ML18037A428

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Insp Repts 50-259/93-26,50-260/93-26 & 50-296/93-26 on 930712-16.Violations Noted.Major Areas Inspected:Observation of Work & Work Activities & Review of Completed Records & Evaluations & Review of Radiographic Film
ML18037A428
Person / Time
Site: Browns Ferry  Tennessee Valley Authority icon.png
Issue date: 08/09/1993
From: Blake J, Chou R, Coley J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18037A426 List:
References
50-259-93-26, 50-260-93-26, 50-296-93-26, NUDOCS 9308250138
Download: ML18037A428 (18)


See also: IR 05000259/1993026

Text

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Report Nos.:

Licensee:

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIET1'ASTREET, N.W., SUITE 2900

ATLANTA,GEORGIA 303234199

50-259/93-26,

50-260/93-26,

and 296/93-26

Tennessee

Valley Authority

6N 38A Lookout Place

1101 Market Street

Chattanooga,

TN 37402-2801

Docket Nos.:

50-259,

50-260,

and 50-296

License Nos.:

DPR-33,

DPR-52

and

DPR-68

Facility Name:

Browns Ferry 1, 2,

and

3

Inspection

Conducted:

July 12-16,

1993

Inspectors:

c,W

J.

L.

Co ey Jr.

Date Signed

R.

C.

Chou

7-M79 3

Date Signed

Approved by:

J. J.

ake,

Chief

at

ials

and Processes

Section

E

ineering Branch

Division of Reactor Safety

Date Signed

SUNMARY

Scope:

This routine announced

inspection

was conducted

in the areas of inservice

inspection (ISI) - observation of work and work activities

and review of

completed records

and evaluations,

review of radiographic film, verification

of pipe support modifications, review of pipe support calculations

and

verification of corrective actions taken

on previous enforcement

items.

Results:

ISI invessel

weld repair work on the core spray sparger

T-box piping and steam

dryer

and subsequent

visual inspection

were being conducted

by General

Electric

(GE) in a effective manner.

In process

underwater welding on the

steam dryer exhibited good physical characteristics

and met minimum

dimensional

requirements.

9308250138

9308l2

'PDR

ADOCK 05000259,'.(t

.6

,

PDR-. ~r-'

Workmanship

on new support modifications were good

and met minimum dimensional

requirements.

.Design calculations for support modifications exhibited good

quality, with the exception of the improper handling of the revised stress

loads

by the pipe support design

group (Violation 50-259,260,296/93-26-02,

paragraph

5).

Radiographs

of welds in the reactor water cleanup

system for Unit-2 revealed

a

weakness

which was discussed

with senior

TVA management

in that, the licensee

has allowed radiographic techniques

and examination

parameters

in the field

which are producing very minimal radiographic sensitivity for small bore/thin

wall piping.

TVA's manager of inspection services

reviewed the applicable

film and agreed with the inspector's

assessment.

The licensee

also agreed to

improve the radiographic sensitivity by utilizing a combination of techniques

which include using higher

R factor film (slower film), longer-source-to-film

distances,

and/or Level III film interpreter rejection of minimal radiographic

quality techniques.

Corrective action for two previously open enforcement

items in the area of

welding were reviewed.

One violation which was addressed

by TVA's welding

engineering

group was handled appropriately.

The corrective action for the

other violation was handled

by a contractor

and was limited in scope,

not

presently

implemented,

and will not prevent reoccurrence

of the discrepancy

by

the contractor (Violation 50-259,260,

296/93-26-01,

paragraph T.B.[2]).

Preparations

for the September

1993, Unit 3, reactor vessel

examinations

from

inside the reactor vessel

are nearing completion.

Discussions with cognizant

TVA and

GE personnel

revealed that all examiner training has

been

completed

for these

examinations.

Applicable technical

procedures

are also presently

receiving their final review.

This attempt

by a

BWR owner to perform beltline

ultrasonic examinations

from inside the reactor

vessel,

as well as conducting

the associated

examiner training has

been handled extremely well by the

licensee

and

GE.

In the areas

inspected,

two violations were identified,

one for failure to

follow design

procedures

when performing design calculations

and the other for

failure to take adequate

corrective action

on a previously identified welding

program enforcement

item,

no deviations

were identified.

REPORT DETAILS

Persons

Contacted

Licensee

Employees

  • H. Bajestani,

Technical

Support

Manager

  • S. Bugg, Environmental

and Waste Control Manager

  • C. Crane,

Maintenance

Manager

  • H. Crisler,

Lead Engineer,

Site Engineering

  • P. Dey, Civil Engineer
  • K. Grooms, Supervisor,

Site Welding Engineering

  • H. Herrell, Operations

Manager

  • J. Johnson,

guality Assurance

Manager

  • J. Haddox,

Manager,

Nuclear

Engineering

  • P. Osborne,

Acting Lead Civil Engineer

  • J. Rupert,

Engineering

and Modifications Manager

  • J. Sabados,

Chemistry Manager

  • P. Salas,

Licensing Manager

  • H. Turnbow, Inspection Services

Manager

  • R. Wells, Compliance Licensing Manager
  • J. Whitaker, ISI Level III Examiner
  • 0. Zeringue, Site Vice President

Other licensee

employees

contacted

during this inspection

included

craftsmen,

engineers,

technicians,

and administrative personnel.

Other Organizations

  • G. Nelson, Project Manager,

GE Nuclear Services

NRC Resident

Inspectors

  • T. Liu, Intern, Resident

Inspector

  • J. Hunday,

Resident

Inspector

  • C. Patterson,

Senior Resident

Inspector

  • G. Schnebli,

Resident

Inspector

"Attended exit Interview

Inservice Inspection - Unit 3

Background

Browns Ferry Unit 3 is in an extended

shut

down status,

in cycle 5B, of

the third 40-month period, of the first ten-year

interval.

Unit 3

received its Operating

License

on August 18,

1977.

(While the ten-year

inspection interval would normally end

on the tenth anniversary of the

date of commercial

operations,

this unit is still considered

to be in

the first, ten-year ISI inspection interval to compensate

for this

extended

outage.)

The applicable

code for ISI, for Unit 3 is the

ASHE B8PV Code,

Section

XI, 1974 Edition with Addenda through the

Summer

1975

(74S75) for

everything except technique.

The applicable

code for technique is the

ASHE BKPV Code,

Section XI, 1986 Edition and

no Addenda.

For the currently scheduled

(September

16,

1993)

RPV inspections,

ASNE

BEPV Code Section XI, 1989 Edition with Addenda through

1991, will be

used.

This Code implements

Appendix VIII "Performance

Demonstration

For

Ultrasonic Examination Systems",

however, for the Unit 3 examinations,

Appendix VIII was

used for guidance only.

'a ~

Observation of ISI Work and Work Activities (73753)

The inspector

observed

GE performing in-process

underwater

weld

repair activities,

and the subsequent

visual examinations

on the

internal reactor vessel

components listed below.

These work

activities were reviewed to determine whether the approved

applicable procedures

and technical

instructions

were being

followed, if welding exhibited good physical characteristics,

and

if visual examinations

revealed that minimum dimensional

requirements

were being met.

Welding and visual examinations for

the following welds were verified:

Meld Identification

Size

Com onent

Examined

b.

RWR-3-383592-G006

1/4"x 76"

Steam Dryer 8

230'WR-3-383592-G007

1/4"x 76"

Steam Dryer 8

310'he

above work was being performed in accordance

with DCN ¹

W179328.

The inspector also reviewed completed

DCN ¹ W18096A,

which welded bracket assemblies

on both of the core spray piping

T-box headers.

This repair modification was performed to resolve

concerns that

a previously identified crack indication will not

cause

complete separation of this piping.

Review of Completed

ISI Records

and Evaluations

(73755)

The inspector -reviewed the 1st- interval -inspection

program,

the

Unit 3 inspection

outage plan,

and system drawings, to select

a

representative

sample of examination reports for determining

whether the ISI files are complete

and the data is within the

previously established

acceptance criteria.

Examination data for

the following welds

was reviewed:

Wld ld" if'

~d

Si*

~0

RCRD-3-OOOOC4

RCRD-3-000044

RCRD-3-000052

DCS-3-000014

DSC-3-0000410

THPCI-3-00062

RECIRC-GR-00000027

RECIRC-GR-00000028

DRHR-3-000005

DRHR-3-0000013

DSRHR-3-00005

C-F

B-J

B-F

B-J

B-F

B-J

B-J

B-J

B-J

B-J

B-J

6"

Dia. ISI-0043

4"

Dia. ISI-0332

4"

Dia. ISI-0332

12"

Dia. ISI-0331

12"

Dia. ISI-0331

14"

Dia. ISI-0333

28"

Dia. ISI-0328

28"

Dia. ISI-0328

24"

Dia. ISI-0330

24"

Dia. ISI-0330

24"

Dia. ISI-0330

The above records

were also reviewed to determine the following:

(1)

Whether the method, extent,

and technique of examination

comply with the licensee's

ISI program

and applicable

NDE

procedures.

(2)

If the examination data

was within the acceptance

criteria,

and whether the recording, evaluating,

and dispositioning of

findings are in compliance with the applicable

NDE

procedure.

(3)

Whether

NDE examiners

were adequately qualified to perform

their assigned

task.

(4)

Whether the method

used for NDE was sufficient to determine

the full extent of indication or acceptance.

(5)

Whether the licensee is utilizing the services of a third

party inspection

agency,

as required.

Based verification of the above weld examination

documentation

and

personnel certification records,

the inspector

concluded that ISI

records

are being completed

and controlled properly by TVA.

Review of Preparations

for the Unit 3 Reactor

Pressure

Vessel

Examinations

Conducted

In Accordance

With NRC's

New Rule For

Augmented Examination Of The Reactor

Pressure

Vessel

f10 CFR

50 55a (g)(6)(ii)(A)I

During-this inspection the inspector held discussions

with TVA and

GE to determine

when the Unit 3 reactor pressure

vessel

examinations

were presently

scheduled to be performed

and to find

out the status of prerequisite

issues

and processes

discussed

in

NRC, Region II Reports

Nos. 259,260,296/92-40

and 92-42.

These

prerequisite's

included successful

completion of examiner

performance

demonstrations

test for ultrasonic detection

and

sizing of indications,

equipment characterization,

approval of an

augment calibration response verification method

by the Authorized

Nuclear Inspector, drilling of new near surface

holes in the

reactor vessel

calibration block,

and development of

nondestructive

examination

procedures

for detection

and sizing of

indications.

As a result of the above discussions

the inspector discovered that

the reactor pressure

vessel

examinations

are presently

scheduled

for September

16,

1993.

The status of training, equipment

characterization,

calibration block modification,

and procedure

development

is on schedule.

The licensee

and

GE have handled the

prerequisite for this new examination effort extremely well.

Within the areas

examined,

no violation or deviation was identified

Review of Radiographic

Film - Unit 2 (57090)

The inspector reviewed

a sample of radiographic film and associated

records to determine whether they were prepared,

properly evaluated,

and

maintained in accordance

with the TVA's approved radiographic

procedure

N-RT-1, revision

16 and the applicable

ASNE Code.

Each radiograph

in

the weld film packages listed below was specifically reviewed to

determine whether the following examination

parameters

had been

correctly adhered to; penetrameter

type, size,

placement,

and

sensitivity; film density

and density variation; film identification;

film quality; and weld coverage.

Radiographs for the following welds

were .reviewed:

Weld Identification

Size

Comments

RWCU-2-004-G024

RWCU-2-004-G043

RWCU-2-004-G044

RWCU-2-004-G045

RWCU-2-004-G046

RWCU-2-004-G051

RWCU-2-004-G063

RWCU-2-004-G064

RWCU-2-004-G065

RWCU-2-004-G066

RWCU-2-004-G068

RWCU-2-004-G069

6"Dia.X

3"Dia.X

3"Dia.X

3"Dia.X

4"Dia.X

6"Dia.X

4"Dia.X

4"Dia.X

4"Dia.X

4"Dia.X

4"Dia.X

4"Dia.X

.432"

.300"

.300"

.300"

.337"

.432"

.337"

.337"

337II

.337"

33711

337

4T Holes Very Faint

4T Holes Very Faint

ID Dry Label

Added

ID Dry Label

Added

ID Indelible Ink

4T Holes Very Faint

Sat.

ID Dry Label

Added

ID Dry Label

Added

Sat.

Sat.

Sat.

Sat.'uring

the above verification reviews the inspector

observed that,

radiographic techniques

used in making the film exposures

were producing

radiogr aphs with very minimal radiographic sensitivity.

TVA's manager

of technical

services

subsequently

reviewed the applicable radiographs

and agreed with the inspector's

assessment.

As result, the manager of

technical

services

also agreed to improve the radiographic sensitivity

by utilizing a combination of techniques

which include using higher

R

factor film, longer-source-to-film distances,

and/or Level III film

interpreter rejection of minimal radiographic results.

These corrective

measures will be verified during

a subsequent

inspection.

Within the areas

examined,

no violation or deviation

was identified.

Pipe Support

Walkdown Reinspection

- Unit 3

The inspector

randomly selected

13 pipe supports

which were modified

between

August

1992

and present

time and

had previously been

accepted

by

the licensee.

The

13 pipe supports

were all in large bore piping for

three different safety-related

systems

located outside of the drywell.

The walkdown reinspection

was completed with assistance

from the

licensee's

engineers

and

gC mechanical

inspector

who was also qualified

as

a welding inspector.

The supports

were partially reinspected

against

detail drawings,

including the original walkdown sketches,

the design

change notices

(DCN's), the field design

change notices

(FDCNs),

and the

final as-built drawings (for some supports).

They were checked for

configuration, identification, fastener/anchor

installation,

anchor

size,

anchor type,

anchor marking,

anchor

edge distance,

base plate size

and thickness,

plate warpage,

member size,

weld sizes,

component

identification numbers,

component sizes

and settings,

dimensions,

oxidation accumulation,

maintenance,

and damage protection.

The

supports

reinspected

during the current inspection

are listed below.

All the support modifications reinspected

were found to be acceptable.

Table 4-1

Walkdown Reins ection

Su

orts

Item No.

Su

ort No.

Revision

No.

1

2

3

4

5

6

7

8

9

10ll

12

13

3-17B300-280

3-17B300-285

3-17B300-293

3-17B300-294

3-17B300-299

3-47B450-315

3-47B450-316

3-47B451-R0058

3-47B451-R0066

3-47B451-R0094

3-47B451-R0095

3-47B451-R0096

3-47B451-R0098

DCA-001

DCA-001

DCA-001

DCA-001

DCA-001

DCA-001

CCD-000

DCA-000

DCA-001

DCA-000

DCA-000

DCA-000

DCA-001

Within the areas

examined,

no violation or deviation

was identified.

Pipe Support Calculation

Review - Units 2"and

3

The design calculations listed below in Table 5-1 were partially

reviewed

and evaluated for thoroughness,

clarity, consistency,

and

accuracy.

The following design criteria and standards

were used to

compare the design calculations:

~Cate or

Criteria

Standard

Document

No.

BFN-50-C-7107

DS-C1.7. 1

Rev.

No.

Title

6

Design of Class I

Seismic

Pipe

and

Tubing Supports

General

Anchorage to

Concrete

Standard

DS-C1.7.3

Concrete

Anchorage

Application of

Baseplate II

The above calculations

contained the purpose,

assumptions,

references,

computer programs,

design input, graphics,

main body calculations,

summary of results,

conclusions,

and attachments.

The computer programs

used included:

FAPPS program for the structural

member analysis;

Baseplate II program for the flexible base plate

and

anchor bolt analysis;

DD Lug design

program for the integrated

lug

design

and analysis;

and

Conan program for the G-32 anchor bolt spacing

violation analysis.

The attachments

included existing pipe support configuration from

walkdowns,

proposed

support modifications or design

change notices

(DCNs),

Employee concerns checklist,

and computer input and output for

frame and base plate analysis.

The review included:

Design loads from

the latest revised stress

calculations,

overall calculation contents,

allowable loads

used,

over stress

condition justification if any,

standard

component capacity

and settings,

weld sizes

and symbols,

deflection, bolt sizes

and length

, base plate flexibility, and bolt

spacing violations.

Table 5-1

Su

ort Calculations

Reviewed

Su

ort No.

Unit

Calculation

No.

Rev.

Comments

2-47B452S0245

2-47B452S0246

2-47B452R0056

2-47B452S0247

2-47B452S0248

N1-370-56R-0004

J

2

2

2

2

2

3

CD-02074-894001

CD-02074-894002

CD-Q2074-894003

CD-Q2074-894004

CD-Q2074-894005

CD-Q3070-922408

2

2

2

2

  • See

Note

2

  • See

Note

I

'

N1-370-56R-0005

3

CD-03070-922408

1

.N1-370-57R-0002

.3

CD-.03070-922410

3

N1-370-57R-0003

3

CD-03070-922410

3

N1-370-57R-0004

3

CD-03070-922410

3

  • Note; The support calculation

was not updated

and revised to reflect

the latest revised stress

loads.

In general,

the design calculations

were of good quality except

as noted

in Table 5-1 above.

Supports

2-47B452S0247

and 2-47B452S0248 of

calculations

CD-92074-894004

and -894005 were two snubbers

for two

direction restraints

acting at the

same location for the node point R57

as specified in stress

calculation

CD-92074-893811.

Both of the support

calculations

and the stress

calculation were generated

in August,

1989.

The stress

calculation

was revised to Rev.

3 on Hay 15,

1990 and the

stress

loads at Node

R57 at X-direction were revised to increase

about

22% from the faulted loads of 12720 lbs to 15616 lbs.

The corresponding

pipe support calculation CD-f2074-894005

was not updated

and revised to

qualify the

new load increase.

This support calculation

was revised to

Rev.

2 on July 12,

1993, during the beginning of this inspection.

The

stress

load for the other support

(2-47B452S0247)

was not revised in the

stress

calculation.

After the inspector revealed this problem to the licensee,

the

licensee's

engineers

took quick action to revise the stress

and two

support calculations to show both supports to be acceptable for the new

loads

based

on the

DCN.

The licensee

revised the stress

calculation

and

removed the increase

loads

back to the original loads

shown

on the

stress

calculation

based

on the statement that the resultant

loads will

not change

due to the snubber rotations.

The loads in the individual

snubber will be changed

and qualified.

The licensee

also reviewed all

support calculations

contained in this stress

calculation to see if any

other support calculation

had the

same

problem of not updating the

support calculations for the latest revised

new stess

loads.

A Problem

Evaluation Report

(PER)

No.

BFPER930088

was issued

by the licensee for

investigating the root cause.

10 CFR 50, Appendix B, Criteria III,

Design Control requires that,

design

changes

shall

be subject to design

control measures

commensurate

with those applied to the orginal design.

TVA Nuclear

Engineering

Procedure

NEP-3. 1, Attachment 4,

Page

1 of

1

states that design input, including information such

as loads,

temperature,

etc. shall

be current,

referenced,

and applied.

TVA

Rigorous Analysis Checklist requires that the correct support loads from

the post processor

output, or adjusted

loads from hand calculations,

have

been transmitted to the support designer.

The two support

calculations

CD-(2074-894004

and -894005 were not updated

and revised to

reflect the latest stress

loads or the

new loads

due to the snubber

direction changes.

This item is identified as Violation 50-

259,260,296/93-26-02,

"Failure of Updating the Pipe Support Calculations

for the

New Stress

Loads.

In addition, this violation is

a repeated

case.

A similar discrepancy

case of not updating the pipe support calculation per the latest stress

calculation

was documented

in Inspection

Report

No. 50-259,260,296/92-38

for Unit 2 calculations

and

was cited as

a violation.

The licensee

claimed in their response

to the previous violation that it was

an

isolated

case

but the

same

problem keeps reoccurring.

The licensee

needs to review the problem and find a solution that will prevent its

reoccurrence.

The snubber for Support

No. 2-47B452S0245

and calculation

No. CD-g2074-

894001

Provided the restraint in Global

X -direction which was East-

West direction

as specified in the stress

Calculation

No. CD-g2074-

893811,

Rev. 3.

The allowable loads of Snubber

HSSA-10, Stroke 6" from

Bergen Patterson

Catalog

66R is 10,000 lbs for upset condition

and is

greater than the applied load of 8328 lbs which was stated at faulted

condition per stress

calculation

No. CD-(2074-893811,

Rev. 3.

Therefore,

the snubber

and support is acceptable.

Support

No. 2-

47B452S0246

(calculation CD-(2074-894002,

Rev.

2) used

a

1 1/4" thick

base plate

and qualified the base plate

on sheet

9 by using the formula

specified in TVA Civil Design Standard

DS-C1.7.1,

Section 5.1.1.

The

formula uses

anchor bolts

as tension axis

and the intersection

(the

first contact) of base plate

and concrete

as compression

axis.

The bending

arm distance

between

compression

axis

and tension axis is

defined

as

2 times baseplate

thickness

plus the distance

from the

compression

edge of attachment to the tension bolts.

This formula or

the bending

arm distance

was established

and verified by the supporting

calculation

CSG-85-002,

Rev. 0, dated July 31,

1985.

This supporting

calculation justified the formula's accuracy

and conservatism for the

anchor bolt design,

by comparing the results of this formula and the

output of the

CDC Base Plate II Finite Element Analysis.

This formula

accounts for the prying action or the base plate flexibilityanalysis.

It does not use the edge of base plate or the co'mpression

anchor bolts

as the compression

axis

as the normal rigid analysis for the base plate

or anchor bolt design.

Per

IE Bulletin 79-02, the licensee

was requested

to respond to the

bulletin by stating the base plate flexibilityconsiderations

in the

analysis

and calculations.

The inspector requested

the licensee to

provide the IE Bulletin response

and the example

1 and

3 of the

supporting calculation for review.

However, the information requested

could not be retrieved in the limited time available.

Therefore, this

item is identified as Inspector

Followup Item (IFI) 50-259,260,296/93-

26-03,

"Review of the supporting calculation

and

IE Bulletin Response

for the Base Plate Flexibility".

Calculation CD-(3074-922408,

Rev. 1 qualified the pipe supports

Nl-370-

56R-0004

and -0005 by using the deflection criteria 1/8".

The maximum

deflection was 0.071" which was less

than the 1/8" allowable deflection

specified in Section 1.4.2.13.b of Browns Ferry Nuclear Plant Design of

Class

.1 Seismic

Pipe

and Tubing Supports,

Rev. 6.

4'

These

two supports

are small bore supports

and tied back to the pump.

They were not the restraints

adjacent to

a

pump to restrain the

pump.

Therefore,

a deflection of 1/16" limit based

on Section 1.4.2. 13.a was

not applied.

With the areas

examined,

one violation was indentified,

no deviation

was

identified.

6.

Review of Work Plan - Unit 2

During the review of the pipe support calculations,

some of the

calculations

required the supports to be modified before restart.

The

inspectors

randomly selected

four pipe supports

(2-47852S245,

2-

478452S0247,

2-478452S0248,

and 2-478452R0056)

and reviewed their work

plan to .see if-the modifications for those supports

had been

completed

by the construction

group

and accepted

by the

gC inspectors.

After

reviewing the work plan, the inspector determined that all the supports

were adequate.

They were modified by the construction

group and

accepted

by gC inspectors.

Within the areas

examined,

no violations or deviations

were identified.

Licensee Corrective Action on Previous

Inspection Findings

(92702)

(Closed) Severity Level

IV Violation 50-259,260,296/93-05-01,

"Failure of Welder to Follow the Parameters

of His gualified

Welding Procedure Specification"

Corrective measures

addressed

in the licensee's letter of response

dated April 21,

1993,

were verified by the inspector.

These

corrective measures

were complete,

very effective,

and should

prevent the re-occurrence

of this discrepancy.

B.

(Open) Severity Level

IV Violation 50-259,260,296/92-43-01,

"Failure to Follow Installation Specification Requirements"

The corrective measures

committed to by the licensee

in their

letter of response

dated

February

10,

1993, consisted of:

(1)

Having

GE assemble

a documentation

package containing the

expertise

and experience of personnel

performing weld repair

overlays

and submitting this information to TVA's Nuclear

Engineering

Department for review in lieu of performing weld

overlay mockup training.

The inspection

noted that

GE had

submitted this package to TVA, aqd

TVA had approved the

package.

However,

when the inspector requested

the package

in order to verify the welders expertise

and experience

he

was informed that the documentation

was in storage off site.

Therefore, this item will remain

open until the package

can

be retrieved

and reviewed.

10

(2)

In addition to the above action taken to satisfy the welding

program nonconformance

to prevent reoccurrence

of a similar

discrepancy

GE initiated the development

and use of a

DCN

requirements

checklist.

This checklist identified the

requirements

in the

DCN and provided

a tracking method of

accounting for the completion of each requirement.

The

completed checklist

was then reviewed

and approved

by the

Project Manager

and GE's

gC group.

The effective date for

implementing the

DCN checklist form was January

5,

1993.

The inspector investigation into GE's implementation of the long

term corrective action revealed that, only one group within GE's

welding organization

implemented the

DCN requirement checklist.

This group subsequently

left the Brown's Ferry facility and the

checklist which was designed to prevent reoccurrence

of the

reported discrepancy,

presently is not used

by any other group

within GE's welding organization.

The inspector also noted that

GE had not revised their Welding Manual or any other technical

or

administrative procedure

to'implement the corrective action

commitment requiring the

DCN requirement checklist.

Inadequate

-corrective action to prevent the reoccurrence

of a significant

noncomformance

is a violation of 10CFR50,

Appendix B, Criterion

XVI, and was reported to the licensee

as Violation 50-

259,260,296/93-26-01,

"Failure of Licensee to Take Adequate

Corrective Action for a Previously Identified Vendor Melding

Program Nonconformance".

Within the areas

examined,

no violation or deviation was identified

except

as noted in paragraph

7.B.(2) above.

Exit Interview

The inspection

scope

and results

were summarized

on July 16,

1993, with

those

persons

indicated in paragraph

1.

The inspectors

described

the

areas

inspected

and discussed

in detail the inspection results listed

below.

Proprietary information is not contained in this report.

Dissenting

comments

were not received

from the licensee.

(Open) Violation 50-259,260,296/93-26-01,

"Failure of Licensee to Take

Adequate Corrective Action for a Previously Identified Vendor Welding

Program Nonconformance"

(Open) Violation 50-259,260,296/93-26-02,

"Failure of Licensee to Update

Pipe Support Calculations for New Stress

Loads"

(Open) Inspector

Followup Item 50-259,260,296/93-26-03,

"Review of

Supporting Calculation

and IE Bulletin Response for Base Plate

Flexibility"

0',