ML18018B902

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Forwards Integrated Design Insp Rept 50-400/84-48 on 841203-850213.Errors,procedural Violations & Inconsistencies Noted
ML18018B902
Person / Time
Site: Harris 
Issue date: 04/15/1985
From: Taylor J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
To: Utley E
CAROLINA POWER & LIGHT CO.
Shared Package
ML18018B903 List:
References
CON-#285-767 OL, NUDOCS 8505020537
Download: ML18018B902 (7)


See also: IR 05000400/1984048

Text

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STATES

NUCLEAR REGULATORY COMMISSION

WASHINGTON, D. P. 20/55

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APR 15 S85

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Docket No. 50-400

Carolina

Power and Light Company

ATTN:

Hr.

E.

E. Utley

Executive Vice, President

Power Supply and Engineering

and Construction

P.O.

Box 1551

RaleigI,

NC

27602

eentlemen:

SUBJECT:

INTEGRATED DESIGN INSPECTION 50'-400/84-48

This letter conveys the results

and conclusions of the integrated

design

inspection of the Shearon Harris Nuclear

Power Plant, Unit 1 conducted

by the

NRC's Office of Inspection

and Enforcement.

The inspection

team was

composed

of personnel

from the NRC's Office of Inspection "and Enforcement,

Office of

Nuclear Reactor Regulation

and consultants.

The inspectioh took place at the

.Shearon Harris Nuclear Power Plant near Raleigh,

North Chrolina;

EBASCO

Services,

Incorporated,

New York City,'ew York; and Westinghouse

Electric

Corporation,

Pittsburgh,

Pennsylvania,

over the period from December;3,

1984 to

February 13,

1985.

The inspection determined

whether

(1) regulatory'require-

ments

and design

bases

as specified in the license application

had been

correctly translated

and satisfied

as part of specifications,

drawings,

and"

procedures,

(2) correct design information had been provided internally and

externally to the responsible

design 'organizations,

(3) design engineers

had

sufficient technical

guidance to perform assigned

engineering functions,

and

(4) design controls,

as applied to the qriginal design,

had also

been applied

to design

changes,

including field changes.

I

The inspection-focused

on the chemical

and volume control system,

although other

areas

were also covered

as delineateti ih the enclosed

inspection report.

Activities included examination" of design,

design

bases,

design procedures,

'.

records,

and inspection of the systems

as installed at the plant.

Emphasis

was

placed

on- reviewing the adequacy of design details

as

a means of 'measuringhow

well the design process

had fun'ctioned for the selected

samples.

Deficiencies 'regarding errors,

procedural

vi,olations and inconsistencies

are

identi,ied-in the report.

Unresolved

items are identified where more information

is needed to reach conclusions.

Other observations

are identified where it was

considered

appropriate to call your attenti,on to IIIatters, which are not deficien-

'ies or unresolved

items, but which are

recommended for your consideration.

1

8505020537

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Carolina

Power and Light

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Chapter

1 of the report provides

a summary of the results of the inspection

and

the concl.usions

reached

by the inspection

team.

'There are several significant

- technical

areas

in the Shearon,Harris

design which indicate weaknesses

in the

design pro'cess'nd,

.therefore,

raise the possibility that similar weaknesses

will be found in systems

other than those

inspected

by the team.

These

are

identified below.

P

"t

(1)

Voltage drop considerations

were not properly accounted for in a number

of'nalyses.

(2),'.

The design of the containment

sump did not follow .the guidance

given in

Regulatory Guide 1.82 which you committed to follow.

r

(3)'elay coordination

was not effectively accomplished.

(4).

The design of slender struts

used to support piping systems

did not

address their dynamic excitat>on

and eccentricity.

(5)

Ra'diation protection analyses

performed

by EBASCO's Applied Physics

Department. had'umerous

non-conser vatisms

and errors.

(6)

Seismic II'/I (non-sei'smic piping, equipment,

and components

whose failure

could aff'ect seismic

Category~ I qquipment)'nalyses

were incomplete

and

deficient, with a walkdown planned to resolve problems.

" In addition to the conclusions

in Chapter

1 which relate to particular disciplines

'the te".m identified in Chapter 7of the report

some concerns

which were

common

to more than

one discipline.

These include:

(1)'t.e

EBASCO verification process

w'as not as effective as could be expected,

as indicated by the number and nature of the deficiencies

found by the

inspection..

The team concluded that this indicates

a lack of'anagement

attenti'on to an i'mportant area of the desig'n process.

(2)

Certain deficiencies

were, found. in the design performed on-site

by

Carolina

Power

and: Light which will likely require design

and hardware

changes.

(3)

Inappropriate

use of the "minor design

change" clqssification

has resulted

in situations

where the team concluded that appropsriate

independent

design

verification reviews

may have

been

ommitted.

a

It=i's: our understanding that responsibility for performance of certain original

desi'gn work's being shifted to your on'site engineering

organization to smooth

the transition from construction to opeFations,

such that Carolina

Power and Light

wil'l.have more design capability during the operational

phase.

Me: consider'this

intent to be commendabie

and are in complete

agreement

with

the ultimate objective.

However, it does

no

appear that

some parts of the

current. organization

possessed

the requisite experience

and training to

undertake

the expected responsibilities.

I

Carolina, Power

and Light

"3-

I

The report and its summaries

have highlighted only the problem areas

identified

, during the inspection.

To present

a properly balanced picture, it should

be

understood that the identified deficiencies

were based

on review of thousands

of page:. of technical

documentation

taking approximately

8 weeks

by an

, experienced

inspection

team.

When al'; of these factors are taken into consideration,

the

NRC staff concludes

that the overall

Shearon Harris plant design. process

has

been adequately

controlled, provided that effective corrective action is implemented to

satisfactorily resolve the items identified in this inspection report,

and the

root causes.

r

You are requested

to respond in writing to the deficiencies

and unresolved

items

'and to the

common concerns

addressed

in Chapter

7 of the report within 60 days

after receipt of this letter.

In your assessment

of individual deficiencies

and

common concerns identified in the inspection report, you are requested

to

address

the cause,

the extent to which the condition may be reflected in the

unreviewed portion of the design,

action to correct the existing condition,

action to prevent recurrence,

and any other information you consider relevant.

." For unresolved

items, the response

should provide information needed

to reach

conclusions

concerning acceptability of the specific fe'ature or practice

involved.

Comments

on observations

may be included in your response

in

addition to the requested

information.

In accordance

with 10 CFR 2. 790(a),

a copy of this letter and the enclosures

will be placed in the

NRC Public Document

Room unless

you notify this office by

telephone,

within 10 days of the date of this letter,

and submit written

application to 'withhold information contained herein within 25 days of the date

of"this letter.

Such applications

shall

be consistent with the requirements

of. 10

C>~R 2. 790(b)(1).

Should you have any questions

concerning this inspection,

please

contact

me or

Mr; Ted Ankrum (301-492-4774) of this office.

S ncerely,

I

k

p~

es

M. Tayl, Director

ffice of Ins ection

and Enforcement

Encl osi're:

Inspectjon

Report 50-400/84-48

cc w/enclosures:

See next page

Carolina

Power and Light

cc w/enclosures

,

R.

A. Watson,

Vice President

Harris Nuclear Project

Carolina

Power and Light,Company

P'.0.

Box 165

il

New Hill, NC

27562

.

George

F. Trowbridge,

Esq.

Shaw,

Pittman,

Potts

8 Trowbridge

1800

M Street,

NW

Washington,

DC

20036

Richard

E. Jones,

Esq.

Associate

General

Counsel

Carolina

Power

8 Light Company

411 Fayetteville Street Mall

Raleigh,

North Carolina

27602

M. David Gordon,

Esq.

Associate Attorney General

State uf North Carolina

Post Office Box 629

Raleigh,

North Carolina

27602

Thomas

S.

Erwin, Esq.

115

W. Morgan Street

Raleigh,

North Carolina

27602

Mr. George

Maxwell

Residert Inspector/Harris

NPS

c/o U.S. Nuclear Regulatory

Commission

Route 1,

Box 315B

New Hil.l, North Carolina

27562

Charl'es

D.

Barham, Jr.,

Esq.

Vice President

8 Senior Counsel

Carolina

Power

8 Light Company

Post Office Box 1551

Raleigh,

North Carolina

27602

Mr. John Runkle, Executive Coordinator

/Conservation

Council of North Carolina~

..~ 307 Granville Road

Chapel:Hill, North Carolina 27514

I

Mr. Wells Eddleman

718-A Iredel 1 Street

Durham, North Carolina

27705

Dr. Linda Little

Governor's

Waste

Management

Board

513 Albemarle Building

325 North Salisbury Street

Raleigh:,

North Carolina

27611

C

R.

M. Parsons

Completion Assurance

Manager

Carolina

Power

and Light Company

P.

0.

Box 101

New Hill, NC

27562

Mr. George Jackson,

Secretary

Environmental

Law Project

School of Law, 064-A

Univeristy of North Carolina

Chapel'Hill, North Carolina

27514

Mr. Travis Payne,

Esq.

723 W.,Johnson Street

Post Office Box 12643

Raleigh,

North Carolina

27605

Mr. Daniel

F.

Read

Post Office Box 2151

Raleigh,

NC

27602

Bradley

W. Jones,

Esq.

U.S.

Nuclear

Regulatory

Comm.

Region II

101 Marietta Street

Atlanta, Georgia

30303

Richard

D. Wilson,

M.

D.

725 Hunter Street

Apex, North Carolina

27502

Mr. Robert

P. Gruber

Executive Director

Public Staff -

NCUC

P.

0.

Box 991

Raleigh,

NC

27602

Carolina

Power

and Light

Distribution:

DCS

DQAVT Reading

QAB Reading

IDI Reading

J.

L. Milhoan, IE

G.

T. Ankrum, IE

B.

K. Grimes,

IE

R.

H. Vollmer, IE

E.

L. Jordan,

IE

J.

A. Olshinski, RII

P.

R.

Bemis, RII

B.

C. Buckley,

NRRv

G.

F. Maxwell, RII+

R.

L. Prevatte,

RII

Shearon Harris Inspection

Team (12)

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R. Denton,

NRR

J.

Heltemes,

AEOD

H. Boulden,

OIA

Regional Administrators

NRR Division Directors

T.

M. Novak,

NRR

NTIS

E. Hylton,

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