ML19256E873

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Forwards IE Bulletin 79-17,Revision 1, Pipe Cracks in Stagnant Borated Water Sys at PWR Plants. No Response Required
ML19256E873
Person / Time
Site: Humboldt Bay
Issue date: 10/29/1979
From: Engelken R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To: Crane P
PACIFIC GAS & ELECTRIC CO.
References
NUDOCS 7911150464
Download: ML19256E873 (1)


Text

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WALNUT CREEK, CALIFORNI A 94596 October 29, 1979 Cocket flo. 50-133 Facific Gas and Electric Company 77 Beale Street San Francisco, California 94106 Attention:

Mr. Philip A. Crane, Jr.

Assistant General Counsel Gentlemen:

The enclosed Bulletin No. 79-17, Revision 1 is forwarded to you for i nformation. No written response is required.

However, the potential corrosion behavior of safety-related systems as it regards your plant over the long term should be taken into consideration.

If you desire additional information concerning this matter, please contact ti;is office.

Sincerely,

?{ W ~,aLCL R. H. Engelken Director

Enclosure:

IE Bulletin No. 79-17, Revision 1 cc w/ enclosure:

W. Barr, PG&E W. Raymond, PG&E E. Weeks, PG&E, Humboldt Bay 1339 041 7 9yy

UNITED STATES SSINS No.:

6820 NUCl. EAR REGULATORY COPHISSION Accession No.:

CFFICE OF INSPECTION AND ENFORCEMENT 79082201/7 WASHINGTON, D.C.

20555 h

October 29, 1979 IE Bulletin No. 79-17 Revision 1 PIPE CRACKS IN STAGNANT BORATED WATER SYSTEMS AT PWR PLANTS Description of Circumstances:

IE Bulletin No. 79-17, issued July 26, 1979, provided information on the cracking R1 experienced to date in safety-related stainless steel piping systems at PWR R1 plants.

Certain actions were required of all PWR facilities with an operating R1

. license within a specified 90-day time frame.

R1 s

After several discussions with licensee owner group representatives and inspection R1 agencies it has been determined that the requirements of Item 2, particularly R1 the ultrasonic examination, may be impractical because of unavailability of R1 qualified personnel in certain cases to complete the inspections within the time R1 specified by the Bulletin. To alleviate this situation and allow licensees the R1 resources of improved ultrasonic inspection capabilities, a time extension and R1 clarifications to the bulletin have been made. These are referenced to the R1 affected items of the original bulletin.

R1 During the period of November 1974 to February 1977 a number of cracking incidents have been experienced in safety-related stainless steel piping systems and por-tions of systems which contain oxygenated, stagnant or essentially stagnant bor-ated water.

Metallurgical investigations revealed these cracks occurred in the weld heat affected zone of 8-inch to 10-inch type 304 material (schedule 10 and 40), initiating on the piping I.D. surface and propagating in either an inter-granular or transgranular mode typical of Stress Corrosion Cracking.

Analysis indicated the probable corrodents to be chloride and oxygen contamination in the affected systems.

Plants affected up to this time were Arkansas Nuclear Unit 1, R. E. Ginna, H. B. Robinson Unit 2, Crystal River Unit 3, San Onofre Unit 1, and Surry Units 1 and 2.

The NRC issued Circular No. 76-06 (copy enclosed) in view of the apparent generic nature of the problem.

During the refueling outage of Three Mile Island Unit 1 which began in February of this year, visual inspections disclosed five (5) through-wall cracks at welds in the spent fuel cooling system piping and one (1) at a weld in the decay heat removal system. These cracks were found as a result of local boric acid buildup and later confirmed by liquid penetrant tests.

This initial identification of cracking was reported to the NRC in a Licensee Event Report (LEP,) dated May 16, 1979. A oreliminary metallurgical analy section of cracked and leaking weld join DUPLICATE DOCUMENT iu - 1:en:if u.s tham ado.itions or. revis Entire document previously entered into system under:

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