ML17342A733

From kanterella
Jump to navigation Jump to search
Insp Repts 50-250/87-24 & 50-251/87-24 on 870511-15. Violations Noted:Frequent Overtime Worked
ML17342A733
Person / Time
Site: Turkey Point  
Issue date: 06/25/1987
From: Belisle G, Russell Gibbs, Moore L, Casey Smith, Wright R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML17342A729 List:
References
50-250-87-24, 50-251-87-24, NUDOCS 8707070227
Download: ML17342A733 (19)


See also: IR 05000250/1987024

Text

~pA AfoII,

o

p t~j'

++*<<+

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

'I01 MARIETTASTREET, N.W.

ATLANTA,GEORGIA 30323

Report Nos.:

50-250/87-24

and 50-251/87-24

Licensee:

Florida Power and Light Company

9250 West Flagler Street

Miami,

FL

33102

Docket Nos.:

50-250

and 50-251

Facility Name:

Turkey Point

3 and

4

License Nos.:

DPR-31

and

DPR-41

Inspection

Conducted:

May 11-15,

1987

Inspectors: R:; Wrig

7

Date Signed

Date Signed

~

r8

~'.l5', ~ .

L.

R. Moorer/

Approved by:

G. A. Belisle, Chief

equal

ity Assurance

Programs

Section

Division of Reactor Safety

Date Signe'd

Date Signed

Date Signed

SUMMARY

Scope:

This special,

announced

inspection

was

conducted

in the

areas

of;

engineering

procedures

and controls for engineering

evaluations,

review and

assessment

of engineering

evaluations,

the training

and qualifications of the

performance

monitoring

section,

examination

of plant

operator

overtime

conditions,

and licensee

action

on previously identified inspection findings.

Results:

One violation was identified.

a707070227

870aS0

PDR

ADOCK 05000250

8

PDR

REPORT DETAILS

Persons

Contacted

Licensee

Employees

T.

S

AJ

  • C

Ap

AW

  • D

B.

wJ

  • J

R.

  • F
  • J
  • J

"R.

  • p
  • T
  • C

F.

J.

  • R.
  • J
  • W

A'J

  • D
  • p

"W.

A.

  • G

W.

R.

  • F
  • C

S.

Abbatiello, Supervisor,

Quality Assurance

Performance

Monitoring

ection

Arias, Supervisor,

Regulatory

Compliance

Baker, Plant Manager

Banaszak,

Senior Electrical Engineer,

Juno

Power

Engineering

(JPE)

Bladow, Quality Assurance

(QA) Superintendent

Chancy,

Engineering

Manager

Crittendon, Site Engineering Organization

Dickey, Vice President,

Nuclear Operations

Donis, Site Engineering Supervisor

Farach,

QA Performance

Monitoring

Flugner,

Manager,

Technical

Licensing

Franklin, Engineering

Manager - JPE

Franzone,

Licensing Engineer

JPE

Gnecco,

Site Engineering Organization

Hart, Site Licensing Organization

Higgins, Technical

Licensing

Lead Technical

Engineer

Joseph,

Lead Civil/Structual Engineer - JPE

Kent, Manager,

Mechanical - Nuclear Engineering

Krenke,

QA Performance

Monitoring Section

Labarraque,

Technical

Department

Mende, Operations

Supervisor

Mendieta,

Manager,

Nuclear Services

Miller, Training Superintendent

Odom, Executive Assistant to Vice President - Nuclear Operations

Osborn, Site Engineer

Pace,

Nuclear Licensing Supervisor

Pike, Safety Engineering

Group

Ross,

QA Performance

Monitoring Section

Salamon,

Compliance

Engineer

Shook,

QA Performance

Monitoring Section

Stone,

QA Performance

Monitoring Section

Varona, Site Instrumentation

and Control

( IKC) Engineer

JPE

Wethy, Site Vice President

Wilker, Site Engineering Organization

NRC Resident

Inspectors

  • D. Brewer, Senior Resident

Inspector

"K. Van Dyne, Resident

Inspector

"J. McDonald, Resident

Inspector

"Attended exit interview

LIST OF ABBREVIATIONS USED IN THIS

REPORT'P

CPWO

FPL

FSAR

JCO

NCR

NRC

PC/M .

QA

QC

SALP

SSN

TP

USQD

Administrative Procedure

Controlled Plant Work Order

Florida Power

and Light Company

Final Safety Analysis Report

Justification for Continued Operation

Nonconformance

Report

Nuclear

Regulatory

Commission

Plant Change/Modification

Quality Assurance

Quality Control

Systematic

Assessment

of Licensee

Performance

Social Security

Number

Turkey Point

Unreviewed Safety Question Determination

Exit Interview

The inspection

scope

and findings were

summarized

on

May 15,

1987, with

those

persons

indicated in paragraph

1 above.

The inspector described

the

areas

inspected

and

discussed

in detail

the

inspection

findings.

No

dissenting

comments

were received

from the licensees

Violation, Failure to follow the intent of Administrative Procedure

AP 0103.2

to

adequately

prevent

excessive

overtime

by

operator

personnel

in that

overtime

restriction

commitments

were

abused,

paragraph

8.

The licensee

did not identify as proprietary

any of the materials provided

to or reviewed by the inspector during this inspection.

Licensee Action on Previous

Enforcement Matters (92701)

(Cl osed)

Unresolved

Item

50-250,

251/87-09-01:

Excessive

Overtime

By

Operations

Personnel

This item was closed

during this inspection

because it was

upgraded

to

Violation 50-250,

251/87-24-01.

See

paragraph

8.

Unresolved

Items

Unresolved

items were not addressed

during this inspection.

Review of Engineering

Procedures

and Controls for Engineering

Evaluations

The controlling procedure

for the performance

of all design

and safety

analyses

by

Juno

Power

Engineering

i s

JPE-QI

3.2.

The

inspector

determined

that

depending

on

the

nature

of the activity involved,

the

following safety evaluations

are prepared

by JPE:

10 CFR 50.59

safety

evaluations

associated

with

plant

change

modification (PC/M) activities.

Justification

for'ontinued

Operations

(JCOs)

which

are

10'FR 50.59

nuclear

safety

reviews

of

discrepant

conditions

with

possible

associated

administrative

limitations

on

operations.

Controlled =Plant

Work Order

(CPWO)

design .control

documents

consisting

of

a

Part/Component

Compatability

Evaluation

(PCCE)

used for implementing

component substitution

changes.

The above safety evaluations

are performed to specifically address

changes

.to components

described

in the

FSAR, or to permi't plant operation with a

temporary deviation from FSAR commitments.

The inspector

determined

that

safety evaluations

are

also

performed for corrective actions

associated

with deficient

components,

and/or

discrepant

plant

conditions

not

described

in the

FSAR.

These

safety evaluations

are

performed

over

and

above

the

requirements

of

10 CFR 50.59,

and

are

integral parts'f

the

corrective action program..

The inspector

reviewed the following procedures

to assess

the adequacy

of

the procedural

controls for performance of the above safety evaluations.

JPE-QI 3.2,

Design

and Safety Analyses

Performed

by JPE,

Revision 3.

I

Supplement

QI 3.2-1,

Functional

Design Reference

Guide,

Revision 3.

Supplement

QI 3.2-2,

Safety, Quality and Regulatory Reference

Guide,

dated 09-15-80.

Supplement

QI 3.2-3,

Design

Verification

Refer ence

Guide,

dated

09-29-83.

Review of the

above

documents

and

discussions

with licensee

personnel

revealed

that the administrative

controls delineated

in QI 3.2

and

its'ttachments,

are .applicable to all products

produced

by JPE, i.e.

PC/Ms,

JCOs

and safety evaluations.

The controls appear to be adequate

for PC/M

and

JCO processes.

Safety

Evaluations

associated

with significant

nonconformances

are

performed within the administrative

controls

of JPE-QI

3.2.

However,

because

specific guidance for

USQDs

had not been

established

for use

by

engineering

personnel

during the safety evaluation

process

performed to

disposition significant non-conformances,

requirements

for consideration

of the direct

effects

of

non-conforming

conditions

(hardware

and/or

software)

on safety-related

equipment function,

performance,

reliability,

and

response

time,

had

not

been

explicity defined.

Other

typical

considerations

normally included

during

the

safety

evaluation

process,

such

as the direct effect of non-conformance

on primary containment,

single failure criteria,

separation

criteria',

seismic analysis, etc., defined

for thy

PC/M process,

had

not

been

established

in writing for evaluation of

.significant

nonconformances.

The

inspector

concluded

that while JPf-QI 3:2

can

be used to: control the performance

of the above

Safety. Evaluations, it is

gore

suitable

for Safety

Evaluations

prepared

in

support

of engineering

design activities.

The

inspector

reviewed

an

inter-office . correspondence

from'.

H.

Rogers,

Jr.

Power

Plant .EngineeAng,

$ubject:

Safety

Evaluations

for St.

Lucie

- and

Turkey .Point Plant,

File

GD-105,

dated

May 15,

1987.

This

document

addresses

the

evaluation

of the

conoseal

leak

on

Turkey Point Unit 4,

an'd

provides

dir~ctives

to

assure

improvement

in the

preparation,

review,

and

approval

of

safety

evaluations.'he

=directives

delineated .in

this

~ document ws'll be'incorporated

in procedure

QI 3.2 upon its next, revision.

The

requirements

to

be

-implemented

during

the

safety

evaluation

process

delineated

in the

above

inter"office correspondence

appear

to

be adequate.

However,

additional

improvement

in

the

preparation

of safety

evaluations

may

be

obtained

by

providing

prescriptive

guidance

to

engineering

personnel

for

USQDs.

Existing

administrative

controls

and

guidance

for

preparation

of safety

evaluations

are

not only delineated

in

QI 3.2,

but

are

also

addressed

in various

procedures

(eg.

QI

3. 1,

and

QI 3.3),

that

deal

with

the

engineering

design

program.

A

stand-alone

procedure,

intended specifically to

address

the

USQD 'process,-

would consolidate

these

guidelines,

and 'acilitate

preparation

of

adequate

nuclear

safety

evaluations

performed

pursuant

to

the

requirem'ents

of

10 CFR 50.59

or

10 CFR 50, Appendix B, Criterion 16.

The

inspector

determined

that

the

site

engineering

organization

is

presently

revising

their

procedures

that

delineate

the

administrative

controls

for

processing

NCRs.

The

inspector

conducted

interviews

with

engineering

personnel

and

reviewed

the following procedures

to

assess

the

nature of these

changes.

PTN-EP 2.3,

Processing

of Nonconformance

Report

(NCR), Revision

0

PTN-EP 2.7, Initial Engineering

Assessment

of Operability, Revision

0

Changes

being

made to the above procedures

are intended to more clearly define

the responsibilities, of the Site Engineering

Supervisor,

the Site

Engineering

Manager,

and the

Lead Discipline Engineer

concerning

the processing

of NCRs.

It is

the inspector's

understanding

that

these

changes

are

being

made

to

upgrade

the determination

process

of whether-or-not

safety

evaluations

are

required

for disposition of nonconformances.

Existing controls require 'that

this determination

be'ade

early during the initial engineering

assessment

of

the operability review process;

sometimes without relevant data to support the

decision

arrived at.

The inspector

was informed that the changes

are intended

to provide 'a

more controlled

decision

making

process

based

on

reviews of

pertinent

data

required

,to assess

a potential operability concern.

The

need

for

a

second

level

engineering

safety

assessment

to determine

the

safety

significance

of, the identified

nonconformance

is arrived at

based

on

the

previous evaluation .performed.

The

above

changes

are

an

improvement

in the disposition. of NCRs in that

effective follow-up corrective action is better

assured

for identified

deficiencies

having

operability

concerns.

These

changes

address

a

weakness

in the disposition of NCRs

from

a nuclear

safety

standpoint,

having

been

previously

documented

in

NRC

Inspection

Report

Nos.

50-250/87-02

and 50-251/87-02.

The

inspector

requested

information

concerning

the status

of procedure

PTN-EP

2.6,

which delineates

the controls for performing

engineering

safety assessments.

Engineering

safety assessments

represent

an activity

that follows the completion of the determination of potential operability

concern,

and

precedes

the

performance

of the

nuclear

safety

evaluation

addressed

in gI 3.2.

The inspector

was informed that licensee

management

has not yet decided

as to the

need to revise this procedure.

To assure

the performance

by JPE of safety

evaluations

for deficiencies

having operability

concerns,

a decision is required

by

FP5L management

regarding

the status

of procedure

PTN-EP 2.6.

This activity crosses

an

external

interface

between

the site

engineering

organization

and

JPE.

Therefore,

in order

to

implement

the

requi rements

of paragraph

3 of

W.

H. Rogers,

Jr.

correspondence

JPE-L-87-060,

administrative

controls

need

to

be established

to assure

performance

by JPE of required

safety

evaluations.

Within this area

no violations or deviations

were identified.

Review and Assessment

of Engineering

Evaluations

Selected

samples

of

PC/Ms,

CPWOs,

JCOs,

and

Safety

Evaluations

were

reviewed

by the inspectors

to assess

the adequacy of the safety evaluation

performed for each.

The samples

were selected

by each inspector according

to his technical

discipline;

the

nuclear

safety

significance

of the

activity involved;

and the

degree

of complexity of the activities to be

performed.

The following represents

the

sample that was reviewed during this effort:

PC/Ms Nos.

JCO Nos.86-005

86-071

86-014

86-136

86-145

86-053

86-102

86-052

86-060

87-098

87"093

87-008

87-037

87-113

J PE- L-86-113

J P E-L-86-108

JPE-L-86-050

JPE-L"86-092

JPE-L-86-049

JPE-M-86-017

JPE-M-86-077

JPE-M"86-060

JPE-M-86-091

Safet

Evaluations

Nos.

CPIIIO Nos.

JPE-L-86-50

JPE"L-86-69

JPE-L-86-93

JPE-L-86-111

JPE-L-86"49

JPES-E-86-814

J P ES-E-86-1008

PTPO-86-1474-E-1

86-245

86-035

86-086

86-125

86-062

86-054

87-071

The

documented

basis

for the

USED was

assessed

by the inspectors

with

regard

to the effect of the

change

(or activity)

on

a safety-related

equipment

function,

performance,

reliability,

and

response

time if

applicable.

Typical

engineering

design

requirements

of single failure

criteria,

separation

criteria,

and

seismic

requirements

were

also

considered

during

the

evaluation

process.

The

inspectors

conducted

detailed discussions

with the cognizant

engineers

to clarify issues

that

were raised during the evaluation,

and to obtain additional

documentation

. equi red to resolve questions

and/or concerns.

The

inspectors

did not identify any deficiencies

with the engineering

evaluation

process

performed for the selected

sample

reviewed.

The

inspectors

performed

a

review

and

assessment

of the

adequacy

with

which site engineering

organization

personnel

disposition Operations

NCRs.

The data

base

used

during this assessment

were the

NCR Logs for 1986 and

1987,

and

consisted

of

a total

of

420

NCRs.

Because

of

the brief

descriptions

of the

non-conformances

contained

in these

logs,

select

samples

could not

be easily obtained

to assure

review and

assessment

of

substantive

issues.

A statistical

analysis

of the

data

was therefore

conducted.

A procedure

employing discovery

sampling

techniques

was

used

to determine

the

sample

size to

be selected

on

a

random basis,

and to

assess

an error rate within the overall population.

Reference

material

used

during this effort was

the

"Handbook of Sampling for Auditing and

Accounting-2nd Edition," by Herbert Hawkins, Published

by McGraw Hill Book

Company.

The objective of discovery

sampling is to provide

a specified

assurance

of

seeing at least

one example of an attribute if its rate of occurrence

in

the population is at or greater

than

a specified rate.

This procedure

is

appropriate

when

the

occurrence

rate

is quite

low, yet

a

specified

probability value is, desired to assure

that the

sample is large

enough to

expect the identification of at least

one example.

A description of the attributes

as defined

by precise characteristics

has

.to

be

made.

The inspectors

selected

.the following as attributes

to be

assessed

during this effort:

Adequacy of i'dentification of the root cause

of the

non-conforming

condition.

adequacy of developed corrective action plan.

Adequacy of post-installation/post-modification. test requirements

and

test acceptance

criteria.

- Adequacy of test results if available.

The

inspectors

assumed

an error rate of .5% in engineering

evaluations

performed

by site engineering

personnel

for dispositioning

NCRs.

An error

'was defined

as identifed deficiencies

in any of the above attributes.

A

confidence

level (probability value) of

99% was selected

to assure

the

identification of at least

one

example, if indeed

the error rate

was as

high as

assumed.

Based

on the reference

text used,

for a population of

420,

a confidence

level of 99%,

and

an error rate of 5%, the

sample

size

was determined to be 84 from Appendix J,

page

472.

A

random

selection

of 84

NCRs

was

obtained

from the

population

and

supporting

documentation

was provided by licensee

management

in accordance

with the inspectors'equests.

NCRs having little or

no involvement

by

engineering

personnel

for disposition were replaced -by others

selected

at

random.

The inspectors

reviewed

the documentation

to assess

the

adequacy

of the

root cause

determination.

NCRs perceived

by the inspectors

as requiring

in-depth

review

because

of

a

concern,

were

given

special

attention.

Developed

corrective

action

plans

were

reviewed

and discussed

with the

cognizant

engineers

to clarify issues

of nuclear

safety

significance,

post-installation/post

modification test

requirements

and test results.

Additional documentation

required

by the inspectors

to resolve

issues

and

concerns

was also provided by the cognizant engineers..

Based

on the review and assessment

of the 84 NCRs, the inspectors

did not

identify an example that indicated inadequacies

in any of the attributes

used

as parameters

for assessment.

This result

may be interpreted to mean

that there is

a

99% probability that the error rate in engineering

reviews

performed

to disposition

NCRs

is

less

than

5%.

Additionally,

from

Appendix J,

page

470, it can also

be

seen that there is

a

90% probability

that the error rate is less than

2.5%.

Within this area

no violations or deviations

were identified.

Training and Qualifications of the Performance

Monitoring Section

(PMS)

A

recent

NRC

Inspection.,

documented

in

NRC

Inspection

Report

Nos.

50-250,

251/87-09,

raised

a

concern

over

the

qual'ification of

personnel

in

the

newly established

PMS of the

Turkey Point Quality

Assurance

Organization.

This concern specifically addressed

an

issue of

personnel

performing inspection/survei llances in areas

where they were not

qualified.

Lack of training, for

PMS personnel

'in the. new standardized

Technical

Specifications

currently befng

used

on

a trial basis

(pending

NRC. approval),

was

also

addressed.

A portion of this

inspection

was

specifically

conducted

to follow-up on

the

concerns

raised

during

NRC

Inspection

50-250,

251/87-09.

.-The 'Quality

Organization

at

Turkey

Point

consists

of:

a

backfit

(construction)

QC group which is involved primarily in plant modifications

which reports to the Project Site Manager,

an operations

QC group which is

primarily involved in operations

type surveillance

which reports to the

Plant Manager,

and the Site Quality Assurance

Organization

which reports

to the

Site

QA Superintendent

and ultimately through

the Corporate

QA

Director to the Group Nuclear Vice President.

The Site

QA organization is

divided into two sections:

The Regulatory

Compliance Section

and the

PMS.

The Regulatory

Compliance Section is responsible

for the site auditing in

order

to

meet

10 CFR 50,

Appendix

B requirements.'he

PMS was created

during

1986 to establish

a

program for real-time in-plant monitoring of

performance,

specifically aimed at improving .the Plant's

SALP ratings

by

monitoring weak areas.

The stated

purpose

of this section

is to provide

for objective

evaluation

and quantitative verification that

designated

activities are being performed

in accordance

with specific technical

and

quality related

requirements.

In addition,

the

program also

provides

a

method for reporting pertinent

observations

of

a

more

subjective

or

qualitative nature,

which may be identified by

QA personnel

as they carry

out their assigned

functions.

The

section's

activities

are

divided

between

the functional

areas

of

maintenance,

operations

and surveillance/testing.

The section consists of

a supervisor

and nine people divided equally to cover the

above mentioned

functional areas.

Inspection of the activities of the

PMS consisted of interviews with seven

of the ten individuals in the group;

a review of the current

educational

backgrou'nds,

previous

certifications

held

and their

work experience.

Training provided to these

personnel

by the licensee

was also

reviewed.

This information was compared to recent work assignments

and. the following

facts were determined

by the inspection:

All of the

personnel

currently in the

section,

except

one,

have

Bachelor of Science

degrees

in scientific or engineering fields from

a college or university.

One individual. possesses

a Masters degree.

Three of the individuals have professional

engineer certificates.

. Three

of the

individuals

have

had

a

Reactor

Operator

or Senior

'eactor

Operator

license

issued

by the

NRC.

Two other individuals

have

had

a significant amount of plant

systems

training with one

being qualified as

a Shift Technical

Advisor.

One other individual

is currently attending reactor operator training.

The total nuclear industry experience for the group is 112 years for

an 'average

of, 11.2 years

per individual'with the least

amount of

experience

being five years.

Comparison

of

recent

work

assignments

with

the

individual's

background,

revealed

that

work assignments

correspond

with the

individual's background.

Re'view of the status of completion of licensee

provided training for

the

individuals

in

the

section,

revealed

that

six of

the Aen-

individuals

have

completed

the training

program.

The other

four

individuals have completed at least

75 percent of the training.

Some

'eakness

in the technical

content of this training program was noted,

but,. the licensee

has recognized this problem and is taking action to

improve the training.

This i s reflected

in the

1987 training plan

(dated

February 6,

1987)

which includes training for personnel

in

plant'ystems,

technical

specifications,

chemistry,

security

and

'health physics..

In conclusion,

although

some

weakness

was

noted

in licensee

provided

training,

the

individuals in the

PMS

appear

to

be well qualified to

perform the activities assigned

to the group.

8'.

Examination of Plant Operator Overtime Conditions

The information tabulated

on the last page of this report is

a chronology

of NRC policy statements

issued

concerning

nuclear

power plant (operator)

shift working hours

and the licensee's

procedural

and proposed technical

specification

commitments

.to implement this 'policy.

As stated

in paragraph

6d. of .NRC Inspection

Report Nos.

50-250,

251/87-09

this item was

made

an unresolved

item for the following reasons:

(1) after cursory review it was not clear to the inspector whether or not

the licensee

was in full compliance in regards to NUREG-0737 requirements

concerning overtime, (2) nor that the administration of overtime.is in full

accordance

with Administrative Procedure

AP-0103.2.'n

regards

to question

( 1) above,

examination of the current revision of

AP-0103.2

(9/17/86)

which

has

been

in effect

since

February 9,

1981,

indicates

agreement

with NUREG-0737 operator overtime requirements

except

that authorization to deviate

from overtime requirements

was granted to a

level below the plant manager's

deputy (the Operations

Supervisor) at TP.

Discussions

with the Operations

Supervisor

and examination

of pertinent

related

'documentation

revealed

he

has

authorized

deviations

from the

- overtime

requirements.

FPL's'P

proposed

Technical

Specification

(TS)

10

change

(submitted 9/30/86)'oes

not permit deviation authorization

below

the

plant

manager" s level.

If the

licensee

desires

to

extend

this

authority

to its

Operations

Superintendent,

it

should

amend

this

'TS.change

to say so.

-The inspector

compared

the

1986 bi-weekly time sheets

for five reactor

operators

(Operator

A, B,

C,

D, and

E) against

the overtime restrictions

. of AP-0103.2 to resolve

question

(2) above.

Two of the five operators

. were 'found to have 'violated criterion (1)

and (6)

on the chart in that

,they,'orked

14 straight

hours= and

had

bi eaks, of less

than

12

hours

between

work periods for the following time frames:

Operator

A

Operator.

C

Worked

14 hours1.62037e-4 days <br />0.00389 hours <br />2.314815e-5 weeks <br />5.327e-6 months <br /> straight 5/1-2/86

10'hour .break 5/1/86

Worked

14 hours1.62037e-4 days <br />0.00389 hours <br />2.314815e-5 weeks <br />5.327e-6 months <br /> .straight 7/22/86

'9~ hour, break 7/22-23/86

.It

should

be

noted

that

although

the

licensee's

more

conservative

self-imposed

requirements

(AP-0103.2)

were violated

in this

case,

the

above instances

would not be violations in accordance

with current Generic

Letter

(GL)

82-12-02

requirements

or

th'e

FPL

proposed

TS

change

requirements.

Four of the five operators.

examined

were found to have worked more than

72

hours (criterion (3)) in the following 7-day period:

Operator

A

Operator

B

Operator

D

Operator,

E

4/28

5/4/86

7/21"27/86

8/7-13/86

8/17-23/86

7/23"29/86

7/20-26/86

4/5-11/86

4/13-19/86

74 hrs

86', hrs

85~ hrs

88 hrs

84 hrs

78 hrs

93 hrs

85.5 hrs

Three of the five operators

examined

were found to have worked more tPan

14 consecutive

days

without having

two consecutive

days off (criterion

(4)) during the following periods:

Operator

A

Worked

16 consecutive

days

between

7/21

8/5/86,

had

8/6/86 off, then worked 7 more days before getting

2-consecutive

days off

Operator

D

8/2-26/86

25 days

Operator

E

3/17

4/30/86

45 days

Similar restrictions

do not exist under

NRC GL 82-12 nor FPL's proposed

TS

change;

however,

the

above

examples

violate

the

licensee's

current

approved

commitments in AP-0103.2.

The

inspector

pointed

out

instances

where

some

of

FPL's

current-

self-imposed

commitments

(AP-0103.2)

have

been violated but, in fact, are

more conservative

than current

NRC GL 82-12 requirements.

However, if FPL

were operating

Under their proposed.

TS change

(which meets

requirements

of

GL,82-12)

commitments

during the

same

1986 timeframe,

there

would have

been

at

leas't

15 additional

examples

of violations occurring

by these

same

5 operator s for working

more

than

24-hours

in

a

48

hour period

, (criterion (2)).

'FPL has

committed to the

NRC opera'tor

overtime policy which states

that

operator

overtime shall

not be routigely scheduled

to compensate

for an

inade'quate

number of J icensee

personnel

to meet shift crew requirements.

The policy -also states

that in t;he event

overtime

must

be worked, due to

'.unanticipated

or

unavoidable

circumstances

. this

overtime

shall

be

controlled

by specified-overtime

restrictions.

Based

on

the

amount

of

actual

overtime

hours

worked during

1986,

and

the

number

of overtime

restric'tion violations identified for the five randomly

chosen

operators

examined, it .appears .that

FPL

management

may not fully understand

the

, intent of the

NRC policy to control operator

overtime

and

has

not been

actively involved in preventing the abuse of overtime restrictions.

This

formerly identified

unresolved

'item

50-250,

251/87-09-01,

Excessive

Overtime

By Operations

Personnel

is closed

but is upgraded

to violation

250,

251/87-24-01,

Failure

to

Follow Procedures

to Adequately

Control

Excessive

Overtime

By Operators

Personnel.

Licensee Action on Previously Identified Inspecti'on

Finding

(Closed) Inspector

Follow-up Item (250, 251/87-02-01)

Completion of Design

Control Procedures

JPE-AP-3. 1'1 and ASP-4.

FP&L's letter L-86-389 described corrective actions to be taken for design

control

10 CFR 50.59 evaluatioris,

and timeliness of corrective actions.

A

review of selected

elements

of the

developed

corrective

action

plans

revealed

that the

above

procedures,

which delineate

requirements

of the

design

program,

had not been completed.

Subsequent

inspection of licensee

actions

in this areas

has identified progress.

Procedure

ASP-4,

Change

Request

Notice Control,

was approved

on February

24,

1987.

Additionally,

from discussions

with the -licensee staff; apparent

progress is being

made

towards

the

issue

and

approval .of

JPE-AP-3. 11.

Based 'n

review of

objective

evidence

and

discussions

with licensee

staff, this

issue is

closed.

(Closed)

Inspector

Fol low-up

Item

(250,

251/85-18-01)

Programmatic

Deficiencies within PC/M Program.

This

item

addressed

weaknesses

in programmatic

controls

from initial

identification of a station

problem to development

and implementation of a

PC/H package.

Subsequent

corrective actions

by licensee

management

have

resulted

in program

documents

that

have defined

the responsibilities

of

various

organizations

involved

in

the

PC/N

program.

Additionally,

external

interfaces

between

organizations

performing work affecting

the

12

qual,ity of design,

have

been identified in writing.

The capabi-lity to

relate

a final design

back to its design input has

also

been

established

within the

program

documents.

This item is closed

based

upon review of

the following approved

procedures.

AP 0190. 15,

Plant

Changes

and Modifications (PC/M), dated April 7,

1987.

AP 0190.88,

Request for Engineering

Cost Estimate

(REE)-Preparation,

Review,

and Approval, dated

November 25,

1986.

AP 0190.87,

Project

Review Board, dated

November 25,

1986.

AP 0190.84,

Request

for Engineering

Assistance

(REA)-Preparation,

Review,

and Approval, dated

November 25,

1986.

AP 0190.81,

Change

Review Team (CRT), dated

November 25,

1986.

AP

0190.82,

Request

for Technical

Assistance

(RTA)-Preparation,

Review,

and Approval, dated April 7,

1987.

PC/M Review Guidelines,

Form I.

PC/M Technical

Review Guidelines,

Form II.

NRC POLICY ON

PLANT OPERATOR

ERTIME RESTRICTIONS

VRS

TURKEY POINT

PLANT COMMITMENTS

NRC Interim

Criteria For

Shift Staffing

7/31/80

FPL Administrative

Procedure

AP 0103.2

11/13/80

NRC THI

Action Plan

Requirements,

NUREG-0737 11/80

FPL Administrative

Procedures

AP 0103.2

(2/9/81 - 9/17/86)

NRC Generic Letter 82-12

6/15/82

FPL Proposed

Technica

I

Specification

Change 9/30/86

(1)

12 hrs Hax.

straight time

Same

as (1)

(2) 24 hrs Max./48 hr

Same

as (2)

period

Same

as (1)

Same

as (1)

(6) Break of at

Same

as (6)

at least

12 hrs

between work

periods

(8)

16 hrs Max.

straight time

(9)

Same

as (2),

plus break of

at least

8

hours

between

work periods

Same

as (8)

Same

as (9)

( 3 )

72 hrs Max. /7-day

period

(4)

14 Consecutive

days/ 2-days off

Same

as (3)

Same

as (4)

Same

as (3)

Same

as (4)

Same

as (3)

Same

as (4)

Same

as (3)

No Criteria Stated

Same

as (3)

No Criteria

Stated

(5)

Deviation

authorization

plant manager or

higher levels of

management

Deviation authorization

not addressed

(7) Deviation

Ops.

Supervisor,

Ops.

authorization

Superintendent

or

plant manager,

Plant Manager

his deputy, or

higher levels

of management

Same

as (7)

Same

as (5)

(10) Except during

Saine

as (10)

extended

4

shutdown

periods,

overtime

should

be

considered

on

individua I

basis

and not

for entire

staff on

a

shift

Additiona I Notes:

Letter dated

October 20,

1981,

form NRR, Division of'icensing to FPLs Vice President

states

that after review FPLs

policy on overtime restriction for Turkey Point was found in agreement with NUREG-0737 and their policy was

deemed

acceptable.

Letter (L-82-436) dated October 12,

1982,

from FPL Vice President

to

NRR, Division of Licensing states

that it is

FPLs

position that the overtime requirements

are adequately

enforced

by incorporated Administrative Procedures

and

amending

the Technical Specifications

is unnecessary

at this time.