ML17286A305

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Insp Rept 50-397/90-22 on 900808-10.Violation Noted.Major Areas Inspected:Radiation Protection Program,Including Radioactive Matl Transportation Activities & Review of Radiation Protection Staff Assignments
ML17286A305
Person / Time
Site: Columbia 
Issue date: 08/24/1990
From: Chaney H, Yuhas G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17286A303 List:
References
50-397-90-22, IEIN-82-18, IEIN-86-023, IEIN-86-23, IEIN-87-039, IEIN-87-39, IEIN-90-031, IEIN-90-033, IEIN-90-035, IEIN-90-31, IEIN-90-33, IEIN-90-35, NUDOCS 9009140150
Download: ML17286A305 (10)


See also: IR 05000397/1990022

Text

APPENDIX B

U.

S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report

No.

50-397/90-22

License

No.

NPF-21

Licensee:

Mashington Public Power Supply System

(MPPSS)

P.

0.

Box 968

3000 George Washington

May

Richland,

MA

99352

Facility Name:

MPPSS Nuclear Project

No.

2 (WNP-2)

Inspection at:

MNP-2 site,

Benton County, Washington

Inspection

Conducted:

August 8-10,

1990

Inspected

by:

Approved by:

~Summar:

an

,

en>or

a sa ion

pecia 1st

u

s,

1e

eac

or

a )o og~ca

Reactor

diological Protection

Branch

Hzz

8

a

e

sgne

a

e

)gne

Areas Ins ected:

Routine

unannounced

inspection of the licensee's

radiation

pro ec

son

program including:

radioactive material transportation

activities,

review of RP staff assignments,

follow-up on previous inspection

findings,

and the follow-up on the licensee's

reported

broken fuel rod

incident.

NRC Inspection procedures

83750,

86721,

93701,

and 93702 were used.

Results:

One violation (two examples)

concerning the timely assessment

of

personnel

exposures

to airborne radioactivity was identified (see

paragraphs

2.a and 3.c) and

one unresolved

item concerning maintaininq

on file

Specification

7A package tests,

(see

paragraph

5).

No deviations

were

identified.

The licensee

s program appears

to be adequately

implemented to

ensure

compliance with most

NRC requirements.

Licensee

management

described

to the inspector actions that have

been initiated and those planned to address

both

NRC and licensee self identified weaknesses

in the

RP program.

The

licensee

has initiated a comprehensive

and critical self assessment

of the

RP

program.

The licensee's

onsite equality Assurance

(gA) surveillance

group

staffing, staff experience,

and scheduled

surveillances

appear

adequate

to

ensure that

RP activities receive

adequate

performance

based

reviews in,

addition to any programmatic audits

by the Corporate

gA group.

The licensee

s

initial actions

and long term

RP action plan for surveillance of spent fuel

pool work activities, following the breaking of a fuel rod on July 31, 1990,

appear to be adequate

to ensure possible

hot particles/fuel

debris are quickly

identified and personnel

exposures

are minimized (see

paragraph

2.b for

further discussion of this item).

p

i4015'0 9008~~

9009

ADOCK 05000397

PDC

DETAILS

Persons

Contacted

Licensee

"J. Baker, Plant Manager

"J.

Harmon,

Maintenance

Manager

Compliance Supervisor

  • D. Pisarc1k,

Health Physics

(HP) Support Supervisor

"L. Pritchard,

HP Craft Supervisor

  • R. Graybeal,

HP/Chemistry

Manager

"R. Madden, Acting Plant

gA Manager

~C.

Madden,

gA Engineer

"R. Higgins,

gA Engineer

"D. Larson,

Radiological

Programs

Manager

"S.

Regev,

Senior Health Physicist

  • R. Wardlow, Radiological

Services

Supervisor

  • J. Allen,

HP Craft Supervisor

L. Bradford, Health Physics Supervisor

D.,Werlau, Technical Training Department

Manager

R.

Day Phalen,

Principal Training Specialist

R. Utter, Principal

HP Instructor

Others

  • P. Capin,

NRC Inspector-in-Training

C. Bosted,

Senior

NRC Resident

Inspector

C. Sorensen,

NRC Resident

Inspector

P. Ing,

NRC Project

Manager

"Denotes

those attending the exit meeting

on August 10,

1990.

Additional

licensee

personnel

were contacted

during the course of the inspection,

and on August 15 and 17,

1990.

~Fo1 'I ow- o

a.

Previous

Ins ection Findin

s (92701)

Unresolved

Item 397/90-18-01

(Closed):

This item involved a

posse

e

a)

ure

o

e

licensee

o properly assess

in a timely

manner the exposure

on May 20, 1990, of an individual to airborne

radioactivity.

This item was previously discussed

in

NRC Inspection

Reports

50-397/90-15

and 50/397/90-18.

Since the licensee's

performance

in this area is considered

a violation of 10 CFR Part 20. 103, this unresolved

item is being closed.

See paragraph

3.c of

this report for further details.

b.

Licensee

Events

(93702)

0 en Item 397/90-22-01

(0 en):

This item concerns

the licensee's

RP

ac sons

a en

upon

e

rea

sng of a used fuel rod during fuel

integrity inspections

in the spent fuel pool

on July 31,

1990.

A

1

'f

2

standard

twelve foot fuel rod was broken apart at approximately

3

feet from the bottom of the rod while pushing of the rod through

a

cleaning funnel.

HP technicians

covering the job immediately

assessed

radiation

and airborne radioactivity levels.

No change

was

noted

due to the rod breakage.

The spent fuel pool circulating

activity had been

on the increase

since the start of the fuel

integrity inspections.

This was primarily due to deposition of

corrosion products into the spent fuel pool water during cleaning of

fuel rods prior to visual inspection with underwater

cameras.

Currently the dose rates

around piping of the spent fuel clean

up

and cooling system are approximately four times normal, creating

'everal

extended

high radiation areas

around spent fuel pool cleanup

and cooling equipment.

The spent fuel pool area,

encompassing

the

fuel integrity inspection area,

was already

a hot particle control

ar'ea

and special

surveys of materials

and personnel

were being

performed.

The lower portion of the rod has

been replaced into the

'uel

assembly matrix and the longer upper portion of the broken fuel

rod has

been placed in a special

spent fuel rod holder that is

designed to hold 26 fuel rods.

The licensee's

engineers

have

determined that it was unlikely that any fuel pellets

had fell or

escaped

from the severed

fuel rod pieces.

This was determined

by

the size

and type of the break.

The licensee

had determined that

a

License

Event Report

was not required

and all aspects

of the event

were documented

in fuel surveillance

procedures

and

a plant Problem

Event Report.

As to the elevated

spent fuel pool piping dose rates,

the

ALARA coordinator

had initiated a design

change

request for the

piping modifications to eliminate excessive

horizontal

runs

and

provide system flushing points.

HP group have

an increased

level of

attention directed at the spent fuel pool areas

involving the

monitorinq and identifying operations that may cause

exposure to

fuel debris

and hot particles.

This item will remain

open pending

further

NRC inspector review of long term actions to clean

up the

spent fuel pool circulating and deposited radioactivity that is

impacting the general

area

dose rates.

3.

Occu ational

Ex osure

Shi

in

and Trans ortation (83750)

The licensee's

RP program

was examined to determined

compliance with the

requirements

of Technical Specifications (TS) 6.2,

6. 10,

6. 11,

and 6. 12;

10 CFR Parts 20. 101,

20. 103, 20.201,

20.203,

and 20.409;

and agreement

with the commitments contained

in Sections

12.5.2

and 12.5.3.7 of the

Final Safety Analysis Report for MNP-2 (FSAR); and agreement

with the

guidance

contained in NRC Regulatory Guides 1.8, 8.8, 8.9, 8. 10, 8. 15,

and 8.26, Industry Standard

ANSI N343-1978,

and

NRC Inspection

and

Enforcement Information Notices (IEINs) 82-18, 86-23, 87-39,

and 90-33.

a.

Audits and

A

raisals

. The

NRC inspector

examined the licensee's

onsite equality Assurance

Surveillance

Groups staffing, staff qualification, schedule of

'urveillance,

and selective surveillance reports.

The licensee

had

recently hired two new gA engineers

with experience

in

RP programs

and auditing of RP programs.

The inspector

reviewed

a surveillance

performed

by one of the

new gA engineers

(SR 2-90-057,

dated July 3,

1990).

The surveillance

examined

HP work practices

during the MNP-2

R-5 refueling outage.

The surveillance

was comprehensive

and

probing in nature

and resulted in the issuance

of one equality

Finding Report 2-90-057-01 concerning the need of additional

HP work

practice training for workers, supervisory oversight in work, areas,

and

a higher level of individual accountability regarding

HP

requirement

compliance.

~Chan

ea

The

NRC inspector

reviewed the licensee's

HP group staffing,

and

discussed

current staffing levels

(26

HP technicians).

Considering

the size of MNP-2 and the

need for the licensee

to improve

radiological work performance

and staff adherence

to radiological

pr'ocedures

and instructions

(as indicated in recent

gA

surveillances)

the

HP staffing level appears

to be marginal for all

but routine plant operations..

The licensee

has

been filling

vacancies

in an expedient

manner

and tightly controls the

utilization of contractual

help.

Management is awaiting the results

of a critical self assessment

of the

RP program, that includes

evaluation of HP staff manning,

before committing to increasing

the

HP staff manning.

The were

no major organization

changes

implemented since the last review of this area

(50-397/90-01).

A

review of HP technician terminations

indicated that the licensee

holds

HP technicians

to an adequate

performance

level

and

effectively implements administrative disciplinary actions

as

warranted.

Internal

Ex osure Control

The inspector

examined the licensee's

actions

regarding the NRC's

identification of an error in calculating

and tracking MPC-hrs

(Maximum Permissible

Concentration - hour) of. exposure for a worker

involved in a radioactive materials

contamination

loss of control

event

on May 20,

1990.

This event

was documented

by the licensee

on

Report of Radiological

Occurrence

(ROR) No. 2-70-021,

dated

May 20,

1990.

The licensee

is still conducting

a formal root cause

analysis/investigation

into the

May 20th event.

Back round

NRC inspection reports previously noted in paragraph

2.b of this

report provide sufficient discussion of the events

leading up'o and

surrounding the personal

contamination of a contract worker and the

spread of contamination in the spent fuel pool area

on May 20,

1990;

and also the circumstances

surrounding

a personal

contamination

event and subsequent

assessment

of possible airborne radioactivity

uptake

on April 30,

1990.

The licensee

has completed

a root cause

analysis/investigation

into the April 30 event.

The

NRC issued

a

Notice of Violation (NOV) in NRC Inspection

Report

No. 50-397/90-15,

following an inspector

review of the event,

concerning the failure

to properly perform surveys prior to the April 30th event.

NRC

Inspection

Report

No. 50-397/90-18

acknowledges

the receipt of the

licensee's

acceptance

of the

NOV, their response

to the

NOV, and

partial verification of the licensee corrective actions

by the

NRC.

Re uirements

10 CFR Part 20. 103(a)(3) requires,

in part, that for the purpose of

determining compliance with the requirements

of this section the

licensee

shall

use suitable

measurements

of concentrations

of

radioactive materials in air for detecting

and evaluating airborne

radioactivity in restricted

areas

and in addition,

as appropriate

shall

use measurements

of radioactivity in the body ...

as

may be

necessary

for timely detection

and assessment

of individual intakes

of radioactivity by exposed individuals.

Furthermore, this part

requires that when assessment

of a particular individual's intake of

radioactive material is necessary,

intakes

less

than those

w'hich

would result from inhalation for 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> in any one day or for 10

hours in any one week at uniform concentrations

specified in

Appendix B, Table I; Column

1 need not be included in such

.

assessment,

provided that for any assessment

in excess

of these

amounts

the entire

amount is included.

, Ma

20

1990 Event

The licensee's

HP support

group performed whole body counting

(WBC)

of the worker in accordance

with WNP-2 procedures

(RPI 5.7, 5.8,

and

5. 9) on May 20-21,

1990.

WBC consisted of WNP-2 counting and having

a local contracted

laboratory also perform

WBC counting of the

worker.

The licensee

issued

a formal assessment

report of the

individual's uptake

on June

27,

1990.

Even though the licensee

had

documentation that

some of the activity attributed to a lung burden

by the licensee

was in fact a gastrointestinal

burden (identified by

the contract

WBC laboratory),

the licensee

elected to treat the

uptake activity conservatively

as representing

a lung burden of

0. 160 microCurie (uCi) of insoluble cobalt 60.

The

NRC inspector

noted that the licensee's

formal assessment

narrative erroneously

referenced

WBC results

using nCi (nanoCuries)

when the values in

fact represented

microCurie quantities.

The official WBC results

attached

to the report provided the correct quantities.

Values

contained in the narrative yielded meaningless

results.

Prior to the

May 20th

WBC, the subject worker s activities in the

spent fuel pool area

had resulted in the worker being exposed to

approximately 1.2 MPC-hrs of airborne radioactivity on May 20th,

as

determined

by air sampling.

This was

documented

in the site MPC-hr

Log maintained

by the plant

HP group.

The licensee's

subsequent

assessment

of the worker's

WBC results stated that, via

calculations,

using

a total uptake to the lungs of 0. 160 uCi of

cobalt 60, the worker was exposed to approximately 0.58 MPC-hrs of

airborne radioactivity.

This value is less

than that already

documented for the individual prior to whole body counting which is

a.routine finding, but incongruous with the determination that the

worker had

a 0. 160 uCi uptake which was approximately

13 percent of

a maximum permissible

organ burden -

MPOB (1.2 uCi - Table 5,

ANSI

N343).

4

J

Cl

The inspector determined

on August 1, 1990, during an examination of

the licensee's

assessment

report that an error

had been

made in the

back calculating of the airborne radioactivity concentrations

necessary

to produce

an uptake of 0. 160 uCi to the lungs.

NRC

calculations

using the guidance

contained in NRC Regulatory Guide 8.26, "Applications of Bioassay for Fission

and Activation

Products, 'ndustry standard

ANSI N343-1978,

"American National

Standard for Internal Dosimetry for Mixed Fission

and Activation

Products,"

and

ICRP II, "Report of International

Commission

on

Radiation Protection

Committee II on Permissible

Dose for Internal

Radiation,"

(1959) indicated, that the worker involved in the

May

20th event

was exposed to, at the minimum,

114 MPC-hrs of airborne

radioactivity.

The methodology

used

by both the

NRC and the

licensee

was in agreement with the guidance

contained in IEIN No.

82-18,

"Assessment

of Intakes of Radioactive Materials

by Workers,"

which establishes

the methodology for determining compliance with 10 CFR Part 20. 103 requirements.

On August 2, 1990, the

NRC inspector

and the Region

V Reactor

Radiological Protection

Branch Chief contacted

the individual

(HP

support group licensee

employee) that performed the

MBC assessment

and wrote the narrative

report of the worker's uptake calculations,

to discuss

the apparent

discrepancies

in the licensee's

assessment

calculations.

The licensee

representative

stated that they

(licensee)

were aware of the error and the MPC-hrs of exposure for

the worker

had been revised to approximately

113 MPC-hrs,

and that

the initial low MPC-hr value

was

due to a mathematical

manipulation

error.

The licensee's

assessment

of resultant

annual

and

50 year

committed dose to the worker's lungs

was determined to be less

than

a total of 1

REM with the majority of the dose being experienced

in

the first year following the uptake.

There were

no discrepancies

noted with these calculations.

These calculations

are not

specifically required

by 10 CFR Part 20.

A 50 year committed dose

equivalence limitation of less that 15

REM per year limitation is

discussed

in ICRP literature

(1978

ICRP 30),

The overall risk

associated

with this dose to the worker is negligible considering

the worker's life time exposure to date.

However, the inspector is

concerned

about the licensee's ability to properly assess

and track

workers'xposures

to airborne radioactivity as required

by 10 CFR Part 20. 103.

The licensee

provided the worker with a statement

of

exposure

to radioactive materials while employed at WNP-2 (via mail)

as required

by 10 CFR Part 20.408, stating that an uptake of 0. 160

uCi had been

measured.

The inspector determined that the site

HP Supervisor

was informed on

May 21, 1990,

by the

HP support group

that the worker had received

less that

1 MPC-hr of exposure

due to the

May 20th event.

As of

August 9, 1990, the

HP Supervisor

was still unaware of the corrected

exposure to the individual involved in the

May 20th event

and MPC-hr

logs still indicated that the worker had only received approximately

1.2 MPC-hrs of exposure for that particular job.

Even though the

onsite

HP group was

unaware of the corrected

exposure of the worker

and the worker had completed his work at the site

and departed

the

State,

a reevaluation of the radiological protection requirements

for continued work operations

was accomplished

on May 20,

1990,

prior to allowing work to resume.

This evaluation

was documented

on

ROR 2-70-021.

During this inspection, it was determined that an independent

review

of the initial calculations

was not provided prior to issuance

of

the assessment

report.

The inspector also determined that

identification of positive uptakes

using

WBC results

do not result

in calculations

being

made to determine

the MPC-hr of exposure for

personnel.

This was verified by the review of the documentation

associated

with another personnel

contamination incident that

occurred

on April 30,

1990.

A ril 30

1990 Event

A worker was

WBC as

a result of being found with extensive facial

contamination following work in the plant as

documented

on

ROR

02-90-0009,

dated April 30,

1990.

Subsequent

WBC on April 30 and

May 1, 1990, positively identified that the worker had received

an

uptake of approximately 0.04 uCi of cobalt 60, 3.35 percent of an

MPOB, which equates

to a lung burden using ANSI N343 Table

5 data.

The licensee's

WBC data did not specifically identify that the

activity was measured

in the lungs but the reference to 3.35 percent

of an

MPOB directly relates

to the lungs.

The

NRC inspector

determined that such

an uptake would have

been the result,

by back

calculation to the estimated

time of exposure,

of being exposed to

the equivalent of 28 MPC-hrs of cobalt

60 airborne radioactivity.

A

review of the work package

associated

with Radiation Work Permit

(RWP) 2-90-00219 (the

RWP that the worker was signed in on at the

time of the April 30th event) did not include any documentation of

MPC-hr tracking for the subject worker based

on work related air

samples

or following the event/WBC.

Air samples

were not obtained

during the April 30,

1990, work operations.

The April 30th event is

another

example of a breakdown in licensee

communications

between

HP

support group and the onsite plant

HP group.

F i ndi nein

The failure to perform accurate

and timely assessments

of

radioactivity uptakes

by workers,

and

a failure to accurately track

personnel

exposures

to airborne radioactive materials

are considered

a violation of 10 CFR Part 20. 103(a)(3) involving two examples.

(397/90-22-02)

~Tt ti

(86721)

The licensee's

program for transportation of radioactive materials

(RAM)

and low level radioactive waste

(LLRW) was examined for compliance with

the requirements

of TS 3.11.3,

10 CFR Part 71,

and 49

CFR Part 173.401

(Department of Transportation -

DOT regulations);

and agreement with the

commitment contained in Section 11.4.3. 14 of the

FSAR;

and the guidance

contained in NRC IEIN 90-31 and 90-35.

'I

The inspector

examined

licensee

procedures

associated

with the packaging,

delivery,

and shipment of RAN/LLRW.

No major or significant changes

had

been

implemented.

The licensee's

procedures

include detailed checklists

for various types of

RAM shipments

encountered

at MNP-2.

These

procedures

appear to be adequate

to ensure

regulatory

requirements

are

complied with during

RAN/LLRW shipments.

The licensee

had recently

reassigned

responsibility for LLRM and

RAM preparation

and shipment to a

supervisor within the plant

HP group that had previously (3 years

ago)

had responsibility for the

RAM/[.LRW shipping program.

The licensee

had

made approximately

43

LLRM and 8

RAM shipments

since the

beginning of the year.

The licensee

knew of no incidents involving RAM

shipments originating from WNP-2.

lO CFR Part 71.5 requires,

in part, that each licensee

who transports

licensed material outside of the confines of the plant shall

comply with

the regulations

appropriate

to the

mode of transport of DOT in 49

CFR

Parts

170 through 189.

49

CFR Part 173.415(a)

requires,

in part, that each shipper of a

Specification

7A package

must maintain

on file for at least

one year

after the latest shipment,

and shall provide to

DOT on request,

a

completed

documentation tests

and

an engineering evaluation

showing that

the construction

methods,

packaging design,

and materials of construction

comply with that specification.

The inspector

discussed

with the licensee

representatives

a particular

shipment (90-20-02) involving Type

A quantities of non-fissile

radioactive materials to a local contract laboratory usinq

a supposably

DOT Specification

7A package.

The licensee's

representative

having just

taken over the program could not produce

documentation attesting to the

package

meeting Specification

7A performance tests,

but believed since

they routinely use the package that the necessary

documents

were

on file

at WNP-2.

This is considered

an unresolved

item pending further

NRC review of

licensee

documents

during a future inspection.

(397/90-22-03)

An unresolved

item is a matter about which more information is required

to ascertain

whether it is an acceptable

item,

a deviation, or a

violation.

No violations or deviations

were identified in this area.

5.

~Eit

M ti

t3D703)

The inspector

met with licensee

representatives

identified in paragraph

1

of the report on August 10,

1990.

The inspector discussed

the scope

and

findings of the inspection.

The licensee

acknowledged

the inspector's

findings regarding the apparent violation and initiated action to

evaluate

apparent corrective actions that may be necessary.