ML19323E605

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IE Insp Repts 50-254/80-08 & 50-265/80-01 on 800104,0306-07 & 09-11.Noncompliance Noted:Valve Position Verification Not Carried Out on 800308 to Verify Valves 2-1402-33A & B Were Locked Close as Required
ML19323E605
Person / Time
Site: Quad Cities  Constellation icon.png
Issue date: 04/14/1980
From: Chow E, Hopkins J, Streeter J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML19323E600 List:
References
50-254-80-08, 50-254-80-8, 50-265-80-01, 50-265-80-1, NUDOCS 8005270042
Download: ML19323E605 (6)


See also: IR 05000254/1980008

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U.S. NUCLEAR REGULATORY COMMISSION

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OFFICE OF INSPECTION AND ENFORCEMEhT

REGION III

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Report No. 50-254/80-08; 50-265/80-01

Docket No. 50-254; 50-265

License No. DPR-29; DPR-30

Licensee:

Commonwealth Edison Company

Post Office Box 767

Chicago, IL 60690

Facility Name: Quad-Cities Nuclear Generating Plant, I and 2

Inspection At: Quad-Cities Site, Cordova, IL

Inspection Conducted: January 4, March 6-7, 9-11,1980

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Ins,iectors :

E. T. Chow (January 4, March 6-7, 9-11, 1980)

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J. B. Hopkins (March 6-7, 9-11, 1980)

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F. Streeter (January 4, 1980)

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Approved By:

J. F. Streeter, Chief

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Nuclear Support Section 1

Inspection Summary

Inspection on January 4, March 6-7, 9-11, 1980 (Report Nos. 50-254/80-08

and 50-265/80-01)

Areas Inspected: Routine, announced inspection of the containment in-

tegrated leak rate test; review of previous Unresolved Items. The in-

spection involved 106 inspector-hours on site by three NRC inspectors.

Results: Of the two areas inspected, one Item of Noncompliance was

identified in one area.

(Deficiency - failure to follow procedure -

Paragraph 4.d)

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DETAILS

1.

Persons Contacted

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  • N. Kalivianakis, Station Superintendent
  • L. Gerner, Technical Staff Supervisor
  • J.

Swales, Technical Staff

  • J. Hoeller, Technical Staff
  • J. Heilman, Q. A. Engineer

The inspector also talked with and interviewed several members of

the technical and engineering staffs.

  • Denotes those present at the exit interview.

2.

Licensee Action on Previous Inspection Findings

(Closed) Unresolved Item (50-254/79-08-02): Drywell Temperature

Readings Test for Isolation of Drywell Cooler Damper Air Supply

Lines: The inspector determined that the licensee had performed a

special test, l'est No. 2-24, " Unit 2 Drywell Cooling Air Damper

Supply and Control Air Isolation," dated May 4, 1979, and verified

that the system could be isolated and the temperature distribution

inside the drywell was still adequate.

(0 pen) Unresolved Item (50-254/79-08-04):

Isolation of Drywell,

Torus, and Drywell to Torus Differential Pressure Switches: The

licensee maintained his previous position that there are no means

to locally test the switches. The licensee stated that, according

to the manufacturer's specification, the pressure switches could

sustain a maxiumum pressure of 200 psi. This item will remain open

pending further review by the inspectors.

(Closed) Unresolved Item (50-254/79-08-05):

Isolation of Air Supply

Lines to,Drywell Cooler Dampers: The licensee stated that the air

supply lines to the drywell cooler dampers are disconnected inside

the drywell. The inspectors visually verified that the lines were

disconnected and capped outside the drywell. The inspectors deter-

mined that the licensee's corrective actions were adequate.

(0 pen) Unresolved Item (50-254/79-08-06): Future Test Schedule for

Unit 1 CILRT: The licensee stated that an amendment to technical

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specifications relating to CILRT is still in the corporate office

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and will be submitted to NRR.

In the meantime the licensee will

request an official position from'NRR regarding the future test

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schedule for Unit 1 CILRT. This item is still unresolved pending

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the licensee's action.

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(Closed) Unresolved Item (50-265/76-24): TIP System Leakage: The

inspectors reviewed information relating to Procedure QTS 100-38,

Revision 1, " Automatic TIP Ball Valves and TIP Purge Line Local Leak

Rate Test," and verified that the local leak rate test on the TIP

system was performed as described in the licensee letter to RIII

dated December 10, 1976.

3.

Review of Licensee Event Report

(Closed) Reportable Occurrence Report No. R079-27/03L.

(Closed) Supplemental Reportabla Occurrence Report No. R079-27/03L-1.

The inspectors reviewed infon -_ ion relating to loctl leak rate

tests as described in Procedure QTS 100-1, Revision 4, " Local Leak

Rate Test, Pressure Decay Method," and Procedure QTS 100-2, Revision

4, " Local Leak Rate Test, Flowmeter Method." The inspectors noted

that all testing and corrective actions were completed regarding the

excessive leakages measured for primary containment during the Unit

2 End-of-Cycle 4 refueling outage local leak rate testing program.

The inspectors noted that the corrected local leak rates satisfied

Technical Specification requirements.

No items of noncompliance or deviations were identified.

4.

Containment Integrated Leak Rate Test (CILRT)

a.

Procedure Review

The inspectors reviewed procedure QTS 150-1, Revision 7,

" Integrated Primary Containment Leak Rate Test," and stated the

following:

(1) Based on the present and the previous CILkT, the reactor

water level dropped about one inch per liour during the

tests. The prerequisites of the test precedure should

include a guideline on the dropping of the reactor water

level.

(2) The test procedure should be more specific as to the

number of data sets required for the acceptability of the

induced leakage test results.

(3) The subvolume No. 11 free air volume was calculated using

the reactor vessel air volume above 5".

The number 5

should be used in the equation for calculating containment

dry air mass in procedure QTS 150-T3, Revision 6, " Cal-

culations Performed for IPCLRT Data," instead of the number

30 as used in the current equation. The modification of

the equation will increase the measured leak rate slightly.

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(The licensee acknowledged the above comments and stated he

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would modify the test procedure and computer program accordingly.)

(4) The inspectors noted that the licensee did not test the

drywell, torus, and drywell to torus differential ' ressure

p

switches during the Unit 2 CILRT. This is an Unresolved

Item (50-265/80-01-01) pending further review by the

inspectors.

No items of noncompliance or deviations were identified.

b.

Instrumentation

The inspector reviewed the calibration data associated with

performing the CILRT. A multipoint calibration of all instru-

mentation was performed. Correction values were generated

based on the difference between measurements of resistance from

a NBS verified resistance box and actual resistance measured.

All corrections were placed as an array or equation into the

CILRT computer.

Type

Quantity

Serial Ntunber

RTD

30

44209-44238

Flowmeter

1

7910A912GR1

Pressure Gauge

2

PPG 1-2

Dewcells

10

5835-1 to 8

No items of noncompliance or deviations were identified.

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c.

Witness of Test

The inspector witnessed portions of the CILRT on March 10,

1980, and verified that:

Appropriate revision of procedure was in use by test personnel.

Test prerequisites were met.

Proper plant systems were in service.

No items of noncompliance or deviations were identified.

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d.

Direct Observation of Valve Lineups

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The inspectors visually verified the positons of the valves

2-1402-33A, 2-1402-33B, 2-8801A, 2-8801B, 2-8801C, 2-8802A,

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2-8802B, 2-8802C, 2-4699-46, and 2-4799-157.

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The inspectors noted that Procedure QTS 150-57,

. vision 6,

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" Unit 2 IPCLRT Valve Lineup," required that Valv,, 2-1402-33A

and 2-1402-33B (Local leak test valves for core spray isolation

valves) be locked closed. Although the valves were checked off

as being verified locked closed, the inspectors found the valves

closed but unlocked. However, the inspectors visually verified

that series Valves 2-1402-32A and 2-1402-32B were locked c2osed.

Technical Specification 6.2.A requires that " Detailed written

proceduresincluding applicable checkoff lists

. shall be

...

prepared, approved, and adhered to."

Contrary to the above, Procedure QTS 150-57, Revision 6, " Unit

2 IPCLRT Valve Lineup," was not adhered to in that valve posi-

tion verification was not carried out on March 8, 1980, to

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verify that Valve 2-1402-33A and Valve 2-1402-33B were locked

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closed as required. This is considered an item of noncom-

pliance (50-265/80-01-02) of the deficiency level.

No other items of noncompliance or deviations were identified.

c.

Blowdown and Containment Inspection

The inspector verified that blowdown was within Technical

Specification radioactivity release limits.

No items of noncompliance or deviations were identified.

f.

CILRT Data u.aluation

The 24-hour CILRT was started on March 10, 1980, at 12:00 a.m.

The inspector independently monitored and evaluated leak rate

data to verify the licensee's calculation of the leak rate.

There was acceptable agreement between the inspector's and

licensee's leak rate calculations as indicated in the following

summary (units are in weight percent per day):

Measurement

Licensee

Inspector

Leakage rate measured (Lam)

.4743

.4795

during CILRT

Lam at 95% confidence level

.4854

.5037

The 10 CFR Part 50, Appendix J acceptance criterion at the 95%

confidence level = 0.75 (La) = 0.75 (1) = 0.75.

As indicated

above, Lam at the 95% confidence level was less than that value.

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A preliminary calculation by the licensee indicated that the

measured integrated leak rate with the addition of local leak

rate differences prior to and after repair was .8 wt%/ day.

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No items of noncompliance or deviations were identified.

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g.

Supplemental Test Data Evaluation

After the satisfactory completion of the 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> test o'n

March 11, 1980, 12:00 a.m. a known leakage of .4623 weight

percent / day was induced. The inspector independently moni-

tored and evaluated leak rate data to verify the licensee's

calculation of the supplemental leak rate.

There was accept-

able agreement between the inspector's and licensee's leak

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rate calculations as indicated in the following summary (units

are in weight percent per day):

Measurement

Licensee

Inspector

Leakage rate mersured (Lc)

.8293

.8324

during supplemental test

Lc @ 95% confidence level

.8483

.8839

Indaced leakage rate (Lo) =

.4623

Appendix J Acceptance Criterion:

Lo+ Lam-0.25La <Lc4

Lo+ Lam +0.25La.

As indicated above, the supplemental test

results satisified the requirements of 10 CFR Part 50,

Appendix J.

No items of noncompliance or deviations were identified.

5.

Unresolved Items

Unresolved Items are matters about which more information is required

in order to ascertain whether they are acceptable items, Items of.

Noncompliance, or Deviations.

An Unresolved Item disclosed during

the inspection is discussed in Paragraph 4.

6.

Exit Interview

The inspectors met with licensee representatives (denoted in Paragraph

1) at the conclusion of the inspection on March 12, 1980. The in-

spector summarized the purpose and the scope of the inspection and

the findings.

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