ML17305A698

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Enforcement Conference Repts 50-528/90-18,50-529/90-18 & 50-530/90-18 on 900330.Violations Noted.Major Areas Discussed:Violations Set Forth in Notice of Violation, Involving Failure to Control Locked High Radiation Areas
ML17305A698
Person / Time
Site: Palo Verde  
Issue date: 04/06/1990
From: Cillis M, Wenslawski F
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17305A696 List:
References
50-528-90-18-EC, 50-529-90-18, 50-530-90-18, NUDOCS 9004230624
Download: ML17305A698 (24)


See also: IR 05000528/1990018

Text

U.

S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report

Nos.

50-528/90-18,

50-529/90-18

and 50-530/90-18

License

Nos.

NPF-41,

NPF-51

and

NPF-74

Licensee:

Arizona Nuclear

Power Project

P.

0.

Box 52034

Phoenix,

Arizona

85072-2034

Facility Name

Palo Verde Nuclear Generating Station Units 1,

2 and

3

Meeting Location

Prepared

by:

NRC Region

V Office, Walnut Creek, California

>s,

en>or

a

>a

>on

pec>a is

a

e

cygne

Approved by:

ens

awsk>,

ef

Facilities Radiological Protection Section

Da

e

signed

An enforcement

conference

was held with ANPP management

personnel

(listed in

paragraph

1) to discuss

the apparent violations

as set forth in the Notice of

Violation, enclosed

herewith as Appendix A.

The violations included several

examples

of failure to control locked high radiation areas

and

one violation

involving the failure to follow locked high radiation area

key control

procedures.

The licensee's

assessment

of the violations and corrective

actions

taken to prevent

a recurrence

of the apparent violations described

in

Region

V Inspection

Reports

50-528/90-04

and 50-528/90-13,

were discussed

by

both the

NRC and licensee

(see

paragraphs

2 and 3).

Inspection procedure

30702

was addressed.

9004230624

90040r.

PDR

ADQCK C)5000528

G

PDC

DETAILS

Meetin

Partici ants

USNRC

J.

B. Hartin, Regional Administrator

R.

A. Scarano,

Director, Division of Radiation Safety

and Safeguards

R.

P.

Zimmerman, Director, Division of Reactor Safety

and Projects

G.

P.

Yuhas,

Chief,

Emergency

Preparedness

and Radiological Protection

Branch

R.

G. Harsh, Director, Office of Investigations,

RV

S.

A. Richards,

Chief, Reactor Projects

Branch

A. 0. Johnson,

Enforcement Officer

F.

A. Wenslawski,

Chief, Facilities Radiological Protection Section

H. J.

Mong, Chief, Reactor Projects

Section II

T.

L. Chan, Project Manager,

NRR/P05

S.

R. Peterson,

Project Manager,

NRR/DRSP

0.

L. Solorio, General

Engineer,

NRR/DRIS

D.

Coe,

Palo Verde Senior Resident

Inspector

H. Cillis, Senior Radiation Specialist

0.

M. Kunihiro, State Liaison Officer

G.

N.

Cook, Public Affairs Officer

J.

Sloan,

Palo Verde Resident

Inspector

Arizona Nuclear

Power Pro'ect

M.

F.

Conway,

Executive Vice President

J.

H. Levine, Vice President,

Nuclear Production

J.

W. Bailey, Vice President,'uclear

Safety

and Licensing

P.

W.

Hughes,

General

Manager,

Radiation Protection

J.

S.

Summy,

I8C

EED Supervisor

M.

L. Hypse,

Lead Electrical

Engineer

Introduction

An enforcement

conference

was held on March 30,

1990, at the

NRC Region

V

office in Walnut Creek, California.

The purpose of the enforcement

conference

was to discuss

the facts

and circumstances

involving three

recent events at Palo Verde,

each of which appear

to be significant

violations of NRC requirements.

Three events

discussed

were the

unlocked,

unoccupied

and unguarded

locked high radiation area

(LHRA)

gates

in Unit 3 on November 6, 1989, in Unit 1 on November 9,

1989 and in

Unit 3 on February

22,

1990.

The third event discussed

also involved the

loss of LHRA key control which appeared

to be the root cause for the

opened

LHRA found at 10:05 p.m.,

MST,

on

February

22,

1990,

event at

Unit 3.

A summary of the discussion

for each event is provided below.

Control of Locked Hi

h Radiation Areas

Hr. Hartin opened

the discussions

by stating that it appeared

that Palo

Verde was having repetitive problems associated

with the control of very

high radiation areas.

Hr. Hartin added that corrective actions for a

similar occurrence

in September

of 1988,

and from two recent

occurrences

reported in November

1989 did not appear to be timely or effective in

preventing the events

described

in Inspection

Reports

50-528/90-04

and

50-528/90-13.

Mr. Wenslawski

then

summarized

the apparent violations that are described

in Appendix A, Notice of Violation.

The violations included

two unlocked

and unguarded

high radiation area (i.e.,

2000 mrem/hr at 18") events that

occurred in Unit 3 on November 6,

1989,

and in Unit 1 on November 9,1989.

Hr Wenslawski

added that these

two violations might have

been

avoided

with the timely implementation of corrective actions that were committed

to from a similar event that occurred in Unit 3 on September

8,

1988.

Also summarized

was another

unlocked

and unguarded

high radiation area

(i.e.,

2200 mrem/hr) that was

found in Unit 3 on February

22,

1990,

in

which the licensee's

radiation protection staff failed to follow locked

high radiation area

key control procedures.

Hr. Wenslawski

stated that

the February

22,

19900,

event

may have also

been avoided

had the

corrective actions resultinq from the November

1989 events

been

effectively implemented.

L>censee

representatives

indicated that they

had

no disagreement

that the violations occurred

as stated.

Both Hr.

Martin and Scarano

stated that Palo Verde's

performance for controlling

access

to high radiation areas

was unacceptable

and

was in need of

immediate

improvement.

The discussion

then continued to focus

on the question of timeliness;

in

that, the commitment of December

29,

1988, associated

with the

installation of new locksets

and pick plates

on gates/doors

providing

access

to locked high radiation areas (i.e., greater

than

1000 mrem/hr at

18") had not been completed

as of February

9,

1990.

The repair of

radiation monitoring system,

RR-29, multi-point chart recorders

was

another

example involving timeliness that was discussed,

whereby actions

to repair the

same recorders

in all three Units was not timely in that it

had taken over one year to perform the repairs.

The question related to

the adequacy of communications

and the establishment

of priorities for

accomplishing

long outstanding

work was also discussed.

The licensee's

presentation

described

ANPP's assessment

of the problems

and the planned corrective actions

as described

in their handout,

Attachment

2.

The Vice President,

Nuclear Production,

acknowledged

the

apparent violations that were

summarized

by Hr. Wenslawski.

He indicated

that the root cause for the

two events

reported in November of 1989,

were

probable

unauthorized

forced entries

and the root cause

for the February

22,

1990,

event

was failure of personnel

to follow approved

locked high

radiation area

key control procedures.

The Vice President,

Nuclear

Production,

stated that corrective actions following the November

1989

events

included:

A.

Prompt installation of chains

and padlocks

on all

LHRA

gates/doors.

B.

Improved control procedures

(e.g.,

dual verification of LHRA

door closure).

C.

Special

locking mechanism modification was expedited (i.e.,

installation of new locksets

and pickplates) for all

LHRA gates

and doors).

Licensee

Event Report

(LER) 1-90-002-00 indicated

that the

new locking mechanism modifications

had been installed

on

33

of 35 gates/doors

in Units 1,

2 and

3 (by Narch

26,1990),

that were being controlled

as

LHRA's.

The Vice President

(VP) stated that the November

1989 events

could have

probably been

avoided with the timely installation of the locking

mechanisms

and pick plates if it had been

done promptly as

was committed

to following the

LHRA event of September

8,

1988.

The

VP indicated that

the February

22,

1990,

event

was clearly attributed to errors in

personnel

performance

and the the existence

of improved hardware

was

irrelevant to this event.

The licensee

stated that this event did

highlight the need to readdress

personnel

performance

in connection with

maintaining the integrity of LHRA's.

This was

done promptly with the

implementation of the following short term and long term corrective

actions:

A.

Additional instruction in key control requirements

was provided

to the radiation protection staff in all three Units.

B.

Appropriate disciplinary action

was taken.

C.

Procedures

for key control will be further enhanced.

This will

be accomplished

by April 15,

1990.

The licensee's

assessment

included

a comparison of the

LHRA events 'that

had been identified to date.

It was determined that the February

22,

1990, event was similar to the September

8, 1988,

event to the extent

that personnel,

either in disregard of, or based

on a misunderstanding

of

the requirements

violated administrative controls for LHRA.

The adequacy of the hardware

was evaluated

as

an extra measure

of

precaution against

inadvertent or unauthorized

entry after

the September

8, 1988,

event.

Installation of the improved hardware

on

LHRA

gates/doors

did not appear

to be

a priority item until after the November

1989 events.

The hardware

improvements

were not tied into the February

22,

1990, event.

In conclusion,

the

VP stated that the

common thread

among the events

appears

to indicate that there

was

an inadequate

respect for the

administrative controls associated

with LHRA access

and control.

Based

on this evaluation,

ANPP has taken and/or will take the following

additional corrective actions:

A.

The site Radiation Protection

Manager

(RPH) has delineated

management's

expectations

to radiation protection personnel

regarding

work practices that control

access

to LHRA's.

B.

Each Unit RPN has instructed their respective

personnel

on

these

management

expectations.

C.

General

employee training will be evaluated

to ensure specific

emphasis

is placed

on the potential

hazards

and necessity for

control of radiation areas.

D.

An article will published within the site wide distributed

"New Era" in the May 1990 issue detailing the potential

hazards

and necessity

for control of radiation areas.

E.

A videotape will be produced to reenforce

management

expectations

and the potential

hazards

and necessity for

control of radiation areas.

This video will be required

viewing by May 1990, for all personnel

having access

to

radiologically controlled areas.

The next subject

addressed

was the sequence

of events

involving the

repair of the multi-point recorders.

The

VP stated that the reason for

the untimely repair of the recorders

was strict'ly a communication

problem.

The engineering evaluation report

(EER) requesting that the

recorders

be repaired

and subsequently

replaced with new recorders

did

not make it clear that the recorders

were in need of immediate repair.

Additionally, no emphasis

was placed

on repairing the recorders

since it

was

known that the minicomputer provided information similar to that

provided by the multi-point recorders.

The

VP stated that action was

taken to improve the communication

problem.

Actions taken included the

assignment

of a

new Engineering Vice President

and

an enhancement

of the

EER processing

procedures.

In addition

a design engineering

group is now

on site.

Action has

been taken to examine

and prioritize engineering

,items

and plant restart

items.

Each item is being carefully examined

as

to its importance.

The

VP added that the liaison between

the Nuclear

Engineering

Department

and Engineering Evaluation Department

had already

started to show

some signs of improvements.

Mr. Martin summarized

by indicating that there appeared

to be

no basic

disagreement

over the facts

and then closed the meeting

by reemphasizing

that

ANPP needed

to thoroughly assess

all aspects

of the events to ensure

that corrective actions

are timely, effective

and will eliminate

any

similar occurrences.

ENCLOSURE

/33

ATTACHMENT 2

NRC

ENFORCEMENT

CONFERENCE

WALNUT CREEK,

CA

MARCH 30,

1990

LOCKED HIGH RADIATION AREA (LHRA) EVENTS

RECENT

EVENTS

A.

LHRA GATES

FOUND

OPEN

AND UNGUARDED

(11/89)

1.

ROOT

CAUSE

PROBABLE UNAUTHORIZED FORCED

ENTRIES

2.

CORRECTIVE ACTION

A.

PROMPT INSTAI LATION OF CHAINS,

PADLOCKS,

AND PICKPLATES

e.

IMPROVED CONTROL PROCEDURES

(E.G.

DUAL VERIFICATION OF

LHRA

DOOR

CLOSURE)

c.

SPECIAL LOCKING MECHANISM

MODIFICATION WAS EXPEDITED

B.

LHRA GATE

FOUND OPEN

AND UNGUARDED

(2/90)

1.

ROOT

CAUSE

FAILURE TO

FOLLOW APPROVED

LHRA KEY

CONTROL PROCEDURES

03/30/90

JML-1

LOCKED HIGH RADIATION AREA (LHRA) EVENTS

(CONTINUED)

RECENT

EVENTS

(CONTINUED)

2.

CORRECTIVE ACTIONS

A.

PROCEDURES

FOR

KEY CONTROL ARE

BEING FURTHER

ENHANCED (APRIL

15,

1990)

B.

ADDITIONAL INSTRUCTION IN KEY

CONTROL REQUIREMENTS

WAS

PROVIDED

c.

DISCIPLINARY ACTION

II.

SUMMARY OF

NOVEMBER 1989

AND FEBRUARY 1990

RECENT

EVENTS

A.

IN THE 11/89

EVENTS,

THE OPPORTUNITY

FOR

UNAUTHORIZED ENTRY MAY HAVE BEEN

MINIMIZED THROUGH HARDWARE IMPROVEMENTS

(THIS WAS DONE PROMPTLY)

B.

THE 2/90

EVENT IS CLEARLY ATTRIBUTED TO

ERRORS

IN PERSONNEL

PERFORMANCE.

THE

EXISTENCE OF

IMPROVED HARDWARE IS

IRRELEVANT TO THIS EVENT

C.

THE EVENT DID HIGHLIGHT THE NEED TO RE-

ADDRESS

PERSONNEL

PERFORMANCE IN

CONNECTION WITH MAINTAINING INTEGRITY Of

LHRA'S AND THIS WAS DONE PROMPTLY

03/30/90

JML-2

LOCKED HIGH RADIATION AREA (LHRA) EVENTS

(CONTINUED)

III.

RELATIONSHIP TO 9/88

EVENT

A.

B.

THE 2/90

EVENT IS SIMILAR TO THE 9/88

EVENT TO THE EXTENT THAT PERSONNEL,

EITHER IN DISREGARD OF,

OR BASED

ON

MISUNDERSTANDING OF REQUIREMENTS,

VIOLATED ADMINISTRATIVE CONTROLS

FOR

LHRA.

THE PRINCIPAL APS

RESPONSE

WAS

ENHANCED

TRAINING AND INSTRUCTION IN ADHERING TO

PROCEDURES.

THE ADEQUACY OF

HARDWARE WAS EVALUATED

AS AN EXTRA MEASURE OF PRECAUTION

AGAINST INADVERTENT OR UNAUTHORIZED

ENTRY AFTER THE 9/88

EVENT

THE HARDWARE DID NOT APPEAR TO

BE A

PRIORITY ITEM UNTIL THE 11/89

EVENTS,

AFTER WHICH IT WAS ADDRESSED IN TIMELY

FASHION.

THE HARDWARE IMPROVEMENTS WERE IN

NO WAY

TIED TO THE ESSENTIAL CAUSE

OF THE 2/90

EVENT.

03/30/90

JML-3

LOCKED HIGH RADIATION AREA (LHRA) EVENTS

(CONTINUED)

IV.

SUMMARY OF CORRECTIVE ACTIONS

IF THERE IS A COMMON THREAD AMONG THE

EVENTS,

APS BELIEVES THAT THESE

EVENTS

INDICATE AN INADEQUATE RESPECT

FOR THE

ADMINISTRATIVE CONTROLS ASSOCIATED WITH

LHRA ACCESS

AND CONTROL.

BASED

ON THIS BELIEF,

APS

HAS TAKEN OR

WILL TAKE THE FOLLOWING ADDITIONAL

ACTIONS:

THE SITE

RP

MANAGER HAS DELINEATED

MANAGEMENT'S EXPECTATIONS TO

RP

PERSONNEL

REGARDING WORK PRACTICES

THAT CONTROL ACCESS

TO LHRA'S

EACH UNIT RP

MANAGER HAS INSTRUCTED

THEIR RESPECTIVE

RP

PERSONNEL

ON

THESE

MANAGEMENT EXPECTATIONS

GENERAL EMPI OYEE TRAINING WILL BE

EVALUATED TO

ENSURE SPECIFIC

EMPHASIS IS PLACED

ON THE POTENTIAL

HAZARDS AND NECESSITY

FOR

CONTROL OF

RADIATION AREAS

03/30/90

LOCKED HIGH RADIATION AREA (LHRA) EVENTS

(CONTINUED)

IV.

SUMMARY OF CORRECTIVE ACTIONS (CONTINUED)

AN ARTICLE WILL BE WRITTEN AND

PUBLISHED WITHIN THE SITE WIDE

DISTRIBUTED "NEW ERA" IN THE MAY,

1990

ISSUE DETAILING THE POTENTIAL

HAZARDS AND NECESSITY

FOR

CONTROL OF

RADIATION AREAS

A VIDEOTAPE WILL BE

PRODUCED

TO RE-

ENFORCE

MANAGEMENT EXPECTATIONS AND

THE POTENTIAL HAZARDS AND NECESSITY

FOR

CONTROL OF RADIATION AREAS.

THIS VIDEO WILL BE REQUIRED VIEWING

BY MAY, 1990

FOR ALL PERSONNEL

HAVING ACCESS

TO THE

RCA

03/30/90

JML-5

MULTI-POINT RECORDER

SEQUENCE

OF ACTIONS

APRIL 1989 -

EER WRITTEN IDENTIFYING PROBLEM

IN OBTAINING SPARE

PARTS

JUNE 1989 -

EED UNSUCCESSFUL IN OBTAINING

REPLACEMENT PARTS

FROM

RMS SUPPLIER (ASI).

EER TRANSFERRED

TO NED WITH RECOMMENDATION

TO REPLACE

RECORDERS VIA DESIGN

CHANGE

PROCESS

DECEMBER 1989 -

NED

CONCURRED WITH EED

RECOMMENDATION AND REQUESTED THAT EED SUBMIT

DESIGN

CHANGE REQUEST

FOR

NEW RECORDER.

DESIGN

CHANGE REQUEST SUBMITTED

JANUARY 1990 -

EED

CONTACTED THE RECORDER

MANUFACTURER (ESTERLINE)

AND DISCOVERED

REBUILD/UPGRADE KIT WAS AVAILABLE.

RECORDERS

RETURNED TO ESTERLINE

FOR

REBUILD/UPGRADE.

DESIGN

CHANGE REQUEST

FOR

NEW. RECORDER

APPROVED

BY PMC

CONCURRENT WITH REBUILD/UPGRADE,

EVALUATION

AND QUALIFICATION OF

UPGRADED

RECORDERS

PERFORMED

FEBRUARY 1990 -

RECORDERS

RETURNED TO PVNGS.

RECORDER

INSTALLED IN UNIT 3.

RECORDERS

TO

BE INSTALLED IN UNITS 1 AND 2 AS

SOON

AS

PRACTICAL DURING REFUELING OUTAGE

03/30/90

JNB-1

MULTI-POINT RECORDER

(CONTINUED)

II.

TIMELINESS OF ACTIONS

EER DID NOT MAKE IT CLEAR THAT RECORDERS

WERE IN NEED

OF IMMEDIATE REPAIR

WHEN RECORDERS

ARE INOPERABLE,

THE RADIATION

MONITORS ARE NOT AFFECTED AND THE ASSOCIATED

MINI-COMPUTER PROVIDED INFORMATION SIMILAR

TO THE RECORDERS

INITIALLYEED DID NOT REALIZE THAT RECORDERS

WERE INOPERABLE

INADEQUATE COMMUNICATION BETWEEN

EED AND NED

REGARDING RECORDER OPERABILITY CAUSED TIME

LAG

BASED

ON THE ABOVE,

EER WRITTEN IN APRIL,

1989

WAS ASSIGNED "NORMAL" PRIORITY

FOLLOWING DISCOVERY THAT REBUILD/UPGRADE

KITS WERE AVAILABLE, TIMELY ACTIONS WERE

TAKEN TO

RETURN

RECORDERS

TO SERVICE

03/30/90

JNB-2

I

i