ML19263A989

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IE Insp Repts 50-369/78-37 & 50-370/78-16 on 781106-09.No Noncompliance Noted.Major Areas Inspected:Pressurizer Level & Pressure Instrument Installation,Electric Penetration Assembly & Instrument Installation
ML19263A989
Person / Time
Site: McGuire, Mcguire  Duke Energy icon.png
Issue date: 11/30/1978
From: Hardwick R, Hunt M, Ruff A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML19263A954 List:
References
50-369-78-37, 50-370-78-16, NUDOCS 7901040026
Download: ML19263A989 (8)


See also: IR 05000369/1978037

Text

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UNITED STATES

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NUCLEAR REGULATORY COMMSSION

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REGION 11

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101 M ARIETTA STREET. N.W.

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ATLANTA. GEORGI A 30303

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Report Nos.: 50-369/78-37, 50-370/78-16

Docket Nos.: 50-369, 50-370

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License Nos.: CPPR-83, CPPR-84

Categories: A3, A2

Licensee: Duke Power Company

Power Building

422 South Church Street

P. O. Box 2178

Charlotte, North Carolina 28242

Facility Name: McGuire Nuclear Station, Units 1 and 2

Inspection at:

Lake Norman, North Carolina

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Inspection conducted: November 6-9, 1978

Inspectors:

M. D. Hunt

R. J. Hardwick (Inspector in Training)

A. B. Ruff

E. H Gir rd

Reviewed by:

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A. R. Herdt, Chief

' Da t'e

Projects Section

Reactor Construction and Engineering

Support Branch

Inspection Summary

Inspection on November 6-9, 1978 (Report Nos. 50-369/78-37 and 50-370/78-16)

Areas Inspected:

Pressurizer level and pressure instrumentation installa-

tion and records, electrical penetration assemble installations, instrumenta-

tion cable installation and records, nonconforming reports, licensee

resolutions of unresolved items, noncompliance and licensee identified

items. The inspection involved 65 hours7.523148e-4 days <br />0.0181 hours <br />1.074735e-4 weeks <br />2.47325e-5 months <br /> on site and in the corporate

offices by 4 NRC inspectors.

Results: No items of noncompliance or deviations were identified.

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RII Rpt. Nos. 50-369/78-37

and 50-370/78-16

I-1

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DETAILS I

Prepared hy:

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[ M. D. Hunt, Principal Inspector

Ua te'

Projects Section

Reactor Construction and

Engineering Support Branch

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E. H. Girard, Reactor Inspbetor

Sa te'

Engineering Support Section No. 2

Reactor Construction and

E ineering Support Branch

78

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Reviewed by:

1

.

A. R. Herdt, Chief

Date

Projects Section

Reactor Construction and

Engineering Support Branch

1.

Persons Contacted

a.

Licensee - Duke Power Company (DPC)

  • R. A. Calhoun, Senior QA Engineer
  • L. R. Barnes, QA Manager, Construction
  • J. R. Wells, Corproate QA Manager
  • K. S. Kisida, QA Engineer
  • G. J. Pollak, Assistant Engineer - Steam Licensing
  • G. W. Grier, Project Engineer

D. Rehm, Design Engineer

R. B. Priory, Design Engineer

G. A. Copp. Associate Engineer

  • Denotes those present at the exit interview.

b.

Contractor Organizations - Failure Analysis Associates (FAA)

G. R. Egan, Senior Engineer

2.

Licensee Action on Previous Inspection Findings

(Closed) Infraction 369/78-14-04, Inspected Support IMCA-NI-H73 Not

Installed Correctly. The inspector examined this hanger and found it

now in accordance with the hanger detail drawing and specifications as

reported in the licensee's July 20, 1978 letter to RII.

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RII Rpt. Nos. 50-369/78-37

and 50-370/78-16

I-2

(Closed) Infraction 370/78-13-02, failure to Follow Fire Protection

Procedures During Welding Operations. The licensee submitted his

corrective action in his letter to RII dated October 16, 1978.

Observations by the inspector during a tour of Unit 2 confirmed that

the fire protection procedures are being followed during welding

operations.

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(Closed) Unresolved Items 369/78-27-01 and 370/78-13-01, Fire Drills

for Fire 3rigades. The inspector reviewed a list prepared by the

licensee that summarized all fire brigade training since August 24,

1973. The intent of the procedure appears to have been met. RII has

no further questions at this time.

(Closed) Unresolved Item 369/78-02-02, Verify That All Safety Related

Concrete Anchors Have Been Inspected to the Required Acceptance Criteria.

The licensee has performed ultrasonic examination of the bolts to

determine that the proper length bolts were installed. All bolts not

meeting the specified lengths were identified and reviewed by engineering

for the appropriate corrective action. RII has no further questions at

this time.

3.

Unresolved Items

No new unresolved items were identified during this inspection.

4.

Licensee Identified Items (10 CFR 50.55(e))

(Closed) Items 369/78-26-05 and 370/78-12-05, Reactor Coolant Pump and

Steam Generator Supports. The licensee submitted the final report for

this item to RII on October 19, 1978. The inspectors met with merbers

of the licensee's engineering staff and consultant to clarify certain

data contained in the report. The licensee has demonstrated through

tests and analysis that these supports meet the criteria set forth in

the FSAR Section 5.5.14.

RII has no further questions at this time.

5.

Exit Interview

The inspectors met with the licensee representatives denoted in para-

graph I to discuss the scope and findings of the inspections in the

areas of noncompliance, unresolved items, and licensee identified

items. No items of noncompliance or deviations were identified during

the inspection.

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RII Report Nos. 50-369/78- 37

and 50-370/78-16

II-1

DETAILS II

Prepared by:

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A. B. Ruff, Reactor $nspector

Date

Engineering Support Section No. I

Reactor Construction and Engineering

Support Branch

Dates of Inspection: November 6-9.,

1978

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Reviewed by:

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J. C. 'Bryand,' Chief

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Engineering Suppor Section No. 1

Reactor Construction and Engineering

Support Branch

1.

Persons Contacted

Duke Power Company (DPC)

  • J. R. Wells, Corporate QA Manager
  • L. R. Barnes, QA Manager, Construction
  • R. A. Calhoun, Senior QA Engineer
  • G. W. Grier, Project Engineer
  • G. J. Pollak, Assistant Engineer, Steam Licensing

J. M. Owen, QA Supervisor, Engineering Support Division

  • K. S. Kisida, QA Engineer

R. G. Bennett, QC Supervisor

  • Denotes those present at the exit interview.

2.

Licensee Actions on Previous Inspection Findings

The licensee actions on previous inspection findings were not reviewed

during this inspection.

3.

Unresolved Items

Unresolved items are matters about which more information is required

in order to ascertain whether they are acceptable items, items of

noncompliance or deviations.

Unresolved items disclosed during the

inspection are discussed in Paragraph 5.

4.

Independent Inspection Effort (Unit 1)

The inspector selected six installed electrical penetration assemblies

(EPA) for inspection. The EPA's are identified as E-106, 108, Ill,

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RII Report Nos. 50-369/78- 37

and 50-370/78-16

II-2

112, 114 and 202. All were pressurized as verified by the unit's

attached pressure gage. Electrical penetration storage logs (Form

M-47A) were reviewed for current status.

Within the areas examined, no items of noncompliance were identified.

5.

Instrumentation (Components and Systems I) - Observation of Work and

Work Activities (Unit 1)

The inspectors selected the pressurizer level and pressurizer pressure

instruments as indicated below for examination.

Pressurizer Level Instruments

INCLT 5150

Serial No. 165

INCLT 5160

Serial No. 164

INCLT 5170

Serial No. 166

Pressurizer Pressure Instruments

INCPT 5150

Serial No. 130

INCPT 5160

Serial No. 129

INCPT 5170

Serial No. 131

The instruments were inspected for separation, independence of sensing

lines, and conformance with installation procedures.

No instrument

test or functional checks had been performed at this time.

Inspection of the installed instruments had been performed as required

by Duke Power Company (DPC) QA Manual Procedure M-61, " Instrumentation

Inspection." This QA Procedure provides for hold points, lists the

appropriate documents for acceptance, provides for corrective action,

and the handling of nonconformances.

During an inspection of the pressurizer level detectors it was noted

there was a discrepancy between manifold valve identification tags and

QC inspection records. Discussion with the licensee resulted in

concern as to whether proper identification tags are installed on the

manifold valves. The licensee has agreed to investigate this discrepancy.

Until this information is available this will be identified as unresolved

item 369/78-37-01, Manifold Valve Service Identification.

Within the areas examined, no items of noncompliance or deviations

were identified.

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,

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RII Report Nos. 50-369/78- 37

and 50-370/78-16

II-3

6.

Instrumentation (Cables and Terminations II) - Observation

of Work and Work Activities - (Unit 1)

The inspector selected eight instrumentation cables as listed below

for physical examination.

Cable No.

Description

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1*NC790

Pressurizer Pressure Instrument INCPT 5170

1*NC713

Pressurizer Pressure Instrument INCPT 5170

1*NC788

Pressurizer Pressure Instrument INCPT 5150

1*NC711

Pressurizer Pressure Instrument INCPT 5150

1*NC761

Pressurizer Level Instrument INCLT 5170

1*NC665

Pressurizer Level Instrument INCLT 5170

1*NC759

Pressurizer Level Instrument INCLT 5150

1*NC663

Pressurizer Level Instrument INCLT 5150

Work and work records for storage and handling, identification and

control of issue, identification of nonconforming material and QC

inspection procedures for the cables were reviewed.

The instrument cable routing, protection, separation, type, and identi-

fication were examined. These cables were pulled, documented, and QC

inspected using DPC QA Procedure M-40, " Electrical Cable Installation

~and Inspection." Six terminations cable ends were examined.

Cable

tray identification, loading, grounding and bonding were examined.

Within the areas examined, no items of noncompliance were identified.

7.

Instrumentation (Cables and Terminations II) - Review

of Quality Records (Units 1 and 2)

The records for receipt and material inspection were reviewed for the

8 cables listed in paragraph 6.

Receipt inspection was performed in

accordance with DPC QA Manual procedure P-1, " Material and Equipment

Receiving Inspection." The installation records, in accordance with DPC

QA Manual procedure M-40, " Electrical Cable . Installation and Inspection,"

were reviewed for cable identification, type, termination, wireway

routings and separation. These cable were traceable to the licensee's

specifications and the vendor's certification.

Five closed nonconformance reports (NCR) were selected for review;

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numbers 7560, 7421, 7403, 7541, and 7533. All were reviewed for

adequacy, legibility, and final QA personnel review as required by DPC

QA Manual procedure Q-1, " Control of Nonconforming Itihs." Qualifica-

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RII Report Nos. 50-369/78-37

and 50-370/78-16

II-4

tion records of QC personnel were reviewed and found to be current and

complete in accordance with DPC QA Manual procedure J-1, " Inspector

Certification."

Within the areas examined, no items of noncompliance were identified.

8.

Exit Interview

,

The inspector met with licensee representatives, denoted in paragraph 1,

at the conclusica of the inspection. The inspector summarized the

scope of the inspection:

Instrumentation (Components and Systems) Observation of Work and

a.

Work Activities

b.

Instrumentation (Cables and Terminations)

1.

Observation of Work and Work Activities

2.

Review of Quality Records

c.

(0 pen) Unresolved item 369/78-37-01, Manifold Valve Service

Identification

There were no items of noncompliance identified.

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