ML19308C912

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Order Instructing Fl Power Corp to Upgrade Reliability of Emergency Feedwater Sys & Implement Simulator Training for Reactor Operators.Certificate of Svc Encl
ML19308C912
Person / Time
Site: Crystal River, Crane  Duke Energy icon.png
Issue date: 05/16/1979
From: Chilk S
NRC OFFICE OF THE SECRETARY (SECY)
To:
NRC COMMISSION (OCM)
References
TASK-TF, TASK-TMR NUDOCS 8002070661
Download: ML19308C912 (10)


Text

7590-01

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UNITED STATES OF AMERICA NUCLEAR REGULATORY CCNMISSION

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In the Matter of

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Docket No. 50-302 p.

4 IAN 1 Crystal River Unit No. 3 9

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ORDER I.

Florida Power Corporation (FPC or the licensee) and eleven other co-owners are the holders of Facility Operating License No. DPR-72 which authorizes the operation of the nuclear power reactor known as Crystal River Unit No. 3 Nuclear Generating Plant (the facility or Crystal River Unit 3), at steady state power levels not in excess of 2452 megawatts thermal (rated power). W e facility is a Babcock & Wilcox (B&W) designed pressurized water reactor (EMR) located at the licensees' site in Citrus County, Florida.

II.

In the course of its evaluation to date of the accident at the tree Mile Island Unit No. 2 facility, which utilizes a B&W designed PWR, the Nuclear Regulatory Comission staff has ascertained that B&W designed reactors appear to be unusually sensitive to certain off-normal transient conditions originating in the secondary system. W e features of the B&W design that contribute to this sensitivity are:

(1), design of the steam generators to operate with relatively small liquid volumes in the secondary side; (2) the lack of direct initiation of reactor trip upon the l

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occurrence of off-normal conditions in the feedwater system; (3) reliance on an integrated control system (ICS) to automatically regulate feedwater i

flow; (4) actuation before reactor trip of a pilot-operated relief valve on the primary system pressurizer (which, if the valve sticks open, can aggravate the event); and (5) a low steam generator elevation (relative to the reactor vessel) which provides a smaller driving head for natural circu-lation.

Because of these features, B&W designed reactors place more reliance on the reliability and performance characteristics of the auxiliary feedwater system, the integrated centrol system, and the emergency core coolirg system (ECCS) performance to recover from frequent anticipated transients, such as loss of offsite power and loss of normal feedwater, than do other IHR designs.

'Ihis, in turn, places a large burden on the plant operators in the event of off-normal system behavior during such anticipated transients.

As a result of a preliminary review of the 'Ihree Mile Island Unit No. 2 accident chronology, the NRC staff initially identified several htraan errors that occurred during the accident and contributed significantly to its severity. All holders of operating licenses were subsequently instructed to take a number of immediate actions to avoid repetition of these errors, in accordance with bulletins issued by the Commission's Office of Inspection and Enforcernent (IE).

In addition, the NRC staff began an imediate reevaluation of the design feat'ures of B&W

7590-01

' reactors to determine whether additional safety corrections or improvements were necessary with respect to these reactors. This evaluation involved numerous meetings with B&W and certain of the affected licensees.

The evaluation identified design features as discussed atx ve which indicated that B&W designed reactors are unusually sensitive to certain off-normal transient conditions originating in the secondary system. As a result, an additional bulletin was issued by IE which instructed holders of operating licenses for B&W designed reactors to take further actions, including immediate changes to decrease the reactor high pressure trip point and increase the pressurizer pilot-operated relief valve setting. Also, as a result of this evaluation > the NRC staff identified certain other safety concerns that warranted additional short-term design and procedural changes at operating facilities having B&W designed reactors. These were identified as items (a) through (e) on page 1-7 of the Office of Nuclear Reactor Regulation Status Report to the Comission of April 25, 1979.

I After a series of discussions between the NRC staff and the licensee concerning possible design modifications and changes in operating procedures, the licensee agreed in a letter dated May 1,1979, to perform promptly the following actions:

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7590-01

, (a) Upgrade the timeliness and reliability of delivery from the Emergency Feedwater System by carrying out actions as identified in Enclosure 1 of the licensee's letter of May 1,1979.

(b) Develop and implement operating procedures for initiating i

and controlling emergency feedwater independent of Inte-grated Control System control.

(c)

Implement a hard-wired control-grade reactor trip that would be actuated on loss of main feedwater and/or turbine trip.

(d)

Complete analyses for potential small breaks and develop and implement operating instructions to define operator action.

(e) All licensed reactor operators and senior reactor operators will have completed the tree Mile Island Unit No. 2 (TMI-2) simulator training at B&W.

In its letter the licensee also stated that the facility is shut down and would remain shut down until (a) through (e) above are completed.

In addition to these modifications to be implemented promptly, the licensee has also proposed to carry out certain additional long-term modifications to further enhance the capability and reliability of the reactor to respond to various transient events. R ese are:

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7590-01 l The licensee will make modifications to provide verification in the control room of emergency feedwater flow to each steam generator.

The licensee will sutznit a failure mode and effects analysis of the Integrated Control System to the NRC staff as soon as prac-ticable. The licensee stated that this analysis is now underway with high priority by B&W.

The reactor trip following loss of main feedwater and/or trip of the turbine to be installed promptly pursuant to this Order will thereafter be upgraded so that the components are safety grade.

Se licensee will submit this design to the NRC staff for review.

The licensee will continue reactor operator training and drilling of response procedures to assure a high state of preparedness.

The Comission has concluded that the prompt actions set forth as (a) through (e) above are necessary to provide added reliability to the reactor system to respond safely to feedwater transients and should be confirmed by a Commission order.

l me Comission finds that operation of the facility should not be resumed until the actions described in paragraphs (a) though (e) above have been satisfactorily l

completed.

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7590-01 For the foregoing reasons, the com :ission has found that the public health, safety and interest require that this Order be effective imediately.

III.

Copies of the followirq documents are available for inspection at the Comission's Public Doctment Room at 1717 H Street, N.W., Wshington, D.C.

20555, and are being placed in the Comission's local public document room in the Crystal River Public Library, Crystal River, Florida, 32629:

(1) Office of Nuclear Reactor Regulation Status Report on Feedwater Transients in B&W Plants, April 25, 1979.

(2) Letter from B. L. Griffin (FIC) to Harold Denton (NRR) dated May 1, 1979.

IV.

Accordingly, pursuant to the Atomic Energy Act of 1954, as amended, and the Comission's Rules and Regulations in 10 CFR Parts 2 and 50, IT IS HEREBY ORDERED 'IHAT:

(1) 'Ihe licensee shall take the following actions with respect to Crystal River Unit 3:

(a) Upgrade the timeliness and reliability of delivery from the Emergency Feedwater System by carrying out actions as identified in Enclosure 1 of the licensee's letter of May 1, 1979.

7590-01 (b)

Develop and implement operating procedures for initiating and controlling emergency feedwater independent of Inte-grated Control System control.

(c)

Implement a hard-wired control grade reactor trip that would be actuated on loss of main feedwater and/or turbine trip.

(d)

Complete analyses for potential small breaks and develop and implement operating instructions to define operator action.

(e) All licensed reactor operators senior reactor operators will have completed the 'IMI-2 simulator training at B&W.

(2)

'Ihe licensee shall maintain Crystal River Unit 3 in a shutdown condition (the facility was shut down on April 23, 1979) until items (a) throtgh (e) in paragraph (1) above are satisfactorily completed Satisfactory completion will require confirmation by the Director, Office of Nuclear Reactor Regulation, that the actions specified have been taken, the specified analyses are acceptable, and the specified implementing procedures are appropriate.

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'Ihe licensee shall as promptly as practicable also accomplish the long-term modifications set forth in Section II of this Order.

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7590-01

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Within twenty (20) days of the date of this Order, tne licensees or any person whose interest may be affected by this Order may request a hearire with respect to this Order.

Any such request shall not stay the inmediate effectiveneC of this Order.

FOR '111E NUCLEAR REGUI.NIORY CCMMISSION sa.

~ del J. Chi Secretary o the Commission Dated at Washington, D.C.

this /d4 day of May 1979.

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NECLEAR REGULATORY COMMISSION 5

In the Matter of

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Docket No. (s) 50-302 E..;

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(Crystal River Unit No. 3)

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p,,f CERTIFICATE OF SERVICE

.: 1 I hereby certify that I have this, day served the foregoing document (s) upon each person designated on the official service list-compiled ~oy the Office of the Secretary of the Commission in this proceeding in g;;

59f accordance with the requirements of Section 2.712 of 10 CFR Part 2 -

Il Rules of Practice, of the Nuclear Regulatory Commission's Rules and

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J s:k 1:1 Dated a ashington, D.C. this

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UNITED STATES OF AMERICA il -

NUCLEAR REGUIATORY COMMISSION e,:

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Mr. S.A. Brandimore Administrator pr.

Vice President & General Counsel Dept. of Environmental Regulation P.O. Box 14042 Power Plant Siting Section p

St. Petersburg, Florida 33733 Montgomery Building p

2562 Executive Benter Circle, E i

Mr. Wilbur Langely, Chairman Tallahassee, Florida 32301 l

Board of County Comissioners E

Citrus County Attorney General Iverness, Florida 36250 Department of Legal Affairs i.

The Capitol

[Jf U.S. Environmental Protection Agency Tallahassee, Florida 32304 j.;

Region IV Office p

ATTN:

EIS COORDINATOR Mr. Robert B. Borrum p

345 Courtland Street, N.E.

Babcock & Wilcox iy Atlanta, Georgia 30308 Nuclear Power Generation Division le 7735 Old Georgetown Road, Suite 420 Ir Director, Technical Assessment Bethesda, Maryland 20014 F

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Office of Radiation Programs (AV-459)'

Director, Bureau of Environmental

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..reve The Pualic Counsel Holland Building, Room 4

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