ML18018A809

Rev 3 to QA Instruction QAI-212, Training & Qualification of QA Personnel

ML18018A809
Person / Time
Site:	Harris
Issue date:	06/18/1980
From:	GOULDS PUMPS, INC.
To:
Shared Package
ML18018A805	List: ML18018A803 ML18018A808 ML18018A809 ML18018A810 ML18018A811 ML18018A812 ML18018A813 ML18018A814 ML18018A815 ML18018A817 ML18018A818 ML18018A819 ML18018A820 ML18018A821 ML18018A822 ML18018A823 ML20085J680
References
QAI-212, NUDOCS 8310130254
Download: ML18018A809 (15)

Text

t Pg 9OUlDS FUMP5. PIC.

)

OUALtTf ASSURANCE INSTRUCilOH QAZ-212 ~v. 3 TITLE:

'IRALVVGAND QJALITICATICNOF

.A. PERKhML Page 1 of 3 GENERAL NOIZ:

Quality Assurance Instructions are for internal use only.

'Ikey

~e explanatory donments that either e~lain in greater detail ham to implment cqrtain requirements of the Quality Assurance 3Lanual or explain other systems and controls not required by the Quality Assurance Manual.

These instructions shall in no way be in non-conformance with, and shall always be subsenrient to, the Quality Assurance Manual, ~If-1002.

1.0 SCOPE - This QAI shall establish the procedures and processes that shall Se followed to train and qualify Q.A. personnel in the specific technical requirements, standard and functions of a quality program related to job functions.

Specific qualifications to meet ANSI N45.2.6 shall be followed as defined in Para.

5.0 as applicable to job functions.

2.0 HESPGXSWIIZ1Y 2.1

'Ihe Manager, Quality Ass~ce shall be responsible f'r the indoctrination and training of individuals in the area of Quality Control/Assurance.

This shall include instruction at Goulds Pumns, Inc. and may include additional tmining through and independent source.

3.0 THANG~~ - 2f-EZSE 3.1 A gene al Q.A. Seninar for Quality Assurance pe~nnel shall be conducted on an annual basis to indoctrinate and train personnel in the policies, procedures and requirments based upon Goulds Q.A. Manual, ARE, AhSI and 10CFR50 requirements.

3.1.1 An outline of the seadna shall be prepared by:the Manager, Quality Assurance..

4. 0 g JALIFICATICNOF MRS'.KL 4.1 On-the-job training shall be pe" job desc 'ptions and based u~n satisfactory perfozmmce by the individual.

'?his on-the-job training shall be reviewed periodically by the Manager, Quality

'Assurance to assure individuals are sufficiently trained and continuous satis actory perforrance is being obtained.

Doca~nte" evidence shall be prepared for on-the-job training records.

5.0 ~ TRA~ PHCCHSES 5.1 5.1.1 Quality Assurance personnel shall be able to participate in any of the foll.owing areas:

Approved on-the-job training pro~ through the Federal or State governments or veteran administration programs.

DATR Of ORIOIIIAL}IOUS DATE OF II%VISION.

83i0130254 830919 I

PDR ADOCK 05000400 E

PDR j APPROVID IIY1 CLA.ItAXAOIi FOIE~ py

g GOULDS PUMPS INC.

r" 5.0 continued OUAL1')7 ASSURANCE.

!NSTRUCTlOH

<@I '212 Rev.

3 Page 2 of 3

5.1.2 5.1.3 5.2 Independent participation in sennnars through orgainzational sponsorship,*universities,

colleges, schools, etc.

Independent participation in orgainzational conventions, etc.

where specific seminars/workshops are job-related.

'Hxe bhnager,,Qua1ity Assurance shall review these training processes and detexmine applicability to gob functions and acceptance as a training basis.

6.0 CW~'ICATICNR~B~IS 'IO MEET ANSI N45.2.6 (Qs 6.1 6.2 6.3 Individuals shall be certified to a+et the following levels as defined in ANSI N45.2.6, 3973 Edition provided education, gob mgerience and training and successful minimum annual eye mxnination is satisfactory (Ref: ANSI N45.2,6, 3973 Edition).

Hydrotester Level I performance Tester Level I Visua1 Inspector Level II IKransional Inspector Level II PT Inspector Level II MT Inspector Level II UT Inspector Level II Evaluate Hydrotests Level II Evaluate performance Tests Level II Evaluate Visual Results Level II Evaluate Dimensional Results Level II Evaluate pT Level II EvaluatehQ'evel II Evaluate UZ Level II Approve Inspection/Test ~~ures Level III Evaluation shall be recpured every two (2) years to maint~

certification.

'Ke hhm~r QA shall be responsible for certification and recertification.

6.4 AttachnentN. - Certification of QmlS fication Fozm.

7.0 RBXPDS 7.1

'Jhe Mmuun.r, QL ahall maintain a nugent file on each ind'vidual'a 7.2 7.3 7.4 txaining and qualification record.

Record retention shall. be Inaintained per Goulds Q.A. bfanual 1002.

All personnel qualification records shall be maintained and updated an an annual basis, or to neet ANSI N45.2.6, every two (2) yearn Qlalification shall not be transf~le to another ~any.

(

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GOULDS PUMPS, INt:.

ATI'ACSKZ t 1, QAI-212, BEV.

3

'PAGE>

OF P.O. Box 330 240 Fail Sneel Seneca Falls, New Yark 13148 USA

': 315-568 5811 ALEX:QT.Exp.~m covi~~shlut5 sps

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CERTIFICATE CF QVALIFICATICN

'Qda Certificate of Qualification shall meet the ~uirenents of AlKI N45.2.6, 1973 edition.

1.

Employer:

Goulds Pros. Inc.

ineered Prociucm Division 240 Fall Street.

neca Falls.

New York 13148 2.

Erployee Naln:

A.

Job

Title:

B.

Union Job Code Reer (if applicable)

V 3.

Activity Qualified to Perform:

C3 Hydrotester (Check applicable boxes)

C3 Perforaance Tester levels cer.ified to meet ANSI N45.2. 6, 1973 eidition.

C3 Visual Inspector Cl Dimensional Inspector Cl PI'nspector C3 MI'nspector C3 UI'nspector C3 Evaluate Hydrotests C3 Zvaluate Perfo~ce Tests C3 Evaluate Visual Results Cl Evaluate Dimensional Resul.s Evaluate PI'3 Evaluate MI'3 Evaluate UX'l Approve Inspec ion/Test Procedums 4.

Qualification Certified Level 1

Level I Level II Level II Level IX Level IX Level II Leve" XX Level II Level IX Leve'X Level II Leve" II Level IX Level III Date 5.

Evaluation Every 2 Years Pacertif iCation:

(Signature 8c Date)

Resene and )ob desc=iption attached.

Eye Rmnination reQuired on a min. ann~

bm'f

~uired, training records-available.

8 'nifhiMrnl I flfechf

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CEATIFICATE OF COtr'IPLIAf4CF.

1'/c ccmfy Ihct Ilia statements tllatta II> lhia Inpnrt nla cv<<cd u>>d !liat I!Iia piiinp, nr valve ~ Uviifs: n; I> !ia <<i!ci nl consuvction of tho AHME cvdo fvl Nvcfoal pnwur Plant cvliipvnniitu. suction Ill, t)tv. I. cditio<<.

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I Jc hc CERT)FICATION OF OCRIGM Deign Infnrmalin>> vli ffto st Gould)8.)'3ltupt) p.g)lg..r

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PC Stato...

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If//I fl) 'pignatvtc n'ht lriitvilcde I,iat ri:Itdi~: rfnfy.

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~w'EJ)TIFICATE OF SHOP fNSPI'.ClION I, lho unrfars'pnrid, holding a Vuhd cvnutifssiun ISSvcd by IIIV afatinliat floald ot Itnitur and f'louauio Vhf'JSOI IIISP~OIS

~ nhf tha State or prvvinca ut ~ascMorj and ampfoyarf by of If fill.n Jldp~

hove Incpccred Ihe ponlp. or eel&. decnihcd In Ihh pcn Repen on 0

19 and atoto that to tho bast nf my knowtcdga and bcllaf, tho Manufacturer has con-SIIUCIW iS pump, nr va!VC, in OCCOtdunav with thn AShtF COlfa, SCCllun tlt.

sy signing ihfs cultfflcata. natthcr ihn inspector nvr his umplvyar tnatfcs any warranty, uxprvssad ur u>>p!icd. cvnccrfiinri tho artuipnyant ttsscrfhad in ihis f)otft itspoit. Fulthcimoro. neither tha Inspnctnr nor his cn+nycr shalt bc llablo in any O'L1nnOP flrany PnrSnnut tnlVry Of PrOPlfrty datIIOQO Or O IOSa nt any kind slicing flnm nr COnnaatCd fri1th ihfa inSPCCtion.

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FOR(d NPV T Mh('VFACTUl(E)(S'ATAAFPORT FO(( NUCLLSA(t P((fy)PS Of) VALVES' (As Hcqu)tcd by tho Provis(ons ol tbo AS(V(6 Code, Sssctlon ill, D(y. 1)

). Mantrfactttrstdtiy Goolds pomps, Inc, 240 Fall street, seneca Fa))s~

)(eve york~)

2 Maru tach red(or C( Vol tt)8 t'ovrcr l Lte)it( co.,

Eb;)sco scrvlccss. Inc., At)cntdc ttts!rse S>>drtdttisise Ol thsrEiiitser qs Cm>>alt

5. heat(on otlnatallation 8"Ot tnt ro<<er F Ltssnt Co, She@roll If(trrls Httc)ear P)8ntSy+

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(b) Manu(actvtera'c)

Canadian Sar(cs No.

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)s recorded at top of ttus (ortn.

(2(77)

Thea (Otui (f00027) Srsey 3 r IS(SSOtnef ttOm Sta Oider Oect., A."htr.'dab t.d7 8t.', freyr YOrf:,ft.Y. !0017

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CEM'IF(CATE OF COMI'LIANCE

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yc'e ccttify (hot tho stctcmonts made tn this Sopor're coiiett end that tkie pucnp, or vatvcy, eon(ornis tp the cii(ot t '

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Scetiuii ill, DiV. (se Editiun Ac(denda

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~/3, Code Coco No.

Dote M~si r'2 Sit,s I

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to usr the......

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IJ CERTIFICATION OF DES(ON pouortlnlorrnsuononglssl Gculde Pc~us Inc.~2irp poli Street slrss: onslysls ropon Iclsoo l onlyl on nls sr Das(t(n spec(((eat(ona cert(red by 11I Re)Ph J.

6 I or q i4

~li J~rol inn (I y. go, 8/+0 Stress ans(ys() pen((led bY(1) PQ PE State........

Itcg. No.

RIA i11 S(ttnstiiioi nnt ruqu(red. l.iat nemo OnlV.

Scncca Fells 'i..iv Yo't'EIlllFICATE OF SHOP INSPECTION I, the undcrs(((nud. holding u vr((d qomtsi(ss(on Issued by lho Nctiona( Ooucd ol Qo((rc >and pressure vasss(

(ns peyote and thegtatu Iir pcpv(Iieo ot Hc'w lol'nd employed by ef e tIlan, 4ss.

have inspected the pump, or valve, described in this Data Rcport on 5

IQ..M, end state diat to the best of my (uiovc(et(go and tpc((cl, the Manu(retucrr has con.

.atcuctrd this punip, or va!vcr, (n accordance with thn AS(AE Code. Soctlon til.

I(y Sign(nit th(a Corti((cute, nuhher Ihu tnsPCC(Or nOr h(S rmPtuyer mr(ICS anyrWS(ranty, eXP(oeaed Or lmP(iee(, COneern(ng tho actu(omens desec(tpud ut this Data Rcport. Fisntsacmoce, neither tho (nspcctoc nor hia amp(oyer sha(i bc hob(e (n any manner (oc eny pcrsonul injury ur propecty drmc((e or a loss of any tind atisin(( f(orn or cona:cted Si<th this fnspaetion.

polo~CI

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le Comni(ss(ons WM~~~

tr(st't ttd., Ststa, Isiuer. shot CCO.(

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Itrtnf' h-..AA......

FDf'IM NPV 1 MAIS)U)hClUftEBS'ATAA}!P()RT FO}( Nl/CLDLA PI}MPS OR VhLVE~'Ae Rot(It}tet( by tho Ptovfafotts vf the AS<'t'IF Code, Section Il), D(v. 1)

), Monttfactu<<dby Gouldts Pump, Inc.r 240 Pail Street, Genycft Fa3.1st

}few Yor):

13148 gta7<iein<t Atd<vaa ot titan<<)iertne<I

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C< Light Co.,

}ib.-.:tco.Segvfcots.ZI)f, l'gept, 7l. Meqt St. a lha illa a<<it h<M<era at r<<<class<<'<

Q<N<tt<<I fOCOIIOn Of lnalalictfan CarO1,< na POWr r I< Lfg)11<<CO,;

S(10 Ircn flarria HuClnar PInntS '*

Nltne and Address}

4. Pump or Volvo....

O'AIN>........ M<in<<tnt<i tnlat Stao 1"...;

Outlot Stau (Ni:I<)

(Inch)

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(b) f<<tanutacturera'eries I<to.

Serial (g) Year or Typo Ho.

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'vpploniontal ahovta ui fu<ni of tiara, stot;hva vr drawings ntov bv used provided illa<tv ir B.1<2 a 11, P} into<niotun <n fton<a I, 2 and d an thfo dato <opon la Inctv<tud on carh sheet, and (3) each anent ia numbered t<nd nvnrbor ot ahoata ie tacordod at top ot thie ferns.

(3/77}

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Shearon Harris Nuclear Power Plant

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Draft SFR Open Item No.

354 NRG Auestion 210.50 Pump Anchor Bolts The Seismic Stress Analysis ME-529 dated 4/14/78 implies that the anchor bolts are "A-193-B7" bolts.

What is the anchor bolt material and how are they attached to the floor?

RESPONSE

Anchor bolts are ASTM A-193 Gr.B7 bolts which is low alloy steel bolting material for high temperature service.

Gr.

B7 is chromium Molybdenum.

Pump is located in Reactor Aux. Bldg., Elevation 236'.

Bolts are 7/8" diameter, 2'6" long embedded in concrete, 2'2" with anchor plate at end 4" x 4" x 1/2".

Anchor bolts material and size are specified by vendor.

Anchor Bolt loads are calculated in seismic report ME-529 paragraph 5.3 and page 17, (attached).

Anchor bolts and nuts are field supplied items.

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SH'EAROH HARRIS NUCLEAR POWER PLAH7 500 lllIf<<) 4 UHIT$ ld ~ 'ttlbl990 tO

22,259 psi tensile 6,210 psi shear

~1Zouable stresses for SA-325 bolts are 12,320 psi shear and 40,000 psi

,.4

,~;si1e per Subs ec tion NF.

5.3 Anchor Bolts The support reactions are given on pages A-3 and A-4.

The anchor bolts are 7/8"in diameter.

The Y force imparts tensile load and the X and Z forces impart shear.

The max. tensile force is at )oint 32 and max. shear at )oint 32.

Tensile lbs.

Shear lbs.

Loading 3, Lateral X Loading 4, Lateral Z Loading I, Nozzle Totals Resultant The tensile stress is:

. 335 1 ~ 258 11 651 X

Z 589 186 30 632 776 4 603 13,244 lbs.

5,598 lbs.

13'44 lbs.

1,397 5,421 S

. 13244 6013 22,026 psi The shear stress is:

9,310 psi V

3598

.6013 The allovable stresses for A-193-B7 bolts are.12,500 psi shear and 25,GOO psi tensile per ASME Code Appendix XVZX and Subsectibn NF.

5.4 Shaft Stress The shaft is shovn on the computer model, page 5, as members 60 through 62.

The computer output for stress is given on pp. A-5 through A-7.

The maximum combined stress occurs in member 62 at 5oint 41.

The shearing stress due to torsi'on is: '

7079 2(.858) 4,125 psi

Shearon Harris Nuclear Power Plant Draft SER Open Item No.

354 NRC Question 210.51 (Valve) Seismic Qualification of Motor Operators The Design Specification CAR-SH-M-44, Rev.

13, dated 1/28/83 (4.2) states that the Seller shall indicate in his bid package details of how qualification shall be provided and the Seller shall demonstrate the equipment's ability to meet the requirements that the operator shall start, run or stop during specified earthquake loading.

Describe the data furnished by the Seller to assure that the motor operators used on Seismic Category I valves meet 4.2d-3 of the Specification.

RESPONSF.:

The data/description furnished by the Seller to meet Specification 4.2 requirements for the motor operators is provided in t'e following Seller' documents (attached):

(a)

Report 80037 Seismic Oualification Envelope Limitoraue Valve Actuators.

(b)

Acton Report 14331-2 Rev.

1 Seismic Vibration Testing of One (1) Limitorque SMB-000/HOBC Actuator.

(c)

Acton Report 14331-3 Rev.

1 Seismic Vibration Testing of One (1) Limitorque SMB-000/HOBC Actuator with Seismic Adaptor.

(d)

Acton Report 14801-1 Rev.

1 Seismic Vibration Testing of Limitorque SMB-1/H3BC Actuators.

(e)

Aero Nav Report 5-6167-5, dated 12/5/75 Report of Fragility Test on SMB-1-25/H4BC with Standard Cast Adaptor.

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