ML18043A647

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IE Insp Rept 50-255/79-04 on 790220-23.Noncompliance Noted: Failure to Implement Procedures Re Mods Made to Filter Drain Plugs on Emergency Diesel During Maint
ML18043A647
Person / Time
Site: Palisades Entergy icon.png
Issue date: 03/06/1979
From: Jorgenson B, Warnick R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML18043A645 List:
References
50-255-79-04, 50-255-79-4, NUDOCS 7905080093
Download: ML18043A647 (5)


See also: IR 05000255/1979004

Text

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U.S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION III

Re~ort No. 50-255/79-04

Docket No. 50-255

Licensee:

Consumers Power Company

2i2 West Michigan Avenue

~ackson, MI

49201

Facility Name:

Palisades Nuclear Generating Plant

Inspection At:

Palisades Site, Covert, MI

Inspection Conducted:

February 20-23, 1979

Inspector:

~o'jfn~

RFW~

Approved By:

R. F. Warnick, Chief

Reactor Projects Section 2

Inspection Summary

License No. DPR-20

Inspection on February 20-23, 1979 (Report No. 50-255/79-04)

Areas Inspected:

Routine, unannounced inspection of plant operations,

QA program annual review, reportable events, and action on previously

identified items.

The inspection involved 26 inspection hours onsite

by one NRC inspector.

Results:

Of the four areas inspected, no items of noncompliance were

identified in three areas.

One item of noncompliance (Infraction -

failure to implement procedures - Paragraph 3) was identified in one

area *

790508 ooct 3

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DETAILS

1.

Persons Contacted

  • J.
  • H.

K.

  • R.

B.

T.

s.

F.

w.

  • G.

Lewis, Plant Superintendent

Keiser, Operations and Maintenance Superintendent

Berry, Technical Superintendent

McCaleb, Quality Assurance Superintendent

Shaner~* Operations Supervisor

Kanicki, Shift Supervisor

Ghidotti, Shift Supervisor.

Butler, Instrument .and Control Engineer

Staley, Instrument and Control Supervisor

Petitjean, Technical Engineer

  • Denotes those present at management interview on February 23, 1979.

The inspector also interviewed several licensed reactor operators on

shift duty.

2.

Licensee Actions on Previous Inspection Findings

(Closed) Noncompliance Item (50-255/78-26):

Training records

inadequate to show completion of required training.

The inspector

reviewed licensee corrective action as stated in his letter of

December 19, 1978.

The review included an examination of proce-

dure revisions and implementation schedules, and discussions with

licensee personnel.

(Closed) Open Item (50-255/77-14):

Calibration program for safety-

related instrumentation for which calibration frequencies are not

specified in technical specifications.

The licensee has identified

the referenced instrumentation, established calibration frequencies,

and is implementing the program.

(Closed) Open Item (50-255/78-27):

Operability of boric acid heat

tracing system.

The licensee has completed identification and

repair of all circuit "legs" on safety-related flow paths except

for one redundant "leg" on the boric acid gravity feed line, which

can be repaired only during a unit outage.

Weekly current checks

are continuing, with no newly failed circuits being identified.

With this program in effect, the inspector has no further questions

concerning whether or not required temperatures can be maintained

in safety-related flow paths *

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3.

Reportable Events

4.

The inspector reviewed the circumstances surrounding LER 79-05,

relating to emergency diesel-generator (EDG) inoperability.

The

1-1 EDG was considered inoperable on J.anuary 3, 1979 after a drain

valve in the fuel system broke during routine testing of the diesel

and the unit was sprayed with fuel oil.

The failed drain valve was

a recent installation, having been 'installed in place of a drain

plug on the diesel fuel oil filter on November 28, 1978, during a

maintenance activity.

L.icensee Administrative Procedures provide for control of minor

field changes during maintenance, stipulating use of the Speci-

fication/Field Change Form (SFC) to provide documentation, assure

appropriate review, and obtain prior approval.

In this case,

however, no SFC form was_ initiated and the required reviews and

approvals were not obtained.

In that Technical Specification 6.8.1 requires implementation of the Administrative Procedures

noted above, failure to initiate the SFC and to review and approve

the modification is considered an item of noncompliance with

Technical Specification 6.8.1.

The EDG 1-1 was inspected to verify it had been returned to the

original condition and was operable.

Inspection of EDG 1-2

verified this modification had not been made on that unit.

The

licensee is examining the lube oil and fuel oil systems on both

diesels to ascertain whether other system changes of the type

discussed above have occurred.

This review and other licensee

actions underway to disposition LER 79-05 will be examined during

a future inspection.

Facility Operations

The inspector reviewed operations records and activities to verify

compliance with licensee requirements.

a.

Shift Supervisor's Log:

January and February, 1979.

b.

Secondary Plant Log:

December, 1978 and January, 1979.

c.

Reactor Log:

December, 1978 and January, 1979.

d.

Jumper/Bypass Log and Caution Tag Record.

e.

Bypass Control Checklists.

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5.

The Caution Tag Record was cross-checked against placement of sets

of Caution Tags in a dozen examples and found accurate in each case.

The Bypass Control Checklists were reviewed to ascertain corrective l/

action on questionable items identified during a previous inspection.-

The number of "open" Checklists has been reduced considerably, with

those remaining appearing accurate.

Operating staff cognizance of

bypass st.atus was considered good.

The inspector noted the operating

shift supervisors are performing scheduled routine reviews of caution*

tagging and plant jumper and bypass controls, as well as initialing

Bypass Control Checklists before bypass installation.

Finally, the

~-:ecord showed no temporary bypasses installed in safety-related

systems.

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The inspector also observed shift manning, routine operations, and

shift turnover.

No items of noncompliance or deviations were identified.

Quality Assurance Program Review

This inspection included an examination of and discussions relating

to lic.ensee implementation of changes made to the Quality Assurance

Program (Consumers Power Company Topical Report CPC-1-A) during 1978.

Changes to QA Program Procedures were reviewed by the inspector as

they were made, to verify consistency with the QA Program.

These

changes were primarily editorial or organizational in nature.

No

problem areas were identified in this review.

Revision 7 to the Quality Assurance Program was accepted by the NRC

on December 22, 1978.

This revision addresses organizational and

programmatic changes which have little effect on day-to-day oper-

ation of the QA program at the Palisades Plant.

Discussions verified

mechanisms exist to keep plant personnel aware of, and in some cases,

involved in program changes.

Mechanisms are also in place to revise

implementing procedures as required to accomodate QA Program changes

and to provide review of other procedure revisions to assure con-

sistency with QA Program requirements.

The licensee's program for certification of QA auditors and lead

auditors was also reviewed durin~/§?is inspection, in followup

to previous inspection findings.--

This function is controlled

in accordance with Quality Assurance Department (Production and

Transmission) Procedure No. XVIII-4 "Certification of Quality

1/

IE Inspection Report No. 050-255/78-17.

2/

IE Inspection Report No. 050-255/75-19.

3!

IE Inspection Report No. 050-255/77-14.

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/,,----,

Assurance Audit Personnel," dated February 8, 1978.

Based on review

of this procedure and discussion of its implementation with the

licensee, this item is considered closed.

No items of noncompliance or deviations were identified.

6. .

Management Interview

A management interview, attended by licensee personnel noted in

Paragraph 1, was conducted at the conclusion of the inspection on

February 23, 1979.

The inspector summarized the scope and findi~gs

of the inspection, specifically identifying the apparent item of

noncompliance.

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