LER-1977-116, /03L-0:on 771228,during Auxiliary Feed Pump Monthly Surveillance Test,Turbine 1-2 Speed Control Lost & Declared Inoperable.Caused by Design Deficiency.Blown Control Power Fuse & Both Relays Replaced & Modified |
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| 3461977116R03 - NRC Website |
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EVENT DESCRIPTION AND PROBABLE CONSEQUENCES h a121l At 1600 hours0.0185 days <br />0.444 hours <br />0.00265 weeks <br />6.088e-4 months <br /> on 12/28/77 during the performance of ST 5071.01. "Auxiliarv Feed P,-n I
(AFP) Monthly Surveillance Test", Auxiliary Feed Pump Turbine (AFFT) 1-2 speed control o,3 l
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There1 o I s 1 I of Tech Spec 3.7.1.2, which requires two independent AFPs in Modes 1, 2 and 3.
personnel.
The re-1 l vas no danger to the health and safety of the oublic or to unit o is ]
l 0 } 7 } l dundant AFP was available to supply feedwater if a main steam line or f eedwater break 1
o,s,j had occurred.
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AFPT speed control circuit evidently cannot function without contact stickinc under I
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The blown control power fuse and both relays in AFP l-2 speed
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TOLEDO EDISON COMPANY DAVIS-BESSE UNIT ONE NUCLEAR POWER STATION I
7 SUPPLEMENTAL INFORMATION FOR LER NP-33-77-116 p
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DATE OF EVENT: December 28, 1977' FACILITY: Davis-Besse Unit 1 IDENTIFICATION OF OCCURRENCE: Auxiliary Feed Pump 1-2 speed control was lost.
The unit was in Mode 1, with Power (MWT) = 2064 Conditions Prior to Occurrence:
c.nd Load (MWE) = 689.
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Description of Occurrence: At 1600 hours0.0185 days <br />0.444 hours <br />0.00265 weeks <br />6.088e-4 months <br /> on December 28, 1977 durinr the perfor-mance of ST 5071.01, " Auxiliary Feed Pump Monthly Surveillance Test", Auxiliary Feed Pump Turbine (AFPT) 1-2 speed control was lost. Auxiliary Feed Pump 1-2 was declared inoperable placing the unit in the Action Statement of Technical Specification 3.7.1.2, which requires two independent Auxiliary Feed Pumps in Modes 1, 2 and 3.
i Designation of Apparent Cause of Occurrence:
The cause of this occurrence is a The relays used in the AFPT speed control circuit evidently design deficiency.
innot function without contact sticking or arcing under operating conditions.
_jticking or arcing contacts cause the control power-fuses to blow, resulting in c loss of speed control to the Auxiliary Feed Pump Turbine.
There was no danger to the health and safety of. the public Analysis of Occurrence:
or to unit personnel. Auxiliary Feed Pump 1-1 was operable to supply feedwater if a main steam line or feedwater break had occurred.
Corrective Action
The blown fuse and both of the relays in Auxiliary Feed Pump 1-2 speed control circuits were replaced.
Surveillance Test ST 5071.01, " Auxiliary Feedwater Monthly Test" was completed at 1730 hours0.02 days <br />0.481 hours <br />0.00286 weeks <br />6.58265e-4 months <br /> on December 28, 1977, return-
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ing Auxiliary Feed Pump 1-2 to opocable status. This removed the unit from the
. Action Statement of Technical Specification 3.7.1.2 well within the 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> limit.
A modification has been designed and, installed which adds a relay capable of operat-ing in the motor contact portion of the circuit under design conditions.
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There have been other failures due to blown fuses in the AFPT speed l
Failure Data:
load control circuits,.several before a modification was made to reduce current on relay contacts and two (one on AFP l-1 and one on AFP 1-2) since the modifica-tion was made on the Auxiliary Feed Pumps. All of the above failures occurred prior to the modification which added the additional relays.
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| 05000289/LER-1977-016-01, /01T-0:on 770924,RCS Temp & Pressure Rose.Caused by Half Trip Condition from Steam & Feedwater Rupture Control Sys.Possible Cause of Half Trip Attributed to Loose Connection at Terminal Boards | /01T-0:on 770924,RCS Temp & Pressure Rose.Caused by Half Trip Condition from Steam & Feedwater Rupture Control Sys.Possible Cause of Half Trip Attributed to Loose Connection at Terminal Boards | | | 05000289/LER-1977-016, Forwards Supplemental Info to LER 77-016/01T-0 Re Half Trip in Steam Feedwater Rupture Control Sys | Forwards Supplemental Info to LER 77-016/01T-0 Re Half Trip in Steam Feedwater Rupture Control Sys | | | 05000320/LER-1977-016, /01T-0 on 770924:half Trip of Steam & Feedwater Rupture Control Sys Resulted in Opening of Pressurizer Power Relief Valve.Possibly Caused by Loose Connections at Terminal Boards | /01T-0 on 770924:half Trip of Steam & Feedwater Rupture Control Sys Resulted in Opening of Pressurizer Power Relief Valve.Possibly Caused by Loose Connections at Terminal Boards | | | 05000346/LER-1977-017, Forwards LER 77-017/01T-0 | Forwards LER 77-017/01T-0 | | | 05000346/LER-1977-017-01, /01T-0:on 771020,both Auxiliary Feed Pump Suctions Lined Up to Deaerator Storage Tanks W/O Cooling Water Supply Shifting to Svc Water,Resulting in Water Greater than 200 F as Cooling Water for Auxiliary Feed Pump Bearings | /01T-0:on 771020,both Auxiliary Feed Pump Suctions Lined Up to Deaerator Storage Tanks W/O Cooling Water Supply Shifting to Svc Water,Resulting in Water Greater than 200 F as Cooling Water for Auxiliary Feed Pump Bearings | | | 05000346/LER-1977-018, Forwards LER 77-018/01T-0 | Forwards LER 77-018/01T-0 | | | 05000346/LER-1977-018-01, /01T-0:on 771108,station Review Board Found Auxiliary Feed Pump Turbine Governor Valve Vibrational Closure Design Deficiency.Caused by Lack of Force to Hold Valve Open.Requests Design Mod for Pump Turbines | /01T-0:on 771108,station Review Board Found Auxiliary Feed Pump Turbine Governor Valve Vibrational Closure Design Deficiency.Caused by Lack of Force to Hold Valve Open.Requests Design Mod for Pump Turbines | | | 05000346/LER-1977-019-01, /01T-0:on 771117,auxiliary Feedwater Valves AF 599 & AF 608 Found Closed,Rendering Steam & Feedwater Rupture Control Sys Pressure Switch Inputs Inoperable.Caused by Procedural Deficiency.Tests Revised | /01T-0:on 771117,auxiliary Feedwater Valves AF 599 & AF 608 Found Closed,Rendering Steam & Feedwater Rupture Control Sys Pressure Switch Inputs Inoperable.Caused by Procedural Deficiency.Tests Revised | | | 05000346/LER-1977-019, Forwards LER 77-019/01T-0 | Forwards LER 77-019/01T-0 | | | 05000346/LER-1977-077-03, /03L-0:on 771010,decay Heat Valve Pit Cover Removed to Inspect Decay Heat Isolation Valves DH11 & DH12 & to Perform Wiring Change on DH12.Insp Required for Leakage & Preventive Maint | /03L-0:on 771010,decay Heat Valve Pit Cover Removed to Inspect Decay Heat Isolation Valves DH11 & DH12 & to Perform Wiring Change on DH12.Insp Required for Leakage & Preventive Maint | | | 05000346/LER-1977-077, Forwards LER 77-077/03L-0 | Forwards LER 77-077/03L-0 | | | 05000346/LER-1977-078-03, /03L-0:on 771011,during Functional Test,Reactor Protection Sys Channel 1 Accidentally de-energized.Caused by Error in Maint Work Order.Personnel Instructed | /03L-0:on 771011,during Functional Test,Reactor Protection Sys Channel 1 Accidentally de-energized.Caused by Error in Maint Work Order.Personnel Instructed | | | 05000346/LER-1977-078, Forwards LER 77-078/03L-0 | Forwards LER 77-078/03L-0 | | | 05000346/LER-1977-079-03, /03L-0:on 771011,source Range Defector NI-1 Indication Failed Low Twice,Then Returned to Normal Operation by Itself.Cause Unknown | /03L-0:on 771011,source Range Defector NI-1 Indication Failed Low Twice,Then Returned to Normal Operation by Itself.Cause Unknown | | | 05000346/LER-1977-079, Forwards LER 77-079/03L-0 | Forwards LER 77-079/03L-0 | | | 05000346/LER-1977-080, Forwards LER 77-080/03L-0 | Forwards LER 77-080/03L-0 | | | 05000346/LER-1977-080-03, /03L-0:on 771016,governor Valve on Auxiliary Feed Pump 1-2 Found Closed During Auxiliary Feedwater Sys Monthly Test Performance.Caused by Possible Design Deficiency. Excessive Vibration Under Investigation by Maint Personnel | /03L-0:on 771016,governor Valve on Auxiliary Feed Pump 1-2 Found Closed During Auxiliary Feedwater Sys Monthly Test Performance.Caused by Possible Design Deficiency. Excessive Vibration Under Investigation by Maint Personnel | | | 05000346/LER-1977-081, Forwards LER 77-081/03L-0 | Forwards LER 77-081/03L-0 | | | 05000346/LER-1977-081-03, /03L-0:on 771018,during Miscellaneous Instrument Shift Checks,Containment to Annulus Differential Pressure Exceeded Water Gauge Tech Spec Limit.Caused by Procedure & Personnel Error.Startup Procedure Modified | /03L-0:on 771018,during Miscellaneous Instrument Shift Checks,Containment to Annulus Differential Pressure Exceeded Water Gauge Tech Spec Limit.Caused by Procedure & Personnel Error.Startup Procedure Modified | | | 05000346/LER-1977-082-03, /03L-0:on 771019,discharge & Recirculation Dampers of Emergency Ventilation Sys 2 Failed to Open When Fan Started.Caused by Loose & Dirty Controller Contacts.Module Removed & Reinserted, & Contacts Cleaned | /03L-0:on 771019,discharge & Recirculation Dampers of Emergency Ventilation Sys 2 Failed to Open When Fan Started.Caused by Loose & Dirty Controller Contacts.Module Removed & Reinserted, & Contacts Cleaned | | | 05000346/LER-1977-082, Forwards LER 77-082/03L-0 | Forwards LER 77-082/03L-0 | | | 05000346/LER-1977-083, Forwards LER 77-083/03L-0 | Forwards LER 77-083/03L-0 | | | 05000346/LER-1977-083-03, /03L-0:on 771025,stop Valve AF3872 Failed to Stroke When Given Open Signal.Caused by Component Failure. Torque Switch Replaced on 771027 | /03L-0:on 771025,stop Valve AF3872 Failed to Stroke When Given Open Signal.Caused by Component Failure. Torque Switch Replaced on 771027 | | | 05000346/LER-1977-084, Forwards LER 77-084/03L-0 | Forwards LER 77-084/03L-0 | | | 05000346/LER-1977-084-03, /03L-0:on 771025,surveillance Test ST 5080.01 Not Performed.Caused by Personnel Error.Test Performed Immediately & Computer Program Revised | /03L-0:on 771025,surveillance Test ST 5080.01 Not Performed.Caused by Personnel Error.Test Performed Immediately & Computer Program Revised | | | 05000346/LER-1977-086-03, /03L-0:on 771028,safety Features Actuation Sys Channel 4 Radiation Monitor RIS 2007 Failed to Respond to Internal Check Source.Caused by Component Failure.Low Amplifier Board Replaced & Monitor Recalibr | /03L-0:on 771028,safety Features Actuation Sys Channel 4 Radiation Monitor RIS 2007 Failed to Respond to Internal Check Source.Caused by Component Failure.Low Amplifier Board Replaced & Monitor Recalibr | | | 05000346/LER-1977-086, Forwards LER 77-086/03L-0 | Forwards LER 77-086/03L-0 | | | 05000346/LER-1977-087, Forwards LER 77-087/03L-0 | Forwards LER 77-087/03L-0 | | | 05000346/LER-1977-087-03, /03L-0:on 771024,safety Features Actuation Sys Channel 3 Containment Radiation Reaqdings Unreliable . Caused by Design/Fabrication Error.Facility Change Request 77-437 Issued for Permanent Repair | /03L-0:on 771024,safety Features Actuation Sys Channel 3 Containment Radiation Reaqdings Unreliable . Caused by Design/Fabrication Error.Facility Change Request 77-437 Issued for Permanent Repair | | | 05000346/LER-1977-088, Forwards LER 77-088/03L-0 | Forwards LER 77-088/03L-0 | | | 05000346/LER-1977-088-03, /03L-0:on 771027,source Range Detector NI-1 Indication Failed Low.Cause Unknown.Updated Rept Forthcoming | /03L-0:on 771027,source Range Detector NI-1 Indication Failed Low.Cause Unknown.Updated Rept Forthcoming | | | 05000346/LER-1977-089-03, /03L-1:on 771107,radiation Monitor RIS 2007 Was Showing Erratic Readings.Caused by Victoreen Low Range Amplifier Board 847-1-20 Failure.Board Replaced | /03L-1:on 771107,radiation Monitor RIS 2007 Was Showing Erratic Readings.Caused by Victoreen Low Range Amplifier Board 847-1-20 Failure.Board Replaced | | | 05000346/LER-1977-089, Forwards LER 77-089/03L-1.W/o Encl | Forwards LER 77-089/03L-1.W/o Encl | | | 05000346/LER-1977-090-03, /03L-0:on 771107,during Review of Deficiency in Steam & Feedwater Rupture Control Sys Monthly Test,Reactor Coolant Pump Found Inoperable.Caused by Component Failure. Voltage Regulating Diode Replaced | /03L-0:on 771107,during Review of Deficiency in Steam & Feedwater Rupture Control Sys Monthly Test,Reactor Coolant Pump Found Inoperable.Caused by Component Failure. Voltage Regulating Diode Replaced | | | 05000346/LER-1977-090, Forwards LER 77-090/03L-0 | Forwards LER 77-090/03L-0 | | | 05000346/LER-1977-091-03, /03L-0:on 771107,containment Radiation Monitor RIS 2006 Spiked & Reset Twice Causing Safety Features Actuation Sys Incident Level 1 Trips.Caused by Design Error | /03L-0:on 771107,containment Radiation Monitor RIS 2006 Spiked & Reset Twice Causing Safety Features Actuation Sys Incident Level 1 Trips.Caused by Design Error | | | 05000346/LER-1977-091, Forwards LER 77-091/03L-0 | Forwards LER 77-091/03L-0 | | | 05000346/LER-1977-092, Forwards LER 77-092/03L-0 | Forwards LER 77-092/03L-0 | | | 05000346/LER-1977-092-03, /03L-0:on 771101,facility Review Board Meeting Revealed That Surveillance Requirement of Venting Hpis Valve HP 72 Not Performed.Caused by Personnel Error.High Point Valve Vented & Modified | /03L-0:on 771101,facility Review Board Meeting Revealed That Surveillance Requirement of Venting Hpis Valve HP 72 Not Performed.Caused by Personnel Error.High Point Valve Vented & Modified | | | 05000346/LER-1977-093, Forwards LER 77-093/03L-0 | Forwards LER 77-093/03L-0 | | | 05000346/LER-1977-093-03, /03L-0:on 771114,reactor Protection Sys Daily Heat Balance Check Not Completed When Station Above 15% Rated Thermal Power During Oct-Nov 1977.Caused by Personnel Error. Surveillance Test Placed on Daily Testing Schedule | /03L-0:on 771114,reactor Protection Sys Daily Heat Balance Check Not Completed When Station Above 15% Rated Thermal Power During Oct-Nov 1977.Caused by Personnel Error. Surveillance Test Placed on Daily Testing Schedule | | | 05000346/LER-1977-094-03, /03L-0:on 771116,emergency Ventilation Sys Dampers Pdv 5014A & B Failed to Modulate Correctly to Draw Down Annulus.Caused by Defective Pressure Differential Controller.Dampers Replaced & Sys Retested | /03L-0:on 771116,emergency Ventilation Sys Dampers Pdv 5014A & B Failed to Modulate Correctly to Draw Down Annulus.Caused by Defective Pressure Differential Controller.Dampers Replaced & Sys Retested | | | 05000346/LER-1977-094, Forwards LER 77-094/03L-0 | Forwards LER 77-094/03L-0 | | | 05000346/LER-1977-095-03, /03L-0:on 771127,control Room Ventilation Isolation Damper HV 5311A Failed to Close on Radiation Monitor Trip.Caused by Component Failure.Damper Dismantled & Sealing Surfaces Cleaned & Lubricated | /03L-0:on 771127,control Room Ventilation Isolation Damper HV 5311A Failed to Close on Radiation Monitor Trip.Caused by Component Failure.Damper Dismantled & Sealing Surfaces Cleaned & Lubricated | | | 05000346/LER-1977-095, Forwards LER 77-095/03L-0 | Forwards LER 77-095/03L-0 | | | 05000346/LER-1977-097, Forwards LER 77-097/03L-0 | Forwards LER 77-097/03L-0 | | | 05000346/LER-1977-097-03, /03L-0:on 771129,radiation Monitor Re 2006 Tripped Safety Features Actuation Sys Channel 3 Containment Radiation Due to Sporadic Spiking.Caused by Component Failure in Radiation Detector.Detector Replaced | /03L-0:on 771129,radiation Monitor Re 2006 Tripped Safety Features Actuation Sys Channel 3 Containment Radiation Due to Sporadic Spiking.Caused by Component Failure in Radiation Detector.Detector Replaced | | | 05000346/LER-1977-100-03, /03L-0:on 771201 & 05,source Range Neutron Detector NI-1 Indication Dropped to Zero & Returned to Normal Operation W/O Assistance.Cause Unknown.After First Failure,Detector Replaced & Retested | /03L-0:on 771201 & 05,source Range Neutron Detector NI-1 Indication Dropped to Zero & Returned to Normal Operation W/O Assistance.Cause Unknown.After First Failure,Detector Replaced & Retested | | | 05000346/LER-1977-100, Forwards LER 77-100/03L-0 | Forwards LER 77-100/03L-0 | | | 05000346/LER-1977-101-03, /03L-0:on 771201,diesel Generator 1-1 Inoperable Due to Failure to Perform Required Surveillance Testing on Diesel Generator 1-2 within Required Tech Spec Interval. Caused by Personnel Error | /03L-0:on 771201,diesel Generator 1-1 Inoperable Due to Failure to Perform Required Surveillance Testing on Diesel Generator 1-2 within Required Tech Spec Interval. Caused by Personnel Error | |
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