ML19312C721

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Requests Info within 60 Days to Allow Reassessment of Fracture Toughness & Potential for Lamellar Tearing of Steam Generator & Reactor Coolant Pump Support Matls.Description on Nondestructive Tests on Pipe Supports to Be Included
ML19312C721
Person / Time
Site: Oconee  
Issue date: 10/04/1977
From: Schwencer A
Office of Nuclear Reactor Regulation
To: Parker W
DUKE POWER CO.
References
NUDOCS 7912190929
Download: ML19312C721 (4)


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UNITED STATES 8'

gr' NUCLEAR REGULATORY COMMisslON 3*'

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Docket Hos. 50-269 OCT 4 1977 50-270 and 50-287 Duke Power Company ATTN: Mr. William 0. Parker, Jr.

Vice President Steam Production Post Office Box 2178 422 South Church Street Charlotte, North Carolina 28242 Gentl emen:

RE: FRACTURE TOUGHNESS AND P0TENTIAL FOR LANELLAR TEARING 0F STEAM GENERATOR AND REACTOR COOLANT PUMP SUPPORT fiATERIALS During the course of the licensing action for North Anna Power Station Unit Nos.1 and 2, a number of questions were raised as to the potential for lamellar tearincl/ and low fracture toughness of the steam generator

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and reactor coolant pumo support materials for that plant. Two different steel specifications (AST1 A36-70a and ASlil A572-70a) covered most of the material used for these supports.

Touphness tests, not originally speci-fled and not in the relevant ASTtt specifications, were made on those heats for which excess material was available.

The toughness of tne A36 steel was found to be adeouate, but the toughness' of the A572 steel was relatively poor at an operating temperature of 80 F.

In this case, the applicant has agreed to raise the temperature of the ASTH A572 beams in the steam generator supports to a minimum temperature of 225 F prior to reactor coolant systen pressurization to levels above 1000 psig. Auxil-1ary electrical heat will be employed to supplement the heat derived from the reactor coolant loop as necessary to obtain the required operating temperature of the structures.

1/ Lamellar tearing is a cracking phenomenon which occurs beneath welds

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and is principally found in rolled steel plate fabrications. The tearing always lies within the parent plate, often outside the transfomed (visible) heat-affected zone (HAZ) and is generally grallel to the weld fusion boundary.

Lamellar tearing occurs at certain critical joints usually within large welded structures involving a high degree of stiffness and restraint. Restraint may be defined as a restriction of the movement of the various joint components that would nomally occur as a result of expansion and contraction of weld metal and adjacent regians during welding.

("Lamellar Tearing in Weldeo Steel Fabrication", The Welding Insti tute).

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.,j Duke Power Company OCT 4 s/7 Since simil' materials and designs have been used on other nuclear plants, the oncerns raisef on the supports for the North Anna plant may be applicable for other operating PWR plants.

It is therefore necessary to reassess the fracture toughness and potential for lamellar tearing of the steam generator and reactor coolant pump support materials for all 1

operating PWR plants.

I We will require certain information to make the necessary reassessment of the steam generator and reactor coolant pump support materials for your plant; therefore, please provide the following information within sixty (60) days after receipt of this letter:

1.

Provide engineering drawings of the steam generator and reactor coolant pump supports sufficient to show the geometry of all principal el ements.

Provide a listing of materials of construction.

2.

Specify the detailed design loads used in the analysis and design of the supports.

For each loading condition (normal, upset, emergency and faulted), provide the calculated maximum stress in each principal ele-ment of the support system and the corresponding allowable stresses.

3.

Describe how all heavy section intersecting member weldments were designed to minimize restraint and lamellar tearing.

Specify the actual section thicknesses in tne structure and provide details of typical joint designs. State the maximum design stress used for the through-thickness direction of plates and elements of rolled shapes.

4.

Specify the minimum operating temperature for the supports and describe the extent to which material temperatures have been measured at various points on the supports during the operation of the plant.

5.

Specify all the materials used in the supports and the extent to which mill certificate data are available.

Describe any supplemental requirements such as melting practice, toughness tests and through-thickness tests specified. Provide the results of all tests that may better define the properties of the materials used.

6.

Describe the welding procedures and any special welding process requirenents that were specified to minimize residual stress, weld and heat affected zone cracking and lamellar tearing of the base me tal.

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Describe a11' inspections 'and non-destructive tests that were performed on the supports during their fabrication and installation, as well as i

any additional inspections that were performed during the life of the' ~

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facility.

In addition to the information requested above, please provide your own-evaluation of the fracture toughness of the stema generator and reactor i

coolant pump support materfals for your plant. Please inform us within

' thirty (30) days after receipt of this letter'of your schedule for pro. '

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viding us with your evaluation." This generic request was approved by GAO, B-180225' (R0072), clearance expires July 31,1980.- Approval was i

given under a blanket clearance specifically for identified generic problems.

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Duke Power Company cc:

Mr. William L. Porter

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Duke Power Cempany P. O. Box 2178 422 South Church Street Charlotte, North Carolina 28242 J. Michael McGarry, III, Esquire DeBevoise & Liberman 700 Shoreham Building 806-15th Street, NW.,

Washington, D.C.

20005 Oconee Public Library 201 South Spring Street Walhalla, South Carolina 29691 1

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