ML17286B119

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Insp Rept 50-397/91-31 on 910902-06.Violations Noted.Major Areas Inspected:Occupational Radiation Protection, Radiological,Environ Monitoring,Transportation of Radioactive Matls & Control of Radioactive Matls
ML17286B119
Person / Time
Site: Columbia 
Issue date: 10/13/1991
From: Louis Carson, Chaney H, Yuhas G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17286B117 List:
References
50-397-91-31, NUDOCS 9111040055
Download: ML17286B119 (15)


See also: IR 05000397/1991031

Text

0

INSPECTION

REPORT

U.

S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report No.:

50-397/91-31

License No.:

NPF-21

Licensee:

Washington Public

Power

Supply System

(Supply System)

P.

0.

Box 968

3000 George Washington

May

Richland,

WA

99352

Facility Name:

Washington Nuclear Project

No.

2 (WNP-2)

Inspection at:

WNP-2 site,

Benton County, Mashington

Inspection

Conducted:

Septem er 2-6,

1991

Inspected

by:

aney,

Senior Rad'a

ion

S ecialist

d 137/

a

soigne

Ioi3 7

Approved by:

~

~

~

arson

Radiation Specialist

GP

Reacto

adi ol ogi cal

Pr otecti on

Branch

a

>gne

a

e

gne

~Summar:

Areas Ins ected:

Routine

unannounced

inspection of the licensee

s radiation

pro ec ion

program including aspects

of: occupational

radiation

protection, radiological environmental

monitoring, transportation

of

radioactive materials,

control of radioactive materials

and contamination,

and

follow-up on previous inspections

findings.

Inspection procedures

92701,

92702,

84750,

90713,

86750,

83729,

and 83750 were used.

Results:

The licensee's

root cause

analysis

(evaluation) of the April 17,

.PKL, exposure

incident had not yet been completed

nor had long term

corrective actions

implemented.

From review of the evaluation

as

completed-to-date

and discussion with licensee

representatives

violations

involving inadequate

radiation surveys

and failure to instruct w'orkers are

discussed

in Section

2.

Section

5 describes

poor air sampling practices,

problems with radiation monitors

and storage of a sealed

source.

91110

o

5000397

PDR

ADOCK 0500

0

-2-

No violations were identified in the Radiological

Environmental Monitoring

Program.

Inspection results indicate that this portion of the licensee's

program is being

implemented very well.

'verall, it does

not appear that the licensee's

performance

nor its evaluation

of activities in the radiation control area

are improving.

DETAILS

Persons

Contacted:

Licensee:

~J.

Baker,

Plant Manager

J. Allen, Supervisor,

Radioactive

Maste

(RW)

~J. Arbuckle, Compliance

Engineer

  • J. Bell, Manager,

Plant Services

C.

Card,

Supervisor,

Radiologi'cal

Environmental

Monitoring

Program

~R. Graybeal,

Manager,

Health Physics/Chemistry

(HP/Chem)

D. Pisarci k, Assistant

Manager,

HP/Chem

  • R. Haiqht, Corporate Radiological Health Officer

~S.

Davidson,

Manager,

Plant equality Assurance

  • L. Bradford, Supervisor,

HP Planning

Others:

~D. Mill-iams, Nuclear Engineer,

Bonneville Power

Administration

(*) Denotes

some of the personnel

attending

the exit meeting held

on

September

6,

1991.

Other licensee

personnel

attended

the exit meeting

,

and other licensee

personnel

were contacted. during the inspection,

and

not reflected in the above list.

Follow-u

on Previous

Ins ection. Findin

s

(92701

(Closed)

Ins ector Follow-u

Item 397/91-10-02:

"Administrative Exposure

>m>

verexposure

oo

ause

na ys>s

ev>ew

- This item was previously

discussed

in NRC Inspection

Report

No. 50-397/91-10,

and involved the

licensee

performance

of a root cause

analysis

for the April 17, 1991,

radiation exposure

incident involving three workers.

This item is being

closed

and

a Notice of Violation issued

because

of licensee's

delay in

Mi enHfying the cause(s)

of the incident and implementation of long term

corrective actions.

Review of Incident

On April 13,

1991,

a resin spill occurred (overflow of the Condensate

Resin

Backwash

Tank) that spread

radioactive

spent resin over nearly the

entire surface

area of the 437 foot elevation of the Radwaste Building.

Cleanup of the affected

areas

commenced

immediately.

On April 17, 1991,

during the cleanup of the shield cubicles

housing the Reactor Mater

Cleanup

(RMCU) System

spent resin tanks three workers

became

aware that

they had exceeded their weekly administrative

dose limit of 300 millirem.

NRC Inspection

Report

No. 50-397/91-10

discusses

the resin spill and

exposure

incident in detail.

Following a management

stop work order and

a review of the radiological controls in place,

the licensee

implemented

immediate corrective actions to their radiological controls for the

cleanup.

These

temporary

changes

to the cleanup Radiation

Work

Permits

(RWPs) were found by the onsite

Regional

NRC inspectors

to be

sufficient to allow continuation of the cleanup activities'he

licensee

documented

the incidents

and initiated

a root cause

analysis of both

incidents.

No changes

or modifications were

made to permanent plant

rograms or procedures

as

a result'f the exposure incident.

The

icensee

elected to await the findings and

recommended

corrective actions

of the root cause

analysis.

The inspectors

determined

the following information during interviews

with licensee

representatives

during the previous inspection

and this

inspection;

The

HP Technician

(HPT) assigned

by the

Lead

HPT to "cover the

. decontamination

work within the

RWCU s'pent resin tank. room had not

attended

the special

prework briefings for this portion of the

cleanup.

0

The alarming type dosimeters

used

by the cleanup workers were

~

~

~

~

laced inside their. protective clothing (cloth and plastic suits)

y the

Lead

HPT without consideration

of the ambient noise levels

or the

need to periodically view the readout.

Consequently,

the

cleanup workers did not know that their dosimeters

were alarming

'(at least

one

had entered

the intermittent

mode of alarming to

conserve

power) until it was accidently overheard

by one of the

other workers in the

room.

The

HP Planning Supervisor

who briefed the workers did not include,

in the Radiation

Work Permit

(RWP) the verbal instructions

presented, at the prework briefings concerning the'conduct of

initial radiation surveys in the

RWCU spent resin tank room and

actions to be taken

when exposure

rates

exceeded

a predetermined

1 evel.

No historical radiological

surveys 'of the tank rooms were

used

during the briefings.

The coverage

HPT did not accurately identify the ambient radiation

exposure

rates within the

RWCU tank room or stay in the

room

providing continuous

exposure

status

and controls for the workers.

The inspectors

were informed that the coverage

HPT assigned

by the

Lead

HPT had

a previously demonstrated

weakness

for implementing effective

radiological controls.

The turnover- briefing to the coverage

HPT by the

Lead

HPT was apparently

marginal at best - no information on "worker

,back-out" radiation exposure

levels or the

need to continually monitor

general

area

exposure

rates within the spent resin tank rooms

was

presented.

As discussed

in the aforementioned

NRC Report, the post incident

radiation surveys

indicated that general

area

gamma radiation exposure

0

I[

0

rates

in the

room ranged

between

0.6 Roentgen

per hour (R/hr) to 70 R/hr

'instead of the coverage

HPT's documented

exposure

rates of 0.2 to'8 R/hr

As of the completion of this inspection

the licensee

had not completed

the root cause

analysis of the expos'ure

incident and development of

corrective actions for the incident.

All gathering of statements

and

documentation

of personnel

inter rogations

had been

completed shortly

.following the incident.

However,

due to the pressing

problems with the

Licensed Operator

Requalification

Program the analyst

having

responsibility

to complete this evaluation

was reassigned

to the group

working on the operator requalification failures root cause analysis..

Based

on discussions

with licensee .representatives

on September

5 and 6,

1991, the inspectors

determined that after approximately

5 months,

no

corrective actions

had

been permanently

incorporated into the

RP program

at. WNP-2 (other than the job specific corrective actions applied to the

completion of the decontamination

of the Radioactive

Waste

(RW) Building)

to prevent

a similar occurrence

during future work in high radiation

areas.

NRC, Position

and Ade uac

of Corrective Actions

The inspectors

noted that

no actions

had been taken to implement controls

that would ensure that:

Alarming dosimeters

can

be heard in high noise

areas

and read

by

the workers.

That instructions

and methods

are provided to ensure

the mandatory

attendance

of all workers at prework briefings, including cognizant

HP technicians.

The instructions

and procedures

for briefings

and procedures

are

enhanced

to emphasize

the necessity for conducting special

briefings of replacement

workers, including HPTs, for high dose

rate jobs.

Specific action points

based

on area

dose rates

are

documented

on

the

RWP.

That significant points covered at briefings are incorporated into

RWPs.

Re ulator

As ects

10

CFR 19. 12 requires,

in part, that all individuals working in a

restricted

area

be instructed

sn the precautions

and procedures

to

minimize exposure to radioactive materials,

in the purpose

and functions

of protective devices

employed,

and in the applicable provisions of the

Commission's

regulations

and licenses.,

The licensee's

failure to ensure that the replacement

HPT was

properly instructed

as to his assignment

is considered

a violation

of 10

CFR 19.12.

(397/91-31-01).

10

CFR 20.201(b) requires that each licensee

make

such surveys

as

may be

necessary

to comply with the requirements- of Part'0

and which are

'easonable

under

the circumstances

to evaluate

the extent of'radiation

hazards that

may be present.

As defined in 10=-CFR 20.201(a),

"survey"

means

an evaluation of the radiation hazards

incident to the production,

use,

release,

disposal,

or presence

of radioactive materials

or other

sources

of radiation under

a specific set of conditions.

The licensee's

fai lure to obtain accurate

radiation surveys during

the initial entry into the

RWCU spent resin

room is considered

an

. apparent violation of 10

CFR Part 20.201(a).

(397/91-31-02)

(0 en) Unresolved

Item 397/85-20-04:

"Post Accident Radioactive

Iodine

amp in's

em

-

is i

em

as

een previously discussed

in

NRC

Inspection

Reports

Nos.

50-397/85-20,

87-05, 87-29, 88-33, 89-20, 89-29,

89-32,

90-07,

and 90-29

and involved the licensee's

compliance with the

requirements

of NUREG-0/37 regarding the licensee

having the ability to

sample

and quantify the effluent release

rate of gaseous/particulate

radioiodine

under reactor accident conditions (Item II.F. 1, Attachment 2,

"Sampling and Analysis of Plant Effluents").

Subsequent

vendor testing

of the system configuration determined that the sampling efficiency for

the system

was approximately 0.2 percent (requiring

a correction factor

of 500).

In NRC report 90-29 the licensee

was, requested

to provide the

NRC with a schedule for correcting the system's

performance.

The

licensee

responded

with a letter

dated January

23,

1991, stating that

even though the correction factor is large

and the system's

performance

is considered

undesirable

for long term use,

they would use the system

until a state-of-the-art

online radionuclide analyzer could be procured

and installed.

The Manager,

Health. Physics

and Chemistry

and the Manager,

Regulatory

Programs

stated that

a letter describing the schedule of

corrective action implementation will be submitted to the

NRC by Octob'er

31,

1991.

Radioactive

Waste Treatment

and Effluent and.Environmental

Monitorin

The licensee's

Radiological

Environmental

Monitoring Program

(REMP) was

previously examined in part and discussed

in NRC Inspection

Report

No.

50-397/91-21.

During this inspection additional portions of the

licensee's

REMP were examined to determine

compliance with 10

CFR Part

20. 106(g), Facility .Operating

Licensee

Condition 2. C(29), Appendix A,

Technical Specifications

(TSs) 3.3.7.3,

3.12.1,

3.12,2, 3.12.3, 4.12.1,

4.12.2, 6.3, 6.4, 6.5.1, 6.5.2.1, 6.5.2.8.j,

6.5.2.8.m, 6.5.2.9.c,

6.8.'l.i-k, 6.9. l. 10, and.6. 10.3.m;

and agreement with the commitments

contained

in Sections

2. 3. 3. 1,

and

2. 3. 3. 2.4 of the Updated Final Safety

Analysis Report

(UFSAR) guidance

contained in NRC Regulatory Guides

(RGs)

1.23, 4.1,

and 4.15.

The licensee's

implementation of the

REMP sampling program for well and

surface waters,

and land use

census

were examined.

Selected

sampling

e

sites

were visited (approximately

12

including air sampler,

dosimeter,

and proportional

water sampler sites)

and found to be

as described

in the

Offsite Dose Calculation

Manual.(ODCM) and the Annual Radiological

Environmental Monitoring Program Report for 1990.

Several

downwind sectors

were

examined

by automobile

as verification of

'he

1990

Land

Use

Census

(TS 3. 12.2).

No anomalies, were identified.

The

inspectors

also examined

the licensee's

primary and backup meteorological

monitoring instrumentation

and documentation.

Equipment calibration and

data collection programs

adequately satisfy

TS 3.3.7.3

requirements

and

RG 1.23. recommendatsons.

The inspectors

noted that the licensee

was conducting

a self-initiated

interlaboratory

comparison of environmental

dosimeters

involving MNP-2,

the

NRC,

a local accredited

laboratory,

and the health organizations

in

the states

of Mashington

and Oregon.

The'icensee's

contracted

environmental

laboratory performed satisfactorily

in. the

TS 3. 12.3

required interlaboratory

comparison

program.

The licensee's

audits

have

identified minor biases

in the chemical extraction of iodines in milk due,

to staff turnovers in the contracted

laboratory.

The licensee

had not conducted

any s,ignificant construction other than

the onsite engineering facility referenced

in NRC Inspection

Report

50-397/91-21.

This part of the licensee's

RP program is well managed

and staffed

by

highly qualified and conscientious

personnel.

No violations or

deviations

were identified in this area of the inspection.

Solid Radioactive

Waste

Mana ement

and Trans ortation of Radioactive

a erma

s

One shipment of low-level radioactive

waste

was examined to determine

compliance with the requirements

of MNP-2 Technical Specifications (TS) 3.11. 3, 6.8.1. h, 6.9.1.11,

and 6. 13,

10

CFR Parts

20. 311,

30. 41(c)-(d),

61.55,

61.56,

and 71.5,

and Department of Transportation

'(DOT)

reg'ulations

contained

in 49

CFR Parts

170 through 189;

and agreement with

the guidance

provided in NRC Inspection

and Enforcement Bulletin (IEB)

No. 79-19,

"Packaging of Low-Level Radioactive

Maste for Transport

and

Burial," and various

NRC Inspection

and Enforcement Information Notices

~

(IEINs) related to radwaste

and

RAN transportation activities.

Licensee

shipment

No. 91-35-02,

(a steel liner of Class

A radioactive

wastes,

shipped

as

low specific activity-L'SA exclusive-use carrier, with

a radionuclide content greater

than

DOT Type A2 quantity)

was

made in an

NRC certif'ied shipping cask (USA/9176/A).

The inspectors

examined the

licensee's

completed

shipment bill of lading and waste manifest,

and

pr'ocedures

(11.2.23.20,

'Use of the

NUPAC Services

Transport

Cask Model

14/210L or 14/210H," Revision 2,

and 11.2.23.2,

"Radioactive

Waste

Classification," Revision 8)

~

The licensee's

performance

in this area is satisfactory to ensure

the

health

and safety of the public.

No violations of deviations

were

identified in this area.

5,

.

Occu ational Radiation

and Occu ational

Ex osure Durin

Extended

u

a es

Implementation of the licensee's

radiation protection

(RP) program

w'as

examined to determine

compliance with the requirements

of 10

CFR Part

20. 101,

20. 103, 20.201,

20.202,

and the requirements

of TS 6.8,

6. 11'nd.

6. 12,

a.

b.

Internal

Ex osure Control

During a facility tour on September

2,

1991 (see

Section

6 of this,

report), it was determined that at least

10 general

area airborne

radioactivity samplers

(particulate

and iodine) were configured

such that the exhaust

from the vacuum

pump of the sampler

exhausted

directly across

the inlet of the sampler.

The exhaust flow

appeared

to be influencing the ability of the samplers

to provide

representative

sampling.

These

samplers-were

located in several

locations of the Reactor,

Turbine,

and

RW Buildings.

The licensee

was informed of the inspectors'oncerns

on September

3 and again

on September

6,

1991

and by September

11,

1991 all of the samplers

were reconfigured.

the licensee

indicated that the samplers

in

question

were used for trending purposes

only and quantitative

assessments

of 'airborne radioactivity were obtained

by short term

job specific air sampling.

The licensee's

sampler configuration

could have introduced significant errors in assessment

of low level

airborne radioactivity concentrations.

The inspectors

explained to licensee

representatives

that improper

air sampling

can result in the licensee

being in violation of the

monitoring and surveying requirements

of 10

CFR Part 20. 103 and

20.201.

The licensee's

ability to determine

the airborne

concentrations

within restricted

areas will be considered

an

inspector follow-up item and reviewed in a subsequent

inspection

(397/91-31-03).

Control of Radioactive Materials

and Contamination

Surve

s

and

~on> onn

The inspectors

examined the radiological controls being applied

during the modifications to Residual

Heat

Removal

System

(RHR)

piping.

Workers were found to be following the instructions

contained in the appropriate

Radiation

Work Permit (No.

2-91-00338).

Radiological

surveys of radiation exposure

rates,

airborne radioactivity,

and surface

contamination

were examined

by

'he

inspectors.

Prework and work type surveys

were considered

adequate.

The work involved the cutting of an 18 inch pipe

(RHR-C

system)

and installing a spectacle

flange.

The radiological

'ontrols applied during the radiography of the welded joints was

conducted

in accordance

with licensee

procedure

11.2. 18. 1,

"Surveillance of Radiographic Operations."

This procedure

addressed

the concerns

contained in NRC Inspection

and Enforcement

Information Notice No. 85-43,

"Radiography

Events at

Power

Reactors."

0

f

K

The inspectors participated in a pre-clos'eout tour of the reactor

containment

on September

5, 199l.

No concerns

were noted.

The results

of the inspections

conducted

so far this year tend to

indicate that the licensee's

RP program appears

to be stagnating.

This

could be the result of the lack of an effective self assessment

program

carried out by independent,

experienced

and technically qualified staff

members.

The licensee's

gA audit program performance

in this area is

satisfactory,

but primarily focuses

on programmatic

aspects.

Only a

small percentage

of gA activities involve performance

based

type reviews

of

RP activities.

These

performance

based

reviews are being conducted

in

a satisfactory

manner

but they only touch

on

a small portion of the

overall

RP program.

The

RP program

has not been comprehensively

reviewed

since startup of WNP-2.

No violati'ons or deviations

were identified in this area.

~Filet

T

The inspectors

performed

independent

gamma radiation

dose

and exposure

rate measurements

utilizing NRC and licensee portable radiation detection

and measurement

instruments.

No anomalies

were identified in general

area

dose rates

and posting of radiation areas.

The inspectors

identified the following during their tour:

A portion of a radiological barrier for a contaminated

area

was

down on the 501 foot elevation of the Reactor Building.

A general

area air sampler

(RB65) on the

572 foot level of the

Reactor Building was found runninq in the bypass

mode, i.e., little

or

no flow through the filter media.

A commercially manufactured

and shielded

10 Curie cesium

137

calibration source

(sealed)

was found on top of a rollaway cabinet,

approximately

3 foot above the floor.

This large (approximately

three-foot high) cylindrical calibration unit was sitting on

a two

wheel dolly which was sitting on top of the cabinet.

Except for

the source manipulating rod no securing of any of the components

was evident to prevent the unit from falling from its perch.

A portable area radiation monitor (ARM) attached

to the spent fuel

pool cleanup

system piping on the 548 foot elevation of the Reactor

Building was energized

but indicating an exposure

rate of zero.

The detector

was determined to be in an area with background

exposure

rates greater

than 0.05 R/hr.

Litter- comprised of used paper/plastic

wrapping materials,

protective clothing (unused

and used),

containers,

cleanup

rags,

and hand tools were noted in the following areas:

RWCU Pump area

on the 437 (3 areas),

467 foot elevation of

the

RW Building.

Pump

P2 area of the

Low Pressure

Core Spray

(LPCS)

Pump

Room

on the 422 foot elevation of the Reactor Building.

The litter in one area of the 437 foot elevation (elevator

vestibule)

area

covered

a significant portion of the vestibule

area

and appeared

to have

been

1'eft there for one

day or more.

Another

area

on the 437 foot elevation of the

RW Building involved the

fenced off liner storage

area

(posted

High High Radiation Area) - a

significant amount of litter (p] astic containers,

rags,

hand tools,

other expendable

materials, etc.,)

was adrift on the floor inside

of 'the area.

The emergency

shower located in the

drum decontamination

area/alcove

(C-124) of the 437 foot elevation of the

RW Building

had access, to,it blocked

by a forklift and

a drum dolly (the dolly

was secured in'.front of the shower

by a chain

and padlock)-.

-Even though the l.icensee

had established

a high radiation storage

area in a shielded portion of the

RW Building for materials,

only 1

bag

was occupying the area at the time of this inspection.

Several

55 gallon drums of packaged

waste with exposure

rates of 0. 1 R/hr

or greater

on contact were stored in the

eneral

area of the 437

foot elevation adjacent

to the truck bay.

e

rums were properly

posted in accordance

with 10

CFR Part 20.203(c)

and

TS 6. 12.

The lead

HPT on duty at the time of the'tour

was informed of the

ARM

malfunction, the

downed barrier,

and the air sampler

running in bypass.,

The

HPT took action to correct the deficient conditions.

The

ARM was

removed

from service.

The contaminated

area barrier was rehung.

The air sampler

was replaced.

Licensee

representatives

attending the inspectors'ntrance

meeting were

appraised

of the above findings.

The inspectors

noted that the debris

observed

would complicate

any cleanup

attempt of an area

and cause

unnecessary

personnel

exposure

and generation of radioactive

waste

following a radiological spill.

As of September

6, 1991, all concerns

had been

addressed

except for the cleanup of the debris in the liner

storage

area.

Exit Meetin

The inspectors

met with the licensee

representatives

identified in

Section

1 of this report

on September

6,

1991.

The scope

and findings of

the inspection

were discussed.

The two violations related to the

administrative

exposure

incident on April 17, 1991,

were discussed.

The

inspectors

expressed their dismay that

no action

had been taken to

resolve the apparent

inoperable air samplers

discussed

at the entrance

meeting

on September

3, 1991.

The Plant Manager

(PM) expressed

his

concern that appropriate

action

had not been taken in regard to the

concerns

raised

by the inspectors;

however,

the breakdown

was attributed

0

to the fact that

he

(PH) did not hold

a post entrance

meeting with

his'taff,

as is done following an inspector's

exsimeeHng,

to assigned

responsibilities for evaluating the inspectors

concerns.

On September

'l, the licensee

contacted

the inspectors

to inform they that the air

samplers

had

been modified to correct the problems identified during the

inspection.