ML17304A279

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Insp Repts 50-528/88-13,50-529/88-14 & 50-530/88-13 on 880516-27.Violations Noted.Major Areas Inspected:Actions on Previous Findings,Radiation Protection & Mgt,External & Internal Control & Tours
ML17304A279
Person / Time
Site: Palo Verde  
Issue date: 07/01/1988
From: Cicotte G, Cillis M, North H, Yuhas G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17304A276 List:
References
50-528-88-13, 50-529-88-14, 50-530-88-13, NUDOCS 8807200205
Download: ML17304A279 (47)


See also: IR 05000528/1988013

Text

U.

S.

NUCLEAR REGULATORY COMMISSION

REGION V

Repo'rt

Nos.

50-528/88-13,

50-529/88-14

and 50-530/88-13

Docket Nos.

50-528,

50-529

and 50-530

License

Nos.

NPF-41,

NPF-51 and NPF-74

Licensee:

Arizona Nuclear Power Project

P.

0.

Box 52034

Phoenix,

Arizona

85072-2034

Facility Name:

Palo Verde Nuclear Generating Station - Units 1,

2 and

3

Inspection at:

Palo Verde Site - Mintersburg, Arizona

Inspection

Conducted:

May 16-27,

1988

Inspected

by:

H.

M. Cillis,

S

. Radiation Specialist

Approved by:

~Summar:

G.

R. Cicott

, Radiation Specialist

G.

P.

uh s, Chief

Facili 'adiological

Protection Section

Date Signed

tt,'g

VZ

Date

igned

g )dt's

Date Signed

7 I

Da e Signed

Ins ection durin

the

eriod of Ma

16-27

1988

Re ort Nos.

50-528/88-13

50-529/88-14

50-530/88"13

on previous inspection findings; onsite followup of reports of nonroutine

events;

onsite followup of events at operating. reactors;

radiation protection

. and management;

external

and internal

exposure control; control of radioactive

material,

contamination

and surveys;

maintaining occupational

exposures

ALARA;

occupational

exposure

during extended

outages; facility tours;

review of

licensee

reports;

in office review of nonroutine events.

Inspection

procedures

92701,

92700,

93702,

83722,

83724,

83725,

83726,

83728,

83729,

90713,

90712,

and 30703 were addressed.

Results:

In ll of the

13. areas

addressed,

no apparent violations were

identified.

In one area

a violation of 10 CFR 20.201 was identified (see

section 3.B.),

and in a second

area

a violation DOT regulations

49

CFR 173.425

and 173.448

was identified (see section 4.C.).

In addition two unresolved

items related to an apparent

exposure

in excess

of the limits of 10 CFR 20. 101

and failure to perform surveys in accordance

with 10 CFR 20.201 were

identified (see section 4.B.).

8807200205

88070i

PDR

ADOCK 05000528

9

PDC

Details

Persons

Contacted

"R.

M. Butler, Director,

ANPP Standards

and Technical. Support

"P.

L. Brandjes,

Manager,

Central

Maintenance

"W.

H. Doyle, Jr.,

Manager,

Radiation Protection

(RP) Unit 1

J ~

D. Driscoll, Assistant Vice President,

Nuclear Production Support

"L. A. Fitz Randolph,

Lead Health Physicist-,

Radiation Protection

Standards

(RPS)

"T.

P. Hillmer, Manager,

Radwaste

Support

"W.

E. Ide, Plant Manager,

Unit 2

K.

M. Johnson,

Shift Technical Advisor Unit 2, Engineering Evaluations

"M.

W. Lantz, Senior Radiation Consultant,

RPS

"J.

R.

Mann, Manager,

Central

RP

  • K. L. McCandless

Clark,

Lead,

ANPP Compliance

"K.

R. Oberdorf,

Manager,

RP Unit 1

"R.

B.

Ochoa.,

Lead Health Physicist,

RP Standards

"R. J.

Rouse,

Engineer,

ANPP Compliance

"J.

C. Schlag,

Supervisor,

Radwaste

Standards

"T.

D. Shriver,

Manager,

ANPP Compliance

~W.

E.

Sneed,

Manager,

RP Unit 3

  • L. A. Souza;

Manager, guality Audits and Monitoring

"0. J. Zeringue,

Plant Manager,

Unit 3

"Denotes personnel

present at the exit interview held on May 27, 1988.

Preliminary discussions

of inspection findings were held with J.

G.

Haynes,

Vice President

Nuclear Production

on May 25, 1988,

and with

E.

E.

Van Brunt, Jr.,

Executive Vice President

ANPP on May 26, 1988,

since neither were able to be present at the

May 27, 1988, exit

interview.

In addition, the inspectors

met and held discussions

with other licensee

and contractor personnel.

Licensee Action on Previous

Ins ection Findin

s

92701

Closed

Enforcement

50"528/87-40" 01 and 87-40-02

92702

This matter concerned

the failure to properly post or barricade

Radiation

and High Radiation areas

pursuant to 10 CFR 20.203 "Caution signs,

labels,

signals

and controls." (b), "Radiation areas.",

and Technical Specification 6.12 "High Radiation Areas".

The licensee

responded

to the

Notice of Violation in a timely'ashion.

During the inspection of May

16-27,

1988, tours of Unit 1 identified no failures to properly post or

barricade

areas.

Viewing of a videotape

concerning

safe radiological

work practices,

which addressed

posting and maintenance

of barriers

was

required before entry into the radiation control area.

Closed

Enfold cement

50-528/88-03" 01'2702

This matter concerned

the failure to post

a Notice of Violation in a

timely fashion pursuant to 10 CFR 19. 11 "Posting of notices to workers."

It was verified that the licensee

had

amended

the administrative

procedures

related to posting such

documents

to assure

compliance with

the requirements.

0 en

Followu

50-528/86-08-03

50-529/87-19-01

and 50-530/87-20-01

~92701

The licensee

submitted (letter dated April 6, 1988)

a request for

Technical Specification

amendment

which proposes

the replacement of the

hydrogen

and oxygen sequential

monitoring of the chemical. and volume

control system

(CVCS) tanks

and waste

gas

decay tank

(MGDT) with oxygen

only monitoring of the waste

gas

surge tank header.

Closed

Followu

50-528

529 and 530/88"03-03

92701

The licensee

reported that replacement

reactor coolant

pump impellers

with non cobalt containing wear rings

had been ordered for Unit 3.

The

Unit 3 impeller wear rings will be replaced with non cobalt containing

material for use in Unit 1.

The use of the Unit 3 impellers in Unit 1 is

dependent

on the length of the interval between

the next Unit 3 and Unit

1 outages.

The licensee

reported that. new impellers

may be required for

Unit 1 in order to meet outage

schedules.

Closed

Fol 1 owu

50-529/01-28-87

92701

The licensee

had received

and reviewed the contractor 'reports related to

the migration of noble gases

from the lower levels of the auxiliary

building to the 140 ft. elevation..

The licensee

had developed

and

approved

a three

phase

program to address

the gas migration problem.

Following each

phase of the program,

studies will be performed to

determine

the effectiveness

of corrective actions before proceeding to

the next phase.

The report of the contractor's

tests

were briyfly

reviewed

and the licensee's

plans were discussed.

Mork orders

had been

issued for the first phase.

Closed

Fol 1 owu

50"530/88" 05-01

92701

The licensee's

Test Results

Review Group

(TRRG) had

recommended

a

resurvey of the Unit 3 Radiation

Zone

1 areas

because

the radiation

levels observed

during the initial surveys

were several

orders of

magnitude

below those that would be present with the design IX fuel

defect.

The initial surveys

had been performed with an ion chamber

survey instrument with a minimum sensitivity of 0.2 mr/hr.

A subsequent

survey was performed with a

GM type instrument with a minimum sensitivity

of less

than 0. 1 mr/hr.

The repeat

survey substantiated

the results of

the earlier survey which had resulted in the conclusion that the facility

shielding met design

and regulatory criteria.

No violations or deviations

were identified.

~

~

3.

Onsite Followu

of Written

Re orts of Nonroutine Events

92700

A.

Closed

Followu

50-529/88-08-LO

A timely Unit 2 Licensee

Event Report 88-008-00,

dated April 7,

1988, reported the actuation of the Fuel Building Essential

Ventilation System

(FBEVS) Train "A" with a designed

cross trip of

FBEYS Train "B". and Control

Room Essential Filtration System Trains

"A" and "B".

All equipment operated

as designed.

The actuation

resulted

from a radiation level'of 10 mr/hr which was

above the

"Alarm/Trip" setpoint

(5 mr/hr) of Fuel

Pool Area Radiation Monitor,

RU-31.

The "Alarm/Trip" setpoint

had been set at a conservative

low

level with respect to that permitted by Technical Specification 3.3.3. 1 (< 15 mr/hr).

The level of 10 mr/hr observed

by the monitor

was caused

by the removal of an underwater

vacuum cleaning device

from the pool in close proximity to monitor RU-31.

The vacuum

cleaning device exhibited

a dose rate of 800 mr/hr as verified by

surveys.

Monitor RU-31 setpoint

was raised to 10 mr/hr.

The removal of the

vacuum cleaning device from the, fuel pool

was part of normal planned

work activities.

No violations or deviations

were identified.

B.

Closed Followu

50-529/87-22-XO

This matter was first addressed

in Inspection

Report. 50-529/88-05.

On August 28,

1987, the licensee

reported through the

Emergency

Notification System to the

NRC Operations

Center the declaration of

Notification of Unusual

Event

(NOUE) due to a Unit 2 noble

gas

release.

Licensee

Special

Report 2-SR-87-022

(50-529/87-22-XO)

dated

September

1, 1987, provided written documentation of the

earlier telephonic report.

In the Special

Report the Licensee

stated,

"An investigation of the cause of the event is currently in

process.

Corrective action necessary

to prevent recurrence will be

developed

based

on the results of the investigation."

During the current inspection the licensee's

Special

Plant Event

Evaluation Report,

"SPEER 87-02-015,

Unit Two Radioactive

Release

and Notification of Unusual

Event,

Event Date:

August 28, 1987",

Work Order,

"WO ¹00245756"

and Radiation

Exposure Permit,

"REP.

No.

2-87-0362",

were reviewed.

The work order specified that Waste

Gas

Decay Tank

(WGDT) 2B relief

valve (GR-PSV-27)

was leaking and was to be'reworked.

The work order

addressed

contact with Operations

and g.C. prior to starting work,

maintaining housekeeping

and system cleanliness

and obtaining and

verifying clearance.

REP 2-87-0362 r'eported

surveys

around the

valve and general

area

and required

a survey

and gas

sample

and beta

readings

upon system breach.

REP-Section

V "Specific Instructions"

noted:

"3)

When breaching

system,

open slowly to vent off radioactive

gases.

Depending

on levels of gas, -it may be necessary

to

leave the

room until the gas

has dispersed.

4)

Ensure

Radwaste

has isolated

and vented

systems. properly prior

to start of job."

SPEER 87-02-015 reported that prior to the start of work the

contents of WGDT X02B had been transferred to another tank and

a

nitrogen purge of WGDT X02B and the surge

header

had been performed.

Discussion with licensee

personnel

established

that the nitrogen

purge

was performed three times from a fill pressure

of 5 psig to

about 0.5 or 1.0 psig.

The

SPEER noted that the surge

system

included

a 720 cubic foot tank and that at a pressure

of 1 psig

approximately

50 standard

cubic feet of gas would have

been released

upon equalizing

system pressure

with atmospheric

pressure.

The

system

was depressurized

through drain vales to the Radwaste

Building sump which also received the floor drain system.

Because

of plant ventilation system

anomalies

(see

Report Details section

2

Followup Item 50-529/01-28-87)

the licensee

stated they believed the

released

noble gases

flowed from the

sump through the drain system

to the 140 foot elevation

and then into the

HVAC exhaust to the

plant vent.

The

SPEER reported that a post system

breach

sample of the gas

remaining in the system

had an activity of approximately'0 pCi/cc.

Other documents identified the presence

of Xe-133,

Xe-133m,

and

Xe-135 in the system

and

an estimated

15.3 curie total for the

release.

In addition the

SPEER i.dentified four concerns

and

provided

recommended

corrective actions.

The venting of portions of the gaseous

radwaste

system which

resulted in the declaration of an

NOUE was caused

by a failure to

evaluate

both the concentration

of radioactive

gases

in the system

and the volume of gas which would be released.

The failure to

evaluate

the potential for release

and the concentration of gases

to

be released

appeared

to. be contrary to the requirements

of 10 CFR 20. 201 "Surveys." which states

in part:

"(a) "As used in the

regulations

in this part, "survey" means

an evaluation of the

radiation hazards

incident to the ... release,

disposal

or presence

of radioactive materials ...

under

a specific set of conditions.

When appropriate,

such evaluation includes ...

measurements

of ...

concentrations

of radioactive materials

present.

(b) Each licensee

shall

make or cause to be made

such surveys

as ... (2) are

reasonable

under the circumstances

to evaluate

the extent of

radiation hazards that may be present."

(50-529/88-14-01)

4.

Onsite Followu

of Events at 0 eratin

Reactors

93702

-

A.

Unit 2 Fuel

Pool

D ed Green

On March 16,

1988, licensee

personnel

and

a resident

inspector

observed that the Unit 2 spent fuel pool

had a green tint.

The Unit

was in a refueling outage at the time.

Analysis of normal chemistry

parameters

found all to be within specified limits.

The licensees

chemistry staff continued efforts to identify a possible

contaminant.

By March 17, 1988, conflicting reports indicated that

the green color had migrated

as far as the containment refueling

cavity.

Licensee

representatives

discussed

the matter with resident

and regional

inspection staff.

Subsequently

the licensee's

onsite

chemistry staff identified the green color as

a "dye".

Samples

were

submitted to an offsite laboratory.

By March 23, 1988, the

laboratory identified the contaminant

as

a "sulfonated azo-triphenyl

methane

dye stuff".

Comparison with commercially available fabric

dyes

found good comparison with "RITv Kelly or Emerald Green dyes.

The color had disappeared

by 'th'e morning of March 18,

1988.

The matter

was turned over to the licensee's

security staff when it

became

apparent that the green color was

due to the addition of

material to the pool rather than

some unidentified natural

phenomenon

(e. g. algae

growth, process

chemical interaction,

etc. ).

The security staff was continuing to pursue

the matter at the time

of the inspection.

The licensee's

chemistry staff concluded that the "dye" added to the

pool would have

no deleterious effect on the fuel or plant systems.

This matter is closed.

A

arent

Ex osure in Excess of Re ulator

Limits

On the morning of May 23, 1988, the licensee

reported to the Senior

Resident Inspector,

the apparent

exposure of a contract worker in

Unit 2, in excess

of 3 rems whole body during the night shift,

May

22-23,

1988.

A Radiation Specialist,

onsite for a routine

inspection

began

an immediate inquiry into the event.

Details

In preparation for the containment Integrated

Leak Rate Test (ILRT)

the licensee

had elected to have tPe floor and lower 6-8 feet of the

refueling cavity sprayed with strippable paint.to fix residual

contamination.

The apparent

overexposure

occurred during masking of

certain areas

in the upender cavity before painting.

The upender

cavity was highly contaminated

because

the underwater

vacuuming of

the cavity had been limited to approximately two rather than eight

to ten hours.

At an earlier, unidentified, time the Radiation Protection

(RP) and

ALARA staffs

had planned for extensive

vacuuming of the flooded

refueling cavity to remove particulate activated stellite (Co-60).

On the night shift during which the vacuuming

was to occur the

decision for delayed cavity draining to permit vacuuming

had been

changed,

apparently without the concurrence

of RP and

ALARA.

The

licensee's

staff believed the change in plans

was

due to the need to

pull the reactor coolant

pumps

(RCP) to retorque

the impeller nuts,

a critical path activity.

Following the draining of the cavity,

decon activities included the use .of hydrolasing

and squeeging

%he

floor of the cavity, which moved particulate activity into the

upender pit.

Hydrolasing in the upender pit in an attempt to move

solid contaminants

to a drain was only marginally successful.

Surveys

performed in the upender

cavity,over the period

May 5

through Nay 23, 1988, provided the following information:

Survey

Oate/Time

~Serve

No.

5/5/88 - 1545

2-88-04332

Summary "of

Conditions

~Re orted

f ~

Maist level dose rates to 20 R/hr,

1000 R/hr contact with upender with 30

R/hr at 18 inches.

5/19/88 - 2100 2-88-04597

Post-hydrolase

1000 R/hr contact with

floor southwest

corner of cavity,

70

R/hr contact with floor north west

corner of cavity, both near transfer

tube.

1000 R/hr contact

and

30 R/hr

at 18 inches

from bottom of upender

basket in horizontal position.

'/11/88 - 0700 2-88-04618

Post hydrolase,

southwest

corner

3

R/hr, northwest corner not surveyed.

Drain 25 R/hr contact.

Upender

basket

unchanged.

General

area

dose rates

appear

to have

been

reduced.

5/13/88 - 1620 2-88-04762

Mith one inch of water

on the floor

of the upender cavity ankle level

dose

rates of 30 R/hr were reported at the

west end of the upender adjacent to

the transfer tube,

3 R/hr at the drain

and 30-80 R/hr from the bottom of the

upender

basket.

5/14/88 - 2100 2"88"4791

Prejob survey for transfer tube blind

flange installation,

2 R/hr in the

center of the plane of the end of the

transfer tube

and 1, 1,

2 and

5 R/hr

at the head,

chest, waist and

knee

levels respectively,

at the west end

of the upender adjacent to the

transfer tubes.

5/21/88 " 2230 2-88-05115

Post-decon

survey,

dose rates at

head, waist and ankle were 1.5, 1.5

and 10 R/hr respectively in the

southwest corner of the cavity near

the transfer tube

end of the upender,

5 R/hr contact over the drain and

no

data for the northwest corner of the

cavity.

5/22/88 " 1330 2-88-05141

Survey of contamination levels to

evaluate

need for strippable paint

coating in the upender cavity.

Levels

ranged

from 1EG disintegrations

per

minute

(dpm) away from the transfer

tube to > 5E6

dpm and 600 mrad/hr beta

near the transfer tube.

Post exposure

investigation surveys

5/23/88 - 0530 2-88-05161

2-3 R/hr near transfer tube blind

flange,

and 10-50 R/hr contact with

grit on floor in northwest corner near

blind flange with 5 R/hr at 18 inches.

5/23/88 - 1700 2-88"05197

Contact - 18 inch dose rates

on floor

near blind flange ranged

from 6 R/hr-

1 R/hr in the southwest

corner to 75

R/hr - 2 R/hr in northwest corner at

visible crud on the floor.

It was noted that following the survey of May 10, 1988, at 2100

(Survey 2-88-04597)

when a contact

dose rate of 70 R/hr was noted in

the northwest corner until the surveys

performed

as

a part of the

licensee's

investigation

on May 23,

1988, the radiation levels in

the northwest corner of the upender cavity had not been reverified.

The licensee staff members

stated that scaffolding

had been

installed in the northwest corner of the cavity which made that area

inaccessible

for surveys.

On the night shift of May 22, 1988, contract

decon technicians

were

directed to remove the underwater

vacuum cleaner

from the upender

cavity and paint the upender floor and cavity up to five feet above

the floor.

The work was to be performed

under Radiation

Exposure

Permit No. 2-88-0280B.

ALARA Pre-Job

Review No. 2-66, in support of

REP 2-88-0280B,

was performed

on May 5, 1988 with an estimated

12.0

man-rem exposure.

Pre-Job

Review No. 2-66 noted that general

area

dose rates

were from 200 mr/hr to 50 R/hr with up to > 1000 R/hr at

the bottom of the upender to 50 R/hr general

area.

Masking the

blank flange was estimated to require two men for 10 minutes

each in

a 1 R/hr field for a total exposure of 0.333

rem.

The previously

observed

70 R/hr dose rate in contact with the crud on the floor in

this northwest corner of the cavity was not addressed.

A Pre-Job Briefing checklist was prepared

which noted the expected

radiation levels

and mrad smearable

contamination levels throughout

the area.

Protective clothing was to be as specified

on the

REP.

Job Prerequisite

addressed:

1.

Staging equipment

and operator familiarity with equipment;

2.

Advice to workers concerning work area

dose rates

and changing

dose rates

due to accumulation of strippable paint;

8

3.

Preparations

for removal of contaminated

trash;

4.

Establishment

of positive

means for monitoring exposure

and

maintenance

of communication.

Job Accomplishment addressed:

1.

Personnel

control during movement of bagged stripped paint;

2.

Storage of high radiation level trash;

3.

Continuous

Radiation Protection

coverage

required;

4.

Awareness

of potential for heat stress.

The worker team included four persons,

with two individuals "A" and

"B" at the 100 foot elevation of the fuel transfer canal,

and two

other persons

on the 140 foot elevation in sight and shouting

distance.*

The latter

two were assigned

one at the stepoff pad

(Individual "C") and one at the Teledose station (Individual "D").

Individual "A" wore full length paper modesty pants,

cloth

protective coveralls,

a plastic suit,

head coverings,

protective

footwear, cotton and rubber gloves

and

a filter respirator.

Cavity

worker dosimetry included

TLDs on the chest,

head,

gonad area,

back,

right and left thighs,

upper. arms, wrists and ankles.

Self

indicating dosimeters

(SID) (0-1

R and 0-5

R ranges)

were worn on

the chest,

head,

back and right and left thighs and upper arms.

A

Teledose

device (remotely monitored incrementing dosimeter)

was- worn

in the region of the right shoulder.

The workers'lothing

and

personnel

monitoring equipment were

as required

by the

REP.

An

earlier

REP,

No. 2-88-0274B

had required the use of an additional

Teledose

device

on the right thigh for cavity decon

and associated

activities.

The required dosimetry required

was referred to as

a

jump pack".

REP No. 2-88-0280B covering the work on the night of

May 22-23,

1988, called for "jump packs" with modification to be

made by the lead

RP technician

as necessary.

No modifications to

"jump packs" were

made for the work in the cavity.

The

REP noted

that several

hot spots of 10-150 R/hr on contact were located

on the

upender

and floor and that hot particles

reading

up to 2.5 R/hr were

located

on the cavity floor near the Upper

Guide Structure liftrig.

The workers entered

the cavity at approximately

2320 and exited at

2355

on May 22,

1988.

While in the cavity Individuals "A" and "B"

continued preparations

for the application of strippable paint.

The

underwater

vacuum hose

was drained

and remoVed,

and paint line tape

masking

was applied to portions of the cavity wall.

Next the

workers

masked the transfer tube blank flange, working on the top of

the flange while standing

on the upender,

then standing

on the floor

and later kneeling

on the floor to reach the bottom of the flange.

These activities required from about

3 to

5 minutes

each,

except for

the kneeling portion which required about

5 minutes.

.Individual "A"

was working in the northwest corner of the cavity and Individual "B"

in the southwest corner by the transfer tube.

The estimated

dose

rate from Individual "A"'s Teledose

device

was

2 R/hr while kneeling

on the floor.

As Individual "A" completed the flange taping

he

twisted his torso

and lowered his right shoulder to tape the nearby

upender

legs.

At that time a sudden

increase

in Teledose

device

indicated

dose rate to about

7 R/hr was noted.

At,that time

Individual "D", monitoring

the Teledose

device instructed

Individual "A" to move out of the area.

Individual "A" moved along

the north side of the upender

where

he continued to work for about

5

minutes

when both Individuals "A" and "B" were instructed to leave

the cavity.

Upon leaving the cavity Individual "A"'s plastic suit

exhibited visible crud over the knees.

I

Upon undressing

Individual "A" noted that the thigh dosimetry packs

'n

both legs,

attached

to the paper modesty garments,

had slipped to

just above the

knee.

Individual "A"'s Teledose

exposure

indicated

330

mR while Individual "B"'s was

300

mR.

Individual "A"'s right

and left thigh 0-5

R SIDs indicated

2

R and 1.9

R respectively at

0005 on May 23, 1988.

Individual "B"'s high range SID's indicated

a

maximum 700

mR to the right thigh.

All TLDs were collected

and

promptly processed

and both individuals were denied further access

to the Radiation Control Area.

Initial evaluation of the

TLDs was completed during the early

morning of May 23, 1988, which indicated

an exposure of 2981 mrem to

Individual "A"'s right thigh.

On May 23, 1988, the energy

correction factors

and fading characteristics

of the

TLDs used

by

Individuals "A" and "B" were determined

and

an exposure

scenario

was

developed.

On May 24,

1988,

a TLD tree duplicating

a bent

knee with

the lower leg parallel to the floor was exposed

in the area where

Individual "A" had knelt by the transfer tube.

Good agreement with

Individual "A"'s measured

exposure

was achieved.

'ased

on the licensee's* evaluation of the TLD's a corrected

deep

dose to Individual "A"'s right thigh was reported to be 2607

mrem.

Individual "A"'s previous whole body exposure for the quarter

was

602 mrem.

This represents

a total whole body exposure of 3209 mrem.

The licensee's

evaluation of the dosimetry was subjected

to peer

review by the Assistant Health Physics

Manager

and the head of the

dosimetry program at San Onofre Nuclear Generating Station

who were

invited to the Palo Verde site by the licensee for that purpose.

The licensee

had

commenced

an investigation of the event

on the

morning of Ray 23, 1988,

and

had assigned

investigation

and

reporting responsibilities.

Among the topics to be addressed

by the

investigation

was the decision to abandon

the cavity vacuuming prior

to drain

down and the reason that special

emphasis

had not been

placed

on the 70 R/hr contamination in the northwest corner of the

upender cavity prior to permitting work in the area.

In addition

written statements

were obtained

from Individuals "A", "C" and "D"

on the morning of May 23, 1988.

The statement

by Individual "A"

addressed

only his work activities in the cavity and the observation

that the thigh dosimetry packs

had slipped to his knees.

10

The statement

by Individual "8" described 'his work activities

and

noted that:

It was his understanding that radiological conditions in the

cavity could have

changed

due to

day., shift activities =but that,

"No new survey was done."

(2)

On arrival at the refueling cavity 140 foot elevation it was

found that work supposedly

completed earlier had in fact not

been completed

and that on-the-spot

adjustments

to the job

scope

were

made

due to the "high priority and visibility of the

job."

The statement

by Individual "0", described

his work activities

and

noted that:

He "complained" to the

ANPP lead

RP technician that monitoring

personnel

would be difficult due to "fluctuating dose rates,"

the

number of people

and the hot particles in the area.

He

stated that the

ANPP technician said the work was to be done

without changing

any of the instructions.

(2)

He reported that the

ALARA briefing given by the

ANPP lead

technician consisted of reading

a paragraph

of general

statements,

"which meant in other words

'Be Careful'".

(3)

(4)

He reported that on arrival in containment,

previously

scheduled

work had not been completed

and adaptations

to the

work plan were necessary.

He reported that at one point he instructed Individual "A" to

move from the area

where

he was kneeling while he taped the

blind flange, which he did promptly.

He reported that Individuals "A" and "B" were instructed to

leave the cavity when they reached their allotted stay time of

30 minutes.

Individual "D" concluded his statement with the following main job

concerns:

I made it very clear that I didn't think it was safe

and that

it was

a poor expenditure of dose.

I also stated that monitoring the job effectively would be

.

impossible

and went by agreed

upon methodology.

I do not approve of the

ALARA program at Palo Verde and that

they would allow us to do this job under the stated conditions.

The contamination

parameters

very likely changed

since the last

survey

due to the removal of scaffolding in the area.

I stated

weeks earlier that the canal

needed

more

decontamination

before work progressed

in the area.

I was told

we were to paint it as it layed.

I object to constantly

deconning

areas

in futilityjust so

some

operator

does

not have to wear papers.

HPCA "(Hot Particle

Contaminated

Area)" areas

have

been released

in the cavity

where I have

shown hot particles still exist.

The R.P.

Department

should

have

more influence over expenditure of dose

and effort than they are given."

The licensee

plans to submit

a report pursuant to the requirements

of 10 CFR 20.405 "Reports of overexposures

and excessive

levels

and

concentrations."

It appears

that the apparent

exposure of Individual "A" to 3209

mrem

to the whole body during the second quarter of 1988, was'ontrary to

the requirement of 10 CFR 20. 101 "Radiation dose standards

for

individuals in restricted areas".

section (b)(1), which state's

in

part:

"During any calendar quarter the total occupational

dose to

the whole body shall not exceed

3 rems;

Pending receipt

and evaluation of the licensee's

report pursuant to

10 CFR 20..405 this matter is considered

to be unresolved

(50"529/88-14-02).

In the survey of the upender

cavity performed

on May 19, 1988,

(2-88-04597),.

a contact

dose rate of 70 R/hr was observed

in the

northwest corner.

At some unidentified time after that survey,

scaffolding was installed in the northwest corner of the cavity,

which interfered with subsequent

decon

and survey activities.

Prior

to the work in the cavity on the night of May 22-23,

1988, the dose

rate in contact with the floor in that area

was neither reevaluated,

nor was information available from the ear lier survey

used in

controlling worker activities.

This failure appears

to be contrary

to the requirements

of 10 CFR 20.201 "Surveys." which states,

in

part:

"(a) As used in the regulations in this part,

"survey" means

an evaluation of the radiation hazards

incident to the ... presence

of radioactive materials or other sources

of radiation under

a

specific set of conditions.

Mhen appropriate,

such evaluation

includes

a physical

survey of the location of materials

and

.equipment,

and measurements

of levels of radiation....

(b) Each

licensee

shall

make or cause to be made

such surveys

as (1) may be

necessary

for the licensee

to comply with the regulations

in this

part,

and (2) are reasonable

under the circumstances

to evaluate

the

extent of radiation hazards that may be present."

\\

Pending receipt

and evaluation of the licensee's

report pursuant to

10 CFR 20.405 this matter is. considered

to be unresolved

(50"529/88-14-03).

12

Unresolved

Items

Unresolved

items are matters

about which more information is

required in order to ascertain

whether

they are acceptable

items,

violations or deviations.

Closed

Followu

50-528/88-Ol-GC

Im ro erl

Braced

and Secured

Radwaste

Shi ments

Copies of two State of Nevada,

Department of Human Resources,

Health

Division, Radiological

Health Section letters to Arizona Nuclear

Power Project dated April 12, 1988,

were received. by 'the Region

Y

office of the U.S.N.R.C.

on April 13,

1988.

The letters reported

that two radwaste

shipments

from the Palo Verde site

had arrived at

the Beatty,

NV waste disposal site.

The first, on March 23,

1988,

showed evidence of shipment

movement in that 2" x 4" lumber bracing

had broken or loosened

apparently

due to inadequate

chaining

(Shipment 88-RM-21),

and the second

on April 8, 1988, exhibited

loose chain restraints

(Shipment 88-RW-23).

Both events

were

identified by the State of Nevada

as Severity Level III violations

of U.S.

Department of Transportation

(DOT) regulations

49

CFR

173.425(b)(6) related to bracing

and 49

CFR 173.448(a)

related to

preventing shifting under conditions normally incident to transport.

The State of Nevada letter dated April 12,

1988, concerning

shipment

88-RM-21 required

a response

from the licensee

concerning corrective

actions.

The letter dated April 12, 1988, concerning

shipment

88-RM-23, noted that this represented

the second Severity Level III

violation and required

a response

concerning corrective actions

and

requested

that

ANPP refrain from further shipments

to the Beatty

site until the bracing problem had been resolved.

The licensee's

"Radwaste

Standards

Problem Report,

Report

Number:

RMS-88-001,:

and "Radwaste Instruction 0017, Instruction Title:

Shipping of Radioactive Material" dated

Nay 15,

1988,

were reviewed.

The documents

reported the results of the licensee's

inquiry into

the events

and included in the Instruction measures

designed

to

correct the problems

observed.

In addition past

and revised waste

shipment loading practices

were discussed

with licensee

personnel.

During the 6-8 months preceding the problem with the shipments to

Beatty,

NV the licensee

had used the following waste

shipment

loading practice.

The flatbed trailer to be used for the shipment

was taken into the protected

area using

an

ANPP tractor and driver.

After loading the waste,

the load was chained in place using chains

belonging-to

ANPP.

The

ANPP tractor and trailer then left the

protected

area where the contract carrier's tractor was attached.

The

ANPP chains

were removed

and the carrier's

chains

were attached

by the driver under

ANPP supervision.

The driver was then verbally

instructed to check chain tension regularly and retighten

as

necessary.

The revised,

"Radwaste Instruction 8017," attachment

K,

"Carrier/Driver Instructions", contains

the following items:

13

"4.

All Drivers Carrying Radioactive Materials

a.

You have inspected

the load and agree that it is properly

secured

against movement....

8.

During transport,

"STOP

EVERY 2

OR 3

HOURS, to inspect the

blocking including bracing

and tighten

as necessary."

With respect to the liners contained in the two shipments,

the

licensee

stated that liners supplied

by two different companies

were

used.

Shipment

88-RW-21 was

a liner incorporating three

upper lugs.

This was the package

which had shifted in transit.

The shipment

was

chained with two diagonally crossed

chains at the front and

a single

chain at the rear attached

to opposite

sides of the trailer and

passing

through the single lug.

The licensee

stated

double chaining

will be used for the three lug liners in the future.

The liners

constituting shipment

88-RW-23 were equipped with four lugs and were

diagonally cross

chained fore and aft.

The licensee

plans to have

loads chained

by licensee

radwaste

personnel

in the future.

Title 49

CFR 173.425,

"Transport requirements

for low specific

activity (LSA) radioactive materials."

states

in section (b)(6):

"Shipment must be braced

so as to prevent shifting of lading under

conditions normally .incident to transportation."

Further, Title 49

CFR 173.448,

"General Transportation

requirements."

states

in

section (a):

"Each shipment of radioactive materials shall

be

secured

in order to prevent shifting during normal transport

conditions."

Contrary to the above requirements,

the onsite inspector for the

State of Nevada observed that licensee

radwaste

shipments

88-RW-21

and 88-RW-23 arrived at the Beatty,

Nevada waste disposal

site with

loose chain shipment restraints

and further that shipment

88-RW-21

exhibited apparent

movement

on the trailer in that the bracing

had

been broken or loosened.

These failures appear to constitute

a

violation of Title 10 CFR 71.5, "Transportation of licensed

materials." which require in part that:

"(a) Each licensee ...

who

delivers licensed material to a carrier for transport,

shall

comply

with the applicable

requirements

of the regulations

appropriate to

the

mode of transport of DOT in 49

CFR Parts

170 through 189."

(50-528/88"13-01)

5.

Radiation Protection - Or anization

and Mana ement

83722

On April 22, 1988, the Region

V office was notified that the Manager,

Radiation Protection

and Chemistry

(RP&C),. was resigning from ANPP.

The

individual filling that position had been designated

by the licensee,

and

was qualified as the Regulatory Guide 1.8 Radiation Protection

Manager.

During the inspection the licensee's

representatives

stated that the

recently appointed

Manager,

Central

Radiation Protection

was acting

as

the Manager,

ROC for management

functions.

The Supervisor,

Radwaste

Standards

was acting

as the Manager,

ROC for administrative functions.

14

The licensee

had begun the recruiting and selection

process

to fill the

Manager,

RP&C position.

The Manager,

Central

Radiation Protection,

had resigned effective January

29,

1988.

At the time of the inspection

the former Supervisor,

Health

Physics Controls

had been designated

as the Manager,

Central

Radiation

Protection.

The position of Supervisor,

Health Physics Controls

was

being filled by a Health Physics

Controls staff member

on an acting

basis.

The licensee

s actions. with respect to filling the vacant

positions

and qualifications of selectees will be reviewed during

subsequent

inspections

(50-528/88-13-01).

No violations or deviations

were identified.

6.

Audits and

A

raisals

Audits and Appraisals in the following areas

were reviewed:

for Units 1,

2 and 3;

External

and Internal Occupational

Exposure

(83724,

83725)

Control of Radioactive Material, Contamination

and Surveys

(83726)

Maintaining Occupational

Exposures

ALARA (83728)

and for Unit 2;

Occupational

Exposures

During Extended

Outages

(83729)

The Quality Audits and Monitoring (QA&M) Department

conducts

preplanned

audits

on a scheduled

basis

and performs monitoring activities

on a live

time basis

depending

on the work in progress.

The scope of work for monitoring activities was specified in a

QA&M

Department Monitoring Ability Evaluation

(MAE) checklist which identifies

the functional areas

(e. g.

Emergency

Plan (Q-20), Radiation Protection

(T-22), Chemistry (T-25), etc.) which were further subdivided into topic

areas,

(e.g.

T-22 Radiation Protection

a 0

b.

C.

d.

In Plant Radiation Monitoring Program

(Tech Spec 6.8.4.b)

ALARA Program

Control of Special

Nuclear Material

Dosimetry, (etc).

Results of quality monitoring activities were documented

in Quality

Monitoring Reports

(QMR).

As of January

1, 1988,

QMRs have

bee'n

summarized in a computer records

system which provides the following

information:

Report

Number

Identity of the monitor performing the activity

Date

Unit where acti vity was performed

Activity from the

MAE listing (e.g.

T-22)

Fol 1 owup

Total

number of items examined,

number of satisfactory

and

unsatisfactory

items,

Brief comment/Problem

description.

The results

from the /MR were summarized in a quarterly report to

licensee

management.

The "guality Assurance

Performance

Report for the

First quarter of 1988", dated

May 2, 1988,

was examined.

Each Unit was

assigned

numerical ratings identified as the guality Assurance

Performance

Ratio

(gAPR) which was determined

by dividing the total

number of satisfactory

items observed

by the total

number of items

observed.

In the radiation protection

a'rea the first quarter

1988 report

provided the following information:

Unit 1

Unit 2

Unit 3

gAP Ratio - Radiation Protection

0. 982

0. 971

0. 994

Total Radiation Protection

items observed

332

511

160

Total Satisfactory Radiation Protection

326

496

160

It was noted that special

emphasis

was placed

on Unit 2 during this

period due to refueling activities.

At the time of the inspection guality Assurance Audit No;88-008

"Radiation Protection",

had been recently completed.

The report was in

draft form and

had not been submitted to the audited organizations.

The

results of this audit will be examined during a subsequent

inspection

(50-528/88-13-02).

The licensee identified a total of 199 monitoring reports

which had been

completed in the previous year in areas

related to radiation protection.

A listing of monitoring report numbers in the following topic areas

was

provided.

Reports

were randomly selected

for review and during the

review the number of reports with no unsatisfactory

findings were noted.

Total

No.

Number

Number

~Tc ic Area

In Plant Radiation Monitoring

Program

ALARA

Exposure Termination Reports

Radiation Protection

Program

Implementation

Respiratory Protection

Training and qualification

Radiation

Exposure Control from

Emergency

Plan

Radiation Control Problem

Reports/Posting

19

7'3

86

6

2

2

13

138

4

3

181

3

3ll

3

'30

16

It was noted that the persons

performing the monitoring activities were

qualified by reason of training and experience

in the areas

monitored.

The monitoring reports

appeared

to be complete,

appropriately detailed

and documented

followup in unsatisfactory

areas

as complete or pending.

a

a

The licensee

appears

to be conducting

a thorough

and detailed audit and

monitoring program using qualified personnel

with appropriate

documentation.

No violations or deviations

were identified.

External

and Internal

Ex osure Control

and Assessment

- Units 1

2 and

3

83724 and 83725

Audits and

A

raisals

See Report Section

6.

~Chan

aa

The reorganization

placed the dosimetry radiation protection

and

ALARA

functional

groups

under the Central

Radiation Protection

Manager

(CRPM).

Reporting to the

CRPM was the Dosimetry Supervisor.

The dosimetry

functional responsibilities

were divided between

the Dosimetry Analysis

Lead with technical responsibility for the external

and internal

dosimetry programs

and the Records

Access

Control

Lead with

responsibilities for records

maintenance,

and direction of the records

maintenance

and unit dosimetry technician staffs.

The reorganization

appeared

to create

some problems in that with three unit

RP managers

and

without a single decision

maker the .potential for conflicts exists.

In

addition

some loss in the effectiveness

of inter-.unit communications

appeared

to exist.

These

concerns

were perceived

and had not presented

significant problems at the time of the inspection.

The capability and

support of outage activities had not been

compromised.

The dosimetry

staff had been Working from 60-72 hours per week since approximately

October 1, 1987 with two to three

weeks off at Christmas.

It was

reported that the frequency of errors

had been

hard to assess

since the

Radiological

Record

and Access

Control

System

(RRACS) computer test

program

had been

implemented in January

1988 (Inspection

Report 50-528,

529, 530/88-03).

RRACS has proved to be beneficial.

The Dosimetry staff includes

one

ANPP Dosimetry Technician

and two

contract Dosimetry Technicians.

The Records

Access

Control staff

includes

one aide shared with the Dosimetry Lead,

two ANPP Dosimetry

Technicians,

and five senior

and three junior contractor Dosimetry

Technicians.

Normal unit staffing includes six rotating juhior Dosimetry

Technicians

for

a total of 18.

During outages

the outage unit dosimetry

staff was i.ncreased,

two senior

and six junior Dosimetry Technicians for

a total of 14. It was reported that Dosimetry Technician

responsibilities

in the three units varied depending

on the unit

RP

Manager.

The licensee

reported that a new procedure related to whole body counting

was to be effective soon.

The procedure

was not signific'antly-changed

17

except that calibrations

would be performed using

a mixed

gamma source

rather than Co-60 and Cs-137.

In addition the

gamma calibration factors

for the whole body counters

would not be changed routinely after each

calibration as in the past; but would be limited to significant changes.

Experience

had

shown that the

gamma cal-ibration factor changes

in the

past

had been minor.

The mixed

gamma source,

supplied

by Analytics Inc.,

contained the following nuclides,

Cd-109,

Co-57,

Ce-139,

Hg-203, Sn-113,

Cs-137,

Y-88, and Co-60 which provided a

gamma energy

range of 88 to 1836

Kev.

The licensee

had

a

REMCAL phantom which was counted in all

geometries

in both the Fastscan

and Accuscan

Canberra

whole body

.

counters.

Plannin

and Pre aration

The licensee

reported that the contract Dosimetry Technicians

employed

for the Unit 1 and

2 outages

were excellent.

In addition they were

on

site in September

1987, which provided sufficient time for training by

the dosimetry staff before the Unit 1 outage

began.

Personnel

Dosimetr

The licensee

continued

use of the Panasonic

UD-812, beta-gamma

and

UD-809, neutron

badges

and

UD-710A readers.

The reader results

were

entered in AT computers

which process

the data which then

can either

generate

dosimetry reports

and records directly or create

a file which

was read into the

RRACS system to generate

reports

and maintain personnel

files.

The licensee's

dosimetry program was

NVLAP recertified in 1987

and was

due for recertification in 1989.

Assessin

Individual Intakes of Radioactive Materials

The whole body counting systems

and calibration techniques

were discussed

above in the Changes

section.

The two Canberra

systems

in use generate

individual reports of whole body depositions

of radioactive materials.

These

records

were placed in personal

dosimetry hard copy files and

entered in the

RRACS system.

During record reviews

no intakes greater

than 40 MPC-hr were, identified.

Air sampling data

was used with

individual stay times to calculate

exposures

to airborne radioactive

materials.

During tours

no evidence of nonrepresentative

air sampling

was identified.

Administrative Controls

The licensee

had established

administrative controls including

REP and

ALARA reviews designeC to limit and control exposures.

These

measures

had proved effective until the apparent

overexposure

event of May 22-23,

1988

(See

Report Section 4.B.).

The licensee

had recently placed

additional

emphasis

on radiological work practices

by means of a video-

tape presentation

and written material.

Regular reports of individual

exposure

studies

were provided to various department

managers.

During

outages

these reports

were generated

and provided on a shiftly basis.

During tours

and surveys in all three units

no discrepancies

with posting

requirements

or control of access

to high radiation areas

were

identified.

18

Res irator

Protection

E ui ment

The licensee

had relocated

and expanded

the respiratory protection

equipment cleaning,

maintenance,

testing

and storage facility.

The

organization

was part of the

RP Support group consisting of a lead

technician,

two ANPP senior technicians

and one senior

and from 10-15

junior contractor technicians.

The new facility included

a newly

constructed respirator cleaning facility.

Units 1 and

2 had completed

installation of new service/breathing air systems

plumbed to the

containment.

The compressors

were oilless, Atlas Copco

IAN-C02

discharging to two receiver tanks

{XO-2A88).

The system

was designed

for

the addition of temporary compressors if required.

The system

was

equipped with low oxygen and high carbon monoxide monitors which alarmed

on the control

room Auxiliary System

Panel

7A and 7B.

Alarm response

procedure

42AL-2RK7B, in the control

room, provided as the first priority

action,

a pager

announcement

to all personnel

to remove themselves

to a

safe area

and disconnect

the breathing air.

The second priority was

a

call to

RP to verify that all personnel

using breathing air had heard

and

heeded

the announcement.

It was noted that the air compressor

was in the

turbine building.

No sources

of internal

combustion

engine exhaust

gases

or hazardous

gases

or materials

were, in the immediate area.

The licensee

had standardized

on

MSA filter, airline and

SCBA equipment.

The staff had been trained

and qualified in respirator

and

SCBA

maintenance

and repair by the manufacturer.

Appropriate repair parts

and

equipment were labeled

and stored in separate

containers.

Following

completion of cleaning,

maintenance

and testing, respirators

were

individually plastic bagged

and sealed.

The respiratory protection group

issued respirators

to the units as required.

In the units respirators

were issued to authorized

persons

after the individual presented

a Palo

Verde Respirator Certification Card and the individual's qualifications

had been verified from a computer printout which listed the dates of the

last medical, fit test

and training.

The printout lists applicable

respirator size

and whether qualified for respirator and/or

SCBA.

Records

Re orts

and Noti'fications

The licensee

was continuing the use of the hard copy records

system

as

the legal record although the

RRACS was operable.

At the time of the

inspection the licensee

had verified that the

RRACS and hard copy records

were consistent.

All hard copy historical

records

were being transferred

to the

RRACS.

Approximately 34K of all whole body counting data

had been

transferred

to the

RRACS.

The contract worker full history files were

being transferred

to

RRACS, with about

GOX complete,

so that the

RRACS

could be used to generate

Termination Letters.

The goal for completion

was about July 1, 1988,

however the end of July was stated

by the

licensee

to be more realistic.

License records

were examined.

The "Fourth quarter

1987, Dosimetry Processing

Package,

Dose File Log,

Complete List of Personnel

TLD Readings,

Extremity Report, Audits,

Controls

and Unused

Badge Readings",

was reviewed.

19

During the fourth quarter 14,931

TLDs were used,

of which 11,146

showed

measurable

exposure.

These totals included 3,619 record whole body TLDs,

7,377 special

whole body TLDs, 226 neutron

TLDs, 3709 extremity TLDs and

305 TLDs used for controls, audits

and visitors.

Sixty-six individuals were assigned

skin doses for a total of 16;681

mrad.

Nineteen of these

were hot particle exposures

for a total of

13,179

mrad which included 11,280

mrad assigned

to extremities

and the

remaining 1,899 mrad as skin exposures.

The remainder

were related to

xenon exposure.

The 4th quarter total

gamma exposure

was 335.646

Rem plus '0.288

Rem

neutron for a total of 335.934

Rem.

Extremity dose totals in excess

of

whole body was

171. 264

Rem distributed

among

336 per sons.

The self

indicating dosimeter to TLD ratio was 1.027.

A total of 15 TLD readings

were revised

as

a result of dirt, moisture or loose phosphor.

Dosimetry comparisons

for gamma, interlab with Arizona State University,

Tempe,

AZ., were as follows:

6X low, standard

deviation 2X, intra'lab

comparison with ANPP,

6X low, standard

deviation

2X.

Neutron interlab

comparison with ANPP averaged

9X high, standard

deviation

14K.

The 4th quarter

1987 including annual total exposure

and 1st quar ter 1988

exposure

records

were reviewed.

All individuals with 1987 whole body

exposures

in excess

of 5

Rem and skin doses

in excess

of 3.75

Rem were

identified.

For this group neutron exposures

in 1987 and 1st quarter

1988 whole body, skin and neutron

exposures

were examined.

Individual

hard copy record files of all individuals with whole body exposures

> 5

Rem plus 1/3 of the remainder

(0.38K of the total

number monitored) were

examined.

The record review also included whole body counting records,

administrative approvals for increased

exposures,

forms NRC-4 and

termination reports.

The 1st quarter

1988 report was examined for extremity exposures,

neutron

exposures

and calculated

exposures.

A random sample

from the

"Contamination Reports,

Unit 1, Unit 2, Unit 3,

DAWPS, First quarter

1988," was reviewed.

The sampling indicated that the reports

were

complete.

The licensee

appeared

to be conducting

a technically sophisticated,

aggressive

and effective external

and internal dosimetry program.

No violations or deviations

were identified.

Maintainin

Occu ational

Ex osures

ALARA - Units 1

2 and

3

83728

Audits and

A

raisals

See

Report Section

6.

ALARA Pro

ram Chan

es

The licensee

reported that,the

ALARA committee

met recently for the first

time in about

8 months.

The principal concern

was the makeup of the."

20

committee.

Those positions identified as

ALARA committee

members

had all

been

removed

by the reorganization.

The matter was referred to the Plant

Review Board for a decision.

.

As a result of the reorganization

the

ALARA group

now interfaces with

five radiation protection

(RP) program organizations

(e. g. Units 1,

2 and

3,

RP Standards

and

RP Control) and with a number of different

maintenance

groups.

In response

the

ALARA staff was

made unit specific

with two staff members

assigned

to each unit.

The ALARA staff still

consists

of six engineers

and one supervisor.

For'initial refueling

outages

six ALARA contractors

were employed, with four planned for

subsequent

outages.

Worker Awareness

and Involvement

The licensee

had prepared

a videotape

on radiological work practices

which stressed

proper prejob preparation,

contamination control,

restoration of postings

removed for access,

alertness

to radiological

conditions

and attention to detail in general.

The tape presentation

(observed

in Unit 2) along with written material

were required viewing

and reading before access

to the controlled area

was permitted.

The

ALARA staff had obtained posters

to emphasize

ALARA concerns.

A cash

award program

had been

approved through the "Idea Line" to encourage

the

development of ALARA improvements.

The licensee's

General

Employee

Training program

had been modified to place increased

emphasis

on ALARA.

ALARA Goals

and

Ob ectives

The

PVNGS station goal for 1987 was

750 manrem.

The total exposure

was

690 manrem.

For

1988 the individual unit goals were 325,

450 and 100

manrem respectively for Units 1,

2 and 3.

The ALARA staff did not

believe that the Unit 2 goal

was achievable

since

dose rates

were found

to be higher than expected.

The Unit 2 outage

goal

was

325 manrem,

however

550 manrem

was believed to be more realistic.

A significant

portion of the exposure

was traceable

to two jobs.

Steam generator

nozzle

dams which failed to fit resulted in 50 manrem exposure

and the

need to pull the

RCPs

a second

time to retorque the impeller nuts

incurred

a 25 manrem exposure.

ALARA Results

The total

manrem

dose for the facility was increasing

due to the fact

that Unit 3 first became operational

in 1987.

The licensee

however

effectively reduced the potential

dose through .the antimony removal

program and that contribution to total dose

should continue to decrease

with the removal of the source of antimony.

The licensee

experienced

a

significant contribution to outage

dose

as

a result of the presence

of

activated stellite (Co-60).

The planned

removal of'ome or all of the

stellite

on the

RCP impellers should result in a gradual

reduction of

dose

from that source.

The enquiry into the apparent

overexposure

discussed

in Report Section 4.B. indicates that greater attention to

detail

on the part of the Unit 2 ALARA and

RP staffs could probably have

prevented

the apparent

overexposure.

There

was

some indication that the

21

present organization

may be reducing the effectiveness

of the

ALARA and

RP staffs

due to increased

operational

pressures.

No violations or deviations

were identified.

Occu ational

Ex osure Durin

Extended

Outa

es - Unit 2

83729

Audits and

A

raisals

See Report Section

6.

Chanches

The unit shut

down for refueling on February 19,

1988.

Just prior to

that time three

ANPP

RP technicians

transferred

to the Central

RP group

and one technician

resigned.

The staff was four technicians

short when

the outage

began.

At the time of the inspection the vacant positions

had

been filled.

The remodeling of the access

control area

had been completed

and

had been

found to provide

a major

improvement.

Plannin

and Pre aration

The

same

methods

used for the Surveillance Test outage in February

1987

were attempted.

It was found that

some of the methods

were not

effective.

For example,

an attempt

was

made to prepare

REPs for all work

orders in advance.

It was found that this technique

was too cumbersome

and

a new system

was being sought.

The Unit 2 staff had reviewed Unit 1 experience with respect to the Unit

1 refueling outage.

The outage

began with 78 senior

and 34 junior RP

contractor technicians

and 25 decontamination

(five teams of 5

RP

technicians with at least

one ANSI 3. 1 qualified technicians

on each

team).

The staffing at the time of the inspection

was

56 senior and

27

junior RP technicians with the

same number~f deconners.

Trainin

and

ualifications

The contract technicians

were onsite from one to three weeks before the

outage.

All contract technicians

provided resumes

and contractor

qualification cards.

All contract technicians

completed Site Access,

Radiological

Work Practices,

Respiratory

and Right to Know (Chemical

Hazards - Hazmat) training.

Station procedures

were reviewed by ANPP senior

RP technicians with the

contract technicians.

External

and Internal

Ex osure Control

See

Report Section

7.

No discrepancies

in the wearing of dosimetry devices

was noted during

tours of the containment, auxiliary, radwaste

and fuel handling

22

buildings.

An apparent

exposure

in excess

of regulatory requirements

which occurred during the inspection is reported in Report Section 4.8.

Maintainin

Occu ational

Ex osures

ALARA

See

Report Section

8.

An unresolved

item concerning

an apparent

exposure

in excess

of

regulatory requirements

was identified as noted above.

Facilit

Tours

The inspectors

toured the identified areas

in Units 1,

2 and 3.

Location

Unit 1

Unit 2

Unit 3

Auxiliary Building .

Control

Room

Radwaste

Building

Fuel Handling Building

Turbine Building

Contaminated

Laundry Facility

Radiation Protection Instrument

Shop

and

Calibration Facility

X

X

X

X

X

X

X

Non-Unit related facilities included,

the chemistry training laboratory,

visitors center,. evaporation

ponds, water reclamation facility,

administration building and annex,

new respirator cleaning,

maintenance

and testing facility, the maintenance facility and the Dry Active Waste

Processing

(DAWP) facility.

In the units radiation surveys

were performed with an ion chamber

survey

instrument,

NRC 015844,

due for calibration August 10,

1988.

Postings

and control of access

were observed to be consistent with the

requirements

of 10 CFR 20.203

and Technical Specification

6. 12 ."High

Radiation Areas".

No violations or deviations

were identified.

Review of Licensee

Re orts

90713

Licensee reports

reviewed without onsite followup included:

"Palo Verde Nuclear Generating Station

(PVNGS) Units 1,

2 and

3 Annual

Radiological

Environmental

Operating

Report for 1987"

Our review of the 1987 Annual Environmental Monitoring Program

Report

shows that the Palo Verde Nuclear Generating Station provided their data

and analysis of radiol.ogical environmental

samples

and measurements,

made

during this period, in accordance

with the program as described

in

Technical Specifications

section 3/4. 12.

Comparison with preoperational

data

and previous environmental

surveillance reports

supported

the

licensee

s conclusion that airborne radioactivity, direct radiation,

food

crops,

and water,

among other dose

pathways

from the environment to man,

23

j) not significantly impact on plant environs.

Although the presence

of

I was noted in some milk samples,

a cross

check of the samples

showed

activity to be at or below the lower limit of detection

(LLD).

The dose

impact from the positive results,

however,

were negligible.

No

assessment

was

made relating to. trending since

no conclusions

could be

drawn from the data in this regard.

All sample results

reported

were

below regulatory reporting limits.

The annual

report included

maps

and results of PVNGS participation in the

EPA and Interlaboratory

Comparison

Program.

Achievements of LLDs at or

below the levels required

by the Technical Specifications

were noted.

Departures

from the air particulate monitoring program were addressed

in

the report.

No other program departures

were noted.

The annual

Land Use Census results

showed two changes

in the nearest

resident status.

No changes,

however,

were noted

as

a result of the 1987

Census.

No violations or deviations

were identified.

In-Office Review of Written Re orts of Nonroutine Events

90712

Licensee

Event Reports

(LER) and Special

Reports

(SR) related to

radiation protection

and chemistry matters

were reviewed.

The inspectors

verified that reporting requirements

had been satisfied,

causes

identified and that appropriate corrective'ctions

had been initiate'd or

completed.

These

reviews were completed without onsite followup.

Unit 1

1-SR-88-001

(88-01-XO)

50-528

1-SR-88"002

(88"02-XO)

Unit 2

50-529

LER, 2-87-021"'01 (87-21" L1)

2-SR-88-001

(88-01-XO)

2"SR-88"003

(88"03-XO)

2-SR-88-004

(88-04-XO)

Unit 3

'-SR-88-002

(88-02-XO)

50-530

No violations or deviations

were identified.

Exit Interview (30703)

The inspectors

met with the individuals denoted in paragraph

1 at the

conclusion of the inspection

on May 27, 1988.

The Senior

Radiation

Specialist

assigned

to Palo Verde was introduced.

The scope

and findings

of the inspection

were summarized.

The licensee

was informed that

apparent violations

had been identified in several

areas,

specifically;

Failure ta perform surveys prior to venting portions of the waste

gas

system resulting in the declaration of an Unusual

Event (Report

Section 3.B.);

An apparent

exposure

in excess

of regulatory requirements

on May

22-23,

1988 (Report Section 4.B.).

The licensee

was not informed

with respect to this matter that an apparent violation of 10 CFR 20.201 "Surveys"

was associated

with the apparent

overexposure

(Report Section 4.B.);

Failure to properly br ace

and secure

shipments

of radioactive

waste'(Report

Section 4.C.).

The inspector

commented that preliminary results of the inspection

had

been discussed

with Messrs.

J.

Haynes,

Vice President, Nuclear Production

and

E.

E.

Van Brunt, Jr.,

Executive Vice President

in the days

immediately preceding the exit interview.

The inspector then stated that

he had informed the previously identified individuals that there appeared

to be an increasing

lack of attention to detail

and that the goal of

excellence

seemed to be lessened.

The inspector stated that it was

necessary

to correct this apparent trend.

I