ML18003A610

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IE Insp Repts 50-400/79-07,50-401/79-07,50-402/79-06 & 50-403/79-06 on 790410-13 & 17-18.Noncompliance Noted: No Accurate Revolution Counter Found on Concrete Transport Truck & No Control of Moisture Found on Powerblock Fill
ML18003A610
Person / Time
Site: Harris  
Issue date: 05/17/1979
From: Bryant J, Harris J, Lenahan J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18003A605 List:
References
50-400-79-07, 50-400-79-7, NUDOCS 7907240227
Download: ML18003A610 (6)


See also: IR 05000400/1979007

Text

~pa ago~

+4

.

Po

UNITEDSTATES

NUCLEAR REGULATORY COMMlSSION

REGION II

101 MARIETTASTN.Vt., SUITE 3100

ATLANTA,GEORGIA 30303

Report Nos. 50>>400/79-07,

50-401/79-07,

50<<402/79-06,

and

50-403/79-06

Licensee:

Carolina

Power and Light Company

411 Fayetteville Street

Raleigh, North Carolina

27602

Facility Name:

Shearon Harris

Docket Nos.

50-400,

50-401, 50-402,

and 50-403

License Nos.

Inspection at

Inspectors:

CPPR-158,

CPPR-159,

CPPR-160,

and

CPPR-161

Shearon Harris Nuclear Power Plant near Raleigh,

North Carolina

R . Harri

P.e,

ate i

ed

J. J

enahan

Date Signed

Date

igaed

SUMMARY

hccoarpanying

Personael;

Q. Thompson,

(NRR) (April 17 and

18 only)

hpproved by:

J

.

ryant

ection Chief,

RCES Branch

Inspection

on April 10-13 and 17-18,

1979

Th1s rout1ne,

uaannouaced

inspection

involved 48 inspector-hours

onsite ia the

areas of structural concrete; site preparation;

dams; geologic faults; construc-

tion status;

and licensee action on previous findings.

Results

)f the six

~ere identified i

x areas

inspected,

no apparent

1tems of noncompliance

or d

t

r

evla lons

1n three

areas;

two apparent

items of noncompliance

were found

n two areas

(Deficiency- Failure to have accurate

revo1ution counter on co

t

p

'ng truck - paragraph

6,

and Infraction - Failure to place

embankment

a concre

e

)re fills at specified moisture conteat - paragraph

3); one apparent

deviation

s

d in one area

(Failure to control moisture

content of powerblock fill

r

aceaeat - paragraph 3).

DETAILS

1.

Persons

Contacted

K'*

EE

+R.

M.

+N. J.

+4+G

M. H.

+@+A,

+A+J

F

+D. S.

+AS

D

+R.

G.

Other

Parsons,

Site Manager

Chiangi, Manager, Engineering

and Construction

QA

Forehand,

Principal

(}A Specialist

ie, Manager of Nuclear Construction

%hell

'ucas, Resident Engineer

Nevill, Senior Engineer"Civil

Pridgen, Junior Engineer-Civil

Canady,

Geologist

Floyd, Licensing Engineer

Black, Licensing Engineer

Or anizations

I. Ciloglu, Geologist,

Ebasco

S. Harper, Geologist,

Ebasco

~

~

~

~

P. Shiebel,

Geologist,

Ebasco

++8. Pavone, Civil Engineer,

Ebasco

~S.

Goyah, Civil Engineer,

Ebasco

+V. D.

Goodman , Construction Manager, Daniel Construction

Company

  • Attended exit interviev April 13,

1979.

~Attended exit interviev April 18

1979.

~Attended

ended both exit intervievs April 13 and

18,

1979.

2.

Exit Interviev

The inspection

sco

e and f'n

p

findings vere sunxnarized

on April 13 and

18,

1979

vit

those persons

indicated in Paragraph

1 above.

The licensee

acknovled

ed

the noncompliance discussed

in paragraphs

3 and 6 and

in paragraph

3.

s

an

an

the deviation discussed

3.

Licensee Action on Previous

Ins ection Findin s

a.

(Closed) Unresolved

Item (28-08-04):

a.

-

-

):

Calibration of Laboratory Drying

an

iqux

imit Device.

The inspector

examined controlled tool

ca ibration specifications

and calibration data records for th

b

items.

This itea is closed.

or s

or t e

a ove

Backfill

A ainst

b.

(Closed)

Unresolved

Item

(78-08-05):

Moisture

cont

I

f

S

1

con ro

o

e ect

g 'ategory

I

and

Safety

Related

Structures.

PSAR

appendix

5 E states

that aaterial

used

as backfill against

cate

o

I

0 tlium

structures vill be compacted

to 95 pe

c

t t

d

d

i

response

e engineers

and

p iaum moisture content.

Discussions vith res

o

bl

recor

s

ndxcate

select backfill against

Category I and

0

-2-

4.

safety related structures

has

bee

safet

as

een controlled only at the

s

moisture content

was used to cont

ac

x 1.

This item is closed

as

Un

d t

D 'io

b

4QO

ailure to Contr

"Q1 and 403/79-06-01

"F

1

ol Noxsture Content of Po er-

e.

(Closed>

Un

) Unresolved

Item (78-QS-06

C

Sh

H

S

'

pecxfxcatxon

CAR-SH-CH-4

re content of core f'll

t

ro

e

to within lus

i

s at time of co

p

s or minus 2 percent f

nsx

e engineers

a

o

optimum.

Dis

s and review of record

e

est Auxilia

or s indicate that emba

ry Dam and Separatin

D k

h

control methods

which allow

mo',s

xtem

xs closed

U

pg

ed to Infraction Number 400

79"07-0

,

o /79-07-0

ill At S

e

oxsture Content".

e

an

ent

Core

Unresolved

Items

i

i

Unresolved

stems

are matters

abo

d t

h th

th y are

acceptable

or

may 'lve

no

ew unresolved

items identified

5.

Inde

eendent Ins ection Effort

a.

Safety related backfill.

iscussions

wit

an

over

Catego

I st

against,

around,

under

d

E

'

o

f th

PSAR

1ccnscc

cn

e

and discus

c

water

i in

f*

a

ill su

ort

i

e

a

ressed

a

p

'

and diesel

generat

f

1 pp

pp

y

ra or

uel

i e

1

ice

ave

been

placed

in

Some

Category I i in

a

in areas

not adequately

evaluate

as represented

on 't

d

is reviewin

the

d

Th

o

e licensee

as

U

g

g

is item.

Support".

nresolved Item 400/79-07-03

an

03/79-06-03,

"Category I

P'goryPiping Fill

b.

Foundation

preparation

and

co1o

'rench.

The

ins

e

geo ogre faulting in th>>

inspector

examined

excavations

fo

1'

f'

f

1

1

d

'

d d h

i

i

i

b

d

adF

ac

o

'd

d

b

i

t

t d b

th

1'

)

we e d'sc

s

d w'th T

C

d

utis

1

f 11

(1)

h> strikes

N34 E,

dips

81

SE

and is

shown

b

1-4

lateral offset of quart

d

'd

.

Th

at d

c

t.

1

e St t,

3

sr z an

epidote veins.

Th

centerline Station 2+70 i

s son 3+02 toward the no

he northeast

and near

dam

a ion

+

in the South vali of the core trench.

(2)

h< strikes

N51 E, dips

85

SE snd is shown b

4

1 2-

right-lateral separation of 2

e

a

ion o

pegmatite veins.

The fault extends

am centerline

Stations

2+20

and

2+40. It c

pegmatite vein with no offset

n

.

t crosses

a

o

set near

dsm centerline Station

2+34

aa

mes out at an epidote vein near

dam centerline station 2+20.

(3)

F> strikes

N64 E, dips

80 NV and is

showa

b

6

'Kt

1

tio

of

f'

e near

am centerline station

2+20 tovard th

h

e nort east

dam centerline station

1+97 tovsrd the South.

o pegmatite veins cross

F2 showing no offset.

(4)

F3 is located in the Vest vali of the conduit excavation

conduit centerline station

5+48.

The festu

vertical fault striking N44

t

Th

of normal offset of a 5 inch v d

1'ss

.

e fault is shown b

f th

d

t t

h

ho

that th f

1

inc

vx e apslitc dike.

Previous

fractures vith

ff

s

e

suit crosses

tvo northeast

x

no

o

set

and dies out

1 foot ea

centerline stati n 5+51

Th

fault wall be examined in a fut

NRC

'o

.

e final <<spping

and re ort o

a

u ure

inspection.

(5)

East

abutment fault.

This fault '

d

u

dam centerline station

11+51.

The

au

xs

ocated

17 feet

u

f lt hss

s north

68

east

Faulting is shovn

b

about

12 inche

i

a

s

s low northwest

di

alon

a

ovn

y

a out

12 inches of left lateral scpsxati

<<apped

and studied by the licensee.

The final re

villbe examined in a f t

NRC

u ure

inspection.

Containment

(Structural Concrete I}-

hctivitie

U

ies

nits

1

2

3 and

re

e

} - Observation of Work and York

The inspe.ctor

examined partial

lacem

n

p

a

p acement of pour number

1 v PSL 236 055 at

d

b

h

5

' i tio

CAR-SH-CH-6

Observations

indicated

forms vere ti ht and leak

vere being deliv

d

C

i ere

.

oncrete

vas

ed vit"

ig

an

eak proof and specified <<ixes

pump

h correct piping materi ls

ci xe

xntervals

and locations.

Examina

The pour

vas

continuously

<<0 t

d

b

ra urc, s

ump and air vere vithin

~

1 t'o

ho

b

h

' nx ore

y

OC

crsonn

y

e algae

pour card.

s4

v

Observation of concrete at the pump delivery point disclosed

the following

noncompliance.

Specification

CAR-SH-CH-6, paragraph

12 states

"Each truck

shall

be equipped with an accurate

revolution counter".

Truck number

30

did not have

a working revolution counter at 6:00 p.m.

A subsequent

check

by the inspector at 6:30 p.m.

showed the revolution counter

was repaired.

Failure to have

a working revolution counter

was identified to the licensee

as

Noncompliance

Item 400/79-07-04,

401/79-07-04,

402/79-06-04

and 403/79-

06-04,

"Concrete

Truck Revolution Counters".

Since the inspector

observed

that the concrete

was placed within the specified time and since acceptance

of pumped

concrete is based

on

QC inspection at the point of placement

rather than the truck delivery point to the

pump this item is considered

to

be a deficiency.

Lakes

Dams

and Canals - Observation of Pork and York Activities

Units

1

2

3 and

The inspector

observed partial placement

of impervious fill in the west

auxiliary dam core trench

and results of filloperations in the separating

dike.

Acceptance criteria examined by the inspector were:

a.

PSAR Appendix 2E

b.

CAR-SH-CH-4, "Embankments,

Dams, Dikes and Channels"

c.

Procedure TP-08, Soil Control Program - Class I Dams, Fill and Backfill"

d.

CQA-9, Soil Control

Observations

indicated that impervious fills are being placed with field

control

methods

which permit

the moisture

content

to vary from plus or

minus

4 percent

of optimum.

Appendix

2E of the

PSAR

and Specification

CAR-SH-CH-4 state

embankment

cores shall be placed to within plus or minus

2 percent

of optimum moisture content.

As discussed

in paragraph

3, this

was identified to the licensee

as an item of noncompliance.

During discussions

on safety

related fills (fills placed

in around

or

against

Category I structures)

on April 18 between licensee

representatives

and

NRC representatives

from NRR and Region II I&E, the licensee

indicated

that

a review of his records

showed impervious fillin the separating

dike

had

been

placed

at moisture

contents

outside of specified limits.

The

licensee

indicated

he

was generating

a nonconformance

report and that fill

operations

were stopped.

Subsequent

to the inspection,

on April 19,

Region II I&E discussed fill

operations with licensee

management

by telephone.

The licensee

stated that

he would discontinue placing of all safety related fills until procedures

and specifications

have been revised to permit control of specified compaction

limits. Evaluation of fills placed outside specified limits villbe reviewed

by NRC I&E RII and NRR.