ML19248D642

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IE Insp Rept 50-312/79-10 on 790507,08,14,17,22,29-31,0601, 02,04,08 & 10-11.No Noncompliance Noted.Major Areas Inspected:Plant Operations,Response to IE Bulletins & Operator Retraining Pertaining to TMI Incident
ML19248D642
Person / Time
Site: Rancho Seco
Issue date: 06/19/1979
From: Carlson J, Faulkenberry B, Johnson P
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML19248D636 List:
References
50-312-79-10-01, 50-312-79-10-1, NUDOCS 7908170123
Download: ML19248D642 (6)


See also: IR 05000312/1979010

Text

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U. S. NUCLEAR REGULATORY COMMISSION

OFFICE oF INSPECTION AND ENFORCEMENT

REGION V

Report No.

50-312/79-10

Docket No.

50-312

License No.

DPR-54

Safeguards Group

Licensee:

Sacramento Municioal Utility District

P. O. Box 15830

__ Sacramento, California 95813

Facility Name:

Rancho Seco

Inspection at:

Clav station, California

Inspection conducted:

May 7, 8,14,17, 22, 29-31, June 1, 2, 4-8 and 10-11,1979

Inspectors:

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Approved by:

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B. H. Faulkenberry, Cl ' f,-ReTctor Projects Section 2,

Date Signec

Reactor Operations

d Nuclear Support Branch

Sunmary: Inspection between May 7 and June 11, 1979 (Report No. 50-312/79-10)

Areas Inspected:

Inspection of plant operations, IE Bulletins, and operator

retraining pertaining to the "Three Mile Island" incident. The inspection

involved 160 inspector hours onsite by four NRC inspectors.

Results:

No items of nonconpliance or deviations were identified.

RV Form 719 (?)

7908170123

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DETAILS

1. Persons Contacted

  • R. Rodriguez, llanager, fluclear Operations
  • P. Oubre, Plant Superintendent

W. Ford, Operations Supervisor

  • J. McColligan, Supervisor, Engineering and Quality Control
  • R. Colombo, Technical Assistant

R. Wichert, Plant Mechanical Engineer

T. Tucker, Shift Supervisor

J. Mau, Training Supervisor

H. Heckert, Engineering Technician

R. Low, Electrical Engineer

f1. Young, Electrical Engineer

  • J. Sullivan, Quality Assurance Engineer

The inspectors also interviewed several other licensee enployees,

including members of the engineering and reactor operations staffs.

  • Denotes those attending exit interview.

2. Licensee Actions to IE Bulletin 78-05B

The inspector examined pertinent licensee documents including administrative

orders; standard operating, surveillance, alarm response and emergency pro-

cedures; test data; and minutes of the Plant Review Committee.

In addition,

the inspectors witnessed certain testing of related components and systems

addressed in the bulletin.

Based on the foregoing, the inspectors verified

the information provided in the licensee's response to the Director, IE:V,

dated !1ay 2,1972, as follows:

a.

Procedures related to the natural circulation mode of operation had

been developed, approved and inplemented,

b.

Licensed operating personnel had been instructed in the new procedures.

c.

The operations personnel were found'to understand the technique for

determining the degree of subcooling of the reactor coolant system.

d.

The natural circulation cooldown procedures caution operating personnel

to maintain pressurizer level between 150 + 50" while raising 0TSG

1evel s.

e.

The natural circulation cooldown procedures provide direction in the

event of loss of all feedwater flow while in the natural circulation

mode of operation.

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f.

The operating procedure and standing orders prescribe requirements to

assure that vessel pressure / temperature limitations are not violated

by operation of the high pressure injection pumps.

9

The reactor high pressure trip setpoint and the PORY initiation setpoint

were changed on April 22,1979 (see IE Report flo. 50-312/79-07).

h.

The licensee's casualty and alarm response procedures provide guidance

on anticipated instrument response and annunciation for each of the

transients listed in IE Bulletin 79-05B.

i.

Plant operators and supervisory personnel had been instructed in the

requirements, provisions and directives for early notification of

serious events.

j.

In response to IEB 79-05B, the licensee installed a speaker phone in

the control room. This has been connected to the flRC's dedicated

telephone line, and was tested on 6/14/79.

The licensee does not

plan to provide an additional man on each shift to communicate with

flRC in the event of an accident, but, rather intends to call in per-

sonnel as needed. The speaker phone will enable control room operators

to keep flRC informed until additional personnel arrive at the site.

k.

The licensee response to items 5 and 7 of IE Bulletin 79-05B were

submitted within the time period specified.

1.

Procedures examined during the inspection included the following:

A.46, Rev. 6 - Main Turbine System

A.51, Rev. 5 - Auxiliary Feed System

A.64, Rev. 5 - Generator and Exciter System

B.2, Rev. 11 - Plant Heatup and Startup

B.4, Rev. 9 - Plant Shutdown and Cooldown

D.1, Rev. 3 - Load Reject

D.2, Rev. 2 - Turbine Trip

D.3, Rev. 6 - Reactor Trip

D.5, Rev. 10 - Loss of Coolant /RCS Pressure

D.10, Rev. 4 - Loss of RCS Flow /RCP Trip

D.4, Rev. 2 - Loss of Makeup / Letdown

D.14, Rev. 5 - Loss of Steam Generator Level

H2YSA, Rev. 2 - Turbine and Secondary System Panel A

SP 210.01 A - Quarterly Turbine / Motor Driven Auxiliary Feed

Pump Surveillance Test

SP 210.01B - Quarterly Moter Driven Auxiliary Feed Pump

Surveillance Test

3. Comission Order 7590-01

The fluclear Regulatory Commission (fiRC) issued Order 7590-01 to the

Sacramento Municipal Utility District (licensee) on May 7,1979.

The

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Order directed that the Rancho Seco Nuclear Power Plant remain shutdown

until certain actions had been taken by the licensee. The licensee by

letter dated May 14, 1979, provided the Commission the status of the

actions required by the order.

Based on examination of the licensee's

procedures, pertinent records, observation of equipment tests and dis-

cussions with licensee representatives, the inspectors confirned the

following:

a.

Plant Procedure A.51, Auxiliary Feedwater System, has been changed

to provide instructions to the operators for operation of the Auxiliary

Feedwater System Independent of ICS controls.

In connection with this

procedure, the inspector witnessed a functional test of the

"A" SFAS

bypass valve to verify that the valve operator will sustain the addi-

tional starting current resulting from a number of short jogs.

The

"A" bypass valve (SFV-20577) operated properly for two complete cycles

and over 40 short jogs in close succession.

b.

A hard-wired reactor trip circuit that will actuate on loss of nain

feed water and/or turbine trip, has been installed as described in

the licensee letter dated May 14, 1979.

c.

Operating procedures prescribing action in the event of a snall break

have been developed and implemented. The analysis for potential small

breaks has been submitted to NRC by the flSS supplier, Babcock and

Wilcox Company.

d.

Licensed operators were being provided Three Mile Island training at

the Lynchburg simulator.

On May 14, 1979, a sufficient number (8) of

licensed operators had received the prescribed training to assure that

at least one Senior Licensed Operator with TMI-2 training will be

available and assigned to the Control Room as required by the Commis-

sion's Order,

e.

The timeliness and reliability of delivery from the Auxiliary Feedwater

System has been upgraded by the actions identified in Enclosure 1 of

the licensee's letter of April 27, 1979, as reported in thc 'icensee's

letter to the Director, Office of Nuclear Reactor Regulation, dated

May 14, 1979.

The inspectors verified that auxiliary feedwater flow

rate indicators (reading in GPM) had been installed in the control

room and functionally tested. An additional alarm at the 3-foot

level in the condensate storage tank was also installed by the licensee

(as requested by NRR).

f.

In addition to the procedures listed in the proceeding paragraph,

the inspectors examined the following procedures:

STP-827 - Test Reactor Trip From Generator / Turbine Trips

and/or loss of Main Feedwater

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STP-611 - Auxiliary Feedwater Control Valve Failure flode Test

SP 214.03, Rev. 10 - Locked Valve List

STP-612 - Auxiliary Feedwater Flow Indicator Functional Test

STP-070 - Auxiliary Feedwater Flow Verification Test

tio items of noncompliance were identified. However, the inspectors observed

that the reactor trips frcm the generator / turbine and loss of main feed-

water utilize a non-fail-safe design; i.e., the trip relays are required to

energize to initiate a reactor trip.

This condition was described in the

licensee's letter to the Commission dated May 14, 1979, and had been accepted

by fiRR TMI-2 task force personnel.

4. Operator Retraining

In company with an operator licensing examiner from fiRR, the inspectors

verified that the licensee had completed operator training activities as

prescribed by Comission Order flo. 7590-01, dated May 7, 1979.

This deter-

mination was based upon an examination of pertinent training records and

interviews with a representative number of licensed operators.

However,

additional training was deemed advisable and had been scheduled by the

licensee for completion during the week of June 11, 1979. The effectiveness

of the additional training will be determined prior to the resunption of

power operation.

The inspectors established the following from an examination of the training

records.

a.

Twenty-two indiv duals hold a valid f4RC license to operate the

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Rancho Seco nuclear power plant.

b.

Fourteen of the licensed personnel had received TMI-2 simulator

training at Lynchburg, Virginia. The remaining eight operators

were scheduled to complete this required training by June 23, 1979.

c.

Licensed operators and Senior Licensed operators that had completed

TMI-2 training at Lynchburg were assigned to each shift consistent

with the Commission's Order and licensee commitments.

d.

All licensed operators had completed the special post-TMI-2

training program conducted by the licensee.

fio deviations or items of noncompliance were identified.

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5. Exit Interview

The inspectors n'et with licensee representatives (denoted in Paragraph 1)

on June 11, 1979, to discuss the scope and findings of the inspection.

The licensee indicated that all changes to procedures had been submitted

to IE for approval and that the additional training of operators requested

by flRR would corrence on June 11 and be completed by June 13, 1979. The

inspectors informed the licensee that no deviations or items of noncom-

pliance were identified during the inspection.

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