ML19224B182
| ML19224B182 | |
| Person / Time | |
|---|---|
| Site: | Crane |
| Issue date: | 03/07/1979 |
| From: | Metropolitan Edison Co |
| To: | Mullinix W NRC/IE |
| References | |
| 2103-1.1., TM-0015, TM-15, NUDOCS 7906140174 | |
| Download: ML19224B182 (63) | |
Text
_. _
7-3 TMI DOCUMENTS
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7iW" h[b DOCUMENT NO:
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0F DOCUYENT PROVIDED BY COPY MADE ON
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METROPOLITAN EDISON COMPANY.
/h Wilda R. Mullinix,.NRC 7906140174 1:
190 271 e
O
E an
.s en e a,v,c1 t
CONT E.'.] CDl 51;,73l.
CEl\\TRE Ft.i o3'o7'"
THREE MILE ISLAND NUCLEAR STATION UNIT #2 OPERATING PROCEDURE 2iO3-1.1 FILLING AND VENTING THE REACTOR COOLANT SYSTEM Table of Effective Pages Pace Date R evision Pace Date Revision Pace Date R evision 1.0 06/24/76 0
26.0 12/27/77 3
51.0 12/27/77 3
2.0 06/23/78 5
27.0 12/27/77 3
52.0 12/27/77 3
3.0 06/23/78 5
28.0 12/27/77 3
53.0 12/27/77 3
4.0 06/24/76 0
29.0 06/23/78 5
54.0 12/27/77 3
5.0 08/22/78 7
30.0 12/27/77 3
55.0 12/27/77 3
6.0 08/22/78 7
31.0 06/23/78 5
56.0 12/27/77 3
6.1 10/25/78 8
32.0 06/23/78 5
57.0 12/27/77 3
7.0 07/19/78 6
33.0 12/27/77 3
58.0 12/27/77 3
8.0 07/19/78 6
34.0 12/27/77 3
59.0 12/27/77 3
9.0 07/19/78 6
35.0 05/23/78 5
60.0 12/27/77 3
10.0 06/23/78 5
36.0 06/23/78 5
61.0 12/27/77 3
11.0 06/23/78 5
37.0 06/23/78 5
62.0 12/27/77 3
12.0 12/27/77 3
38.0 06/23/78 5
63.0 12/27/77 3
13.0 06/23/78 5
39.0 12/27/77 3
64.0 12/27/77 3
14.0 03/07/79 9
40.0 12/27/77 3
65.0 12/27/77 3
15.0 06/23/78 5
41.0 12/27/77 3
66.0 12/27/77 3
16.0 06/23/78 5
42.0 12/27/77 3
67.0 12/27/77 3
17.0 06/23/78 5
43.0 12/27/77 3
68.0 12/27/77 3
18.0 06/24/76 0
44.0 12/27/77 3
69.0 12/27/77 3
19 "
12/27/77 3
'. 5. 0 12/27/77 3
70.0 12/27/77 3
to.0 12/27/77 3
46.0 12/27/77 3
71.0 12/27/77 3
21.0 06/23/78 5
47.0 12/27/77 3
22.0 12/27/77 3
48.0 12/%7/77 3
23.0 12/27/77 3
49.0 12/27/77 3
24.0 12/27/77 3
50.0 12/27/77 3
25.0 12/27/77 3
51.0 12/27/77 3
Unit 1 Staff Recommends Approval Unit 2 Staff Recommends Approval I'
Date Approval A
Date Approval Cognizant Dept. Head Cognizant Dept. Head Unit 1 PORC Recommends Approsal Unit 2 PORC Reco mends Approva
/
d Date 5'
9 II Date Chairman of PORC WChairman of PORC Unit 1 Superintendent Approval Unit 2 uperintendent Approval 190 272
/
Date b
df' Date 3/h'/7 a Manager Generation Quality Assurance Approval MY Date
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TM8 55 A R ev 8H 7
NR 2 3 nyh y
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a 2103-1.1 Revision 0 06/24/76 THREE MILE ISLAND NUCLEAR STATION UNIT 2 OPERATING PROCEDURE 2103-1.1 Filling and Venting the Reactor Coolant System 1.0 References 1.1 Orawings 1.2 Operating Procedures 1.3 Manufacturer's Instruction Manual:
1.4 System Descriptions 1.5 Curves, Tables, etc.
2.0 Limits and Precautions 2.1 Equi pmert 2.2 Administrative 3.0 Fill and Venting of R.C. System after Maintenance or Refueling 3.1 Prerequisites 3.2 Procedure 4.0 Second Ve;,t or Re-Venting 4.1 Prerequisites 4.2 Procedure Accendix A.
Valve Lineup B.
Sequence for Vcnting Incore Instrument Guiae Tubes C.
Sequence for Venting C.R.D.M.'s D.
Venting Instructions for R.C. System Instrumentation
?
?.
1.0 4
m
?sh 2 2 rn; 2103-1.1 Revision 5 I
s 06/23/78 l.0 References 1.1 Drawings applicable for operation 1.1.1 B & R Flow Diagram 2024 - Reactor Coolant Makeup and Purification 1.1.2 B & R Flow Diagram-2027 - Radwaste Disposal - Reactor Coolant Liquid
==-
1.1.3 8 & R Flow Diagram 2028 - Radwaste Disposal - Gas 1.1.4 R & W Drawing 27583F - Makeup and Purification System Process and Instrumentation 1.1.5 B & W Drawing 27615F - Reactor Coolant System Process and Instrumen-tation 1.2 Operating Procedures; Applicable for 0peration 1.2.1 2102-1.2 Unit Startup 1.2.2 2103-1.3 Pressurizer Operation 1.2.3 2102-1.1 Nuclear Plant Limits & Precautions 1.2.4 2104-1.2 Makeup and Purificati6n 1.2.5 2104-4.1 Misc. & R.C. Liquid Waste Disposal 1.2.6 2104-4.2 Waste Gas Disposal 1.3 Manufacturer's Instruction Manuals None 1.4 System Descriptions 1.4.1 Index No. 17 - lakeup and Purification 1.4.2 Index No. 21 - Radwaste Disposal - R.C. Liquid 1.4.3 Index No. 22 - Radwaste Disposal - Gas 1.5 Curves, Tables, Etc.
f
- 1. 5.1 Limiting Conditions for Venting C.R.D.M.'s (Figure 1.0-22.4 f
from 2101-1.1) see next page.
0 ?f!]
2.0
i d),
2103-1.I APR 2 3 m Revision 5 gf 06/23/78 t
FIGURE 1.O_ 22.4 t.
LIMITlHG CCHD1TIONS FOR VENTING CONTROL RCD DRIVES
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2103-1.1 Revision 0 06/24/76 2.0 Limitations and Precautions 2.1 Ecuicment 2.1.1 Fill water quality must meet requirements of TMI Water Chemistry Manual.
2.1.2 Do not pump water into the R.C. System with any pump which has a shut off head greater than limiting pressure of R. C. System at 50 F; i.e. 350 lb. 350 PSIG maximum.
2.1.3 The secondary side of the steam generator shall not be pressurized above 200 PSIG if the temperature of the steam generator shell is o
below 100 F.
2.1.4 The followi19 limits apply for filling the secondary side prior to or during heatup:
A.
Maximum R.C. Temp. is 200 F.
B.
R.C. Pressure may be between 0 and 485 PSIG.
C.
OTSG average shell tenperature may be a maximum of 60 F abcVe or below R.C. System water temperature.
D.
Feedwater temperature may be between 50 and 225 F.
E.
Maximum fill rate is 500 GPM (250,000 lbs/hr)
F.
The minimum OTSG shell temperature is 50 F.
2.1.5 5.
The following limits apply when filling the primary system:
A.
Minimum R. C. Temperature is 50 F.
B.
Maximum R.C. Temperature is 140 F.
C.
Minimum OT1G Shell temperature is 50 F.
D.
Maximum OTSG Shell temperature is 140 F.
}
E.
Secondary side pressure is <200 PSIG.
F.
Minimum fill water temperature is 50 F.
190 c/o:
r 4.0 m
2103-1.1
- R 2 3 tsfy 3
Revision 7 i
08/22/78 h
U G.
Maximum Fill Wm' temperatu*e is 140 F.
H.
If the R. C. temperature is above 100 F., and the OTSG shell temperature is less than 100 F., the delta temperature be-tween R. C. temperature and shell temperature must be less U
than 50 F.
2.1.6 A minimum of 30 PSI indicated on low range pressure channels RC-3A-PT5 and RC-38-PT5 (Control Room) must be maintained after filling to assure a full R. C. System.
2.1.7 Care should be taken when removing C.R.D.M. Vent plugs, There may be residual pressure under the vent plug.
2.1.8 During venting, open the vent tool valves 1/3 turn maximum.
2.1.9 Observe temperature / pressure limits for C.R.D.M. reventing shown on Figure 1.0-22.4 on page 3 of this procedure.
i 2.1.10 Observe torque limits on CR0 vent plugs (5-10 f t. Ibs) and vent valves (50-60 in lbs.).
2.1.11 With fuel in the core, the nuclear instrumentation must be closely monitored.
Cold shutdown margin must be maintained.
2.1.12 Normal seal injection must be established before R. C. System temperature exceeds 200 F.
2.1.13 CRD's should not be operated below 350 PSIG R. C. Systems pressure.
2.1.14 When pressurizer level is below 76" it is not a ture indication of RCS level.
Temporary tygon tubing must be used to verify RCS level.
7 2.1.15 The CRDM should not be vented unless RC system temperature is j
U less than 200 F and RC pressure is lass 300 PSIG and Figure 1.0-22.1 and Tech. Spec. Figures 12.10.1 thru 12.10.3 are 190 27
being followed.
5.0 2
AFR 2 3 2103-1.1 3
Revision /
7 i
08/22/78
/
i NOTE:
The 300 psig applies to venting for removal of gases.
It is acceptable to vent the control rod drive mechanism up to the pressure limit established in the control rod dirve mechanism ranual to eliminate vent valve leakage.
2.2 Administrative 2.2.1 When adding water to the R. C. System maintain flow through R. C.
Pump Seal Injection lines to prevent outleakage of reactor ccolant which may carry dirt into the seals.
2.2.2 Do not pressurize the R. C. System while motors are uncoupled from R. C. pumps.
2.2.3 Care should be taken when venting at pressure not to over-pressurize the venting system.
2.2.4 Vent according to Appendix 0, sequence for venting instrumentation lines when water level indicating on tap elevation in Appendix D.
2.2.5 Fill water boron concentration must not be less that 1800 ppm.
baron.
2.2.6 Monitor radiation levels and observe required health physics procedures when filling and venting.
2.2.7 R.C. System circulation must be maintained during filling.
2.2.8 The intent of this procedure is to fill the R.C. Systeu from a totally drained condition.
It may happen that it is necessary to fill the R.C. System from a partial drain condition.
In this case it will be necessary for the Shift Supervisor /Sup-
}
ervisor of Operations to determine which sections of the pro-cedure are applicable and have those particular sections approved for that particular evolution.
]00 278 6.0 I
2
4A9 2 2103-1.1 Utgi Revision 8 r/
i 10/25/78 6
i
2.2.9 CAUTION
If pressurizer level is belcw 76", it is not a true indication of RCS level.
Temocrary tygon tubing must be used for level indication.
'.0 Fill and Ventino of R.C. System After Maintenance or Refueling.
a 3.1 Drerequisites Verify satisfactory completion of the following by initialing each step.
1.
Reactor Vessel closure head is installed and tensioned.
2.
Incore instrumentation closure housing secured with instru-mentation inserted into the core.
I90 279 e
6.1
N ?
AE23
~
2103-1.1 30 Revision 6 G
1 07/19/78 I
3.
All other removable R.C. System closures have been secured.
4.
System has been thoroughly inspected for leak tightners, i.e.,
instrument lines, drains, etc.
5.
Secondary side of the steem generators filled with feedwater.
(97-100% on operate range or as indicated on temporary instrumentation in Reactor Building).
6.
The following curcuit breakers are closed with power available
'n the supplied load:
Load Sucolied MCC Designated Breaker
- a. WDL-P-5A (waste transfer pump) 2-32A 3EF
- b. WDL-P-5B 2-42A 3EF
- c. MU-V-8 2-328 4DF
- d. MU-V-12 2-42B 3DR
- e. MU-V-16A 2-Il EA 80R
- f. MU-V-16B 2-llEA 90R
- g. MJ-V-16C 2-21EA 90R
- h. MU-V-16D 2-21EA 10DR
- i. MU-V33A 2-32B IBR
- j. MU-V-33B 2-328 6BR
- k. MU-V-33C 2-42B 3CF
- 1. MU-V-33D 2-42B 6DR
- m. MU-V-25 2-21EA 11CF
- n. MU-V-166A 2-32A llBR
- o. MU-V-166B 2-42A llBR a
- p. MU-V-167A 2-32A llCF
- q. MU-V-167B 2-42A llCF I90 280 7.0
APR 2 3 J
2103-1.1 jf Revision 6 i
07/19/78 i
- r. Mu e','-1 A 2-32B 4A
- s. MU-V-1B 2-42B 36
- t. MU-V-2A 2-11EA 8CF
- u. MU-V-2B 2-21EA SAR
- v. MU-V-108A 2-32A IBR
- w. MU-V-1088 2-42A llAF
- x. RC-V-1 2-32B 3BR
- y. RC-V-2 2-32B 4BR
- z. RC-V-3 2-42B 3BR aa. RC-V-ll7 2-42B 3AF bb. RC-V-137 2-328 6CR cc. RC-V-122 2-32B 2BR dd. RC-V-123 2-42B 4AF ee. RC-V-149 2-42B 6CR 8
7.
Temporary level indication has been installed per 2103-1.6.
depending on the type of maintenance performed or refueling operation conducted.
8.
Pressurizer ievel instrumentation operable.
9.
At predetermined intervals, check tygon tubing reading with Control Room readings on console for proper pressurizer level indication.
Record pressurizer level indication in Control Room and on tygon tubing in CR0 log approximately every 12".
- 10. The following systems are in operation per their designated procedures:
3s a.
Nuclear Services River Water 2104-3.1 4
b.
Decay Heat Closed Cooling Water 2104-3.3 190 281 8.0
AFR 2 3 1979 tl hh 2103-1.1 i
Revision 6 e
c.
Decay Heat Removal 2104-1.3 07/19/78
[
d.
Radwaste Disposal - Gas 2104-4.2
]
FOTE:
WGD System must have sufficient capacity available for gas removal from R.C. System during fill.
- 11. An RC Bleed Tank is filled with sufficient R.C. grace water, of slightly greater than or equal to RC boran concentration, to fill and vent the Makeup and Reactor Coolant Systcms as required.
- 12. Core flood tank isolation valves (CF-V-1 A/B) are shut with tank levels at 13'.
13.
The folicwing components are not is use:
a.
RC Bleed Tanks b.
Boric Acid Pumps c.
Deborating Demineralizers 14.
CRDM vent tools and hose are on hand.
15.
Insure WD6-V165, WDG-V2, and WDG-V199 are open.
16.
Nitrogen system isolated from RC system with:
i4M-V213 Closed NM-V214 Closed NM-V206 Closed 17.
Vent lines connected to waste g u header with:
WDG-V165 Open RC-V155 Open RC-V156 Open WDG-V166A Open j
RC-V100A Open RC-V101A Open WDG-V166B Open 1032 RC-V1008 Open RC-V101B Open 9.0
~
Uh23 2103-1.1 Revision 5 e
06/23/78
/d.
3.2 Procedure for fill arid first vent (Sign each step when satisfactorily completed).
1.
Align valves per Appendix A 2.
Select a Bleed Tank for " feed" and line it up to WDL-P-5A (Waste Transfer Pump A) by cpening WDL-V-29 A, B, or C, WDL-V-31A, and WDL-V-36A, or to WDL-P-5B by opening WDL-V-28A, B, or C, WDL-V-31B and WDL-V-368.
3.
Line up predetermined Bleed Tank for " bleed" by opening WDL-V-46 and 'JDL-V812A, B, or C.
4.
Jumper MU-V-8 control ckt to allow MU-V-8 to be posicioned to bleed.
Place jumper in cabir.et 167 between terminals 1-10-5-3 and 1-10-5-4.
5.
Position MU-V-8 to bleed.
6.
The Batch Controller is to be uset for this procedure to control flow rate to keep track of v lume of water used.
Place the Batch Controller in service per Procedure 2104-1.2 Makeup and Purification.
7.
Open WDL-V-40, MU-V10 and start UDL-P4A.
NOTE:
Water is now being transferred to the Makeup System and Reactor Coalant System.
CAUTION: Close MU-V10 if WDL-P-5A is stopped or tripped to prevent gravity draining of B.A.M.T. to M.U. System.
8.
Adjust MU-V-9 for desired flow rate ($100 gpm) as indicated on MU-12-FI.
3 i
~~
9.
After the Waste Transfer Pump has been operating for 5 minutes perform the following:
l OPEN, then CLOSE, MU-V-122 (bypass around MU-V-9)?0 2-a a.
b.
OPEN, then CLOSE, MU-V-199 (bypass around MU-12-FT) c.
OPEN, then CLOSE, MU-V-149 (bypass around MU Filters) in n
b{
2103-l_.1 ppg 2 g gy, i
Revision 5 06/23/78 j
d.
Vent MU Filter by opening MU-V-131 A/B and MU-V-228A/B and observing foi a solid stream of water.
Then CLOSE MU-V-131 A/B.
10.
CLOSE MU-V-155 (bypass around MU-V-17).
- 11. CLOSE MU-V-160 (bypass around MU-V-32).
- 12. OPEN MU-V-32 (Seal Injection Flow) and adjust to 32 gpm 'on MU-9-DPT.
~
- 13. OPEN, then CLOSE MU-V-350 (Seal Injection Filter Bypass).
14.
Vent seal Injection Filters by opening MU-V-346A/B and observing for a solid stream of water. Then shut MU-V-346A/B and MU-V-347A/B.
- 15. CLOSE MU-V-342B ("B" Seal Injection Filter Inlet Vaive).
16.
OPEN MU-V-364 and MU-V-365 (Seal Injection Header Vents) until a solid stream of water is emitted and then CLOSE MU-V-364 and MU-V-365.
CAUTION: MU-V-364 is a manual containment isolation valve.
If a Reactor Building Isolation and Cooling signal is received while this valve is open; CLOSE MU-V-364.
- 17. CAUTION:
Prior to performing this step, insure all Makeup pumps are off.
OPEN the following for 5 minutes and then CLOSE a.
MU-V-16A b.
MU-V-16B c.
MU-V-16C d.
MU-V-16D 18.
OPEN, then CLOSE MU-V-165 A,B,C, and 0 (Seal Return Flow Transmitter Bypass Valves).
18.1 If APSR coupling is necessary, stop filling the RCS t tween 338' n
and 341.5' per 2501-5.9 19.
Start venting RC System Instrumentation in accordance with Appendix D.
20.
OPEN, the CLOSE MU-V-333 (Seal Return Filter Bypass Valve).
Otl 11.0
~
/f 2103-1.1 5.
APR 2 3 W9 Revision 3 i
12/27/77 i
- 21. Vent +he Seal Return Filter (MU-F-3) by 00ENING MU-V-338 and MU-V-339 until a solid stream of water is emitted, then CLOSE MU-V-338 and MU-V-339.
22.
OPEN MU-V-289 (Seal Return to MU Tank Isol Valve) and vent Seal Return Coolers (MU-C-2A/B) by OPENING MU-V-234A/B, MU-V-358A/B, and MU-V-357 until a solid stream of water is emitted, then CLOSE MU-V-234A/B, MU-V-358A/B and MU-V-357.
- 23. Vent Letdown Coolers (MU-C-1 A/B) by OPENING MU-V-362A/B and MU-V-363A/B until a solid stream of water is emitted, then CLOSE MU-V-362A/B and MU-V-363A/B.
- 24. OPEN MU-V-376.
- 25. OPEN, then CLOSE, MU-V-100 and MU-V-5 (Block Orifice Bypass Valves).
- 26. Vent Makeup and Purification Demineralizer Filters (MU-F-5A/B) by OPENING MU-V-227A/B and MU-V-228A/B until a solid stream of water is emitted, then close MU-V-227A/B and MU-V-228 A/B.
27.
OPEN, then CLOSE, MU-V-226.
- 28. Vent Makeup and Purification Demineralizers (MU-K-1 A/B) by OPENING MU-V-ll6A/B and MU-V-217A/B until a solid stream of water is emitted, then CLOSE MU-V-ll6A/B and MU-V-217A/B.
29.
OPEN, then CLOSE, Mt"-V-105 (Purification Demineralizers a.J Filters Bypass Valve).
30.
Place MU-V8 to " Bleed" and Close MU-V376.
31.
OPEN MU-V-133 and fill the MU Tank to approximately 73",
1 then CLOSE MU-V-133.
C 32.
OPEN MU-V-12.
j 33.
Vent Makeup Pumos by OPENING until a solid stream of water is emitted and then CLOSING the following valves:
12.0 I
W AFh'40L.'e['['p gk 2103-1 1 Rey 1sion 5 06/23/78 a.
MU-P-1A MU-V-264A and 265A MU-V-252A and 253A b.
MU-P-1B MU-V-264B and 265B MU-V-2528 and 2538 c.
MU-P-lC NU-V-264C and 265C
- - - ~
.MU,V-252C and 253C
- 34. Wher. pressurizer level reaches 375" CLOSE all temporary level instrumentation root valves.
- 35. STOP the Waste Transfer Pump (dDL-P-5A or B) and close MU-V10.
- 36. CLOSE pressurizer vents RC-V-ll5, RC-Vil4, and WDG-V165.
37.
Place pressurizer heaters in operation per Pressurizer Operation Procedure 2103-1.3, to finish filling the RC System.
NOTES:
1.
By using Pressurizer Her.ters to raise RC Pressure, water will be forced from the pressurizer to fill the hot legs.
2.
After filling, final level in the pressurizer should be about 115".
If the level reaches 85", stop the pressure increase and evaluate.
3.
Do not exceed a pressurizer pressure of 50 psig.
38.
CLOSE RC-V-100A/B and RC-V101A/B (Vent valves at the top of the 36" hot legs) when water flow is observed through bulls' eyes WDG-V-5A/B.
39.
Maintain pressurizer level at 90"-115" and pressurizer at 30-50 psig, utilizing the Waste Transfer Pump (WDL-P-SA or B) and pressurizer heater controls as necessary.
3 40.
Verify RC System Instrumentation Venting has been completed in accordance with Appendix 0.
41.
Vent each of the CRDM's row by row across the Reactor Head, until asolidstreamofwaterisdetectablethroughbulls'}(yhs 286 e
13.0
.}
mk,s N
2103-1.1 7
Revision 9 03/07/79 WDG-U-1A/B per Appendix B and C.
~
42.
Open MU--V10 and T. TART the Waste Transfer > ump (WDL-P-5A or 8) and raise pressurizer level to 220" and maintain pressure at 30-50 psig.
43.
OPEN MU-V-133 (Letdown to MU Tank Isolation Valve) and refill the MU Tank to 73 inchee.
44 STOP the Waste Transfer Pump (WDL-P5A or B) and close MU-V10.
45.
CLOSE MU-V151 (Makeup System fil valve).
46.
Position MU-V-8 in the " Letdown to MU Tank" position.
47.
Remove the jumper installed on the MU-V-8 control circuit in step 4.
48.
Secure " feed" lineup for the selected Bleed Tank:
a.
CLOSE MU-V-9 b.
CLOSE WDL-V-40 c.
CLOSE WOL-V-31A or 8 and WDL-V-36A or B, whichever was used.
d.
CLOSE WDL-V-29A, B, or C WDL-V-28A, B, or C of the selected Bleed Tank, whichever was used.
- 49.. Secure " bleed" lineup for the selected Bleed Tank:
a.
CLOSE WDL-V-46 b.
CLOSE WDL-V-812A, B, or C of the selected Bleed Tank.
- 50. Align the M.U. System for normal operation per 2104-1.2 M.U. and purification:
a.
CLOSE MUV36 b.
CLOSE MUV37 c.
CLOSE MUV10
- 51. Current status is now:
a.
RC System vented, including CRD's, instrumentation, and hot legs.
b.
Pressurizer level 220" and pressurizer pressure 30-50 psig.
100 M,7 14.0 m
g
,7 F#hz:.gg103-1.1 i
Revision 5 t
06/23/78 c.
Makeup System filled, vented and lined up for normal operation d.
RCP seals ready to be vented per 2104-1.2 section 4.1.3.
e.
Bleed Tanks secured.
~
,,.q.i.-
- ~ -
4.0 Second Vent or Re-Venting NOTES:
1.
This section should be integrated with Unit Heatup Procedure 2102-1.1.
2.
Also this section is used under the following cir-cumstances within the pressure / temperature limits of vent paths or dictated by personnel safety.
a.
Following initial operation of Reactor Coolant Pumps after any fill (one hour of RC Pump Operation is desirable,15 minutes is minimum). Assure that all operable RC Pumps have been operated prior to venting.
Adequate venting may not be obtained unless all operable pumps have been operated.
b.
Following loss of level in the pressurizer below 0 inches with nitrogen in the pressurizer.
c.
FolloMing accidental or deliberate depressurization of the RC System below the pressure shown in Figure 1.6-14 (from Nuclear Plant Limits and Precautions Procedure 2101-1.1). Venting is required if CRDM's were energized or tripped below pressure vs temperature limit of curve.
7 a
d.
If the RC Pressure is below the minimum pressure required to keep dissolved gases in solution shown in Figures 1.0-22.1,1.0-22.2 and 1.0-22. 3 (2101 -1.1 ).
I90 288 15.0
2103-1.1 MR G79
.2
/
Revision 5
/(\\
i 06/23/78 e.
Following a loss of pressure indication during which it cannot be shown in "C" above has not been violated.
f.
Following draining and refill of Core Flood lines and/
or_ loss of level in either core Flood Tank.
g.
Following draining and filling of any piping system connected to the Reactor which has un-vented high points communicating with the Reactor Coolant System.
h.
Following loss of level in the makeup tank unless valved off during drain and refill.
i.
For reventing, Figure 1.0, Figure 1.0-22.4 of this procedure must be adhered 7
1 16.0 o
fY 2103-1.1 Revision 5 APR 2 3 gy'n 1
~
06/23/78
[CI
'[
4.1 Prerequisites 1.
Reactor Coolant System is filled and vented per section 3 of this procedure.
2.
RC Temp <_ 200 F.
3.
RC System pressure greater than RC Pump NPSH and less than maximum DTT limits per Plant Technical Specifications.
CAUTION: CRD's must not be vented af ter RC Temperature U
exceeds 200 F and pressure <2200 PSI.
NOTE:
If any CP.DM is energized the minimum pressure should be based on 2101-1.1.
4.
Maintain RC System pressure during venting using Pressurizer Heaters and RC spray flow per 2103-1.3.
4.2 Operatino Procedure 1.
Verify that RCP 1B & 28 are operating simultaneously with DH and RCP 1 A & 2A have been run for at least 10 minutes per 2102-1.1 steps 4.19 thru 4.22.1.
2.
Vent the following mechanisms per appendix B & C.
Mech. #
Core Location 30 H-8 24 F-10 30 L-10 60 L-6 42 F-6 If appreciable gas is not present (ie large stream of continuous bubbles) in these drives, then it will not be necessary to vent the remaining mechanisms.
If venting the remaining mechanisms is to be performed:
proceed in accordance with appendix B & C.
The five mechanisms vented above, need r:ot be revented.
Vent the tops of the 36" loops using RCV-100 A/B ?0 RCV-101 A/B.
3.
l Sample the RCS for total gas.
4.
/
NOTE:
The system fill and vent procedure is now complete.
~
17.0
go
- R 2 3 1379 2103-1.1 Revision 0 06/24/76 APPENDIX A VALVE LINEUP FOR SECTION 3 P
3 7
1 18,0 I?0 291 m
bCd 2103-1.1 M 2 3 mg,
2 Revision 3
.g /
12/27/77 y/
}
APPENDIX >.
Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS OUTSIDE B/C BLEED TK ROOM WDL-V-59 Waste x-fer pump disch to cleanup demin CLOSE WDL-V-41 Waste x-fer pump disch to RC evap CLOSE WDL-V-176 Waste x-fer pump disch low point drn CLOSE WDL-V-38 Waste x-fer pump disch to unit 1 CLOSE INSIDE B/C BLEED TK RM WDL-V-996 RC drn pump disch to RC bleed tk "C" OPEN WDL-V-963 RC drn pump disch to RC bleed tk "C" OPEN WDL-V-29C RC bleed holdup tk C to pump SA CLOSE WDL-V-28C RC bleed holdup tk C to pump 5B CLOSE WDL-V-166C RC bid tk C discharge OPEN WDL-V-166B RC bld tk B discharge OPEN WDL-V-288 RC bid tk B to pump 5B CLOSE WDL-V-293 RC bid tk B to pump 5A CLOSE WDL.-V-995 R drn pump disch to RC bleed tk b OPEN WDL-V-965 RC drn purp disch to RC bleed tk E OPEN "B" DECAY HEAT PIT DH-V-5B BWST to DH pumps CLOSE "A"
DECAY HEAT PIT DH-V-5A BWST to DH pumps CLOSE NEAR BUILDING SPRAY FITS 1
i MU-V-346B Seal inject filter "B" vent CLOSE
.?
MU-V-347B Seal inject filter "B" vent CLOSE I?0 pa,
/L 1.0 9
5
2103-1.1 Revision 3 A;E 2 31351 12/27/77 APPENDIX A
[
Valve Line-up RCS Fill and Vent TALVE NO.
DESCRIPTION POSITION INITIALS MU-V-346A Seal inject filter "A" vent CLOSE MU-V-347A Seal inject filter "A" vent CLOSE ROOM SOUTH "C" MAKEUP PUMP MU-V-342A Seal inject filter 4A isolation OPEN MU-V-344A Seal inject filter 4A drain CLOSE MU-V-343A Seal inject filter 4A isolation OPEN MU-V-370 Seal inject filter 4A drain CLOSE MU-V-342B Seal inject filter 48 isolation OPEN MU-V-344B Seal inject filter 4B drain CLOSE MU-V-3438 Seal inject filter 4B isolation OPEN MU-V-371 Seal inject filter 4B drain CLOSE MU-V-372 Seal inject filter 4A & B drain CLOSE MU-V-317 Drain upstream MU-V-18 CLOSE MU-V-318 Drain upstream MU-V-18 CLOSE MU-V-31S Drain downstream of MU-V-16A CLOSE MU-V-316 Drain downstream of MU-V-16B CLOSE MU-V-323 Drain downstream MU-V-16A & 16B CLOSE MU-V-350 Seal inject filter bypass CLOLE MU-V-274 Drain seal water to RC pump CLOSE MU-V-275 Drain seal water to RC pump CLOSE MU-V-349 Seal inj filter inst root va dpt OPEN
~~
NU-V-348 Seal inj filter inst root va dpt OPEN 190 293 2
2103-1.1 5:
APR 2 R
ny9 evision 5 3
06/23/78 g
APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS i'
ROOM SOUTH "C" MAXEUP PUMP -
MU-V-378 MU pump to RC pump seals isol.
OPEN MU-V-182B Inst root VA MU to H.P. inject OPEN MU-V-182A Inst root VA MU to H.P. inject OPEN MU-V16B H.P inject isolation CLOSE MU-V-379 To RC pump 1B THROT MU-V-380 To RC pump 2B THROT MU-V-330 Drn downstream of MU-V-3'/8 Locked Closed MU-V-36; Isol test conn MU-V-378 CLOSE MU-V-364 Isol test conn MU-V-378 Locked Closed MU-V-381 To RC pump 2A THROT 6
MU-V-382 To RC pump 1A THROT MU-V-3840 Inst. rt. va. fit upstra RCP seals CPEN MU-V-383D Inst. rt. va. f c upstrm RCP seals OPEN MU 'l-384C Inst. rt. va. fit upstra RCP seals OPEN MU-V-383C Inst. rt. va. fit upstrm RCP seais OPEN MU-V-3848 Inst. rt. va. fit upstrm RCP seals OPEN MU-V-383B Inst. rt. va. fit upstrm RCP seals OPEN MU-V-384A Inst. rt. va. fit upstrm RCP seals OPEN MU-V-383A Inst. rt. va. fit upstrm RCP so is OPEN RM SOUTH "C" MAKEUP PUMP MU-V-16A H.P. inject isol.
CLOSE 2
MU-V-181A Inst. rt. va. ft mup to H.P. inject OPEN 21.0 190 294 e
h l!
2103-1.I L
evision 3 B 27 2/27/'/7 APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-181B Inst. rt. va. ft mup to H.P. inject OPEN MU-V-18 Normal RCS makeup OPEN "C" MAKEUP PUMP R00i!
MU-V-257C MU pump C drain CLOSE MU-V-256C MU pump C drain CLOSE MU-V-175C MU pump C disch inst rt pi OPEN MU-V-231C MU pump C recirc OPEN MU-V-262C MU pump C disch drn CLOSE MU-V-263C MU pump C disch drn CLOSE MU-V-259C MU pump C disch drn CLOSE MU-V-258C MU pump C disch drn CLOSE MU-V-252C MU pump vent CLOSE MU-V-253C MU puma vent CLOSE MU-V-264C MU pump vant CLOSE MU-V-265C MU pump vent CLOSE "C"
MAKEUP PUMP ROOM MU-V-202A Inst rt dps upstream mup OPEN MU-V-2028 Inst rt dps upstream mup OPEN MU-V-255C Mup C drain CLOSE MU-V-254C Mup C drain CLOSE OUTSIDE WASTE XFER PUMP RM WDL-V-534A Waste Xfer pump SA drain CLOSE 2
WDL-V-534B Waste Xfer pump 5B drain CLOSE 22.
IFO 295
2103-1.1 M
Revision 3 APR 2 3,793 12/27/7/
5 APPENDIX A Valve Line-up RCS Fill anc: Vent vntit nu.
ut.' cru r i iG" POSITION INITIALS s
WDL-V-535 Waste Xfer Nmp SA & 5B drain CLOSE INSIDE WASTE XFER PUMP RM WDL-V-40 Waste Xfer pump disch inst upstream mu filter CLOSE WDL-V-36B Waste Xfer pump disch inst root va pt CLOSE WDL-V-338 To RC bleed tk recirc.
CLOSE WDL-V-33A Tc RC bleed tk recirc.
CLOSE WDL-V-36A Waste Xfer pumps dish inst root pt OPEN WDL-V-541A Demin wtr to waste Xfer pumps CLOSE WDL-V-541B Demin wtr to waste Xfer pumps CLOSE WDL-V-541C Demin wtr to waste Xfer pumps CLOSE WDL-V-541D Demin wtr to waste Xfer pumps CLOSE U.V-31A RC bid tk to wst Xfer pump 5A CLOSE WDL-V-31B RC bid tk to wst Xfer pump 5B CLOSE "B"
MAKEUP PUMP RCOM MU-V-257B Mup drain CLOSE MU-V-256B Mup drain CLOSE MU-V-175B Mu pump disch inst rt va pi OPEN MU-V-231B t'u pump recirc OPEN MU-V-262B Mup drain CLOSE MU-V 263B Mup drain CLOSE MU-V-259B Mup drain CLOSE
}
MU-V-258B Mup drain CLOSE
~
MU-V-201B Inst rt. dps upstream mu pumps OPEN 23.0 9b e
h7 2103^1 1 APR 2 3 i
Revision 3 M-h
{
12/27/77 APPENDIX A Valve Line-up RCS Fill and Vent VALVE N0.
DESCRIPTION POSITION INITIALS MU-V-201A Inst rt. dps upstream mu pumps OPEN MU-V-2648 Vent mu pump CLOSE MU-V-2658.
Vent mu pump CLOSE MU-V-252B Vent mu pump CLOSE MU-V-2538 Vent ma pump CLO5L MU-V-254B Mu pump drain CLOSE MU-V-255B Mu pump drain CLOSE
,"A" MAKEUP PUMP ROOM MU-V-257A Mu pump drn CLOSE MU-V-256A Mu pump drn CLOSE MU V-259A Mu pump drn CLOSE MU-V-258A Mu pump drn CLOSE MU-V-175A Mu pump inst. rt va pi OPEN MU-V-262A Ma pump drn CLOSE MU-V-263A Mu pump drn CLOSE MU-V-252A Mu pump vent CLOSE MU-V-253A Mu pump vent CLOSE MU-V-188B Inst rt dps upstrm mu pumps OPEN MU-V-188A Inst rt dps upstrm mu pumps OPEN MU-V-265A Mu pump vent CLOSE t'U-V-264A Mu pump vent CLOSE FJ V-254A Mu pump drain CLOSE Y
MU-V-255A Mu pump drain CLOSE 190 297 24.0 I
APR 2 2103-1.1
[ -,
i Revision 3 12/27/77 APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-231A Mu pump recirc OPEN BEHIND COND TEST TANK WDL-V-153A RC bid tk 1A decon conn CLOSE WDL-V-154A RC bid tk 1A drain CLOSE WDL-V-27A RC bid tk 1A drain CLOSE WDL-V-153B RC bid
+.k 1B decon conn CLOSE WDL-V-1548 RC bid tk 1B drain CLOSE WDL-V-27B RC blo tk lB drain CLOSE WDL-V-153C RC bid tk 1C decon conn CLOSE WDL-V-154C RC bid tk 1C drain CLOSE WDL-V-27C RC bid tk 1C drain CLOSE "A" BLEED TK. RM.
WDL-V-994 RC drn pump disch to RC bid tk A OPEN WDL-V-964 RC drn pump disch to RC bid tk A OPEN WDL-V-166A RC bid holdup tk A discharge OPEN WDL-V-28A RC bld holdup tk A pump 5B CLOSE WDL-V-29A RC bid noldup tk A to pump 5A CLOSE 281' VALVE ALLEYWAY MU-V-243A Mu pump disch drain A CLOSE MU-V-244A Mu pump disch drain A CLOSE MU-V-245A Demin water to suct M/U pump A CLOSE
?
?
~
MU-V-260A Mu pump to seal return clrs drn CLOSE 25.0 190 298
foi APR 2 3 1979.
2103-1.1 Revision 3 i
12/27/77
[
APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-261A Mu pump to seal return clrs drn CLOSE MU-V-138A Suctior. A mu pump OPEN MU-V-244B Mup disch drain CLOSE MU-V-243B Mup disch drain CLOSE INSIDE DOORWAY TO INNER ALLEY DH-V-7A DH to M/U pumps CLOSE MU-V-189 Inst rt. va M/U pump suction OPEN DH-V-7B DH to M/V pumps CLOSE OPERATIN3 WALL 281' MU-V-134 Header upstrm mu pump OPEN MU-V-138B Mu pump suction isol OPEN MU-V-140 Hdr upstra mu pump OPEN MU-V-2458 Demin water to suction B pump CLOSE MU-V-141 Hdr upstra Mu pump OPEN MU-V-138C Mu pump suction isol OPEN MU-V-142 Mdr upstrm mu pump OPEN MU-V-245C Demin water to suct M/U pump C CLOSE MU-V-353 Suction hdr. drain CLOSE MU-V-290 Demin water te mu pump suct CLOSE 281' VALVE ALLEY MU-V-267 Suction hdr drn.
CLOSE
~~
MU-V-260B Mup recirc drn CLOSE MU-V-2618 Mup recirc drn CLOSE MU-V-243C Mup disch drn CLOSE MU-V-244C Mup disch drn CL4SF 0 2 o o
//
26.0
@Aini4 ah
((
2103-1.1 Revision 3 12/27/77 APPENDIX A Valve Line-up RCS Fill ana Vent ynt e t. nu.
ucxRivi100 POSITION INITIAL 5 INNER PASSAGE VALVE ALLEY MU-V-157 Mu pump hdr outlet to all pump seals OPEN MU-V-186 Inst rt va PI M/V pump RC pump seals OPEN MU-V-187 Inst rt va PT M/U pump RC pump seals OPEN MU-V-32 Mu pump to RC pump seal isol OPEN MU-V-156 Mu pump hdr outlet to RC seal OPEN MU-V-241B RCP seals-inst rt. va ft OPEN MU-V-241A RCP seals-inst rt. va ft OPEN MU-V-148 MU pump disch hdr OPEN MU-V-268 Disch hdr drain CLOSE MU-V-259 Disch hdr drain CLOSE MU-V-147 Mu pump disch hdr OPEN MU-V-144C C mup disch isol OPEN MU-V-168 Mu pump to core flood tk CLOSE INNER PASSAGE VALVE ALLEY 281' MU-V-271 Drain seal water to rx cool pump CLOSE MU-V-270 Drain seal water to rx cool pump CLOSE MU-V ',60 Bypass around MU-V-32 OPEN MU-V-155 Mu pumps hdr outlet upstream bypass OPEN MU-V-272 Drain seal inj line CLOSE MU-V-273 Drain seal inj line CLOSE f
MU-V-146 Mu pump disch hdr OPEN
.f MU-V-144B Disch B mup OPEN 190 300
=
27.0 I
2
2103-1.1 IS79 Revision 3 g6 3 12/27/77 f
APPENDIX A
~
Valve Lire-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-144.'
Disch A mup OPEN MU-V-145 Mu pump disch hdr OPEN MU-V-153 Mu pump hdr outlet of H.P. inject OPEN MU-V-2338 H.P. inject inst rt va fi OPEN MU-V-154 Mu pump hdr outlet upstream H.P. inject OPEN MU-V-233A H.P. inject inst rt va fi OPEN MU-V-1988 H.P. inject inst rt va fi OPEN MU-V-198A H.P. inject inst rt va fi OPEN MU-V-17 Pzr normal makeup OPEN ROOM NEAR NR-V-8 MU-V-367 Test conn dwn stnn MU-V-16C & D CLOSE MU-V-366 Test conn dwn str.n MU-V-16C & D CLOSE MU-V-16C H.P. inject isolation CLOSE MU-V-183A H.P. inject inst rt va OPEN MU-V-183B H.P. inject inst rt va OPEN MU-V-369 Test conn dwn stnn MU-V-16C & D CLOSE MU-V-368 Test conn dwn strm MU-V-16C & D CLOSE MU-V-160 H.P. inject isol CLOSE MU-V-184A H.P. inject inst rt. va OPEN MU-V-184B H.P. inject inst rt. va OPEN 286' EL BETWEEN RX BLDG & AUX g
WDL-V-508 Drain outside. Rx bldg CLOSE WDL-V-509 Drain outs'de Rx bldg CLOSE 1?0 301 28.0
~.
Y 2103-1.1
- R 2 3 979
~
Revision 5 06/23/78 i
APPENDIX _A Valve Line-up RCS Fill and Vent VALVE NU.
DESCRIPTION POSITION INITTAIY 320' EL BETWEEN RX BLDG & AUX MU-V-376 Letdown clr to block orif CLOSE MU-V-377 Seal return isol CLOSE 305' VALVE ALLEY MU-V-133 Upstm M/V tk CLOSE MU-V-225A Debor filter SA outlet CPEN MU-V-289 Seal return to Mu tk CLOSE MU-V-2iSB Debor filter 5B outlet OPEN MU-V-132B Mu filter to Mu tk OPEN MU-V-355 Drn dwnstrm Mu-V-133 CLOSE MU-V-132A Mu filter to ;1u tk OPEN MU-V-356 Drn dwnstrm MU-V-133 CLOSE MU-V-226 Purif debor filter bypass CLOSE MU-V-151 Mu pump filter to disch hdr.
OPEN MU-V-149 Mu filter bypass CLOSE MU-V-319 Bypass around MU-V-10 CLOSE MU-V-126 Drn upstm of M/U filter CLOSE MU-V-218 Drn upstrm of M/U filter CLOSE MU-V-ll7 Hdr upstra of Mu filter OPEN MU-V-119 Hdr line Mu filter bypass CLOSE MU-V-ll8 Hdr upstra of Mu filter OPEN 5
MU-V-120 Isol MU-V-9 OPEN bh2 29.0
~
5
2103-1.1 An W
& lE Revision 3 12/27/77 APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-122 Bypass around MU-V-9 CLOSED MU-V-121 Isol MU-V-9 OPEN MU-V-29.4 Demin water upstm Mu filters CLOSE MU-V-105 Bypass to M/U filters CLOSE MU-V-304 Drn upstrm of MU-V-8 CLOSE MU-V-305 Drn upstrm of MU-V-8 CLOSE MU-V-285A Demin H O & N inlet to demin CLOSE 2
2 MU-V-302 Drn upstra MU-V-6A CLOSE MU-V-303 Drn upstra MU-V-6A CLOSE MU-V-2928 Rinse line to purif demin CLOSE MU-V-285B De nin H O & N inlet to demin CLOSE 2
2 MU-V-292A Rinse line to purif demin CLOSE MU-V-102 Block orifice outlet OPEN t'U-V-103 Block orifice bypass OPEN MU-V-100 Block orifice bypass CLOSE VALVE ALLEY 305' MU-V-299 Drn upstrm MU-V-100 CLOSE MU-V-101 Block orifice bypass OPEN INSIDE ALLEY 305' MU-V-4 Letdown clr to block orif OPEN MU-V-351 Drn upstra of MU-V-lLO CLOSE CLOSE MU-V-5 L/D c1r bypass MU-V-6B Block orifice to purif demin OPEN 30.0 0 303
2103-1.1 zp #8 G732 Revision 5 06/23/78
[
~
APPENDIX A Valve Line-up RCS Fill and Vent POSITION INITIALS VALVE NO.
DESCRIPTION MU-V-104 Purif & debor demin filt out sample line CLOSE MU-V-197A Inst rt. va. dpt dnstrm blk orifice OPEN MU-V-1978 Inst rt. va. dpt dnstrm blk orifice OPEN MU-V-196 Inst rt. va. ps dnstra blk orifice OPEN MU-V-199 Inst rt. va. dnstrm blk orifice OPEN OPEN MU-V-312A Inst rt. va. MU-RE-720 CLOSE
'U-V-106 Sample upstrm f;/U filters OPEN MU-V-312C Inst. rt. va. MU-RE-720 OPEN MU-V-6A Blk orifice to purif demin CLOSE WDL-V-45 RC L/D bleed to debor demin CLOSE WDL-V-46 L/D bid to RC bid tks CLOSE WDL-V-1060 RC L/D bleed drain CLOSE WDL-V-1064 RC L/D bleed drain INSIDE ALLEY 305' CLOSE MU-V-9 Demin H O to Mu filters 2
CLOSE MU-V-10 Demin H O to Mu filters 2
OPEN MU-V-224A Debor filters SA inlet OPEN MU-V-llA Mu filter isol 305' EL. NEAR S.F. COOLERS CLOSE MU-V-27 N stoply to Mu tk 2
CLOSE MU-V-28 H supply to Mu tk 2
CLOSE MU-V-169 Mu tk to RC bid tk hdr
'Y 31.0
2103 1.1
- Ae3
^
D j
Revision S I
i 06/23/78 e.
APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-K-1A ROOM
~
CLOSE MU-V-lllA Resin fill to purif demin 'A MU-V-108A Demin to spent resin tk CLOSE MU-V-238A Purif demin to spent resin storage tk CLOSE MU-V-193A Inst rt va px purif demin inlet CLOSE MU-V-193B Inst rt va px purif demin inlet CLOSE NEAR DOOR TO A DEMIN MU-V-200A Purif demin drain CLOSE MU-V-109A Drn dwnstrm purif demin CLOSE MU-V-ll6A Vent demin lA CLOSE MU-V-217A Vent demin lA CLOSE NEAR DOOR TO "A" DEMTJ MU-V-ll6B Vent B demin CLOSE MJ-V-2173 Vent B demin CLOSE MU-V-108B Purif demin to spent resin tk CLOSE MU-V-2388 Purif demin to spent resin tk CLOSE MU-V-109B Drn downstream demin CLOSE MU-V-2408 Purif demin 18 drn CLOSE MU-V-lllB Resin fill to "B" demin CLOSE MAKE UP FILTERS MU-V-230B Purif deber demin SB drains CLOSE MU-V-297B Drn outlet filter 2B CLOSE MU-V-229B Purif demin 5A drains CLOSE 0 bO}
32.0 e
2
Cc4 -
2103-1.1 2 3 i
Revision 3 NU ;
12/27/77 JD APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-230A Purif debor demin 5B drains CLOSE MU-V-229A Purif debor demin 5B drains CLOSE MU-V-297A-Drain outlet filter 2A CLOSE ON TOP FILTER ROOM MU-V-296A Drain, outlet M/U filter CLOSE MU-V-222A M/V filter drain CLOSE MU-V-174A Mu filter drains CLOSE MU-V-131A Mu filter vent CLO'"
MU-V-227A Debor demin SA vent CLOSE MU-V-228A Purif debor demin SA vent CLOSE MU-V-227B Demin 5B vent CLOSE MU-V-228B Debor demin SB vent CLOSE MU-V-296B Drain outlet M/U filter CLOSE MU-V-174B Mu filter drain CLOSE MU-V-222B Mu filter drain CLOSE MU-V-131B Mu filter vent CLOSE IN "B" FILTER ROOM MU-V-llB Mu filter isol OPEN MU-V-224B Debor filter inlet OPEN MAKE UP TANK ROOM MU-V-135 Sampling for Mu tk CLOSE MU-V-203B L.T. Mu tk OPEN 190 506 33.0 e-
'APR z.
2103-1.1 URT 3
Revision 3
/
?
o 12/07/77 0s i
~
APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-12 Outlet Mu tk OPEN MU-V-203A L.T. Mu tk OPEN MAKE UP TANK ROOM MU-V-13 Mu tk vent CLOSE MU-V-134 Sampling from Mu tk CLOSE MU-V-190 Inst rt. viv. dpt MU tk OPEN SEAL RETURN ROOM MU-V-205A Px dwnstrm seal return clrs.
CLOSE MU-V-204A Px upstrm seal return clrs.
CLOSE MU-V-205B Px dwnstrm seal return cles.
CLOSE MU-V-2048 Px upstrm seal return clrs.
CLOSE MU-V-359 Seal return cir drain CLOSE MU-V-358A Seal return cir. 2A vent CLOSE MU-V-234A Seal return cir. ZA vent CLOSE MU-V-3588 Seal retu
- cir. 2B vent CLOSE MU-V-234B Seal return cir. 2B vent CLOSE MU-V-36 From M/V pumps to seal return clrs.
OPEN MU-V-37 From M/U pumps to seal return cirs.
OPEN MU-V-333 Bypass filter MU-F-3 seal return CLOSE MU-V-354 Drn upstrm & dwnstra seal return clrs.
CLOSE SEAL RETURN ROOM 7
i MU-V-360 Drn upstrm seal return clr. B CLOSE
-2 MU-V-352 Drn upstrm seal return cir. B CLOSE 3,0
?0 ]Q;7
}
4
2103-1.1 Revision 5 APR 2 3 1979 06/23/78 k7
[
APPEllDIX A
~,
Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-167A Seal return clrs isol OPEN MU-V-1678 Seal return clrs 'isol OPEN '
MU-V-166A RCP seal upstra seal return clrs CPEN MU-V-1668 RCP seal upstra seal return clrs OPEd MU-V-337 Drain for MU-F3 CLOSE MU-V-336 Drain for !!U-F3 CLOSE MU-V-341 Inst rt. va. dpt muf3 seal return OPEN MU-V-340 Inst rt. va. dpt muf3 seal return OPEN OUTSIDE SEAL RETURN ROOM MU-V-248A Demin H 0.;eal return clrs.
CLOSE 2
MU-V-248B' Demin H O seal return clrs.
CLOSE 2
MU-V-339 Vent 'ilter MU-F3 CLOSE MU-V-338 Vent filter MU-F3 CLOSE MU-V-250A Drn & flush dwnstrm seal return clr 2A CLOSE MU-V-250B Drn & flush dwnstra seal return clr 2B CLOSE OUTSIDE SEAL RETURN RM MU-V-249A Drn & flush conn dwnstrm s.r. cir. 2A CLOSE MU-V-2d9B Drn & flush conn dwnstrm s.r. cir. 2B CLOSE MU-V-334 Isol for MU-F3 OPEN MU-V-335 Isol for MU-F3 OPEN RX COMP 305' EL OUTSIDE "D" RING N.W.
- j MU-V-33A RC pump 1A seals to seal return c1rs CLOSE MU-V-206A Dwnstra RCP 1A seals CPEN l?0 }Qg 35.0
_~
e
1}
APR 2 3,#
s$n5 3[
CS/23/78 APPEtiDIX A Valve Line-uo RCS Fill and Vent VALVE tiO.
DESCRIPT10ti POSITI0t1 ItJI TI ALS MU-V-1650 RC pump seal outlet to seal return CLOSE Ed-V-2065 D nstm RCE TA seals
~
OPEtt
~
~-
'~
MU-V-207B Dwnstm RCP 2A seals OPEft MU-V-33B RC pump 18 seals to seal return clrs CLOSE MU-V-207A Dwnstm RCP 2A seals OPEtt MU-V-165C RC pump seal outlet to seal return cir.
CLOSE RX BLDG 305' fl.E. SIDE "U-V-2098 Cnstrm RCP 1B seals OPEN l
MU-V-33C RC pump 2A seals to seal return cir.
CLOSE MU-V-209A Dnstrm RCP 18 seals OPEtt MU-V-165A RC pump seal outlet to seal return cir.
CLOSE MU-V-33D RC pump 28 seals to seal ret. clr CLOSE MU-V-165B RC pump seal CLP3E MU-V-208A Dwnstre P.CP 2B seals OPEti MU-V-208B Dwnstm RCP 2B seals OPEN MU-V-25 RCP seal outlet to seal return clrs CLOSE l
TOP OF "B" OTSG RC-V-1008 Vent Pri loop rx to S/G 1B CLOSE RC-V 101B Vent Pri loop rx to S/G 1B CLOSE RC-V-103B Inst. rt. va. Px pri. loop IB CLOSE RC-V-128 Inst. rt. va. rx to S/G rch 1B OPEtt OPEft Y
RC-V-129 Inst. rt. va. rx to S/G rch IB I PO.509 36.0
2103-1.1 AFR 3FJ.
Revision 5 06/23/78 y
/
2 APPENDIX A Valve Line-up RCS Fill and Vent VALVC NO.
DESCRIPTION POSITION IflITI ALS RC-V-131A Inst rt. va. fe rch IB OPEN RC-V-131B Inst rt. va. fe rch IB OPEN TOP OF "A" OTSG RC-V-100A Vent Pri loop rx to S/G IA CLOSE RC-V-101A Vent Pri loop rx to S/G 1A CLOSE RC-V-103A Inst. rt. va. Px Pri loop IB CLOSE RC-V-126 Inst. rt. va. pt ex to S/G rch 1A OPEN RC-V-127 Inst. rt. va. pt rx to S/G rch 1A OPEN RC-V-130A Inst. rt. va. fe rch 1A OPEN RC-V-130B Inst. rt. va. fe rch 1A OPEN TOP 0F PRESSURIZER RC-V-149 Press aux spray line CLOSE RC-V-138 Relief viv seal water at pressurizer CPE:t RC-V-139 Relief vlv seal water at pressurizer OPEN RC-V-137 Press to RC drain tk CLOSE RC-V-108 Spray line Pri loop to press OPEN CLOSE RC-V-il7 Sampling pressurizer RC-V-1 Spray line Pri loop to press CLOSE RC-V-2 Press reliuf isolation OPEN RC-V-150 Spray line bypass THROT 3/8 TURN OPEN O
RC-V-ll4 Vent pressurizer OPEN CPEN RC-V-Il5 Vent pressurizer I?0 3:0 37.0
~
~
2103-1.1 APR 2 3 37g.,
Revision 5 06/23/78 Z[d
.{
APPENDIX A Valve Line-up RCS Fill and Vent POSITION ItitTIALS VALVE NO.
DESCRIPTION PrimarylooptopIasssprayline OPEN RC V-3 LLOSE RC-V-142 L.P. drn dwn stra RC-V.-Il7 CLOSE RC-V-143 L.P. drn dwn strm RC-V-li'7 MIDWAY DOWN PRESSURIZER OPEN RC-V-133A Press level transmitter isol =tica
'\\ on OPEN
~
RC-V-1333 Press level trans:'itter isolati s
\\
OPEN RC-V-134A Press level transmitter isolatior.3 RC-V-1348 Press level transmitter isolation
' ' ~ ~
n s
OPEi.
y RC-V-135A Press level transmitter isolation OPEN k
RC-V-135B Press level transmitter isolation CLOSE RC-V-122 Sampling press.
CLOSE RC-V-140 L.P.'drn dwnstra RC-V-122 RC-V-141 L.P. drn dwnstm RC-V-122 CLOSE
_ 2.
300' EL. N.W. SIDE PRIMARY SHIELD RC-V-124 Gasket drain to nom rx bldg sump CLOSE RC-V-135 Gasket drain to norm rx bldg sump CLOSE LOCKED RC-V-121 Primary loop to L/D coolers OPEN 290' EL. NORTH WALL " A" "D" RING CLOSE MU-V-306 RCP inject fluid outlet CLOSE 7
HU-V-307 RCP inject fluid outlet 290' EL. EAST SIDE "A" 5.G.
CLOSE RC-V-106 Press drain CLOSE RC-V-107 Press drain l ? [-]
7*1 38.0
^
ts APR23 WS 2103-1.1
- [/
Revision 3 12/27/77 APPEt1 DIX A Valve Line-up RCS Fill and Vent VALVE tiO.
OESCRIPTION POS Ii!0tt IrlI TI ALS FLOOR OF "A" D RIflG CLOSE RL-V-ll88 RC pump 1A drains RC-V-120B Px inst rt RCP 1A CLOSE CLOSE RC-V-119B RC mp 1A drain Re-V-104A Drain stm gen RCH 1A CLOSE CLOSE
- k..' '05A Drain stm gen RCH 1A CLOSE RC ';-il9A RC pump 2A drain RC-V-120A Px inst RT RCP 2A CLOSE CLOSE RC-V-118A RC pump 2A drain FLOOR OF "B" D RIt1G RC-V-ll8C RCP 28 drain CLOSE RC-V-120C Px inst RT RCP 2A CLOSE CLOSE RC-V-119C RCP 2B drain CLOSE RC-V-104B Drain sta gen RCH IB CLOSE RC-V-105B Drain stm gen RCH 1B CLOSE RC-V-1190 RC pump 18 drain CLOSE RC-V-120D Px inst RT RCP 1B CLOSE RC-V-ll80 RC pump 18 drain 10' ABOVE FLOOR N.E. SIDE "D" RItiG CLOSE MU-V-279 Seal inject drain CLUSE MU-V-280 Seal inject drain j
CLOSE MU-V-277 Leal inject line drain 39.0 0.3 l ?-
RU 2103-1.1
- N 2 3 M77 i Revision 3
/->
12/27/77
/e APPEliDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-278 Seal inject line drain CLOSE MU-V-320 Seal inject line drain CLOSE MU-V-321 Seal inject line drain CLOSE MU-V-328 Seal inject line drain CLOSE MU-V-329 Seal inject line drain CLOSE 300' LEVEL S.E. C0!iMER PRIMARY SHIELD RC-V-125 Press tst conn Rx vess. gasket CLOSE MU-V-308 RCP seal inject outlet CLOSE MU-V-309 RCP seal inject outlet CLOSE R.B. 281' NEAR OTSG HOT DRAIN COOLER NOT CLOSED MU-V-161 C To RC pump 2A NOT CLOSED MU-V-1610 To RC pump 1A NOT CLOSED MU-V-161A To RC pump 1B NOT CLOSED MU-V-161B To RC pump 2B MU-V-415A RCP IB seal injection isolation OPEN MU-V-4158 RCP 2B seal injection isolation OPEN MU-V-415C RCP 2A seal injection isolation OPEN MU-V-415D RCP 1A seal injection isolation OPEN LETDOWN COOLER ROOM MU-V-281 Drain seal return line CLOSE CLOSE
-I MU-V-292 Drain seal return line 1
CLOSE RC-V-123 Samples upstra L/D clr ffC jj}
40.0
/-
e 2103-1.1 APR 3 y 793,
Revi 'on 3 12/2'//77 V6
)
APPENDIX A Valve Line-up RCS Fill and Vent VALVE NO.
DESCRIPTION POSITION INITIALS MU-V-1B Inlet B letdown cooler OPEN MU-V-362B Grain B letdown cooler CLOSE MU-V-363B Drain B letdown cooler CLOSE MU-V-2B Outlet B letdown cooler OPEN MU-V-1A Inlet A letdown cooler OPEN MU-V-2A Outlet A letdown cooler OPEN MU-V-362A Drain A letdown cooler CLOSE MU-V-363A Drain A letdown cooler CLOSE e
~;
2 b
41.0 2
2
,A APPENDIX B 2103-1.1 4R r 3 mg Secuence for Ventin7, Incore Ir.strt"-an t Guide 7ub8evision 3 12/27/77 t
(Used en Initial Fill o ly) 1 n
/
o t
y.
,t FUEL *TRAUGFER CANAL J
.w t-
)
A.
B.
_30 lg
[
31,
l l
I l
C..
32 29 28, l 52 s
51 l 33
,26 D.
t
-J.
.I.
n 25 34 6
27 t
B' r.
5 4
. 23-22 35' 7 :'
36 8
7 3
24 21
. G c.
l l
1 2l l 20 y
9
.H (SOUTH) 11. '_3 i
i
,.y.-.~....._.._,
l
- p.
p.;
. 18 19 10 K '.).
l 17 49
. ).
38 35 11
]
. L.
15 16 50 M'
40 32 i
I 13 14 n '.
- 41 1
47,lg -
..l 48
--. O l.
42 43' l
-s P
44 l
-}*
46
.[ ':5 R'
Z l
L 8
4
.-l
[14
.15 l
l 9
,10 11 i 12
,13 il 2
,3 4
,5
[6 7
8 3
Start at -J1 atid continue thru #52 and c. ark an (X) on the grid above for tae Note:
guide tubes as they are vented.
(b l-42.0
i 9
... Ub&
m 13 yn
. 2103-1 1
. * } '. -
~
APPENDIX B (cont.)
Revisibn 3
'-/5 12/27/77 i
Sequence for Venting C.R.D.li.'s, Refer to
'Humbers on this sheet are mechanism nurlers.
~
Note:
- Table I, Sequence for Venting C.R.D.M. 's for proper venting sequence.
X FUEL TRANSER CAf!AL ~
l
~
A 1
I B
36 15 l10 22 38 12 14 C
~._
D 69 17 68 16' 43 I40 39 26 2
13 5
E 1.
F 47 62 42
, 29 24 67 9
49 44 41 23 8
11
- G I
}
l 28 ]
7 l
~
.li (SOUTH) N 1 I 52 54 i
, 56
, 30 19 i
' f~~~!
(
l I ~
I i
l 1
l l 33 l 1-l 4
57
,53 59 K
I 3]
37 34 66 L
j 60 55 63 6
58 45 27 21 31
}{
25 l 61 64 35 65 y
.N -
u 50 48
~20
., 32 I
l
._l n
'. ~ - ~ ~
46 51 IR
.j P.
i t.
i s
.j
'R l
n
]
Z' t
I 11 12 13 14 l 15 2
4 5
6 7
8 9
10 I
l 1
2
,3
'I i
o Refer to Attachment 1 for procedere for venting C.R.D.M.'s.
After each C.R.D.M. is vented, mark out (X) on this sheet the c.R.p.0.n
-()
+<,
l!ote:
- )
that has b v.n vented.
h.
,t v id.. Old.5)[i h. 3..'l l~
=j$
I' !
M..
kh,df
- s Oko!_ik
^
.as.
I//.
2103-1.1 i
Revision 3 APR 2 3 1979 ;
12/27/77 f;
i APPENDIX B (CONF'D)
TABLE I Secuence for venting C.R.D.M's Mech.
Core Mech.
Core Secuence No.
Loco.
Secuence No.
Loco.
1 30 H-8* This is center
%i 54 H-4 C.R.D.f1 operate according to procedure.
2 23 G-9 22 44 G-5 3
19 H-10 23 42 F-6 4
33 K-9 24 26 E-7 5
37 L-8 25 17 D-8 6
59 K-7 26 12 C-9 7
56 H-6 27 68 D-10 8
41 G-7 28 13 E-il 9
29 F-8 29 67 F-12 10 2
E-9 30 11 G-13 11 24 F-10 31 4
K-13 12 8
G-11 32 66 L-12 13 28 H-12 33 21 M-ll 14 1
K-ll 34 65 N-10 15 34 L-10 35 20 0-9 16 27 M-9 36 48 0-7 17 35 N-8 37 64 N-6 18 45 M-7 38 58 11-5 19 60 L-6 39 63 L-4 20 53 K-5 40 57 K-3 b l,7 44.0
/-
1
~
~
2103-'.1 Revision 3 f7 12/27/77 APPENDIX B (CONT'D)
TABLE I Secuence for ventino C.R.D.M's Mech.
Core Mech.
Core Secuence No.
Loco.
Se,uence No.
Loco.
41 49 G-3 56 32 0-11 42 62 F-4 57 18 P-10 43 39 E-5 58 51 P-8 44 69 D-6 59 46 P-6 45 38 C-7 60 50 0-5 46 15 B-8 61 61 N-4 47 10 B-10 62 6
M-3 48 14 C-ll 63 55 L-2 49 16 D-12 64 52 H-2 50 5
E-13 65 47 F-2 51 9
F-14 66 40 E-3 52 7
H-14 67 43 D-4 53 3
L-14 68 22 C-5 54 31 M-13 69 36 B-6 55 25 N-12 I?O 313 45.0 l-
d MR 2 3 ggp- -
2103-1.1 3
[
Revision 3
+
12/27/77
?
APPENDIX C VENTING PROCEDURE FOR C.R.D.M.'s 1.0 Initial Conditions:
R. C. System filled per section 3 of this procedure 2.0 Limits and Precautions:
2.1 See main procedure (2103-1.1) secticn 2 3.0 Installation Procedure:
3.1 Inspect vent tool threads and hex head surfaces for nicks, burrs, and scratches.
Flush the tool with demineralized water.
Place a high film of Neolube on the vent tool threads.
CAUTION:
It is suggested the venting tool by hydrotested prior to the vent-ing operation (required prior to initial use) and that before an operator ese the tool at higher pressure and temperature he per-form the entire sequence of steps in accordance with this proce-I dure :o be certain that he is familiar with use of the tool.
3.2 Lubricate the vent tool-to-C.R.D.M. vent port 0-ring with an approp. iate lubricant, e.g., Dow Corning 200.
3.3 Attach a nylon lanyard to the C.R.D.M. vent plug to prevent dropping when removed.
~
3.4 Remove the C.R.D.M. vent plug ' ' the following manner:
1.
Turn the vent plug one revolution. Check for any sign of leakage or pressure beneath plug.
2.
Continue to remove plug using 1/2 turn revolutions and checking for leakage with each revolution.
This is not reouired if the R.C. System is at atmospheric pressure.
2 190 319 I.:
46.0
f1 2103-1.1 l2J U
Revision 3 12/27/77 APPENDIX C (cont.)
3.5" Check that the vent tool is in the disengaged position (vent cap to vent housing standoff should be approximately 5/16 inch and the vent cap is rotated fully in the counter clockwise direction.)
3.6 Check that the secondary valve is closed.
3.7 Thread the vent tool into the top of the closure insert assembly in the clockwise direction to hand tight.
3.8 Connect the vent tool to the vent header piping.
3.9 Check that the secondary valve is closed.
3.10 Place an ir.ch-pound terque wrench on the vent tool 5/16 inch hex head.
3.11 Put a slight clockwise torque (1-5 inch-pounds) on the vent tool hex stem, push the vent cap down, and turn the vent cap clockwise to a hard stop while engaging the vent valve hex stem (lower portion of stem) with the female hex on the C.R.D.M.
CAUTION: Always keep a slight c'.ockwise torque (1-5 inch-pounds) on the tool stem during this step.
3.12 Turn the lock screw (knurled end) clockwise until it bottoms out.
3.13 The vent tool is now ready for operation.
4.0 Venting
4.1 Turr tool stem approximately 1/4 to 1/2 turn counter clockwise to crack open the vent valve.
CAUTION: Do not allow vent housing to rotate during this operation.
4.2 Open secondary valve aporoximately 1/8 turn or less to obtain proper 1
4 throttling of gas / liquid. When the R.C. System is at atmospheric pressure, this valve may be opened further.
f O 3^1.)
47.0 l
2
,[I -
2103-1.1
.LFa2a f Reyision 3 fgb i
12/27/77 APPEtiDIX C (cont.)
4.3 Vent until water appears using a gauge glass or other suitable device for visual observation.
5.0 Removal Procedure:
5.1 Close the secondary valve.
5.2 Check to see if there is any leakage past the secondary valve.
5.3 Torque the vent tool stem to 50 - 60 inch-pounds in the clockwise direction.
5.4 Turn the lock screw (knurled end) counter clockwise until it is free.
CAUTION:
Do not allow the vent housing to turn in the counter clockwise direction during this step.
5.5 Disengage the vent tool cap while maintaining 50 - 60 inch-pounds torque on the vent tool stem in the clockwise direction.
Disengage the vent tool cap by rctating it to a hard stop on the counter clockwise direction.
fiOTE:
Vent tool stem and vent tool cap will raise approximately 5/16 inch at the hard stop.
5.6 Rotate the vent tool stem clockwise to ensure that the tool stem is free from vent valve (stem should rotate freely).
5.7 Open the secondary valve to relieve pressure from the vent tool.
5.8 Close the secondary valve.
5.9 Disconnect vent header piping described in Steo 3.8.
Do not permit vent housing to rotate during this step.
5.10 Open the secondary valve.
If water appears close the valve and repeat Steps 3.8 through 5.10 o' this enclosure.
If torquing the vent tool stem to 60 inch-pounds does not seat the vent valve, notify the shift supervisor who will evaluate the leakage with whatever assistance and guidance from the supervisory staff is necessary.
If the shift supervisor deteryi%
48.0
ld xx 2103-1.1 APR 2 3 m6 I
Revision 3 g 12/27/77 APPENDIX C (cont.)
additional torque is necessary to stop the leakage, t.he torque shall be applied in 5 inch-pound increments until the leakage ceases or a maximum of 100 inch-pounds is reached.
If leakage continues at the
,naximum torque val;e of 100 inch-pounds, it is imoerative that the Station / Unit Superintendent be notified. The vent plug may then be installed as described in steps 5.10 through 5.15 and torqued to 15 foo t-pounds.
5.11 Rotate vent tool counter clockwise to remove from C.R.D.M.
5.12 Aspirate any water from the top of the C.R.D.M. closure insert.
5.13 Check C.R.D.M. vent plug for nicks, burrs, etc., repair if required.
Place a light film of Neolube on the vent plug threads.
5.14 Obtain a new vent plug 0-ring cnd lubricate it with an appropriate lubricant as in Step 3.2 of this enclosure.
Place new 0-rii a on C.R.D.M. vent plug.
Install the vent plug, and torque 5.15 5-10 foot-pounds. After final torquing is complete, make a visual ic:?ec-tion of vent plug to ensure no extrusion of 0-ring exists.
If extrusion exists, the 0-ring must be replaced and step 5.15 repeated.
NOTE:
The vent tool cap should be torqued immediately after aspirating water from the top of the assembly.
If the cap is torqued after water collects in the closure assembly, the "0"-ring will be damaged.
5.16 Repeat procedure for each C.R.D.M.
5.17 When all C.R.D.M.'s have been vented, flush the venting tools with clean
]
water.
1?0 49.0
}
5
~~
App APPENDIX C (cont.)
2103 1.1
% )
FIGURE 2 12/27/77 TOP CLOSUPS PARTS TO C.R.D !!.
VENT PLUG 0-RING E HEAD p p, /
~
n-7
+y v
v v{v w
\\
I\\
,3,
.~
/
VENT VALVE
// c 1//
y
'/
- /
g, l)
//
N ASSEMBLY i
j
,l
/j.
[
nut ci.osuRE i!
/
t N
^~
\\
l 987eci-coos lll
/'
~ " " "
/
SiisEEY'"
f /-
/
/
987941-00l!
O RING
/ /-
' ~
~
l 130 323 r
t.
50.0
~
I M 2 3 tarf 2103-1.1 Revision 3
,O s
APPENDIX C (cont.)
12/2'/77
~
FICUFI 3
/
VDITI!!G TOOL TOR C.R.D.II. 's i
l
.~'
A
,/
j
/
/
~
j 9
==
Lr
//
MEDIUM KNURL (REF)
\\
f&
(
VENT PORT
\\s\\
x V././ //.=
Y/JIVA o
D' N EI i
HEX ROD 3
/
t NUT CLOSURE HEX SLOT i
w
(
VENT VALVE ASSEMBLY
/
l l
\\
. ff,- af )
g 4 g:
5 Q :
2 l?0 324 f
(;
51.0
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2103-1.1 Revision 3 DY
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12/27/77 APPENDIX D Pressure, Level and Dif ferential Pressure Transmitter Venting Checklist (Transmitter Listing by Tap Elevation) h I
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L 2103-1.1 I?bTRUMENTS NOT YET FOUND TAP ELEVATION Revision 3 12/27/77 Floor Level on which Venting Tan Elevation Instrumcat,
Function Instrument Located Instrument Type Procedure Initials MU-12-FT Fluid Feed Flow Foxboro 2-82-115
.t MU-7-DPT-1 RC Pump Seal In-Flow Bailey 3230X-A 4 or 5*
MU-7-DPT-2 RC Pump Seal In-Bailey 3230X-A 4 or 5*
Flow MU-7-DPT-3 RC Pump Seal in-Bailey 3230X-A 4 or 5*
Flow MU-7-DPT-4 RC Pump Seal In-0 Flow Bailey 3230X-A 4 or 5*
'o MU-10-FT-1 Control Bleed 0Ff Brooks Contr Flow 8-3630-5523D 2.1 MU-10-FT-2 Control Bleed Off Brooks Contr Flow 8-3630-5523D 2.1 MU-10-FT-3 Control Bleed Off Brooks Contr Flow 8-3630-55230 2.1 MU-10-FT-4 Control Bleed Off Brooks Contr Flow 8-3630-5523D 2.1 MU-DPT-3451 Purification and
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'O Deboration Filters c3 ap Foxboro E-13 G1 Dil-PT-464 Dil-P-1A Disc'1 L).g hy Pre sure Foxboro 611 o
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Dl1-PT 466 Dii-P-1B Disch
. h Pressure Foxboro 611
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2103-1,1 Revision 3 INSTRlR!ErlTS tt0T YET F00 tid TAP ELEVATI0t{ (C0 tit'D)
Floor Level on which Venting Tap Elevation Instrument Function Instrument Located Instrument Type Procedure Initials DH-1-DPT-1 Dil Flow Bailey BY8240X-A 4 or 5*
Dil-1-DPT.2 Dil Flow Bailey BY8240X-A 4 or 5*
MU-18-DPT Makeup Filter AP Bailey BY820X-A 4 or 5*
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2103-1.1 Rev bion 7 12/27/77 Floor Level on which Venting Tap Elevation Instrument function Instrument Located Instrument Type Procedure Initials 281' 9" MU-2-PT RC Pump Seal !!dr b Bailey KP1250BX 3.1 283' 1" MU-DPI-1574 MU-P-1A Suction Strainer DP Barton 227 2.2 283' 1" MU-DPI-1575 MU-P-1B Suction Barton 227 2.2 Strainer DP 283' 1" MU-DPI-1576 MU-P-lC Suction Strainer DP Barton 227 2.2 283' 3"
!!U-P-DFT Total Seal Flow Diff Pressure Bailey BY3240X-A 4 or 5*
!E 290' 3" MU-23-DPT-1 Emerg. MU Flow Bailey BY3240X-A 4 or 5*
'a 290' 3" llu-23-DPT-2 Emerg. MU Flow Bailey CY3240X-A 4 or 5*
292' 6" MU-23-DPT-3 Emerg. MU Flow Bailey BY3210X-A 4 or 5*
292' 6" MU-23-DPl-4 Emerg, itu Flow Bailey BY3240X-A 4 or 5*
307' 2" MU-DPT-3836 Seal Return Filter AP 310' 6" MU-8-DPT-1 Demineralizer td Barton 288 312' 9" flu-8-DPT-2 Demineralizer AP Barton 288 314' 6" MU-4-DPT Letdown Flow Diff
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Pressure Bailey BY8231X-A 4 or 5*
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2103-1.1 Revision 3 12/27/77 Floor Level on which Venting Tap Elevation Instrument Function Instrument Located Instrument Type Procedure Initials 317' 0" tiU-14-LT-1 MU Tank Level Bailey BY8?30X-A 4 or 3*
317' 0" MU-14-LT-2 MU Tank Level' Baiely BY8230X-A 4 or 5*
320' 9" MU-17-PT MU Tank Pressure Bailey KP1250BX 3.1 324' 6h" RC-22-PT-1 RC Pump Seal Cavity Foxboro EllGH Pressure 324' 6h" RC-22-PT-2 RC Pump Seal Cavity Pressure Foxboro EllGH 324' 6h" RC-22-PT-3 RC Pump Seal Cavity Pressure Foxboro EllGH E
'o 324' 6h" RC-22-PT-4 RC Pump Seal Cavity Pressure Foxboro EllGH 344' 7h" RC-14A-DPT-1 RC Flow A Bailey BY3X41X-A 4 or 5*
344' 74" RC-14A-DPT-2 RC Flow A Bailey BY3X41X-A 4 or 5*
344' 71" RC-14A-DPT-3 RC Flow A Bailey BY3X41X-A 4 or 5*
3 344' 7h" RC-14A-DPT-4 RC Flow A Bailey BY3X41X-A 4 or 5*
344' 7h" RC-148-DPT-1 RC Flow B Bailey BY3X41X-A 4 or 5*
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RC-148-DPT-3 RC Flow B Bailey BY3X41X-A 4 or 5*
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2103-1.1 Revision 3 bh
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12/27/77 APPENDIX D VENTING R.C. SYSTEM INSTRUMENTATION 1.
Pressurizer Level Impulse Line Filling and Transmitter Venting 1.1 Prerequisites 1.
Coordinate filling and venting witn the Fill and Vent of R.C. System.
2.
Obtain necessary hand teols operating transmitter and manifold valves, removing test uaps, etc.
3.
Obtain suitable containers for collecting vented fluids if necessary.
1.2 Procedure 1.
Level transmitter reference legs installed in a condensing atmosphere (such as the pressurizer level transmitters) must be filled from the test connection if the tank cannot be filled to above the high side tap elevation, or if it is not desirable to wait for condensation to fill the reference leg. Use R.C. grade makeup water and proceed as follows:
a). With the root and local or manifold stop valves shut, fill and vent the level transmitter through the instrument test ties per the applicable Enclosure.
b). With the external equalizer open, open all stop valves in the high side impulse line and force water upward through the high side test tie until the re'erence leg is full.
The device used to fill ne reference leg must have sufficient discharge pressure (approximately 35 pounds for the pressurizer) to raise the level to the top of the reference leg. A filled leg is indicated by a slight drop in pressure. (a? proximately 2 j
C or 3 pounds) which ialds steady at the lower value.
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2103-1.1 Apa e 3 yag Revision 3 APPENDIX D (cont.)
12/27/77 Y[
c). While maintaining this pressure, shut the high side manifold
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valve and remove test equipment.
d).
Put the transmitter in service per Section 5.
e).
Perform no other venting on the level transmitters.
2.
Fill and vent other transmitters from the RC and MU systems after the system water level is above the tap elevation per Section 2, 3, and 4.
3.
For filling sequence, see Enclosure IV " Instrument Venting Checklist".
Coordinate filling and s enting with R.C. System fill and vent.
2.
Operating Flow Transmitters and Indicators - Brooks & Barton 2.1 Procedure for Brooks Transmitters 1.
Venting a).
Check isolation valves shut.
b).
Loosen screw vent plug in flowmeter extension.
c).
Throttle inlet (lower) valve to limit flow to a low rate.
.d ). When vented fluid is clear, tighten screw vent plug.
e).
Shut inlet valve.
2.
Putting into Service a).
Slowly open inlet (lower) valve.
b).
Slowly open outlet valve, increasing flow gradually to set valve.
3.
Removing from Service a).
Shut inlet valve.
j b).
Shut outlet valve.
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LC4 2103-1,1 UA 2 3 gg Revision 3
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APPENDIX D (cont.)
2.2 ProcedJre for:
Barten 227
'igure 6 Barton 22.s Figure 6 Barton 296 Figure 6 1.
Venting a).
Check external equalizer valve open and all stop valves shut.
b). Open root ' ops.
c). Crack vent valm or icosen plugs from top ports of meter body housings.
d).
Crack and close manifold stop valves alternately until liquid, free of 'oubbles, spills out of both upper meter body parts.
e).
Close vent valves or tighten plugs.
Close root valves and open
";1d valves. Output signed should remain steady at zero DP value.
If not, and no leaks are detected, the housings and/or piping are not completely filled with water.
P' peat steps (a) through (e) until output is steady at zero DP value.
f).
Close manifold valves and open root valves.
2.
Putting into Service a). Slowly open high side manifold valve.
b). Close external equalizer.
c). Slowly open low side manifold valve.
3.
Removing from Service a).
Shut low side manifold valve.
b).
Shut high side manifold valve.
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c).
Open external equalizer.
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Revision 3 12/27/77 t
APPEflDIX D (cont.)
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3.
Operating Pressure Transmitters 3.1 Procedure Foxboro E 11 GM Figure 3 RC3APTl, 2, 3, 4 RC3BPT', 2, 3 Bailey KP12508 Figure 4 DH7PTl, 2 MU2PT 1.
Venting a).
Insure local stop valve is shot.
b).
Open root valves.
c).
Loosen test connection at tie.
d).
Insure impulse line is filled by cracking open local stop valve and venting through test connection until vented fluid is clear of air bubbles. Tighten test connection.
2.
Placing into Service a).
Fully open local stop valve.
3.
Removing from Service a).
Shut local stop valve.
4.
Operating Bailey Type BY Transmitters Bailey BY 3230A Bailey BY 3240A Bailey BY 3421A Bailey BY 3840A Bailey BY 8230A Bailey BY 8231A 1
4 Bailey BY 8240A Bailey BY 8420A k
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I 7.103-1.1 Revision 3 5,
12/27/77 1,
APPENDIX D (cont.)
Bailey type BY transmitters are constructed so that all the air cannot be vented from the capsule chambers by normal venting orocedures. On pressurized systems with the low pressure side not vented to atmosphere, this can cause erroneous readings and possible transmitter damage during transients which cause large differential pressure changes (such as shifting pumps). To remove the air from transmitters installed in such systems, it is necessary to drive the air into solution under pressure end then vent the air-water. mixture at the elevated pressure until all the air is purged from the cell.
If the system is not pressurizcd and the low pressure side is vented to atmosphere, Steps 1-19 below are not requi red.
4.1 Procedure 1.
Connect the BY transmitter as shown in Figure 1.
Manipulate the plastic tubing to dislodge any air bubbles after filling reservoirs.
2.
Open valves V1 V2, V3, V6, and V7. Shut valves V4 and V5.
3.
Pump water from the pump into the transmitter.
4.
When water flows from the high pressure vent, shut V1 while continuing to pump water. When water flows from the low pressure vent V2, shut V2 while cuntinuing to pump water to insure no air is trapped inside the capsule.
5.
With both reservoirs vented to atmosphere, open V4 and V5 and shut V6.
Pump water from the pump until air stops flowing into the plastic turbine.
Shut V7 and manipulate the plastic tubing to dislodge the
_5,j air bubbles and cause them to rise into the reservoir.
6.
Repeat Step 5 for V6; Shut V4 and V5.
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mt 2103-1.1 Revision 3
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12/27/77 i
7.
Open '!6 and V7. Pump water until the pressure reaches 0900-1100 psi and hold this pressure for 3 to 5 minutes.
8.
Open the flow pressure vent V2.
Pump water to maintain a vigorous flow until the vented fluid is clear.
The aischarge from the vnt will appear white in color due to small air bubbles as the air comes out of solution at atmospheric pressure. When the discharge is clear, all air is removed from the low side.
9.
Rep %t Step 7 and 8 for the high pressure vent V1.
10.
Repeat Steps 7, 8, and 9 until the discharge water is completely clear.
11.
Shut V6 and V7.
12.
Slowly crack V4 and allow air to be relieved to the reservoir.
- 13. Fully open V4 and V5.
If all the air is out nf the cell, the levels in the two reservoirs will eq.. lize.
- 14. Calibrate and perform static zero pressure correction if required.
15.
Shut V4 and V5.
16.
If working on a pressurizer level DP cell, fill the reference leg if necessary per Section 1.2.la, b, & c pumping water through V7 oer Figure 2.
17.
Remove test hookup.
18.
If working on a DP ce'
' sed for flow measurements, fill the impulse lines of the cell frorc. the system by opening first the root valvas, then the manifold stop valves and flush the lines clear of air bubbles through the test ties, one line at a time.
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19.
Fill the low side impulse lite of level transmitters as in 18 above.
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2103-1.1 I35 f [O i
Revision 3 12/27/77 i
- 20. Place the cell in service as below:
a).
Check the manifold stop valves shut.
Check open the equalizer valve V3 and external equalizer valve if installed.
b).
Crack, then fully open the high pressure manifold valve.
c).
Shut V3 and the external equalizer valve if installed.
d). Open the low pressure manifold valve.
5.
Operating Bailey Type BY Transmitters Not Previously Dry If a BY transmitter does not have a dry range capsule as it would following capsule maintenance or prior to initial R.C. System fill, air will not be trapped in the capsule and the pressurized venting procedure of 4.1 will not be required.
Vent the impulse lines as in Section 5.1 below.
5.1 Procedure 1.
Check shut the manifold stop valves.
2.
Check open the following valves.
a).
Root stop valves.
b).
Equalizer valve V3 (Figure 1).
c).
Manifold stop valve if installed.
3.
Vent the high pressure impulse line as follows:
a).
Loosen test connection on high pressure side, b).
Crack open high pressure manifold valve.
CAUTION:
00 NOT PERFORM THIS STEP ON A PRESSURIZER LEVEL DP CELL.
c).
When fluid flowing from test connection is clear, tighten connection and shut the high pressure manifold valve.
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4.
Repeat Step 3 for the low pressure impulse line, j
5.
Place the cell in service as below:
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21C'-l.1 APR 2 s 9m 5 Revision 3 (37 i
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a).
Crack open, then fully open the high pressure manifold valve.
b).
Shut V3 and the external equalizer valve if installed.
c).
Open the low pressure manifold valve.
6.
Remove the cell from service as below:
a).
Shut the low side manifold valve.
b).
Shut the high side manifold vaive.
c). Open V3 and external equalizer valve if installed.
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