LER-1980-010, /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added |
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,iji, i ence. The hangers in the liquid poison system were corrected to provide th.e proper restraint. The restraint in the cleanup system will be modi-fied to meet the original design criteria. A non-rigid restraint will be added to the return line to give the pipe a two directional restraint.
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[_ (f ()j Madison Avenue at Punch Bowl Road Momstown, New Jersey 07960 (201)455-8200 OYSTER CREEK NUCLEAR GENERATING STATION Forked River, New Jersey 08731 Licensee Event Report Reportable Occurrence No. 50-219/80-10/lT Report Date March 7, 1980 Occurrence Date January 20, 1980 Identification of Occurrence During verification of as-built conditions for pipe hangers, it was observed that three pipe hangers in the Liquid Poison System were not properly installed.
This event is considered to be a reportable occurrence as defined in the Techni-cal Specifications, paragraph 6.9.2.a.(9~).
Conditions prior to Occurrence The plant was shutdown for a refueling / maintenance outage.
The reactor was subcritical.
The reactor mode switch was locked in refuel.
The reactor cavity was flooded and less than 212*F.
Description of Occurrence On Wednesday, February 20, 1980, at approximately 3:50 p.m., during the inspec-tion required for IE Bulletin 79-14, three pipe hangers were discovered impro-perly installed. The pipe hangers that restrain a vertical section of the liquid poison system piping are numbered NP-2-R8A, NP-2-R88, and NP-2-R9.
These hanger numbers are referenced on Bergen-Patterson Drawings.
Also a restraint, ND-1-R2 on the return line of the cleanup system was of the incorrect design.
The system requires restraint of the pipe in two directions and ND-1-R2 was only capable of one directional restraint.
The pipe hangers are used to restrain a pipe from excessive movement during a seismic event. The three hangers all provide horizontal restraint on the verti-cal pipe. The hanger which consists of a pipe clamp with two lugs welded on the l
Jersey central Power & Light Company is a Member cf the General Public Utsties System
Reportable Occurrence No. 50-219/80-10/lT Page 2 March 7, 1980 outside of the clamp, 90* from the pipe clamp end, should rest in a square box made of angle iron. The four equidistant extarnal points should rest on the center of the flats of the box. The box is rigidly supported to the drywell wall. Therefore, if properly installed, the pipe would be allowed minimal hori-zontal movement. The hangers were found with the pipe clamp located above the restraining box which would permit excessive movement of the pipe in a seismic event.
Apparent Cause of Occurrence Impreper installation and incorrect design were the cause of this occurrence.
Analysis of Occurrence The Liquid Poison System is a standby, redundant, independent control system for use in the unlikely event that the control rod system is inoperable. The Liquid Poison System is. actuated only by remote manual action from the Control Room and will be used only during extreme energency conditions.
The cleanup system is a filtration and ionization exchange system for maintaining the purity of the water in the reactor vessel and recirculation lines. The re-straint in the return line was only capable of restraint in one direction, there-fore, the pipe restraint would be considered. inoperable in a seismic ever.t-The hangers may not have performed their intended function during a seismic event.
Corrective Action
The hangers.in the Liquid Poison System were properly reset in the boxes.
The restraint in the cleanup system has been reviewed and will be modified to meet the original design criteria. A non-rigid restraint, a snubber, will be added to the return line to give the pipe a two directional restraint.
Failure Data Not Applicable.
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| 05000219/LER-1980-001-01, /01T-o:on 800105,while Performing Electromatic Relief Valve Operability Test,Emergency Releie Valve D Failed to Open.Caused by Component Failure Due to Retainer Ring Being Backed Off Approx Six Threads | /01T-o:on 800105,while Performing Electromatic Relief Valve Operability Test,Emergency Releie Valve D Failed to Open.Caused by Component Failure Due to Retainer Ring Being Backed Off Approx Six Threads | | | 05000219/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000219/LER-1980-002-03, /03L-0:on 800116,during Fuel Bundle Clip Insp,Fuel Bundle UD-3-023 Was Misoriented & Was Not Properly Seated in Core Cell Location.Caused by Personnel Error & Inadequate Procedural Controls.Procedure 205 Revised | /03L-0:on 800116,during Fuel Bundle Clip Insp,Fuel Bundle UD-3-023 Was Misoriented & Was Not Properly Seated in Core Cell Location.Caused by Personnel Error & Inadequate Procedural Controls.Procedure 205 Revised | | | 05000219/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000219/LER-1980-003-01, /01T-0:on 800116,during Inservice Insp on Core Spray Sparger Piping for Sys Ii,Two Indications of Cracks Discovered.Ultrasonic Test Revealed through-wall Cracks. Possibly Caused by Sparger Installation Method | /01T-0:on 800116,during Inservice Insp on Core Spray Sparger Piping for Sys Ii,Two Indications of Cracks Discovered.Ultrasonic Test Revealed through-wall Cracks. Possibly Caused by Sparger Installation Method | | | 05000219/LER-1980-003, Forwards LER 80-003/01T-0 | Forwards LER 80-003/01T-0 | | | 05000219/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000219/LER-1980-004-03, /03L-0:on 800125,on 800125,29 & 0213,radioactive Water Discovered Leaking from Severely Pitted Aluminum Piping of Condensate Transfer Sys.Caused by Galvanic Corrosion.Leaks Temporarily Repaired & Piping to Be Replaced | /03L-0:on 800125,on 800125,29 & 0213,radioactive Water Discovered Leaking from Severely Pitted Aluminum Piping of Condensate Transfer Sys.Caused by Galvanic Corrosion.Leaks Temporarily Repaired & Piping to Be Replaced | | | 05000219/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000219/LER-1980-005-03, /03L-0:on 800205,during Weekly Surveillance of Standby Gas Treatment Sys,Setpoints for Radiation Monitors RNO4A-1 & RNO4A-2 Found to Read Less Conservatively than Tech Spec.Caused by Personnel Error & Instrument Drift | /03L-0:on 800205,during Weekly Surveillance of Standby Gas Treatment Sys,Setpoints for Radiation Monitors RNO4A-1 & RNO4A-2 Found to Read Less Conservatively than Tech Spec.Caused by Personnel Error & Instrument Drift | | | 05000219/LER-1980-006-03, /03L-0:on 800131,during Reactor Recirculation Flow Calibr surveillance,as-found Values of Recirculation Flow Sensors at Zero Percent Simulated Flow Were Out of Tolerance.Caused by Instrument Drift | /03L-0:on 800131,during Reactor Recirculation Flow Calibr surveillance,as-found Values of Recirculation Flow Sensors at Zero Percent Simulated Flow Were Out of Tolerance.Caused by Instrument Drift | | | 05000219/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000219/LER-1980-007-03, /03L-0:on 800213,while Performing 10-h Test on Standby Gas Treatment Sys 1,flow Was Less than Tech Spec Limit.Caused by Slipping Drive Belts on Exhaust Fan EF1-8. Drive Belts Replaced | /03L-0:on 800213,while Performing 10-h Test on Standby Gas Treatment Sys 1,flow Was Less than Tech Spec Limit.Caused by Slipping Drive Belts on Exhaust Fan EF1-8. Drive Belts Replaced | | | 05000219/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000219/LER-1980-008-01, /01T-0:on 800215,during Insp for IE Bulletin 79-14,discovered Nine Pipe Clamps Installed W/O Restraining Welded Lugs.Caused by Oversight During Const.Welded Lugs to Be Installed | /01T-0:on 800215,during Insp for IE Bulletin 79-14,discovered Nine Pipe Clamps Installed W/O Restraining Welded Lugs.Caused by Oversight During Const.Welded Lugs to Be Installed | | | 05000219/LER-1980-008, Forwards LER 80-008/01T-0 | Forwards LER 80-008/01T-0 | | | 05000219/LER-1980-009-03, During Annual Insp of Containment Spray Heat Exchanges,Leaks Discovered in Four Heat Exchangers.Caused by Component Failure & Design.Heat Exchangers to Be Retubed W/Titanium | During Annual Insp of Containment Spray Heat Exchanges,Leaks Discovered in Four Heat Exchangers.Caused by Component Failure & Design.Heat Exchangers to Be Retubed W/Titanium | | | 05000219/LER-1980-009, Forwards Revised LER 80-009/03L-1 | Forwards Revised LER 80-009/03L-1 | | | 05000219/LER-1980-010, Forwards LER 80-010/01T-0 | Forwards LER 80-010/01T-0 | | | 05000219/LER-1980-010-01, /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added | /01T-0:on 800220,during IE Bulletin 79-14 Insp, Pipe hangers,NP-2-R8A & NP-2-R8B Found Improperly Installed. Cleanup Sys Restraint Mod & Nonrigid Restraint Added | | | 05000219/LER-1980-010-03, /03L-1:on 790417,excavation Was Started to Repair Leak Near Inside Penetration within Pipe Tunnel.Activity Was Detected in Soil Near Dedt Line.Dedt Line Rerouted on 800316.Line Will Be Repaired | /03L-1:on 790417,excavation Was Started to Repair Leak Near Inside Penetration within Pipe Tunnel.Activity Was Detected in Soil Near Dedt Line.Dedt Line Rerouted on 800316.Line Will Be Repaired | | | 05000219/LER-1980-011-03, /03L-0:on 800219,during Surveillance Test,Trip Occurred on Standby Gas Treatment Sys 1.Caused by Cracked Flow Sensing Line Which Was Probably Stepped On.Line Replaced | /03L-0:on 800219,during Surveillance Test,Trip Occurred on Standby Gas Treatment Sys 1.Caused by Cracked Flow Sensing Line Which Was Probably Stepped On.Line Replaced | | | 05000219/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000219/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000219/LER-1980-012-03, /03L-0:on 800228,discovered That Weekly Surveillance Tests for Main Station & Diesel Generator Batteries Not Performed During Seventh Wk.Caused by Error in Personnel.Evaluation Will Be Made to Determine Improvements | /03L-0:on 800228,discovered That Weekly Surveillance Tests for Main Station & Diesel Generator Batteries Not Performed During Seventh Wk.Caused by Error in Personnel.Evaluation Will Be Made to Determine Improvements | | | 05000219/LER-1980-013, Forwards LER 80-013/01T-0 | Forwards LER 80-013/01T-0 | | | 05000219/LER-1980-013-01, /01T-0:on 800309,fire Suppression Water Sys Removed from Svc to Replace Cracked Valve,Contrary to Tech Specs.Fire Truck Pumper Used as Water Supply Backup. Cause of Valve Body Crack Under Investigation | /01T-0:on 800309,fire Suppression Water Sys Removed from Svc to Replace Cracked Valve,Contrary to Tech Specs.Fire Truck Pumper Used as Water Supply Backup. Cause of Valve Body Crack Under Investigation | | | 05000219/LER-1980-014-01, /01T-0:on 800302,emergency Diesel Generator 1 Failed to Synchronize & Tripped When Generator 2 Was Tagged for Mod.Caused by Component Failure.Fuse F7,found Loose in Holder.Fuseholder Repaired | /01T-0:on 800302,emergency Diesel Generator 1 Failed to Synchronize & Tripped When Generator 2 Was Tagged for Mod.Caused by Component Failure.Fuse F7,found Loose in Holder.Fuseholder Repaired | | | 05000219/LER-1980-014, Forwards LER 80-014/01T-0 | Forwards LER 80-014/01T-0 | | | 05000219/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000219/LER-1980-015-03, /03L-0:on 800403,piston Rod on Closure Mechanism for Reactor Bldg Ventilation Automatic Isolation Valve Was Found Broken,Making Valve Inoperable.Caused by Component Failure.New Piston Rod Eye Stud Was Fabricated & Installed | /03L-0:on 800403,piston Rod on Closure Mechanism for Reactor Bldg Ventilation Automatic Isolation Valve Was Found Broken,Making Valve Inoperable.Caused by Component Failure.New Piston Rod Eye Stud Was Fabricated & Installed | | | 05000219/LER-1980-016, Forwards LER 80-016/01T-0 | Forwards LER 80-016/01T-0 | | | 05000219/LER-1980-016-01, /01T-0:on 800512,util Recognized That 800420 Discovery of Defective Pressure Switch,Psl D,Constituted Immediate Rept.Caused by Cocked Teflon Actuator.Switch Removed & Will Be Replaced | /01T-0:on 800512,util Recognized That 800420 Discovery of Defective Pressure Switch,Psl D,Constituted Immediate Rept.Caused by Cocked Teflon Actuator.Switch Removed & Will Be Replaced | | | 05000219/LER-1980-017-01, /01T-0:on 800516,while Performing Control Rod Interference checks,green-green Rod Position Indication Remained Illuminated While Withdrawing Rod 10-23.Caused by Operator & Procedure in Bypass & Component Failure | /01T-0:on 800516,while Performing Control Rod Interference checks,green-green Rod Position Indication Remained Illuminated While Withdrawing Rod 10-23.Caused by Operator & Procedure in Bypass & Component Failure | | | 05000219/LER-1980-017, /03L-0:on 800520,during Investigation of LER 80-17/1T, One Rod Free Travel Interlock Surveillance Requirements Not Performed as Required.Causec by Failure to Perform Procedure & Schedule Surveillance | /03L-0:on 800520,during Investigation of LER 80-17/1T, One Rod Free Travel Interlock Surveillance Requirements Not Performed as Required.Causec by Failure to Perform Procedure & Schedule Surveillance | | | 05000219/LER-1980-018-03, /03L-0:on 800507,during Monthly Surveillance Testing of Reactor High Pressure Scram sensors,RE03D Found to Be Less Conservative than Specified.Caused by Sensor Repeatability.Sensor Reset | /03L-0:on 800507,during Monthly Surveillance Testing of Reactor High Pressure Scram sensors,RE03D Found to Be Less Conservative than Specified.Caused by Sensor Repeatability.Sensor Reset | | | 05000219/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000219/LER-1980-020, Forwards LER 80-020/01T-0 | Forwards LER 80-020/01T-0 | | | 05000219/LER-1980-020-01, /01T-0:on 800605,following Insp of Fire Barriers Protecting safety-related Areas,Several Penetrations Found in Degraded Condition.Caused by Deficiencies in Installation Specs & Personnel Error Re Delay in Establishing Watche | /01T-0:on 800605,following Insp of Fire Barriers Protecting safety-related Areas,Several Penetrations Found in Degraded Condition.Caused by Deficiencies in Installation Specs & Personnel Error Re Delay in Establishing Watches | | | 05000219/LER-1980-021, Has Been Cancelled | Has Been Cancelled | | | 05000219/LER-1980-022-03, /03L-0:on 800603,reactor High Pressure Isolation Condenser Initiation Switch Trip Points Found Less Conservative than Specified.Caused by Unusual Svc Condition. Pressure Switches Reset & Exercised to Ensure Operation | /03L-0:on 800603,reactor High Pressure Isolation Condenser Initiation Switch Trip Points Found Less Conservative than Specified.Caused by Unusual Svc Condition. Pressure Switches Reset & Exercised to Ensure Operation | | | 05000219/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000219/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000219/LER-1980-023-03, /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint | /03L-0:on 800523,prior to Inservice Insp Reactor Vessel Hydro,Testing Revealed That Electromatic Relief Valve High Pressure Sensor IA83B Exceeded Tech Spec Setpoint. on 800531,sensor IA83F Found to Exceed Setpoint | | | 05000219/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000219/LER-1980-025, Forwards LER 80-025/01T-0 | Forwards LER 80-025/01T-0 | | | 05000219/LER-1980-025-01, /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow | /01T-0:on 800618,during Surveillance Test, Nonfunctioning Operator Discovered in Valves V-9-12 & V-9-8 Found Leaking.Caused by Component Failure.Defective Valves Replaced & Will Be Inspected.Revised Rept Will Follow | | | 05000219/LER-1980-026, Forwards LER 80-026/03L-0 | Forwards LER 80-026/03L-0 | | | 05000219/LER-1980-026-03, /03L-0:on 800709,during Routine Testing Insp of Hydraulic Snubbers Installed in safety-related Sys,Snubber 75/5 Failed to Lock Up in Compression Direction.Caused by Foreign Matl in Snubber Fluid.Snubber Flushed & Refilled | /03L-0:on 800709,during Routine Testing Insp of Hydraulic Snubbers Installed in safety-related Sys,Snubber 75/5 Failed to Lock Up in Compression Direction.Caused by Foreign Matl in Snubber Fluid.Snubber Flushed & Refilled | | | 05000219/LER-1980-027, Forwards LER 80-027/01T-0 | Forwards LER 80-027/01T-0 | |
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