ML18005A841

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Responds to NRC Bulletin 88-010, Nonconforming Molded-Case Circuit Breakers. More than 80% of Breakers Have Adequate Traceability
ML18005A841
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 04/03/1989
From: Cutter A
CAROLINA POWER & LIGHT CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
IEB-88-010, IEB-88-10, NLS-89-089, NLS-89-89, NUDOCS 8904130277
Download: ML18005A841 (11)


Text

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ACCESSION NBR:8904130277 DOC;DATE: 89/04/03 NOTARIZED-YES FACIL:50-400 Shearon Harris Nuclear Power Plant, Unit 1, Carolina AUTH.NAME AUTHOR AFFILIATION CUTTER,A.B.

Carolina Power 6 Light Co.

RECIP.NAME RECIPIENT AFFILIATION Document. Control Branch (Document Control Desk)

DOCKET 05000400

SUBJECT:

Responds to NRC Bulletin 88-010, "Nonconforming Molded-Case Circuit Breakers."

I DISTRIBUTION CODE:

IE21D COPIES RECEIVED:LTR ENCL SIZE:

TITLE: Bulletin Response 88-10 Nonconforming olded Case Circuit Breakers.D NOTES:Application for permit renewal filed.

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Carolina Power 5 Light Company P.O. Box t55t

~ Raleigh. N,C. 27602 APR OS 1989 SERIAL:

NLS-89-089 A. B CUTTER Vice President Nuclear Services Department United States Nuclear Regulatory Commission ATTENTION:

Document Control Desk Washington, DC 20555 SHEARON HARRIS NUCLEAR POWER PLANT DOCKET NO. 50-400/LICENSE NO. NPF-63

RESPONSE

TO NRC BULLETIN NO. 88"10 NONCONFORMING MOLDED-CASE CIRCUIT BREAKERS Gentlemen:

Carolina Pow'er

& Light Company hereby submits information requested by NRC Bulletin No. 88-10 "Nonconforming Molded-Case Circuit Breakers" for the Shearon Harris Nuclear Power Plant (SHNPP).

The Bulletin requested that licensees take actions to provide reasonable assurance that molded-case circuit breakers purchased for use in safety-related applications, without verifiable traceability to the circuit breaker manufacturer, perform their safety functions.

The SHNPP response to the specific actions requested by this Bulletin is attached.

If you have any questions concerning this information, please contact Mr. L. I. Loflin at (919) 546-6242.

Yours ery t ABC/JCP/crs (278CRS)

Attachment A. B. Cutter Cct Mr. R. A. Becker Mr. W. H. Bradford Mr. S.

D. Ebneter Mr. A. Marion (NUMARC)

Notary Seal 8904130277 S90403 PDR ADOCK 05000400 PDC A. B. Cutter, having been first duly sworn, did depose and say that the information contained herein is true and correct to the best of his information, knowledge and belief; and the sources of his information are

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officers, employees, contractors, and agents of Carolina Power

& Light Company.

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Attachment A Page 1 of 3 SHNPP REPORT ON NRC BULLETINNO. 88-10 "NONCONFORMING MOLDED CASE CIRCUIT BREAKERS" I.

Introduction A.

Purpose and Scope This report fulfillsreporting requirements 1 and 2 outlined in NRC Bulletin 88-10.

To accomplish this, a synopsis of the results obtained by CPdcL on Action Items 1 through 7 serves to status each action item.

Supplier correspondence and documentation supporting traceability has been recorded and filed.

II.

Summary of Results The completion status of Action Items 1 through 7 willbe discussed in the following section.

Items not completed are scheduled for completion within the time frame indicated.

A.

Identification and Traceability of Stored Breakers 1.

Action Item No.

1 CPRL has identified 91 purchase orders

  • s being maintained as stored spares for Shearon Harris Nuclear Power Plant (SHNPP) safety-related applications.

This includes circuit breakers purchased directly from a circuit breaker manufacturer (CBM) or an electrical equipment supplier.

The breakers, regardless of origin, were purchased "Q off the shelf" (Q-OTS) and required receipt inspection.

Additionally, although not an action item requirement, molded case circuit breakers (MCCBs) purchased by the SHNPP construction organization from 1983 to 1988, 10 purchase orders (259 breakers), and installed in a permanent facility safety-related application were also identified. From a review of the purchase orders identified and the SHNPP Supply Inventory System (SIS), CPdcL was able to determine that this equipment was purchased Q-OTS directly from CBMs.

Purchases made directly from a CBM were investigated utilizing the SHNPP SIS. Adequate traceability for these MCCBs was determined to exist in the form of shipping documentation from the CBM, SHNPP Receipt Inspection documentation, and CPRL purchase orders.

Refer to Attachment B.

For circuit breakers supplied other than directly from a CBM (non-CBM), CPRL submitted a letter to each supplier requesting a Certificate of Compliance or documentation attesting to or certifying that the equipment in the subject purchase orders was procured directly from a specific circuit breaker manufacturer.

Attachment B lists both CBM and non-CBM suppliers with their corresponding purchase order numbers.

Attachment B also lists the type of support documentation that is available for each of the purchase orders.

(3849NED/IQh)

Attachment A Page 2 of 3 For each non-CBM supplier, CPRL has valid purchase orders tying the procured equipment to each of the listed suppliers.

In turn, except as discussed below, each of the non-CBM suppliers has acknowledged the validity of their CPRL purchase orders and has stated, certified, or attested to in writing that the breakers supplied were purchased directly from a CBM. This establishes adequate traceability for the MCCBs.

To add additional credence to this documentation, CPdcL is scheduling visits to non-CBM suppliers'acilities to conduct record checks for the non-CBM suppliers; the record checks are expected to be completed by 3uly 31, 1989.

2.

In conclusion, for Action Item No. 1, adequate traceability to the CBM has been established based on the accumulated CPRL and supplier documentation per Attachment B with exception of two purchase orders (three breakers) from Westinghouse Electric Supply which are stored spares.

Vendor record checks have been scheduled to add additional credence to the document trail. Information required by Action Item No. 1C for the three breakers which were determined to be untraceable to the CBM is supplied in Attachment B, page 2 of 5.

Action Item No. 2 - A justification for continued operation to the NRC was not required because adequate traceability to the CBM was established for the breakers in the sample case with exception of three which are stored spares that willbe set aside.

B.

Testing Action Item No. 3 Adequate traceability to the CBM was established for the MCCBs procured via the purchase orders identified in Attachment B with the exception of three stored spares.

Per agreement between NRC and NUMARC, these three breakers willnot be tested but willbe set aside for possible future evaluation or to aid in NRC investigations of suppliers.

(Refer to NUMARC letter from Mr. Byron Lee, 3r., President and Chief Executive Officer to NUMARC Board of Directors dated March 9, 1989.)

These MCCBs willnot be used in safety-related applications at SHNPP unless verifiable traceability is ensured or the MCCBs are tested in accordance with the requirements of NRC Bulletin No. 88-10.

C.

Identification and Traceability of Installed Breakers (August 1983 to August 1988)

Action Items No. 0 and No. 5 - Because more than 8096 of the breakers identified in Action Item No.

1 have adequate traceability, performance of Action Items 0 and 5 is not required.

D.

Maintenance of Documentation Action Item No. 6 The CPRL Nuclear Engineering Department will maintain a file of information obtained in the review process for a period of five years, per the requirements of Action Item No. 6 of the Bulletin.

(3849NED/I Gh )

Attachment A Page 3 of 3 E.

SHNPP Procurement Procedure for Safety-Related Equipment Procured after August 1988.

1.

Action Item No. 7 - For MCCBs purchased after August 1, 1988, CPRL willcomply with the requirements of Action Item No. 7 of the Bulletin, prior to installation.

SHNPP has initiated additional procurement controls to ensure that future MCCBs are either procured via a 10CFR50, Appendix B QA program, or include procurement requirements to provide documentation which establishes traceability to the CBM.

(3849NED/IQh)

Attachment B

Page I of 5

ATTACHHENT B MOLDED CASE BREAKERS MAINTAINEDAS STORED SPARES FOR SAFETY-RELATED APPLICATIONS CBM SUPPLIER PURCHASE ORDER NO, EOUIPHENT MANUFACTURER TRACEABILITY DOCUMENTATION Westinghouse 148346 148715 179962 180505 330988 435223 411103 Westinghouse Westinghouse Westinghouse Westinghouse Westinghouse Westinghouse Westinghouse P,O., Shipping/Receiving Documents Brown-Boveri 147880 Brown-Boveri P,O., Shipping/Receiving Documents Gould

'I48033 149019 Gould Gould P.O., Shipping/Receiving Documents Siemens-Allis 148698 305670 Siemens-Allis Siemens-Allis P.O Shipping/Receiving Documents (3849NED/I ah)

Attachment B

Page 2 of 5

ATTACHMENT B MOLDED CASE BREAKERS MAINTAINEDAS STORED SPARES FOR SAFETY-RELATED APPLICATIONS NON-CBM SUPPLIER PURCHASE ORDER NO, EQUIPMENT MANUFACTURER TRACEABILITY DOCUMENTATION Graybar Electric 229483 474373 479749 489736 Square D

GE Gould/ITE Square D

P.O., Supplier Letter of Certification Sorrento Electronics 378060

- Heinemann P,O., Supplier Letter of Certification, Certification of Conformance CALID Batteries 153410 196179 354078 465002 H46525" Westinghouse Westinghouse Westinghouse Westinghouse Westinghouse P,O Supplier Letter of Certification McLean Engineering 186993 Heinemann P.O., Supplier Letter of Certification, Supplier P.O, with CBM

.""Westinghouse Electric Supply 303847 493078 Westinghouse Westinghouse P.O. only, Traceability not Verified (()uantity 2, Model S MCP 3150)

P.O, only, Traceability not Verified (Quantity - I, Model S HFB 3100)

Wilmington Electric H57983" Westinghouse P.O., Supplier Letter of Certification "Construction purchased'"Traceability not,verified'3849NED/I ah )

Attachment B

Page 3 of 5 ATTACHMENT B MOLDED CASE BREAKERS MAINTAINEDAS STORED SPARES FOR SAFETY-RELATED APPLICATIONS NON-CBM SUPPLIER PURCHASE ORDER NO.

EPUIPMENT MANUFACTURER TRACEABILITY DOCUMENTATION Wholesale Electric 275021 275064 278232 278604 293460 295437 295828 299529 317756 318106 319396 326930 Goul d/I TE Gou Id/I TE Gould/ITE Gould/ITE Gould/ITE Gou Id/I TE Gou Id/I TE Gou Id/I TE Gould/ITE Gould/ITE Gould/ITE Gould/ITE P.O., Supplier Letter of Certification Wholesale Electric 333620 342145 344492 345991 354041 357330 358882 363496 369063 375448 380226 392293 402000 404316 425338 425889 Gou Id/ I TE Gould/ITE Gou Id/ ITE Gou Id/I TE Goul d/I TE Goul d/I TE Gou Id/I TE Gou Id/I TE Gou Id/I TE Gould/ITE Gould/ITE Gould/ITE Gou Id/ I TE Gould/ITE Gould/ITE Gould/ITE P.O., Supplier Letter of Certification "Construction purchased.

(3849NED/Iah)

Attachment B

Page 4 of 5

ATTACHMENT B MOLDED CASE BREAKERS MAINTAINED AS STORED SPARES FOR SAFETY-RELATED APPLICATIONS NON-CBM SUPPLIER PURCHASE ORDER NO, EQUIPMENT MANUFACTURER TRACEABILITY DOCUMENTATION Wholesale Electric 493210 477867 478196 491019 493210 H57916" Gould/ITE Gould/ITE Gould/ITE Gould/ITE Gou Id/ ITE Gould/ITE P,O., Supplier Letter of Certification CED/Tar Heel Electric 129287 280028 319705 358402 359579 361985 439648 440232 445449 H62132" H65629" Square D

Gould/ITE Gould/ITE Gould/ITE Gould/ITE Gould/ITE Gould/ITE Gou Id/ITE Gould/ITE Gould/ITE Gould/ITE P.O Supplier Letter of Certification Cameron 8, Barkley 327432 329940 333490 336127 336432 343447 363506 364933 389984 403299 Gou Id/ITE Gould/ITE Gould/ITE Gou Id/I TE Gou Id/I TE Gould/ITE Gould/ITE Gou Id/I TE Gould/ITE Gou Id/ITE P.O., Supplier Letter of Certification "Constructionpurchased'3849NED/lah)

Attachment B

Page 5 of 5

ATTACHMENT B MOLDED CASE BREAKERS MAINTAINEDAS STORED SPARES FOR SAFETY-RELATED APPLICATIONS NON-CBM SUPPLIER PURCHASE ORDER NO EQUIPMENT MANUFACTURER TRACEABILITY DOCUMENTATION Cameron 8 Barkley 475771 343446 359935 Gould/ITE Gould/ITE Goul d/I TE Telemecanique H52539" H58543" Siemens/ITE Siemens/ITE P,O., Supplier Letter of Certification Electric Supply Company of Raleigh 1 15372 115373 115375 118071 145110 145386 148005 148439 148448 314620 457986 H53941" H52755" H54991" Gould/ITE Gould/ITE Gould/ITE Gould/ITE Gould/ITE Gou Id/ITE Gou Id/I TE Goul d/I TE Gou Id/I TE Gou Id/I TE Gou Id/I TE Gou Id/ITE Gou Id/I TE Gould/ITE P.O., Supplier Letter of Certification

<<Construction purchased, (3849NED/I ah )