valve Body Crack Under Investigation | /01T-0:on 800309,fire Suppression Water Sys Removed from Svc to Replace Cracked Valve,Contrary to Tech Specs.Fire Truck Pumper Used as Water Supply Backup. Cause of Valve Body Crack Under Investigation | | | 05000219/LER-1980-014-01, /01T-0:on 800302,emergency Diesel Generator 1 Failed to Synchronize & Tripped When Generator 2 Was Tagged for Mod.Caused by Component Failure.Fuse F7,found Loose in Holder.Fuseholder Repaired | /01T-0:on 800302,emergency Diesel Generator 1 Failed to Synchronize & Tripped When Generator 2 Was Tagged for Mod.Caused by Component Failure.Fuse F7,found Loose in Holder.Fuseholder Repaired | | | 05000219/LER-1980-014, Forwards LER 80-014/01T-0 | Forwards LER 80-014/01T-0 | | | 05000219/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000219/LER-1980-015-03, /03L-0:on 800403,piston Rod on Closure Mechanism for Reactor Bldg Ventilation Automatic Isolation Valve Was Found Broken,Making Valve Inoperable.Caused by Component Failure.New Piston Rod Eye Stud Was Fabricated & Installed | /03L-0:on 800403,piston Rod on Closure Mechanism for Reactor Bldg Ventilation Automatic Isolation Valve Was Found Broken,Making Valve Inoperable.Caused by Component Failure.New Piston Rod Eye Stud Was Fabricated & Installed | | | 05000219/LER-1980-016, Forwards LER 80-016/01T-0 | Forwards LER 80-016/01T-0 | | | 05000219/LER-1980-016-01, /01T-0:on 800512,util Recognized That 800420 Discovery of Defective Pressure Switch,Psl D,Constituted Immediate Rept.Caused by Cocked Teflon Actuator.Switch Removed & Will Be Replaced | /01T-0:on 800512,util Recognized That 800420 Discovery of Defective Pressure Switch,Psl D,Constituted Immediate Rept.Caused by Cocked Teflon Actuator.Switch Removed & Will Be Replaced | | | 05000219/LER-1980-017-01, /01T-0:on 800516,while Performing Control Rod Interference checks,green-green Rod Position Indication Remained Illuminated While Withdrawing Rod 10-23.Caused by Operator & Procedure in Bypass & Component Failure | /01T-0:on 800516,while Performing Control Rod Interference checks,green-green Rod Position Indication Remained Illuminated While Withdrawing Rod 10-23.Caused by Operator & Procedure in Bypass & Component Failure | | | 05000219/LER-1980-017, /03L-0:on 800520,during Investigation of LER 80-17/1T, One Rod Free Travel Interlock Surveillance Requirements Not Performed as Required.Causec by Failure to Perform Procedure & Schedule Surveillance | /03L-0:on 800520,during Investigation of LER 80-17/1T, One Rod Free Travel Interlock Surveillance Requirements Not Performed as Required.Causec by Failure to Perform Procedure & Schedule Surveillance | | | 05000219/LER-1980-018-03, /03L-0:on 800507,during Monthly Surveillance Testing of Reactor High Pressure Scram sensors,RE03D Found to Be Less Conservative than Specified.Caused by Sensor Repeatability.Sensor Reset | /03L-0:on 800507,during Monthly Surveillance Testing of Reactor High Pressure Scram sensors,RE03D Found to Be Less Conservative than Specified.Caused by Sensor Repeatability.Sensor Reset | | | 05000219/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000219/LER-1980-020, Forwards LER 80-020/01T-0 | Forwards LER 80-020/01T-0 | | | 05000219/LER-1980-020-01, /01T-0:on 800605,following Insp of Fire Barriers Protecting safety-related Areas,Several Penetrations Found in Degraded Condition.Caused by Deficiencies in Installation Specs & Personnel Error Re Delay in Establishing Watche | /01T-0:on 800605,following Insp of Fire Barriers Protecting safety-related Areas,Several Penetrations Found in Degraded Condition.Caused by Deficiencies in Installation Specs & Personnel Error Re Delay in Establishing Watches | | | 05000219/LER-1980-021, Has Been Cancelled | Has Been Cancelled | | | 05000219/LER-1980-022-03, /03L-0:on 800603,reactor High Pressure Isolation Condenser Initiation Switch Trip Points Found Less Conservative than Specified.Caused by Unusual Svc Condition. Pressure Switches Reset & Exercised to Ensure Operation | /03L-0:on 800603,reactor High Pressure Isolation Condenser Initiation Switch Trip Points Found Less Conservative than Specified.Caused by Unusual Svc Condition. Pressure Switches Reset & Exercised to Ensure Operation | | | 05000219/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000219/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000219/LER-1980-023-03, /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint | /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint | | | 05000219/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000219/LER-1980-025, Forwards LER 80-025/01T-0 | Forwards LER 80-025/01T-0 | | | 05000219/LER-1980-025-01, /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow | /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow | | | 05000219/LER-1980-026, Forwards LER 80-026/03L-0 | Forwards LER 80-026/03L-0 | | | 05000219/LER-1980-026-03, /03L-0:on 800709,during Routine Testing Insp of Hydraulic Snubbers Installed in safety-related Sys,Snubber 75/5 Failed to Lock Up in Compression Direction.Caused by Foreign Matl in Snubber Fluid.Snubber Flushed & Refilled | /03L-0:on 800709,during Routine Testing Insp of Hydraulic Snubbers Installed in safety-related Sys,Snubber 75/5 Failed to Lock Up in Compression Direction.Caused by Foreign Matl in Snubber Fluid.Snubber Flushed & Refilled | | | 05000219/LER-1980-027, Forwards LER 80-027/01T-0 | Forwards LER 80-027/01T-0 | |
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