LER-1980-023, /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint |
| Event date: |
|
|---|
| Report date: |
|
|---|
| 2191980023R03 - NRC Website |
|
text
NF.C F CHM h4 U. S. NUCLEAR REGULATORY COMMISS:Ct.
(7 7h LICENSEE EVENT REPORT
- NTactsLOCK l
l l
l 1
l@
(PLE ASE FnlNT OR TYPE ALL REQUIRED INFORN1ATION)
J l0 !C !P li l@l O l O I -l 0 l 0 l O l O I O l - l O ! O l@l 4 l 1 l 1 I 1 I l l@l l
l@
I l'l lN i f
8 7 i;;E*.3EE C07E 14
- 5 LICENSE NwMsta
.i 16 LICENSE TvPE JO 63 M 68 CON'T l~01 1 I
[:'[$"c' l Ll@l015to10 lo l2 11 19l@loi5l2l3I810l@l0l6I?I118IOl@
I 4
r60 6l DOCKET. 6VSER 68 67 EVENT O ATE 74 75 PEPORT CATE 80 N
E% E*4f DESCRIPTION AND PRCBASLE CONSECUENCES h 101:1l On May 23. 1980. orior to the commencement nf the In<ervice Inenerefnn I
l o 131 1 reactor vessel hydro. four of the five electromatic relief valve hinh l
Io Id i !
oressure sensore were tested.
Sensnr IA8'4R was fniinri tn oveena ch. Tech l
IAR3r fne the I
10151 i Soec setootnt bv 1. 8i osto.
On Mav 11. 1980 the cenenr-I Ictei' fifth valve une coecea nna pn,,na en trip?.8 pgig eb~e the Tech Spec lo i; I setnnine.
This occurrence. exceedino a limitino condition for noeratinn I
10!4i l_
as per T.S.2.3.4. had no effect on the health and safetv nf the niihl i c.
I sc ri Sv3TE9
CAUSE
CALSE COYP.
VA LV E 0000 000E SU3000E 00YPONE*:T 000E SLE ::E suge ;r
!0I?!
I li Blh l Xlh l X lh ll l N l S l T l R l U lh l E l@ [Z_j h 1
5 3
0 11 12 I
18 9
- Q SE QL ENTI AL OCCL A AENCE REFORT 4EVisiCN
,,g n zo E V E*.T
COCE TYPE N O.
G O.'.jg 1810l l-l 1 0l 2l 3l Lgj l 01 31 lti l_l l 0l 21 22 23 24 26
- 7
- S
- 9 Og 31 32 ACT Om Sctgat EFsiCT 5-v700WN ATT ACHV E NT NPRO-4 PRIME 00?.'P.
Cov8CNENT TA<tN a:TiCN ON PLANT METMCC F.QUR$ 22 SygMITTEC FOAY sL8.
SU8' LIE R MANUFACTLAER l E l@l Z l@
l Z l@
lZl@
l 0 l0 l 010 l lY l@
l Nl@
l Nl@
l B 10 l 6 19 l(9-44 35 36 31 ao 41 42 43 44 47 cAusE oESCaiPriCN AND CORRECTIVE ACTIONS h It loi L Both instruments of concern exhibited drif t characteristics well within i
li li l l the total accuracy of the instrument.
Both oressure sensors were remet I
i,i:l l to trip points meetinq or conservative to the Technical Soecifications.
I tilalI l
11 141 l I
7 8 9 80 STA 5
- . POWE R OTHERSTATUS bis O RY DISOOVERY CESCRIPTION li 151 l Zlh l 0 l 0 l 0 lh!
NA l
l B l@l Routine Test l
ACTIVITY CCNTENT AveuNT on ACTiviTv h.
LocATiesOPattEAsEh aELEaste ePaELE4st NA l
l NA l
l1 I6l l Zl
[._ d@l 7
8 9 10 11 A4 45 60
- ERSONNEL EXPCSUAE5 f4LUSER TYPE CE$CA!PTION i i I 7 l 10 10 l0 l@l_ Zj@l NA l
Pintowd%J2 Es NLYsE A OES:RiPTION li lv l 10 lo l0 l@l NA l
7 6 9 11 12 80 LO's C8 OA DAVAGE TO FACIL?TY TV8E C E 50 Ai87 t ON l t 191 lZ lhl NA l
7 e 9 10 30
,ssuf s'"oElCa,PTic. @
NRC USE ONLY 12101 l Ylhl Weekly News Relence I
ll !!IIIIII!ll}
a a to CS 69 ag. ;
nald A. Ross 455-8784
{
N AVE 06 p=E8 APER pseys.
1106s00 N A
Jersey Central Power & Light Company m y-
~{-
(4" ()
9 L=
Madison Avenue at Punch Bowl Road Momstown. New Jersey C796)
(201)455-8203 OYSTER CREEK NUCLEAR GENERATING STATION Forked River, New Jersey 08731 Licensee Event Report Reportable Occurrence No. 50-219/80-23/3L Report Date
~
June 23, 1980 Date of Occurrence May 23, 1980 and May 31, 1980 identification of Occurrence Exceeding a limiting condition for operation as per Technical Specifications, paragraph 2.3.4, when the electromatic relief valve high pressure actuation setpoint was found to be higher than the limiting safety system setting.
This event is considered to be a reportable occurrence as defined in the Tech-nical Specifications, paragraph 6.9.2.b.
Conditions Prior to Occurrence The plant was shutdown for refueling and maintenance.
Description of Occurrence On May 23, 1980, prior to the commencement of the Inservice Inspection reactor vessel hydrostatic test, the electromatic relief valve high pressure actuation pressure sensors were tested.
IA838 was found to exceed the Tech Spec setpoint.
The as-found setpoints were as follows:
Sensor As-Found (psig)
Tech Spec Setpoint (psig)*
IA83A 1065 1079.15 lA838 1086 1084.5 lA83C 1076 1076.8 1A83D 1070 1082.2 lA83E Was not tested at this time
- Including head correction After testing was completed, the setpoints were increased above the operating cechnical specifica~ ion limit to the reactor vessel hydro overpressure protection limit with the exception of sensor "E".
"E" electromatic relief valve's high pressure actuation was bypassed from the cont rol room during the hydro.
i Jersey Central Power & Light Company is a Member of the General Pubhc Utihties System
. _ ~ -
e Reportable Occurrence No. 50-219/80-23/3L Page 2 June 23, 1980 Af ter completion of the hydro on May 31, 1980, the setpoints of the sensors for A, B, C, & D valves were set at less than the tech spec limit. The sensor for "E" valve was found to be set at 1085 psig (2.8 psig above the corrected tech spec setpoint 1082.2 psig).
Apparent Cause of Occurrence 4
Both instruments of concern exhibited drift characteristics well within the total accuracy of the instrument.
Analysis of Occurrence i
i Electromatic relief valve actuation at high reactor pressure serves to limit the peak reactor pressure. Although the high pressure actuation setpoints of two of the controllers were above the tech spec limit, electromatic relief valve function on high pressure was still operable and capable of limiting reactor pressure to a value less than the lowest safety valve actuation point.
Peak reactor pressure would be higher, but would still be limited from reaching the safety limit of 1375 psig by actuation of the safety valves. The failure of the sensors to trip at their prescribed setpoint had no effect on the health and safety of the public.
Corrective Action
Both pressure sensors were reset to trip points meeting or conservative to the Technical Specifications.
Failure Data Pressure Switch -
Manufacturer
- - Barksdale Model Number
--82S H12SS' 1
4
,. +,..,
...,,,m e
u_
7
..w
|
|---|
|
|
| | | Reporting criterion |
|---|
| 05000219/LER-1980-001-01, /01T-o:on 800105,while Performing Electromatic Relief Valve Operability Test,Emergency Releie Valve D Failed to Open.Caused by Component Failure Due to Retainer Ring Being Backed Off Approx Six Threads | /01T-o:on 800105,while Performing Electromatic Relief Valve Operability Test,Emergency Releie Valve D Failed to Open.Caused by Component Failure Due to Retainer Ring Being Backed Off Approx Six Threads | | | 05000219/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000219/LER-1980-002-03, /03L-0:on 800116,during Fuel Bundle Clip Insp,Fuel Bundle UD-3-023 Was Misoriented & Was Not Properly Seated in Core Cell Location.Caused by Personnel Error & Inadequate Procedural Controls.Procedure 205 Revised | /03L-0:on 800116,during Fuel Bundle Clip Insp,Fuel Bundle UD-3-023 Was Misoriented & Was Not Properly Seated in Core Cell Location.Caused by Personnel Error & Inadequate Procedural Controls.Procedure 205 Revised | | | 05000219/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000219/LER-1980-003-01, /01T-0:on 800116,during Inservice Insp on Core Spray Sparger Piping for Sys Ii,Two Indications of Cracks Discovered.Ultrasonic Test Revealed through-wall Cracks. Possibly Caused by Sparger Installation Method | /01T-0:on 800116,during Inservice Insp on Core Spray Sparger Piping for Sys Ii,Two Indications of Cracks Discovered.Ultrasonic Test Revealed through-wall Cracks. Possibly Caused by Sparger Installation Method | | | 05000219/LER-1980-003, Forwards LER 80-003/01T-0 | Forwards LER 80-003/01T-0 | | | 05000219/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000219/LER-1980-004-03, /03L-0:on 800125,on 800125,29 & 0213,radioactive Water Discovered Leaking from Severely Pitted Aluminum Piping of Condensate Transfer Sys.Caused by Galvanic Corrosion.Leaks Temporarily Repaired & Piping to Be Replaced | /03L-0:on 800125,on 800125,29 & 0213,radioactive Water Discovered Leaking from Severely Pitted Aluminum Piping of Condensate Transfer Sys.Caused by Galvanic Corrosion.Leaks Temporarily Repaired & Piping to Be Replaced | | | 05000219/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000219/LER-1980-005-03, /03L-0:on 800205,during Weekly Surveillance of Standby Gas Treatment Sys,Setpoints for Radiation Monitors RNO4A-1 & RNO4A-2 Found to Read Less Conservatively than Tech Spec.Caused by Personnel Error & Instrument Drift | /03L-0:on 800205,during Weekly Surveillance of Standby Gas Treatment Sys,Setpoints for Radiation Monitors RNO4A-1 & RNO4A-2 Found to Read Less Conservatively than Tech Spec.Caused by Personnel Error & Instrument Drift | | | 05000219/LER-1980-006-03, /03L-0:on 800131,during Reactor Recirculation Flow Calibr surveillance,as-found Values of Recirculation Flow Sensors at Zero Percent Simulated Flow Were Out of Tolerance.Caused by Instrument Drift | /03L-0:on 800131,during Reactor Recirculation Flow Calibr surveillance,as-found Values of Recirculation Flow Sensors at Zero Percent Simulated Flow Were Out of Tolerance.Caused by Instrument Drift | | | 05000219/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000219/LER-1980-007-03, /03L-0:on 800213,while Performing 10-h Test on Standby Gas Treatment Sys 1,flow Was Less than Tech Spec Limit.Caused by Slipping Drive Belts on Exhaust Fan EF1-8. Drive Belts Replaced | /03L-0:on 800213,while Performing 10-h Test on Standby Gas Treatment Sys 1,flow Was Less than Tech Spec Limit.Caused by Slipping Drive Belts on Exhaust Fan EF1-8. Drive Belts Replaced | | | 05000219/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000219/LER-1980-008-01, /01T-0:on 800215,during Insp for IE Bulletin 79-14,discovered Nine Pipe Clamps Installed W/O Restraining Welded Lugs.Caused by Oversight During Const.Welded Lugs to Be Installed | /01T-0:on 800215,during Insp for IE Bulletin 79-14,discovered Nine Pipe Clamps Installed W/O Restraining Welded Lugs.Caused by Oversight During Const.Welded Lugs to Be Installed | | | 05000219/LER-1980-008, Forwards LER 80-008/01T-0 | Forwards LER 80-008/01T-0 | | | 05000219/LER-1980-009-03, During Annual Insp of Containment Spray Heat Exchanges,Leaks Discovered in Four Heat Exchangers.Caused by Component Failure & Design.Heat Exchangers to Be Retubed W/Titanium | During Annual Insp of Containment Spray Heat Exchanges,Leaks Discovered in Four Heat Exchangers.Caused by Component Failure & Design.Heat Exchangers to Be Retubed W/Titanium | | | 05000219/LER-1980-009, Forwards Revised LER 80-009/03L-1 | Forwards Revised LER 80-009/03L-1 | | | 05000219/LER-1980-010, Forwards LER 80-010/01T-0 | Forwards LER 80-010/01T-0 | | | 05000219/LER-1980-010-01, /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added | /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added | | | 05000219/LER-1980-010-03, /03L-1:on 790417,excavation Was Started to Repair Leak Near Inside Penetration within Pipe Tunnel.Activity Was Detected in Soil Near Dedt Line.Dedt Line Rerouted on 800316.Line Will Be Repaired | /03L-1:on 790417,excavation Was Started to Repair Leak Near Inside Penetration within Pipe Tunnel.Activity Was Detected in Soil Near Dedt Line.Dedt Line Rerouted on 800316.Line Will Be Repaired | | | 05000219/LER-1980-011-03, /03L-0:on 800219,during Surveillance Test,Trip Occurred on Standby Gas Treatment Sys 1.Caused by Cracked Flow Sensing Line Which Was Probably Stepped On.Line Replaced | /03L-0:on 800219,during Surveillance Test,Trip Occurred on Standby Gas Treatment Sys 1.Caused by Cracked Flow Sensing Line Which Was Probably Stepped On.Line Replaced | | | 05000219/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000219/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000219/LER-1980-012-03, /03L-0:on 800228,discovered That Weekly Surveillance Tests for Main Station & Diesel Generator Batteries Not Performed During Seventh Wk.Caused by Error in Personnel.Evaluation Will Be Made to Determine Improvements | /03L-0:on 800228,discovered That Weekly Surveillance Tests for Main Station & Diesel Generator Batteries Not Performed During Seventh Wk.Caused by Error in Personnel.Evaluation Will Be Made to Determine Improvements | | | 05000219/LER-1980-013, Forwards LER 80-013/01T-0 | Forwards LER 80-013/01T-0 | | | 05000219/LER-1980-013-01, /01T-0:on 800309,fire Suppression Water Sys Removed from Svc to Replace Cracked Valve,Contrary to Tech Specs.Fire Truck Pumper Used as Water Supply Backup. Cause of Valve Body Crack Under Investigation | /01T-0:on 800309,fire Suppression Water Sys Removed from Svc to Replace Cracked Valve,Contrary to Tech Specs.Fire Truck Pumper Used as Water Supply Backup. Cause of Valve Body Crack Under Investigation | | | 05000219/LER-1980-014-01, /01T-0:on 800302,emergency Diesel Generator 1 Failed to Synchronize & Tripped When Generator 2 Was Tagged for Mod.Caused by Component Failure.Fuse F7,found Loose in Holder.Fuseholder Repaired | /01T-0:on 800302,emergency Diesel Generator 1 Failed to Synchronize & Tripped When Generator 2 Was Tagged for Mod.Caused by Component Failure.Fuse F7,found Loose in Holder.Fuseholder Repaired | | | 05000219/LER-1980-014, Forwards LER 80-014/01T-0 | Forwards LER 80-014/01T-0 | | | 05000219/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000219/LER-1980-015-03, /03L-0:on 800403,piston Rod on Closure Mechanism for Reactor Bldg Ventilation Automatic Isolation Valve Was Found Broken,Making Valve Inoperable.Caused by Component Failure.New Piston Rod Eye Stud Was Fabricated & Installed | /03L-0:on 800403,piston Rod on Closure Mechanism for Reactor Bldg Ventilation Automatic Isolation Valve Was Found Broken,Making Valve Inoperable.Caused by Component Failure.New Piston Rod Eye Stud Was Fabricated & Installed | | | 05000219/LER-1980-016, Forwards LER 80-016/01T-0 | Forwards LER 80-016/01T-0 | | | 05000219/LER-1980-016-01, /01T-0:on 800512,util Recognized That 800420 Discovery of Defective Pressure Switch,Psl D,Constituted Immediate Rept.Caused by Cocked Teflon Actuator.Switch Removed & Will Be Replaced | /01T-0:on 800512,util Recognized That 800420 Discovery of Defective Pressure Switch,Psl D,Constituted Immediate Rept.Caused by Cocked Teflon Actuator.Switch Removed & Will Be Replaced | | | 05000219/LER-1980-017-01, /01T-0:on 800516,while Performing Control Rod Interference checks,green-green Rod Position Indication Remained Illuminated While Withdrawing Rod 10-23.Caused by Operator & Procedure in Bypass & Component Failure | /01T-0:on 800516,while Performing Control Rod Interference checks,green-green Rod Position Indication Remained Illuminated While Withdrawing Rod 10-23.Caused by Operator & Procedure in Bypass & Component Failure | | | 05000219/LER-1980-017, /03L-0:on 800520,during Investigation of LER 80-17/1T, One Rod Free Travel Interlock Surveillance Requirements Not Performed as Required.Causec by Failure to Perform Procedure & Schedule Surveillance | /03L-0:on 800520,during Investigation of LER 80-17/1T, One Rod Free Travel Interlock Surveillance Requirements Not Performed as Required.Causec by Failure to Perform Procedure & Schedule Surveillance | | | 05000219/LER-1980-018-03, /03L-0:on 800507,during Monthly Surveillance Testing of Reactor High Pressure Scram sensors,RE03D Found to Be Less Conservative than Specified.Caused by Sensor Repeatability.Sensor Reset | /03L-0:on 800507,during Monthly Surveillance Testing of Reactor High Pressure Scram sensors,RE03D Found to Be Less Conservative than Specified.Caused by Sensor Repeatability.Sensor Reset | | | 05000219/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000219/LER-1980-020, Forwards LER 80-020/01T-0 | Forwards LER 80-020/01T-0 | | | 05000219/LER-1980-020-01, /01T-0:on 800605,following Insp of Fire Barriers Protecting safety-related Areas,Several Penetrations Found in Degraded Condition.Caused by Deficiencies in Installation Specs & Personnel Error Re Delay in Establishing Watche | /01T-0:on 800605,following Insp of Fire Barriers Protecting safety-related Areas,Several Penetrations Found in Degraded Condition.Caused by Deficiencies in Installation Specs & Personnel Error Re Delay in Establishing Watches | | | 05000219/LER-1980-021, Has Been Cancelled | Has Been Cancelled | | | 05000219/LER-1980-022-03, /03L-0:on 800603,reactor High Pressure Isolation Condenser Initiation Switch Trip Points Found Less Conservative than Specified.Caused by Unusual Svc Condition. Pressure Switches Reset & Exercised to Ensure Operation | /03L-0:on 800603,reactor High Pressure Isolation Condenser Initiation Switch Trip Points Found Less Conservative than Specified.Caused by Unusual Svc Condition. Pressure Switches Reset & Exercised to Ensure Operation | | | 05000219/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000219/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000219/LER-1980-023-03, /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint | /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint | | | 05000219/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000219/LER-1980-025, Forwards LER 80-025/01T-0 | Forwards LER 80-025/01T-0 | | | 05000219/LER-1980-025-01, /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow | /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow | | | 05000219/LER-1980-026, Forwards LER 80-026/03L-0 | Forwards LER 80-026/03L-0 | | | 05000219/LER-1980-026-03, /03L-0:on 800709,during Routine Testing Insp of Hydraulic Snubbers Installed in safety-related Sys,Snubber 75/5 Failed to Lock Up in Compression Direction.Caused by Foreign Matl in Snubber Fluid.Snubber Flushed & Refilled | /03L-0:on 800709,during Routine Testing Insp of Hydraulic Snubbers Installed in safety-related Sys,Snubber 75/5 Failed to Lock Up in Compression Direction.Caused by Foreign Matl in Snubber Fluid.Snubber Flushed & Refilled | | | 05000219/LER-1980-027, Forwards LER 80-027/01T-0 | Forwards LER 80-027/01T-0 | |
|