ML17278A433

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Insp Rept 50-397/85-30 on 850803-31.Violation Noted:Lack of Procedure Adherence While Adjusting Suppression Pool Level
ML17278A433
Person / Time
Site: Columbia 
Issue date: 09/19/1985
From: Johnson P, Toth A, Waite R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17278A431 List:
References
50-397-85-30, NUDOCS 8510090359
Download: ML17278A433 (26)


See also: IR 05000397/1985030

Text

U.S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report No:

Docket No:

50-397/85-30

50-397

Licensee:

Facility Name:

Washington Public Power Supply System

P. 0. Box 968

Richland,

Wa.

99352

Washington Nuclear Project No.

2

(WNP-2)

Inspection at:

WNP-2 Site near Richland, Washington

I

,r

Inspection Conducted:,

Au'gust 3-31,

1985

Inspectors: ~A. 'D.

~R.

S.

Approved by

To

Se io'r Resident. Inspector

I.

~

I Lf

W i e,

esident Inspector

~ /O'~

Date Signed

gM

Date Signed

gW

Summary

P.

H. J

son, Chief,

Reactor

rojects Section

3

I

Date Signed

Ins ection on Au ust 3-31,

1985

(Re ort 50-397/85-30)

Areas Ins ected:

Routine,

unannounced

inspection

by the resident

inspectors

of control room operations,

engineered

safety feature

(ESF) status,

surveillance

program,

maintenance

program,

licensee

event reports,

special

inspection topics,

and licensee

action on previous inspection findings.

During this inspection,

Inspection Procedures

71707,

71710,

61726,

62703,

40700,

92701,

92702,

92700,

93702,

and

92705 were covered.

This inspection involved 139 inspection-hours

on site by two resident

inspectors,

including

7 hours8.101852e-5 days <br />0.00194 hours <br />1.157407e-5 weeks <br />2.6635e-6 months <br /> during backshift work activities.

Results:

In the eight areas

inspected,

one violation was identified (lack of

procedure

adherence

while adjusting suppression

pool level - paragraph 4.a).

90359

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DETAILS

1.

Persons

Contacted

D. Mazur, Managing Director

J.

Shannon,

Deputy Managing Director

J. Martin, Assistant

Managing Director for Operations

  • C. Powers, 'Plant',Manager,
  • J. Baker, Assistant Plant

Manager,','.

Monopoli, Operation'al,Assurance

Manager

L.'arrold, Engineering 'Manager

G. Sorensen,

Regula'tory>Programs,Manager

R. Corcoran,

Operations, Manager

R. leardsley,'ssistant

Operations

Manager

K. Cowan, Technical Manager ~,,

J. Landon, Maintenance'anager

D. Peldman,,Plant

Quality, Assurance. Manager

J. Peters,

Administrative Mana'ger

P. Powell, L'icensing Manager

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  • Personnel in,attendance

at exit meeting

I

The inspectors

also interviewed various control room operators; shift

supervisors; shift managers;

and engineering,

quality assurance,

and

management

personnel relative to activities in progress

and records.

2.

General

The Senior Resident Inspector and/or the Resident

Inspector were on site

August 5-9,

12-16,

19-23 and 25-30.

Backshift inspections

were

conducted.

Several regional office and

NRC Headquarters

personnel visited the site

this month.

Related inspection activities are documented in other

inspection reports.

These included:

Radiation Specialist

(R. Cook) was onsite August 12-16.

A Radiation Specialist

(C. Sherman)

was onsite August 12-21.

The

NRR Prospect

Manager (J. Bradfute)

was onsite August 14-15.

An NRC Commissioner

(L.Zech and aide,

M. Clausen) visited the WNP-2

site on the afternoon of August 22.

The Region

V Public Affairs Officier (G. Cook) was onsite August 22.

The Region

V Administrator (J. Martin) was onsite August 23.

The Region V Reactor Projects

Branch Chief (A. Chaffee)

was onsite

August 29-30.

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The plant operated

at about

72% power, with

1 recirculation loop in

operation,

most of this report period.

4.

0 erations Verifications

The resident inspectors

reviewed the control room operator

and shift

manager log books

on a daily basis for this report period.

Reviews were

also

made of the Jumper/Lifted Lead Log and Nonconformance

Report Log to

verify that there were no conflicts with Technical Specifications

and

that the licensee

was actively pursuing corrections

to conditions listed

in either log.

Events involving unusual conditions of equipment were

discussed

with the control room personnel available at the time of the

review and evaluated for potential safety significance.

The licensee's

adherence

to Limiting Conditions for Operation

(LCO's), particularly

those dealing with ESP and

ESF electrical alignment,

were observed.

The

inspectors routinely took note of activated

annunciators

on the control

panels

and ascertained

that the control room licensed personnel

on duty

at the time were familiar with the reason for each annunciator

and its

significance.

The inspectors

observed

access

control, control room

manning, operability of nuclear instruments,

and availability of on site

and offsite electrical, power.

The inspectors

also

made regular tours of

accessible

areas

of the facility to assess

equipment conditions,

radiological controls,-'security,

safety

and adherence

to regulatory

requirements.

Between 7:30 8:00 a.m.

on August 23, the control room annunciators

were lighted'or supression

pool high/low level and

RHR pump

discharge

pressure

low. At 8:00 AM the inspector interviewed the

reactor operator

and obser'ved that the

RHR system loop

B was aligned

for draining of tlie 'suppresion.

pool to the radwaste

system via the

RHR pump discharge piping keep-gull pump.

The reactor operator

and

the Shift .Manager'stated

-that thi's alignment was the usual method of

lowering,,the,suppression

'pool lev'el to within required limits.

,(This >aBtion has been~taken

about

once per day due to a 1-gpm

unidentified,.source

of, water leakage into the suppression

pool).

The main

RHR loop

B pump was not operating during this process'.

The

reactor operator and,thj'Shift Support Supervisor stated

that

chemi,stry'amples

hah not been taken prior to the discharge

to

radyaste.

The -operator stated" that the actuation of the

RHR pump

discharge

low pressure

annunciator

was normal since it was due to

d'epr'essurization

arising from'the letdown flow to radwaste;

he

demonstrated

that he could clear the alarm by throttling the letdown

valve such that letdown 'flow did not exceed

the capability of the

keep-full pump.

The operator

appeared

quite familiar with the

RHR

system

and its controls,

and he appeared

comfortable in responding

to the annunciators

by manipulating the system without reference

to

the governing annunciator

response

sheet

or system operating

procedure.

The annunciator

response

sheet

  • 4.601.A12-2.3 refers to emergency

procedure

PPM 5.2.4,

Suppression

Pool Level Control, step 3.1 or 3.2

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to maintain suppression

pool level within desired limit.

The

applicable step 3.1 requires

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Request 'the HP/Chemist

sample

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and Analysis".

"c.

Confirm sample results prior to discharge."

In addition to the above,

the

RHR system operating procedure

PPM-2.4.2 includes

more detailed instructions in Section

E,

"Residual Heat Removal

System Suppression

Pool Discharge

to

Radwaste".

These instructions similarly require "Step 3) Start

RHR

pump RHR-P-2B."

The operator apparently did not refer to the applicable procedures,

nor was he aware that the procedures

required sampling

and operation

of the

RHR system loop B main pump.

The failure to operate

the main pump allowed the letdown flow to

exceed

the makeup capability of the keep-full pump, permitted

a

reduction in the

RHR discharge line pressure,

and allowed a

potential or actual reduction in inventory in the discharge piping.

A reduction in inventory involves a void in the

RHR discharge line

and could result in water hammer

and associated

damage in the event

the

RHR pump should start

(such as in response

to ECCS low pressure

coolant injection initiation signals).

The

ECCS system design basis

does not include water hammer effects.

The failure to adhere to the two plant procedures is an apparent

violation, indicative of lack of knowledge of the content of those

procedures,

and

a tendency to react to the plant conditions without

reference

to the annunciator procedure

and the system operating

procedure.

(85-30-01)

A reactor trip occurred

on August

4 at 10:28 a.m.

The inspector

interviewed the shift personnel

on duty at the time, and examined

the reactor trip report

and associated

logs.

Design drawings

showed

that each level indicator is served

by an independent

reference leg.

It appears

that the pressure

pulse had transmitted

across

the

diaphragm of the Barton gage of one level transmitter

and affected

the variable leg of several other instruments,

including the

redundant level indicator.

The Plant Manager requested

that the technology department

perform a

thorough investigation of this matter to ascertain if the one safety

channel

could have affected the redundant

channels.

The inspector

interviewed the lead reviewer who concluded that such an effect was

possible

and did occur.

The licensee

plans to submit an information

notice to other licensees

regarding this experience,

in addition to

an LER to the NRC.

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The inspector

observed

operations

of the security central alarm

station, including staffing, demonstration

of personnel

accountability control,

and surveillance testing of the perimeter

monitoring system.

No violations or deviations

were identified.

5.

Surveillance

Pro ram Im lementation

The inspectors

ascertained

that surveillance of safety-related

systems

or

components

was being conducted in accordance

with license requirements.

In addition to witnessing

and verifying daily control panel instrument

checks,

the inspectors

observed portions of several detailed surveillance

tests

by operators

and instrument

and control technicians.

No violations or deviations

were identified.

6.

Monthl

Maintenance

Observation

Portions of selected

safety-related

systems

maintenance activities were

observed.

By direct observation

and review of records

the inspector

determined

whether

these activities were consistent with LCOs and that

the proper administrative controls

and tag-out procedures

were followed.

The inspector also reviewed the outstanding

gob orders to determine if

the licensee

was giving priority to safety related maintenance.

a ~

An increased

emphasis

was observed in daily planning and status

meetings

and results

achieved in the control room, to eliminate

annunciator

nuisance

alarms.

All nuisance

alarms

appeared

to have

been eliminated at the

ECCS system

and nuclear process

control

panels.

About

15 nuisance

alarms

appeared

to remain on less

critical main panels,

mostly of the type where the alarms are

showing equipment which is out of service

(but which is normally

expected

to be out of service for the current operating conditions).

Additional licensee

emphasis

includes correction of secondary

nuisance

alarms,

and the status

of this effort is routinely

discussed

at the morning department

managers

meeting.

An effort to

clean

and repair the reactor building drain monitoring system

commenced at the end of the month.

b.

The inspector

examined recent revisions of the welding work and

inspection,procedures.

The procedures

includ'ed principal

installation" instructions directly quoted from the

ASME Code.

However, citation of these

requirements

does not in itself assure

that completed welding will be acceptable,

and two weaknesses

in

this regard were noticed:

Work procedure

MWP-6 part. 10.1 states

that

"Material that is

to be joined by welding shall be aligned

and retained in

position wi'th pigs, fixtures, clamps, jacks, tack welds, or

temporary, attachments."

This is as stated in the

ASME Code

Paragraph

NB-.'4231.

However,, the procedure

does not caution

against, nor restrict, cold sp'ring,

(such as might occur via

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us'e of jacks), which ASME NB-3672.8 implies should not

be allowe'd,without control.

Work procedure

MWP-6 part 14.3.2.5 states

that

"Upon completion

. of welding, the finished weld surface

should be dressed

as

appropriate

to remove spatter,

any rough bead sections,

surface

flaws, etc. 'his dressing shall not encroach

upon the minimum

wall thickness for pipe."

Determination of minimum wall

thickness is not, readily available to the welder.

Furthermore,

the welding'inspection procedure

MWP-ll does not require the

quality control, inspector to evaluate

surface dressing for

encroachment

on minimum wall,thickness.

The absence

of proper

guidance'n

"this area. resulted in need for extensive

rework

efforts during the',construction

of WNP-2, as described in NRC

inspection reports

and licensee

reports under

10 CFR 50.55e.

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The licensee, stated 'tPat'he

applicable procedures

would be revised

"-to address

the above

two 'specifXc items,

and results of the

construction'restart'program

would be reviewed by the welding

engineer to assess

any other provisions which may be of value for

incorporation onto the plant maintenance

welding procedures.

Upgrading of the welding procedures is a followup item., (85-30-02).

No violations or deviations were identified.

7.

En ineered Safet

Feature Verification

The inspector verified the operability of the Containment

Instrument Air

System by performing a walkdown of the accessible

portions of the system.

The inspector confirmed that the licensee's

system lineup procedures

matched plant drawings

and the as built configuration,

and verified that

valves were in the proper position,

had power available,

and were locked

as appropriate.

The licensee's

procedures

were verified to be in

accordance

with the Technical Specifications

and the FSAR.

During the system walkdowns while the plant was at

72% power, the

inspector noted that various temporary structures

had been placed in the

reactor building in proximity to or above safety related instrument lines

and racks,

power control panels,

and valves.

The inspector reinspected

the plant with a licensee stress

engineer

on August 28,

and noted

scaffolding, with wooden planks partially nailed together

about

25 feet

above

ECCS injection valve RHR-V-42B; scaffolding above

and within 5 feet

horizontally of class

lE instrument racks at various elevations;

scaffolding above the hydrogen recombiner

equipment;

and scaffolding 25

feet above

and adjacent

to a small class

lE power panel.

Some of the

scaffolding had kick plates,

tied lightly with wire, which tended to hold

down the metal planks.

Other scaffolds

had no hold downs, although

horizontal slip prevention

tabs existed

on the bottom of most of the

scaffold planks

(personal safety design feature).

The anticipated

behaviour of the various scaffolds during a seismic event

was not readily

ascertainable,

although the existence

of the tabs

appeared

to provide

some protection against falling of metal planks.

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The inspector also noted various

gang boxes,

ladders,

welding equipment,

and

a portable vent-hose

rack

a few feet from various class

1E instrument

racks.

Housekeeping

procedure

1.3.19 required removal of temporary scaffolding

and return of tools

and equipment to assigned

storage locations at the

end of the job.

However, this has apparently

been interpreted by plant

personnel

such that items are left in the plant for recurring tasks with

indefinite end-points.

Also, plant policies

and procedures

did not appear

to require specific evaluations

and controls of scaffolding to assure

that such items, while in use,

do not compromise

the function of safety

related equipment under design basis

seismic conditions.

When questioned

on this matter at

a plan of the day meeting,

the Plant Manager

and

Engineering

Manager promptly committed to apply efforts to evaluate this

situation;

the inspector

subsequently

met with the assigned

engineer

and

toured the reactor building with his assistant.

At the monthly exit

meeting

on August 30, the Maintenance

Manager reported that hold-down

bars

had been installed onto existing scaffold planks

as

an interim

conservative

measure,

pending engineering evaluation of the seismic

capabilities of the scaffolds.

This is an unresolved

item (refer to paragraph

12).

(85-30-03)

gt

8.

Iicensee

Event Re orts

The inspector performed

an in-office review of the following Licensee

Event Reports

(LERs),'relative,'to timeliness,

adequacy of description,

generic implicati'ons,'lanned

corrective actions,

and adequacy of coding.

I

The resi;den6,inspe'ctors

reviewed selected

reports

and supporting

informtion on site to verify tha't'licensee

management

had reviewed the

events,

correcti've action had,been

taken,

no unreviewed safety questions

were, involved,

and

>> yi'olations, of regulations

or Technical Specification

conditions

ha'd been identified.

J

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LER-85-023-00,(Open)" - This item involved results of field inspections

which identified various electrical cable configurations which

appear'ed',,to

compromise

cabIe separation criteria.

The inspections

were

in.. r'esponse'to

questions

raised by the resident, inspector

regarding existence of 'cables in the cable spreading

room which had

been

abandoned in place after the preoperational

and startup test

program.

The licensee's

actions

appeared

to be an intensive

and

~ aggressive effort to identify and correct all initially questionable

items.

LER-85-023-01

(Open) - This revised

LER described

continued field

inspection

and design efforts which revealed that cable tray covers

were not installed, or were installed improperly,

on some trays.

During the May-June maintenance

outage,

covers were installed on

trays which were in high radiation areas,

where continued corrective

action could not be performed after the plant commenced

operation.

Installation corrective actions in other areas

had not been

completed

as of August 26, 1985.

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subject",LER stated that the 28 originally identified items,

as

well as all subsequently identified items (e.g.

cable tray cover

omissions),'ad

been plac'ed

on the fire w'atch tour until each

problem;is

rem'edied.

This was not entirely accurate.

Being placed

on the" fire'at'ch tour meant that an item was included

on

a list of

items to be checked each'our

to ascertain that no fire is in

progr'ess 'at the -item.

The fi.r'e watch tour list identified the item

and the building area

where it is located.

The tour itself involved

walking through the building area

where each item was located

and

looking 'for evidence of,fire.

The tour list was not revised to

include.."all-subsequently

identified items"; however,

most of such

items were in fact checked via the process

of tours through the

areas

to check 'items in close proximity which were already

on the

list.

The inspector interviewed the Operations

Manager,

who was

a member

of the Plant Operations

Committee meeting which reviewed

and

approved the

LER which stated that the fire watch tours

had been

supplemented.

He stated that he knew at the time of, the

POC meeting

that marked

up blueprints

had been generated

with the intent to

incorporate

these into the fire tour.

He had no reason to believe

that'his

had not been carried to the point of full implementation,

since the process

of adding items to the fire tour had been

exercised

many times associated

with the Appendix R review in

progress

since January

1984.

Special efforts were not made to

verify implementation.

Neither the facts nor the reporting history

of this item suggest that the mis-statement

was willfulon the part

of the licensee.

The licensee

plans to issue

an LER revision to

document this error and update the status of corrective

actions'he

failure to conduct fire tours

was not in this case

a violation

of technical specifications.

As the

LER notes,

none of the cable

trays involved Appendix R safe

shutdown capabilities; it is only the

Appendix R tray assemblies

which Technical Specifications

address

and require to be covered by hourly fire tours when fire barriers

are compromised.

The fire tours were in addition to fire detection

and suppression

systems in the cable tray areas.

The,licensee's

quality assurance

organization researched

the

original installation documentation for cable trays,

reviewed these

relative to FSAR referenced Electrical Separation Criteria

(ESC)

implementation,

and concluded that the Bechtel inspection personnel

who performed the final field verifications did not fully understand

the criteria document to which they had been trained

and were

working.

The inspector advised the licensee that perceived

inadequacy of the

ESC document or in training of field inspectors

introduces

questions relative to previously accepted

resolutions of

cable separation

issues,

such

as identified in prior construction

deficiency reports

submitted under

10 CFR 50.55e.

Evaluation of

such matters is an unresolved item.

(85-30-04)

LER-85-030-00

(Closed) - Reactor Protection

System Actuation - This event

involved reduction of reactor water level via inadvertant draining

through residual heat removal system suction lines to the

suppression

pool,

and through the control rod drive scram discharge

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volume to the radwaste

system; this occurred while the plant was

shut down.

NRC xesident inspectors

reviewed the circumstances

of

this event shortly after its occurrence,

as

documented in inspection

'"

report 85-19,

As described in the,LER, procedures

have been

modified and permanent

red caution plates

have been installed at

appropriate valve controls in the control room and at the remote

shutdown panel.

XER-85-031-00

(Closed) - Reactor Protection

System Actuation - This event

involved operations

personnel failure to reset

a half-scram in the

protection system logic, prior to continuing surveillance testing

involving the second half of the scram logic;

The licensee's

corrective. action was to revise procedures

to require that monitors

be placed into bypass

mode prior to movement during surveillance

testing.

The inspector

observed that such procedures

include

step-by-step

signoff by technicians

performing the work.

LER-85-038-00

(Closed) - Missing Valve Actuator Seismic Stiffener Plate -

.

This event involved a finding of plastic cover plates

over access

openings of certain valve actuators.

Each actuator

should have had

a metal .stiffener,'plate

on one side,

and

a transparent platic cover

plate on'he'~revels'e,side.

The inspector verified the corrected

conditio% 'on valve CAC-3A, and observed

acceptable

configurations

for standby

gas treatment

and control room air intake

operators'ER-85-049-00

(Closed)

- Surveillance Testing During Single Loop

Operation -This event involved inability to complete surveillance

',of core pre'ssuxe

drop noise",,as

required.

The inspector

examined the

";terminal and computer input program and interviewed two shift

ejgxneers regarding'echanics'f

setting the computer to accumulate

accessary,

data'.~'Aft'er approval of a'technical, specification

change

-,whi,ch<,allowed,increas'ed

power Ie'v'els with one recirculation loop,

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"; the', shift'ngineer.'revised

~the data accumulation

pro'gram to obtain

~~time independent

valued of var'ious'lant parameters prior to the power

increaqe.', During'his~proces's

he inadvertantly and unknowingly

"deleted

the. ezi:s6ing accumulation point for core pressure

drop.

, (The mechanics of program revisions

make this quite possible,

since

,the data po'int, +~'odify

pnd +add'eys

are adjacent to each other on

,the'console,and

"th'e~,computes; display behaves identically for both

,functions).'he

program was",then run to obtain baseline 'data for

'"later-comparison with.,values obtained after

a power increase.

The

omission was discovered

when the later data

was taken within the

required 8-hours after the power increase,

and attempts

made to

compare the values to the baseline

data.

The omission was

due to per'sonal error and,failure to provide

careful checking of the revised

computer program.

This particular

mode of data gathering

appears

to be unique relative to requirements

of the Technical Specifications.

The, licensee

has not, established

procedures

to require documented

checking of this item and considers

that further corrective action is not necessary.

No violations or deviations

were identified.

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Licensee Actions

On Previous

NRC Ins ection Findin s

The inspectors

reviewed records,

interviewed personnel,

and inspected

plant conditions relative to licensee

actions

on previously identified

inspection findings:

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(Closed) Followup Item (83-39-07) - Diesel generator

room doors not

self-closing.

These fixe doors meet the criteria of 10CFR50,

Appendix R, III.N.t. which states

"Fire doors shall be kept closed

and electrically supervised at

a continously manned location" and

therefore

appear to meet

NRC requirements.

This item is closed.

b.

(Closed) Followup Item (83-39-04)-

delineated.

The inspector

reviewed

Protection Program",

and it appears

and responsiblities

are

now clearly

Fire watch authority not

licensee

procedure

1.3.10, "Fire

that the 'Fire Watch authority

specified.

This item is closed.

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(Closed) Violation (84-09-01) - Containment

access

was

made through

an airlock with a broken mechanical interlock.

The licensee

described 'actions in letters to NRC dated July 12,

1984 and August

24,

1984 in'reply to NRC letters

dated

June

13 and July 25.

NRC

inspection reports

84-23 and 84-31 identified the licensee's

resolution of this matter, including

a commitment to clarify the

applicable Technical Specifications.

The Technical Specification

revision has'" been issued by NRC to accept the licensee's

proposed

method of 'airlock entry control.

Plant procedures

incorporate the

approved revision.

This item is closed.

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(Closed) Violation (84-13-"02) -'perations staff changed

the scope

of a'clearance

o'rder,

and performed the change in status of the

equipment, without pri'or xe-review and documented

approval by the

Shi,ft Manager.

The licensee views on this matter were documented in

letters to NRC dated July 26 and November 21,

1984.

Prior NRC

followup of this, matter

was documented in inspection reports

84-19

and 84-31

and in a 1ette'r to WPPSS

dated August 24,

1984.

The

WPPSS

corrective action included xevision of the governing procedure to

require'ha't,

the Shift Hanager

be given the opportunity to review

and document his approval'of clearance

order additions and/or

deletions

made subsequent

to his initial approval of the clearance

order.

This item is closed.

e.

(Open) Followup Item (85-05-07) - Pressurized

gas bottles were being

stored in the reactor building, secured

only by ropes.

This item

was again brought to licensee

management attention during July,

as

documented in NRC inspection report 85-22 (paragraph 4.d).

During

the week of August, 19 the inspector

observed

a pressurized

argon

bottle secured

to a handrail via a single rope at elevation 522 of

the reactor building, in the vicinity of the control rod drive

hydraulic control units.

The item was

removed after the inspector

brought. it to the attention of the Plant Manager

on August 23.

Effective policies

and procedures

to address

this matter have not

yet been demonstrated.

This remains

open.

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Alle ation - Control of Weldin ,Material (RV-85-A-054)

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The inspecto'r r'eceiyed'n

an'onymous

message

on his dictaphone

on August

', 21,'985,, relatingto melding material control.

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'The caller'- st'ate'd that at elevation 548 of the reactor building,

where Bechtel, gas 9orking on the fuel pool cooling system

modification, welding 'ro'd had been left haphazardly overnight.

The

'aller said that he-thought this was

a violation of NRC

requirements.

Im lied Si nificance to Desi n/Construction/0 eration

Welding mater'ials control programs

are required by NRC regulations.

Such programs

assure

that, coated electrodes

are properly protected

from moisture

and that coated

and uncoated

electrodes

are stored in

such manner that material identity is not lost, thereby assisting

welders in avoiding errors in selection

and use of material in

welds.

Incorrect material incorporated into a weld could lead to

inadequate

strength

and failure of the weld.

Such failures in the

fuel pool cooling system would not result in loss of fuel pool water

inventory, but could result in loss of cooling system function.

The

water loss would be collected by building drain systems

and detected

by drain monitoring systems;

alternate

temporary pool cooling

provisions would need be implemented.

Poor control of welding

material would not necessarily

lead to welders'se

of unidentified,

incorrect, or unacceptable

material.

Assessment

of Safet

Si nificance

The inspector interviewed

a

WPPSS welding quality control inspector

and reviewed the welding control and inspection program, including

applicable

requirements

of plant procedures

regarding weld material

control.

Procedure

MWP-6 requires that welders return welding rod

to the materials

issuance

center at the end of each workshift.

The

inspector inspected

the work areas

at elevation 548 and elsewhere in

the reactor building at 4:30

pm after the daily workshift had ended.

No discrepancies

in welding material. control were found.

Particularly at the elvation 548 fuel pool modification work area,

it was apparent that the work area

was orderly and generally cleaner

than the inspector

had observed

during previous general plant tours.

Xf a welding material control problem had existed prior to this

time, it was subsequently

corrected.

There

was evidence of limited,

work, by few welders, with little variety of materials, in the area

in question.

There appeared

to be little probability of erroneous

material use,

even if materials

had not been rigorously controlled

in the area.

Conclusion

The allegation

was not substantiated,

although it may possibly have

been factual.

There

was

no evidence that safety related

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construction or operation

was

compromised or that general or

specific

NRC requirements

were violated.

This allegation is closed.

Subsequent

to the inspection,

the inspector advised the

WPPSS

quality assurance

organization of the allegation.

The quality

assurance

manager stated that

WPPSS quality control inspectors

would

be alerted to particularly include end-of-workshift. control of

welding materials in their routine surveillance activities.

No violations or deviations

were identified.

S ecial Ins ection To ic - Plant 0 erations

Committee Activites

The inspector

completed

a special review of Plant Operations

Committee

(POC) activities this period, including attendance

at four meetings,

review of four documents

aproved by the

POC, review of the minutes of

several meetings,

and interview of POC members

and supporting licensee

staff personnel.

Plant procedure

1.5.1 appeared

to implement the

provisions of,Technical Specification 6.5.1,

and the

POC activities

appeared

to be'conducted

in accordance

with these

douments.

The

POC meets

about weekly, in addition to its members attending daily

plan of the day sessions.

The membership

maintains daily cognizance of

plant status

and problems, in addition to various presentations

of

quality and safety m'atters

by, the Nuclear Safety Assurance

Group, site

(}uality Assurance

group,

and the corporate Operational

Assurance

group.

For purposes

of review of ope'rations

to identify potential safety

hazards,

there

appeared

to be

some

room for additional reflective

consideration'f plant/equipment/personnel

performance.

Various

initiatives were, under, consideration to compile trending data for

,equipmen't performance',

and 'other operational

aspects

for review by

management

such

as the

POC.

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POC members in many cases rely upon their staffs to perform reviews of

plant,pr'ocedures.

The thoroughness

of the review appears

to be

a

function of the available time of the reviewer weighed against other work

activities.

Where, the author'as

not resolved all comments,

there is the

opportunity,

and the inspector,observed

cases,

where the procedure is

deferred to

a future meeting.

'The 'inspector

noted that one procedure

(7.4.4.3.2.2)

had been submitted to the

POC for action,

whereas

the

document contained

many errors

and inadequacies.

In another

case

the

inspector noted that one

POC member did not issue

a package of procedures

to his staff for review until the day before the scheduled

POC meeting,

affording little opportunity for review and resolution of comments prior

to the meeting.

The inspector

concluded that in such cases

the

POC did

not assure

thorough staff review of matters

scheduled

to be considered

by

the

POC.

The need for staff attention to detail has been recognized by

the licensee

management

and discussed in various forums onsite.

The

POC meetings

attended

by the inspector

were conducted quite formally,

including presentations

by staff members,

and were subject to rigorous

attention to administrative detail.

The panel appeared inquisitive and

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freely requested

additional',information.

The Chairman routinely

demonstrated

conce'rn for probing of root causes

of problems.

Action

items were assigned,

and periodically scheduled for review of status.

No 'violations or deviations

were identified.

12

Unresolved

Xtem'

An unresolved

item is

'a matter about which additional information is

needed to determine whether 'the matter is

a violation, a,deviation,

or an

acceptable

activity'.

An unresolved item is discussed in paragraph

7 of

.this report.

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13.

Mana ement Meetin

The inspectors

met with the Plant Manager approximately weekly during

this period to discuss

inspection finding status.

On August 30, the

senior resident inspector

met with the Plant Manager

and members of his

staff to discuss

the inspection findings during this period.

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