ML18101A824

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Forwards Insp Repts 50-272/95-10 & 50-311/95-10 on 950507-0623 & NOV
ML18101A824
Person / Time
Site: Salem  PSEG icon.png
Issue date: 07/14/1995
From: Cooper R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To: Eliason L
Public Service Enterprise Group
Shared Package
ML18101A825 List:
References
EA-95-062, EA-95-62, NUDOCS 9507210047
Download: ML18101A824 (6)


See also: IR 05000272/1995010

Text

July 14, 1995

EA No. 95-62

Mr. Leon R. Eliason

President and Chief Nuclear Officer

Public Service Electric and Gas Company

P.O. Box 236

Hancocks Bridge, NJ

08038

SUBJECT:

SALEM RESIDENT INSPECTION NOS. 50-272/95-10; 50-311/95-10

Dear Mr. Eliason:

The enclosed report documents an inspection for public health and safety,

conducted by Mr. C. Marschall, Senior Resident Inspector and other members of

the NRC resident and regional staff at the Salem Nuclear Generating Station.

The report covers the period between May 7, 1995 and June 23, 1995.

The

inspectors discussed the findings of this inspection with Messrs. J. Summers,

General Manager-Salem operations, and other members of your staff in an

inspection exit meeting on June 23, 1995.

These apparent violations (as

described in the Appendices) were discussed between Messrs. Joseph Hagan, Vice

President-Nuclear Operations, Mr. Jeffrey Benjamin, Director-Quality Assurance

and Nuclear Safety Review, and Mr. John White of our office on July 11, 1995.

During this period, Salem management and staff continued to demonstrate

significant weakness in performing operability determinations for degraded

safety-related equipment, and implementing prompt and effective corrective

actions.

Two of these latest examples involved degraded equipment affecting

switchgear ventilation equipment in Unit 1, and residual heat removal (RHR)

minimum flow recirculation valves in Unit 2.

In these cases, your staff

failed to respond promptly when component failures affecting these systems

were first identified in December 1994 and January/February 1995,

respectively.

Even after it became more imperative to address these component

issues, your staff delayed operability decision-making until it was apparent

that a basis could not be established to justify continued operation.

Subsequently, the units were shutdown in accordance with license requirements

on May 16 and June 7, 1995, respectively.

Additionally, ineffective corrective actions, due to previously deficient root

cause efforts, continue to be identified as equipment problems recur.

For

example, the previous repetitive failures of jacket water instrument lines on

one or more emergency diesel generators were not effectively diagnosed as to

cause; and previous observations of anomalous noise from RHR system valves

(RH-10) were not evaluated relative to potential safety impact.

In these

cases, your organization accommodated the conditions without effective root

cause assessment or understanding of the nature of the problems since 1992.

These latest examples of poor operability decision-making and corrective

action ineffectiveness appear to be similar in nature to your organization's

approach to problem resolution that failed to effectively resolve degraded

equipment issues and deficient conditions that were factors in previous events

such as: the Unit 2 turbine-generator failure in November 1991, caused, in

. .. . ,.. . . . .

9507210047 950714

PDR

ADOCK 05000272

-'

Leon R. Eliason

2

  • part, by your organization's delay of planned maintenance and failure to

resolve abnormal equipment performance response; the multiple rod control

system failures during Unit 2 start-up in May 1993, caused by your

organization's failure to understand the nature and reason for the abnormal

system response; and the Unit 1 plant trip in April 1994, the recovery from

which was exacerbated, in part, by multiple operator work-aro.unds that were

willingly accommodated by your organization without resolution.

In view of the numerous other exampJes of your failure to properly respond to,

and effectively correct, degraded safety-related system performance (brought

to your attention in previous NRC Inspection Reports 50-272[311]/95-02 and 95-

07), and the inadequacy of your actions to promptly resolve known technical

issues associated with the pressurizer overpressure protection system

(identified in NRC Inspection Report 50-272[311]/94-32), we question your

willingness and ability to promptly and critically assess anomalous

conditions, suspect component reliability, or other degraded equipment issues.

From our perspective, your organization has demonstrated a proclivity to avoid

prompt problem resolution, and operability and corrective action decision-

making, by failing to process emergent issues in accordance with your

established procedures in a timely manner, subjecting the matters to lengthy

analysis and indeterminate conclusion, or attempting to justify continued

operation with insufficient basis. Further, your approach to *operability

decision-making is often biased toward a positive determination without

reference to, or consideration of, the applicable design basis.

Consequently, the matters described in Appendix A are being considered for

escalated enforcement action (in addition to other matters brought to your

attention in previous inspection reports) in accordance with the "General

Statement of Policy and Procedure for NRC Enforcement Actions" (Enforcement

Policy), (60 FR 34381; June 30, 1995). Accordingly, no Notice of Violation is

presently being issued for these inspection findings.

The number and

characterization of apparent violations described in Appendix A and the

enclosed inspection report may change as a result of further NRC review.

A predecisional enforcement conference to discuss these apparent violations

has been scheduled for July 28, 1995.

This conference will be closed to

public observation.

The decision to hold a predecisional enforcement

conference does not mean that the NRC has determined that these violations

have occurred or that enforcement action will be taken. This conference is

being held to obtain information to enable the NRC to make an enforcement

decision, such as a common understanding of the facts, root causes, missed

opportunities to identify the apparent violations sooner, corrective actions,

significance of the issues and the need for lasting and effective corrective

action.

You should also be prepared to address our concerns about your

performance as characterized in this letter.

In addition, this is an

opportunity for you to point out any errors in our inspection report and for

you to provide any information concerning your perspectives on 1) the severity

of the violations, 2) the application of the factors that the NRC considers

when it determines the amount of a civil penalty that may be assessed iri

accordance with Section VI.B.2 of the Enforcement Policy, and 3) any other

application of the Enforcement Policy to this case, including the exercise of

discretion in accordance with Section VII.

You will be advised by separate

Leon R. Eliason

3

correspondence of the results of our deliberations on this matter.

No

response regarding the apparent violations is required at this time.

Based on the findings of this inspection, the NRC determined that violations

of NRC requirements occurred. These violations are cited in Appendix B,

Notice of Violation (Notice). The circumstances surrounding these matters are

described in detail in the subject inspection report. The violations are of

concern because these matters indicate continuing weaknesses relative to

control of maintenance activities and procedural adherence.

You are required to respond to this letter and should follow the instructions

specified in the enclosed Notice when preparing your response.

In your

response, you should document the specific actions taken and any additional

actions you plan to prevent recurrence.

Your response may reference or

include previous docketed correspondence, if the correspondence adequately

addresses the required response. After reviewing your response to this

Notice, including your proposed corrective actions and the results of future

inspections, the NRC will determine whether further NRC enforcement action is

necessary to ensure compliance with NRC regulatory requirements.

The responses to the apparent violations described in Appendix B and the

enclosed inspection report are not subject to the clearance procedures of the

Office of Management and Budget as required by the Paperwork Reduction Act of

1980, Pub. L. No. 96.511.

In accordance with 10 CFR 2.790 of the NRC's "Rules

of Practice," a copy of this letter and its enclosure will be placed in the

NRC Public Document Room.

Your cooperation with us is appreciated.

Docket Nos. 50-272

50-311

Enclosures:

Sincerely,

ORIGINAL SIGNED BY:

Richard W. Cooper II, Director

Division of Reactor Projects

1.

Appendix A, Apparent Violations Considered for Escalated Enforcement

Action

2.

Appendix B, Notice of Violation

3.

NRC Inspection Report Nos. 50-272/95-10; 50-311/95-10

Leon R. El i a son

4

cc w/encls:

J. J. Hagan, Vice President-Operations

E. Simpson, Senior Vice President - Nuclear Engine~ring and Plant Betterment

C. Schaefer, External Operations - Nuclear, Delmarva Power & Light Co.

General Manager - Information systems & External Affairs

J. Summers, General Manager - Salem Operations

J. Benjamin, Director - Quality Assurance & Safety Review

F. Thomson, Manager, Licensing and Regulation

R. Kankus, Joint Owner Affairs

A. Tapert, Program Administrator

R. Fryling, Jr., Esquire

M. Wetterhahn, Esquire

P. MacFarland Goelz, Manager, Joint Generation

Atlantic Electric

Consumer Advocate, Office of Consumer Advocate

William Conklin, Public Safety Consultant, Lower Alloways Creek Township

Public Service Commission of Maryland

State of New Jersey

State of Delaware

    • Mr. Leon R. Eliason

5

Distribution w/encls:

Region I Docket Room (with concurrences)

Kay Gallagher, DRP

Nuclear Safety Information Center (NSIC)

D. Screnci, PAO (2)

NRC Resident Inspector

K. Kolaczyck, DRS (section 2.1)

L. Scholl, DRS (section 2.1)

PUBLIC

Distribution w/encls: (Via E-Mail)

L. 01 sh an, NRR

W. Dean, OEDO

J. Stolz, PDl-2, NRR

M. Callahan, OCA

Inspection Program Branch, NRR (IPAS)

DOCUMENT NAME:

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OFFICE

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APPENDIX A

APPARENT VIOLATIONS CONSIDERED FOR ESCALATED ENFORCEMENT ACTION

10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," requires, in part,

that licensees shall promptly identify and correct conditions adverse to

quality, and for significant conditions adverse to quality, the licensee shall

also determine the cause, take action to preclude repetition, document the

corrective action, and notify appropriate levels of management.

Contrary to the above, the Salem staff did not promptly identify, correct,

determine the cause, notify appropriate levels of management, or initiate

corrective action to preclude recurrence for the following conditions:

A.

From January 26, 1995, for the 22 RHR pump minimum recirculation flow

valve and from February 9, 1995 for the no. 21 RHR pump minimum

recirculation flow valve, until June 7, 1995 plant staff failed to

correct or determine the cause of the failure of the valves to

automatically open on low RHR flow as required to prevent RHR pump

failure.

As a result, both trains of RHR for Salem Unit 2 were

inoperable from February 9, 1995 until June 7, 1995.

B.

.From December 12, 1994 until May 16, 1995, plant staff failed to correct

or determine the cause of failure of the no. 12 safety related

switchgear ventilation supply fan.

As a result from December 12, 1994

until May 16, 1995, the licensee operated Salem Unit 1 with a safety

related electric power system incapable of withstanding a single failure

and continuing to perform its intended function.

C.

On March 6, 1995, May 3, 1995, and May 8, 1995, the Salem Unit 1 staff

failed to correct, determine the cause, or prevent recurrence of failure

of the Containment 100 foot elevation personnel airlock to pass its

local leak rate test. As a result, from March 6, 1995 until May 8,

1995, the containment boundary was incapable of withstanding a single

failure and continuing to perform its intended function.

D.

From February 29, 1992 until June 7, 1995, Salem Unit 1 staff failed to

correctly determine the cause or take action to preclude recurrence of

failures of instrument lines connected to the jacket water cooling

system for the no. lB and no. lC emergency diesel generators.

E.

From July 11, 1992 until June 10, 1995 Salem staff failed to determine

the cause, correct, or- take action to preclude recurrence of impact

noises from the interior of the no. 21 Residual Heat Removal discharge

manual isolation valve (21RH10) .