ML18017B201

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Forwards IE Insp Repts 50-400/80-12,50-401/80-10, 50-402/80-10 & 50-403/80-10 on 800428-0502 & Notice of Violation
ML18017B201
Person / Time
Site: Harris  Duke Energy icon.png
Issue date: 06/03/1980
From: Murphy C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: Jackie Jones
CAROLINA POWER & LIGHT CO.
Shared Package
ML18017B198 List:
References
NUDOCS 8008140031
Download: ML18017B201 (3)


See also: IR 05000400/1980012

Text

)

n-Reply

.;RII:

400/SO-22

50"401/80-10

50-402/80-10

50"403/8 "

er To:

NUCLEAR REGULATORY COMER+SION

REGION II

%0'l MAFL)ETiAST>> X.W>> SUlTE 3CCO

ATLAI4TAeGEORGl*30303

JUN -3am

Carolina Power and I.ight Company

ATTN: J. A. Jones

Senior ExecutivepVice Presiderit and

Chief Operating Officer

. 411 Zayetteville.Street

. Raleigh,

NC

27402

'

Gentlemen:

This refers to the: inspection'onducted

by V. L. Brovnlee 'of this:office'n

.April 28 through Hay 2,'980 of activities authorized

by NRC Construction Permit

Nos.

CPPR-158,

CPPR-159,

CPPR-160,

and CPPR-161 for the Shearon -'Harris facflity,

and to the discussion

of our findings held vith Messrs.

P. V.

Howe and

R. N.

Parsons at the conclusion of the inspection.

.A eas axamhed

51xrlhg -the =inspection

and::our- finikin'gs.-.aze .discussed ia the

tnclosed'spectidri=?epos.

%&in thhsh

a~e'aS,. &'Qispection --coniisted of

selective

examinations. of procedures

and representative

records,

interviews with

personnel,

and observations

by the inspectors.

During the inspection,

it'vas.'foluid that 'certa'in ~'ctivfhes under. your'icense

appear.: to 12e in'nncompl&ace ~i'C requirements. 'hese

Stems

'an'd references

to-: pertinent requi~ertts 'awe 'lasted 'xn'he Yot:ice of'S.olation enC10Sed herewith

. is Appendix A;. This noti'ci: is sent to.you pursuant Xo the pro'Csues

of Se'ction

2'20l of the NRC's'":Rules of Practice," Part 2, Title 10, Code of Federal Regula-

tions.

Section

2.201 requires

you to submit to this office, within 20 days of

your receipt of this notice,

a vritten statement or explanation in reply including:

(1) corrective steps

which have been taken by you and the results

achieved;

(2)

corrective steps vhich vill be taken to avoid further noncompliance;

and (3) the

date when full compliance villbe achieved.

In accordance

with Section 2.790 'of the NRC's "Rules of Practice," Part 2, Ti.tie

=%0',:Cpde-:of Federal.regulations,

a copy of this letter and the enclosed inspection

report will be placed in the NRC's Public Document Room. If this. report contains

-any 4nformati~>:that you '(or your contractor) believe to be proprietary, it is

-ne'cessary

.that you make

a vritten application vithin 20 days to this office to

.yithhog+auch

jjxformation from public disclosure.

Any such application must

include a full statement of the reasons

on the basis of which it is claimed that

.the infognation is proprietary,

and

should be prepared

so that proprietary

'information identified in the application is contained in. a separate

part of the

document. If ve do not hear from you ia this regard vith'in the specified period,

the report villbe placed in the Public Document Room.

~

ey

-2--

'=)FHIV246009.

Both wall'ours

were being set

up simultaneously

when

the first shift ended.

The second shift was instructed to finish set.

up

on both walls

and pour wali'HD>246001.

When the

second shift

concrete

personnel

arrived at the fuel handling building, both pours

appe'ared

to be set

up.

Without checking

the pour card

numbers,

the

second

shift

concrete

General

Foreman

and

Construction

Inspector

assumed

that pour

1FHIW246009,

which was almost set up, was the pour

that=had-'a-completed's'ign

off.

- -CPU 's investigate.on

con'eluded that inspector's

reports 'for the'"placed"

wall. (1HOW246009)- indicate that all rebar

and

embedded

items

were

.. - -: -- installed -as:-required

by design

documents

and only minor clearance

and

form tolerances

remained 'to be resolved.

CPU. has submitted

PW-'C"1419

(pezmanent waiver) to Ebasco

(AE) to allow wall to remain "as is".

The inspectors

held discussions

with CPGI

QA management

and engineering

--". ----personne1-',

and--inspected- the.-pour sites.

- The- inspectois=concui-wit'h

the--linens'ee

s -conclusion- tk~'t-'the "-presign. i'nugent- of: the-'"wall

waN '=

--"satisfied.

b.

Quality Assurance,

Quality Control Functions - Onsite

V

~

V

~ (2)

~

~

Quality Assurance

Program

Section

1.8.2 -of the

PSAR (item a'n

page

1.8.2) states

that

Quality Assurance

and inspection of construction activities will

be the responsibility of the

CPoL Engineering

and Construction

Quality Assurance

Section of the Technical

Services

Department.

As currently organized,

the.QC function is split between

the: S'ite-

QA group and Construction Inspection group.

Implementation

The inspector

observed

QA/QC field activities:and-intervi.ewe'd'-=:

twe1ve 'per'sons:.'ehgaged

in these activities<

'-During t'e--'interviews

."."and .obsezvation's,'-

the 'inspector

ascertained

'-that there- was'o

apparent

lack of objectivity in the

QA/QC functions

as

a result

of contract

(Daniels) personnel

under

CPU. supezvision performing

these activities an Daniels

work.

While no lack of objectivity was observed,

persons

inte'rviewed

indicated, either

on their own initiative or as

a result of a

specific question

by the inspector,

that the combined functions

af

QA and

QC under the

same

group

and performed

by- the

same-

personnel

was causing

a strained if not inadequate

performance'f-'hese

activities.

Although neither the inspector's

observations

nor the interviewee's

accounts 'gave

a single

case

of improper

functioning of either

.QA or

QC,

the

con'cerns

expressed

were

valid.

Since

a person

performs

QC of an activity one

day and

provides the site

QA of the same area the following day,

a possi-

'ility of a conflict exists

even

though

no cases

were found or

stated

where

an inspector ever performed

QA on the

same job where

~ 3a

~

he

had previously performed the

QC.

In addition,

the

demands of

the

QC function, according'o

the

inte viewees,

occasionally

prevented them from performing "as

much

QA as they would'ave

liked" to perform, although, in all cases

reviewed or discussed,

the minimum requirements

were met.

Since.,the licensee's'urrent

organization

is. not:as. defin'ed

xn:

the PSAR,

a change notificati:on will be, required .for NRR s review'.

.. .The .Site

Manager .also. stated,.the

current:dual.

QA/QC=functions=

'--

~ within the Site QA:group would be reviewed

and evaluated'.in light

of the inspector's

findings,

and

any

changes

would be proposed

and- inc3.uded-'in the-'submittal. to.:NRR;.-.3Jntil-.this ieviewganf- th'-'

proposed

changes .have been..submitted;.this. i.tern.will:be designated

."

- a

inspector. followup item-400/80-12-11

'401/402/403'/Bi=10-;11:

'verall

. evxew -and.Inspection.

o -the Quality.Assuiance

(gA) 2'rogram"Imp e-

mentation

a

s

COL received

the construction

permits for the ..Shearon

Harris..Power

Plant cnins.(Harris)'n Jannarjj

28, 197g.

Ebasco Services,

Incorporated

(Ebasco)

was engaged for engineering nf Barris

1

CPSL-;Power Plant Engin-

eering Department

(PPED) has overall responsibility for proper application

of quality standards-practices,

and procedures

during the engineering,

design

and procurement

phase.

PPED fulfills this responsibility by

approving specifications,

recommended

bidders lists', successful bidders,

selections,-

purchase

order placement- and review. of:

aelecte'd-drawings"'PED

presently

has- 26 engineers

-at th'e site that,:provide engineering

inter ace activities with Zbasco.

Vestinghouse

Electric Corporation.

was

contracted

- to design,

fabricate,

and . deliver the Nuclear .Steam

.=

Supply System

(NSSS)g."fuel: and turbine,:generators

for Harris.

Daniel

Construction

Company

(DCC) is the constructor.

Site construction is

'performed in accordance

with Ebasco specifications,

drawings

and other

engineering

documents

by the various

CPQ, contractors.

CPGL manages

site

construction ~nd

QA/QC

ac ivities',

Daniel works- under. direct.

supervision.

and= technical,:control .of-,CPSL:.-'=CPU,'s:.QA

program ms=-c

.

imposed--upon

.DCC.-:.CPS's .site -QA -Unit and -Construction -Inspection:

group

performs

QA/QC

functions.

Field

storage

and..installation

requirements

are- the resp'onsibi.lity of the CPK Site Manager.--Site=--

construction procurement

is- performed by CPA,.

CP&L furnishes

vendor

surveillance inspection functions for construction purchased

items and

CPU. contracts.

b.

QA Hanual, Inspection and Enforcement History

The inspectors

performed

a review of- the

QA- manuals

and locket-. files:=

to include

the following: ---inspections

relative

to:.QA programs

and..

site;

enforcement

correspondence

and responses;.;and

the construction

deficiency and Part

21 report. Sile.

a

~

~