ML17317B447

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IE Insp Repts 50-315/79-14 & 50-316/79-11 on 790529-0601. Noncompliance Noted:Inadequate Air Sampling & Inadequate Followup on Whole Body Counting Results
ML17317B447
Person / Time
Site: Cook  American Electric Power icon.png
Issue date: 06/20/1979
From: Fisher W, Schmacher M
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML17317B441 List:
References
50-315-79-14, 50-316-7911, NUDOCS 7908150346
Download: ML17317B447 (13)


See also: IR 05000315/1979014

Text

U. S.

NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION III

Report No. 315/79-14;

316/79-11

Docket No. 50-315;

50-316

License No.

DPR 58;

DPR 74

Licensee:

American Electric Power

Co.

ATTN:

Mr. John Dolan

Senior Executive Vice President

Engineering

2 Broadway

New York, NY

10004

Facility Name:

D. C. Cook Nuclear Plant Units

1 and

2

Inspection At:

Site

Inspection

Conducted:

May 29 June

1,

1979

Inspector:

.

C. Schumacher

Approved By:

W. L. Fishe

, Chief

Fuel Facility Pro5ects

and

Radiation Support Section

Ins ection

Summar

Ins ection on Ma

29-June

1

1979

Re ort No. 315/79-14'16/79-11

Areas Ins ected:

Routine,

unannounced

inspection of radiation

protection program, including:

qualifications; training; radiation

protection procedures;

instruments

and equipment;

exposure control;

posting, labeling,

and control; surveys; notifications and reports;

followup on IE Bulletins and Circulars; previous noncompliance

review; and Unit

1 refueling outage

advance planning and preparation.

The inspection involved 43 inspector-hours

on site by one

NRC

inspector.

Results:

No items of noncompliance

were identified in 10 of the ll

areas

inspected.

Two infractions in the area of internal exposure

control were identified; one concerned

inadequate air sampling,

and

one concerned

inadequate

followup on whole body counting results

(both units).

(Paragraphs

10b and

10c)

DETAILS

1.

Persons

Contacted

  • D. Shaller, Plant Manager

+E. Smarella,

Technical Supervisor

  • D. Palmer, Plant Radiation Protection Supervisor
  • J. Stietzel, Quality Assurance

Supervisor

J. Fryer, Radiation Protection Supervisor

W. Ketchum, Engineer

(Radiation Protection)

J. Hoss, Radiation Protection Supervisor

  • R. Masse,

U.S.

NRC, Resident

Inspector

  • Denotes those present at the exit interview.

2.

General

This abbreviated

inspection began at about noon on May 29,

1979.

After security processing

and initial discussions

with the

NRC

resident inspector,

the plant manager,

and the plant radiation

protection supervisor,

a rather extensive tour was made of Unit

1

containment

and the auxiliary building to observe radiological

working conditions.

Both units were shut

down with work in progress

on repair of feedwater nozzles.

The Unit

1 refueling was essentially

complete.

Housekeeping

was generally poor, owing, according to

licensee representatives,

to the intensity of work during the outages.

Radiological controls observed

appeared

adequate.

No items of noncompliance

or deviations were identified.

3.

Licensee Action on Previous Ins ection Findin s

(Closed)

Deficiency (315/78-11):

Failure to retain daily survey

records in accordance with Technical Specification 6.10.2.C.

The

licensee is currently retaining these records.

4.

Facilities

Access control facilities for radiaion protection had been

significantly improved1/ with the acquisition of space

formerly used

as

a hot machine

shop

and the construction of additional space

on the

adjacent

turbine floor.

The total area allocated to the technicians

1/RIII Inspection Report No. 50-315/78-11.

and their immediate supervisors

was more than doubled.

The final

configuration had not yet been achieved

and the modification will be

resumed after the outage.

Contractors

continue to be processed

through

a separate facility outside the auxiliary building.

5.

Radiation Protection

Or anization

Changes in the radiation protect

on department

since the previous

radiation protection inspection-

include promotion of a senior

technician to supervisor

and the addition of four technicians.

Radiation protection coverage is provided around-the-clock.

During the outage

the staff was augmented

by one supervisor,

eight

senior technicians,

and four junior technicians

from NUMANCO, Inc.

In discussion,

licensee

supervisors

indicated satisfaction with their

work.

They stated that many have worked at the station before

and

that the licensee

can and has excercised right of refusal.

No items of noncompliance

or deviations were identified.

6.

~Trainin

No formal audit of licensee radiation protection training program was

made during this inspection.

The inspector did examine records at

access

control for selected

contractors indicating that basic

radiation protection orientation and respirator training had been

received.

No items of noncompliance

or deviations were identified.

7.

Procedures

The inspector

made

a limited review of radiation protection related

procedures

during this inspection.

The following procedures

were

reviewed with no significant problems identified.

RAD 401, 12/19/78,

"Access Control and Controlled Area Entry and Exit."

RAD 408, 5/ll/78, "Control of Airborne Radioactivity Exposure."

RAD 410,

12/19/78, "Visitor Dosimetry."

RAD 429, 9/12/78, "Operation and Use of the

3M Brand Airline Apparatus."

RAD 445, 5/ll/78, "Respiratory Test Booth Operation."

RAD 447, 5/ll/78, "Whole Body Counting Procedures."

No items of noncompliance

or deviations were identified.

2/Ibid.

8.

Instruments

and

E ui ment

Records of calibration of portable survey instruments

and area monitors

for the period

May 1978 through May 1979 were reviewed.

The records-

indicated calibrations at the appropriate

frequencies;

up-to-date

calibration stickers were observed

on portable instruments

examined at

access

control.

After reviewing calibrations of release

monitors,

particularly the Unit

1 stack iodine monitor, R32, in view of the

large efficiency changes

noted in the monitor during a previous

inspection, licensee representatives

stated that no equipment

3

problems were found and that the reason for the apparent

change

could

not definitely be identified.

However, they found poor and possibly

inaccurate

source descriptions

and suspect

that successive

calibrations

may have used different sources.

They stated that new sources

have

been obtained,

that those

used for calibration have been uniquely

identified, and that controls for their use have been established.

Licensee representatives

stated that there are no radiation monitors

on the containment fan coolers

and, therefore,

there is no potential

for isolation because

of high radiation levels.

No items of noncompliance or deviations were identified.

9.

External

Ex osure Control

Exposure records,

including computer generated

quarterly summaries,

selected

weekly and daily summaries,

and individual dose files, were

reviewed for 1978 and

1979 through May 28.

No exposures

above

NRC

limits were identified.

The principal dosimeter is a vendor

supplied

TLD augmented

occasionally

by licensee

supplied

and analyzed

chips.

Persons

entering the controlled area also wear self-reading

dosimeters,

which are read

and logged on individual entry time cards

upon exit.

Discussion with licensee representatives

and review of records

indicated that:

a.

Personal

neutron dosimetry records

appeared

to be consistent

with recommendations

of Regulatory Guide 8.14;

b.

Neutron dose to individuals is based

on stay time in a dose

rate measured with an Eberline

PNR-4 rem-meter;

c.

NTA film is not used;

d.

Areas of potential neutron exposure

are identified in surveys

made after each refueling outage;

3/Ibid.

e.

f.

Responsibility for specifying neutron monitoring rests with

the radiation protection supervisor

who receives

the

applicable

RWP;

In 1977 neturon doses

up to 40 millirems were recorded for

ll persons

involved chiefly with loading of Unit 2 startup

sources;

and

go

No neutron doses

were recorded in 1978.

No items of noncompliance

or deviations were identified.

10.

Internal Ex osure Control

a 0

Res irator

Protection

During a previous inspection-~ it was hoted that several

procedures

required by Regulatory Guide 8.15 had not been completed.

These

procedures

were completed

and approved

two weeks after that

inspection

and the licensee's

program appears

to be consistent

with the guide.

b.

~Bioassa

In the period March 30,

1978,

through April 20,

1979, approximately

1140 individuals were whole body counted for internally deposited

radionuclides.

No results suggesting

exposures

greater

than 520

MPC-hours were noted.

Adequate followup counts to confirm that

exposures

were below 40 MPC-hours were taken in all cases

except

one.

On May 13,

1978, the termination bioassay of a Westinghouse

employee indicated

a possible

combined exposure of approximately

300 MPC-hours to cobalt

58 and cobalt 60.

The individual left the

site before

a followup count could be made

and no evaluation of

the exposure

was performed.

There appears

to be noncompliance

with 20.103.b.2.,

which requires evaluations

and actions to prevent

recurrence

of exposures

greater

than 40 MPC-hours.

Ce

Air Sam lin

Selected air sampling records for the period May 1978 to May 1979

were reviewed with particular emphasis

on records for the ongoing

Unit

1 refueling outage.

Approximately 2500 air samples

were

taken in 1979 through

May 4.

Examination of these records

together with Radiation Work Permits

(RWP's)

and 'theMPC-hour'og

revealed generally careful monitoring for specific gobs

and use

of respirators.

However, three examples of inadequate

evaluation

owing at least partly to loss of information between

two departments

are described

below.

4/Ibid.

The licensee's air samples

are comprised of a particulate filter

and, if deemed

necessary,

an air iodine cartridge.

They are counted

for gross radioactivity by radiation protection;

the chemistry

department

does

gamma isotopic (GeLi) analyses if requested

and

returns the results.

Iodine identified on particulate filters is

not included in the results returned.

The inspector noted that on

three occasions

in 1979,

when only a filter sample

was taken,

possibly significant iodine activity was identified on the

particulate filter but not identified in the results returned

from

chemistry.

Sample

No.

1488 on April 12, taken for work on reactor

coolant

pump seals

showed iodine-131 at 1.3 E-9 yCi/cc;

sample

No.

1568 on April 14 for work on check valve No.

4 showed

iodine-131 at 1.3 E-8 pCi; and sample

No.

2397

on May 3 for entry

into steam generator

No.

3 showed iodine-131 at 2.5 E-8 pCi/cc.

These

samples

were not suitable for determining compliance with

the limits of 10 CFR 20.103

as required by 10 CFR 20.103(a)(3).

The inspector's

review of MPC-hour logs associated

with these

three occurrences

indicated it was unlikely that any exposure

limits had been exceeded,

even though the iodine results

had not

been evaluated

by the licensee.

Apparently no entries were made

in conjunction with Sample

No.

1488; entries were made in

conjunction with other samples

taken earlier which showed

no gross

radioactivity above the limits for unidentified isotopes.

The

entry associated

with Sample

No.

1568 was of 1.3 hours3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> duration

and therefore unlikely to have

exceeded

exposure limits even for

concentrations

a factor of 100 greater

than that seen in the

filter.

Entries

made in conjunction with Sample No.

2397 were

made in supplied air masks with a protection factor of 2000.

A somewhat similar situation occurred

on March 24,

1979,

(Sample

No.

1129) when both a particulate filter and iodine

cartridge were taken.

However, the information forwarded from

the laboratory erroneously listed the iodine-131 result from

the filter of 2.6 x 10

pCi/cc rather than the cartridge result

of 2.4 x 10

~ pCi/cc.

ll.

Postin

Labelin

and Control

a 0

Postin

and Labelin

No discrepancies

in licensee posting or labeling pursuant to

10 CFR 19.11 or

10 CFR 20.203 were identified.

b.

Control

The inspector's

observation

and discussions

with licensee

employees

indicated that no significant changes

have been

made in access

control practices.

Many outage

RWP's posted in access

control

cover gobs in progress,

)obs anticipated,

and in some cases

gobs

already completed.

Without detailed

knowledge, it is impossible

to know which, because

actual beginning and ending times are not

listed on the

RWP form.

Licensee representatives

stated that

effectiveness

of RWP control had been reviewed

and found adequate.

Licensee representatives

also stated that a new computer based

system involving electronic control of access

to associate

entry

location, person,

time of entry,

RWP number,

and previous

exposure

was due by fall.

No items of noncompliance

or deviations were identified.

12.

Notification and

Re orts

The inspector

reviewed

and discussed with licensee

personnel

notifications

and reports required pursuant to 10 CFR 19.13,

20.402,

20.403,

20.405,

and 20.408.

No items of noncompliance

or deviations were identified.

~Surve

s

Selected

records of radiation and contamination surveys

made during

the period February through May 1979 were reviewed.

These records

suggested

a general increase in contamination levels

and an increase

in the number of areas

posted for contamination control during the

outage.

Licensee personnel

indicated the unusual

amount of work and

number of people associated

with this outage were the cause.

This

was discussed

at the exit interview.

Records of source inventory and sealed

source leak tests

reviewed

for the past year;

no problems were noted.

No items of noncompliance

or deviations were identified.

14.

Outa

e Plannin

and Pre aration

Licensee representatives

stated that radiation protection problems

experienced

during the last outage were documented

and used in

planning meetings for the outage.

Radiation protection participated

in rehersals

of steam generator entries

by licensee

QC personnel

who

would be doing eddy current testing for the first time.

A steam

generator

mockup was used.

(~%

The inspector

was told that higher 'than usual exposures

were being

incurred during this outage because

of a more extensive inservice

inspection,

program on both units.

The licensee

indicated that

feedwater nozzle work did not involve high exposures.

No items of noncompliance or deviations were identified.

15.

IE Bulletins

Circulars

and Information Notice

a.

IEB 78-07

"Protection Afforded b

Air-Line Res irators and

Su

lied Air Hoods"

The inspector reviewed this matter with licensee representatives

and found no discrepancies

with the licensee's

response letter

of August ll, 1978.

b.

IEB 78-08

"Radiation Levels from Fuel Element Transfer Tubes"

The inspector

reviewed the licensee's

survey data for Unit

1 and

control measures

and found them as described in the licensee's

letter of August ll, 1978.

Measurements will be made

on the

Unit 2 transfer

tube during its next refueling outage.

c.

Information Notice 79-08

"Interconnection of Contaminated

S stems

with Service Air S stems

Used

as

a Source of Breathin

Air"

Discussion with licensee

personnel

revealed that service air is

used for breathing in low containment.

The compressor

used has

water seals,

is tested,

and meets specifications for breathing

air.

Tests

performed

on four breathing air stations in April 1975

were shown to the inspector.

When used for breathing the air is

passed

through a manifold incorporating charcoal

and

HEPA filters.

16.

Exit Interview

An exit interview was held with Mr. Shaller

and others

(denoted in

Paragraph

1) of his staff on June

1,

1979.

The inspection findings

were discussed,

including the noncompliance

items related to iodine

air sampling and whole body counter result evaluation.

The inspector also remarked

on the messy conditions

seen in the

plant, the apparent

increase in contamination levels in the plant,

and

the number of rooms posted

as contaminated

areas.

The licensee stated

that these

problems result largely from the amount of work in progress

and the number of extra people

on site and that these conditions will

be markedly improved after the outage.