ML19329D657
| ML19329D657 | |
| Person / Time | |
|---|---|
| Site: | Crystal River  |
| Issue date: | 02/20/1976 |
| From: | Long F NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| To: | Thornburg H NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| References | |
| NUDOCS 8003160280 | |
| Download: ML19329D657 (6) | |
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- 4 NUCLEAR REGULATORY COMMISSION 3
..I, REGION 88 230 PEACHTREE STREET. N. W. SUITE 8 98
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H. D. Thornburg, Acting Director, Division of Field Operations, Office of Inspection nd.".cforcement, Headquarters THRU:
N. C. Moseley, Director, Region II, Office of Inspection and Enforcement
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FLORIDA POWER CORPORATION, CRYSTAL RIVER 3, DOCKET No. 50-302 - UPDATE STATUS OF COMPLETION This memorandum updates the status of completion of construction and preoperational testing of Crystal River 3 as determined by IE inspec-tions conducted through February 6, 1976.
Previous status was provided by memorandums dsted December 22, 1975, and February 3, 1976.
FPC is presently in the process of preparing a composite punch list of all outstanding items that must be resolved and/or completed at various milestones. The inspection modules that remain open (percent complete less than 100%) are identified in attach =ent 1 by module and completion status.
Pending satisfactory resolution of the items listed in paragraph A below and others that may be identified as a result of completing the inspection program, Region II will make a finding that the f acility has been substantially completed in conformity with the construction permit and application.
Presently identified open items requiring resolution prior to initial criticality are listed in paragraph B.
A.
Items To Be Comoleted Prior to Licensing 1.
. Development and approval of operational procedures recot: mended by R.G. 1.33 and FSAR, Section 12.4.
a.
Ninety-four of 326 identified Procedures have not been approved.
(Rpt. 76-3) b.
Resolution of temporary procedures developed by licensee for use during operation. Proposed Technical Specifica-tions do not permit use of temporary procedures.
2.
Completion of construction and turnover of system for testing.
Three of 57 systems have not been turned over and all systems
'that have been turned over have exceptions to be resolved.
(Rpt. 75-19) soosiso2tp q
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Completion of preoperational testing and tu.,over of syste=s to operations.
Only five of 57 systems have been turned over to operations (Rpt. 76-3) 4.
Complete preparation and approval of the following test procedures:
(Rpt. 76-3) a.
Eight preoperational test procedures.
b.
Nine hot functional test procedures c.
Three zero power tests procedures d.
Eighteen power escalation procedures 4
e.
Co=pletion of procedure for conducting radiation surveys.
5.
Satisfactory completion of preoperational testing and resolu-tion of any test deficiencies.
(Rpt. 76-3) a.
Two hundred and three of 335 preoperational tests have not been completed.
b.
Test results review has not been completed on 266 of 335, preoperational tests.
6.
Development and approval of zero pcwer physics test and power escalation test procedures.
(Ept. 76-3) 7.
Implementation of industrial security program including installation of equipment.
Installed system contains var-innees from plan approved by RL.
8.
Resolution of open items concerning emergency planning and performance of a practice evacuation.
(Rpt. 76-1) 9.
Resolution of the following unresolved items resulting from the operational QA audit.
(Rpt. 76-3) a.
75-15/3, Management b.
75-17/7, Receipt, Storage, and Handling of Equipment and Materials c.
75-15/9, Qualification of Personnel d..
75-15/10, Training e.
75-16/2, Training Completion and Documentation
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Resolution of noncompliance item involving failure to follow administrative instructions during testing.
(Noncompliance iten 75-19) j 11.
Resolutien of noncompliance item involving failure to report the collapse of the auxiliary building ventilation duct during testing.
(Noncompliance 75-19)
.12.
Resolution of inconsistency between the test procedure and the FSAR commitments for performing the integrated leak rate test.
(Unresolved item 75-16/3) 13.
Resolution of improper performance of the sodium thiosulfate injection into the reactor building spray system.
Licensee does not plan to retest following corrective action.
(Rpts.
75-8, 75-11, 75-13, and 76-1) 14.
Complete installation and testing of fire protection systems.
(Unresolved item 76-3/2) a.
Fire water system installation not ccmplete.
b.
Plant procedures describe operation of halon fire pro-tion system.
FSAR specifies freon fire protection system.
15.
Resolve problem relating to bent valve stems in safety related systems and submit supplemental report.
(Unresolved item 76-1/2) 16.
Resolution of noncompliance concerning improper storage and release of charcoal adsorbers.;: ::: -f
.1 without required performance verification.
(Rpt. 76-3) 17.
Resolve discrepancy in instrumentation piping separation.
Instrumentation piping used for sensing for input to con-1 tainment pressure switches does not meet separation criteria, j.
(Unresolved item 76-2/1) i 18.
Completion of radiochemistry, health physics, counting, and decontamination facilities.
19.
Resolve question concerning the instrument calibration pro-gram.
The instrument calibration program for process in-struments appears to lack formalization and continuity.
(Unresolved item 76-2/2)
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B.
Items-Requiring Resolution Prior to Initial Criticality 1.
Resolution of iten concerning the location of instrumentation inside the shielded cubicles.
Calibration and maintenance of this instrumentation could result in excessive personnel exposure.
(Unresolved Item 75-8/6) 2.
Resolution of item concerning the location of the primary sample coolers.
If coolers become radioactive, personnel working in primary sample room could receive excessive exposure.
(Unresolved Item 75-8/7) 3.
Satisfactory completion of testing of the ventilation system in the hot machine shop.
(Unresolved Item 75-8/4) 4.
Determinatica of liquid and gaseous discharge tank volumes.
(Unresolved Item 75-19/5) 5.
Evaluation of air monitor sampling media collection efficiencies.
(Unresolved item 75-19/6) 6.
Resolution of item concerning performance of the turbine and generator trip tests from 100% power.
(Unresolved item 75-13/2) 7.
Resolution of IE comments on HEPA filters and charcoal cdsorbers test procedures.
Use of the procedure as presently written eculd result in unbelievable test results or affect system performance.
(Unresolved item 76-3/1) 8.
Completion of respiratory protection training.
9.
Completion of procedures for checks of process monitors during power escalation.
10.
Resolution of contamination controls in hot machine shop.
(Unresolved item 75-8/4)
Our inspector' estimates the " Yellow Book" fuel load date of April 1976-as being optimistic and estimates that it will slip at least one month.
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_m F. J. Long, Chief Reactor Operations and Nuclear Support Branch
Attachment:
- As stated cc:
B.-Grier, IE:HQ
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ATTACHMENT 1 CRYSTAL RIVER 3 INSPECTION STATUS 1.
Manual Chapter 2512 Module Title Percent Complete 52055B Instrumentation (Component and Systems I) 80 Review of Quality Records (Line Item 2.C(l) 2.
Manual Chapter 2513 Module Title Percent Complete 35700B QA Program - Qualification of Personnel 90 l
35702B QA Program - Training 80 35714B QA Program - Design Changes and Modifications 80 35720B QA Program - Receipt, Storage, and Handling of Equipment and Materials 80 i -
35724B QA Program - Management 90 41301B Inspection of Operating Staff Training 70 42450B Operating Procedures Inspection 70 42451B Maintenance Procedures Inspection 30 424528 Emergency Procedures Inspection 60 42702B Fire Prevention /Protcetien 40 80320B Environmental Program - Preop. Inspection
'O 80330B Environmental Program - Final Inspection 0
81100B Physical Protection 0
82330B Emcrgency Plan - Offsite Agencies 70 62331B Emergency Plan - Facilities, Equipment Procedures 70 82332B-Emergency Plan - Tests and Drills 0
83320B Rodiation Protection - Preop. Inspection 90 83325B Radiation Protection - Final Preop. Inspection 0
84330B Waste Management - Preop. Liquid Waste System 60 84331B Waste Management - Preop. Gaseous Waste System 60 85100B tuterials Accountability 0
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- 94300B Inspection Preparatory to Operating License Issuance 70 70307B Preoperational Test Procedure Review 80 70344B.
Preoperational Test Procedures Verification -
i Category I Tests 80 70345B Preoperational-Test-Procedure Verfication
- Category II-Tests 90 70346B
- Preoperational Test Procedure Verification -
Category III Tests 80
.70313B Witness Containment Leak Rate Test 0
4 70314B Witness Integrated Hot Functional Test 0
70350B Witness One Preoperational-Test 0
703513 Witness One Preoperational Test 0
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Witness one Preoperational Test 0
70353B' Witness One Preoperational Test 0
70354B Evaluation of Test Results - 25% of Category I Tests 10 70355B Evaluation of Test Results - 25% of Category I' Tests-10 79323B Evaluation of Test Results - Containment Leak Rate Testing 0
70358B Evaluation of Test Results - Integrated Hot Functional Testing 0
70325B Evaluation of Test Results - Vibration Testing 0
70360B Evaluation of Test Results - Category II Tests 0
703613 Verification that 1/3 of Category I Tests are Evaluated by Licensee 0
70362B Verification that 1/3 of Category I Tests are Evaluated by Licensee 0
703633 Verification that 1/3 of Category I Tests are i
Evaluated by Licensee 0
703643 Verification that All Category II Tests are Evaluated by Licensec 0
70365B Verification that 50% cf category III Tests are Evaluated by Licensee 0
4 70366B Verification that 50% of Category III Tests are Evaluated by Licensee 0
3.
Manual Chapter 2514 Module Title Percent Complete
-35501B QA for the Startup Testing' Program 10 39501B Startup Test Program Records 10 72500B Initial Fuel Loading Procedure Review 0
72564B Precritical Test Procedure Review 0
72566B Precritical Test Procedure Review 0
72568B Precritical Test Procedure Verification for Category II and Unreviewed Category I Tests 0
72570B
- Low Power Test Procedure Review 0
72572B-Low Power Test Procedure Review 0
~72574B Low Power Test Procedure Verification 0
72576B Power Ascension Phase Procedure Review 0
72578B Power-Ascension Phase Procedure Review 0
725803 Power Ascension Phase Procedure Review 0
725823 Power. Ascension' Phase Procedure Review 0
.72584B Power Ascension Phase Procedtre Reviev 0
72536B Power Ascension' Phase Procedurt Verification 0
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