ML17290B060
| ML17290B060 | |
| Person / Time | |
|---|---|
| Site: | Columbia |
| Issue date: | 03/15/1994 |
| From: | Morrill P NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V) |
| To: | |
| Shared Package | |
| ML17290B059 | List: |
| References | |
| 50-397-94-01, 50-397-94-1, NUDOCS 9403310092 | |
| Download: ML17290B060 (44) | |
See also: IR 05000397/1994001
Text
ENCLOSURE
1
INSPECTION REPORT
Report No:
50-397/94-01
Docket No:
50-397
License
No:
'PF-21
Licensee:
Facility Name:
Washington Public Power Supply System
.
P. 0.
Box 968
Richland,
WA 99352
Washington Nuclear Project
No.
2 (WNP-2)
Inspection at:
Region
V offices
and
WNP-2 site near Richland,
Inspection
Conducted:
February 7-11,
1994 (Region V) and February 14-18,
1994
(WNP-2 site)
Inspectors:
Approved by:
~Svmmar:
J.
D. Russell,
Licensing Examiner
J. Debor, Contractor
D'ultz, Cont actor
P.
orri 1 1
Ch ef
Reactor
Sa ety Branch
Date Signed
Ins ection
on Februar
7-18
1994
Re ort No. 50-397 94-01
Areas Ins ected:
The inspection included
a desk-top review and
an on-site inspection of the
licensee's
emergency operating
procedures
(EOPs).
The inspection
assessed
the
adequacy of the corrective actions for previously identified concerns
and the
technical
adequacy of the
EOPs.
In addition, the inspectors
assessed
the
'perators'nowledge
of, and ability to implement the
EOPs.
The assessment
included
a review of licensee
programmatic controls.
During this inspection
Procedure
42001 was used.
Safet
Issues
Mana ement
S stem
SIMS
Items:
None.
Results:
The inspectors
concluded that the licensee's
EOPs were satisfactory to
mitigate events
and appeared
much improved from previous versions
examined
by
the
NRC in 1991.
The inspectors
also concluded that
some of the support
procedures
that assisted
the operators in performing the
EOP flow-charts
required further attention.
A summary of the most significant findings is
provided in the Executive
Summary.
One
NRC Open Item involving licensee
corrective actions
from previous
EOP inspections
was closed
(paragraph 8.a).
94033l0092
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ADOCK. 05000397"
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TABLE OF CONTENTS
TABLE OF CONTENTS...................................................)
EXECUTIVE SUMMARY.......................................
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PERSONS CONTACTED..............'..................................1
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4.
COMPARISON OF EOPS,'OWNERS'ROUP
GUIDANCE, AND THE PSTG.........2
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USE
OF
EOPS
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5
6.
KNOWLEDGE AND PERFORMANCE
OF DUTIES..............................9
7.
EMERGENCY OPERATING PROCEDURE
PROGRAMMATIC CONTROLS.............. 12
8 o
FOLLOWUP OF CORRECTIVE ACTIONS...................................
14
. CONCLUSION.......................................................16
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10.
EXIT MEETING...........................,.............
ATTACHMENT 1 Documents
Reviewed
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ATTACHMENT 2 Deficiencies
Observed
EXECUTIVE SUMMARY
From February
7 through
18,
1994, inspectors
from Region
V conducted
an
emergency operating
procedures
(EOPs) inspection at the Region
V offices and
at Washington Public Power Supply System's
Unit 2 (WNP-2).
The inspectors
reviewed the
EOPs to determine if: (1) the
EOPs, the
BWR Owners'roup
guidance,
and the licensee's
deviation document were consistent
and deviations
adequately justified; (2) evaluated
operator
use of the
EOPs to determine if
they could be implemented;
(3) evaluated operators'nowledge
and performance
of the
EOPs;
(4) evaluated
the licensee's
programmatic controls;
and (5)
evaluated
licensee corrective actions
from previous
EOP inspections
in 1991.
The inspector s concluded that the
EOPs (flow-charts) were satisfactory to
mitigate events
and appeared
much improved over previous versions.
The
inspectors
also concluded that
some
Emergency Support Procedures
(ESPs),
although adequate,
required further management
attention.
During comparison of the
EOPs, the Owners'roup
guidance,
and the deviation
document,
the inspectors
found
a few weak justifications for deviations
and
some questionable
set-points in the
EOPs.
During evaluation of the operators'sing
the
EOPs, the inspectors
observed
that (1)
some equipment
needed to perform the
was not readily available,
(2)
some control
room instrumentation
had inconsistent labelling or was not
fully available,
and (3) that
some procedural
steps
could have complicated
plant recovery.
During inspection of the operators'nowledge
of and performance of the
EOPs,
the inspectors
found that the operators
made
a few errors which were self-
corrected.
Overall operator
performance
was adequate
in implementing the
and the operators
demonstrated
an acceptable
level of training.
The
inspectors
found command
and control displayed
by one operating
crew a notable
strength.
In evaluating the licensee's
EOP programmatic controls the inspectors
concluded that the licensee's
program was adequate
with one exception;
the
licensee failed to fully update the graphics display system
when the phase II
EOPs were implemented.
The errors in the graphics display system did not
appear to affect proper implementation of EOPs.
During review of licensee corrective actions following the
NRC
EOP inspection
in 1991, the inspectors
observed that, with a few exceptions,
the licensee
had
taken actions consistent with their response
to the
NRC.
Two issues,
for
which a regulatory position has not been developed,
were in the process
of
being resolved with the
BWR Owners'roup.
The inspectors
also observed that
some planned actions described to the
NRC following the
1991
EOP inspection
had
been modified.
These actions generally involved instances
where the
licensee stated that they would maintain deviations
from .the Owners'roup
guidance,
but had subsequently
changed the
EOPs to conform with the
Owners'roup.
DETAILS
Persons
Contacted
- G. Smith, Acting Plant Nanager
- H. Kook, Licensing Nanager
- D. Williams, Nuclear Engineer
- N. Harm, Acting Operations
Nanager
- D. King, Operations Training Division Hanager
- J. Baker, Technical Training Nanager
- N. Baird, Operations Training Hanager
- 0. Brooks,
EOP Coordinator
- P. Bettis, Technical
Programs
Hanager
"B. Twitty, guality Assurance
Engineer
- K. Pisarcik,
Licensing Engineer
R. Vosburgh,
Nuclear Engineer
J. Parrish, Assistant
managing Director for Operations
S. Davison, guality Assurance
Engineer
D. Larkin, Manager Engineering Services
J. Swailes,
Plant Nanager
The inspectors
also interviewed various control
room operators, shift
supervisors
and shift managers,
maintenance,
engineering,
quality
assurance,
and management
personnel.
- Attended the Exit Meeting on February
18,
1994.
Backcaround
In July and August 1991,
a revision of EOPs
was inspected
by Nuclear
Regulatory Commission
(NRC) inspectors
before that revision was
implemented.
Inspection
Report 50-397/91-27
documents
the conclusion
that numerous deviations
from the Owners'roup
guidance
were not
properly justified by the licensee.
In August 1991, the licensee
met
with the
NRC to further discuss
the issues
associated
with the
1991
EOPs.
On November 21,
1991, the licensee
provided
a written response
to
NRC Inspection
Report 50-397/91-27.
In April 1993, after the licensee's
response
was evaluated
by the
NRC,
a
letter was sent to the licensee
requesting
additional information.
In
August 1993, the licensee
responded to the
NRC request for information.
The licensee's
response
appeared
to resolve the significant outstanding
issues,
but the
NRC staff recognized the need for follow-up of
corrective actions.
The licensee
implemented the current
Emergency Operating
Procedures
(EOPs) that the inspectors
reviewed
(phase II EOPs) in April, 1993.
These
EOPs utilized the Boiling Water Reactor Owners'roup
(BWROG)
Emergency
Procedure
Guidelines
(EPGs),
Revision 4.
These
EOPs were
reportedly the product of the licensee's
corrective actions
from the
1991
EOP inspection.
3.
The inspectors
reviewed the results of the previous inspection activity,
with particular attention to previous concerns identified.
The
inspectors
observed that the licensee
had
made significant changes
to
the
and the deviation document since the
1991 inspection
and prior
to implementation of the phase II EOPs.
~Sco
e
During a desk-top review of the
EOPs from February .7-10,
1994, at Region
V, and during an on-site inspection
from February
14-18,
1994, the
inspectors
performed inspection activities in the following five areas.
Review the
EOPs, the licensee
generated
deviation document (Plant
Specific Technical
Guideline (PSTG)),
and the Owners'roup
guidance to ensure consistency
between all three documents.
Verify that deviations. were adequately justified, and that the
EOPs were technically adequate.
Evaluate the use of the
and Emergency Support Procedures
(ESPs) to determine whether the
EOPs could be implemented with
available equipment
and instrumentation.
Evaluate the operators'nowledge
of the
and performance of
actions required
by the
EOPs to determine the adequacy of
training.
Review the licensee's
EOP programmatic controls to identify any
programmatic weaknesses.
Conduct
an evaluation of the licensee's
corrective actions for the
EOPs to verify completeness
and technical
adequacy.
The on-site inspection included walk-downs using portions of the
and
ESPs in the plant, the control room,
and the plant referenced
simulator.
The on-site inspection also included evaluations of licensee
performance of simulator scenarios
and interviews with operators
and
other members of the licensee staff.
The inspectors
also reviewed
samples of pertinent procedures
and calculations
as listed in Attachment
(1).
4.
Com arison of EOPs
Owners'rou
Guidance
and the
PSTG
The inspectors
reviewed portions of the
and compared
them to the
most recent Owners'roup
guidance
(BMROG EPGs,
Revision 4) and the
plant specific technical
guideline.
The inspectors
evaluated
deviations
from the Owners'roup
guidance for adequate justification and
incorporation into the
and evaluated
whether the portions of the
EOPs reviewed were technically correct.
The inspectors
concluded that,
while generally satisfactory,
some justifications of deviations
appeared
weak and
some
EOP set-points
appeared
less than optimal.
Overall, the
comparison
checks
demonstrated
that the
EOP flow-charts were adequate to
mitigate events
and that the phase II EOPs adequately
implemented the
provisions of the Owners'roup
guidance.
Weak Justifications
The inspectors
noted eight examples of justifications of
deviations in the
PSTG from the Owners'roup
guidance which were
weak or absent.
The three most significant examples
are listed
below. and the remaining five are described in Attachment
(2) of
this report.
H dro en Concentration
The entry condition for EOP 5.2. 1, "Primary Containment Control,"
for hydrogen concentration
in containment
was 3.56%.
The
licensee's justification was that the Owners'roup
guidance
bracketed
value was the high hydrogen alarm setpoint,
which for
the licensee
was the annunciation setpoint of 3.56%.
However, the
Owners'roup
guidance also stated that the setpoint should
be
such that the alarm was low enough to allow the operators
time to
react before
a hazardous
situation resulted.
The inspector
reviewed the calculation that the setpoint
was
based
on, E/I-02-
91-1067, "Setting Range Determination for Instrument
Loop CNS-H2E-
1301," Rev. 0,
and noted that the setpoint
used
was the flammable
concentration of hydrogen
(given the presence
of oxygen,
minus
instrument uncertainties).
The inspector
concluded that the
containment could be at flammable levels of hydrogen at the time
that annunciation
occurred.
The
EOP entry condition appeared
non-
conservative
when compared to the Owners'roup
guidance of
providing time for operator action.
The inspector did note,
however that the most probable
cause for hydrogen in containment
would be
a loss of coolant accident
(LOCA), with a loss of core
cooling and resultant
hydrogen generation
from zircalloy water
reaction.
The inspectors
concluded that in this instance
5.2. 1 would have
been entered
due to the
threshold of 0.5% for starting recombiners
would have given
operators
time to act.
The safety significance
appeared
low, but
since hydrogen
was
a separate
EOP entry condition, there
was
an
obvious inconsistency.
The licensee
agreed to evaluate the 3.56%
setpoint
and it's justification.
Haximum Safe
0 eratin
Radiation Levels
EPG Table 1, "Secondary
Containment Control," listed Naximum Safe
Operating Values
as
1250 mR/hr (1.25 Rem/hr) for emer gency
activities monitored by the Reactor Building .Area Radiation
Instruments.
Naximum Safe Operating Values were subsequently
used
as criteria for deciding to conduct
a normal reactor
shutdown.
The
PSTG and
EOP 5.3.1,
"Secondary
Containment Control," Table 24,
listed Naximum Safe Operating 'Values
as
10
mR/hr (10,000 mR/hr).
0'
I
The justification in the
PSTG stated that the meter range
(except
for high range instruments)
of area monitors
was
10" mR/hr.
No
evaluation of expected radiation levels versus
operator tasks
and
stay times was performed
by the licensee to evaluate the
acceptability of 10
mR/hr (10 Rem/hr)
dose rates.
The inspectors
were concerned that operator
access
in the plant
may be very limited if area levels are
10 Rem/hr versus
1.25
Rem/hr,
and that
may be complicated.
The licensee
agreed to re-evaluate this radiation level
and revise
procedures
accordingly.
Lowerin
Wetwell Level
The inspectors
noted that when responding to a high wetwell level,
EOP 5.2. 1 directed that wetwell level
be lowered to meet three
different requirements
in EOP steps
The
Owner's
Group guidance required that steps
L-9
(maintain wetwell
level below the safety relief valve tailpipe), L-14 (maintain
wetwell level below 51 feet),
and step L-18 (maintain wetwell
level below the maximum primary containment water level limit
(NPCWLL)) be done concurrently.
The licensee's
EOP required step
L-18 to be done after step L-14.
The inspector noted that the
licensee's justification was that the L-14 level limit had to be
achieved
before the L-18 level, limits could be attained.
The
inspector
observed that for wetwell pressures
above
85 psig this
was not necessarily true.
Level could be below 51 feet and still
out of the safe operating
area for NPCWLL.
The licensee
agreed to
evaluate this concern.
uestionable
EOP Set- pints
The inspectors
observed the two following questionable
EOP set-
points in the
EOPs.
Standb
Li uid Control Tank Level
EPG step RC/g-6 stated, "Ifwhile executing the following steps,
SLC tank water level drops to
[0% (low SLC tank water level
trip)], confirm auto trip of or manually trip the
SLC pumps."
In
the event standby liquid control
(SLC) initiation was in progress,
this step
was required in order to stop the
SLC pumps, prior to
pump damage.
PSTG step
RC/g-5 stated, "Ifwhile ....
drops to 0
gal (low SLC tank water level trip), stop both
SLC pumps."
The
justification in the
PSTG stated that plant design did not include
a low water level trip, and potential
pump damage
would occur if
the tank level were reduced to zero,
The inspectors
were concerned that neither the
PSTG nor the
required stopping the
SLC pumps before the tank was empty
(0%
0
dl
n,
indicated).
Although the
PSTG stated that the concern
was
mechanical
damage to the
SLC pumps,
the
EOPs did not require
any
action before
0% level occurred.
The inspectors
concluded the
pumps should
be stopped after the required
boron has
been
injected,
but above
0% level (before potential
damage
occurs to
the
SLC pumps).
The licensee
agreed to consider
an
EOP revision to eliminate the
potential for
SLC pump damage.
Primar
Containment
Pressure
Limit Curve
The inspectors
noted that the graph of the primary containment
pressure limit (PCPL) curve shown in calculation no. NE-02-89-27,
dated
March 24,
1990, differed from the
The point in the curve marked
as
52 feet in the calculation
was
marked
as
51 feet in the
EOP.
The inspector
noted that the
provided
a slightly larger area for safe operation than the
calculated
curve did and concluded that the error was non-
conservative.
However, since the level difference
was minimal,
reading points this close together in the
was very difficult,
and there were significant margins in the calculation, the
inspectors
concluded the safety significance
was low.
The
licensee
agreed to evaluate the difference
between the curves
and
adjust either the
EOP curve or the calculated
curve,
as
appropriate; to reconcile the difference.
The inspectors
concluded overall that the
EOP flow-charts were
satisfactory to mitigate events
and that the phase II EOPs adequately
implemented Owners'roup
guidance.
A few weak justifications
and
some
set-points
which were questionable
were identified.
EOP Evaluation
and Ins ection
The inspectors
walked-down selected
portions of the
EOP flow-charts,
emergency
support procedures,
and the station blackout procedure.
These
walk-downs were performed in the plant, the control room,
and the
simulator.
The inspectors
observed that occasionally not all materials
for Emergency Support Procedures
(ESPs)
were readily available, that
some control
room instrumentation
had inconsistent
nomenclature
or
labelling or was not fully available,
and that
some procedural
steps
could have complicated plant recovery.
The most significant examples of
each of these
observations
are listed below with the remainder listed in
attachment
(2).
Overall the inspectors
concluded that the flow charts
were adequate,
but that
some of the
ESPs required further review and
correction.
Further management
attention
may be warranted to ensure the
ESPs deficiencies
are eliminated.
Materi al Availabi1 it
H dro en Bottle
PPM 5.5. 16,
"Emergency Drywell and Wetwell Purging," Rev. 4, step
6, required
(low flow purge) that
a pressure
regulator
assembly
be
obtained
from the tool crib operations
locker and
a pressurized
nitrogen bottle
be obtained
from the Reactor Building (RB)
522'evel
and moved to the 501'evel.
The inspector noted that the
bottle cart to be'used
in this evolution was normally on the
441'evel.
Other similar support procedures
required that air or
water hoses
be run from the source to the need,
rather than moving
pressurized
nitrogen bottles through
a potentially high radiation
area.
The inspector
was concerned that the alternate nitrogen supply for
valve operation
was not readily available to execute the
procedure.
The licensee
stated at the time of the exit meeting that they were
developing
an additional
method of providing the alternate
nitrogen supply.
Control
Room Instrumentation
Gra hic Dis la
S stem
The inspectors
noted that the Graphic Display System
(GDS) used to
implement the
was not fully updated to reflect the new phase
II EOPs.
The
GDS at WNP-2 was the system
used to meet the Safety
Parameter
Display System
(SPDS) requirement of NUREG-0737,
Supplement
1, "Clarification of TMI Action Plan Requirements."
Following implementation of EOPs, the Shift Technical Advisor
should monitor the
GDS to assist the crew in event mitigation.
I
The inspectors
noted that references
to the old phase I EOPs
remained
on the display screens.
For example,
references
from old
5.1. 1 and 5. 1.2
EOPs were displayed
above the Drywell Spray
Initiation Limit curve.
This curve was not referenced
in either
of the new 5. 1. 1 or 5. 1.2 procedures.
The inspectors verified
that the other curves
on the
GDS were correct
and based
on curves
used for the phase II EOPs.
The inspectors
noted that containment
group isolations
had not
been
updated to reflect current plant groups.
For example,
Group
9 was displayed
on the
GDS,
even though it no longer exists.
The
inspectors
observed that it was important to correct the
GDS
groups
because
containment isolation valve indication was located
throughout the control
room without any group coding.
Operator
verification of correct plant response
could be complicated
by the
errors in the
GDS.
The inspectors
noted that the software logic for emergency action
levels
(EALs) on the
GDS was not consistent with the
EAL reminders
on the
EOPs.
In addition, recent
changes
to EAL thresholds
in the
Radioactivity Release
procedure
were not made
on the
GDS.
The
inspectors
noted that the
EAL classifications
made duting
simulator, scenarios
described later in this report were made
correctly by plant operators
using plant
EOPs,
but were not
correctly indicated
by the
GDS.
f
The licensee
agreed to evaluate
and update the
GDS to conform to
the phase II EOPs.
Dr
ell
Tem erature
Instrumentation
The inspectors
noted the following: Control
Room Drywell
temperature
recorder
CNS-TR-5/6 was used to implement measurements
required
by Figure A,
EOP 5.1.1,
"DW Temperature
versus
Saturation
Temper ature," to determine
accuracy of reactor pressure
vessel
(RPV) level instruments.
Point A01 of this recorder,
"Average
DW Temperature-Normal
Operations,"
and Point 110,
"Average
DM Temperature-Post
Accident," were the two temperatures
used to determine
RPV level accuracy.
The
PSTG required that
the temperature to be used
was Point AOl.
After a "FAZ"'signal
(low RPV level, high
DM pressure,
or
RB ventilation exhaust
radiation) occurred,
point 110 was required to be used.
These
directions were necessary
because
the computational
averaging
performed
by the instrumentation
(due to loss of forced drywell
cooling) automatically changed
upon receipt of a
FAZ signal.
Instruments to be used before
and after
a
FAZ signal
were not
described
in the
EOPs nor indicated
by labelling of the affected
instruments.
The inspectors
were concerned that operators
could not readily
determine
from instrument labeling or the
EOPs that
DM temperature
should
be obtained
from Point A01 before
a
FAZ signal,
and Point
110 after
a FAZ signal.
The licensee
agreed to evaluate this concern
and correct the
or PSTG as appropriate,
'ontrol
Room Indications
Some control
room indications were not properly labeled or
oriented.
For example, the
RCIC turbine exhaust
pressure
instrument
(used for implementing Caution
0'4 of EOP 5. 1. 1) was
lab~led with units of "PSI (pounds
per square inch)" in the
control room,
when in fact the instrument indicates
"PSIG (pounds
per square
inch gage)" units.
Also the "Shutdown Cooling
Interlocks" lights (referenced
in EOP 5.1.1, step P-7) were
unlabeled
on the desk section of the H13-P601
panel in the control
room.
c ~
The alarm annunciator (tile 2-3) for Residual
Heat
Removal
(RHR)
Pump
A Room High Differential Temperature
was located in the P601-
A2 annunciator'anel,
which otherwise annunciated
alarms for the
RHR B and
C trains.
Similarly, alarm annunciator (tile 1-6) for
B Pump. Room High Differential Temperature
was in the P601-A3
panel,
used otherwise for LPCS and
RHR train A alarms.
The inspectors
were concerned that operators
would have difficulty
locating and using indications
and alarms
due to labeling and
location inconsistencies..
The licensee
agreed to evaluate the control
room board labeling
and location concerns identified above.
Procedure
Ste
Deficiencies
Station Blackout Procedure
During one simulator scenario
(simulator scenario
1), the control
room supervisor
(CRS) ordered the control
room operator
(CRO), in
anticipation of power restoration
from a station blackout, to
place the High Pressure
(HPCS) control switch in "PULL
to LOCK" to prevent
an auto start of the
pump.
The action
was ordered
because
an emergency
core cooling system
(ECCS)
initiate signal
was locked in and, since the
RPV was at pressure,
a significant pressure
reduction
may have occur
ed if the
pump were allowed to auto re-start.
This
CRS action was not
required
by procedures.
The inspectors
concluded that it was the
correct action to take under these, circumstances.
The inspectors
were concerned that the proceduie in effect at that
time,
PPN 5.6.1, "Station Blackout," Revision 4, had no guidance
for the action described
above.
The licensee
concurred that the
operator's
action was prudent,
and should
be proceduralized.
The
licensee
was evaluating this situation since it may have affected
several
procedures
and agreed to make changes
as appropriate.
Use of Cautions
The inspectors
concluded that
PPN 5.5.11, "Alternate Control
Rod
Insertions,
Revision 2, did not contain
some cautions that would
have
been prudent to incorporate.
For example,
Step g-3,
Flowchart D, removed the instrument drain plug for CRD-PI-13.
The
void behind the plug could be pressurized
to approximately 70
psig, but no caution
was provided to the operator.
Step g-7,
Flowchart
G, stated
"remove bottom and end plugs from CRD-V-102a,
Withdraw Line Dragon Vent Valve" with no caution step concerning
the potential for the plugs to be pressurized
with contaminated
water.
0
The inspectors
were concerned that the operators
should
be al'erted
to the potential for the plug striking an operator or releasing
contaminated
water.
The licensee
agreed to insert cautions in these
support procedures
where applicable.
Residual
Heat
Removal
Procedure
The inspectors
walked down;portions of PPN 2.4.2,
"Residual. Heat
Removal
System," Revision 20,
and noted that section
5.7 (8),
"Initiating Suppression
Pool Cooling/Spray-
Loop A (B)," began
with the note "This section is
EOP related."
The inspectors
noted
that step
9 of this section stated "If necessary
to supplement
Suppression
Chamber cooling,
open
RHR-V-27A, Suppression
Pool
Spray."
Although the
EOPs did not reference this procedure,
conversations
with operators
revealed that given sufficient time
after completing steps in EOP 5.2.1 to initiate wetwell cooling,
the operators
would have referred to
PPN 2.4.2 to ensure the
adequacy of their actions.
The inspectors
were concerned that
although the
EOPs did not permit initiating wetwell spray when
only wetwell cooling was called for, the supporting procedure
allowed simultaneous
wetwell spray
and cooling.
In this instance,
the inspectors
were concerned that an operator could follow plant
procedure
PPN 2.4.2
and violate
EOP 5.2. 1.
The licensee
agreed to
change
PPN 5.2. 1 to indicate that wetwell spray was prohibited
when using section 5.7 to initiate or verify wetwell cooling while
in the
EOPs.
Overall the inspectors
concluded that the
EOPs (flow-charts) were
satisfactory,
but that the
ESPs required additional attention.
Knowled e and Performance of Duties
The inspectors
assessed
the operators'nowledge
of and ability to
perform the
by observing simulator scenarios,
procedure
e reviews,
operator interviews,
and
EOP walk-downs with licensed operators.
The
inspectors
concluded that the operators
knowledge of and ability to
implement the
was satisfactory.
a ~
Simulator Observations
The inspectors
observed
two crews perform two scenarios
each in
the plant referenced
simulator.
No scenarios
were repeated.
The
scenarios
were from the licensee's
scenario
bank with some
changes
requested
by the inspectors
and made by the licensee
so that
differing facets of the
EOPs could be observed.
The first crew
was
a fully licensed
crew off-shift for training.
The second
crew
consisted of two licensed senior operators
and three facility
certified, but non-licensed,
control operators.
Each crew
included
a shift technical
advisor.
I
The scenarios
that were observed
were:
Scenario
1:
A station blackout with failure of reactor coolant
isolation system
and subsequent
restoration of a diesel
generator
and off-site power.
Scenario
2:
A small break loss of coolant, accident with a failure
of one of the drywell to wetwell downcomers requiring primary
containment venting.
A concurrent fire in the reactor building
occurred with no effect on
RPV level instrumentation.
Scenario
3:
A large break loss of coolant accident with a loss of
core cooling requiring hydrogen control measures.
A concurrent
fire occurred in the reactor building with significant effect on
four level indicators (failed high due to reference
leg flashing).
Scenario
4:
A hydraulic
ATMS requiring use of level/power control.
The inspectors
observed
the following minor operator errors.
As
none of the errors
had
an effect on the mitigation strategy
or
caused
plant conditions to unnecessarily
degrade,
the inspectors
considered
them of low safety significance.
During scenario
3, the crew unnecessarily
concluded that one
channel
(MS-LR-615) of fuel zone range
RPV level
was suspect.
This conclusion
was
made
based .on an error made in the use of
attachment
7. 1 of PPM 4.12.4.1, "Fire," Revision
13.
Caution
1 of
EOP 5. 1. 1, required the use of PPM 3.12.4. 1 for evaluating the
level instrument usability.
The other fuel zone channel
(MS-LI-
610)
was correctly mar ked as suspect
(had
been failed high). The
crew thought they had no reliable indication of RPV level in the
fuel zone range.
The point was moot because
the actual
RPV level
was below indicating level for the fuel zone.
The crew correctly
commenced
primary containment flooding with all
RPV level channels
off scale low.
The inspector
was concerned that unnecessarily
concluding that level instrumentation
was unavailable could cause
a crew to unnecessarily
flood the
RPV.
The error in indicating
MS-LR-615 suspect,
by not properly implementing attachment
7.1 of
PPM 4.12.4.1,
was discussed
with the crew by the inspectors after
the scenario terminated.
During scenario
3, the control
room supervisor
(CRS) failed to
correctly observe
oxygen levels in containment.
This caused
the
CRS to erroneously
answer
"yes" for decision block H-5 for
hydrogen control in EOP 5.2.1.
Correct diagnosis
using decision
blocks H-5 and H-6 would have led to the same result, initiate
containment
atmosphere
control
{CAC).
No change in the mitigation
strategy resulted,
and
CAC was initiated.
The error
was discussed
with the
CRS by the inspectors after the scenario terminated.
During scenarios
2 and
3 the inspectors
noted differing
interpretations
of the operability of instrumentation if Caution
1
10
of EOP 5. 1. 1 (High temperatures
in instrument line areas)
was
applicable.
Section S.a of this report discusses
this issue at
greater length.
During scenario
2, the
CRO was directed
by the
CRS to initiate
wetwell sprays at 0952,
acknowledged
the order,
but failed to
carry out the order.
At 0954, the
CRS ordered the
CRO to, "Start
drywell sprays."
The
CRO replied that wetwell sprays
had not yet
been initiated (a preparatory step),
and the previous error was
discovered.
The inspectors
also noted that, particularly the operating shift
crew,
appeared
to be strong in the area of command
and control.
This was evidenced
by good communications,
good use of shift
briefs, cross
checking of operations
where possible,
and
good
understanding
and input from all members of the crew on the
mitigative strategy.
The inspectors
pointed out the errors
described
above to pertinent licensee
personnel
and considered
them all of low safety significance for the reasons
stated.
Trainin
Evaluation
The inspectors
evaluated training of operations
personnel
for the
use of the phase II EOPs.
This evaluation consisted of three
activities:
a review of PPM 5.0.10,
"Flow Chart Training Manual,"
dated April 9,
1993 (since the
EOPs take the form of flow charts,
the licensee frequently used the term Flow Chart synonymously with
EOP), walk-downs of portions of the
EOPs with licensed operators,
and observation of simulator exercises
as described
in Section
6.a.
The inspectors
determined that the requirements
in this area were
determined
by NUREG-0737,
Supplement
1, paragraph
7. l.d which
stated that the licensee shall provide appropriate training of
operating
personnel
in the use of upgraded
EOPs.
The inspector
observed that the training manual
(PPM 5.0.10)
was
developed
as
an information resource for individuals tasked with
the development
and presentation
of EOP training materials
and
as
a reference for individuals responsible for EOP implementation.
This manual
served to document
WNP-2
EOP implementation policies
developed
and promulgated
by the WNP-2 operations
department.
The
inspectors
noted that the 422 page training manual
addressed
each
EOP step.
The second
element of the
EOP training evaluation consisted of
control
room walk-down of portions of the
EOP flow-charts
and
supporting procedures
with licensed operators.
Based
on these
walk-downs, the inspectors
determined that the
individual operators
possessed
the knowledge
and abilities
required to properly implement the
EOPs.
11
The third activity in the training assessment
was the observation
of simulator exercises
with operating
crews.
Based
on these
obsess vations, with the exceptions
noted above,
the inspectors
determined that the licensed operators
demonstrated
an acceptable
level of training on the
EOPs.
The inspectors
concluded that operator training on the upgraded
phase II EOPs met the requirements
of NUREG-0737,
Supplement l.
Emer enc
0 eratin
Procedure
Pro rammatic Controls
The inspectors
examined licensee
procedures,
reviewed minutes of the
biannual
EOP committee meetings,
and reviewed verification and
validation documentation.
The inspectors
concluded that the licensee
had
an adequate
program for control of the
EOPs with one exception.
This exception
was
a failure to update the Graphics Display System
(GDS)
which was the licensee's
Safety Parameter
Display System
(SPDS)
(also
see Section 5.b).
The
GDS displayed
graphs of EOP curves,
plotted real
time position on the curves,
indicated
emergency action levels,
and
provided plant process
data.
Failure to update the
GDS is discussed
below as it relates to programmatic controls.
a.
Safet
Parameter
Dis la
S stem
Based
on conversations
with the licensee,
the inspectors
determined that no individual or group was tasked to assure that
the Safety Parameter
Display System
was updated
and consistent
with the phase II EOPs.
This resulted in a system that provided
out of date
and inconsistent
information to the operators.,
There
was
no procedure or mechanism to pass
EOP update information from
the
EOP group or operations
group to the software group which
maintains the
SPDS.
b.
The inspectors
concluded that the lack of communication
between
the EOP/operations
groups
and the software
group had caused
deficiencies in the
SPDS.
The inspectors
were concerned that,
although the
SPDS problems at the time of the inspection
appeared
minor, changes to the
EOPs in the future may cause
more safety
significant problems.
The licensee
agreed to deve'lop
a system to
ensure that changes
in the
EOPs would be reflected in the
GDS.
Writer's Guide
The inspectors
evaluated
the licensee
procedures
which provided
guidance for converting the plant technical
guidelines into
symptom-oriented
EOPs for WNP-2.
The inspectors
concluded that two writer's guides were used to
develop the phase II EOP network at WNP-2.
PPN 5.0.2,
"Symptomatic Emergency Operating Procedures
Writers Guide," was
used
by the operations
department to prepat e and revise the
WNP-2
phase II EOP flow-charts.
Emergency support procedures
(ESPs)
12
0
were written using the guidance provided in
PPN 1.2.2,
"Plant
Procedure
Preparation
manual."
The inspectors
observed that NUREG-0737,
Supplement
1, paragraph
7. l.c., stated that the upgraded
EOPs shall
be consistent with an
appropriate writer's guide
and this requirement
was applicable to
this area of inspection activity.
Also, NUREG-0737,
Supplement
1,
paragraph 7.2.b.(ii) defined the need for a writer's guide that
detailed the specific methods to be used in preparing
based
on the technical
guidelines;
The inspectors
compared the writer's guides to the ten
EOP flow-
charts
and twenty-two emergency support procedures.
As a result
of the review, the inspectors
determined that the writer's guides
described
the specific 'methods
used in preparing the graphic
and
text portions of the
EOPs.
The,inspectors
determined that the
writer's guidance
had
been applied throughout the phase II EOP
preparation.
=-The inspectors
also concluded that the licensee
met
the NUREG-0737,'upplement
1 requirements for an
EOP writer'
guide,
and that the facility writer's guide was satisfactory.
EOP verification and validation
The inspectors
evaluated
the
EOP. verification and validation
program at WNP-2.
This evaluation consisted of:
a review of (1)
PPN 5.0.3
".Emergency Operating
Procedure
Flowchart Verification,"
dated April 9,
1993,
(2)
PPN 5.0.4.
"Emergency Operating
Procedure
Flowchart Validation," dated April 9,
1993,
(3) phase II EOP
Flowchart Verification Records,
and (4) Phase II EOP Flowchart
Validation Records,
as well as
a Control
Room Walk-down of
implemented
EOPs.
The inspectors
observed that the objective of the
EOP verification
procedure
(PPN 5.0.3)
was to determine that consistency
had
been
maintained
between the
EOP flow-charts, the symptomatic
writer's guide,
and the
EOP technical
document.
The results of
the verification program were presented
in the phase II EOP
Flowchart Verification Records.
The verification records
included
the resolutions of problems identified on the
10 flowchart EOPs.
The inspectors
observed that the objective of the
EOP validation
procedure
(PPN 5.0.4)
was to determine if the
EOPs provided
adequate
guidance to allow the control
room crew to correctly
manage
emergency conditions relative to reactor plant control.
The validation results
were included in the phase II EOP
validation'records.
Q
Supplement
1, paragraph
7.2.b (iii) stated that the
licensee shall provide
a description of the program for validation
of the
EOPs.
The inspectors
concluded that verification and
validation program for the phase II EOPs at
WNP 2, met the
NUREG-
13
0
0737,
Supplement
1 requirement
and that the verification and
validation process
appeared
adequate.
Followu
of Corrective Actions
The inspectors
reviewed licensee
actions in response
to deficiencies
identified in the
NRC inspection
conducted in 1991
as described in the
Background section of this report.
Follow-up of these deficiencies
was
tracked
as
NRC open item 50-397/91-27-01.
-a.
Closed
0 en Item 50-397 91-27-01
The inspectors
noted that the licensee,had
significantly upgraded
the phase II EOPs since the
1991 inspection.
The inspectors
observed that the licensee
had taken actions consistent with their
reply to the
1991 inspection, with the exceptions
noted below.
The inspectors
also concluded that two issues
were not completely
resolved,
but were in progress
of resolution.
These
two issues
involved Caution
1 to
EOP 5. 1. 1 and the drywell spray initiation
limit curve in
EOP 5.2. 1.
Based
on the licensee's
completed
corrective actions
and commitments identified during this
inspection,
open item 50-397/91-27-01 is closed.
Caution
1 to
EOP 6.1.1
This caution was placed in the
EOPs to prevent taking action
on
erroneous
RPV level indication 'when abnormally high temperatures
existed near instrument sensing
and reference lines.
The licensee
had numerous
pressure
sensing lines that sensed
pressure
in the
RPV and utilized
a reference
leg to provide differential pressure
for level indication.
These lines ran outside of the primary
containment to instrument racks located in the reactor building.
The licensee
had no installed temperatur e sensors
near these lines
and the concern
was that if temperature
increased
(most probably
due to a fire or high energy line break)
above saturation
temperature
in the lines, or the temperature
at which dissolved
gas would come out of solution, then the affected level instrument
would not function properly.
This concern
was identified in the
1991 inspection
and the licensee
developed
abnormal
procedures
for
Fire and High Energy Line Break conditions.
These
procedures
contained
attached
tables that the operators
could refer to which
referenced
instrument lines
and locations.
Thus
a fire in a
certain area could be determined to effect certain specified
indications.
The licensee
also specified minimum usable
levels for each instrument.
During the simulator scenario
observations
the operators differed
in their use of instruments
when Caution
1 was applicable.
Based
on questioning,
some operators
said that if Caution
1 applied to
an instrument it was out of service,
some operators
said the
instrument
was only suspect
and could still be used
as long as it
cross, checked properly with other instrumentation,
and
some
0
operators
said it could
be used for trending,
but not for specific
level values.
The inspector
was concerned that
a uniform
implementation of the caution
was not present.
The licensee
committed to provide additional training in this area.
The .inspector also noted that different crews
used different
marking on the control boards for this instrumentation.
Some used
red tape,
some
used yellow tape,
and
some yellow "stickies."
The
inspector
was concerned that non-uniformity of marking could cause
confusion
and the licensee..agreed
to evaluate
and develop
a
standard
methodology.
The inspector
observed that to implement Caution
1, the fire
brigade or an entry team of operators
had to confirm the fire or
break location.
The inspector
concluded that, if there
was no
installed local temperature
monitoring, area entry was
an
appropriate
response.
The inspector
concluded that, with the exceptions
stated,
the
licensee
had adequately justified the plant specific deviation
and
had adequately
developed
procedures
to implement the caution.
I
Dr
ell
S ra
Initiation Limit Curve
The licensee
had deviated
from the Owners'roup
guidance in
assuming
some humidity in the drywell while developing this curve,
whereas
the Owners'roup
assumed
no humidity.
This provided
a
slightly larger safe operating
area (less conservative)
than the
Owners'roup
curve.
The inspector noted that the
NRC had
informed the licensee that the plant specific curve should
be
submitted to the Owners'roup for approval.
The inspector
reviewed the licensee
submittal for this curve which was dated
August,
1990 and found that the curve,had not been
approved
as of
this inspection period.
The licensee
informed the inspector that
the Owners'roup
had placed
a low priority on the request
and
that they would continue to attempt to have the curve approved.
Given that the licensee
seemed to be making
a good faith effort to
have the curve approved,
the inspector considered this adequate.
Res
onse to Ins ection
Re ort 50-397 91-27
The inspector reviewed Inspection Report 50-397/91-27,
NRR's
evaluation of the licensee's
response,
and the phase II EOPs.
The
inspector
concluded that, with four identified exceptions,
the
licensee
had taken appropriate
actions to either change the
or strengthen justifications.
The licensee originally planned to retain two deviations to the
Owners'roup
guidance
but later changed the
EOPs to be consistent
with the Owners'roup
guidance.
These involved the use of steam
cooling override
and criteria to be used to initiate wetwell
15
r
0
spray.
The inspector considered that these
changes
were
satisfactory.
The licensee originally indicated that they intended to add
a step
to
EOP 5.3. 1 to operate
secondary
containment
HVAC if the
isolation signal clears.
The licensee
had not done this.
The
licensee
agreed to evaluate
adding this
step.'he
licensee
stated in their original response that the
Owners'roup
intended to continue primary containment venting, if.it was
in progress,
even if the radiation levels off-site were high while
in
EOP 5.4.1, "Radioactivity Release
Control."
The licensee
presented
the inspectors;
after the exit meeting, with EPG issue
number
8902 which proposed
a change to the Owners'roup
guidance
in this area.
EPG issues
were submitted
by various facilities to
steering
committees of the Owners'roup,
for resolution
by the
steering
committee.
The inspector noted that the resolution of
this
EPG issue
was to recommend
a change to the Owners'roup
guidance to maintain primary containment venting,
even if off-site
radioactive release
rates
were high,
as long as
a distinction was
made
between
normal venting and purge,
and venting regardless
of
off-site release
rates.
The inspectors
concluded that if the vent
was necessary
to preserve
primary containment integrity then it
should
be continued,
otherwise it should
be stopped.
The
'inspectors
noted that step
R-2 of EOP 5.4.1 appeared
to make no
distinction as to the reason the vent may be in progress.
The
inspectors
were concerned that
a vent that allowed off-site
release
rates to be high (in excess of License limits), and was
not necessary
to preserve
primary containment integrity, appeared
to be allowed by the existing
EOPs.
,The inspector also concluded,
however, that operator training would prevent this; but that the
clarity of'this particular procedural
step deserved further
assessment
by the licensee.
To document licensee
changes
in plans for the
EOPs', the licensee
agreed
to submit
a letter to the
NRC revising responses
to the
1991 inspection
as appropriate.
Conclusion
The inspectors
concluded that the licensee's
EOPs were satisfactory to
mitigate events
and appeared to be much improved from 1991.
The
inspectors
also concluded that the Emergency Support Procedures
were
adequate,
but appeared
to require further attention to eliminate
unnecessary
complications for the operators.
Mith the exception of
updating the
SPDS software, the licensee's
programmatic controls
appeared to be satisfactory.
Errors
and deviations identified did not
appear to affect proper implementation of the
EOPs,
but did reveal
a
need Nor the licensee to continue to identify and correct procedure
related
problems.
16
The inspectors
met with licensee
management
representatives
periodically
during the report period to discuss
inspection status.
An exit meeting
was conducted with the personnel
denoted
in Section
1 on February
18,
1994.
The scope of the inspection
and the inspectors'indings,
as
described
in this report,
were discussed
with and acknowledged
by the
licensee representatives.
The licensee
did not identify as proprietary any of the information
reviewed
by or discussed
with the inspectors
during the inspection.
17
A~AT
DOCUMENTS REVIEWED
NED0-31331,
BWROG Emergency
Procedures
Guidelines,
Rev.
4
EOP Technical
Document,
Rev. 0,
Amendment
1
EOP Technical
Memoranda,
Rev.
2
PPM 13. 1. 1, Classifying the Emergency,
Rev.
19
EOP 5.0.10,
Flowchart Training Manual,
Rev.
0
EOP 5.1.1,
RPV Control,
Rev.
9
EOP 5.1.2,
9.
EOP 5. 1.3,-
Emergency
RPV Depressurization,
Rev.
13
EOP 5.1.4,
RPV Flooding,
Rev.
2
EOP 5.1.5,
Emergency
RPV Depressurization - ATWS, Rev.
1
EOP 5.1.6,
1
EOP 5.1.7,
Flooding,
Rev.
0
EOP 5.2.1,
Primary Containment Control
EOP 5.3. 1,
Secondary
Containment Control, Rev.
10
EOP 5.4.1,
Radioactivity Release
Control,
Rev.
8
PPM 3.3. 1,
Reactor
Sct am,
Rev.
16
PPM 2.4.2,
Residual
Heat Removal
System,
Rev.
20
ESP 5.5.3,
Fire Water to Condensate
Crosstie,
Rev.
3
ESP 5.5.5,
Overriding RCIC Low RPV Pressure
Isolation Interlocks,
Rev.
4
ESP 5.5.7,
Reopening the MSIVs to Reestablish
as
a Heat Sink,
Rev.
3
ESP 5.5.8,
Alternate Boron Injection,
Rev.
4
ESP 5.5. 11, Alternate Control
Rod Insertions,
Rev.
2
ESP 5.5. 15,
Emergency Drywell Venting, Rev.
3
ESP 5.5. 16,
Emergency Drywell and Wetwell Purging,
Rev.
4
ESP 5.5.20,
Emergency Wetwell Venting with High Hydrogen
and Oxygen
Concentrations,
Rev.
3
ESP 5.5.24,
Overriding Drywell Cooling Isolation Interlocks
and Maximizing
Drywell Cooling,
Rev..
1
ESP 5.5.25, Alternate Injection Using the
SLC System,
Rev.
1
ESP 5.5.27,
RB 422 Max Safe Operating
Level Measurement,
Rev.
1
SBO 5.6. 1,
Station Blackout (SBO),
Rev.
2
Calculation No. NE-02-84-33,
Secondary
Containment Control
EOP Gale.,
Rev.
2
Calculation
No. NE-02-89-27,
Pressure
and Level Limits-
EOP Gale.,
Rev.0
Calculation No. NE-02-89-23, Drywell Spray Initiation Limit-
EOP Gale.,
Rev.
1
PPM 4.12.4.1,
Fire,.Rev.
12
PPM 4.12.4.1.A,
Rev.
3
PPM 2.4.2,
Residual
Heat
Removal
System,
Rev.
20
~
1
0
A~EEA IIIIEAE
DEFICIENCIES OBSERVED
The inspectors
noted the following examples of inadequate
deviation
justifications.
a ~
b.
c ~
d.
A
EPG Caution ¹6 stated that cooldown rates
above
t100 deg F/hr
(RPV
C/D rate
LCO)] may be required to accomplish the associated
step.
The
PSTG discarded
the cautionary verbiage
and employed the
phrase,
"Disregard cooldown rate."
The justification was that the
EPG words were not really a
caution, rather
an instruction.
Concern - The inspectors
concluded the
EPG caution would alert
operators to potentially adverse
consequences
'to the Reactor
Pressure
Vessel,
such
as catastrophic
cracking with potential
leaking,
and should
be included in the
EOP.
The licensee
agreed to, evaluate this concern.
EPG Step RC/P-2 concerned
employing High Pressure
Coolant
Injection (HPCI) with suction from the Condensate
Storage
Tank
(CST).
The
PSTG deleted the HPCI system
{from EOP 5. 1. 1, table 4).
The justification, in the
PSTG, stated,
"MNP-2 does not utilize a
HPCI sys em.", but later stated,
"The function performed
by the
HPCI system -is achieved
by the .High Pressure
(HPCS)
system."
Concern - HPCS was
an
"ON/OFF" system with flow of approximately
1500
gpm only,
and was not suitable for use
as
a pressure
control
system.
The inspectors
concluded the
HPCS capability was
inconsistent with intent of the
and it was proper 'to delete
the
HPCS system
from Table 4, but this inconsistency
was not
stated.
The licensee
agreed to clarify the justification.
The
EPG required implementation of Alternate
Rod Insertion methods
for an Anticipated Transient Mithout Scram
(ATMS) condition.
The
PSTG employed
one method if, "All Blue Scram Valve Lights
On
(Hydraulic/Air)"
The
EOP employed the same method if, "All Blue Scram Valve Lights
On {Hydraulic)"
Concern - The inspectors
noted the difference
between the
PSTG and
the
EOP concerning the potential
rod insertion problem,
and
concluded in this instance the
EOP and
PSTG were not consistent.
During the. inspection,
the licensee
determined the
EOP was correct
and agreed to revise the
PSTG accordingly.
The
EPG for Secondary
Containment Control included
an Entry
Condition,
"A floor drain sump water level
above the max normal
operating water level."
The
PSTG deleted the Entry Condition.
~ 4
1I
k
e.
The licensee justification stated,
"floor drain sumps
do not'have
max normal operating water levels.", but then went on to state,
"Each
sump has
an alarm which sounds
before the specified area
water level alarms
are reached".
The inspectors
concluded that
such alarms are usually associated
with exceeding
maximum normal
operating water levels.
WNP-2 used
an Alarm Response
Procedure
(ARP)
as the first level of response
before entering the 'EOPs
on
high reactor building water level
.
Concern - The inspectors
noted the
5.3. 1, "Secondary
Containment Control,"
was water level 6" above
floor level.
The inspectors
concluded that this appeared to be
inconsistent with the intent of EPGs.
The inspectors
concluded
that
WNP - 2 had not assured that the
same level of response
would
be afforded
a floor drain sump alarm with an
ARP as with the
EOP.
The licensee
agreed to evaluate this concern.
Step P-5 and P-6,
EOP 5. 1. 1, employed pressure
and temperature
icons (colored scales)
with red coloration above the set point,
but white below.
Steps I-4 and L-7 employed level icons with red
coloration:above
the set point, but green
below.
The Writer'
Guide required the latter coloration pattern in the icons on'ly.
The inspectors
noted that
EOPs should consistently
implement the
requirements of the Writer's Guide.
The licensee
agreed to correct the condition with the next
revision, currently scheduled for July 1994.
The following inspector observations
demonstrated
poor availability of
some emergency
mater ials.
PPM 5.5.8, "Alternate Boron Injection," Rev. 4, section 4.2
contained
steps for injecting boron via the Reactor Water Cleanup
System
(RWCU).
Step
3 required nine barrels of borax and nine
barrels of boric acid
be delivered to the 467 foot elevation of
the Radwaste Building next to the
RWCU precoat.tank
from Warehouse
3, Building 78,
Bay G.
The inspector
was concerned that this
delivery would have required
a lift from the 437'evel truck bay
(including opening
a door) with a non-vital
powered overhead
crane.
The licensee
agreed to consider the storage of the materials in
'he
Rad-Waste building near the intended
use.
b.
PPM 5.6.1, "Station Blackout (SBO)," Rev. 2, section 5.0, step 5,
stated,
"Maintain CN-V-65 open with a gas bottle per
PPM 2.8.2."
The inspectors
noted that
PPM 2.8.2 was not listed as
a required
material to perform
PPM 5.6.1 in the Required Material section of
PPM 5.6.1
(each
Emergency Support Procedure
had
a Required
Materials section).
The inspectors
concluded that an operator
could respond to CN-V-65 to perform this evolution and not possess
all the material
necessary
to perform this evolution because
2.8.2 was'not listed as required material.
The inspectors
noted
that another
procedure that required maintaining CN-V-65 open with
a gas,bottle,
PPN 5.5. 16,
"Emergency Drywell and Wetwell Purging,"
contained the steps to maintain CN-V-65 open with a gas bottle
directly in the body of the procedure
and did not reference
PPN
2.8.2.
Thus the inspectors
were concerned
both that
PPM 2.8.2 was
not listed
as
a required material in PPN 5.6. 1 and that
PPN 5.6. 1
was written inconsistently with PPN 5.5. 16.
The licensee
agreed to revise
PPN 5.6.1.
The. following examples
were observed
by the inspectors
where control
. room (CR) instruments
were not available,
not labelled, or had
inconsistent
nomenclature.
a ~
b.
Several
instrumentation differences
existed
between the simulator
in use at the time of this inspection
and the Control
Room (CR).
Recent modifications to the
CR instrumentation
had not been
implemented in the simulator.
The licensee
had not modified the
simulator in expectation of installation of a new simulator.
Delivery of the "new" simulator had
been delayed.
The inspectors
noted that the
same parameters
were displayed in the simulator
and
the
CR, but that the instruments
used for indication were, in many
cases,
digital in the
CR and analogue in the simulator.
The
inspector interviewed operators
who stated that they were not
confused
by the differences in displays
between the control
room
and the simulator.
The inspectors
noted that the licensee
was in
progress of installing the new simulator
and considered this
approach
adequate.
The inspectors
noted that no control
room instrumentation existed
that could measure
drywell temperature
above
400 F.
EOP 5. 1.1
"RPV Control," Caution 1, which was placed in the
EOPs to prevent
taking action
on erroneous
RPV level indication, contained
a
saturation
curve that ranged
from 200
F to 550 F.
Caution
1 of
EOP 5.1.1 disallowed the use of any
RPV level instrumentation if
drywell temperature
was above
RPV saturation
temperature.
The
inspectors
were concerned that Caution
1 of EOP 5. 1.1, with
drywell temperatures
above
400 F, would be difficult to implement
as written because
of this lack of ability to measure
drywell
temperatures
above
400 F.
This was
because
the operators
could
not utilize the portion of the saturation
curve above
400 F.
The
inspectors
considered this of low safety significance since
conversations
with operators
revealed that they would assume,
as
temperature
went off-scale high (above
400 F), that all level
instruments
were affected
by caution
1 of EOP 5.1.1.
The
inspectors
concluded that this was
a proper response.
The inspectors
observed the following examples of procedural
weaknesses
that could complicate accident mitigation or plant recovery.
a ~
A generic condition was noted in several
support procedures
that
required actions of both
CR operators
and equipment operators
3
0
(EOs).
In some cases,
the procedure listed which operator
had to
take the action; other procedures
did not.
In some procedures,
a
portion of the procedure
would identify which operator would take
the action, but later in the
same procedure,
the identification of
which operator
was to take action was not listed.
An example of
this situation
was observed
in PPN 5.5.3, "Fire Mater to
Condensate
Crosstie,"
Rev. 3.
The inspectors
noted that this inconsistency
could cause
delay in
operator response, during events
because of operator confusion
about
who would perform the action
and from where the action was
directed.
The licensee
agreed to evaluate the
ESPs for a consistent
action
direction methodology.
Steps
P-7 and P-8,
EOP 5. 1. 1, stated,
"WHEN RHR shutdown cooling
interlocks can
be reset, start shutdown cooling,
PPN 2.4.2, with
RHR pumps ... ".
The inspectors
noted that the shutdown cooling
interlocks could be reset at any
RPV pressure
less than
135 psig.
The inspectors
also noted that the "Precautions
and Limitations"
section of PPN 2.4.2,
"Residual
Heat Removal
System,"
Rev.
20,
paragraph
4. 14, required that shutdown cooling not be initiated
until
RPV pressure
decreased
to approximately
20 psig.
The
inspectors further noted that cautions in the main body of PPN
2.4.2,
such
as section
5. 13, stated
"Shutdown cooling initiation
above
48 psig may cause
damage to the
RHR heat exchanger
and pipe
supports
due to pressure/thermal
stresses."
The inspectors
were concerned that the
EOP guidance to initiate
shutdown cooling when shutdown cooling interlocks could be reset
(below 135 psig)
was not consistent with the guidance in PPN 2.4.2
that shutdown cooling should not be initiated above
an
pressure of 20 psig.
The inspectors
were also concerned that the
caution concerning
damage to the
RHR heat exchangers if shutdown
cooling was initiated above
48 psig
RPV pressure
was not listed in
the Precautions
and Limitations section of PPN 2.4.2.
Thus
an
operator could review the Precautions
and Limitations section,
prior to placing shutdown cooling in service,
and still be unaware
of this particular caution.
The licensee
agreed to revise
PPN 2.4.2,
and agreed to evaluate
the apparent
EOP discontinuity with the procedure.
PPN 5.5.3, "Fire Mater to Condensate
Crosstie," Section 4.0, Step
5 required
removal of fire hoses
from the
EOP hose
house
and
required routing
...the
hoses
through the
TG [tur bine building]
441 roll-up door and connect to the two outside hydrants...".
The inspectors
were concerned that precautionary
statements
were
not included in the procedure for the Emergency Director to
consider the radiological implications of the activity and
potential releases
to the environment.
The inspectors
concluded
that in certain accident situations the turbine building could
have airborne or surface radioactive contamination that could be
released
to the environment if the turbine building rollup door
were opened.
The licensee
agreed to evaluate the need for including the
precaution in the procedure.
I
PPN 5.5.27,
"RB Haximum Safe Operating
Level Neasurement,"
Rev.
1,
required the removal of RB 471'evel floor plugs
and suspending
float ball assemblies
from the 471'evel to the room below to
determine levels o'f water in the rooms housing
pumps in the
event of flooding (when time was available to perform the
evolution).
The plugs were heavy and required
an overhead hoist
(power), or in the absence
of power,
manual rigging to a trolley
rail 25'bove the floor, in order to be removed.
The inspectot s
concluded that the removal of a watertight floor plug to perform
a
water level measurement
in a situation that involved flooding of
the compartment might result in flooding from compartment to
compartment contrary to the design of the plant.
The inspectors
were also concerned that with power or without, the
procedure
would be difficult to accomplish
and could hazard
operators
or the plant unnecessarily.
The licensee stated that they had demonstrated
the capability to
perform the required actions to measure
ECCS room water level in
the past
as well as to use portable de-watering
equipment
lowered
down through the opening.
This was demonstrated
because,
in the
past, it was determined that the seals
around piping that led
through the walls of the
pump rooms were not water tight.
Since the design of the plant assumed
these seals
were water
tight, the licensee
had demonstrated
a method to ascertain
level
and remove water in the event of flooding.
The licensee
concurred
that equipment staged'or that demonstration
had since
been
secured to less accessible
locations.
The licensee
also stated
that these seals
had
been subsequently
made watertight.
Licensee
operators
also stated to the inspectors,
during walk-downs, that
they would probably not perform the procedure if there
was
indication of flooding or steam leaks into the rooms.
The
inspectors
expressed their concern that the advisability of this
strategy
deserved further assessment
on the part of the licensee,
particularly since the seals
around the piping were now apparently
water tight.
The licensee stated,
during telephone
discussions
with the
inspectors
on Narch 7,
1994, that they would respond to the
necessity of retaining this strategy in their written response
to
this inspection.
i
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