ML19211C989

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IE Insp Rept 50-373/79-38 on 790901-1031.Noncompliance Noted:Failure to Establish Measures to Control Operating Status of Electrical Power Leads During Station Const
ML19211C989
Person / Time
Site: LaSalle Constellation icon.png
Issue date: 11/30/1979
From: Spessard R, Walker R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML19211C977 List:
References
50-373-79-38, NUDOCS 8001160075
Download: ML19211C989 (9)


See also: IR 05000373/1979038

Text

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U.S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION III

Report No. 50-373/79-38

Docket No. 50-373

License No. CPPR-99

Licensee: Commonwealth Edison Company

Post Office Box 767

Chicago, IL 60690

Facility Name: La Salle County Station, Unit 1

Inspection At: La Salle Site, Marseilles, IL

Inspection Conducted: September 1-October 31, 1979

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Inspector:

R. D. Wa

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Approved By:

R. L. S essard, Chief

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Reactor Projects Section 1

'

Inspection Summary

Inspection on September 1-October 31, 1979 (Report No. 50-373/79-38)

Areas Inspected: Routine, resident inspector, preoperational inspection

consisting of followup on significant event that occurred while the inspector

was onsite, a review of licensee actions on IE Circulars for the years 1976

through 1979, IE Bulletins for the years 1975 through 1979, witnessing of

preoperational tests, and a plant walk through. The inspection involved a

total of 280 inspector-hours on site by one NRC inspector.

Results: One item of ncncompliance (Infraction - failure to establish

measures to control the operating status of electrical power leads during

station construction - Paragraph 3) was identified.

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DETAILS

1.

Persons Contacted

  • R. H. Holyoak, Station Superintendent
  • G. J. Diedrich, Station Operating Assistant Superintendent
  • R. D. Bishop, Technical Staff Superintendent
  • G. W. Reardanz, Quality Assurance Engineer

E. E. Spitzner, Station Administrative and Support Services

Assistant Superintendent

K. W. Steele, Lead Electrical Engineer Station Construction

C. W. Schroeder, Assistant Technical Staff Supervisor

J. Harris, Training Supervisor

J. M. Marshall, Operating Engineer

J. Renwick, Operating Engineer

E. Allen, Shift Engineer

G. Hacke, Shift Engineer

J. Andrews, Technical Staff

W. Huntington, Technical Staff

J. M. Damron, Technical-Staff

P. F. Manning, Quality Control Supervisor

G. Schulte, Master Instrument Mechanic

  • Denotes those present at the exit interview.

2.

Licensee Action on Previous Inspection Findings

(0 pen) Unresolved Item (373/79-23-05):

Previous inspection findings

had identified the need for specific precautions against overriding or

bypassing Engineered Safety Features by the operator to be placed in

the operating procedures which will be used to return Engineering

Safety Features to service after automatic initiation. The Unit Two

Operating Engineer has informed the inspector that it is the stations

intent to provide such precautions within the body of these procedures

and in addition to provide additional precautions within the Standing

Operating Orders. This item remains open pending review of the required

changes to the procedures involved.

3.

Followup on Significant Event that Occurs while Inspector is On Site

The Unit 2 Operating Engineer informed the inspector on October 20,

1979, that a Station Helper Electrician had been injured while bus

cleaning the 480 VAC Switchgear 134A. The inspector reviewed the

procedures governing control of this work activity to determine

if procedures had been violated even though Switchgear 134A is not

considered to be a safety related piece of equipment. The inspector's

justification for this is that the procedures governing control of

work activities are generic in concept and are not specific to safety

related equipment; therefore, any violation of this type of procedure

is considered to be significant.

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The inspector determined that the feeder breaker to Switchgear 134A

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had been tagged out and racked out per procedures and that the feeder

breakers from Switchgear 134A to the components supplied through

Switchgear 134A had been racked out and tagged out per procedures.

Switchgear 134A was determined to be deenergized per readings required

by procedures.

Switchgear 134A had been properly turned over to the

station operating department, except that certain components supplied

through Switchgear 134A were still under the cognizance of the station

construction department.

It is established procedure that the station operating department is

to take equipment in and out of service for the station construction

department's work related activities. Subsequent review determined

that the station construction department had an in place electrical

lead to the Turbine Building Crane, a component supplied through

Switchgear 134A and still under the cognizance of the station con-

structions department. The station construction department electrical

lead was not known to the station operating department, which is

assigned the responsibility for removing and placing components in

service.

The station construction, department had placed a caution card on the

turbine building crane feeder breaker from Switchgear 134A which stated

that there was a possibility of a dual feed to this component. The

turbine building crane, in it's normal condition, is capable of being

supplied from Switchgear 134A via unit one, or from Switchgear 234A via

unit two.

The station operating department was aware that Switchgear

234A was deenergized and had taken steps, as previously stated, to

deenergize Switchgear 134A; therefore, the station operating department

assumed that the station construction department caution card statement

of warning had been accounted for. The station operating department had

notified the station construction department via telephone that bus

cleaning of Switchgear 134A was to be performed.

The inspector interviewed the shift engineer, the station administra-

tive and support services assistant superintendent (During the con-

struction phase, this position is assigned collateral duties which

include providing liaison activities between the station operating

department and the station construction department. He was not

informed by the station operating department of their intentions to

perform bus cleaning of Switchgear 134A), and the lead electrical

engineer for the station operating department to determine if proce-

dures exist to identify for the station operating department the status

of r,tation construction department electrical leads. The inspector

found no such procedures existing for any components including safety

related components.

The Code of Federal Regulations, Title 10, Part 50, Appendix B, Cri-

terion XIV states, in part, " Measures shall be established for indicat-

ing the operating status of structures, systems, and components of the

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nuclear power plant or fuel processing plant, such as by tagging valves

.

and switches, to prevent inadvertent operation."

The Commonwealth Edison Company Quality Assurance Program for Nuclear

Generating Stations, Section it. states, in part, "The measures used

to indicate status involve two phases. The first phase is pre-receipt

controls....

The second phase consists of controls and identification

of status (emphasis added) onsite at the station....

This system will

also provide for indicating the quality or operating status during

construction (emphasis added) and plant operations. Marking, tags,

labels, forms, logbooks or other suitable means are used to identify

operating status of parts and equipment to preclude inadvertent

bypassing of the inspections and tests required prior to use. The

operation status of station equipment is under control of the Shift

Engineer."

Contrary to the above requirements, the inspector could find no proce-

dural means for the Shift Engineer to control the operating status of

electrical power supplies to equipment as described above. This is an

item of noncompliance of the Infraction level.

(373/79-38-01)

4.

Maintenance Procedures Review

The inspector, during his continuing review of Stations Operating Pro-

cedures obrerved that system valve lineups do not align instrumentation

beyond the instrument root stops (i.e., the instrument stops, equalizing

valves, vent valves, drain valves, etc. are not aligned per the valve

line up for the system). The inspector informed the unit 1 operating

engineer that these components are required to be aligned per procedures.

The unit I operating engineer stated that these valves are never operated

except to perform surveillance or maintenance activities and that such

alignment, as necessary, would be found in the procedures governing these

activities. The initial lineup of instrumentation would be performed per

these procedures and that subsequent alignment would be performed per

these procedures as surveillance or maintenance activities on the

instrumentation occurs.

The inspector then reviewed selected instrumentation surveillance

procedures (LIS) to determine the adequacy of the valve lineup pro-

cedures for instrumentation. The inspector found that the procedures

did not contain specific valve lineup procedures for the various

instrumentation, but did contain one line statements requiring the

instrumentation to be removed from service prior to beginning surveil-

lance testing activities and to be placed back in service after such

surveillance activities are completed. The inspector informed the

Master Instrument Mechanic that instrumentation valve alignment has

not been properly definea in the procedures. The inspector recognizes

that the valving arrangements for instrumentation is in general not

unique for a given type of instrument and is, in fact, generic to a

given type of instrument. The inspector stated that a genetic procedure

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for each specific instrument type would be acceptable provided that

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specific procedures are developed for all other instruments that have

a unique valving arrangement. This item remains open pending action by

the li:ensee to resolve the inspe_ tor's concerns.

(373/79-38-02)

No items of noncompliance were identified.

5.

IE Circular Followup

The inspector reviewed the licensee's actions regarding all IE Circulars

issued during calendar years 1976 through 1979. The results of this

review are as follows:

a.

IE Circulars detennined to be not applicable to this licensee are:

79-01, 79-06, 79-14, 79-16, 78-01, 78-05, 78-10,77-02A, and 76-06.

b.

IE Circulars received by the licensee, reviewed for applicability,

and appropriate action taken or planned by the licensee are:

79-02, 79-07, 79-13, 79-18, 79-19, 78-06, 78-07, 78-11, 78-12,

78-14, 77-04, 77-07, 76-01, 76-02, 76-04, 76-05, and 76-06.

Action

on the circulars is considered to be closed.

~

IE Circulars received by the licensee, reviewed for applicability,

c.

and no action has been taken or planned at this time by the licen-

see are listed in table form below. These circulars are considered

to be open items per this report and are so identified in the table.

Circular

Responsible

LSCS Station

Open Item

Number

_IE Branch

Responsibility

Number

  • 79-03

Safeguards / Security

Station Security

373/79-33-02

  • 79-04

Operations

Tech. Staff

373/79-33-03

  • 79-05

Construction

SNED

373/79-33-04

  • 79-08

Safeguards / Security

Station Security

373/79-33-05

  • 79-09

Operations

Tech. Staff

373/79-33-06

  • 79-10

Construction

Station Construction

373/79-33-07

  • 79-11

Construction

SNED

373/79-33 08

  • 79-12

Operations

Station Operating

373/79-33-09

  • 79-15

Operations

Tech. Staff

375/79-33-10

  • 79-17

Operations

Tech. Staff

373/79-33-11

79-20

Construction

SNED

373/79-38-03

79-21

Operations

Station Operating

373/79-38-04

  • 78-02

Operations

Station Operating

373/79-33-12

  • 78-03

Operations

Tech. Staff

373/79-33-13

  • 78-04

Construction

Station Const@ Alan

373/79-33-14

  • 78-08

Construction

Tech. Staff

373/79-33-15

  • 78-09

Operations

Station M W e % 2ncs

373/79-33-16

  • 78-13

Operations

Tech. M .r f

373/79-33-17

  • 78-15

Construction

SNED

373/79-33-18

  • 78-16

Operations

Tech. h.aff

373/79-33-19

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.

  • 78-17

Safeguards / Security

Station Security

373/79-33-20

.

  • 78-18

Operac.ont.

Tech. Staff

373/79-33-21

  • 78-19

Operations

Tech. Staff

373/79-33-22

77-01

Operations

Tech. Staff

373/79-38-05

77-02

Operations

SNED

373/79 %-06

77-03

Operations

Station Maintenance

373/79-38-07

77-05

Construction

SNED

373/79-38-08

77-06

Operations

Station Operating

373/79-38-09

77-08

Operations

Unassigned

373/79-38-10

77-09

Operations

Tech. Staff

373/79-38-11

77-10

Construction

Station Construction

373/79-38-12

77-11

Operations

Tech. Staff

373/79-38-13

77-12

Operations

Station Operating

373/79-38-14

77-13

Operations

Station Maintenance

373/79-38-15

77-14

Operations

Station Operating

373/79-38-16

77-15

Operations

Tech. Staff

373/79-38-17

77-16

Operations

Tech. Staff

373/79-38-18

76-03

Operations

Tech. Staff

373/79-38-19

Action taken by the licensee on these items will be reviewed by

an inspector from the appropriate NRC:RIII branch on subsequent

inspections. The inspector determined that closing these open

items will complete all IE Circular concerns associated with

La Salle County Nuclear Station from initial docketing of the

project through IE Circular No. 79-21.

No items of noncompliance were identified.

  • These Open Items were assigned per a review conducted and reported

in IE Inspection Report No. 50-373/79-33.

6.

IE Bulletin Followup

The inspector reviewed the licensee's actions regarding all IE Bulletins

issued during calendar years 1975 through 1979. The results of this

review are as follows:

IE Bulletins determined not to be applicable to this licensee are:

a.

79-05,79-05A, 79-05B,79-05C, 79-06,79-06A, 79-06B,79-06C, 79-10,

79-13, 79-17, 79-20, 79-21, 79-22, 78-08, 78-11, 78-13, 77-04, 77-06,

76-01, 75-01,75-01A 75-02, 75-07, and 75-08.

Action on these

bulletins is considered to be closed.

b.

For the IE Bulletins listed below the inspector verified that the

written response was within the time period stated in the bulletin,

that the written response included the information required to

be reported, that the written responte included adequate correc-

tive action commitments based on information presentation in the

bulletin and the licensee's response, that the licensee manage-

ment forwarded copies of the written response to the appropriate

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casite management representatives, that the information discussed

in the licensee's written response was accurate, and that correc-

tive action taken by the licensee was as described in the written

response. Action on the following bulletins is considered to be

closed:

79-03, 79-04, 79-11, 79-23, 78-01, 78-02, 78-03, 78-05,

78-06, 78-10, 77-01, 77-07, 76-03, 76-05, 75-03, 75-04,75-04A,

75-04B, 75-05, and 75-06.

c.

For the IE Bulletins listed in table form below the inspector

verified that the bulletin was received by the licensee, but

that action on these bulletins can not be closed due to:

(1) The written response has not been completed because the

bulletin did not require the response to be submitted at

the time of this report.

(2) The written response has been completed in the time frame

required by the bulletin, but corrective action has not been

implemented due to the state of construction of the unit.

(3) The written response has been completed in the time frame

required, but the response is under review by the NRC.

These bulletins are considered to be open. Action taken by the

licensee on these items will be reviewed by an inspector from

the appropriate NRC:RIII Branch on subsequent inspections.

IE Bulletin

Responsible

Open Item

Number

IE Branch

Number

79-02

Construction

373/79-38-20

79-02A

Construction

373/79-38-20

79-07

Construction

373/79-38-21

  • 79-09

Operations

373/79-27-01

79-14

Construction

373/79-38-22

79-14A

Construction

373/79-38-22

79-15

Construction

373/79-38-23

79-16

Safeguards / Security

373/79-38-24

79-24

Operations

373/79-38-25

78-04

Construction

373/79-38-26

78-12

Construction

373/79-38-27

78-12A

Cor struction

373/79-38-27

79-12B

Coustruction

373/79-38-27

77-02

Operations

373/79-38-28

77-05

Construction

373/79-38-29

77-05A

Construction

373/78-38-29

77-08

Safeguards / Security

373/79-38-30

76-02

Operations

373/79-38-31

  • This open item was assigned per a review conducted and reported

in IE Inspection Report No. 50-373/79-27.

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d.

For the IE Bulletins listed in table form below the inspector

verified that the bulletin was received by the licensee for

information only and a formal written response to the NRC was

not required by the bulletin. The inspector has determined that

no written response was required to the bulletin because the

concerns expressed in the bulletin were principally associated

with plant operating problems and, therefore, were not germain to

a plant under construction at the time the bulletin was issued.

The inspector has informed the licensee that these bulletin con-

cerns should be addressed prior to unit operation. These bulletins

are considered to be open. Action taken by the licensee on these

items will be reviewed by an inspector from the appropriate NRC:RIII

Branch on subsequent inspections.

IE Bulletin

Responsible

Open Item

Number

IE Branch

Number

79-01

Construction

373/79-38-32

  • 79-08

Operations

373/79-15-28

79-12

Operations

373/79-38-33

79-18

Operations

373/79-38-34

79-19

-

Operations

373/79-38-35

78-07

Operations

373/79-38-36

78-09

Operations

373/79-38-37

  • 78-14

Operations

373/79-15-27

76-04

Construction

373/79-38-38

76-06

Operations

373/79-38-39

76-07

Operations

373/79-38-40

75-09

Operations

373/79-38-41

  • These open items were assigned per a review conducted and

reported in IE Inspection Report No. 50-373/79-15.

The inspectors review indicates that closing the open items

addressed in Paragraphs 6.c and 6.d above will complete IE

Bulletin concerns associated with La Salle County Nuclear Station

from initial license application docketing through IE Bulletin

No. 79-24.

No items of noncompliance were identified.

7.

Witnessing of Preoperational Testing

The inspector witnessed preoperational testing of the Low Pressure

Core Spray (LPCS) pump per preoperational test PT-LP-101.

The test

involved running the pump to obtain vibration readings and to ascer-

tain if pump head characteristics were within required specifications.

The inspector observed that the test was being run consistent with

required procedures and that data from the preoperational test was

being properly recorded for evaluation by responsible station personnel.

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No items of noncompliance were identified.

8.

Plant Walk Through

The inspector conducted plant walk throughs to ascertain the status of

plant construction and plant cleanliness on various occasions during

this inspection period.

No items of noncompliance were identified.

9.

Other Significant Activities Performed by the Inspector

The inspector participated in several major activities that are not

included in the IE Inspection Program during this inspection period.

They are summarized as follows:

a.

On September 24, 1979, the inspector attended a one day Reactor

Operations and Nuclear Support Branch training session in the

NRC:RIII Office.

b.

On September 25, 1979, the inspector attended a one day meeting

with NRR persennel and Region III licensees in Rosemont, Illinois

to discuss TMI Followup NRC Short Term Implementation Program

Requirements.

c.

On October 15, 1979, the inspector attended a one week Inspection

Fundamentals course presented by the IE Career ManageBranch in the

NRC:RIII Office.

d.

On October 10-12, 1979, the inspector attended meetings between the

-

licensee and the NRR Instrument and Controls Branch and the NRR

Reactor Systems Branch to discuss open items in the draft SER for

La Salle County Nuclear Station.

e.

On October 15-18, 1979, the inspector attended public meetings

with NRR personnel and the licensee to review Emergency Response

Plans for La Salle County Nuclear Station at the Brookfield Town-

ship Hall, La Salle County, Illinois.

f.

On October 22-24, 1979, the inspector attended an NRC:RIII

Resident Inspector meeting in Bettendorf, Iowa.

10.

Management Interview

The inspector met with licensee representatives (denoted in Paragraph

1) at the conclusion of the inspection period on October 31, 1979.

The inspector summarized the scope and findings of the inspection

activities.

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