U-604367, Response to Nuclear Regulatory Commission Inspection Report 05000461/2017009 and Preliminary White Finding, EA-17-098

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Response to Nuclear Regulatory Commission Inspection Report 05000461/2017009 and Preliminary White Finding, EA-17-098
ML17263A124
Person / Time
Site: Clinton Constellation icon.png
Issue date: 09/18/2017
From: Stoner T
Exelon Generation Co
To:
Office of Nuclear Reactor Regulation, NRC/RGN-III
References
EA-17-098, U-604367 IR 2017009
Download: ML17263A124 (601)


Text

{{#Wiki_filter:Exelon Generation Clinton Power Station 8401 Power Road Clinton, IL 61727 U-604367 10 CFR 2.201 September 18, 2017 U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001 Clinton Power Station, Unit 1 Facility Operating License No. NPF-62 NRC Docket No. 50-461

Subject:

Response to Nuclear Regulatory Commission Inspection Report 05000461/2017009 and Preliminary White Finding, EA-17-098

References:

1. Letter from Patrick L. Louden (NRC) to Bryan C. Hanson (EGC), "Clinton Power Station - NRC Inspection Report 05000461/2017009 and Preliminary White Finding [EA-17-098]," dated August 14, 2017 (ADAMS Accession No. ML17226A321)
2. Letter from Theodore R. Stoner (EGC) to NRC, "Notification of Intention Regarding Inspection Report 05000461/2017009 and Preliminary White Finding (EA-17-098)," dated August 23, 2017 (ADAMS Accession No. ML172358156)

On August 14, 2017, the NRC issued Inspection Report 05000461/2017009 to Exelon Generation Company, LLC (EGC). The Inspection Report identified a preliminary finding defined as an Apparent Violation (AV) of 10 CFR 50, Appendix B, Criterion Ill, "Design Control." The AV was classified as self-revealing, low to moderate safety significance (White). The AV is related to the failure to evaluate the change in the actual drop-out relay voltages for the Division 1 Emergency Diesel Generator (EOG) room ventilation fan resulting in the EOG being declared inoperable. The Inspection Report provided EGC the option to attend a Regulatory Conference or submit the EGC position on the finding, in writing, within 40 days of the date of Reference 1. Additionally, the letter required a ten-day response to notify the NRC of the intended response. On August 23, 2017, EGC submitted the required ten-day response to notify the NRC that a 40-day written response would be submitted to provide EGC's position on the finding (Reference 2). The 40-day response is provided in the Attachment, "Exelon Generation Company's Position Concerning the Significance of Apparent Violation EA-17-098."

September 18, 2017 U.S. Nuclear Regulatory Commission Page2 The Attachment to this letter contains a description and conclusion of the additional analysis performed to evaluate the survivability of equipment in the Division 1 EDG room following a failure of the EDG ventilation fan 1VD01 CA. The additional analysis is enclosed with this letter. EGG recognizes that a performance deficiency occurred and does not dispute the AV or the assigned cross-cutting aspect. However, after reviewing new information provided herein, EGG has reassessed the safety significance and has concluded that the finding has very low safety significance (Green}. The very low safety significance is based upon additional analysis and factors beyond those initially provided to the NRC for use in assessment of the significance of the issue. EGC performed an evaluation to document reasonable assurance of continued operation of the EOG for 24 hours following a start failure of the EDG ventilation fan. The margins to the survivability limits for critical devices for the bounding case of a. Large Break Loss of Coolant Accident I Loss of Offsite Power with the doors closed (i.e., no operator action} scenario increased from the initial evaluation provided during the inspection period to the enclosed evaluation from ~ 11°F to~ 37°F. The margin was calculated in a manner that addresses uncertainties, and therefore provides "reasonable assurance" of EDG operation for the PRA mission time. With reasonable assurance of operation, EGC reviewed IMC 0609, Appendix A, "The Significance Determination Process (SOP} for Findings at Power," Exhibit 2 and could answer all the questions "No". EGC therefore concludes that the finding's significance meets the definition of having very low safety significance and should be characterized as Green. There are no regulatory commitments contained in this letter. If you have any questions, please contact Mr. Dale A. Shelton, Regulatory Assurance Manager, at (217) 937-2800. Theodore R. Stoner Site Vice President Clinton Power Station

Attachment:

Exelon Generation Company's Position Concerning the Significance of Apparent Violation EA-17-098

Enclosure:

EC 620632, Evaluate Survivability of Equipment in the Division 1 Diesel Generator Room Due to Failure of EDG Ventilation Fan 1VD01CA cc: Regional Administrator - NRC Region Ill Ms. Karla Stoedter, Chief, Branch 1, Division of Reactor Projects - NRC Region Ill NRC Project Manager, NRR - Clinton Power Station NRC Senior Resident Inspector- Clinton Power Station

Attachment Exelon Generation Company's Position Concerning the Significance of Apparent Violation EA-17 -098

Attachment Exelon Generation Company's Position Concerning the Significance of Apparent Violation EA-17-098 1.0 OVERVIEW NRC Inspection Report 05000461/2017009 documented a finding that has preliminarily been determined to be White, a finding with low to moderate safety significance, with an associated apparent violation of 10 CFR Part 50, Appendix 8, Criterion Ill, "Design Control," and Technical Specification (TS) 3.8.1, "AC Sources-Operating." This finding is associated with the failure to evaluate the change in the actual drop out voltages for replacement relays associated with the Division 1 Emergency Diesel Generator (EOG) room ventilation fan. Specifically, Engineering Changes (EC) 330624 and 366624 failed to evaluate the change in the actual relay drop out voltages on the operation of the Division 1 EOG room ventilation fan circuitry prior to replacing the X2 and X3 relays on May 18, 2016 and January 2008, respectively. The failure to properly evaluate the effects of the drop out voltages for both relays prevented the room ventilation fan from operating during an under-voltage condition, resulting in the Division 1 EOG being inoperable from May 18, 2016 to March 11, 2017, a period greater than allowed by the limiting condition for operation completion time provided in TS 3.8.1. During this inspection, Exelon Generation Company, LLC (EGC) provided the inspectors with a copy of EC 619834, "Evaluate Survivability of Equipment in the Division 1 Diesel Generator Room Due to Failure of EOG Ventilation Fan 1VD01 CA." The purpose of this evaluation was to demonstrate that the Clinton Power Station (CPS) Division 1 EOG would operate successfully during the 24-hour PRA mission time, as described in the NRC Risk Assessment of Operational Events Handbook (RASP), without the fan operating. The inspectors reviewed EC 619834 and concluded that EGC had not provided a reasonable basis to show the EOG would have been able to perform its function for the PRA mission time. Specifically, panel internal temperature would have reached approximately 240°F, a point where some of the key components would have been susceptible to failure. EGC subsequently reviewed the NRC's Inspection Report and performed additional analysis and is providing clarification and additional information associated with the facts and assumptions used to assess the significance of the finding. This additional information provides the basis for EGC's position that this finding is consistent with a finding of very low safety significance (i.e., Green). 2.0 EGC'S POSITION ON NRC INSPECTION REPORT CONCLUSIONS The NRC Inspection Report provides two statements associated with EC 619834 for which EGC is providing clarification and additional analysis to demonstrate that the Division 1 EOG would have performed its safety function during the 24-hour PRA mission time without the EDG room ventilation fan running. The two statements are: Page 1of4

Attachment Exelon Generation Company's Position Concerning the Significance of Apparent Violation EA-17-098 "The [NRG] inspectors reviewed Evaluation 619834 and concluded that the licensee had not provided a reasonable basis to show the EOG would have been able to perform its function for the PRA mission time. Specifically, panel internal temperature would have reached approximately 240°F, a point where some of the key components would have been susceptible to failure. Based upon this conclusion, the inspectors continued with the significance determination."

           "The potential to recover room cooling by opening doors to the diesel generator rooms was added to the base model. NRG staff reviewed the licensee's technical analysis [EC 619834] which included room heat-up calculations and component testing and concluded that if operators opened doors to the room within 30 minutes after diesel generator start and ventilation fan failure there was adequate justification to conc.lude the diesel generator mission would be met."

The additional analysis performed refined the GOTHIC model to increase the accuracy of the analysis and reclassified some components as not needed for the EOG to continue to function (i.e., Critical). EGC's position is that the additional analysis provides reasonable assurance the EOG would have continued to operate for the 24-hour PRA mission time without ventilation fan operation and without opening the rollup door and the personnel door. Note that the limiting component's temperature margin for the case where the operators opened the doors within 30 minutes under EC 619834 is 35°F. The limiting component's temperature margin obtained in the additional analysis (without doors open), EC 620632, is 37°F. 3.0 COMPARISON OF EC 619834 TO EC 620632 LIMITING TEMPERATURE MARGINS EC 619834 provided the bases for the NRC's determination that key components would have been susceptible to failure. In the NRC Inspection Report, it states that panel internal temperature could reach 240°F, a point where some of the key components would have been susceptible to failure. EGC reviewed EC 619834 and determined that the panel where this temperature could be reached is panel 1DG01 JA with a resulting internal temperature of 244 °F. Table 4.3.1, "Critical Devices," of EC 619834 provided the listing of the critical devices (category 1, 2 and 4) that were evaluated along with a summary of the basis for EOG continued functionality under the bounding scenario. In panel 1DG01JA there were two critical devices, both of which were transformers. EC 619834 indicates that these devices will function at a temperature 13°F above the temperature determined in the analysis for that panel (i.e., 13°F margin). However, in EC 619834 the components with the minimum temperature margin of 11°F are located on 1DG01 KA. The re-analysis, provided in the Enclosure (i.e., EC 620632), increases the temperature margin forthe critical components in panel 1DG01JA from 13°F to 41°F. The re-analyzed limiting components continue to be located on 1DG01 KA; their temperature margin was increased from 11°F to 37°F. Page 2of4

Attachment Exelon Generation Company's Position Concerning the Significance of Apparent Violation EA-17-098 Thus, the re-analysis performed in EC 620632 at least triples the temperature margin of the critical components located in 1DG01JA and on 1DG01 KA from that of EC 619834 for the bounding case Loss of Coolant Accident I Loss of Offsite Power (LOCA/LOOP) - Doors Closed case. 4.0 REFINEMENT OF THE GOTHIC ANALYSIS EGG developed an engineering report that evaluates the impact of refining the GOTHIC Model used in EC 619834 to develop a more realistic best-estimate prediction of temperatures within the Division 1 EDG room in order to determine more accurate equipment survivability margin. EGG determined that EC 619834 contained accumulated conservatism in the GOTHIC v. 8.2 model that biased the peak panel temperatures. EGG then re-evaluated the room temperatures by refining the GOTHIC analysis as described below:

1. The revised analysis used the generator heat load consistent with vendor provided information in lieu of 137%.
2. The panels within the room were modeled as enclosures (i.e., control volumes with thermal conductors and flow paths) to determine internal temperatures in lieu of using the maximum temperature the panel experiences on the hottest portion (e.g., the top).
3. Credit for air gaps (e.g., gaps around doors, penetrations to the outside, and other penetrations) to the outdoors were modelled.
4. The engine combustion air inlet piping was credited as a heat sink.
5. The GOTHIC model was re-benchmarked to align to the test data more closely.
6. Outdoor air was modeled using a diurnal cycle and using a more representative peak daytime temperature during the exposure period.
7. For the air flow split associated with the tank room exhaust fan (1VD02CA), a more realistic air flow split was utilized.

When the model was refined and two of the limiting critical component's temperature limits were reevaluated, the resulting minimum component survivability temperature margin is 37°F. 5.0 EQUIPMENT SURVIVABILITY LIMITS REVIEW The Equipment Survivability List provided in EC 619834 identified equipment that is critical for the proper functioning of the Division I EOG during its 24-hour PRA mission time. Under EC 620632 the critical component's survivability temperature limits were reevaluated. As identified on EC 620632 Table, "Margin to Survivability of Critical Components," the generator (G-1 ), exciter (G-2), and engine mounted governors (A9/A9a) survivability temperature limits were increased. The generator and exciter are the most limiting components for exposed elevated temperatures. The increase in their survivability temperature limits aided in the increased margin of 37°F. Page 3of4

Attachment Exelon Generation Company's Position Concerning the Significance of Apparent Violation EA-17-098 6.0 ADDITIONAL RISK INSIGHTS As discussed in EC 620632, temperatures above -175°F are not reached in the LOCA/LOOP-Doors Closed scenario until almost 20 hours into the event. During the LOOP-Doors Closed scenario, room temperatures remain less than 175°F during the 24-hour mission time. This provides additional time for:

1. Restoring functionality to the ventilation fan (and thus restoring cooling to the EOG room). This is very likely, given that highly skilled personnel will be onsite, a simple drawing review would identify the problem, given the chattering relay, and that restoration requires no more than the removal of control power fuses and manual fan breaker closure.
2. Opening area doors or providing alternate cooling (fans located in doorways, etc.).

This "defense in depth" situation provides multiple opportunities for success and provides additional confidence that the EOG would have operated for the PRA mission time.

7.0 CONCLUSION

S: The analysis (EC 620632) evaluated the impact of refining the GOTHIC model for the purpose of generating a more realistic best-estimate prediction of temperatures within the Division 1 EOG room in order to determine equipment survivability margin. The refined analysis resulted in reduced room temperatures and along with increased equipment survivability limits resulted in an increased survivability margin for the limiting critical device(s) for the LOCA/LOOP - Doors Closed case from ~ 11°F to ~ 37°F. As described in the Enclosure, the GOTHIC analysis is still judged to be biased slightly in the conservative direction and the uncertainty in the analysis is judged to be less than 5°F. This uncertainty is small relative to the bounding margin to the survivability limits of 37°F noted above. EC 620632 demonstrates that there is reasonable assurance that sufficient margin exists between the environmental temperatures and the equipment survivability limits for the critical components associated with maintaining the EOG functional for the PRA mission time. As a result, using NRC's IMC 0609, Appendix A, Exhibit 2, this issue should be characterized as Green. Therefore, after consideration of this new information, the appropriate classification for the AV should be changed from White to Green. Page 4 of 4

Enclosure EC 620632, Evaluate Survivability of Equipment in the Division 1 Diesel Generator Room Due to Failure of EOG Ventilation Fan 1VD01CA

Clinton Power Station EC 620632 RIO CLINTON POWER STATION Engineering Change EC 620632 EVALUATION EVALUATE SURVIVABILITY OF EQUIPMENT IN THE DIVISION DIESEL GENERATOR ROOM DUE TO FAILURE OF EOG VENTILATION FAN 1VD01CA HU CODE HIGH-3-2 RE: Eric Halverson

Clinton Power Station EC 620632 RIO TABLE OF CONTENTS Description Pages Title PaQe 1 Table of Contents 1 DesiQn ChanQe Authorization and Approvals 2 Evaluation Details and Review Forms (See Passport Topic Notes & Attributes) Evaluation Details - 20 Attributes: 18 (total)

  • C-AA-102- F-01, Interdisciplinary Form
  • CC-AA-102, F07, and FOB Design Attributes
  • CC-AA-102-F-10F (PRA)
  • CC-AA-102-F-1 OF (Site Reg Assurance)
  • CC-AA-102-F-10A (OPS)

Attachments (See EC "notes" chicklet) Attachment 1, KCI Report REP-424-008-RP1, R/03, Operability of Class IE 267 Equipment in DG Rooms as a result of a Loss of the Diesel Ventilation VD Fan Attachment 2, NAl-2007-004 Rev. 0, GOTHIC Analysis 254 Attachment 3, KCI 424-008-TSP-2 Rev. 0, Test Specification for Determining 29 Component Survivability and Operation in Ambient temperature not to Exceed 245°F Attachment 4, Evaluation of EPRI August 22nd, 2017 Notice, PT-082117-122, 1

Subject:

10 CFR Part 21 - Transfer of Information Notice - GOTHIC- Code error related to thermal conductor modeling could impact safety related components/applications

Engineering Change Print Date: 09/15/2017 EC Number  : 0000620632 000 Status/Date : ACTIVE 09/15/2017 Facility  : CPS Type/Sub-type: EVAL SYS 111111111111111111111111111111111111111111111111111111111111111111111111111 Page: 1 EC

Title:

EVALUATION OF EQUIPMENT SURVIVABILITY IN DG DIV. 1 ROOM WITH ELEVATED TEMPERATURES Mod Nbr : 0000619834 KWl: NS KW2: KW3: KW4: KW5: Master EC  : N Work Group : Temporary  : N Outage  : N Alert Group: DEM Aprd Reqd Date: WO Required : N Image Addr : Exp Insvc Date: Adv Wk Appvd: Alt Ref.  : Expires On  : 06/08/2020 Auto-Advance: y Priority  : Auto-Asbuild : N Caveat Outst: y Department : Discipline  : Resp Engr  : NIGEL R KEEN Location  : Milestone Date PassPort Name Reg BJ:'.: 010-AUTHORIZ EC 06/16/2017 KEENNR KEEN NIGEL ASSIGNED 110-PREPARE EC 07/26/2017 C130102 HALVERSON ERIC APPROVED 120-REVIEW EC 08/01/2017 GANDMM GANDHI MUKESH APPROVED 210-DEPT RVW-OP 07/28/2017 RUSHRC RUSH ROBERT APPROVED 210-DEPT RVW-01 08/01/2017 SHELDA SHELTON DALE APPROVED 210-DEPT RVW-03 07/31/2017 HABLAJ HABLE ANTHONY APPROVED 210-DEPT RVW-05 07/28/2017 C073648 HENRIQUEZ AGUSTIN APPROVED 300-APPROVE EC 09/13/2017 KEENNR KEEN NIGEL APPROVED 630-HOLD 1 MODIFIED 800-ATTR CLOSED CLOSED Units Fae Unit Description CPS 01 UNIT ONE Systems Fae System Description CPS DG DIESEL GENERATOR Affected Equipment List Fae Unit Op Sys Di vision Area System Class CPS 01 DG Equipment DGNA lDGOlKA Minor Rev: Component E15 < Major Rev: Equip. Tag: lDGOlKA State: Reviewed? Y Inst/Rm: Rev Trackable: Y Inc: N Name : DIESEL GENERATOR lA

Engineering Change Print Date: 09/15/2017 EC Number 0000620632 000 ~ Status/Date Facility Type/Sub-type: ACTIVE CPS EVAL SYS 09/15/2017

                                                                                                          ~

7 Exelon. 111111111111111111111111111111111111111111111111111111111111111111111111111 Page: 2 CPS 01 DG Equipment DGNA lDGOlKA Minor Rev: Component GOS < Major Rev: Equip. Tag: lDGOlKA State: Reviewed? y Inst/Rm: Rev Trackable: Y Inc : N Name : DIESEL GENERATOR lA CPS 01 DG Equipment DGNA 1DG01KA12 Minor Rev: Component ElS < Major Rev: Equip. Tag: 1DG01KA12 State: Reviewed? y Inst/Rm: Rev Trackable: y Inc: N Name : GENERATOR lA 12 CYL DIESEL ENGINE CPS 01 DG Equipment DGNA 1DG01KA16 Minor Rev: Component ElS < Major Rev: Equip. Tag: 1DG01KA16 State: Reviewed? y Inst/Rm: Rev Trackable: y Inc: N Name : GENERATOR 1A 16 CYL DIESEL ENGINE Reference Documents List Facility ~ Subfype Document Sheet CPS DWGC MOl-1106 006

Title:

GENERAL ARRANGE- CONTROL AND DIESEL GEN BLDG GRADE FL PLAN EL 737 88MO CPS PROC NSP CC-AA-309-101

Title:

ENGINEERING TECHNICAL EVALUATIONS Cross References Ref. Sub-

~      Number             Number               Description EC     0000619008                              EVALUATE SURVIVABILITY OF lSXOlPA AND ASSOCIAT AR     03982792                                EOID: 1AP11E427X2-41A MAKING LOUD CLICKING SOU AS     03982792           0700                 Complete Root Cause Report (RCR) on this issue AS     03982792           4400                 Evaluate DG room temperature response for past EC     0000619834                              EVALUATION OF EQUIPMENT SURVIVABILITY IN DG DI

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 1 of20 UNIT: 01 SYSTEM: DGND TITLE: EVALUATE SURVIVABILITY OF EQUIPMENT IN THE DIVISION 1 DIESEL GENERATOR ROOM DUE TO FAILURE OF EOG VENTILATION FAN 1VD01CA 1.0 REASON FOR EVALUATION: The purpose of this evaluation is to document reasonable assurance of continued operation of the Emergency Diesel Generator (EOG) for 24 hours during a failure of the Emergency Diesel Generator (EOG) Ventilation Fan 1VD01CA to start as described below. This EC refines the GOTHIC model developed in NAl-2007-003, R/2 and removes some of the conservatism that was biasing the peak panel temperatures more than required for reasonable assurance. The initial evaluation done in EC 619834 showed 0::11°F margin for the doors closed bounding case 10. The NRC in Ref. 27, enclosure page 7, did not accept the EC 619834 doors closed cases as not providing sufficient margin to provide reasonable basis for DG function during the 24 hour mission time. This EC 620632 subsequently increases the survivability margin and provides additional facts and assumptions in support of a response to the Preliminary White finding to establish reasonable assurance of EOG operation without operator action (i.e. doors closed) for the 24 hour mission time. This EC subsequently supersedes EC 619834. This EC also provides information which may be used as input into PRA analysis to

  • assess the severity of the NRC findings, as applicable.

2.0 BACKGROUND

The following event is documented in IR 3982792 and the associated Root Cause Analysis. On 3/7/17 during Operator Rounds, the 'C' Area Operator heard a clicking sound coming from Unit Substation 1A (1AP11 E). The sound was coming from relay 427X2-41A, which was cycling every 10 seconds, which is also the design value for the delay timer associated with the relay. 427X2-41 A (X2 relay) is an Agastat Time Delay Relay (TOR) that provides the signal to reset the Load Shed and Resequencing Circuit for Diesel Generator Room Vent fan 1VD01 CA. Troubleshooting determined that the 1VD01 CA fan was unable to respond to a demand signal following an actual under voltage condition, resulting in Division 1 Diesel Generator being declared inoperable on 03/09/2017. The cycling of the X2 relay was caused by an interaction between the X2 relay and relay 427X3-41A (X3 relay). The X3 relay had been replaced with a different model relay in 2008 due to an obsolescence issue. Replacement on 03/11/2017 of the X3 relay with a Gould J13 relay (original design) allowed the circuit to be restored to operable and exit the Emergency Diesel Generator (EOG) 14 day LCO Action Statement. The station is taking actions to

1. Determine the maximum expected temperatures for the room under LOOP/LOCA and LOOP scenarios with a loss of the room cooling function (this EC 620632)
2. Evaluating equipment in the room to confirm it would not result in an inadvertent shutdown of the EOG within 24 hours (this EC 620632)
3. Evaluate potential recovery actions.

The root cause analysis determined that the X2 (Agastat) relay, which would cause a failure of the 1VD01 CA fan to start during a loss of offsite power (LOOP), was replaced in May 2016. The impacts of variations in the drop-out voltage of the relays used in this circuit were not previously recognized. The reduction in drop out voltage operating margin remained undetected until occurrence of the subject event. The time duration the Division 1 EOG was inoperable was -10 months (between May 2016 and March 2017).

Clinton Power Station EC 620632 RIO EVAL DETAILS Page2 of20 However, the X2 relay did not affect the function of the DG Oil Tank room fan 1VD02CA that would continue to run during a LOOP. This fan pulls in cooling air from the outside through various paths and provides some cooling to the DG room. 3.0 EVALUATION SCOPE The scope of the technical evaluation is to determine the peak temperature of the Division 1 EOG room after loss of room cooling fan 1VD01 CA for 24 hours. This mission time is required by the NRC Risk Assessment of Operational Events Manual (RASP) [Ref. 14]. The equipment in the Div. 1 DG room is evaluated at the elevated temperature to determine if they will impact continued operation of the EOG following a loss of the Division 1 EOG room cooling. This evaluation was performed by

  • Using the GOTHIC Model, to determine ambient heat-up temperature
  • Determining equipment survivability by performing individual equipment heat-up evaluations and/or testing
  • Determining operations response to the EOG vent fan failure by performing table top exercises and a simulator scenario.

Each of these items is evaluated in the following sections: 4.1 Evaluate the DG room temperature through EOG room heat-up evaluations (GOTHIC) 4.2 Determine survivability for equipment essential for DG function by performing individual equipment heat-up evaluations or actual testing and comparing the results to the area temperatures calculated above. 4.3 Determine Operations response to the EOG vent fan failure 4.0 DETAILED EVALUATION: 4.1 Evaluate the EOG functionality through DG room heat-up evaluations (GOTHIC) As discussed in section 2.0, the subject condition would prevent normal operation of the EOG room supply fan 1VD01 CA. The Division 1 EOG Room supply ventilation fan 1VD01 CA would not auto or manually start to provide ventilation to the EOG Room during an auto-start of the EOG following a LOOP scenario [Ref. 2]. Other equipment, including the DG Oil Tank room fan 1VD02CA, was not directly affected by the issue and therefore will operate normally [Ref. 5.c]. A heat-up evaluation of the EOG room was performed, using GOTHIC computer code, to develop temperature profiles of the room during the 24 hour PRA mission time to establish baseline temperatures to determine the survivability of the equipment in the room. The GOTHIC code is general purpose software for transient thermal hydraulic analysis. The GOTHIC model that was developed was benchmarked to actual test data from a recent EOG run. GOTHIC has been used in the nuclear industry for the following items, among others [Ref. 6]:

  • Peak Pressure and temperature response during design basis accidents
  • ECCS gas bubble accumulation and migration
  • Equipment environmental qualification
  • HVAC system performance
  • Control room habitability due to heat loads or dispersion of toxic/radioactive gases
  • Room heat-up analysis

Clinton Power Station EC 620632 RIO EVAL DETAILS Page3 of20 The following critical parameters that affect EDG Room temperature without the normal 77 ,000 CFM Diesel Room Ventilation (VD) air flow were modeled in the analysis:

1. Hot Metal surfaces, e.g. engine exhaust manifold, engine turbo
2. Warm Metal surfaces, e.g. engine block, cooling pipes
3. Generator air cooling (i.e. heat load to the room) fan flow rates
4. Lighting
5. Engine exhaust pipe
6. Overall room air volume and temperature initial conditions, outside air temperature.
7. Wall, Ceiling, Floor areas and materials to absorb heat
8. Diesel oil tank room exhaust fan flow rate and distribution (i.e. dampers and duct configuration)
9. Personnel door and rollup door size and location to evaluate natural circulation (for door open cases)
10. Control building temperature initial conditions through doors to hallway Locations of interest in the EDG Room that are affected by temperatures calculated in the GOTHIC model are:

Panels:

  • 1PL12JA
  • 1PL92JA/1PL93JA
  • 1DG01JA
  • 1DG06SA
  • 1DG01KA 12cyl
  • 1DG01 KA 16cyl
  • Area: Near doors when opened On April 27, 2017, test data was taken during the normal DG monthly surveillance at full load [Ref 1O]:

Outside air temperature, room initial temperature, Inlet and outlet temperatures for the room, Inside room local air temperatures at 4 places, at shoulder height

1. Near the roll up door (near panel 1PL12JA),
2. Near EDG Transformer panel location129-AE (near 1DG01JA),
3. Near EOG air start skid (near 1DG06SA)
4. DG General Area temperatures Inlet and outlet temperatures for the generator with local cooling air velocities SX (shutdown service water) heat exchanger inlet and outlet temperatures Lube Oil temperatures Generator kWe Insulated EDG engine exhaust pipe temperatures Air compressors run time.

Thermography:

       - Hot Metal surfaces, e.g. engine exhaust manifold at approximately 600°F average [Ref. 23]
       - Warm Metal surfaces, e.g. engine block, cooling pipes at approximately 160°F average [Ref. 23]

The initial model was developed by MPR based on design drawings and field walk-downs as documented in MPR calculation 0065-0061-CALC-001 [Ref. 7]. The model was refined in calculation NAl-2007-003 [Ref. 3]. The model was further refined in calculation NAl-2007-004 [Ref. 21]. Adjustments were made to the GOTHIC model to facilitate benchmarking to the test results as follows.

       -    Total heat load was adjusted to match the exit air temperatures from the EDG room
       -    There are variations on hot metal temperatures and warm metal temperatures from the thermography. The GOTHIC model split these into 2 groups, with representative surface areas [Ref.

23], and solved for an appropriate local heat transfer coefficient that preserves total heat load and local temperature distributions.

Clinton Power Station

  • EC 620632 RIO EVAL DETAILS Page4 of20
        -   Generator metal was taking longer to heat up than engine block and engine exhaust manifold &

turbo. Therefore, a slower ramp of heat addition was applied to the remaining heat load representing the generator.

        -   In the NAI model the surface temperature for the warm engine area was conservatively increased from a weighted average of 167°F [Ref. 23] to 172°F and the surface temperature for the hot engine area was conservatively increased from an average of -600°F [Ref. 23] to 700°F (which bound thermography uncertainties per Reference 23).
        -   The NAI model also included more refined sub-division of the Division 1 EOG room.
        -   Refer to Reference 3 and 21 for discussion of additional enhancements of the model.

Several different EOG operating scenarios with doors closed and doors open (roll-up and entrance doors) were evaluated in Reference 3. Based on Reference 3 the bounding cases that constitute the limiting room heat-up for the Division 1 Diesel Generator room following a loss of ventilation include: Case Operating Scenario Door Position 10 LO CA/LOOP Closed 12 LOOP only Closed 7 LO CA/LOOP Open The analysis in Reference 3 contained several conservatisms that were biasing the peak panel temperatures higher than required for reasonable assurances, some of which were subsequently removed in Reference 21, such as:

1. Approximately 137% of the theoretical generator heat load was used in the analysis.
2. Average panel temperatures or internal panel temperatures were not credited. The maximum temperature the panel experiences on the hottest portion (e.g. the top) is applied to component testing limits
3. No credit for air gaps in the room allowing hot air to escape, e.g., gaps around doors, penetrations to the outside, and other penetrations.
4. Some cool surfaces not credited: DG combustion air inlet pipe
5. Conservative application of benchmark penalty of 7°F
6. Design basis 96°F hot summer day outside air and no credit for 24 hour temperature swings to
                -17°F [Ref. 25] cooler at night
7. Diesel Oil Tank ventilation fan flow of 3,020 CFM was conservatively split at 50% from the EOG room and 50% from outside (calculated flow from the EOG room was much greater than 50%).

To refine the EOG room temperature, the GOTHIC model was refined by removing the conservatisms listed above [Ref. 21]. The resulting model was benchmarked to the test data and the GOTHIC model conservatively (i.e. higher) calculated the room area temperatures by 1.6°F to 7.4°F as follows: Measured GOTHIC Calculated Temperature Location Description Temperature Temperature Difference

                                 .,*~~~-.-'         (oF)       (°F) [Ref. 21]       (oF) 1           Near the Rollup Door            83.1       87.7                 4.6 2           Near Transformer Panel          87.5       89.1                 1.6 3           Near Air Compressor Panel      79          86.4                 7.4 4           DG General Area                77.7        81.2                 3.5 Note that the margin between the GOTHIC model and the test data exceeded the instrument uncertainty of approximately 0.54°F [Ref.23] forthe fluke thermometers that were used to measure the area temperatures,

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 5 of20 indicating that the analysis was biased in the conservative direction . The heat load from the GOTHIC benchmark model was higher (conservative) than the test results [Ref. 21] . The exhaust and inlet temperatures were in close agreement with the GOTHIC Benchmark as shown in Figure 2 from Reference 21 . Figure 2 - Comparison of Supply and Exhaust Air Temperature (green line - supply air temperature measured during the DG surveillance test; yellow line - supply air temperature input into the GOTHIC simulation; red line - exhaust air temperature measured during the DG surveillance; white line - exhaust air temperature calculated in GOTHIC) Gothic Analysis Results: The GOTHIC analysis for loss of the Division 1 DG room HVAC for a 24 hour PRA mission time is documented in Attachment 2. The refined model was used to re-analyze the cases from the original analysis as Cases ?a, 10a, and 12a. Temperature profiles are provided for each panel area located in the room for the cases in Attachment 2. A summary of the results are provided below from Reference 21, Table 5-3 for area temperatures and Table 5-4 for internal panel temperatures from the GOTHIC Analysis. I J

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 6 of20 (Ref. 21, Table 5-3] Maximum Area Temperature (°F) Outside the Panels Case 7a Case lOa Case 12a Panel LOOP-LB LOCA LOOP-LB LOCA LOOP Only Doors Open Doors Closed Doors Closed 1PL12JA 158 188 167 1PL92JN1PL93JA 139 182 157 lDGOlJA 160 193 172 1DG06SA 150 181 163 lDGOlKA 12cyl 156 186 165 lDGOlKA 16cyl 160 193 172 Near Doors at 2 Hours 148 NA NA (Ref. 21, Table 5-4] Internal Panel Temperature (°F) (Note: Does not include 23°F panel temperature rise which is addressed in the eq uipment survivability) Panel Case 7a Case lOa Case 12a LOOP-LB LOCA LOOP-LB LOCA LOOP Only Doors Open Doors Closed Doors Closed 1PL12JA 148 181 160 1PL92JN1PL93JA 134 179 157 lDGOlJA 152 184 166 1DG06SA 142 176 160 lDGOlKA 12cyl 148 181 161 lDGOlKA 16cyl 151 183 166 The improvement from the original analysis [Ref. 3] for the hottest panel for each case based on cell temperatures compares as follows [Ref. 21]:

  • Case ?a is 31°F lower than Case 7
  • Case 1Oa is 28°F lower than Case 10
  • Case 12a is 43°F lower than Case 12 It should be noted that the original [Ref. 3] Case 7, 10, and 12 models did not model a separate control volume for the panels . The comparison provided is between the control volumes developed in Reference 21 and the hottest cell temperature reported in Reference 3 based on cell temperatures. Compared to the results of Reference 3, the maximum temperature of the hottest panel for each case based on internal panel temperatures compares as follows:
  • Case ?a is 39°F lower than Case 7
  • Case 1Oa is 37°F lower than Case 10
  • Case 12a is 49°F lower than Case 12

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 7 of20 Of particular significance is the fact that all the original Case 7, 10, and 12 simulations predict closure of the fire dampers (at a set-point of 165°F) associated with the modeled ductwork early in the simulation . Cases 7a and 12a do not predict closure of the fire dampers and Case 1Oa predicts closure of the fi re dampers in the last 4 hours of the simulation (Case 10 shows closure in the first 4 to 8 hours). As long as the dampers are open circulation through the DG Oil Tank room via fan 1VD02CA will provide benefit to the Division 1 diesel generator room. The dampers stay open for a much longer period of time as compared to the original cases in EC619834. Attachment 2 shows the resulting temperature profiles. Uncertainties in the GOTHIC Analysis: Although the new analysis removed some of the conservatisms noted above the model is still judged to be conservative. For example, the uncertainties associated with thermography of +/-3.6°F, or +/-2% [Ref. 23 & 24], would result in an uncertainty of-4°F for the engine warm areas and -14°F for the hot areas of the engine. These were accounted for in the analysis by increasing the engine area temperatures by -5°F for the warm area and -100°F for the hot area as follows:

1. Uncertainties associated with thermography potentially under predicting the hot and warm engine temperatures were eliminated by:
a. Increasing the hot engine temperatures by -100°F from the average temperature of 600°F determined during the test (to 700°F).
b. Increasing the warm engine temperatures by -5°F from the average temperature of 167°F determined during the test (to 172°F).
c. These two increases resulted in an associated bias of -4°F conservative based on the sensitivity analysis performed in NAl-2007-004, Attachment C, page C12 , Case 10b [Ref.

21]. The model was benchmarked to the test data and the GOTHIC model calculated the area temperatures conservatively by 1.6°F to 7.4 °F. The margin between the GOTHIC model and the test data exceeds the instrument uncertainty of approximately 0.54°F [Ref. 23 & 24] for the fluke thermometers that were used to measure the area temperature, showing that the analysis was biased in the conservative direction. As part of the analysis, a sensitivity run was also performed assuming an increase in delta T of 0.8°F [Ref. 23], which covers the SRSS of the instrument uncertainty of the fluke thermometers used to measure air temperatures of the EOG room supply and return air. The resulting area and internal panel temperatures, for the bounding LOCA/LOOP case, increased by 3°F to 5°F, respectively, based in NAl-2007-004, Attachment C, Page C12, Case 10c [Ref. 21]. The physics for this scenario predominantly involve heating of air in a large room and heat transfer from the engine and generator. The majority of the heat is from the generator which is an accurate value at a given load . The other major heat load is from the engine and was validated during benchmarking . The analysis methods used by GOTHIC for this type of scenario are based on well understood and accepted concepts and equations. It is not affected by more complicated mechanisms such as those that predominate in a containment LOCA analysis. The analysis for this type of scenario would subsequently be very accurate. A measure of the uncertainty or bias can be determined by looking at the conservatisms in the model and the results as reflected by the benchmarking . Even though several conservatisms were removed in the updated analysis, conservatisms such as the use of elevated temperatures for the warm and hot area temperatures remained . Also , the hottest day night temperatures of the entire 10 month relay failure period was conservatively used . Another indication of the conservatisms in the model can be seen Reference 21, Table 5-2 where the vendor supplied engine heat load at design area temperatures (122°F) was compared to the benchmark based value (i.e. for engine =6.15 Btu/hr-ft2). The GOTHIC based heat load at 122°F was 19% conservative [Ref.21] relative to the vendor supplied value. The resulting model was subsequently benchmarked to the test data and as one might anticipate the GOTHIC model over-pred icted the area temperatures by 1.6°F to 7.4°F. As such the analysis was judged to still be sufficiently conservative such that additional uncertainties need not be applied to the analysis approach.

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 8 of 20 The overall uncertainty based in instrument accuracy investigated in NAl-2007-004, Attachment C, Case 10c [Ref. 21] as discussed above, is therefore expected to be less than approximately 5°F which is small fraction relative to the margin to the survivability limits as discussed in the sections that follow. 4.2 Determine equipment survivability by performing individual equipment heat-up evaluations or actual testing Electrical Equipment: The equipment that is most susceptible to failures that could cease DG function under elevated operating temperatures is electrical equipment. Elevated temperatures can impact the functionality of equipment in several ways . Over time, elevated temperatures can increase the degradation of organic materials in electrical devices. Elevated temperatures can also prevent voltage sensitive devices (e.g., electrical devices with coils) from picking up at desired voltages as it is an established phenomenon of most electrical circuits that the resistance of a current path will rise as temperature is increased, resulting in an increase in the pick-up voltage (and subsequently earlier drop-out) of devices with coils. To determine the scope of electrical equipment that needed to be evaluated, a review of the electrical design drawings [Ref. 5, E02s and E03s] was performed and approximately 250 devices were identified that were associated with the EOG room and required additional evaluation. The detailed evaluation of this equipment is included in Attachment 1 of this EC. The detailed evaluation considered the function and the failures modes of the devices to determine those devices that could prevent the EOG from performing its required function during the 24 hour mission time. For critical equipment the threshold temperatures for survivability was determined based on evaluation or testing . The panel temperature rise (e.g. 23°F for panel 1PL12JA) was also considered . The following provides a summary of how critical equipment was identified . Refer to Attachment 1 for additional details. The Equipment Survivability List identified equipment that is critical for the proper functioning of the Division I Emergency Diesel Generator. The "Critical" components were defined as devices whose failure due to exposure to elevated temperature could prevent the EOG from performing its function by, for example, direct tripping the EOG or causing an associated device to trip the EOG. These components are further divided into those components classified as "critical active" and "critical passive". The critical active components are capable of direct tripping or causing a trip of the EOG. The critical passive components are capable of indirect tripping of the EOG due to a passive failure (e .g. loss of continuity) . The Equipment Survivability List was divided into five categories based on function and criticality of the components, and their ability to impact continued operation of the EOG as follows :

1. "Yellow"; this group of components contains devices that can potentially trip the EOG and are not blocked by the presence of a "LOCA bypass signal". The "LOCA bypass signal" is generated when conditions indicative of a LOCA are detected or when manually activated by operators. This list includes instruments and supporting devices designed for protection of the EOG. There are a total of 35 components in this group with 5 considered "critical active" and zero "critical passive".
2. "Pink"; this group of components contains devices that can potentially trip the EOG but are blocked by the presence of a "LOCA bypass signal". This list includes instruments and supporting devices designed for protection of the EOG . There are a total of 21 components in this group with 5 considered "critical active" and zero "critical passive".
3. "Green"; this group of components contains devices required for starting the EOG. After the EOG starts, these devices cannot provide any tripping function and will not be considered as being affected by the effect of high temperature. There are a total of 42 components with no "critical active" or "critical passive" function .
4. "Blue"; this group of components contains devices that are required for power delivery or regulation .

None of these components can directly trip the EOG but, however, can cause a trip by one of the protecting devices. There are a total of 38 components with 11 considered "critical active" and 10 "critical passive".

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 9 of20

5. "White"; this group of components contains devices that have no direct impact to the EOG operation. There are a total of 123 components in this group with no "critical active" or "critical passive" function.

In summary, 21 components have been classified as "critical active". Ten of these devices were functionally tested at elevated temperatures, in direct support of this evaluation . Ten components were classified as "critical passive" . Each of these 31 components where evaluated considering their failure modes and effects. For example:

  • Failure Mode: A typical electro-mechanical relay failure mechanism due to elevated temperature is a "failure to energize".
  • Effect: A normally de-energized relay will not cause an EOG trip because the relay is already in the failed state .

A description of the device function and potential impact caused by their failure mechanism is described in the table below. Note that Agastat relays had been previously identified as having "low margin 1" to survivability limits because, although one had passed testing at 238°F, another Agastat relay had failed at 245°F. Per Failure Modes and Effects Analysis in Supplement A, it has been determined that these relays are no longer classified as critical and have no impact on EOG operation under the subject scenario . As a result, these components were removed from the Critical Components List. The following table summarizes the results for the 21 components that have been classified as "critical active" based on the evaluations in Attachment 1. Attachment 1, Table V-2 provides the evaluations for the 10 "Critical Passive" components. See Attachment 1 for additional details on the methodology, design inputs, additional references and component testing temperature vs time profiles used to perform the evaluations. Evaluation for Critical Active Components COMPONENT MFG PART NO. EVALUATION 1PL12JA-87 Westing 290B225AIO Current Differential Relay - This device will trip the EDG upon detection

                    -house                       of a current difference between the generator ground bus line and the 4160 V AC bus !Al.

The relay was tested at 225 °F for 24 hours followed with an exposure to 245°F for 8 hours. The relay did not provide a false trip. Therefore, the relay will not impact the normal operation of the EDG at 245°F. Accounting for a 23°F panel temperature rise, the relay will not impact the EDG normal operation in a room ambient temperature of 222°F . 1PL12JA-A4 Wood- 2301A Governor Control Assembly - This device controls the EDG speed, ward receiving feedback from the magnetic pickup speed sensor (AS) and inputs from the speed adjustor (Rl l). The governor control assembly was tested at 207°F for 24 hours, 225 °F for 8 hours and 245 °F for 8 hours. The output of governor control did not drift from the operating condition (remained at 0 YDC for 60HZ operation). Therefore, the governor control will maintain the normal operation of the EDG at 245°F. Accounting for a 23 °F panel temperature rise, the governor control assembly will not impact the EDG normal operation in a room ambient temperature of 222°F . 1DG01KA-A9/A9a Wood- EGB-13P Actuator Governor (Mounted on Engine) - The function of the governor 1 The associated equipment ambient temperature limit (Tiim;i) would be 238°F minus the 23°F measured panel (1PL12JA) temperature rise or 215°F. In the initial evaluation done in EC 619834 the room ambient temperature near the subject panel was 204°F resulting in 11°F margin.

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 10 of20 COMPONENT MFG PART NO. EVALUATION ward is to modulate and control engine fuel flow in accordance with system load. The Governor is located on the cool side of the engine (i.e. opposite the turbo chargers) between the engine and the jacket water cooler. It will therefor tend to be in a cooler area. Based on VTIP K2861-0002-B, R/87 (Woodward EBG- Proportional Governor Actuator, #82340C), the Governor is used on both steam and engine prime movers. Based on VTIP K2861-0002-B (page 9), the recommended operating range of the unit is up to 250°F with synthetic oil . Significant aging of the oil in the Governor would not occur for minor excursions in temperature for a short duration in time. The Governor, once the engine was up and running at steady state (which occurs early in the event), is not heavily loaded (i.e. it does not need to move much) and therefor would not develop significant heat in the oil. Based on NSED Standard MS-01.00, R/46 (Equipment Lubrication Standard), the device is to be lubricated with MOBIL 1 SW-30. MOBIL 1 SW-30 is synthetic oil that has better performance in high heat applications than conventional motor oils (Attachment 0). Therefore, the governor would be expected to operate for short periods of time (less than 6 hours) at the end of the scenario at elevated ambient temperatures (-250°F) with MOBIL 15W-30 lubricant. IDGOlJA-CTl -6 GE,JCS- JCS-0/687X6 Current Transformers (CT) - These current transformers provide current 0 signal to various protecting devices such as the Current Differential Relay, Overcurrent Relay, Reverse Power Relay, Loss of Field Exciter, and Governor. CT's are robust devices that have no electronic components. Under the scenario by the time the room sees significant heating the EDG will be functioning properly at a steady state and significant challenge would not be expected . The CT insulation was aged at 257°F. The function of the devices depends on the integrity of the insulation system. The CT insulation was aged at 257 °F and functionally tested before and after aging. Accounting a panel temperature rise of 23°F, the component will function at 234°F room ambient temperature. 1PL12JA-32 GE 12GGP53BlA Reverse Power Relay - The function of this device is to shut down the EDG upon detection of reverse power to prevent motorizing the generator. The relay was tested at 225°F for 24 hours and 245°F for 8 hours. The relay did not provide a false trip. Therefore, the relay will not impact the normal operation of the EDG at 245 °F. Accounting for a 23 °F Panel temperature rise for panel 1PL12JA, the relay will not impact the EDG normal operation in a room ambient temperature of 222°F. 1PL12JA-40 GE 12CEH51AlA Loss of Excitation Relay - The function of this device is to shut down the EDG upon detection of loss of excitation on the generator. The relay was tested at 225°F for 24 hours followed with an exposure to 245°F for 8 hours. The relay did not provide a false trip. Therefore, the relay will not impact the normal operation of the EDG at 245 °F. Accounting for a 23 °F cubicle temperature rise for panel IPL12JA, the relay will not impact the EDG normal operation in a room ambient temperature of 222 °F. 1PL12JA- 51V-l ,- GE 12IJCV51A12A Voltage Restrained Overcurrent Relays - The function of these devices is 2,-3 to shut down the EDG upon detecting overcurrent condition. The relay was tested at 225°F for 24 hours followed by 245°F for 8 hours. The relay did not provide a false trip. Therefore, the relay will not impact the normal operation of the EDG at 245°F. Accounting for a 23°F

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 11 of20 COMPONENT MFG PART NO. EVALUATION Panel temperature rise, the relay will not impact the EOG normal operation in room ambient temperature of 222°F . 1PL12JA-Al Basler SR8A2B01B3A The device regulates the EOG output voltage and takes input from CTs and PTS and A2 (Series Boost Option) and AlO (Under Frequency and Over Voltage Assembly). The voltage regulator was tested at 225°F for 24 hours followed by 245 °F for 8 hours. The voltage regulator performed its desired function and did not provide any false trip signal to the EOG throughout the 32 hours of test run. Accounting for a 23°F Panel temperature rise, the voltage regulator will not impact the EOG normal operation in a room ambient temperature of 222 °F. 1PL12JA-A2 Basler 90-3 7100-100 Series Boost Option - The function of this device is to boost the exciter voltage to maintain rated voltage during EOG operation. This device has passive components such as resistors, capacitors, transformer and inductive coil. As the components were aged at 257°F for -44 days [Ref. SQ-CL0070] and were functionally tested before and after aging and there are no moving parts and electronics, the device will function for an operating temperature of 257°F. Accounting for cabinet temperature rise of 23°F, this device will be functional at a panel ambient temperature of 234 °F . 1PL12JA-Al0 Basler 9-1051-00-100 The device detects under frequency and over voltage conditions and provides feedback to Al (voltage regulator) regulate the voltage. The UFOV was tested at 225°F for 24 hours followed by 245°F for 8 hours. The UFOV performed its desired function and did not provide any false trip signal to the EOG throughout the 32 hours of test run. Accounting for a 23°F Panel temperature rise, the UFOV will not impact the EOG normal operation in a room ambient temperature of222°F . lDGOlJA-CCT GE JCS-0/687X6 The current transformer provides line current input to the Al voltage regulator. CT's are robust devices that have no electronic components. Under the scenario by the time the room sees significant heating the EOG will be functioning properly at a steady state and significant challenge would not be expected. The function of the devices depends on the integrity of the insulation system. The CT insulation was aged at 257°F for -93 days [Ref. SQ-CL0046J and functionally tested before and after aging. Accounting a panel temperature rise of23°F, the component will function at a room ambient temperature of234°F . lDGOIJA-CTI0-11 Basler BE-02463-001 The current transformers provide line current input to the series boost option (A2). CT' s are robust devices that have no electronic components. The CT insulation was aged at 257°F for -82 days [Ref. SQ-CL0055]. The function of the devices depends on the integrity of the insulation system. Accounting a panel temperature rise of23°F, the component will function at a room ambient temperature of234°F . 1DG01KA-Gl/G2 IDEAL Generator and The Generator provides 3875KW at 4160 volts. The limiting material in Exciter the generator is judged to be the insulation. The Insulation is rated for 155°C (Class F). The minimum thermal life of Class F insulation is more than 1000 hours at 200°C operating temperature (NUMARC 87-00, Rv. 01). The temperature rise at full load is 70°C (See Section 5.12 of Ref. Vill.2). Based on TODI-CPS-17-025, the peak load on the EOG during the LOCA/LOOP case is 3721.2 KW and the peak load for the LOOP case is 3334.8 KW. The EOG is rated for 3900 KW continuous rating (OWG E02-1AP12, Sheet 031, Rev. J), the corresponding load for the LOCA/LOOP and the LOOP is 95.4% and 85.5% respectively. Therefore, the generator temperature rise at 95.4% rated load is 63.7°C

             *== =--*~

[70*0.954*0.954 = 63 .7°C] . Assuming the same temperature rise, the

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 12 of20 COMPONENT MFG PART NO. EVALUATION generator will be exposed to 173.7°C when operating in an ambient temperature of230°F (110°C) [i.e., ll0°C + 63.7°C = 173 .7°C) . The generator temperature will be 18.7°C above its long term rating of 155°C. However, the generator is rated for 20,000 hours of operation at 155°C and this life will be reduced by a factor of 3.66 using the 10°C rule for a long term life of more than 227 days. Therefore for a short term operation of 1 day, the impact on the generator thermal capability when operating at 230°F is negligible. The minimum thermal life of 1000 hours at 200°C from the NUMARC 87-00 report also exceeds the EDG thermal stress for 1 day by a large margin. Rotating Brushless Exciter - The function of the brushless exciter is to maintain a nearly constant voltage of 4160 volt out of the generator through elimination of brushes, collector rings and carbon dust. The insulation degradation due to high temperature has been evaluated to be the limiting parameter of interest. Insulation is rated for 155°C (Class F). The minimum thermal life of Class F insulation is more than 1000 hours at 200°C operating temperature (NUMARC 87-00, Rv. 01 ). The temperature rise of the exciter is 80°C (See Section 5.11 of Ref. Vill.2). The insulation life is 20000 hours at 155°C. For an operating environment of230°F (110°C), the exciter temperature will reach 190°C. The life at this temperature is 1767 hours (73 days) using 10°C rule. Therefore for a short-term operation of I day, the impact on the exciter thermal capability when operating at 230°F is negligible. The minimum thermal life of 1000 hours at 200°C from the NUMARC 87-00 report also exceeds the Exciter thermal stress for I day by a large margin. (See Attachment I , KCI Evaluation Report) . 1PL12JA-Kl5 P&B MDR137-8 The relay protects the CCT on loss of power by shorting the CCT terminals. The relay shorting also can prevent the CCT output to Al (voltage regulator). The tested relay was aged at 225 °F energized at 125 VDC for 24 hours followed by 245°F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °F panel temperature rise, the relay will not impact the EDG normal operation in a room ambient temperature of222°F. lDGOlJA-PTl, PT2 GE JVM-3/643X92 The potential transformers provide input to the voltage regulator (Al). PT' s are robust devices that have no electronic components. Under the scenario by the time the room sees significant heating the EDG will be functioning properly at a steady state and significant challenge would not be expected. The function of the devices depends on the integrity of the insulation system. The PT insulation was aged at 257°F for 87 days [Ref. SQ-CLD016] and functionally tested before and after aging. Accounting a panel temperature rise of 23 °F, the component will function at a room ambient temperature of234°F. lDGOUA-Tl Basler BE-13487-001 Voltage Regulator Power Transformer - This transformer provide voltage information signal to the UFOV assembly (AlO). Voltage transformers are robust devices that have no electronic components Under the scenario by the time the room sees significant heating the EDG will be functioning properly at a steady state and significant challenge would not be expected. The function of the devices depends on the integrity of the insulation system. The insulation was aged at 257°F for -82 days [Ref. SQ-CLD079] and functionally tested before and after aging. Accounting a panel temperature rise of23°F, the component will function at a room ambient temperature of 234°F . Additional details are provided in the EOG Survivability tables in Attachment 1.

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 13 of 20 4.3 Determine Operations response to the EOG vent fan failure The failu re of the Division 1 VD fan to start was presented to Operations crews once in the simulator and table-topped twice. The simulator performance had members of multiple crews due to Operations staffing being re-aligned for the upcoming refueling outage. All 3 times, the decision was made to open the roll up door and personnel door to the hallway for Division 1 EOG room . The Shift Operations Superintendent (SOS) questioned some of the crew members separately and got responses from individuals that they would have, individually, come to the same conclusion. There were discussions concerning the opening of doors that would create divisional separation issues, but no opposition to opening the two doors of interest. The Shift Operations Superintendent, therefore, has a very high degree of confidence based on his discussions with the crews that any crew would come to the same conclusion to open the doors. Some of the crews addressed opening additional doors but not all of the crews were willing to, so he was not comfortable assuming that additional doors would be opened . The scenario is:

  • The plant is at power.
  • Off-site power is lost.
  • Div. 3 starts and is available for loading
  • Div. 1 DG starts but the vent fan does not
  • Div. 2 DG does not start Operators were united in leaving Division 1 DG running and opening the personnel door and rollup door to the hallway to get whatever cooling it would provide while pursuing restoration of the Division 2 DG . If Division 2 were operating , Division 1 would likely be shut down as the room heats up.

In order to establish a reasonable time to complete these actyions, a timed walkdown was performed . A qualified Equipment Operator/Safe Shutdown Qualified (SSQ) Operator performed the evolution of opening the roll up door and blocking open the personnel door to the hallway. The SSQ had to obtain tools and a blocking device as part of the timed evolution. These items are readily available in the EOG rooms. A previously licensed SRO walked the path that represents the longest time it would take to get from the most remote place that the SSQ could be expected to be (Division 3 SX pump room) to the Division 1 EOG room. Ample cues would be present on a loss of off-site power to cause the SSQ to report to the EDGs as required . The combination of these two evolutions was under 30 minutes. 5.0 RESULTS AND CONCLUSIONS: Results: The engineering report in Attachment 2 provided an accurate prediction of maximum area temperatures for the subject scenario within the Division 1 EOG room in order to determine equipment survivability margin . The refined analysis improved the precision of the model which resulted in increased margin to equipment survivability limits. The margins to survivability of critical components can be determined by comparing the threshold temperatures from table V-1 and V-2 from Attachment 1 to the applicable panel or area temperatures from as shown in the following Table.

~---- ---- Clinton Power Station EC 620632 RIO EVAL DETAILS Page 14 of20 Table - Margin to Survivability of Critical Components TLimit LOCA LOOP Panel Comp Type Comp Description (3) Tested TLOCA T loo p Margin Margin 1PL12JA R17 Al Voltage Regulator 222 y 181 160 41 62 1PL12JA UY AlO UFOV Assembly 222 y 181 160 41 62 1PL12JA xc A2 Series Boost Option 234 n 181 160 S3 74 1PL12JA UY Kl5 Relay, Power Failure Aux 222 y 181 160 41 62 1PL12JA CR2 Rectifier, Freewheeling 234 n 181 160 S3 74 1PL12JA MOC Rll Rheostat, Voltage Adjust 234 n 181 160 S3 74 1PL12JA R4,5 (I) Resistor, Field Limiting 150 ohm 500 n 181 160 319 340 1PL12JA Rl9 32 Reverse Power Relay 222 y 181 160 41 62 1PL12JA R20 40 Relay, Loss of Excitation 222 y 181 160 41 62 Voltage Restrained Overcurrent Rly 1PL12JA R20 51V-l 222 y 181 160 41 62 Ph. 1 Voltage Restrained Overcurrent Rly 1PL12JA R20 51V-2 222 y 181 160 41 62 Ph. 2 Voltage Restrained Overcurrent Rly 1PL12JA R20 51V-3 222 y 181 160 41 62 Ph. 3 1PL12JA R20 87 Relay, Differential (Type SA-1) 222 y 181 160 41 62 1PL12JA 1SC-DG859 A4 Governor Control Assembly 222 y 181 160 41 62 193 172 lDGOIKA GI 3875KW 4160V Generator 230 n (2) (2) 37 58 193 172 lDGOIKA G2 Exciter 230 n (2) (2) 37 58 Actuator Governor (Mounted on 193 172 lDGOIKA 1DG03KA A9 250 n (2) (2 ) S7 78 Engine) Actuator Governor (Mounted on 193 172 lDGOlKA 1DG04KA A9/a 250 n (2) (2) S7 78 Engine) lDGOlJA CCT Cross Current Transformer 234 n 184 166 so 68 CTlO-lDGOlJA 11 (I) Current Boost Transformers 234 n 184 166 so 68 lDGOlJA PTl Potential Transformer, Regulator 234 n 184 166 so 68 lDGOlJA PT2 Potential Transformer, Regulator 234 n 184 166 so 68 Transformer, Voltage Regulator lDGOlJA TI Power 234 n 184 166 so 68 PTl - Fuse, Potential Transformer lDGOlJA 225 n 184 166 41 S9 FOl Regulator 0.5A PTl- Fuse, Potential Transformer lDGOlJA 225 n 184 166 41 S9 F02 Regulator 0.5A PT2- Fuse, Potential Transformer lDGOlJA 225 n 184 166 41 S9 FOl Regulator O.SA PT2- Fuse, Potential Transformer lDGOlJA 225 n 184 166 41 S9 F02 Regulator 0.5A Fuse, Transformer Voltage lDGOlJA TI-FOl 225 n 184 166 41 S9 Regulator Power Fuse, Transformer Voltage lDGOlJA TI-F02 225 n 184 166 41 S9 Regulator Power Fuse, Transformer Voltage lDGOlJA TI-F03 225 n 184 166 41 S9 Regulator Power CTl-6 lDGOlJA ( I) CT, Differential and Metering 234 n 184 166 so 68

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 15 of20 Note 1- Multiple components of the same type are combined together. Note 2 - These temperatures represent GOTHIC calculated room ambient temperatures since components are mounted outside panels. All other temperatures are internal panel temperature. Note 3- Tlimit is the maximum GOTHIC calculated ambient temperature that the equipment can tolerate and is = equipment qualified temperature minus panel temperature rise of 23°F (typically) for critical components that are inside panel 1PL 12JA and 1DG01JA.

== Conclusions:==

1) Margins to the survivability limits for critical devices increased from Ref. 3 to Ref. 21 as follows:

a) The margin for the LOCA/LOOP- Doors Closed (case 1Oa) increased from ;:::11°F to ;:::37°F i) The new margin of 37°F for the bounding door closed case (1 Oa) exceeds the margin of 35°F for the LOCA/LOOP-Door Open case (7) that was determined in the original evaluation [Ref. EC 619834] ii) The worst case margin for critical equipment that is located inside panels (1PL12JA & 1DG01 JA) was 41°F. The worst case margin for critical devices that were recently tested in support of this evaluation was also 41°F iii) Note that the ambient temperatures for the LOCA/LOOP- Doors Closed at the end of approximately 20 hours was similar to the LOOP-Doors Closed at 24 hours. (1) The resulting margins (58°F) shown below for the LOOP Case would therefore be applicable for the LOCA/LOOP case for approximately 20 hours, with significantly elevated temperatures present for only the last 4 hours of the scenario due to closure of the dampers at 165°F. (2) It is expected that the operators will open the roll-up door or the fan will be able to be started, within 20 hours, well before peak temperatures are reached, by performing corrective maintenance {for example by pulling a fuse to the suspect relay) as directed by the ERO. b) The margins to the survivability limits for the LOOP-Doors Closed (case 12a) increased to

                 ;:::sa°F c) Although it is expected that the dedicated SSQ Operator(s) will open the Division 1 EOG room doors when it is recognized that the HVAC has failed or when the area is becoming uncomfortably warm, even if the operators fail to open the roll-up door and personnel access door the Division 1 EOG will meet its mission time.
2) The overall uncertainty in the Ref. 21 analysis is judged to be less than 5°F, based on sensitivity runs performed in NAl-2007-004, Attachment C, which is small relative to the bounding margin to the survivability limits of 37°F noted above.

The results demonstrate that the margin between the expected maximum local area temperatures in the diesel generator room after 24 hours for the subject scenario results in a local temperature much lower than the component survivability limits for critical devices. The margin is sufficient to conclude that the diesel generator will in fact continue to operate successfully for the entire PRA mission time without fan cooling or any operator action. The equipment survivability margin was calculated in a manner that addresses uncertainties, and therefore provides "reasonable assurance" of diesel generator operation for the desired time period. Based upon the survivability analyses provided, it can be concluded that the increased likelihood of diesel generator failure due to room heat-up is in fact virtually zero, even with the doors closed for the entire mission time. The robust nature of the diesel generator and supporting components ensures its operation for the duration of the PRA mission.

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 16 of20 In addition opening the roll up and entrance doors or restoring functionality to the VD Ventilation fan (and thus restoring normal cooling to the diesel generator room) prior to reaching relatively high temperatures (at -20 hours) are both highly likely, given that dedicated operators will be present in the EDG room and additional highly skilled personnel will be onsite to assist with fan recovery. Note that opening of doors is a very simple activity and fan restoration requires no more than the removal of control power fuses, and manual fan breaker closure. These provide additional measures of defense in depth, thereby providing extensive assurance that the diesel generator will operate for the PRA mission time. The combination of analysis and actual station conditions and responses virtually eliminates a risk level above baseline for the condition described and the associated safety significance is therefore very low (i.e. Green).

6.0 REFERENCES

1. IR398792 1AP11 E427X2-41A Making Loud Clicking Sound
2. RCA 3982792 Root Cause Analysis
3. NAl-2007-003, Rev. 2
4. KCI Test Plan 424-008-TSP2 Rev. 0
5. Drawings E02 and E03 Series
a. E02-1 DG99, Sheet 1 through 35
b. E02-1AP12, SHT 19
c. E02-1VD99, Sheet 1 & 4
d. E03-1DG01JA
e. E03-1DG01KA, Sheet 1-3
f. E03-1 FP99, Sheet 30 & 45
6. EC 619008 Rev. 0 Section 4.1.1
7. MPR Calculation 0065-0061-CALC-001, Rev. 0, 5/22/17, "CPS Division 1 Diesel Generator Room Heat-up Evaluation due to Loss of Ventilation."
8. Cardox video location \\Cpsmsfs01\medialib\Video\SYSTEMS\CO-C02 & GENERATOR PURGE
9. CPS Procedure 3403.01, Diesel Generator HVAC (VD)
10. TODl-CPS-17-016, CPS Transmittal of Design Information
11. Calculation 01 FP11, RIO
12. KCI Report REP-424-008-RP1, Rev. 0, Operability of Class 1E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan
13. Drawing FL-22176-2 Sht. 10
14. NRC Risk Assessment of Operational Events (RASP) Handbook, Volume 1, Internal Events, Revision 2.0, January 2013.
15. Passport Data for Equip Tags (Fire Damper Fusible Link 165°F):
a. TIMD030
b. TIMD033
c. TIMD090
d. TIMD200
e. TIMD202
16. Qualification Reports
a. EQ-CL027
b. EQ-CL004
c. SQ-CLD70
d. SQ-CLD79
e. SQ-CLD16
f. SQ-CLD55
17. Drawing 2903-RUS-16

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 17 of20

18. Drawing M10-2903
19. USAR table 8.3-3
20. K2861-0002A-A, R116
21. NAl-2007-004, Rev. 0
22. TOOi CPS-17-0041 Rev. 0, CPS Transmittal of Design Information
23. TOOi CPS-17-0042 Rev. 0, CPS Transmittal of Design Information
24. NRC Questions and Responses emailed 7/14/17, supplemented 7/17/17, and 7/18/17
25. ASHRAE Fundamentals, 2001
26. REP-424-008-RP1, Rev. 3, Operability of Class 1E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan
27. NRC letter EA-17-098 to Mr. Bryan C. Hanson (Exelon} dated August 14, 2017, "CLINTON POWER STATION-NRG INSPECTION REPORT 05000461/2017009 AND PRELIMINARY WHITE FINDING,"

Adams Accession Number ML17226A321. 7.0 SUPPLEMENTS AND ATTACHMENTS: Supplements: A. Evaluation of Agastat Timing Relays Used in the EOG Division I. B. Assessment of Impacts per CC-AA-102 Attachments The following are located in the passport "Notes" chicklet:

1. KCI Report REP-424-008-RP1, Rev. 3, Operability of Class 1E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan
2. NAl-2007-004, Rev. 0, "Clinton Division 1 Diesel Generator Room GOTHIC Room Uncertainty Evaluation"
3. KCI Test Plan 424-008 TSP-2, Rev. 0, 'Test Specification for Determining Component Survivability and Operation in Ambient Temperature not to Exceed 245°F"
4. Evaluation of EPRI, August 22nd, 2017, Notice PT-082117-122,

Subject:

10 CFR Part 21 - Transfer of Information Notice - GOTHIC - Code error related to thermal conductor modeling could impact safety related components/applications

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 18 of20 Supplement A: Evaluation of Agastat Timing Relays Used In The EOG, Division I. The Agastat timing relays provide time delay for different types of control functions. In the application of the EOG control system, there are various uses of the Agastat timing relays, but none of them can be considered critical for the proper functioning of the EOG. There are three different configurations of Agastat timing relays: One in category 1 (Yellow) One in category 2 (Pink) One in category 4 (Blue) Category 1 AGASTAT TIMING RELAY (K41) provides a 2-second window to open the contact of relay K41X to remove the tripping signal for the over speed trip solenoids (L03 and L03A). The solenoids L03 and L03A trip the mechanical over speed trip mechanism on both engines (12 cyl and 16 cyl). The purpose of the Agastat timing relay is to remove the tripping signal after 2 seconds because the over speed trip mechanism latch up closed and will not require the presence of any signal to remain closed. Should the Agastat fail to energize, the tripping signal will still reach the over speed trip solenoids through the normally close contact of the Agastat relay and carryout the intended function of the over speed actuation switches (S9 and S9A). Note that under the subject scenario the EOG is running correctly and at steady state well before significant room heat-up occurs and therefor an over speed condition is not postulated. Category 2 AGASTAT TIMING RELAY (K5) provides a 50 seconds time delay to allow the various engine systems to stabilize at their normal operating levels. After the 50 seconds time delay lapses, the following protecting devices will be able to trip the engine upon detection of abnormal condition: Low Oil Pressures (S19, S19A), and High Coolant Temperatures (S25, S25A). Should the Agastat timing relay fail after the engine is operating, these four devices will not be able to trip the EOG. However, the failure of the Agastat relay by itself will not trip the EOG. Note that these four devices are among the various instruments that are bypassed by the presence of a LOCA bypass signal. They have also been evaluated for the expected room temperatures during the subject scenario. Category 4 AGASTAT TIMING RELAY (K6) provides a 1.5-second time delay to allow Field Flashing. Field Flashing is required to ensure that sufficient residual magnetism will exist to allow the generator to build up voltage during startup. Relay K6 also allows remote adjustment of engine speed during startup. Since these functions are required only during startup when the EOG room temperature is still low, there will be no impact to the EOG operation under the subject scenario at elevated room temperatures.

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 19 of20 Supplement B: Assessment of Impacts per CC-AA-102, Design Input and Configuration Change Impact Screening. If no impacts exist, state so. The purpose of this evaluation is to provide reasonable assurance of continued EOG operation for the 24 hour mission time following a failure of the Division 1 DG Room Cooling Fan 1VD01CA to start on a LOOP signal. It may also be used to develop inputs for PRA analysis to address the severity of an NRC finding relating to the failure of the Division 1 DG Room Cooling Fan 1VD01 CA to start on a LOOP signal. Therefore there are no configuration changes made as a result of this evaluation. The CC-AA-102 checklist will be used as a guide to determine items that are evaluated for the PRA analysis. 4.1.4.1 - IDENTIFY Basic SSC Functions The design functions of the Division 1 DG Room Cooling System are described in USAR Section 9.4.5.1 and subsequent sub-sections, "Each diesel-generator facility ventilation system is designed to limit the maximum - temperature to 130°F corresponding to a summer design outside temperature of 96°F in the diesel-generator room." 4.1.4.2/4.1.4.3 - IDENTIFY Configuration Change safety classification and Seismic Classification. This evaluation serves to provide reasonable assurance of operation of the EOG for a condition that is no longer in place (i.e. historical). It is subsequently classified as non-safety related and non-seismic. 4.1.5 - PROVIDE the performance requirements and design conditions (including margin) of the SSC needed to evaluate the change from the existing to the modified systems, structures, or components: The 1VD01 CA fan is required to supply cooling flow to the Division 1 DG room to maintain room temperature below 130°F for reliable operation. However, due to the relay failure, the fan was not able to perform this function. This evaluation determines the temperature in the Division 1 DG room with no room cooling and evaluates if the associated equipment in the room can still function for 24 hours following loss of room cooling. 4.1.9 - DETERMINE changes required to existing Design Analysis or new parameters that require new calculations or calculation revisions that are used to assess the acceptability of a system or a component function in meeting various physical requirements. Much of this evaluation is based on calculations from vendors including Zachary Group, MPR Associates and KCI. These inputs are not intended to be design basis analyses, but instead to inform the PRA model. 4.1.11 - IDENTIFY any Failure Effects requirements. The root cause evaluation determined that the failure of the Division 1 DG Room Fan to start was caused by the failure to recognize the variations in the dropout voltage and associated impacts of the relays used in this circuit. 4.1.14 DETERMINE environmental conditions and impacts. The Division 1 DG room temperature due to the failure of the room fan to start is determined via GOTHIC analysis as described in Attachment 2. L

Clinton Power Station EC 620632 RIO EVAL DETAILS Page 20 of20 4.1.18 - DETERMINE if the Configuration Change may affect the existing Probabilistic Risk Assessment (PRA). Mitigating System Performance Index (MSPI} Basis Document PRA content and shutdown risk models by using the screening checklist in CC-AA-102-F-04. Since the information in this evaluation will be used to address the severity of an NRC finding and may be used as input to risk evaluations, the PRA group will review this evaluation. See 4.1.42 for Interfacing Department reviews. 4.1.19- EVALUATE if System Operational Requirements have changed. System operational requirements have not changed. However, operator actions to mitigate the loss of room cooling event are described in this evaluation. 4.1.33 IDENTIFY Mechanical System Characteristics where design limits are placed on the mechanical properties of a system or component. The Division 1 DG Room temperature on loss of cooling is determined via GOTHIC analysis as described in . In addition, the function of each affected component is described in this evaluation. 4.1.35 - IDENTIFY Electrical requirements where limits are placed on the electrical properties of a system or component. The functions of the Division 1 DG room equipment are described in the KCI Report in Attachment 1. 4.1.36 - IDENTIFY Instrument and Control requirements. including digital technology requirements. The instruments located in the Division 1 DG room are described in this evaluation. 4.1.42 - DETERMINE Interfacing Department Impact of the Configuration Change, such as Operations, Plant Engineering, Training (including Plant Simulator}. Maintenance. Reactor Engineering, Radiation Protection and others (see CC-AA-102-F-10A through 10H} There are no configuration change impacts; the following interfacing department reviews are performed: Risk Assessment (PRA), Electrical Design Engineering, Operations, and Regulatory Assurance. J

Engineering Change Print Date: 09/11/.2017 EC Number 00006.2063.2 000 Facility Type/Sub-type: CPS EVAL SYS Exelon. Page: 1 Attributes Attribute Sub-category: DAR Attribute Name Value PassPort Date CC-AA-102-F-01 COMP C13010.2 07/25/2017 CC-AA-102-F-07 COMP C130102 07/25/2017 CC-AA-102-F-08 COMP C13010.2 07/25/2017 CC-AA-10.2-F-lOA OPS-COMP GANDMM 08/01/2017 CC-AA-102-F-lOF PRA -COMP GANDMM 08/01/2017 CC-AA-102-F-lOF SITE REG ASS -COMP GANDMM 08/01/2017

Engineering Change Print Date: 09/11/2017 EC Number 0000620632 000 .,;;li!/llS1J!! Facility Type/Sub-type: CPS EVAL SYS Exelon, Page: 2 Attributes Attribute Sub-category: EVAL Attribute Name Value PassPort Date HUMAN PERFORMANCE RISK CODE HIGH-3-2 C130102 07/25/2017 Attribute Note Text Risk Rank of HIGH-3-2 requires an augmented review, "Independent Review by Station" This was satisfied by a set of independent reviews.

1. DG room heat-up analysis (Gothic analysis) performed by Zachery with inputs from MPR contained in NAI-2007-003, Rev. o, "Clinton Division 1 Diesel Generator Room GOTHIC Room Heat-up Evaluation" was independently reviewed by Chris Brennan.

No fatal flaws were identified.

2. Evaluation package (EC 619834, Rev. 0), "Evaluation of Equipment Survivability In DG Div. 1 Room with Elevated Temperatures" was independently reviewed by Corporate Reg. Assurance, Pat Simpson.

No fatal flaws were identified. Since EC 620632 Supersedes EC 619834 Ranking is same. This EC only enhances to show margin & Oigin Methodlogy is unchaged, therefore, no addtional reivew required.

Design Attribute Review (DAR) CC AA*102*F*01 0 Page 1of5 Revision O IDENTIFY THE APPLICABILITY OF THE FOLLOWING TO THE DESIGN CHANGE. WHEN A TOPIC IS DETERMINED TO BE APPLICABLE, THEN PLACE THE APPLICABLE TOPIC INFORMATION IN THE DESIGN CHANGE. IF THE INFORMATION IS INSTALLATION-RELATED, THEN PLACE THIS INFORMATION IN THE INSTALLER INSTRUCTIONS (ATTACHMENT C IN CC-AA-103). IF NOT INSTALLATION-RELATED, THEN PLACE THE TOPIC INFORMATION IN A SEGREGATED DESIGN CONSIDERATION SECTION, OR WITHIN THE DOCUMENTATION REQUIRED BY THE PROCEDURES GOVERNING A PARTICULAR ATTRIBUTE. OPTIONAL FIELDS "TRACKING OF ACTION" AND "REFERENCES" ARE AVAILABLE FOR NOTATION BY THE PREPARER IF DESIRED TO ASSIST THE PREPARER IN MANAGING THE ACTIVITY. Engineering Change Number: 620632 Revision Number: 0 Section Design Change Attribute App Ii Tracking of References cable Action (optional) 4.1.4.1 IDENTIFY Basic SSC Functions 181 See Design Considerati on

                                 -.                                                    Summary in EC (DCS) 4.1.4.2    IDENTIFY Configuration Change safety                    181                  SeeDCS classification.

4.1.4.3 IDENTIFY Seismic Classification of the SSC. ~ SeeDCS 4.1.5 PROVIDE the performance requirements and ~ SeeDCS design conditions (including margin) of the SSC needed to evaluate the change from the existing to the modified systems, structures, or components. 4.1.6 DETERMINE the design requirements necessary D NIA to facilitate periodic surveillance testing and acceptance testing that is necessary for the Configuration Change being considered. 4.1.7 DETERMINE the Codes, Standards, and D NIA Regulatory Requirements applicable to the Configuration Change. 4.1.8 IDENTIFY PWR Sump GL 2004-02 Program D NIA impacts PWR sites only 4.1.9 DETERMINE changes required to existing Design D NIA Analysis or new parameters that require new calculations or calculation revisions that are used to assess the acceptability of a system or a component function in meeting various physical requirements. 4.1.10 If Redundancy, Diversity and Separation D NIA requirements are identified or affected, then REVIEW the original design basis as well as any subsequent modifications. 4.1.11 IDENTIFY any Failure Effects requirements. [ZJ NIA (See CC-AA-102 Attachment 12)

Design Attribute Review (DAR) CC*AAc102-F-01 Page 2 of 5 Revision 0 Engineering Change Number: 620632 Revision Number: 0 Section Design Change Attribute App Ii Tracking of References cable Action {optional) 4.1.12 IDENTIFY Fire Protection and Appendix R Safe D NIA Shutdown requirements, by using the "Screening for Approved Fire Protection Program (AFPP) Impact, CC-AA-102-F-02. NFPA 805 Units - IDENTIFY the impact on NFPA 805 requirements by using CC-AA-102-F-02, "Screening for Approved Fire Protection Program (AFPP) Impact". 4.1.13 DETERMINE any Material requirements, such as D NIA material grade, product form, compatibility with existing or other new materials, galvanic interaction between dissimilar metals, special welding material requirements, critical properties, performance characteristics, alternative materials as well as any Material Suitability reguirements such as compatibility, electrical insulation properties, protective coating, corrosion resistance, mechanical insulation etc. necessary for the Configuration Change. 4.1.14 Determine environmental conditions and impacts. ~ See DCS Also see EN-AA-103. 4.1.15 DETERMINE if Environmental Qualification (EQ) D NIA of equipment is affected. (see CC-AA-102-F-03) 4.1.16 REVIBW the Operating Experience databases D NIA through the INPO Internet Site or equivalent in accordance with Pl-AA-115: 4.1.17 DETERMINE if the configuration change may D NIA affect the existing INPO Consolidated Data Entry (CDE) database. 4.1.18 DETERMINE if the Configuration Change may ~ SeeDCS affect the existing Probabilistic Risk Assessment (PRA), Mitigating System Performance Index (MSPI) Basis Document PRA content, and shutdown risk models by using the screening check.list in CC-AA-102-F-04. NFPA 805 Units - PERFORM a review of the configuration change for impact on the Fire PRA per ER-AA-600-1068. [NFPA-805 Site Risk Management Engineer] 4.1.19 EVALUATE if System Operational Requirements ~ NIA have changed. 4.1.20 IDENTIFY any Human Factors requirements. D NIA

Design Attribute Review (DAR) CC*AA-102-F-01 Page 3 of 5 Revision 0 Engineering Change Number: 620632 Revision Number: 0 Section Design Change Attribute App Ii Tracking of References cable Action (optional) 4.1.21 IDENTIFY procedure changes per direction in CC- D NIA AA-102-F-09. 4.1.22 IDENTIFY any changes or additional training D NIA requirements for various departments, per direction in CC-AA-102-F-09. 4.1.23 CONSIDER the functional and physical system D NIA interface requirements, including the effect of cumulative tolerances between the subject system or component and adjacent or related support systems, structures, and components that may have been affected by the Configuration Change. 4.1.24 DETERMINE specialized layout and arrangement D NIA requirements. 4.1.25 DETERMINE if the Radiation Protection/ALARA D NIA programs are affected by review of changes that affect any of the following during normal or post accident conditions: Radiation sources; changes affecting controlled radiation areas; primary coolant fluid systems (Cobalt Materials); contaminated systems; radiation monitoring systems; HVAC Systems which could transport airborne contaminants; change or alter shielding. (see CC-AA-102-F-05) 4.1.26 DETERMINE the need for walkdowns to look at D NIA accessibility to the work area(s) and any special installation considerations that need to be addressed during design development. 4.1.27 DETERMINE Accessibility for maintenance, D NIA repair and In-Service Inspection (ISI) and In-Service Testing (IST), and the conditions under which these activities will be performed. 4.1.28 DETERMINE handling, storage, cleaning, and D NIA shipping requirements, as well as transportability requirements for items which require special handling during transit from supplier to site, from site to vendor (for repair), or from site receiving to final placement in the plant. 4.1.29 DETERMINE the effect of the Configuration D NIA Change on existing Emergency Plan or environmental and discharge monitoring that are used to prevent undue risk to public health and safety.

Design Attribute Review (DAR) CC*AA*102°F*01 Page4 of 5 Revision 0 Engineering Change Number: 620632 Revision Number: 0 Section Design Change Attribute Appli Tracking of References cable Action (optional) 4.1.30 DETERMINE Industrial Safety requirements such D NIA as restricting the use of dangerous materials, hazardous chemicals, escape provisions from enclosures, pertinent OSHA requirements, and grounding of electrical systems. 4.1.31 DETERMINE impact on nuclear fuel, core D NIA components, core design, reactivity management, criticality control and accountability of nuclear materials as well as transient and I or accident analysis, by using CC-AA-102-F-06: 4.1.32 DETERMINE Load Path requirements for D NIA installation, removal, and repair of equipment and replacement of major components. 4.1.33 IDENTIFY Mechanical System Characteristics IZl SeeDCS where design limits are placed on the mechanical properties of a system or components. 4.1.34 IDENTIFY Chemistry requirements where D NIA limits are placed on the chemical properties of a system or component based upon safety, reliability, ALARA, economics, or other considerations. 4.1.35 IDENTIFY Electrical requirements where IZl SeeDCS limits are placed on the electrical properties of a system or component. 4.1.36 IDENTIFY Instrument and Control fZ1 SeeDCS requirements, including digital technology requirements. 4.l.37 IDENTIFY Security requirements such as site D NIA monitoring, alarm systems, vehicle barrier systems, security and security lighting. 4.1.38 IDENTIFY Civil/Structural requirements D NIA where design limits are placed on the structural properties of a SSC such as equipment foundations and component supports. 4.1.39 If the Configuration Change adds, relocates, or D NIA alters Seismic Category I mechanical and/or electrical components then ENSURE that the Seismic Dynamic Qualification (SDIQ) of the components has been addressed per CC-AA-320-001.

Design Attribute Review (DAR) CCa.A.A-102-F-01 Page 5 of 5 Revision 0 Engineering Change Number: 620632 Revision Number: 0 Section Design Change Attribute Appli Trackang of References cable Action (optional) 4.1.40 DETERMINE Personnel Requirements and D NIA Limitations such as the need for trade specialists and engineering experts as well as support personnel, such as Radiation Chemistry technicians, welding technicians with special expertise, use of specific contractor or station procedures for installation or the need for mock-ups for training, installation, or operation. 4.1.41 LIST special procedures and installation D NIA specifications that apply, but are not part of the normal installation procedural direction. 4.1.42 DETERMINE Interfacing Department impact of ~ SeeDCS the Configuration Change, such as Operations, Plant Engineering, Training (including Plant Simulator), Maintenance, Reactor Engineering, Radiation Protection and others. (see CC-AA-102-F-lOA through lOH) 4.1.43 CONSIDER impact on active License Renewal D NIA Projects. 4.1.44 REVIEW the proposed changes for conformance D NIA with requirements of any applicable Nuclear Electric Insurance Limited (NEIL) Insurance Standard, or other appropriate insurance standards. 4.1.45 DETERMINE the impact of the design change on D NIA System Vulnerability. 4.1.47 IDENTIFY changes to the plant, both permanent D NIA and temporary, that potentially impact the switchyard or the interconnected transmission system. Communication and coordination of these plant changes with the applicable transmission entities is a requirement of the mandatory NERC Reliability Standards. 4.l.48 IDENTIFY potential impacts on safety related D NIA motor operated valves and the Exelon MOY Program. 4.1.49 DETERMINE the effect of the Configuration D NIA Change on Dry Cask Storage. 4.4 Configuration Control Activities- Use of CC-AA- ~ 102-F-07 4.5 Determination of Program Impact - Use of CC- [81 AA-102-F-08

Checklist of Configuration Activities CC-AA*102-F-07 Page 1of3 Revision 0 Engineering Change Number: 620632 Rev: Q Applic Prior To -Configuration Activity able Operation Procedure Related Trackine info EC Install Attribute No

  • Update Tech Spec or license LS-AA-101 Amendment No: CONF: TECH SPEC No Update Tech Spec Bases LS-AA-101-1000 No As UFSAR Change Notice Required by LS-AA-107 LS-AA-107 Change Request No: CONF: UFSAR CHANGE NOTICE No Technical Requirement Manual Plant Specific Liston AOL CONF: TECH REQMT MANUAL No Desim Bases Database Requirements CC-AA-207 Input Form CONF: DB DATABASE INPUT No Update Desiim Bases Topical Reports and System Documents CC-AA-207 Liston AOL No
  • Update of Critical Control Room Drawings CC-AA-103, -104, - List onADL CONF: CCRD HUNG 112,NF-AA-101 No Additional Walkdown (s)

CC-AA-106-1001 Place applicable walkdown information in CONF: DESIGNERS package WALKDOWN No Affected Equipment List (AEL) or Component Record List (PIMs) (CM-6) Plant Specific CONF: EQUIP DATA (NON RTC UPD) No Update setpoint and calibration database (IISCP or other) Plant Specific No Electrical Load Monitoring Plant Specific ADL & Input fonn I CONF: ELMS INPUT No Cable Management Database (raceway and conduit) program Plant Specific ADL & Input form I CONF: SLICE INPUT No

  • Update of Nuclear Fuels/Corporate Engineering Safety Analysis Accident Analysis (See CC-AA-102-F-lOG)

CC-AA-102-F-lOG CONF: NF ACC ANLS

Checklist of Configuration Activities CC-AA-102-F-07 Page2of3 Revision O Engineering Change Number: 620632 Rev: ft App lie Prior To Configuration Activity able Operation Procedure Related Trackin2 info EC Install Attribute No Plant Barriers Affected Plant Specific CONF: BARRIER PROGRAM No

  • Offsite Dose Cale Manual CY-AA-l 70-300 CONF: ODCM No Update VETIP Manuals CC-AA-204 CONF: VETIP MANUALS No Update Fire Protection Documentation Package and Appendix R CC-AA-209 Change Request No: CONF: FPR CHANGE REQUEST No
  • Update Use of Locks on Valves OP-AA-l08-l03 Proc on ADL; Equip Data AEL No
  • Equipment Tagging & Labeling (CM-6)

OP-AA-116-101 Label Request CONF: EQUIP TAGS/LABELS No Address Open Operability Determinations OP-AA-108- l 15 CONF: OP DETERMINATION No Update or Create Equipment Bill of Material SM-AA-300-1002 BOM End Use Analysis CONF: EQUIP BOM No Plant Simulator Change Required? TQ-AA-306 cbNF: Si:Ml1LATOR CHANGES No Functional Equipment Group (FEG) Update ER-AA-200 CONF: FEG UPDATE (D046) No Clearance and Tagging Program (C/O Models Updated) Operations CONF: TAG OUT C/O MODEL CHANGE No Equipment PMT Requirements Plant Specific J CONF: EQUIP PMT CHANGES I (D041) No Other items CONF:MISC

Checklist of Configuration Activities CC-AA-102-F-07 Page3of3 Revision 0 Engineering Change Number: 620632 Rev:  !! Applie Prior To Configuration Activity able Operation Procedure Related Tracking info IEC Install Attribute No Emergency Response Data System Data Point Librarv Update (EROS) EP-AA-123 or EP-OC- Notify NRC within 30 days of change to 123 for Oyster Creek library files I CONF:ERDS No Update Cyber Security Assessment Database CC-AA-601 I CONF: CYBER SECURITY No List of equipment being replaced to Site Supply Chain Manager SM-AC-4006 I CONF: LIST EQUIP REPLACED No List of all protective relays that affect the reliability of the Bulk Electric System per NERC Reliability Standard LS-AA-129 I CONF: LIST PROT RELAYS Notes:

   "*" Indicates that it must be completed prior to operation if the activity is required.

PassPort only-Track completion via EC ADL/AEL (if ADL/AEL is applicable) or EC INSTALL Attribute.

  • J

Checklist for Programs Impact CC-AA-102-F-08 Page 1of3 Revision 0 Engineering Change Number: 62032 Rev: !! Applica Prior to Program Activities hie Operation Procedure Related Tracking info EC Install Attribute No *If Tech Predefine Surveillance Program Spec Plant Specific PROO: PREDEFINES (SURV, PM) No Performance Centered Maintenance (PCM) Program ER-AA-200 PROO: PREDEFINES (SURV, PM) No Create or Revise PCM Template ER-AA-200 PROG: PCM TEMPLATE No Maintenance Rule Program ER-AA-310 PROG: MIR PROGRAM No Instrument Calibration as part of Predefine Surveillance Program Plant Specific PROO: INSTR SURVEILLANCE No Check Valve PM Program ER-AA-400-1001 PROO: CHECK VALVE PM No MOVProgram ER-AA-302 PROG:MOV No AOVProgram ER-AA-410 PROO:AOV No EQ Program CC-AA-203 PROG:EQ No ASME Section XI or O&M IST Program ER-AA-321 PROO:IST No ASME Section XI or O&M ISI Program ER-AA-330 PROO: ISI (ASME XI) No Boric Acid Corrosion Control (BACC) Program (PWR only) ER-AP-331 PROO: BACC (PWR ONLY) No BWR Reactor Internals/IVVI (BWR only) ER-AB-331 PRbG: RX INTERNALS No ASME III Code and Auth. Nuclear Inspector/In-service Inspector Review Plant Specific PROO: ASME CODE I ANII REVIEW No B&PV Inspection Program (including State Boiler Inspector Notification) Plant Specific PROO: IDNS VESSEL/RV TEST No ASME VIII Relief Valve Testing Plant Specific PROO: IDNS VESSEURV TEST

Checklist for Programs Impact CC-AA-i 02-f-08 Page 2 of 3 Revision O Engineering Change Number: 62032 Rev: Q Applica Prior to Program Activities ble Opeiration Procedure Related Tracking info EC Install Attribute No Non ASME Piping & Comp Support Inservice Inspection Program Plant Specific PROO:ISI (NON ASME) No Other Programs that may be Tech Spec required but plant specific Plant Specific PROO:MISC No Flow Accelerated Corrosion Program ER-AA-430 PROG: FAC (FLOW ACC CORROSION) No Fatie:ue and Transient Monitoring Program ER-AA-470 PROO: FATIG & TRANS MON No Lead Shielding Program Plant Specific PROO; LEAD SHIELDING No Update & Maintenance of Consolidated Data Entry (CDE) database PI-AA-115-1004 PROG:EPIX No

  • Emergency Operating Procedures (EOP)/Severe Accident Management (SAM)

Program/Emergency Action Levels (EAL) and/or EAL Thresholds Plant Specific PROO: EOP/SAM No OL-89-13 Program for Heat Exchangers and Piping ER-AA-340 PROO: GL 89-13 HX No Environmental Review EN-AA-103 PROG: ENVIRON SERV NOTIFIED No Stearn Generator Program ER-AP-420 .PROO: STEAM GENERATOR No PRA URE Completion, MSPI Basis Document and PRA Model Update Section 4.1.18 of PROO: PRA MODEL CC-AA-102 No Fire PRA Model Update or aouroval per ER-AA-600-1068 to defer Section 4. l.18 of NFPA 805 plants only. CC-AA-102 No Coatings Program CC-AA-205, ER-AA-330- PROO: CONTAINMENT COATINGS 008, and MA-AA-716-016 No Appendix J of IOCFRSO ER-AA-380 PROO: IOCFRSO APPENDIX J No Thermal Performance ER-AA-510 PROG: THERMAL PERFORMANCE No I Emergency Preparedness (EP) Programs EP-AA-120 PROO: EP PROGRAMS

Checklist for Programs Impact CC-AA-102-F-08 Page 3of3 Revision 0 Engineering Change Number: 62032 Rev: Q Applica Prior to Program Activities hie Operation Procedure Related Trackin2 info I EC Install Attribute No I Buried Piping and Raw Water Corrosion Program ER-AA-5400 I PROG: BP AND RWC No I Cyber Security Program per Requirements of 10 CFR 73.54 CC-AA-600 I PROO: CYBER SECURITY No I BOP HX Program ER-AA-340-2000 I PROO: BOP HX No I Control Room Envelope (CRE) Habitability Program Plant Specific I PROO: CRE HABITABILITY No I Lubricants Program ~ MA-AA-716-006 I PROG: LUBRICANTS No I Surveillance Frequency Control Program (SFCP) Plant Specific IPROG:SURVEILLANCEFREQ CONT No I Cable Program ER-AA-300-150 I PROO: CABLE No I Aging Management Program ER-AA-700-1002 I PROG: AGING No Diverse And Flexible Coping Strategies (Flex) And Spent Fuel Pool Instrumentation I Program CC-AA-118 I PROO: FLEX . Notes:

   "*" indicates that it must be completed prior to operation if the activity is required.

PassPort only -Track completion via EC ADL (if ADL is applicable) or EC INSTALL Attribute.

There is no impact to plant operations or procedures created by this EC. KAL Operations Department (including Radwaste) Configuration CC-AA*102-f-10A Change Review Checklist Revision O Page 1of2 Configuration Change Document No: 620632 This review covers activities performed during the design phase of a Configuration Change, including initial meetings, walkdowns, detailed design development, and identification of impacts on other station programs and areas of responsibility. Review Requirements Check

1. The impact on the station equipment, changes in equipment responses, and changes in operator [gl responses for different scenarios have been discussed. As the representative of the Operations department, I fully understand the impact, including training needs, upon my department and concur that my concerns have been adequately addressed.
2. I have confirmed the identified Programs, Procedures and Training requirements are complete, or initiated tracking for completion, for my department in accordance with forms listed below:
  • CC-AA-102-F Configuration Activities (Tracking No. ----~
  • CC-AA-102-F Programs (Tracking No. _ _ ___,
  • CC-AA-102-F Procedures and Training (Tracking No. ----~
3. Acceptance criteria for Post Maintenance Testing and any special tests required to adequately JZI demonstrate system operability following implementation of a Configuration Change have been specified.
4. ALARA for operation has been considered in the design. [8]
5. Appropriate component labeling is used in the design package, including drawings. [gj
6. The Configuration Change does not interfere with operation of existing nearby equipment. 181
7. There are no operating procedure changes required by this Configuration Change that [8]

introduce new susceptibility to water hammer or hydraulic transients that might result in impacting plant operation.

8. The design can be implemented within constraints of plant operation/mode. This includes an operation assessment of all affected systems and interfacing structures, systems and components during the mode(s) in which the design change is being implemented.
9. The configuration change has been reviewed and any new vulnerabilities as defined in ER-AA- 181 2004 and the impact of the design change on the identified existing vulnerabilities has been assessed.
10. Impact of this configuration change on Operator Aids has been reviewed and appropriate actions have been or will be taken (refer to OP-AA-115-101 and the Operator Aid Log)
11. The configuration change has been reviewed and impacts on margin are understood. The design summary adequately addresses known margin impacts. (refer to ER-AA-2007)
12. Changes impacting the Clearance and Tagging Program have been identified and are being tracked.

Operations Department (including Radwaste) Configuration CC*AA-102*f-10A Change Review Checklist Revision O Page 2 of 2 Configuration Change Document No: 620632

13. Impact on configuration control and potential configuration control event precursors have been IZ!

identified and are being addressed.

14. Impacts on FLEX, B.5.b, SBO, flooding protection, fire protection, and other issues requiring ~

operator manual actions have been identified and are being addressed.

15. Changes to type of M&TE used and test methodology have been evaluated per MA-AA-716-040.
16. Impacts to and additions ofTCA's and TSA's have been processed per OP-AA-102-106.

My department has reviewed the Configuration Change Document (or appropriate contents) and understands the impact regarding my department's operations, procedures, and programs. All Configuration Change support activities required of my department have been identified. Bob Rush Date: 07/31/17 Operations Department Representative (Print/Sign) (For PassPort, see EC Milestone 210-DEPT RVW-OP for Operations Dept signature authentication) Return the completed form to the Configuration Change Preparer or Sign Electromcally in FCMS, PIMS, or PassPort Nigel Keen

Configuration Change Review Checklist CC-AA-102mfm10F for Use by Other Departments Revision o Page 1of1 Configuration Change Document No: 620632 - PRA This review covers activities performed during the design phase of a Configuration Change, including initial meetings, walkdowns, detailed design development, and identification of impacts on other station programs and areas of responsibility. Review Reguirements I. My department has participated in the Configuration Change process (scope meetings, walkdowns, impact review, etc.) as required and concurred with the proposed Configuration Change; and fully understands the Configuration Change implications for my department.

2. I have confirmed the identified Programs, Procedures and Training requirements are complete, or initiated tracking for completion, for my department in accordance with the forms listed below:

CC-AA-102-F-08 -Programs (Tracking No. URE previously written ) CC-AA-102-F Procedures and Training (Tracking No. ___,N'-'-A=-=---- )

3. Other Considerations required to be completed in support of the Configuration Change:

NA

4. The configuration change has been reviewed and impacts on margin are understood. The design summary adequately addresses known margin impacts. (refer to ER-AA-2007)

My department has reviewed the Configuration Change document (or applicable contents) and understands the impact regarding my department's operations, procedures, and programs. All Configuration Change support activities required of my department have been identified. Affected Plant Department: Risk Management Anthony Hable Date: 07-31-17 Affected Plant Department Representative (Print/Sign) (See EC MileStone 210-DEPT RVW-01 for Other Dept signature authentication) Return the completed form to the Configuration Change Preparer or Sign Electronically in FCMS, PIMS, or PassPort This EC provides evidence that the diesel will not fail during mission time, which implies no risk increase over baseline from the SDP conditon.

Configuration Change Review Checklist CC-AA-102-f-10F for Use by Other Departments Revision 0 Page 1 of 1 Configuration Change Document No: 619834- SITE REG. ASSURANCE This review covers activities performed during the design phase of a Configuration Change, including initial meetings, walkdowns, detailed design development, and identification of impacts on other station programs and areas of responsibility. Review Requirements

1. My department has participated in the Configuration Change process (scope meetings, walkdowns, impact review, etc.) as required and concurred with the proposed Configuration Change; and fully understands the Configuration Change implications for my department.
2. I have confirmed the identified Programs, Procedures and Training requirements are complete, or initiated tracking for completion, for my departll!ent in accordance with the forms listed below:

CC-AA-102-F Programs (Tracking No. _ _ _N~A~ ) CC-AA-102-F Procedures and Training (Tracking No. -~N~A~-- )

3. Other Considerations required to be completed in support of the Configuration Change:

NA

4. The configuration change has been reviewed and impacts on margin are understood. The design summary adequately addresses known margin impacts. (refer to ER-AA-2007)

My department has reviewed the Configuration Change document (or applicable contents) and understands the impact regarding my department's operations, procedures, and programs. All Configuration Change support activities required of my department have been identified. Affected Plant Department: Reg Assurance Dale Shelton Date: 6/21/17 Affected Plant Department Representative (Print/Sign) (See EC MileStone 210-DEPT RVW-01 for Other Dept signature authentication) Return the completed form to the Configuration Change Preparer or Sign Electronically in FCMS, PIMS, or PassPort Nigel Keen

EC 620632, Att. 1, Pg. 1 of 267 1401 Branding Lane, Suite 255

      \KCI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone {630) 515*2650
  • FAX (630) 515*2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan Septem.ber 15, 2017 Prepared by/Date Reviewed by/Date

        ~ /~;7T l~.:Jol7 Anup Behera Page 1of83        I

EC 620632, Att. 1, Pg. 2 of 267 1401 Branding Lane, Suite 255

      \l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515*2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan REVISION HISTORY Reviewed Revision# Issued Date Purpose of Revision Prepared By Approved By By Badar 00 6/21/2017 Initial Release AnupBehera Peter Brunsgaard Hussain Incorporated Fauske Test Report FAI/17-0667 and TOD! CPS 0044. Identified critical components Badar 01 7/28/2017 required for EDG operation for Anup Behera Peter Brunsgaard Hussain normal power generation. This revision completely supersedes Revision 00 in its entirety. Re-evaluated the temperature threshold of the generator, exciter Badar 02 8/17/2017 Anup Behera Peter Brunsgaard and governor actuator. Added Hussain Attachment T. Revised to eliminate appendices not Badar 03 9/15/2017 AnupBehera Peter Brunsgaard providing any technical information. Hussain Page 2 of 83 I

EC 620632, Att. 1, Pg. 3 of 267 1401 Branding Lane, Suite 255

      <l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan TABLE OF CONTENTS Section Page Revision History ................... ~ ...............................................................................................2 Table of Contents .................................................................................................................3 I Purpose ........................................................................................................................5 II Summary of the Review .............................................................................................5 III Background .................................................................................................................5 IV Evaluation Parameters ...............................................................................................6 V Operability of Class lE Equipment in DG Rooms as a Result of Loss of Diesel Ventilation VD Fan ............**********..................................*.......**...***............................. 7 V.1 General Discussion on Impact of Elevated Temperature on Equipment ..............7 V.2 Determining the Impact of Elevated Temperatures by Tests .................................10 V.3 Impact of Elevated Temperatures on the CPS Emergency Diesel Generator ......11 VI Operability of Diesel Generator Starting Air System .............................................82 VII Conclusion ...................................................................................................................82 VIII References ....................................................................................................................82 Page 3 of 83 I

EC 620632, Att. 1, Pg. 4 of 267 1401 Branding Lane, Suite 255

      <;l<CI                                                          Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www .kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan ATTACHMENTS Attachment A FAI Test Report FAI/17-0667, Test Report for Component Survivability at Elevated Ambient Temperature, Revision 0, dated July 2017 Attachment B FAI Test Report FAI/17-0612, Relay Drop Out Testing of GE CR120BD04341 and Agastat E7012PD004 Relays for Clinton Power Station, Revision 0 Attachment C Excitation Support System Attachment D Basler Electric UFOV Regulator Attachment E Basler Electric SR_A Regulator Attachment F Email Correspondence - Bussman Fuse Derating Curves Attachment G LOR-1 Relay Attachment H Results of System 1000 Query Attachment I Ohmite Vendor Data Sheets Attachment J P&B MDR Series Rotary Relay Attachment K Dynalco Speed Switches/Transmitters Attachment L Deleted Attachment M STC-4371 Field Conditioning Relay Attachment N Honeywell VRS Speed Sensors Attachment 0 Woodward EGB Governor/Actuator Attachment P Woodward Magnetic Pickups Attachment Q Woodward 2301A Load Sharing and Speed Control Attachment R System 1000 Query Results - Typical Switch Materials Attachment S Excerpt from Standard Handbook for Electrical Engineers Attachment T Excerpt from NUMARC 87-00 (Rev. 1), Guidelines and Technical Bases for NUMARC Initiatives Addressing Station Blackout at Light Water Reactors, dated August 1991. Page 4 of 83 I

EC 620632, Att. 1, Pg. 5 of 267 1401 Branding Lane, Suite 255

      \l<CI                                                                   Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan I Purpose The purpose of this report is to perform an operability assessment of Class IE equipment in DG rooms (DIV 1) exposed to higher-than-expected temperatures resulting from a loss of diesel ventilation VD fans. II Summary of the Review As a result of the loss of the diesel ventilation VD fans, all the Class IE equipment required for DG operation and located in the DG rooms will remain operable during the elevated DG room temperatures for a maximum 24-hour period. III Background On Tuesday, March 7, 2017, an Equipment Operator observed a relay cycling every IO seconds from the Division I 480V Unit Substation lA (lAPI IE). This relay is part of a logic circuit in the 480V Unit Sub IA and supports the under-voltage load shed and restoration of the Division 1 Diesel Generator ventilation. The logic would initially shed the DG fan on under-voltage, preclude the fan from restarting, then after IO seconds, once voltage is restored, allow the ventilation to be restored either by the EDG start or return of the safety bus. The ventilation is sequenced on at I 0 seconds after power restoration per the sequential start strategy. The troubleshooting efforts determined the relay 427X3-41A (an interposing relay that acts as a seal-in circuit, in the undervoltage relay logic for IAPl IE) operates outside of allowable circuit parameters, causing the cycling of timing relay 427X2-4IA. Troubleshooting attachments identified both the X2 and X3 relays operated contrary to their expected transient on de-energization resulting in the X2 relay changing contact states before the X3 relay contacts. This condition has two impacts: (I) Associated DG room fan (1 VDOlCA) would be unable to start either automatically or manually when required, and (2) Ability of Division 1 DG to properly load shed on a bus undervoltage condition is affected. As a result, Division 1 DG was declared Inoperable at 03 I9 on March 9, 20I7. Page 5 of83 I

EC 620632, Att. 1, Pg. 6 of 267 1401 Branding Lane, Suite 255 (l<CI Downers Grove, Illinois, 60515 Phone (630) 515-2650

  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan As part of the investigation, it was determined that the identified relay cycling was initiated. by a bus undervoltage condition. Historical surveillance testing was reviewed. DG integrated surveillance procedure 9080.21, which tested Division 1 ECCS system response to a simulated LOCA I LOOP signal, does test the affected relay logic in a manner to detect this condition. However, the fast performance of 9080.21 was in October 2013. The X2 timer relay was replaced in May 2016. Separate testing of the time delay relay function ONLY was last performed in May 2016, satisfying the 48 month periodicity requirement for the time delay function. However, this testing does not initiate a bus undervoltage condition and would not have been sufficient to detect this condition and fully validate proper function of the affected circuit. In the event of a LOOP, the Division 1 EDG would have started and the Generator's output breaker would have closed providing voltage to the safety related buses. However, the suspect relays would have prevented the VD Vent Fan from running and there would have been no cooling to the EDG Room. Without further evaluation and justification, the EDG would not have been able to meet its mission time. The analysis presented herein is a collaborative effort between Clinton Power Station (CPS) and Kiran Consultants, Incorporated (KCI). IV Evaluation Parameters This analysis evaluates operability of equipment in the DG Room for a duration of 24 hours at maximum temperature values as follows:

  • Panel lDGOlJA 225°F
  • All Remaining Components in the DG Room 215°F Justification for operation is provided for equipment that cannot meet the above parameters.

Page 6 of 83 I

EC 620632, Att. 1, Pg. 7 of 267 1401 Branding Lane, Suite 255

      <l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan V Operability of Class lE Equipment in DG Rooms as a Result of Loss of Diesel Ventilation VD Fan V.1 General Discussion on the hnpact of Elevated Temperature on Equipment Elevated temperatures can impact the functionality of equipment in several ways. Over time, elevated temperatures can increase the degradation of organic materials. Elevated temperatures can also prevent voltage sensitive devices (e.g., electrical devices with coils) from picking up at desired voltages as it is a well-known phenomenon of electrical circuits that the resistance of a current path will rise as temperature is increased, resulting in an increase in the pick-up voltage of devices with coils. The analysis presented herein will generically address methods for determining the impact of elevated temperatures on organic materials and then specifically address the effects of elevated temperatures on voltage-sensitive devices. This analysis will also specifically address the impact of elevated temperatures on normally open relays. V.1.1 Determining the hnpact of Temperatures on Organic Materials V.1.1.1 Arrhenius Methodology Arrhenius methodology has been shown to be a valid means of modeling temperature effects and for evaluating thermal degradation of non-metallic materials. Note that metallic materials are virtually unaffected by environmental conditions associated with temperatures experienced in nuclear plant environments, therefore, the impact of elevated temperatures on metallic materials is insignificant. The following form of the Arrhenius equation is typically used when relating service temperature and duration to a shorter duration at a higher temperature used for accelerated (thermal) aging of non-metallic materials at actual laboratory test conditions. Equation 1 Where: Page 7 of83 I

EC 620632, Att. 1, Pg. 8 of 267 1401 Branding Lane, Suite 255 (1(CI Downers Grove, Illinois, 60515 Phone (630) 515-2650

  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan ts = thermal life at normal service temperature Ts (K) ta = thermal aging duration at aging temperature Ta (K)

                  ~ =    activation energy (eV) k      Boltzmann constant (8.617 x 10-5 eV/K)

V.1.1.2 10°C Rule Another model for assessing the time-temperature effects on non-metallic materials is the 10°C rule. This rule simply states that chemical reaction rates double and the material life decreases by one-half for every 10°C increase in temperature. For example, a material with a thermal life of 20 years at a service temperature of 40°C will have a thermal life of 10 years at a temperature of 50°C. V.1.2 Determining Impact of Elevated Temperatures on Voltage Sensitive Devices The DC relays pickup (change state from de-energized to energized with aux contacts changing state) when the magnetic force generated by the coil current compresses a spring and the plunger travels decreasing the air gap in the iron core to almost zero. The coil current is directly proportional to the voltage across the coil divided by the coil resistance (Ohm's Law). The coil resistance is dependent on the ambient temperature given the by the following equation (Equation 2-9 of Attachment R): 234.4 + t 2 Rt2 = Rt1

  • 234.4 +ti Where: Rn= Coil Resistance at Room Temperature of tr Rt2 = Coil Resistance at tz tr= Room Temperature (typically 20°C (68°F))

t2 = Operating Temperature Therefore, using the above equation, the pickup voltage at any temperature t2 can be calculated from the pickup voltage at room temperature tr by using the following equation:* Page 8 of 83 I

EC 620632, Att. 1, Pg. 9 of 267 1401 Branding Lane, Suite 255

      <l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 www .kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan 234.4 + t 2 VPickup_t2 = Vpickup_tl

  • 234.4 + ti Where: Vpickup_tl =Coil Pickup Voltage at Room Temperature ti Vpickup_t2 =Coil Pickup Voltage at Operating Temperature tz Using the above equation for pickup voltage, the pickup voltage of DC relay for an operating temperature of 238°F (114.44°C) will increase by 1.37 times the pickup voltage of same relay at room ambient temperature.

V.1.3 Determining Impact of Elevated Temperatures on Normally Open Relay A relay is an electromechanical switch made of 4 basic parts: electromagnet, mechanical switching element (that can be attracted by the electromagnet), spring, and set of electrical contacts. The three principle failure modes of a relay are (1) failure to trip, (2) spurious trip, and (3) short. Relevant mechanisms by which these failure modes can occur are contamination (metallic and non-metallic) and mechanical wear of the internal switching element. ,Relays are less likely to unintentionally close when configured with normally open contacts. Therefore, the task for this configuration is to determine whether or not abnormal elevated temperatures can cause the unwanted closure of the normally open relay. For the subject relay switches, the non-energized state is normally open, meaning that the relay coil is de-energized and the contacts are open, however, due to applied voltage, the relay may experience some amount of leakage current across the contact. As such, the only credible failure mode under abnormal elevated temperatures (that would lead to closure of the contacts or enable the relay to carry sufficient current so as to close the relay circuit) would be degradation of the nonmetallic materials of construction or significant leakage current across the contacts. Each failure mode is discussed separately. The non-metallic materials of construction under consideration are the materials of the contact block. Note that metallic materials (i.e., the spring and contacts in the relay) are virtually unaffected by environmental conditions associated with exposure to abnormal elevated temperatures. Typical materials of a relay switch contact block include phenolic, wood flour phenolic, diallyl phthalate, Durez (brand name phenolic), and Page 9 of 83 I

EC 620632, Att. 1, Pg. 10 of 267 1401 Branding Lane, Suite 255 (l<CI Downers Grove, Illinois, 60515 Phone (630) 515*2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan polycarbonate. The results of a System 1000 query on these materials (Reference VIII.4, Attachment R) indicate that the highest aging temperature is a minimum of 140°C or the temperature rating is a minimum of 1 l5°C, meaning that the materials have been subjected to these temperatures without significant loss of material properties. As such, any thermal degradation experienced at l 15°C (239°F) is not expected to significantly impact the functionality of contact blocks constructed with these typical materials. Opened contacts will always experience some minute amount of leakage current at applied voltages. At elevated temperatures, there may be some increase in leakage current, however, that increase will be insignificant. Elevated temperature conditions coupled with humidity/moisture conditions may also increase leakage current, however, resistance in these circuits are sufficiently high such that any resulting leakage current across the open contacts remains insignificant when the relay is exposed to elevated temperatures and humidity/moisture conditions. Additionally, the CPS diesel generator equipment is located in a room where humidity conditions are less than 100% RH during normal and accident conditions (i.e., there are no pipe breaks postulated for the diesel generator room under accident conditions) when the equipment is operating. Therefore, failure due to leakage current is not a credible failure mode for the normally open relay switches installed at CPS. In summary, there is no credible failure mode for a normally de-energized relay switch exposed to abnormal elevated temperatures in less than 100% RH environment. V.2 Testing Performed at FAl Several components were subjected to baseline functional tests per KCI Test Specification 424-008-TSP2 (Reference VIII-3). Table V.2-1 summarizes the test results. Table V.2-1-FAI Test Results Test Manufacturer Model Description Component Performance when Exposed to 225°F Specimen for 24 hours and 245°F for 8 hours EUT#l Agastat 7012PD Time Delay Relay Relay did not drop out, coil remain energized and open contacts did not short out at 225°F for 24 hours. The relay coil dropped out when exposed to 245°F in less than 8 hours. Another similar specimen did not drop out, coil remain energized and open contacts did not short out at 238°F for 24 hours. EUT#2 Basler 9-1051-00-105 UFOV Assembly Voltage Regulator in combination with UFOV Page 10 of 83 I

EC 620632, Att. 1, Pg. 11 of 267 1401 Branding Lane, Suite 255

      <l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan Test Manufacturer Model Description Component Performance when Exposed to 225°F Specimen for 24 hours and 245°F for 8 hours provided the voltage regulation and there was no loss of exciter control. EUT#3 Basler SR8A2B01B3A Voltage Regulator Voltage Regulator in combination with UFOV provided the voltage regulation and there was no loss of exciter control. EUT#4 GE 12CEH51A1A Loss of Excitation Relay while energized with EDG rated current and Relay voltage did not provide a false trip. The relay provided a trip when tbe phase angle of the current was varied verifying the relay was still function to detect loss of excitation condition and provide a trip. EUT#5 GE 12GGP53B1A Reverse Power Relay Relay while energized with EDG rated current and voltage did not provide a false trip. The relay provided a trio under a reverse oower condition. EUT#6A GE 12DCV51Al3A Restrained Relay while energized with EDG rated current did not Overcurrent Relay provide a false trip. The relay provided a trip when the sensed current exceeded the trip current. EUT#6B GE 12IFCV51ADIA Restrained Relay while energized with EDG rated current did not Overcurrent Relay provide a false trip. The relay provided a trip when the sensed current exceeded the trip current. EUT#7 P&B MDR 137-8 Relay Relay did not drop out, coil remain energized and open contacts did not short out. EUT#9 Westinghouse 290B225A10 Differential Relay The relay did not provided a false trip when the (Type SA-1) operating current was below the trip setting and provided a trip signal when tbe operating current exceeded the trio setting. EUT#IO Woodward 2301A Governor Control The control assembly did not provide actuating Assembly voltage when operated at rated frequency and provided actuating signal when the frequency was increased within 1% the rated 60HZ frequency. The control assembly was subjected to abnormal temperature exposure of 207°F for 24 hours, 225°F for 8 hours and 245°F for 8 hours. V.3 Impact of Elevated Temperatures on the CPS Emergency Diesel Generator The Emergency Diesel Generator (EDG) is designed to operate at an ambient temperature of 122°F (50°C) when the EDG is running and delivering the required power to the safety related equipment (Reference VIII. I). The DG room heat is removed by the VD fans and the fans are designed to keep the ambient temperature below 122°F. With the loss of the VD fan, the DG room ambient temperature is expected to rise above 122°F as the forced ventilation to remove the EDG heat is lost. The operability of all Class IE equipment required to function when the EDG is operating was evaluated for ambient temperatures of more than 122°F and documented in Reference VIII.2. It was previously established in Reference VIIl.2 that all Class lE equipment required for EDG operation will remain operable during the elevated DG room temperature of 140°F for a maximum period of 12 hours. Page 11 of 83 I

EC 620632, Att. 1, Pg. 12 of 267 1401 Branding Lane, Suite ZSS

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan All the components located in the Division 1 EDG room has been identified and documented in Reference VIIl.5. All these components in Reference VIIl.5 are categorized as follows:

  • Components in Yellow are identified as tripping interlock for the Div. I Diesel Generator (Not affected by LOCA Bypass) *
  • Components in Pink are identified as tripping interlock for the Div. I Diesel Generator (Blocked by LOCA Bypass)
  • Components in Light Green are identified as Starter interlock for the Div. I Diesel Generator (Not affected by LOCA Bypass)
  • Components in Light Blue are identified with power regulation
  • Components in White will not prevent EDG Operation After the EDG starts and runs continuously to supply _the power demand of all loads connected to the EDG, this report evaluates the impact of abnormal ambient temperature on the EDG to maintain its power production for 24 hours. Therefore, no other electrical faults are postulated during this period. Not all components in Yellow, Pink and Blue are required for the continuous operation of the EDG under the abnormal ambient temperature environment. These components are further divided into those components classified as "critical active" and "critical passive". The critical active components are capable of direct tripping or causing a trip of the EDG. The critical passive components do not cause a trip of the EDG but are capable of indirect tripping oftheEDG.

Table V-1 lists the temperature threshold for tripping interlock and power regulation components (Yellow, Pink and Blue) those are considered as "critical active" for a maximum duration of 24 hours. Table V-2 lists the temperature threshold for tripping interlock and power regulation components (Yellow, Pink and Blue) those are considered as "critical passive" for a maximum duration of 24 hours. Table V-3 lists the temperature threshold for non-critical components required EDG operation for a maximum duration of 24 hours, if applicable. Table V-4 lists non-critical components (White) not required for EDG operation. Components required for start-up (Green) and components that will not prevent EDG operation (White) are not required for continuous operation ofEDG. These components are re-evaluated and Table V-3 lists the temperature threshold for these Page 12 of 83

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan components for a maximum duration of 24 hours, if applicable. When reviewing Tables V-1, V-2 and V-3, note the following:

  • The 23 °F cabinet temperature rise noted for various equipment types in Table V-1, V-2 and V-3 is based on actual measurements taken inside the DIV II (1PL12JB) control panel in 1991 when the ambient temperature was 74.5°F. This measurement is documented in calculation IP-Q-396 (Reference VIIl.2). Out of all the panels inside the DG room, Panel 1PL12JB (or 1PL12JA) is considered to have the maximum temperature rise. Components in three Panels (1PL92JA, 1PL93JA and 1DG06SA) are not required to function after the EDG starts. The remaining panels (lDGOlJA, lDGOlKA - 12 cyl EDG, lDGOlKA - 16 cyl EDG) have either very few components or components that are not normally energized. The major heat producing components (such motors, solenoids) in panels lDGOlKA are de-energized after the EDG starts. There are a few indicating lights that are energized in this panel. Therefore, the temperature rise inside this panel will be negligible, but assumed conservatively l 8°F in our analysis. The 10°C (18°F) temperature rise inside panel is taken from IEEE 649-1980 (IEEE Standard for Qualifying Class lE Motor Control Centers for Nuclear Power Generating Stations). This temperature rise for cubicles those are more compact have continuous energized contactors, control relays, control transformers, and circuit breakers. The CT/PT panel (lDGOlJA) has transformers, but these CTs and PTs do not dissipate significant power.

Therefore, a 23°F cabinet temperature rise is utilized for this panel conservatively.

  • The equipment that was not in a panel (such as engine-mounted equipment) do not have a panel rise applied.
  • Aging data or temperature threshold data stated are taken from Reference VIII.2 if not stated otherwise.

Page 13 of 83 I

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan Table V-1 Threshold Temper atures fo r Critical Active Components Required for EDG Operation E Panel Comp Comp Description MFG PART NO Temperature Comment Importance I Type Threshold M {°F) E lDGOl JA CTl-6 Current GE, JCS-0 JCS- 234 No electronics is used. The insulation was aged at 257°F. The function of Yellow Transformers, 0/687X6 the devices depends on the integrity of the insulation system. Located in Differential and panel 1DGO IJA. Reduc ing this temperature by 23 °F to account for cabinet Meterin tern erature rise, the com onent will function at 234 °F. E IDGOIKA IDG03KA A9 Actuator Governor WOODWARD EGB-13P 250 The Governor is located on the cool side of the engine (i.e. opposite the Yellow (Mounted on Engine) turbo chargers) between the engine and the jacket water cooler. It will therefor tend to be in a cooler area. Based on VTIP 1<286 1-0002-B, R/87 (Woodward EBG- Proportional Governor Actuator, #82340C), the Governor is used on both steam or engine prime movers . Based on VTIP 1<2861-0002-B (page 9), the recommended operating range of the unit is up to 250°F with synthetic oil. Significant aging of the oil in the Governor would not occur for minor excursions in temperature for a short duration in time. The Governor, once the engine was up and running at steady state (which occurs early in the event), is not heavily loaded (i.e. it does not need to move much) and therefor would not develop significant heat in the oil. Based on NSED Standard MS-01.00, R/46 (Equipment Lubrication Standard), the device is to be lubricated with MOBIL 1 SW-30. MOBIL 1 SW-30 is a synthetic oil that has better performance in high heat applications than conventional motor oils (Attachment 0). Therefore, the governor would be expected to operate for short periods of time (less than 6 hours) at the end of the scenario at elevated ambient temperatures (-250°F) with MOBIL 1 SW-30 lubricant. Page 14 of 83 I

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance I Type Threshold M OF E 1DGO1 KA 1DG04KA A9/a Actuator Governor WOODWARD EGB-13P 250 The Governor is located on the cool side of the engine (i .e. opposite the Yellow (Mounted on Engine) turbo chargers) between the engine and the jacket water cooler. It will therefor tend to be in a cooler area. Based on VTIP K286 I-0002-B, R/87 (Woodward EBO- Proportional Governor Actuator, #82340C), the Governor is used on both steam or engine prime movers. Based on VTIP K286 l - 0002-B (page 9), the recommended operating range of the unit is up to 250°F with synthetic oil. Significant aging of the oil in the Governor would not occur for minor excursions in temperature for a short duration in time. The Governor, once the engine was up and running at steady state (which occurs early in the event), is not heavily loaded (i.e. it does not need to move much) and therefor would not develop significant heat in the oil. Based on NSED Standard MS-01.00, R/46 (Equipment Lubrication Standard), the device is to be lubricated with MOBIL 1 5W-30. MOBIL I 5W-30 is a synthetic oil that has better performance in high heat applications than conventional motor oils (Attachment 0). Therefore, the governor would be expected to operate for short periods of time (less than 6 hours) at the end of the scenario at elevated ambient temperatures (- 250°F) with MOBIL I SW-30 lubricant. E I PLI 2JA R20 87 Relay, Differential WESTINGHOUSE 2908225A 222 The relay was energized with normal operating EOG current (5 Amps on the Yellow (Type SA-1) IO Restraint coil and 0.22 Amps on the operating coil) and 125 VDC for the trip coil at 225 °F for 24 hours followed with an exposure to 245 °F for 8 hours. The relay did not provide a false trip. Therefore, the relay will not impact the normal operation of the EOG at 245°F. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EOG normal operation in an ambient temperature of222 °F. (see Reference VIll.6, Attachment A). E 1PLl2JA 1SC- A4 Governor Control WOODWARD 2301A 222 Located in PL! 2JA panel. Rated for 185°F by the manufacturer for Yellow DG859 Assembly operation and 221 °F for storage (See Attachment Q). The governor control assembly was energized with normal operating EDG voltage at 207°F for 24 hours, 225 °F for 8 hours and followed with an exposure to 245 °F for 8 hours. The output of governor control did not drift from the operating condition (remained at 0 VDC for 60HZ operation). Therefore, the governor control will maintain the normal operation of the EOG at 245 °F. Accounting for a 23 °F cubicle temperature rise, the governor control assembly will not impact the EOG normal operation in an ambient tern erature of 222°F. (see Reference Vlll.6, Attachment A . Page 15 of 83

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance I Type T hreshold M E IPL12JA R20 0 Relay, Loss of GE 12CEH51A 222 The relay was energized with normal operating EDG current and voltage Pink Excitation IA and 125 VDC for the trip coil at 225°F for 24 hours followed with an exposure to 245°F for 8 hours. The relay did not provide a false trip. Therefore, the relay will not impact the normal operation of the EDG at 245°F. Accounting for a 23°F cubicle temperature rise for panel IPLI2JA, the relay will not impact the EDG normal operation in an ambient tern erature of 222°F. see Reference Vlll.6, Attachment A . E IPLI2JA Rl9 32 Reverse Power Relay GE 12GGP53B 222 The relay was energized with normal operating EDG current and voltage Pink IA and 125 VDC for the trip coil at 225 °F for 24 hours followed with an exposure to 245°F for 8 hours. The relay did not provide a false trip. Therefore, the relay will not impact the normal operation of the EDG at 245°F. Accounting for a 23°F cubicle temperature rise for panel IPLl2JA, the relay will not impact the EDG normal operation in an ambient tern erature of222°F. see Reference Vlll.6, Attachment A . E IPLl2JA R20 51V-l Voltage Restrained GE 12UCV51A 222 The relay was energized with normal operating EDG current and 125 VDC Pink Overcurrent Rly Ph I 13A for the trip coil at 225°F for 24 hours followed with an exposure to 245°F 12IFCV51 for 8 hours. The relay did not provide a false trip. Therefore, the relay will ADIA not impact the normal operation of the EDG at 245°F. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 222°F. (see Reference Vill.6, Attachment A . E 1PLl2JA R20 51V-2 Voltage Restrained GE 12UCV51A 222 The relay was energized with normal operating EDG current and 125 VDC Pink Overcurrent Rly Ph 2 13A for the trip coil at 225°F for 24 hours followed with an exposure to 245°F 12IFCV5! for 8 hours. The relay did not provide a false trip. Therefore, the relay will AD!A not impact the normal operation of the EDG at 245°F. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference Vill.6, Attachment A . E IPL12JA R20 51V-3 Voltage Restrained GE 12IJCV51A 222 The relay was energized with normal operating EDG current and 125 VDC Pink Overcurrent Rly Ph 3 13A for the trip coil at 225 °F for 24 hours followed with an exposure to 245°F 121FCV51 for 8 hours. The relay did not provide a false trip. Therefore, the relay will ADIA not impact the normal operation of the EDG at 245°F. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference Vlll.6, Attachment A . Page 16 of 83

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temper ature Comment Importance I Type Threshold M OF E !DGOIJA CTIO- Current Boots BASLER BE-02463 - 234 o electronics is used. The insulation was aged at 257°F. The function of Blue 11 Transformers 001 the devices depends on the integrity of the insulation system. Reducing this temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. Located in Panel IDGOIJA. E !DGOIJA TI Transformer, Voltage BASLER BE-13487- 234 o electronics is used. The insulation was aged at 257°F. The function of Blue Regulator Power 001 the devices depends on the integrity of the insulation system. Reducing this temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. Located in Panel IDGOIJA. E IDGOIJA PT! Potential GE NM- 234 No electronics is used. The insulation was aged at 257°F. The function of Blue Transformer, 3/643X92 the devices depends on the integrity of the insulation system. Located in Regulator panel IDGOIJA. Reducing this temperature by 23 °F to account for cabinet tern erature rise, the com onent will function at 234°F. E !DGOIJA PT2 Potential GE NM- 234 No electronics is used. The insulation was aged at 257°F. The function of Blue Transformer, 3/643X92 the devices depends on the integrity of the insulation system. Located in Regulator panel I DGO I JA. Reducing this temperature by 23 °F to account for cabinet tern erature rise, the com onent will function at 234°F. E IDGOIJA CCT Cross Current GE, JCS-0 JCS- 234 o electronics is used. The insulation was aged at 257°F. The function of Blue Transformer 0/687X6 the devices depends on the integrity of the insulation system . Located in panel lDGOIJA. Reducing this temperature by 23 °F to account for cabinet tern erature ri se, the com onent will function at 234°F. Page 17 of 83 I

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance I Type T hreshold M OF E !DGOIKA GI 3875KW 4160V IDEAL 230 Generator insulation is rated for 155°C (Class F). The minimum thermal Blue Generator life of Class F insulation is more than 1000 hours at 200°C operating temperature (Attachment T). The temperature rise at full load is 70°C (See Section 5. 12 of Ref. VIll.2). Based on TODI-CPS-17-025, the peak load on the EDG during the LOCAILOOP case is 3721 .2 KW and the peak load for the LOOP case is 3334.8 KW. The EDG is rated for 3900 KW continuous rating (DWG E02-IAPl2, Sheet 031 , Rev. J), the corresponding load for the LOCAILOOP and the LOOP is 95.4% and 85.5% respectively. Therefore the generator temperature rise at 95 .4% rated load is 63.7°C [70*0.954*0.954 = 63.7°C]. Assuming the same temperature rise, the generator will be exposed to 173.7°C when operating in an ambient temperature of230°F (110°C) [i.e., 110°C + 63.7°C = l 73.7°C]. The generator temperature will be l 8.7 °C above its long term rating of l 55°C. However, the generator is rated for 20,000 hours of operation at l 55°C and this life will be reduced by a factor of3 .66 using the 10°C rule for a long term life of more than 227 days. Therefore for a short term operation of I day, the impact on the generator thermal capability when operating at 230°F is negligible. The minimum thermal life of 1000 hours at 200°C from the ARC 87-00 report (Attachment T) also exceeds the Generator thermal stress for I da of o eration b a tar e mar in. E !DGOIKA G2 Exciter IDEAL 230 Exciter insulation is rated for l 55°C (Class F). The minimum thermal life Blue of Class F insulation is more than 1000 hours at 200°C operating temperature (Attachment T). The temperature rise of the exciter is 80°C (See Section 5.11 of Ref. VIII.2). The insulation life is 20000 hours at 155°C. For an operating envirorunent of 230°F (110°C), the exciter temperature will reach l 90°C. The life at this temperature is 1767 hours (73 days) using 10°C rule. Therefore for a short term operation of 1 day, the impact on the exciter thermal capability when operating at 230°F is negligible. The minimum thermal life of 1000 hours at 200°C from the C 87-00 report (Attachment T) also exceeds the Exciter thermal stress for I da of o eration b a lar e mar in . Page 18 of 83 I

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Desc ription MFG PART NO T emper ature Comment Importance I Type T hreshold M OF E I PLl2JA xc A2 Series Boost Option BASLER 90-37100- 234 Aged at 257°F. Located in panel IPLl 2JA. This device has passive Blue 100 components such as resistors, capacitors, transformer and inductive coil (See Attachment C). This device takes input from CT/PT panel and boosts the exciter voltage to keep the EOG voltage at rated voltage. As the components were aged at 257°F and there are no movi ng parts and electronics, the device will function for an operating temperature of 257°F. Accounting for cabinet temperature rise of23 °F, this device will be functional at 234°F outside the anel IPLl2JA. E 1PLl 2JA UY AlO UFOV Assembly BASLER 9-1 05 1 222 The UFOV is required when the EOG is running 4 to 7 HZ below 60HZ. Blue 100 Aged at 257°F. Rated for 158°F by manufacturer (See Attachment 0 ). Located in 1PLl2JA panel. The UFOV was aged at 225°F energized for 24 hours followed with an exposure to 245 °F wh ile energized for 8 hours. The UFOV performed its desired function and did not provide any false trip signal to the EOG throughout the 32 hours oftest run . Accounting for a 23 °F cubicle temperature rise, the UFOV will not impact the EOG normal operation in an ambient tern erature of222°F. see Reference VIIJ.6, See Attachment A E 1PLl 2JA R l7 Al Voltage Regulator BASLER SR8A2BOI 222 Aged at 257°F. No derating at 158°F (See Attachment E). Located in Blue B3A I PLI 2JA panel. The voltage regulator was aged at 225°F energized for 24 hours followed with an exposure to 245 °F while energized for 8 hours. The voltage regulator performed its desired function and did not provide any false trip signal to the EOG throughout the 32 hours of test run. Accountin g for a 23 °F cubicle temperature rise, the voltage regulator will not impact the EOG normal operation in an ambient temperature of222°F. (see Reference Vlll.6, Attachment A . Page 19 of 83 I

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Pa nel Comp Co mp Description MFG PART NO Temperature Comment Importance I Type Threshold M OF E !PLJ2JA UY Kl5 Relay, Power Failure P&B MDR137-8 222 This relay is normal ly energized and short circuits the generator CT under Blue Aux loss of 125 VDC power supply. As the relay energized during EDG normal operation, the relay coil failure will impact the continued operation ofEDG. Per SQ-CLD-039, the relay was aged at l 25 °C (257°F) and functionally tested during an environmental test at l 53°F. Manufacturer rating is 149°F (see Attachment J). Accounting for 23 °F cabinet temperature rise, the relay will remain functional for an ambient temperature of l 26°F. An identical relay (MOR 137-8) was aged at 225°F energized at 125 VDC for 24 hours followed with an exposure to 245 °F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run . Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 222°F. (see Reference VIII.6, Attachment A . LEGEND FOR "STATE" EOG o eration EDG o eration Page 20 of 83 I

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan T a bl e V-2 : T h r esh 0 Id T emperatures i or C ntica.. I P ass1ve c omponents R eqmred i or EDG O1per ation E Panel Comp Comp Description MFG PART NO Temperature Comment Impor tance State I Type Threshold M (OF) E IDGOIJA PTl-FOI Fuse, Potential Bussman HVU 225 The HVU fuses are installed in panel lDGOIJA. Based on NEC Blue p Transformer Regulator requirements, the fuses are sized at least 125% above the O.SA maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (l /1.25) of its rating, the fuse will carry the load current and not provide a false trip. Based on calculation IP-Q-396 (Attachment 15, page 11 , note 19), the materials used in HVU type fuses are not susceptible to thermal degradation. The HVU is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% ofrating) and Opening Time (% ofrating) as a function of ambient temperature. Based on Attachment F, the HVU fuse will be derated to 95% of its rating at an operating ambient temperature of 120°C (248°F). Therefore, even at operating temperature of 248°F the fuse has 15% margin above the design maximum full load current. With a conservative cabinet temperature rise of23°F, the fuses will not provide a false trip and carry the load current for a cabinet outside ambient temperature of225 °F. Note that the opening time under a fault will also decrease, but the fuse will still provide protection under this condition. Page 21 of 83 I L

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO T emperature Comment Importance State I Type Threshold M (OF) E IDGOlJA PT1 -F02 Fuse, Potential Bussman HVU 225 The HVU fuses are installed in panel 1DGO IJA. Based on NEC Blue p Transformer Regulator requirements, the fuses are sized at least 125% above the 0.5A maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% ( 111.25) of its rating, the fuse will carry the load current and not provide a false trip. Based on calculation IP-Q-396 (Attachment 15, page 11, note 19), the materials used in HVU type fuses are not susceptible to thermal degradation. The HVU is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity (% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the HVU fuse will be derated to 95% of its rating at an operating ambient temperature of l 20°C (248°F). Therefore, even at operating temperature of 248°F the fuse has 15% margin above the design maximum full load current. With a conservative cabinet temperature rise of23 °F, the fuses will not provide a false trip and carry the load current for a cabinet outside ambient temperature of225°F. Note that the opening time under a fau lt will also decrease, but the fuse will still provide protection under this condition. Page 22 of 83 I

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temp erature Comment Importance State I Type Threshold M (OF) E IDGOIJA PT2-FOI Fuse, Potential Bussman HVU 225 The HVU fuses are installed in panel I DGO I JA. Based on NEC Blue p Transfonner Regulator requirements, the fuses are sized at least 125% above the 0.5A maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (\/1.25) of its rating, the fuse will carry the load current and not provide a false trip. Based on calculation IP-Q-396 (Attachment 15, page 11, note 19), the materials used in HVU type fuses are not susceptible to !henna! degradation. The HVU is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity (% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the HVU fuse will be derated to 95% of its rating at an operating ambient temperature of 120°C (248°F). Therefore, even at operating temperature of 248°F the fuse has 15% margin above the design maximum full load current. With a conservative cabinet temperature rise of23 °F, the fuses will not provide a false trip and carry the load current for a cabinet outside ambient temperature of 225 °F. Note that the opening time under a fault will also decrease, but the fuse will still provide protection under this condition. Page 23 of 83 I

EC 620632 , Att . 1 , Pg . 2 4 of 2 67 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IDGOlJA PT2-F02 Fuse, Potential Bussman HVU 225 The HVU fuses are installed in panel IDGOIJA. Based on NEC Blue p Transformer Regulator requirements, the fuses are sized at least 125% above the 0.5A maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (I / 1.25) of its rating, the fuse will carry the load current and not provide a false trip. Based on calculation IP-Q-396 {Attachment 15, page 11, note 19), the materials used in HVU type fuses are not susceptible to thermal degradation. The HVU is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% ofrating) and Opening Time(% of rating) as a function of ambient temperature. Based on Attachment F, the HVU fuse will be derated to 95% of its rating at an operating ambient temperature of l 20°C (248°F). Therefore, even at operating temperature of 248°F the fuse has 15% margin above the design maximum full load current. With a conservative cabinet temperature rise of23 °F, the fuses will not provide a false trip and carry the load current for a cabinet outside ambient temperature of225 °F. Note that the opening time under a fault will also decrease, but the fuse will still provide protection under this condition. Page 24 of 83 I

EC 620632 , Att . 1 , Pg . 2 5 of 267 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Co mp Comp Description MFG PART NO Temper ature Comment Importance State I Type Threshold M (OF) E IDGOIJA TI-FOi Fuse, Transformer Bussman HVU 225 The HVU fuses are installed in panel 1DGO I JA. Based on NEC Blue p Voltage Regulator requirements, the fuses are sized at least 125% above the Power maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (I /1.25) of its rating, the fuse will carry the load current and not provide a false trip. Based on calculation IP-Q-396 (Attachment 15, page 11, note 19), the materials used in HVU type fuses are not susceptible to thermal degradation. The HVU is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% of rating) and Opening Time (% ofrating) as a fu nction of ambient temperature. Based on Attachment F, the HVU fuse will be derated to 95% of its rating at an operating ambient temperature of l 20°C (248°F). Therefore, even at operating temperature of 248°F the fuse has 15% margin above the design maximum full load current. With a conservative cabinet temperature rise of23°F, the fuses will not provide a false trip and carry the load current for a cabinet outside ambient temperature of 225°F. Note that the opening time under a fault will also decrease, but the fuse will still provide protection under this condition. Page 25 of 83 j

EC 620632, Att . 1 , Pg . 26 of 267 1401 Branding Lane, Suite 255 Cl Downers Grove, Illino is, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Pa nel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IDGOlJA Tl-F02 Fuse, Transformer Bussman HVU 225 The HVU fuses are installed in panel l DGO I JA. Based on NEC Blue p Voltage Regulator requirements, the fuses are sized at least 125% above the Power maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (1/l.25) of its rating, the fuse will carry the load current and not provide a false trip. Based on calculation IP-Q-396 (Attachment 15, page 11, note 19), the materials used in HVU type fuses are not susceptible to thermal degradation. The HVU is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity (% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the HVU fuse will be derated to 95% of its rating at an operating ambient temperature of l 20°C (248°F). Therefore, even at operating temperature of248°F the fuse has 15% margin above the design maximum full load current. With a conservative cabinet temperature rise of23 °F, the fuses will not provide a false trip and carry the Load current for a cabinet outside ambient temperature of 225°F. Note that the opening time under a fault will also decrease, but the fuse will still provide protection under this condition. Page 26 of 83 I

EC 620632, Att. 1, Pg. 27 of 26 7 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of t he Die se l Ventilation V D Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E lDGOIJA TI-F03 Fuse, Transformer Bussman HVU 225 The HVU fuses are installed in panel IDGOIJA. Based on NEC Blue p Voltage Regulator requirements, the fuses are sized at least 125% above the Power maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (1/1.25) of its rating, the fuse will carry the load current and not provide a false trip. Based on calculation IP-Q-396 (Attachment 15, page 11, note 19), the materials used in HVU type fuses are not susceptible to thermal degradation. The HVU is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the HVU fuse will be derated to 95% of its rating at an operating ambient temperature of l 20°C (248°F). Therefore, even at operating temperature of 248°F the fuse has 15% margin above the design maximum full load current. With a conservative cabinet temperature rise of23 °F, the fuses will not provide a false trip and carry the load current for a cabinet outside ambient temperature of225°F. Note that the opening time under a fault will also decrease, but the fuse will still provide protection under this condition. E IPLl2JA MOC Rll Rheostat, Voltage BASLER 90-72300- 234 Aged at 257°F. Located in IPLl2JA panel. It is a passive device Blue p Adjust 116 and therefore will function at 257°F. Accounting for cabinet temperature rise of 23 °F, the rheostat can function at 234 °F. E 1PLI2JA CR2 Rectifier, MOTOROLA INll98 234 Aged at 257°F. Diodes are age insensitive. Reducing this Blue p Freewheeling temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PLl2JA R4, 5 Resistor, Field OHMITE 0605 500 Located in panel I PL! 2JA. The resistors use alloys whose ohmic Blue p Limiting 150 ohm values change very little with temperature and use Ceramic as the insulating material (See Attachment n. Ceramic can withstand high temperatures above I 000°C and therefore these resistors are age-insensitive. Conservatively assumed not affected below 500°F. LEGEND FOR "ST ATE" I P I Critical Passive Components (capable of causing an indirect tripping of the EOG) Page 27 of 83

EC 620632 , Att . 1 , Pg . 28 of 267 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan Table V-3 Threshold Temperatures for Non Critical Components Required for EDG Operation E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E lDGOlKA AS Magnetic Pickup ELECTRO 3045A 248 Aged at 25 7° F. Rated for 248°F by the manufacturer. Yellow p (Mounted on Engine) CORP Honeywell is the product manufacturer. See Attachment N. This device is engine mounted and therefore sees no cabinet temperature rise. Therefore, the device is operational at 248 °F. E lDGOlKA So l L03 Solenoid Engine Over EMO 8246103 239 This solenoid valve is energized to shutdown fuel to the engine Yellow DE speed Shutdown for an overspeed condition. Under normal EOG operation , the solenoid valve is not required to change state (go from de-energized to energized state). Per SQ-CLD-034, the device was aged at l 25 °C (257°F) and functionally tested during an environmental test at l53°F. Since it was unaffected by thermal aging and not required to be energized under normal EOG operation, it would be good to at least to 257°F. Conservatively assuming a l 0°C (I 8°F) cabinet temperature rise, the device is operational at 239°F. E lDGOlKA Sol L03A Solenoid Engine Over EMO 8246103 239 This solenoid valve is energized to shutdown fuel to the engine Yellow DE speed Shutdown for an overspecd condition. Under normal EOG operation, the solenoid valve is not required to change state (go from de-energized to energized state). Per SQ-CLD-034, the device was aged at l 25 °C (257°F) and functionally tested during an environmental test at l 53°F. Since it was unaffected by thermal aging and not required to be energized under normal EOG operation , it would be good to at least to 257°F. Conservatively assuming a l0°C (18°F) cabinet temperature rise, the device is operational at 239°F. E IDGO IKA ISS- S9 Over Speed Switch EMD 8422449 239 Device does not have any electronics. Just a passive switch Yellow DE DGll9 closed by a mechanical means. The insulation was aged at 257°F. The function of the devices depends on the integrity of the insulation system. Located in panel l DGO l KA. This panel has components that produce low heat. Conservatively assuming a l 0°C (l 8°F) cabinet temperature rise, the device is operational at 239°F. Page 28 of 83

EC 62 0 6 32 , At t . 1 , P g . 2 9 of 2 67 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IDGOIKA !SS- S9A Over Speed Switch EMD 8422449 239 Device does not have any electronics. Just a passive switch Yellow DE DGIJ8 closed by a mechanical means. The insulation was aged at 257 °F. The function of the devices depends on the integrity of the insulation system. Located in panel IDGO I KA. This panel has components that produce low heat. Conservatively assuming a I 0°C (I 8°F) cabinet temperature rise, the device is operational at 239°F. E IDGOIKA DIODE CR? Diode, Arc MOTOROLL INll98 239 Aged at 257°F. Diodes are age insensitive. Located in panel Yellow p Suppression A I DGO I KA. This panel has components that produce low heat. Conservatively assuming a 10°C (18°F) cabinet temperature rise, the device is operational at 239°F. E I DGOIKA DIODE CR8 Diode, Arc MOTOROLL INI 198 23 9 Aged at 257 °F. Diodes are age insensitive. Located in panel Yellow p Suppression A I DGO I KA. Thi s panel has components that produce low heat. Conservatively assuming a I 0°C (I 8°F) cabinet temperature rise, the device is operational at 239°F. E IDGOIKA TB9 Terminal Blocks 227 These are typically GE EB25-12W terminal blocks (Drawing Yellow p 61090, Rev. H, Sheet 2). Insulation material was aged at 248 °F for I 072 hours. The tcnninal block was functional before, during and after the thermal aging regimen (Section 5. I 0 of Ref. VIII.2). The contact block of relays having similar material was aged at 245 °F and had there was no contact failure (Reference VIII.6, Attachment A). Therefore, using 245°F for any kind of terminal block and accounting a I 0°C (I 8°F) cabinet temperature rise (conservative), the terminal block will not impact the EDG normal operation in an ambient temperature of 227°F. Page 29 of 83

EC 62 063 2 , At t . 1 , Pg . 30 of 267 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M {oF) E IPLl2JA K41 Relay Over speed Trip Agastat 7012PE 222 This timer relay is normally de-energized. On over-speed, Over Yellow DE Time Delay Speed Switches S9 or S9A closes and energizes relay coil K3. K3 contact "a" closes and energizes relay coils K4 l and K4 l X. K4 l has a "b" contact in series with the K4 l X coil. After 2 seconds, the K41 X coil is de-energized because K41 "b" contact opens after 2 seconds. K41X contacts drive 2 of2, engine over-speed shutdown solenoids L03 & L03A. This relay does not energize when the EDG is running normally and relay failure (contact failure) will not impact EOG operation. See OWG E02-IDG99 , Sht 011 (Rev . 0) This family of relays (Agastat 7012 series) was functionally tested while being aged at 225 °F energized at 125 VOC for 24 hours. The relay did not drop out or the open contacts did not short out. The relay was aged at 245 °F for another 8 hours and experienced drop out. The relay was then aged at 238°F energized at 125 VOC for 24 hours and did not experience drop out or short out. Since this relay is normally de-energized drop out or pick-up is not a concern and the relay will be good to 245°F. This relay is located in I PLI 2JA panel; accounting for a 23 °F cubicle temperature rise, the relay will not impact the EOG normal operation in an ambient temperature of222°F. (sec Reference VnI.6, Attachment A) . Page 30 of 83

EC 6 20 632 , At t . 1 , Pg . 31 of 26 7 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E 1PL12JA Fl6 F07 Fuse, Protective Bussman NON- 15 225 The NON fuses are installed in panel 1PL!2JA. Based on NEC Yellow p Circuitry requirements, the fuses are sized at least 125% above the maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (l/1.25) of its rating, the fuse will carry the load current and not provide a false trip. The NON is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the NON fuse will be derated to 95% of its rating at an operating ambient temperature of 120°C (248°F). Therefore, even at operating temperature of 248°F the fuse has 15% margin above the design maximum full load current. The cabinet temperature rise is 23 °F and the fuses will not provide a false trip and carry the load current for an ambient temperature of 225 °F. E 1PL12JA F16 F07- l Fuse, Protective Bussman NON-15 225 The NON fuses are installed in panel 1PL!2JA. Based on NEC Yellow p Circuitry requirements, the fuses arc sized at least 125% above the maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (1 / 1.25) of its rating, the fuse will carry the load current and not provide a false trip. The NON is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity (% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the NON fuse will be derated to 95% of its rating at an operating ambient temperature of l 20°C (248 °F). Therefore, even at operating temperature of 248 °F the fuse has 15% margin above the design maximum full load current. The cabinet temperature rise is 23°F and the fuses will not provide a false trip and carry the load current for an ambient temperature of 225 °F. Page 31of 83

EC 62 0 63 2 , Att . 1 , Pg . 32 of 26 7 1401 Branding Lane, Su ite 255 Cl Downe rs Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Thr eshold M (OF) E 1PLl2JA Fl6 Fl2 Fuse, Governor Bussman OTlO 225 The OT fuses are installed in panel l PL l 2JA. Based on NEC Yellow p requirements, the fuses are sized at least l 25% above the maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (1 / 1.25) of its rating, the fuse will carry the load current and not provide a false trip. The OT is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity (% of rating) and Opening Time (%of rating) as a function of ambient temperature. Based on Attachment F, the OT fuse will be derated to 95% of its rating at an operating ambient temperature of l 20°C (248°F). Therefore, even at operating temperature of 248°F the fuse has 15% margin above the design maximum full load current. The cabinet temperature rise is 23 °F and the fuses will not provide a false trip and carry the load current for an ambient temperature of 225 °f. E 1PLl2JA Fl6 Fl2-l Fuse, Governor Bussman OTlO 225 The OT fuses are installed in panel 1PL!2JA. Based on NEC Yellow p requirements, the fuses are sized at least 125% above the maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% ( 1/1 .25) of its rating, the fuse will carry the load current and not provide a false trip. The OT is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% of rating) and Opening Time (% ofrating) as a function of ambient temperature. Based on Attachment F, the OT fuse will be derated to 95% of its rating at an operating ambient temperature of 120°C (248 °F). Therefore, even at operating temperature of 248 °F the fuse has 15% margin above the design maximum full load current. The cab inet temperature rise is 23°F and the fuses will not provide a false trip and carry the load current for an ambient temperature of225 °F. Page 32 of 83

EC 620632 , Att . 1 , Pg . 33 of 267 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (Of) E 1PL12JA UY 86 Lockout Relay, Hand ELECTROS 78050 234 This Lock Out Relay (LOR) is normally de-energized and Yellow DE Reset WITCH energized to trip and stop the EDG. Located in 1PL!2JA panel. The LOR was aged at 257°F and therefore the coil insulation has a minimum temperature rating of 257°F. The relay has to pick up in the abnormal temperature environment. The pick up voltage for a 125 VDC coil is 40 VDC at room ambient temperature (See Attachment G) . The pick up voltage will increase by 42% at an operating temperature 257°F to 57 VDC which less than the avai lable voltage of 125 VDC. Accounting for a cabinet temperature rise of23°F, the relay will pick up at 234°F and trip the EDG. Note that this protective feature is not required for this scenario since the EDG is assumed to be running normally. E IPL12JA UY K34 Relay, Lockout GE 12HGA1 lJ 216 Located in panel I PL l 2J A. Under normal EOG operation, the Yellow DE Auxiliary 52 relay is de-energized. This relay is energized on overspeed to shutdown and lockout EOG. Under normal EDG operation, the relay contacts are open and two open contacts are in series with the lock out relay 86. Per SQ-CLD -068, the relay was aged at 2 l 2°F and functionally tested during an environmental test at 172°F. The open contacts due to dielectric failure of the contact block aided by moisture. The open contacts will not short circuit in an environment of 239°F (see Section V.1.3). Therefore, using the temperature limit of239 °F and accounting a 23 °F cabinet temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 2 l 6°F and will not provide a false trip to shutdown the EDG. Page 33 of 83

EC 620632 , Att . 1 , Pg . 3 4 of 2 67 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (*F) E IPLl2JA KL Relay, LOCA Bypass GE CR l 20BDO 222 This relay is a normally de-energized 125 VDC relay (Owg E02- Y ellow EIDE 4341 I OG99, SH 010) and installed inside panel I PLI 2JA. This relay is energized on the onset of a LOCA signal (RPV level or high drywell pressure) and the relay contacts are used as permissive for EOG operation. The relay pick up voltage measured by test at FAI under normal ambient temperature (20°C) is 74.1 VDC (see Attachment B). As the relay will be energized on the onset of EOG start (LOCA and/or LOOP), the relay will pick up. However, the relay will be exposed to extreme temperatures both from the temperature rise of the relay coil, abnormal temperature around I PLI 2JA panel and panel temperature rise of I PL I 2JA. Under this extreme temperature, the relay coil insulation should not lose its insulation dielectric strength for the coil to short circuit and the relay dropping out under the LOCA/LOOP or LOOP environment. The temperature rise of the relay at nominal terminal voltage of 125 VOC is I 8°C (32.4°F) [Reference Vlll.6, Attachment A]. The cubicle temperature rise for IPL12JA is 23°F. Assuming the panel IPL12JA to be exposed to 222°F after 24 hours of EOG operation, the relay coil will be exposed to a total coil temperature of277.4°F (222°F ambient + 23 °F cabinet temperature rise + 32.4°F relay coil temperature rise). The relay was aged at 280°F for 784 hours (Nutherm Report EGC-9785R, Rev. I , Page 33). The accelerated aging temperature of280°F is more than coil temperature of277.4°F. In addition, the coil magnet wire insulation is polyester with polyurethane (Nutherm Report EGC-9785R, Rev. I, Page 31) that is rated for 392°F (System 1000 material numbers 338, 340 and 551 , see Attachment 1-l). Therefore, the coil temperature capability exceeds the temperature inside the panel IPL12JA by I 14.6°F margin . The activation energy of the coil magnet wire insulation is 1.35 eV. Using Arrhenius equation, the aging time of784 hours at 280°F is equivalent to 897 hours (37 days) at 277 .4°F. Therefore, the relay coil wire will not degrade its electrical properties and relay will not de-energize in one day of EOG operation when the I PL! 2JA is exposed to 222°F. Note also that shou ld the relay drop out the EOG would continue to run unless other protective relays actuate, which does not need to be assumed for this scenario. E IPLl2JA  ! HS- Sl8 Switch, Emergency GE CR2940W 234 Insulation material was aged at 257°F. Located in panel Yellow p DG116 Stop K202H 1PL12JA. Reducing this temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. Page 34 of 83

EC 62 0 632 , Att . 1 , P g . 3 5 of 2 6 7 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M {oF) E lPLl2JA UY K3 Relay, Over speed P&B MDR 137-8 222 Per SQ-eLD-039, the relay was aged at 125 °e (257°F) and Yellow DE shutdown functionally tested during an environmental test at 153°F. Manufacturer rating is l 49°F (see Attachment J). This relay is normally de-energized and only energized under overspeed condition by speed switches S9 or S9A. Under normal EOG operation, the relay coil failure does not impact the EOG capability of power generation. An identical relay (MOR 137-8) was aged at 225°F energized at 125 voe for 24 hours followed with an exposure to 245°F wh ile energized at 125 voe for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours oftest run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EOG normal operation in an ambient temperature of222°F. (see Reference VIII.6, Attachment A). E lPLl2JA !HS- 86TS Test Switch WESTINGHO 129A501G 234 Insu lation material was aged at 257°F. Located in panel Yellow p DG029 USE 01 lPLl2JA. Reducing this temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E l PLl2JA SY K41X Relay Over speed Trip WESTINGHO ARD420SR 216 Per SQ-eL0-063, the relay was aged at l 25 °C (257°F) and Yellow DE USE functionally tested during an environmental test at l 53°F. This relay is normally de-energized and is energized ifthe EOG speed reaches 1035 RPM. Under th is condition, the relay is energized for 2 seconds by relay K4 l. This relay shuts down the fuel to the EOG by energizing L03 and L03A solenoid. Under normal EOG operation (no over speed), this relay will be de-energized. The open contacts will not short circuit in an environment of 239°F (see Section V.1.3). Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EOG normal operation and not provide a false trip to shutdown the ED in an ambient temperature of 2 l 6°F. E lPLl2JA A7 Potentiometer, Engine WOOOWAR 8271 -099 234 Insulation material was aged at 257°F. Located in panel Yellow p Speed Raise, Lower D I PL! 2JA. Reducing this temperature by 23°F to account for cabinet temperature rise, the component will function at 234 °F. Page 35 of 83

EC 620632 , Att . 1 , Pg . 36 of 267 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (oF) E 1PLl2JA TBl Terminal Blocks 222 These are typically GE EB25-12W terminal blocks (Drawing Yellow p 61090, Rev. H, Sheet 2). Insulation material was aged at 248 °F for 1072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5.10 of Ref. Vlll.2). The contact block of relays having similar material was aged at 245 °F and had there was no contact failure (Reference Vlll.6, Attachment A). Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of 222°F. E 1PLl2JA TBI Terminal Blocks 222 These are typically GE EB25-12W terminal blocks (Drawing Yellow p 61090, Rev. H, Sheet 2). Insulation material was aged at 248 °F for 1072 hours . The terminal block was functional before, during and after the thermal aging regimen (Section 5 .10 of Ref. VIIl.2). The contact block ofrclays having similar material was aged at 245 °F and had there was no contact failure (Reference VIIl.6, Attachment A) . Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of222 °F. E 1PLl2JA TBll , Terminal Blocks 222 These are typically GE EB25-12W terminal blocks (Drawing Yellow p TBPS 61090, Rev. H, Sheet 2). Insulation material was aged at 248°F for 1072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5.10 of Ref. VllI.2). The contact block of relays having similar material was aged at 245 °F and had there was no contact failure (Reference Vlll.6, Attachment A). Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of 222°F. Page 36 of 83

EC 620632 , Att . 1 , Pg . 3 7 o f 267 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E 1PLl 2JA TB12 Terminal Blocks 222 These are typ ically GE EB25 - I 2W terminal blocks (Drawing Yellow p 6 1090, Rev. H, Sheet 2). Insulation material was aged at 248 °F for I 072 hours. The terminal block was functiona l before, during and after the thermal aging regimen (Section 5.10 of Ref. VIl l.2). The contact block of relays having similar material was aged at 245 °F and had there was no contact fail ure (Reference VIII.6, Attachment A) . Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block wi ll not impact the EOG normal operation in an ambient temperature of222°F. E IPLl2JA TBl2 Terminal Blocks 222 These are typically GE EB25 -12W terminal blocks (Drawing Yellow p 6 1090, Rev . H, Sheet 2). Insulation material was aged at 248°F fo r I 072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5. I 0 of Ref. VIII.2). The contact block of relays having simi lar material was aged at 245 °F and had there was no contact failure (Reference Vlll.6, Attachment A) . Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature ri se (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of 222°F. E IPLl2JA TBl2 Terminal Blocks 222 These are typically GE EB 25-12W terminal blocks (Drawing Yellow p 61090, Rev. H, Sheet 2). Insulation materi al was aged at 248°F for I 072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5. I 0 of Ref. VIll.2). The contact block ofrelays having simi lar material was aged at 245 °F and had there was no contact fai lure (Reference VIIl.6, Attachment A). Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambi ent temperature of 222°F. Page 37 of 83

EC 620632 , Att . 1, Pg . 38 of 267 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E 1PLI2JA TB15 Terminal Blocks 222 These are typically GE EB25-12W terminal blocks (Drawing Yellow p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°F for I 072 hours . The terminal block was fw1ctional before, during and after the thermal aging regimen (Section 5.10 of Ref. VIII.2). The contact block of relays having similar material was aged at 245 °F and had there was no contact failure (Reference YIIl.6, Attachment A). Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of222°F. E 1PLl2JA TB15 Terminal Blocks 222 These are typically GE EB25-12W terminal blocks (Drawing Yellow p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°F for 1072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5.10 of Ref. Vlll.2). The contact block of relays having similar material was aged at 245 °F and had there was no contact fa ilure (Reference VIIl.6, Attachment A) . Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of222 °F. E 1PLl2JA TBl7 Terminal Blocks 222 These are typically GE EB25-12W terminal blocks (Drawing Yellow p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°F for 1072 hours. The terminal block was functiona l before, during and after the thermal aging regimen (Section 5.10 of Ref. VIII.2). The contact block of relays having similar material was aged at 245 °F and had there was no contact failure (Reference YIIl.6, Attachment A). Therefore, using 245 °F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of 222°F. E IDGOlJA T4 Transformer, Neutral GE 9T28Y560l Not Required Non-IE. The neutral grounding transformer is required to detect Pink ON Grounding forEDG grounding fault voltage. Under normal EDG operation a ground Operation fault is not postulated. E IOGOIJA RI Resistor, Grounding WESTIN GHQ 6- Not Required Non-IE. The grounding resistor limits the ground fault current. Pink p USE R20SED40 forEDG Under normal EDG operation a ground fault is not postulated. 0 Operation Page 38 of 83

EC 620632 , Att . 1, Pg. 39 of 267 1401 Branding Lane, Suite 2SS Cl Downers Grove, Illinois, 60515 Phone (630} 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Descri pt ion MFG PART NO Temper ature Comment Importance State I Type Threshold M (OF) E IDGOIKA lPS- Sl9 Low Oil Pressure EMD 8358930 239 Aged at 257°F and has no temperature sensitive components. Pink DE DG063B (Shutdown) Located in panel 1DGO1 KA. This panel has components that produce low heat. Conservatively assuming a 10°C ( ! 8°F) cabinet temperature rise, the device is operational at 239°F. E lDGOIKA JPS- S19A Low Oil Pressure EMD 8358930 239 Aged at 257°F and has no temperature sensitive components. Pink DE DG062B (Shutdown) Located in panel I DGO I KA. This panel has components that produce low heat. Conservatively assuming a I 0°C (l 8°F) cabinet temperature rise, the device is operational at 239°F. E IDGOlKA ITS- S25 High Coolant SQUARED 9012- 239 The temperature switch closes when the coolant temperature Pink DE DGOllA Temperature AEW-42 exceed above 205 °F and energizes relay K35 and relay K35 (Shutdown) contacts energize the lock out relay tripping the EDG. Under normal EDG operation the S25 switch will not actuate. The temperature switch is an immersion type switch. The thermal element of the switch contains a liquid that boils when a predetermined temperature is reached. The expansion of the liquid when it vaporizes causes a pressure to be exerted upon a metal bellows located inside the coupling connection. The bellows is connected to a plunger which actuates the electrical switch (Reference VTIP K-286 IB-0002). The switch has a rating of260°F, an operating range of 145-210°F and a set-point of205°F (Reference PASSPORT). On a diesel that is running properly (i.e. maintaining - I 70°F) the switch contacts would be open. Since the thermal element is immersed in the diesel jacket water that is maintained at - I 70°F increased area temperatures will have no impact on the switch. The open contacts do not fail below 239°F due to material failure (See Section V.1.3). As the switch is not in the panel, the switch will function at an ambient temperature of 239°F and will not provide a false trip below this temperature. Page 39 of 83

EC 620632, Att . 1 , Pg . 40 of 267 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperatu re Comment Importance State I Type Threshold M (OF) E IDGOIKA ITS- S25A High Coolant SQUARED 9012- 23 9 The temperature switch closes when the coolant temperature Pink DE DG012A Temperature AEW-42 exceed above 205 °F and energizes relay K35 and relay K35 (Shutdown) contacts energize the lock out relay tripping the EDG. Under normal EDG operation the S25A switch will not actuate. The temperature switch is an immersion type switch. The thermal element of the switch contains a liquid that boils when a predetermined temperature is reached. The expansion of the liquid when it vaporizes causes a pressure to be exerted upon a metal bellows located inside the coupling connection. The bellows is connected to a plunger which actuates the electrical switch (Reference VTIP K-2861B-0002). The switch has a rating of260°F, an operating range of 145-210°F and a set-point of 205°F (Reference PASSPORT). On a diesel that is running properly (i.e. maintaining - 170°F) the switch contacts would be open. Since the thermal element is immersed in the diesel jacket water that is maintained at - I 70°F increased area temperatures will have no impact on the switch. The open contacts do not fail below 239°F due to material failure (See Section V.1.3). As the switch is not in the panel, the switch will function at an ambient temperature of 239°F and will not provide a fa lse trip below this temperature. Page 40 of 83 I

~632, Att . 1 , Pg. 41 of 267 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IPLl2JA K5 Relay, Safety Setup A gas tat 7012PD 222 This relay is energized after l 25RPM. This relay bas a 50 Pink EN Time Delay second delay, which prevents false alarm indication and protective shutdown during startup due to low oil pressure or high engine coolant temperature. The K5 relay prevents tripping from S19A, S25A, Sl9 and S25 during the first 50 seconds (E02-IDG99 sht. 008 and 010). If the relay drops out it will simply prevent the tripping of the EDG due to high temperature or low pressure via S19A, S25A, Sl9 and S25 which is not an issue for a properly running EDG. See comment for Relay K41 . This family ofrelays (Agastat 7012 series) was functionally tested while being aged at 225°F energized at 125 VDC for 24 hours . The relay did not drop out or the open contacts did not short out. The relay was aged at 245 °F for another 8 hours and experienced drop out. The relay was then aged at 238°F energized at 125 VDC for 24 hours and did not experience drop out or short out. Since drop out of this relay would only serve to eliminate protective trips of the EDG, as stated above, the relay would not trip the EDG and the relay will not short at 245°F. This relay is located in 1PLl2JA panel; accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 222°F. (see Reference VIII.6, Attachment A) . Page 41 of 83 I

EC 62 0 632 , Att . 1 , Pg. 42 of 2 67 1401 Branding l ane, Suite 255 Cl Downers Grove, Ill inois, 60515 Phone (630} 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Descriptio n MFG PART NO Temperature Comment Importance State I T ype T hreshold M (OF) E IPLl2JA R20 590 Relay, Ground GE 121AV51D 216 This relay operates on a voltage input from the neutral ground Pink ON Detecting IA transformer (T4) by energizing 59GX relay that picks up a K36 relay and K36 relay energizes the lock out relay 86 that trips the EDG (E02- IDG99, Sheet 13, Rev. F; E02-1APl2 , Sheet 031 , Rev. J; E02-IDG99, Sheet 11, Rev. S ; E02-IDG99, Sheet 10, Rev. Z). Under normal EDG operation, the voltage across the neutral ground transformer T4 will be zero (balanced voltage and no ground fault) and therefore there will be no voltage across this relay to change the state of the relay. The open contacts will not short circuit in an environment of239°F (see Section V .1.3). Therefore, using the temperature limit of239°F and accounting a 23 °F cabinet temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of216°F and will not provide a false trip to shutdown the EDG. E IPLl2JA UY K35 Relay, Lockout GE 12HGAllJ 216 Located in panel IPLl2JA. Under normal EDG operation, the Pink DE Auxiliary 52 relay is de-energized. This relay is energized on over coolant temperature or low oil pressure to pickup the lockout relay and shutdown EDG. Under normal EDG operation, the relay contacts are open and two open contacts are in series with the lock out relay 86. Per SQ-CLD-068, the relay was aged at 2 I 2°F and functionally tested during an environmental test at l 72°F. The open contacts due to dielectric failure of the contact block aided by moisture.

         .                                                                         The open contacts will not short circuit in an environment of 239°F (see Section V.1.3). Therefore, using the temperature limit of239°F and accounting a 23 °F cabinet temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 2 l 6°F and will not provide a false trip to shutdown the EDG.

Page 42 of 83 J

EC 620632 , Att. 1, Pg. 43 of 267 1401 Branding Lane, Su ite 255 Cl ENGINEERING CONSULTANTS Downe rs Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temper atur e Comment Importance State I Type Threshold M (OF) E 1PL12JA UY K36 Relay, Lockout GE 12HGA11J 216 Located in panel 1PL!2JA. Under normal EOG operation, the Pink DE Auxiliary 52 relay is de-energized. This relay is energized on generator fault to pickup the lockout relay and shutdown EOG. Under normal EDG operation, the relay contacts are open and two open contacts are in series with the lock out relay 86. Per SQ-CLD-068, the relay was aged at 212°F and functionally tested during an environmental test at l 72°F. The open contacts due to dielectric fail ure of the contact block aided by moisture. The open contacts will not short circuit in an environment of 239°F (see Section V.1.3). Using the temperature limit of 239°F and accounting a 23 °F cabinet temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 2 l 6°F and will not provide a false trip to shutdown the EDG. E 1PL12JA RIO Resistor, Target Trip OHMITE 0402 Age Located in panel I PL! 2JA. The resistors use alloys whose Pink p 500 ohm Insensitive ohmic values change very little with tempe.rature and use Ceramic as the insulating material (See Attachment I). Ceramic can withstand high temperatures above 1000°C and therefore these resistors are age-insensitive. Conservatively assumed not affected below 500°F. E 1PL12JA R7, 8, 9 Resistor, Target Trip OHMlTE 0402 Age Located in panel 1PL!2JA. The resistors use alloys whose Pink p 500 ohm Insensitive ohmic values change very little with temperature and use Ceramic as the insulating material (See Attachment I). Ceramic can withstand high temperatures above l 000°C and therefore these resistors are age-insensitive. Conservatively assumed not affected below 500°F. Page 43 of 83

EC 620632 , Att . 1 , Pg . 44 of 267 1401 Branding Lane, Su ite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E 1PLl2JA R20 32X Relay, Reverse Power P&B MDRl37-8 222 Per SQ-CLD-039, the relay was aged at 125°C (257°F) and Pink DE Aux functionally tested during an environmental test at 153°F. Manufacturer rating is 149°F (see Attachment J) . This relay is normally energized after EDG start and remains de-energized for EDG normal operation. This relay is energized under reverse power flow to the EDG. For normal operation of the EDG, the relay coi l failure does not impact the EDG capability of power generation as the coil is de-energized. An identical relay (MDR 137-8) was aged at 225 °F energized at 125 VDC for 24 hours followed with an exposure to 245 °F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference VIII.6, Attachment A) . E IPLl2JA R20 40X Relay, Loss of P&B MDR137-8 222 Per SQ-CLD-039, the relay was aged at 125°C (257°F) and Pink DE Excitation Aux fu nctionally tested during an environmental test at I 53°F. Manufacturer rating is I 49°F (see Attachment J). This relay is normally energized after EDG start and remains de-energized for EDG normal operation. This relay is energized under loss of excitation when EDG is running. For normal operation of the EDG, the relay coil failure does not impact the EDG capability of power generation as the coil is de-energized. An identical relay (MDR 137-8) was aged at 225 °F energized at 125 VDC for 24 hours followed with an exposure to 245 °F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours oftest run. Accounting for a 23°F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference Vill.6, Attachment A). Page 44 of 83

EC 620632 , Att . 1 , Pg . 45 of 267 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel C omp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IPLl2JA R20 51VX Voltage Restrained P&B MDR137-8 222 Per SQ-CLD-039, the relay was aged at 125°C (257°F) and Pink DE Overcurrent Aux functionally tested during an envirorunental test at 153 °F. Manufacturer rating is I 49°F (see Attachment J). This relay is normally energized after EDG start and remains de-energized for EOG normal operation. This relay is energized under over current condition when EDG is running. For normal operation of the EDG, the relay coil failure does not impact the EOG capability of power generation as the relay is de-energized. An identical relay (MDR 137-8) was aged at 225°F energized at 125 VDC for 24 hours followed with an exposure to 245°F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference VIII.6, Attachment A). E IPL12JA R20 59GX Relay, Ground P&B MDR137-8 222 Per SQ-CLD-039, the relay was aged at 125°C (257°F) and Pink DE Detecting Aux functionally tested during an environmental test at 153°F. Manufacturer rating is 149°F (see Attachment J). This relay is normally energized after EDG start and remains de-energized for EDG normal operation. This relay is energized under a phase to ground fault when EDG is running. For normal operation of the EDG, the relay coil failure does not impact the EDG capability of power generation as the relay is de-energized. An identical relay (MDR 137-8) was aged at 225°F energized at 125 VDC for 24 hours followed with an exposure to 245 °F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference VIlI.6, Attachment A). E 1PLl2JA K6 Relay, Field Flash Agastat 7012PC 222 This relay is required for EDG start and de-energized after EDG Blue DE Time Delay picks up speed. See comment for Relay K41. Page 45 of 83 L

EC 620632, Att. 1, Pg. 4 6 o f 267 1401 Branding Lane, Su ite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type T hreshold M (DF) E IPL12JA T2 Transformer, Isolation BASLER BE-10493- Not Required Hand switch S4 removes this transformer from energizing in Blue ON Manual Volt Adjust 001 for EDG start "Auto" mode. or Ooeration E IPLl2JA !HS- SI I Switch, Governor GE IOAA065 216 This is an SBM switch. Insulation material was aged at 185°F Blue p DGl28 Adjust (EQ-GEN063). Located in IPL12JA. The open contacts will not short circuit in an environment of 239°F (see Section V.1 .3). Therefore, using the temperature limit of239°F and accounting a 23°F cabinet temperature rise, the switch will not impact the EDG normal operation in an ambient temperature of 2 l 6°F and will not provide a false trip to shutdown the EDG. E IPL12JA !HS- Sl2 Switch, Voltage GE IOAA065 216 This is an SBM switch. Insulation material was aged at I 85°F Blue p DG130 Adjust (EQ-GEN063). Located in IPL12JA. The open contacts will not short circuit in an environment of 239°F (sec Section V. l .3). Therefore, using the temperature limit of239°F and accounting a 23°F cabinet temperature rise, the switch will not impact the EOG normal operation in an ambient temperature of 2 l 6°F and will not provide a false trip to shutdown the EDG. E 1PLl2JA !HS- S4 Switch, Voltage GE 10CH685 216 This is an SBM switch. Insulation material was aged at J85°F Blue p DGJJO Regulator (EQ-GEN063). Located in JPL12JA. The open contacts will not short circuit in an environment of 239°F (see Section V.1.3). Therefore, using the temperature limit of239°F and accounting a 23°F cabinet temperature rise, the switch will not impact the EDG normal operation in an ambient temperature of216°F and will not provide a false trip to shutdown the EDG. E lPL12JA lUAY- KIR Relay, Idling GE CR120BDO Not Required Energized when EDG is idling (DWG E02-IDG99, SH 8). Blue DE DG29l 4341 for EDG start Relay is De-energized to run in "Auto" mode. Only closed or Oneration contacts are used to interlock various components. Page 46 of 83 J

EC 620632, Att . 1 , Pg. 4 7 of 267 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Descr iption MFG PART NO Temper ature Comment Importance State I Type Threshold M (OF) E I PL12JA !HS- SW-IDLE Switch, Run Idle GE SB! 216 The switch is normally open and closed for idling the EDG. Blue p DG291 Insulation material was aged at 180°F. SB-I and SBM switch have same material of construction. Located in panel I PL! 2JA. The open contacts will not short circuit in an environment of 239°F (see Section V.1.3). Therefore, using the temperature limit of239°F and accounting a 23 °F cabinet temperature rise, the switch will not impact the EDG normal operation in an ambient temperature of 2 I 6°F. E 1PL12JA CR! Rectifier, Field Flash MOTOROLA INil98 234 Aged at 257°F. Diodes are age insensitive. Reducing this Blue p temperature by 23 °F to account for cabinet temperature rise, the component wi ll function at 234°F. E IPLl2JA R6 Resistor, Field Shunt OHMITE 0701 Age Located in panel IPL12JA. The resistors use alloys whose Blue p 25 ohm Insensitive ohmic values change very little with temperature and use Ceramic as the insulating material (See Attachment I). Ceramic can withstand high temperatures above I 000°C and therefore these resistors are age-insensitive. Conservatively assumed not affected below 500°F. E IPLl2JA Rl4 Resistor, Field OHMITE 0902 Age Located in panel I PL! 2JA. The resistors use alloys whose Blue p Flashing Insensitive ohmic values change very little with temperature and use Ceramic as the insulating material (See Attachment I). Ceramic can withstand high temperatures above I 000°C and therefore these resistors are age-insensitive. Conservatively assumed not affected below 500°F. E IPLl 2JA K43 Relay, Voltage Raise P&B MDRl37-8 Not Required This relay used to raise EDG voltage manually from a remote Blue DE forEDG panel by providing input to RI I. Operation E IPLl2JA K44 Relay, Voltage Lower P&B MDR137-8 Not Required This relay used to lower EDG voltage manually from a remote Blue DE forEDG panel by providing input to R 11. Ooeration E IPLl2JA EC Al2 Manual Voltage S&SS 13595 Not Non-IE. The voltage control device is removed from EDG Blue ON Control Assembly Connected. voltage under "Auto" operation. Page 47 of 83

EC 620632 , Att . 1 , Pg . 48 of 267 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 605 15 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E 1PLl2JA UY K7 Relay, Aux Field Flash WESTINGHO ARD440SR Not required This relay is energized field flash and de-energized for EOG Blue DE USE for EOG normal operation. operation and will not Insulation material was aged at 257°F. Under normal EOG provide a fa lse operation after field flash, this relay will not be energized. The trip open contacts will not short circuit in an environment of 239°F (see Section V.1.3) and will not provide a false trip to shutdown the EOG. E 1PL92JA KY Al4 Breaker Closing BASLER 90-68200- Not Required The equalizing timer is a permissive device that delays the start Blue ON Equalizing Timer 100 during EOG of the SX pump on a dead bus when the EDG auto starts. The Run timer contacts allow the breaker to close. This is to keep the EOG from loading the entire bus load at the same time. Once the timer is activated on a start signal, and the pump is started, this component is no longer needed. The failure of the timer contact (open contacts to close) will not de-energize the trip coil of the breaker. The SX pump motor gets loaded at I 0 seconds after the EOG start (reference USAR Table 8.3-13). Under normal operation of the EOG, the fai lure of the timer contact will not impact the continued operation of the EOG or the SX pump motor. Aged at 257°F. Located in panel IPL92JA. There is no panel temperature rise. Page 48 of 83 I

EC 620632 , At t . 1 , Pg . 4 9 of 26 7 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Co mp Comp Description MFG PART NO Temper ature Comment Im po rtance State I Type T hreshold M (oF) E IPL92JA R20 A13 Field Conditioning S&SS STC-4371 239 The Al3 (Field Conditioning Relay Assembly) relay is energized Blue ON Relay Assembly after the LPCS pump motor gets loaded immediately after the EDG start (Reference USAR Table 8.3-13) aod the SX pump motor gets loaded at I 0 seconds after the EOG start (reference USAR Table 8.3- 13) (See Drawing E02-IDG99, Sht 0 16, Rev. P). The A l 3 relay is energized with 125 VDC and relay Kl contact seal in the LPCS aod SX contacts that energized the Al3 relay (Dwg STC-4373, Rev. A aod Attachment M). Relay K2 and K3 are energized and a 90 ohms resistance (RI 5) is put in series with the RI I (automatic voltage control resistor for the Voltage Regulator) that increase the voltage across the exciter winding by the voltage regulator. After few seconds (based on the timing circuit ofQ2 aod Q5), the relays K2 and K3 get de-energized. After the K2 and K3 relays are de-energized, 65 ohms (R l6) comes in series with the RI I for normal EDG operation (Dwg STC-4373, Rev. A and Attachment M). This all happens with in few seconds after the EDG start when the temperature in panel I PL92JA is still normal. Based on SQ-CLD-049, the Al3 relay was thermally aged at l 25 °C (257 °F) for 78 days with no signs of degradation. It was functionally checked before and after aging. It was also functiona lly tested (i .e. cycled) while undergoing a thermal extremes test at 153°F. Therefore the relay will perform its fu nction after EDG starts. For continuous operation of the EOG, the open contact ofK3 relay should not short and R16 resistance should remain at 60 ohms. As the relay was aged at 257°F, the R 16 potentiometer wi II maintain its resistance. The open contacts will not short circuit in an environment of239°F (see Section V.1 .3). There is no panel temperature rise as there is no heat generating components in this local panel. Therefore the K3 relay will not short at a temperature limit of 239°F and Al3 relay will not impact the continued operation of the EDG. Page 49 of 83 I

EC 620632 , Att . 1 , Pg . 5 0 of 2 6 7 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temper atu re Comment I mportance State I T ype T hreshold M (OF) E IPL93JA KY Al4 Breaker Closing BASLER 90-68200- Not Required The equalizing timer is a permissive device that delays the start Blue ON Equalizing Timer 100 during EOG of the LP pump on a dead bus when the EOG auto starts. The Run timer contacts allow the breaker to close. This is to keep the EOG from loading the entire bus load at the same time. Once the timer is activated on a start signal, and the pump is started, this component is no longer needed. The failure of the timer contact (that is open contacts to close) will not de-energize the trip coil of the breaker. The LPCS pump motor gets loaded at immediately after the EOG start (Reference USAR Table 8.3-13). Under normal operation of the EOG, the failure of the timer contact will not impact the continued operation of the EOG or the LPCS pump motor. Aged at 257°F. Located in panel IPL92JA. There is no panel temperature rise. E IDGOIKA Sol LOI Solenoid Air Start EMO 908 1135 Not Requ ired Not required after EOG start. Green DE for EOG Operation E IDGOIKA Sol LO IA Solenoid Air Start EMO 9081135 Not Required Not required after EOG start. Green DE for EDG Operation E IDGO IKA Sol L02 Solenoid Air Start EMO 9081135 Not Required Not required after EOG start. Green DE for EOG Operation E IDGOIKA Sol L02A Solenoid Ai r Start EMO 9081135 Not Required Not required after EOG start. Green DE for EOG Operation E IDGOIKA MOTOR K.3 2 Motor Starter, Turbo !TE P202C l2 1 Not Required Not required after EOG start. Green OFF Soak back for EOG Operation E IDGO IKA MOTOR K32A Motor Starter, Turbo ITE P202Cl21 Not Required Not required after EOG start. Green OFF Soak back forEDG Operation Page 50 of 83 I

EC 620632 , Att. 1 , P g . 51 of 2 67 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E lDGOlKA MOTOR K33 Motor Starter, Fuel ITE P202Cl21 Not Required Not required after EDG start. Green OFF Prime for EDG Operation E lDGO!KA MOTOR K33A Motor Starter, Fuel ITE P202C!21 Not Required Not required after EDG start. Green OFF Prime forEDG Operation E lDGOlKA !PS- S24 Cranking Motor SQUARED 9012- Not Required This pressure switch opens if the oil pressure is above 20 psig Green DE DG063C Lockout ACW-21 for EDG and locks out the engine cranking. Not required after EDG start. Operation Located in panel lDGOIKA. The switch contact does not fail below 239°F due to material dielectric failure (See Section V .1.3). This panel bas components that produce low heat. Conservatively assuming a 10°C (l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of221 °F and will not provide a false trip below this temperature. E lDGO IKA !PS- S24A Cranking Motor SQUARED 9012- Not Required This pressure switch opens ifthe oil pressure is above 20 psig Green DE DG062C Lockout ACW-21 forEDG and locks out the engine cranking. Not required after EDG start. Operation Located in panel IDGOlKA. The switch contact does not fail below 239°F due to material dielectric fa ilure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C (l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221°F and will not provide a false trip below this temperature. Page 51of83 I

EC 620632 , Att . 1 , Pg . 52 of 267 1401 Branding lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IDGOIKA !SE- A3SE Speed Switch WOODWAR 5430-929 225 A magnetic speed sensor consists of an iron cored coil with a Green ON DG308A Magnetic Pick-up D magnet attached to one end. When a piece of ferrous metal is moved towards the end of the sensor it changes the shape of the magnetic field in the coil, this changing magnetic field then induces current to flow in the windings of the coil resulting in a small amount of electricity being generated each time the gear tooth moves past it. The engine speed is a function of the frequency of the pulse (Reference VTIP K2861-002A). There would be no change in frequency at elevated temperatures since the frequency is a function of engine RPM and number of teeth. The sensor is attached to the lower part of the engine which would be cool compared to the rest of the room since the engine coolant is maintained to - I 70°F. These types of sensors are robust and the operating temperature range of the device is -67 to 225°F (

Reference:

Passport Equipment Parameters). In addition, this failure of device has no consequence on the continuous operation of the EDG. See device"A3PS" for more information. E IDGOIKA TB7, TBD Terminal Blocks 227 These are typically GE EB25-12W terminal blocks (Drawing Green p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°F for I 072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5 .I 0 of Ref. Vlll.2). The contact block of relays having similar material was aged at 245°F and had there was no contact failure (Reference VIII.6, Attachment A). Therefore, using 245°F for any kind of terminal block and accotmting a I 0°C (I 8°F) cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of 227°F. Page 52 of 83

EC 620632 , Att. 1, Pg . 53 of 267 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Pho ne (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IDG-OlKA TBS, TBD Terminal Blocks 227 These are typically GE EB25 -12W terminal blocks (Drawing Green p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°F for 1072 hours . The terminal block was functional before, during and after the thermal aging regimen (Section 5.10 of Ref. Vill.2) . The contact block of relays having similar material was aged at 245°F and had there was no contact failure (Reference Vill.6, Attachment A). Therefore, using 245°F for any kind of terminal block and accounting a 10°C (l 8°F) cabinet temperature rise (conservative), the terminal block will not impact the EDG normal operation in an ambient temperature of 227°F. E 1PL12JA UY Kl7 Relay, Over Crank Agastat 7012PD 222 This relay is energized for 10 seconds. After EDG reaches 125 Green DE Timer RPM, this relay is de-energized. See comment for Relay K4 l . E 1PLl2JA Fl6 F06 Fuse, Turbo Soak back Bussman FRN-10 Not Required Not required after EDG start as the turbo sack back motors are Green p 250VFusetron after EDG not required for EDG operation. Aged at 257 °F. Derated to start or 70% at l 85°F operating temperature. Fuses are sized minimum Operation 125% of full load current. Therefore, Fuse will operate at l 85°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23°F cabinet temperature rise, the fuse is operational at 162°F. Located in panel 1PL12JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EDG operation. E 1PL12JA Fl6 F06-l Fuse, Turbo Soak back Bussman FRN-10 Not Required Not required after EDG start as the turbo sack back motors are Green p 250VFusetron afterEDG not required for EDG operation. Aged at 257°F. Derated to start or 70% at l 85°F operating temperature. Fuses are sized minimum Operation 125% of full load current. Therefore, Fuse will operate at ! 85°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23 °F cabinet temperature rise, the fuse is operational at 162°F. Located in panel 1PL12JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EDG ooeration. Page 53 of 83

EC 620632 , Att. 1, Pg . 54 of 267 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Pho ne (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms a s a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E 1PL12JA Fl6 F06A Fuse, Turbo Soak back Bussman FRN-10 Not Required Not required after EOG start as the turbo sack back motors are Green p 250VFusetron afterEDG not required for EDG operation. Aged at 257°F. Derated to start or 70% at 185°F operating temperature. Fuses are sized minimum Operation 125% of full load current. Therefore, Fuse will operate at l 85°F or below (as 70% of 125% is more than 87 .5%). Accounting for a 23 °F cabinet temperature rise, the fuse is operational at l 62°F. Located in panel IPL12JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EOG operation. E IPL12JA Fl6 F06A-l Fuse, Turbo Soak back Bussman FRN-10 Not Required Not required after EDG start as the turbo sack back motors are Green p 250VFusetron afterEDG not required for EDG operation. Aged at 257°F. Derated to start or 70% at I 85°F operating temperature. Fuses are sized minimum Operation 125% of full load current. Therefore, Fuse will operate at l 85°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23°F cabinet temperature rise, the fuse is operational at ! 62°F. Located in panel 1PL!2JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EDG operation. E 1PL12JA Fl6 F09 Fuse, Priming Pump, Bussman FRN-10 Not Required Not required after EDG start as the fuel priming pump motors Green p 250VFusetron afterEDG are not required for EDG operation. Aged at 257°F. Derated to start or 70% at 185°F operating temperature. Fuses are sized minimum Operation 125% of full load current. Therefore, Fuse will operate at l 85°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23°F cabinet temperature rise, the fuse is operational at 162°F. Located in panel I PL I 2JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EDG operation. E IPL12JA Fl6 F09-l Fuse, Priming Pump, Bussman FRN-10 Not Required Not required after EDG start as the fuel priming pump motors Green p 250VFusetron afterEDG are not required for EDG operation. Aged at 257°F. Derated to start or 70% at 185°F operating temperature. Fuses are sized minimum Operation 125% of full load current. Therefore, Fuse will operate at l 85°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23°F cabinet temperature rise, the fuse is operational at 162°F. Located in panel 1PLl2JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EDG operation. Page 54 of 83 I

EC 620632, Att . 1, Pg . 55 of 267 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Desc ription MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E 1PLl2JA Fl6 F09A Fuse, Priming Pump, Bussman FRN-10 Not Required Not required after EOG start as the fuel priming pump motors Green p 250VFusetron after EOG are not required for EOG operation. Aged at 257°F. Derated to start or 70% at l 85°F operating temperature. Fuses are sized minimum Operation 125% of full load current. Therefore, Fuse will operate at l 85°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23 °F cabinet temperature rise, the fuse is operational at 162°F. Located in panel 1PLl2JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EOG operation. E 1PLl2JA Fl6 F09A-l Fuse, Priming Pump, Bussman FRN-10 Not Required Not required after EOG start as the fuel priming pump motors Green p 250VFusetron after EOG are not required for EOG operation. Aged at 257°F. Derated to start or 70% at l 85°F operating temperature. Fuses are sized minimum Operation 125% of full load current. Therefore, Fuse will operate at l 85°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23 °F cabinet temperature rise, the fuse is operational at 162°F. Located in panel 1PLI2JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EOG operation. E 1PLl2JA Fl6 F05 Fuse, DC Motor Bussman FRN-15 Not Required Not required after EOG start as the turbo sack back and Green p Control Circuit after EOG circulating oil pump motors are not required for EOG operation. start or Aged at 257°F. Derated to 70% at l 85°F operating temperature. Operation Fuses are sized minimum 125% of fu ll load current. Therefore, Fuse will operate at 185°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23°F cabinet temperature rise, the fuse is operational at 162°F. Located in panel 1PLl2JA. See Attachment D. Fuse trip at higher ambient temperature has no safety conseQuence and on EDG operation. E 1PLl2JA Fl6 F05-l Fuse, DC Motor Bussman FRN-15 Not Required Not required after EDG start as the turbo sack back and Green p Control Circuit afterEDG circulating oil pump motors are not required for EDG operation. start or Aged at 257°F. Derated to 70% at l 85°F operating temperature. Operation Fuses are sized minimum 125% of full load current. Therefore, Fuse will operate at l 85°F or below (as 70% of 125% is more than 87.5%). Accounting for a 23°F cabinet temperature rise, the fuse is operational at 162°F. Located in panel 1PL12JA. See Attachment D. Fuse trip at higher ambient temperature has no safety consequence and on EDG operation. Page 55 of 83

EC 620632, Att. 1, Pg . 56 of 267 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (oF) E JPL12JA SS A3 Speed Switch Dynalco STC-4240 Function is Rated for J60°F by the manufacturer. See Attachment K. Green ON Assembly not required Located in panel I PL! 2JA. EDG start This speed switch closes after EDG reaches 850 RPM and picks up Relay K22 . Relay K22 disables the fuel priming motor starter. The fuel priming motor is not required after EDG start and continued operation of the EDG. Therefore, function of the switch does not impact continued operation of the EDG. Any fai lure of the switch (open contact not closing) will not disable the fuel priming pump motor which is not required for continued operation of the EDG. E JPL12JA UY K20 Relay, DC Motor GE 12HGAI IJ Not Required Associated with fuel priming pump control. Nor required after Green DE Starter Aux 52 EDG start. Insulation material was aged at 212°F. Located in panel IPL12JA. E IPL12JA UY K20A Relay, DC Motor GE 12HGAJ 11 Not Required Associated with fuel priming pump control. Nor required after Green DE Starter Aux 52 EDG start. Insulation material was aged at 212°F. Located in panel I PL! 2JA. E IPL12JA !HS- S39 Switch, Engine GE 165BIDA2 Not Required The switch has its own fuse and provides indication. Failure of Green p DGl14 Maintenance 26SSM4C8 for EDG start the switch does not impact any other circuit as the fuse will or Operation isolate the fault. Insulation material was aged at J 80°F. The open contacts will not short circuit in an environment of 239°F (see Section V.1.3). Therefore, using the temperature limit of 239°F and accounting a 23 °F cabinet temperature rise, the switch will not impact the EDG normal operation in an ambient temperature of216°F. E IPL12JA !HS- SJ4 Switch, START GE CR2940W 234 Insulation material was aged at 257°F. Located in panel Green p DGJ08 A202C 1PL!2JA. Reducing this temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E JPL12JA !HS- Sl3 Switch, STOP GE CR2940W 234 Insulation material was aged at 257°F. Located in panel Green p DGI06 A202E IPL12JA. Reducing thi s temperature by 23 °F to account for cabinet temperature rise, the component will function at 234 °F. Page 56 of 83

EC 620632, Att. 1, Pg. 57 of 267 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Pan el Comp C omp Description MFG PART NO Temperatur e Com ment Importance State I Type Threshold M (oF) E IPL12JA UY KIO Relay, Crank and Field P&B MDR134-l 222 This relay is normally energized. As the relay is energized Green EN Disconnect during EDG normal operation, the relay coil failure will impact the continued operation of EDG. Per SQ-CLD-039, the relay was aged at 125°C (257°F) and functionally tested during an environmental test at 153°F. Manufacturer rating is 149°F (see Attachment J). A similar relay (MDR 137-8) was aged at 225°F energized at 125 VDC for 24 hours followed with an exposure to 245°F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours oftest run . Accounting for a 23°F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 222°F. (see Reference Vlll.6, Attachment A) . E 1PL12JA UY K13 Relay, Pilot 125vdc P&B MDRJ37 -8 222 This relay is normally energized. As the relay energized during Green EN Engine Start-Run EDG normal operation, the relay coil failure will impact the continued operation ofEDG. Per SQ-CLD-039, the relay was aged at l 25°C (257°F) and functionally tested during an environmental test at 153 °F. Manufacturer rating is l 49°F (see Attachment J). An identical relay (MDR 137-8) was aged at 225°F energized at 125 VDC for 24 hours followed with an exposure to 245°F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours oftest run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference Vlll.6, Attachment A) . Page 57 of 83 I

EC 620632, Att. 1 , Pg . 58 of 2 67 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IPLl2JA UY KI6 Relay, Engine Starter P&B MDR137-8 222 Per SQ-CLD-039, the relay was aged at 125°C (257°F) and Green DE Control functionally tested during an environmental test at 153 °f . Manufacturer rating is 149°f (see Attaclunent J). This relay is normally energi zed during EOG start and then remain de-energized after the EOG has reached 125 RPM and under normal EOG operation. After EOG start, the relay coil failure does not impact the EOG capability of power generation as the relay is de-energized. An identical relay (MDR 137-8) was aged at 225 °f energized at 125 voe for 24 hours followed with an exposure to 245 °f while energized at 125 VOC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours oftest run . Accounting for a 23 °f cubicle temperature rise, the relay will not impact the EOG normal operation in an ambient temperature of222°f. (see Reference VIII.6, Attachmeot A). E 1PLl2JA UY K22 Relay, Aux 125VDC P&B MDR137-8 222 This relay gets energized by A3 speed switch after EDG reaches Green EN Accessories 850 RPM. This Relay disables the fuel priming motor starter. The fuel priming motor is not required after EOG start and continued operation of the EDG. As the relay is energized during EOG normal operation, the relay coil failure will impact the continued operation ofEDG. Manufacturer rating is I 49°F (see Attachment J). An identical relay (MDR 137-8) was aged at 225 °f energized at 125 VDC for 24 hours followed with an exposure to 245 °f while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23°f cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 222°F. (see Reference VIII.6, Attachment A). Page 58 of 83

EC 620632, Att . 1, Pg. 59 of 267 1401 Branding lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IPLl2JA UY K25 Relay, Crank Control P&B MDRl37-8 222 Per SQ-CLD-039, the relay was aged at 125°C (257°P) and Green DE functionally tested during an environmental test at 153°P. Manufacturer rating is 149°P (see Attachment J). This relay is normally energized for I 0 seconds during EDG start and then remain de-energized under normal EDG operation. After EDG start, the relay coil failure does not impact the EDG capability of power generation as the relay is e-energized. An identical relay (MDR 137-8) was aged at 225°P energized at 125 VDC for 24 hours followed with an exposure to 245°P while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °P cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°P. (see Reference Vill.6, Attachment A). E IPL12JA UY K4 Relay, Over Crank P&B MDR137-8 222 This relay get energized if the EDG fails to start. Once the EDG Green DE (Failure to Start) start and runs, the relay is de-energized. Under normal EDG operation, this relay will be de-energized . An identical relay (MDR 137-8) was aged at 225°P energized at 125 VDC for 24 hours followed with an exposure to 245°P while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °P cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°P. (see Reference Vill.6, Attachment A). Page 59 of 83 I

EC 620632, Att. 1 , Pg . 60 of 267 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IPL12JA UY K19 Relay, Control Setup P&B MOR-5095 222 This is latching relay and is de-energized after EOG start Green DE (Engine) Latching immediately. Aged at 257°F. Manufacturer rating is l 49°F (see Attachment J). Under normal EOG operation, this relay is de-energized. Under normal EOG operation, this relay will be de-energized. An similar relay (MOR 137-8) was aged at 225 °F energized at 125 voe for 24 hours followed with an exposure to 245 °F while energized at 125 voe for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EOG normal operation in an ambient temperature of222°F. (see Reference Vill.6, Attachment A) . Page 60 of 83 I

EC 620632, Att. 1, Pg . 61 of 267 1401 Brand ing l ane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E IPL12JA A3PS 24VDC PS, Speed PHOENEX 2938578 Not Required Woodward ESl50222 is part number for the mounting hardware. Green ON Switch Assembly after EDG Per Passport, part the power supply is Phoenix Part # 2938578 Start and rated for 70°C (158°F). The power supply A3PS is rated for 50 watts and provides power to the Speed Switch Assembly that has power rating of 5 watts (A3). The speed switch talces input from the magnetic pickup (A3SE) and drives a MIO tachometer mounted on the engine. An identical power supply was aged at 207 °F (97°C) energized at 125 VDC for 24 hours and output voltage maintained at 24 VDC while delivering 50% load. The load on this power supply is less than 50%. Accounting for a 23°F cubicle temperature rise, the power supply will not impact the EDG normal operation in an ambient temperature of 184°F (see Reference Vlli.6, Attachment A). The speed switch contacts de-energize Kl 6 relay above 125 RPM, energize K5 relay above 125 RPM and energize K22 Relay above 850 RPM. The relay de-energization and energization talces place immediately as EDG picks up speed to a steady state speed of900 RPM much before panel PL12JA is exposed to temperature 184°F. If the power supply is not available in an environment above l 84°F, the EDG will not shut down with the following loss of alarm and protection function :

  • loss of alarm function for oil filter restricted, low oil level, low oil temperature and fuel fi lter restricted
  • loss of protection for low oil pressure and high coolant temperature
  • fuel priming motor starter is not disabled. The fuel priming motor is not required after EDG start and continued operation of theEDG.

Therefore, the A3PS is not required after EDG start and continued operation of the EDG. Page 61of 83

EC 620632 , Att . 1 , Pg . 62 of 267 1401 Branding Lane, Suite 255 Cl Downers Grove, Illinois, 60515 Phone (630) 515-2650

  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Descript ion MFG PART NO Temperature Comment Importance State I Type T hreshold M (DF) E 1PL12JA TB13 Terminal Blocks 222 These are typically GE EB25 -12W terminal blocks (Drawing Green p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°F for I 072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5.10 of Ref. VIIl.2). The contact block of relays having simi lar material was aged at 245°P and had there was no contact fai lure (Reference Vill.6, Attachment A). Therefore, using 245°P for any kind of terminal block and accounting a 23 °P cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of 222°P. E 1PL12JA TBl4 Terminal Blocks 222 These are typically GE EB25-12W terminal blocks (Drawing Green p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°P for 1072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5.10 of Ref. Vill.2). The contact block of relays having similar material was aged at 245 °P and had there was no contact failure (Reference Vill.6, Attachment A). Therefore, using 245 °P for any kind of terminal block and accounting a 23°P cabinet temperature rise (conservative), the terminal block will not impact the EOG normal operation in an ambient temperature of 222 °P. E 1PL12JA TB14 Terminal Blocks 222 These are typically GE EB25 -12W terminal blocks (Drawing Green p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°P for I 072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5.10 of Ref. Vill.2). The contact block of relays having similar material was aged at 245 °P and had there was no contact failure (Reference VIII.6, Attachment A). Therefore, using 245 °P for any kind of terminal block and accounting a 23°P cabinet temperature rise (conservative), the terminal block will not impact the EDG normal operation in an ambient temperature of222°P. Page 62 of 83

EC 620632, Att. 1 , Pg. 63 of 267 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTA NTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

  • FAX (630) 515-2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Temperature Comment Importance State I Type Threshold M (OF) E 1PL12JA TB14 Terminal Blocks 222 These are typically GE EB25 -12W terminal blocks (Drawing Green p 61090, Rev. H, Sheet 2). Insulation material was aged at 248°F for I 072 hours . The terminal block was functiona l before, during and after the thermal aging regimen (Section 5.10 of Ref. VIII.2) . The contact block of relays having similar material was aged at 245 °F and had there was no contact failure (Reference VIII.6, Attachment A) . Therefore, using 245°F for any kind of terminal block and accounting a 23°F cabinet temperature rise (conservative), the terminal block will not impact the EDG normal operation in an ambient temperature of222°F. LEGEND FOR "STATE" DE Relay is de-energized during EDG operation EN Relay is energized during EDG operation ON Component requires power and is ON during EDG operation OFF Component requires power and is OFF during EDG operation E/D Relay maybe energized or de-energized during EOG operation p Passive Components Page 63 of 83 I

EC 620632 , Att . 1 , Pg . 64 of 267 1401 Branding Lane, Suite 255 Cl ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

  • FAX (630) 515-2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan Table V-4 Non-Critical Components Not Required for EDG Operation E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E IDGOIKA HEATER HI Heater, Immersion EMD 8398082 Required before the EOG start. Not required after EOG start and opens on high White temperature. E IDGOlKA HEATER HIA Heater, Immersion EMO 8398082 Required before the EOG start. Not required after EOG start and opens on high White temperature. E IDGOIKA ITS- S26 Low Oil Temperature EMO 8447100 Device does not have any electronics. Just a passive switch closed by a mechanical White DG075A means. The insulation was aged at 257°F. The function of the devices depends on the integrity of the insulation system. Located in panel l DGO I KA. This panel has components that produce low heat. Conservatively assuming a I 0°C (18 °F) cabinet temperature rise, the device is operational at 239°F. E IDGOIKA ITS- S26A Low Oil Temperature EMD 8447100 Device does not have any electronics. Just a passive switch closed by a mechanical White DG074A means. The insulation was aged at 257°F. The function of the devices depends on the integrity of the insulation system. Located in panel I DGO I KA. This panel has components that produce low heat. Conservatively assuming a I 0°C (l 8°F) cabinet temperature rise, the device is operational at 239°F. E IDGOlKA ITS- S30 Immersion Heater EMO 8447102 Device does not have any electronics. Just a passive switch closed by a mechanical White DG087 Control means. The insulation was aged at 257°F. The function of the devices depends on the integrity of the insulation system. Located in panel IDGOlKA. This panel has components that produce low heat. Conservatively assuming a I 0°C (l 8°F) cabinet temperature rise, the device is operational at 239°F. E IDGOIKA ITS- S30A Immersion Heater EMD 8447102 Device does not have any electronics. Just a passive switch closed by a mechanical White DG086 Control means. The insulation was aged at 257°F. The function of the devices depends on the integrity of the insulation system. Located in panel IDGO !KA. This panel has components that produce low heat. Conservatively assuming a 10°C (l8°F) cabinet temperature rise, the device is operational at 239°F. E IDGOIKA MOTOR B3 Motor, Circulating Oil EMD 8455815 Aged at 257°F. Oil circulating pump motor is not required after EOG start. White Pump E IDGOIKA MOTOR B3A Motor, Circulating Oil EMD 8455815 Aged at 257°F. Oil circulating pump motor is not required after EOG start. White Pump E IDGOlKA IDG- B4 Motor, Fuel Prime EMO 8455 815 Aged at 257°F. Fuel Prime motor is not required after EOG start. White 633PA E IDGOlKA IDG- B4A Motor, Fuel Prime EMD 8455815 Aged at 257°F. Fuel Prime motor is not required after EOG start. White 631PA E* IDGOlKA !LS- SIS Low Oil Level EMD 8464151 Non-I E. This level switch closes on low oil level and energizes relay Kl that provides White DGOSS annunciation and indication. Not required after EOG Page 64 of 83

EC 620632, Att. 1, Pg. 65 of 267 1401 Branding Lane, Suite 255

       <J<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 www.kciconsultants.com KCI Report REP*424*008*RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E IDGOIKA lLS- S15A Low Oil Level EMD 8464151 Non-IE. This level switch closes on low oil level and energizes relay KIA that provides White DG054 annunciation and indication. Not required after EDG E IDGOIKA lPS- S22 High Crankcase EMD 8475932 This switch energizes (picks up) K23 relay. Relay K23 provides indication and White DG123 Pressure annunciation ofhiidi crankcase pressure (E02-IDG99, Sheets 11, 14 and 15). E IDGOIKA lPS- S22A High Crankcase EMD 8475932 This switch energizes (picks up) K23A relay. Relay K23A provides indication and White DG122 Pressure annunciation of high crankcase pressure (E02-IDG99, Sheets 10, 14 and 15). E IDGOlKA lSI- MIO Tachometer GE 50-103- Non-IE. Agedat212°F. White DG146 111FAFA2 PLZ E IDGOIKA lPS- S43 Low Turbocharger SQUARED 9012- This pressure switch opens on low oil pressure for the turbo soak back pump. This pump White DG165 Low Pressure ACW-21 is not required after EDG start. Located in panel lDGOlKA. The switch contact do not fail below 239°F due to material

                                                               -           dielectric failure (See Section V.1.3). This panel has components that produce low heat.

Conservatively assuming a 10°C (l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. E IDGOIKA lPS- S43A Low Turbocharger SQUARED 9012- This pressure switch opens on low oil pressure for the turbo soak back pump. This pump White DG164 Low Pressure ACW-21 is not required after EDG start. Located in panel lDGOlKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C (18°F) cabinet temperature rise, the switch will function at an ambient temperature of221°F and will not provide a false trip below this temperature. E IDGOlKA lPDS- S40 Oil Filter Restricted SQUARED 9012- This PD switch closes ifthe oil pressure is above 35 psi and energizes relay K39 that White DG051 AEW-1 provides annunciation and indication. Not required after EDG start. Located in panel lDGOlKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C (l8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. Page 65 of 83 J

EC 620632, Att. 1, Pg. 66 of 267 1401 Branding Lane, Suite 255

       <J<CI ENGINEERING CONSULTANTS Downers Grove, lllinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E IDGOlKA lPDS- S40A Oil Filter Restricted SQUARED 9012- This PD switch closes ifthe oil pressure is above 35 psi and energizes relay K39A that White DG050 AEW-1 provides annunciation and indication. Not required after EDG start. Located in panel IDGOIKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C {l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. E IDGOIKA JPS- S6 Low Oil Pressure SQUARED 9012- This Pressure switch closes if the oil pressure is above 26 psi and energizes relay Kl White DG063A (Alarm) AEW-21 that provides annunciation and indication. Not required after EDG start. Located in panel IDGOIKA. The switch contact do. not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C {l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. E IDGOlKA JPS- S6A Low Oil Pressure SQUARED 9012- This Pressure switch closes if the oil pressure is above 26 psi and energizes relay KIA White DG062A (Alarm) AEW-21 that provides annunciatfon and indication. Not required after EDG start. Located in panel IDGOIKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C {l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. E IDGOJKA ITS- SS High Coolant SQUARED 9012- This temperature switch closes high coolant temperature above 195°F and energizes White DGOllB Temperature (Alarm) AEW-42 relay K2 that provides annunciation and indication. Not required after EDG start. Located in panel lDGOIKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C (l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. Page 66 of 83 I

EC 620632, Att. 1, Pg. 67 of 267 1401 Branding Lane, Suite 255 (KCI Downers Grove, Illinois, 60515 Phone (630) 515-2650

  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E IDGOIKA ITS- SSA High Coolant SQUARED 9012- This temperature switch closes high coolant temperature above 195°F and energizes White DG012B Temperature (Alarm) AEW-42 relay K2A that provides annunciation and indication. Not required after EDG start. Located in panel lDGOlKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C (18°F) cabinet temperature rise, the switch will function at an ambient temperature of221°F and will not provide a false trip below this temperature. E IDGOlKA ITS- S7 High Oil Temperature SQUARED 9012- This temperature switch closes high oil temperature above 250°F and energizes relay White DG075B AEW-45 Kl 1 that provides annunciation and indication. Not required after EDG start. Located in panel lDGOlKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C (l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. E IDGOlKA ITS- S7A High Oil Temperature SQUARED 9012- This temperature switch closes high oil temperature above 250°F and energizes relay White DG074B AEW-45 Kl IA that provides annunciation and indication. Not required after EDG start. Located in panel lDGOlKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a l0°C (18°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. E IDGOlKA lPDS- S35 Fuel Filter Restricted SQUARED 9012- This PD switch closes at 50 psi and energizes relay K27 that provides annunciation and White DG047 AEW-9 indication. Not required after EDG start. Located in panel lDGOlKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C (l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of221°F and will not provide a false trip below this temperature. Page 67 of 83 I

EC 620632, Att. 1, Pg. 68 of 267 1401 Branding Lane, Suite 255

       <J<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515*2654 www.kciconsultants.com KCI Report REP*424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E lDGOIKA IPDS* S35A Fuel Filter Restricted SQUARED 9012* This PD switch closes at 50 psi and energizes relay K27 A that provides annunciation and White DG046 AEW-9 indication. Not required after EDG start. Located in panel lDGOlKA. The switch contact do not fail below 239°F due to material dielectric failure (See Section V.1.3). This panel has components that produce low heat. Conservatively assuming a 10°C (l 8°F) cabinet temperature rise, the switch will function at an ambient temperature of 221 °F and will not provide a false trip below this temperature. E lDGOIKA HEATER H3 Generator Space WITH Not required after EDG start. White Heater GEN E lDGOlKA MOTOR IB3 Motor, Turbo Soak Not required after EDG start. White back Pump E lDGOIKA MOTOR IB3A Motor, Turbo Soak Not required after EDG start. White back Pump E lDGOIKA MOTOR IB7 Motor, Turbo Soak Not required after EDG start. White back Pump E lDGOlKA MOTOR IB7A Motor, Turbo Soak Not required after EDG start. White back Pump E lDGOIKA Air Dryer Relays Control NIE Function. Not required after EDG start. White Component

                        - lCR, 2CR E  lDGOIKA         Air Dryer  Relay Timer                               NIE Function. Not required after EDG start.                                               White Component
                        - !CT E  lDGOIKA         Air Dryer  Switch Selector                           NIE Function. Not required after EDG start.                                               White Component
                        - lSS E  lDGOIKA         Air Dryer  Indicating Light                          NIE Function. Not required after EDG start.                                                White Component
                        -IL Page 68 of 83   I

EC 620632, Att. 1, Pg. 69 of 267 1401 Branding Lane, Suite 255

       <J(CI                                                                                                                Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E !DGOlKA Air Dryer Tenninal Blocks These are typically GE EB25-12W tenninal blocks (Drawing 61090, Rev. H, Sheet 2). White Component Insulation material was aged at 248°F for 1072 hours. The terminal block was functional

                        -TBl, TB2                                            before, during and after the thennal aging regimen (Section 5 .l 0 of Ref. VIlI.2). The contact block ofrelays having similar material was aged at 245°F and had there was no contact failure (Reference VIlI.6, Attachment A). Therefore, using 245°F for any ldnd oftenninal block and accounting a 10°C (18°F) cabinet temperature rise (conservative),

the terminal block will not impact the EDG nonnal operation in an ambient temperature of227°F. E !DGOIKA MOTOR B7 Motor, Oil Circulating Not required after EDG start. White E !DGOIKA MOTOR B7A Motor, Oil Circulating Not required after EDG start. White E !DGOIKA GNDBUS Ground Bus Metal bus use to connect to station ground. White E !DGOIKA !LS- LS Low Coolant Level This level switch closes under low level and picks relay K2 that provides annunciation White DG285 and indication. Not required after EDG start. E !DGOIKA !LS- LS Low Coolant Level This level switch closes under low level and picks relay K2A that provides annunciation White DG286 and indication. Not required after EDG start. E !DGOlKA Retired(G3) Signal Generator Spared and not connected. White (Retired in place) E !DGOIKA TB4 Tenninal Blocks These are typically GE EB25-12W tenninal blocks (Drawing 61090, Rev. H, Sheet 2). White Insulation material was aged at 248°F for 1072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section 5. l 0 of Ref. VIII.2). The contact block of relays having similar material was aged at 245°F and had there was no contact failure (Reference VIII.6, Attachment A). Therefore, using 245°F for any ldnd oftenninal block and accounting a 10°C (18°F) cabinet temperature rise (conservative), the tenninal block will not impact the EDG nonnal operation in an ambient temperature of227°F. E !DG06SA SlO !PS- Switch, Air Pressure SQUARED 9012- This pressure switch protects the air compressor for high pressure. Not required after White 1DG003A Control ACW-22 EDG start as the pressure switch would trip the motor after few minutes into the EDG start. Rated at 185°F. See Table 1 of Ref. VIII.2. Located in panel 1DG06SA. This cabinet has cabinet temperature rise as all the equipment are de-energized after EDG start. The switch can function up to l 85°F. Page 69 of 83 I

EC 620632, Att. 1, Pg. 70 of 267 1401 Branding Lane, Suite 255

       <l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 www .kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E IDG06SA SlOA lPS- Switch, Air Pressure SQUARED 9012- This pressure switch protects the air compressor for high pressure. Not required after White IDG005A Control ACW-22 EDG start as the pressure switch would trip the motor after few minutes into the EDG start. Rated at 185°F. See Table 1 of Ref. Vill.2. Located in panel IDG06SA. This cabinet has cabinet temperature rise as all the equipment are de-energized after EDG start. The switch can function up to 185°F. E IDG06SA S37 !PS- Switch, Low Starting SQUARED 9012- This pressure switch closes under low air pressure and picks relay K12 that provides White IDG003B Air Pressure ACW-9 annunciation and indication. Not required after EDG start. Rated at 185°F. See Table 1 of Ref. Vill.2. Located in panel IDG06SA. This cabinet has cabinet temperature rise as all the equipment are de-energized after EDG start. The switch can function up to 185°F. E IDG06SA S38 !PS- Switch, Low Starting SQUARED 9012- This pressure switch closes under low air pressure and picks relay Kl 2 that provides White IDG005B Air Pressure ACW-9 annunciation and indication. Not required after EDG start. Rated at 185°F. See Table 1 of Ref. Vill.2. Located in panel IDG06SA. This cabinet has cabinet temperature rise as all the equipment are de-energized after EDG start. The switch can function up to 185°F. E IDG06SA B6. IDGOlCA Motor, Air Not Required after EDG start. White Compressor E IDG06SA B2 IDGOlCB Motor, Air Not Required after EDG start. White Comoressor E 1FP02JA PNLA 1FP02JA D-G lADAYTANK ALISON A888- Panel 1FP02JA is a Fire Protection/Detection System. This panel has no direct function White ROOM WPS CONTROL M556 on the Diesel Generator SUPERVISORY PANEL E 1PL12JA F16 Fll Fuse, Circuit Breaker Bussman FRN-20 Aged at 257°F. Derated to 5% at more than 120°C (248°F) operating temperature by White Control linear extrapolation (see Attachment F). The load on the fuse are indicating lights (no more than 6) and these are GE ET 16. The indicating light have low wattage consumption (around 6 watts). Rounding the wattage of the indicating light to 10 watts, fuse load will be less than 60 watts and the fuse current will be 0.5 amps. The fuses are rated for 20 Amps. Therefore, one can conservative assume that the fuse loaded no more than 5% of its rating. Therefore, Fuse will not false trip below 225°F accounting for a 23°F cabinet temperature rise in panel IPL12JA. Page 70 of 83 I

EC 620632, Att. 1, Pg. 71 of 267 1401 Branding Lane, Suite 255

       <l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E 1PL12JA Fl6 Fll-1 Fuse, Circuit Breaker Bussman FRN-20 Aged at 257°F. Derated to 5% at more than 120°C (248°F) operating temperature by White Control linear extrapolation (see Attachment F). The load on the fuse are indicating lights (no more than 6) and these are GE ET 16. The indicating light have low wattage consumption (around 6 watts). Rounding the wattage of the indicating light to 10 watts,

                                                                         ,fuse load will be less than 60 watts and the fuse current will be 0.5 amps. The fuses are rated for 20 Amps. Therefore, one can conservative assume that the fuse loaded no more than 5% of its rating. Therefore, Fuse will not false trip below 225°F accounting for a 23 °F cabinet temperature rise in panel 1PLl2JA.

E 1PL12JA F16 FllA Fuse, DG Output Bussman NON-0.5 The NON fuses are installed in panel 1PL12JA. Based on NEC requirements, the fuses White Voltage Test Point are sized at least 125% above the maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (1/1.25) of its rating, the fuse will carry the load current and not provide a false trip. The NON is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the NON fuse will be derated to 95% of its rating at an operating ambient temperature of 120°C (248°F). Therefore, even at operating temperature of248°F the fuse has 15% margin above the design maximum full load current. The cabinet temperature rise is 23 °F and the fuses will not provide a false trip and carry the load current for an ambient temperature of225°F. E 1PL12JA F16 Fl2A Fuse, DG Output Bussman NON-0.5 The NON fuses are installed in panel lPLl 2JA. Based on NEC requirements, the fuses White Voltage Test Point are sized at least 125% above the maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (111.25) of its rating, the fuse will carry the load current and not provide a false trip. The NON is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% of rating) and Operring Time (% of rating) as a function of ambient temperature. Based on Attachment F, the NON fuse will be derated to 95% of its rating at an operating ambient temperature of 120°C (248°F). Therefore, even at operating temperature of248°F the fuse has 15% margin above the design maximum full load current. The cabinet temperature rise is 23 °F and the fuses will not provide a false trip and carry the load current for an ambient temperature of 225°F. Page 71 of 83 I

EC 620632, Att. 1, Pg. 72 of 267 1401 Branding Lane, Suite 255

       <l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E 1PL12JA Fl6 FlO Fuse, Remote Bussman OT3 The OT fuses are installed in panel lPLI 2JA. Based on NEC requirements, the fuses are White Indicating Light sized at least 125% above the maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (111.25) of its rating, the fuse will carry the load current and not provide a false trip. The OT is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the OT fuse will be derated to 95% of its rating at an operating ambient temperature of 120°C (248°F). Therefore, even at operating temperature of248°F the fuse has 15% margin above the design maximum full load current. The cabinet temperature rise is 23 °F and the fuses will not provide a false trip and carry the load current for an ambient temoerature of225°F. E 1PL12JA Fl6 Fl0-1 Fuse, Remote Bussman OT3 The OT fuses are installed in panel 1PL12JA. Based on NEC requirements, the fuses are White Indicating Light sized at least 125% above the maximum load current and rounded up to the next available fuse size. Therefor as long as the fuse is derated to more than 80% (111.25) of its rating, the fuse will carry the load current and not provide a false trip. The OT is a Non-Dual Element Fuse. Attachment F shows that the current carrying capacity(% of rating) and Opening Time (% of rating) as a function of ambient temperature. Based on Attachment F, the OT fuse will be derated to 95% of its rating at an operating ambient temperature of 120°C (248°F). Therefore, even at operating temperature of248°F the fuse has 15% margin above the design maximum full load current. The cabinet temperature rise is 23 °F and the fuses will not provide a false trip and carry the load current for an ambient temoerature of225°F. E 1PL12JA H2 Space Heater, CHROMALO OT-1025 Non-IE. Heater is de-energized after EDG start. White Switchgear x E 1PLl2JA UY 41 Exciter Field ELECTROS 7805D This Lock Out Relay (LOR) is normally de-energized and energized to trip and stop the White Discharge Circuit WITCH EDG. Breaker Located in 1PL12JA panel. The LOR was aged at 257°F and therefore the coil insulation has a minimum temperature rating of257°F. The relay has to pick up in the abnormal temperature environment. The pick up voltage for a 125 VDC coil is 40 VDC at room ambient temperature (See Attachment G). The pick up voltage will increase by 42% at an operating temperature 257°F to 57 VDC which less than the available voltage of 125 VDC. Accounting for a cabinet temperature rise of23°F, the relay will pick up at 234 °F and trip the EDG. Note that this protective feature is not required for this scenario since the EDG is assumed to be running normallv. Page 72 of 83

EC 620632, Att. 1, Pg. 73 of 267 1401 Branding Lane, Suite 255 (KCI Downers Grove, Illinois, 60515 Phone (630} 515-2650

  • FAX (630} 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP~424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E 1PL12JA AlS Alarm Horn FEDERAL 4SON Non-IE White E 1PL12JA lEI- M4 AC VOLTMETER GE 103021PZ Non-IE. Aged at 2S7°F. White DG096 UL2 E 1PL12JA III- Ml AC AMMETER GE 103131LSS Non-IE White DG090 N2 E 1PL12JA IJI- M2 AC WATTMETER GE 103221AR Non-IE White DG092 ETlDTC E 1PL12JA ISI* M7 FREQUENCY GE 103372AT Non-IE White DGlOO METER AT2 E 1PL12JA IJI- M3 ACVARMETER GE 103772AG Non-IE White DG094 LRIDMC E 1PL12JA IHS- SS Switch, VOLTMETER GE 10AA004 This is an SBM switch. Insulation material was aged at 18S°F (EQ-GEN063). Located White DG096 in 1PL12JA. The voltmeter reading is a NON-IE function, but the switch dielectric failure will impact control circuit integrity. The switch material has a minimum temperature rating of 239°F (see Section V.1.3). Therefore, using the temperature limit of239°F and accounting a 23 °F cabinet temperature rise, the switch will not impact the EDG normal operation in an ambient temperature of216°F. E 1PL12JA IHS- Sl Switch, AMMETER GE 10AA013 This is an SBM switch. Insulation material was aged at 18S°F (EQ-GEN063). Located White DG090 Phase Selector in 1PL12JA. The ammeter reading is a NON-IE function, but the switch dielectric failure will impact control circuit integrity. The switch material has a minimum temperature rating of 239°F (see Section V.1.3). Therefore, using the temperature limit of239°F and accounting a 23 °F cabinet temperature rise, the switch will not impact the EDG normal operation in an ambient temperature of216°F. E 1PL12JA lXE- MS RUNNING TIME GE S0-240- Non-IE White DG102 METER 311AAAB1 E 1PL12JA lJY- M3T VARMETER Phase GE 700X84Gl Non-IE White DG094 Shifting Transformer E 1PL12JA IHS- S32 Switch, Manual Fuel GE CR2940UA Insulation material was aged at 2S7°F. Located in panel 1PL12JA. Reducing this White DG112 Prime 202B temperature by 23 °F to account for cabinet temperature rise, the component will function at234°F. E 1PL12JA IHS- S21 Switch, Oil Circulating GE CR2940UA Insulation material was aged at 2S7°F. Located in panel 1PL12JA. Reducing this White DG134 Pump#2 203A temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. Page 73 of 83 I

EC 620632, Att. 1, Pg. 74 of 267 1401 Branding Lane, Suite 255 (MCI Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E 1PLl2JA lHS- S28 Switch, Immersion GE CR2940UA Insulation material was aged at 257°F. Located in panel 1PLl2JA. Reducing this White DG138 Heater#2 203B temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PL12JA lHS- S42 Switch, Air GE CR2940UA Insulation material was aged at 257°F. Located in panel 1PL12JA. Reducing this White DG142 Compressor H2 203B temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PLl2JA lHS- S20 Switch, Oil Circulating GE CR2940UB Insulation material was aged at 257°F. Located in panel 1PL12JA. Reducing this White DG>l80 Pump #1 203A temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PLl2JA lHS- S27 Switch, lmmersion GE CR2940UB Insulation material was aged at 257°F. Located in panel 1PL12JA. Reducing this White DG136 Heater#! 203B temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PL12JA 816 Switch, Annunciator GE CR2940W Insulation material was aged at 257°F. Located in panel 1PL12JA. Reducing this White Reset A202B temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PL12JA S17 Switch, Annunciator GE CR2940W Insulation material was aged at 257°F. Located in panel 1PL12JA. Reducing this White Silence A202B temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PL12JA lHS- S29 Switch, Air GE CR2940W Insulation material was aged at 257°F. Located in panel 1PL12JA. Reducing this White DG140 Compressor A202B temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PLl2JA S31 Switch, Annunciator GE CR2940W Insulation material was aged at 257°F. Located in panel 1PLl2JA. Reducing this White Acknowledge A202B temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PLl2JA S41 Switch, Annunciator GE CR2940W Insulation material was aged at 257°F. Located in panel 1PLl2JA. Reducing this White Test A202B temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PLl2JA F20 Fuse, Isolation Gould A2KIOR Isolation Annunciator. Non IE function. White Annunciator Shawmut E 1PLl2JA F20-l Fuse, Isolation Gould A2KIOR Isolation Annunciator. Non IE function. White Annunciator Shawmut E 1PLl2JA Kl Relay, Low Oil P&B MDR137-8 This relay is normally de-energized and get energized by S6 under low oil pressure White Pressure below 26 psi. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. Page 74 of 83 I

EC 620632, Att. 1, Pg. 75 of 267 1401 Branding Lane, Suite 255

       <J(CI                                                                                                              Downers Grove, Illinois, 60515 Phone {630) 515*2650
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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E 1PL12JA Kll Relay, High Lube Oil P&B MDR137-8 This relay is normally de-energized and get energized by S7 under high oil temperature White Temperature above 250°F. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. E 1PL12JA KllA Relay, High Lube Oil P&B MDR137-8 This relay is normally de-energized and get energized by S7A under high oil temperature White Temperature above 250°F. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. E 1PL12JA Kl2 Relay, Low Starting P&B MDR137-8 This relay is normally de-energized and get energized by SlOA under low starting air White Air Pressure pressure. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG oneration. E 1PL12JA UY K18 Relay, Engine Cooling P&B MDR137-8 This relay gets energized by Kl 3 relay after EDG start. Relay K22 de-energizes the White Aux immersion heaters and generator heater. As the relay energized during EDG normal operation, the relay coil failure will impact the continued operation ofEDG. Manufacturer rating is 149°F (see Attachment J). An identical relay (MDR 137-8) was aged at 225°F energized at 125 VDC for 24 hours followed with an exposure to 245°F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours oftest run. Accounting for a 23°F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference Vill.6, Attachment A). E 1PL12JA Kl A Relay, Low Oil P&B MDR137-8 This relay is normally de-energized and get energized by S6A under low oil pressure White Pressure below 26 psi. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG oneration. E 1PL12JA K2 Relay, High Coolant P&B MDR137-8 This relay is normally de-energized and get energized by SS under high coolant White Temperature temperature above l 95°F. Under normal EOG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. Page 75 of 83

EC 620632, Att. 1, Pg. 76 of 267 1401 Branding Lane, Suite 255

       <l<CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650
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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E IPL12JA PY K23 Relay, High P&B MDR137-8 This relay is normally de-energized and get energized by S22 under high crankcase White Crankcase, Pressure pressure. Relay K23 provides indication and annunciation of high crankcase pressure (E02-IDG99, Sheets 11, 14 and 15). It does not provide a trip function. Under normal EDG operation, this relay will be de-energized. After EDG start, the relay coil failure does not impact the EDG capability of power generation. An identical relay (MDR 137-8) was aged at 225°F energized at 125 VDC for 24 hours followed with an exposure to 245°F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of 222°F. (see Reference VIII.6, Attachment A). E IPL12JA PY K23A Relay, High P&B MDR137-8 This relay is normally de-energized and get energized by S22A under high crankcase White Crankcase, Pressure pressure. Relay K23 provides indication and annunciation of high crankcase pressure (E02-IDG99, Sheets 10, 14 and 15). It does not provide a trip function. Under normal EDG operation, this relay will be de-energized. After EDG start, the relay coil failure does not impact the EDG capability of power generation. An identical relay (MDR 137-8) was aged at 225°F energized at 125 VDC for 24 hours followed with an exposure to 245°F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference VIII.6, Attachment A). E 1PL12JA K24 Relay, Low Fuel Level P&B MDR137-8 This relay is normally de-energized and get energized under low fuel level. The relay White contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. E 1PL12JA K27 Relay, Fuel Filter P&B MDR137-8 This relay is normally de-energized and get energized by S35. if the fuel filter gets White Restricted restricted. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. E 1PL12JA K27A Relay, Fuel Filter P&B MDR137-8 This relay is normally de-energized and get energized by S35A ifthe fuel filter gets White Restricted restricted. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. Page 76 of 83 I

EC 620632, Att. 1, Pg. 77 of 267 1401 Branding lane, Suite 255

       <;l<CI                                                                                                              Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E IPLl2JA K2A Relay, High Coolant P&B MDR137-S This relay is normally de-energized and get energized by SSA under high coolant White Temperature temperature above 195°F. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. E 1PLl2JA K2A Relay, High Coolant P&B MDR137-S This relay is normally de-energized and get energized by SSA for high coolant White Temperature temperature above 195°F. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. E 1PL12JA K39 Relay, Oil Filter P&B MDR137-S This relay is normally de-energized and get energized by S40 if the oil filter gets White Restricted restricted. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate anounciation and indication function. Not required after EDG start and EDG operation. E 1PLl2JA K39A Relay, Oil Filter P&B MDR137-S This relay is normally de-energized and get energized by S40A if the oil filter gets White Restricted restricted. Under normal EDG operation, this switch will be open and relay is de-energized. The relay contacts initiate anounciation and indication function. Not required after EDG start and EDG operation. E 1PLl2JA K40 Relay, Low Oil P&B MDR137-S This relay is normally de-energized and get energized by S26 switch for low oil White Temperature temperature below S5°F. Under normal EDG operation, this switch will be open and relay de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. E 1PLl2JA K40A Relay, Low Oil P&B MDR137-S This relay is normally de-energized and get energized by S26A switch for low oil White Temperature temperature below S5°F. Under normal EDG operation, this switch will be open and relay de-energized. The relay contacts initiate annunciation and indication function. Not required after EDG start and EDG operation. E 1PL12JA R20 K42 Relay, Control Power P&B MDRl37-S This relay used to provide 125 VDC power availability for the turbo soak back, White Failure circulating oil and fuel priming pump motors. These motor are not required after EDG start. The relay coil is energized, and coil failure will not impact 125 VDC supply to other control circuits. Page 77 of 83

EC 620632, Att. 1, Pg. 78 of 267 1401 Branding Lane, Suite 255

       <)(Cl                                                                                                                       Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E IPLl2JA UY KIOX Relay, Crank and Field P&B MDR138-8 This relay is normally energized. As the relay is energized during EDG normal White Disconnect Aux operation, the relay coil failure will impact the continued operation of EDG. Per SQ-CLD-039, the relay was aged at 125°C (257°F) and functionally tested during an environmental test at 153°F. Manufacturer rating is 149°F (see Attachment J). A similar relay (MDR 137-8) was aged at225°F energized at 125 VDC for 24 hours followed with an exposure to 245°F while energized at 125 VDC for 8 hours. The coil maintained the circuit integrity and open contacts did not short circuit throughout the 32 hours of test run. Accounting for a 23 °F cubicle temperature rise, the relay will not impact the EDG normal operation in an ambient temperature of222°F. (see Reference Vill.6, Attachment A). E 1PL12JA ASPS Power Supply TOPAZ 2875- Non-IE. DC to DC power supply for annunciator and fused. White 125VDC E 1PL12JA 2TS- TSI Test Switch (Type FT- WESTINGHO 129A514G Insulation material was aged at 257°F. Located in panel 1PL12JA. Reducing this White DGJA-1 1) USE 01 temperature by 23 °F to account for cabinet temperature rise, the component will function at 234°F. E 1PL12JA (6 Triplets) Indicating Lights NIE Function White DS13, DS14, DS15, (4 Pairs)

                                                                                                                                '1 DS13-DS15 Page 78 of 83     I

EC 620632, Att. 1, Pg. 79 of 267 1401 Branding Lane, Suite 255

       <;l<CI                                                                                                             Downers Grove, Illinois, 60515 Phone (630) 515-2650
  • FAX (630) 515-2654 ENGINEERING CONSULTANTS www.kciconsultants.com KCI Report REP-424-008-RP1 (Rev. 03)

Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E 1PL12JA lA/B, Annunciator Windows NlE Function White 2A/B, 3A/B, 4AIB, 5AIB, 6AIB, 7A/B, 8A/B, 9AIB, lOA/B, llA/B, 2A/B, 13A/B, 14A/B, 15A/B, 16A/B, 17A/B, 18A/Bl E 1PL12JA A8R,A8Rl Relay, Annunciator Non-lE White E 1PL12JA DISC Disconnect Switch The disconnect switch is a passive device and material of construction are similar to White terminal blocks. E 1PL12JA DSl, DS2, Indicating Lights NlE Function White DS3, DS4, DSS, DS8, DS9, DSlO, DSll, DS12 E 1PL12JA DS17A/B/ Indicating Lights NlEFunction White c E 1PLl2JA DS7 Indicating Lights NlE Function White E 1PL12JA K42A Relay, Per ECN- Associated with Soak back and Fuel Prime Pumps. These pumps are not required after White 30727 EDG start. Alarm function (DWG: 61092 Sht. 002) E 1PL12JA S36 Switch, Panel Interior Non-lE White Lighting Page 79 of 83 I

EC 620632, Att. 1, Pg. 80 of 267 1401 Branding Lane, Suite 255 (l(CI ENGINEERING CONSULTANTS Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E 1PL12JA TB16 Terminal Blocks These are typically GE EB2S-12Wterminal blocks (Drawing 61090, Rev. H, Sheet2). White Insulation material was aged at 248°F for 1072 hours. The terminal block was functional before, during and after the thermal aging regimen (Section S.10 of Ref. VIII.2). The contact block ofrelays having similar material was aged at 24S°F and had there was no contact failure (Reference VIII.6, Attachment A). Therefore, using 24S°F for any kind of terminal block and accounting a 23 °F cabinet temperature rise (conservative), the terminal block will not impact the EDG normal operation in an ambient temperature of 222°F. E 1PL12JA VOl& 120VAC Outlets NIE Function White V02 E 1PL38N PNLA 1PL38N Unit heater Cont. PNl CUSTOM FABPER These component have no direct impact on DG Function. White CONTL.PAN B/MC-llS ELS M Duct DOS 1VD12YA DIESEL PACIFIC AIR CAT#: Per Drawing Ml0-2903, Note 3, The damper actuator (1FZVD004) is installed but it is White GENERATOR ROOM PRODUCTS NH9SG267 not connected electrically. Therefore it is not powered and would not change state due to ISOLATION 3Nl99 temperature rise. DAMPER Serial: 8149B2S28 64-01-002 M Duct DOS lVDOSYA DIESEL RUSKIN NIBD23 Per DWG 2903-RUS-16, The fusible link is rated at 160°F. Therefore the Damper will White GENERATOR ROOM MFG.CO. shut at temperatures above 160°F. Not in DG trip Circuit. FIRE DAMPER M Duct DOS 1VD08YA OIL TANK ROOM RUSKIN NIBD23 DGroom heat detector sends signal to fusible link at 190°F. (1C02ED, EE, EF, EG, White lA (ROOM Dl-2) MFG.CO. EM). Electro Thermal link (ETL) fusible link gets signal to melt at 190°F. Therefore the FIRE DAMPER Fire Fire Damper will shut at 190°F. No direct impact on EDG. But impact on room cooling Damper is considered in DG heat up analysis M Duct DOS lVDlOYA DAY TANK ROOM RUSKIN NIBD23 DGroomheat detector sends signal to fusible link at 190°F. (1C02ED, EE, EF, EG, White 1A(ROOMD3- MFG.CO. EM). Electro Thermal link (ETL) fusible link gets signal to melt at 190°F. Therefore the 2)FIRE DAMPER Fire Damper will shut at 190°F. No direct impact on EDG. But impact on room cooling is considered in DG heat up analysis M Duct DOS IVD26YA DIESEL RUSKIN NIBD23 Per DWG 2903-RUS-16, The fusible link is rated at 160°F. Therefore the Damper will White GENERATOR ROOM MFG.CO. shut at temperatures above 160°F. Not in DG trip Circuit. FIRE DAMPER Page 80 of 83 J

EC 620632, Att. 1, Pg. 81 of 267 1401 Branding Lane, Suite 255 (l(CI Downers Grove, Illinois, 60515 Phone (630) 515-2650

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan E Panel Comp Comp Description MFG PART NO Comment Importance I Type M E Room F05 1VD02CA DIESEL BUFFALO Fan Motor Westinghouse motors are used in harsh zones and qualified by Buffalo Forge. Motors are White GENERATOR VENT PUMPS 365BL,FR. qualified for 212°F for 40 years (Ref. EQ-CL004, Tab F, Report D0-146F). OIL ROOM IA DIV.BUFFAL Westinghou EXHAUST 0 (B517) seMTR, 5 FAN/motor HP,TEFC 213T M Room V20 ISX063A Motor Operated Valve LIMITORQU SMB-000 This model of MOYs are used in the harsh zones of the plant and are qualified for 250°F White (MOY) DIESEL GEN ECORP. (Equipment for 84 hrs. and 200°F for 25.75 days (Reference EQ-CL027, page C24). IAHEATEXCH Tag ID OUTLET VALVE No.: SYZ00531-A4-RS) Page 81 of 83 I

EC 620632, Att. 1, Pg. 82 of 267 1401 Branding Lane, Suite 255

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan VI Operability of Diesel Generator Starting Air System The subject Clinton Diesel Generator Starting Air Receiver Tanks (1DG04TA, B) are part of the Division 1 DG Air Skid (1DG06SA), as shown on drawing M05-1035, Sheet 1, Rev. AF. This assembly supplies air for the main engine starting system. These tanks are shown on vender drawing 61396, Rev P. As per the notes section of this drawing, these tanks have a design pressure of 300 psig and a design temperature of 300°P. The design temperature encompasses the maximum postulated event temperature of 174 °P. In addition, each of these tanks is protected against over pressurization by a pressure relief valve (1DG04TA, B), with a set relief pressure of 275 psig. Per passport, the vender drawing for the relief valve is C95760-34, Sheet 1, Rev. A. This valve is of metal construction with a Viton 0-ring as the only non-metallic part. Viton is a brand of synthetic rubber and :fluoropolymer elastomer commonly used in 0-rings. Compounds of Viton remain substantially elastic indefinitely when exposed to laboratory air oven aging up to 399 °P, per the manufacturer's web site (www.chemours.com/Viton/en US/assets/downloads/viton-selection-guide.pdf). Therefore, the relief valve will still function to prevent over pressurization of the subject air tanks during the postulated event. In summary, the Diesel Generator Starting Air Receiver Tanks will not rupture as a result of the postulated high temperature event; this is based on their design and the presence of a functioning pressure relief valve. VII Conclusion All components required for continuous operation of the EDG including the diesel generator itself will remain operable for 24 hours in an ambient temperature of 230°F except for components in panel 1PL12JA. Panel 1PL12JA components required for continuous operation of the EDG will remain operable for24 hours in an ambient temperature of 222°P. VIII References VIII.I Specification K-2861, Emergency Diesel Generator Sets, Clinton Power Station-Unit 1, Illinois Power Company, dated Jan 31, 1986. Page 82 of 83 I

EC 620632, Att. 1, Pg. 83 of 267 1401 Branding Lane, Suite 255

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Operability of Class 1 E Equipment in DG Rooms as a Result of a Loss of the Diesel Ventilation VD Fan VIIl.2 Calculation IP-Q-396, Operability Evaluation of Equipment at Elevated Temperature in Diesel Generator Room, Revision 001. VIIl.3 KCI Test Specification No. 424-008-TSP2, Test Specification for Determining Component Survivability and Operation in Ambient Temperatures not to exceed 245°F, Revision 001. VIIl.4 Deleted VIIl.5 TODI # CPS-17-0044, Revision 0 VIIl.6 FAI Test Report FAI/17-0667, Test Report for Component Survivability at Elevated Ambient Temperature, Revision 0, dated July 2017 (Attachment A) Page 83 of 83 I

EC 620632, Att. 1, Pg. 84 of 267REPORTNO.:REP-424-00B-RP1 REVISION: 03 PAGE A1 of A23 WORLD LEADER IN NUCLEAR AND CHEMICAL PROCESS SAFETY Report No.: FAI/17-066 7 Test Report for Component Survivability at Elevated Ambient Temperature Revision 0 Project No.: KCI-Clinton-Relay Submitted to: KC/ Engineering Downers Grove, Illinois Prepared by: William E. Berger Reviewed by: Alfredo Garcia July, 2017

                            *1 6W070 83"" STRt:::E:T
  • BURR RIOGE, tt..LINOIS 60527 (677l FAUSKE: 1 OR 1630) 323*6750
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  • E-MAIL: INF'o@FAUSK!LCOM

EC 620632, Att

  • 1, Pg. 85 of 267REPORTNO.:REP-424-008-RP1 REVISION: 03 PAGE A2 of A23 FAl/17-0667 Page 2of23 Rev. 0 July, 2017 CALCULATION NOTE COVER SHEET SECTION TO BE COMPLETED BY AU'IJIOR(S):

Cale-Note Number: FAI/17-0667 Revision Number: 0

Title:

Test Report for Component Survivability at Elevated Ambient Temperature Project Number Project/

Subject:

Clinton Diesel Generator Room Components or Shop Order: KCI-Clinton- Relay

Purpose:

Document results of tests performed on components located in Clinton Power Station diesel generator room Methods of Analysis*: Testing Acceptance Criteria*: NIA Results Summary: Testing completed in compliance with test specification. Does this document contain Proprietary Information? (Yes/No, if Yes whose infonnation is it?) Yes, Exelon

     *Can be NIA and/or a reference to this information in the Design Analysis can be provided.

References of Resulting Reports, Letters, or Memoranda (Optional) Author(s): Completion Date: Name (Print or Type) Signature: Responsibility: (MM/DD/YYYY) William E. Berger 07/12/2017 SECTION TO Br; COMPLETED BY VERIFIER(S): Verificr(s): Approval Date: Name (Print or Type) Responsibility: (MM/DDIYYYY) Alfredo Garcia 07/12/2017 Each verifier signature confirms they have completed a separate 3-Pass Verification Checklist. SECTION TO BE COMPLETED BY EDITORIAL'REVJEWER: Reviewer(s) Name: Final PDF Approval Date: (Print or Type) (MM/DDNYYY) Alfredo Garcia 07/12/2017 SECTION TO BE COMPLETED BY RESPONSIBLE MANAGER: Manager Name: Approval Date: (Print or Type) (MM/DDIYYYY) Brenda A. Lorenz 07112/2017 Responsibilities of authors/verifiers arc documented Independence of verification is confirmed

~------------------ EC 620632, Att

  • 1, Pg. 86 of 267REPORTNO.:REP-424-008-RP1 REVISION: 03 FAl/17-0667 PAGE A3 of A23 Page 3 of23 Rev. 0 July, 2017 3-PASS VERIFICATION CHECKLIST Verifier Name: Alfredo Garcia Date: 07/12/2017
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(MM/DDNYYY) Document Number & Rev.: FAl/17-0667, Rev. 0 Independent Review or Method(s) of Verification: Design Review D Alternate Calculations D Testing D (attach pages as needed) 3-Pass Method rgj Other (specify) D 3-Pass Verification Review Topic Yes No NIA First Pass Were the general theme, scope of document and scope of review clear? D Second Pass Do the references appear to be documented correctly? Is there enough information 1 I rgj D present to ensure the referenced document is retrievable? (Include FAI QAR number for f FAI documents.)  ! If applicable, do the acceptance criteria seem appropriate? D D Does the technical content of the calculation note make sense from a qualitative rgj D standpoint and are appropriate methods used? Third Pass Do the results and conclusions meet the acceptance criteria? D D Do the results and conclusions make sense and support the purpose of the calculation f rgj D note? i Has the technical content of the document been verified in adequate detail? Examples of rgj D technical content include inputs, models, techniques, output, hand calculations, results, tables, plots, units of measure, etc. Does the calculation note provide sufficient detail in a concise manner? Note that rgj D sufficient detail is enough information such that a qualified person could understand the analysis and replicate the results without consultation with the author. Are proprietary markings in place, as appropriate? D D If applicable, are the references accurate? If applicable, do the references to other D D documents point to the latest revision? If not, are the reasons documented? Are the references retrievable? Are computer code names spelled correctly? If applicable, are numerals included in the D D official code name as appropriate? Has the documentation for which the verifier is responsible been read word-for-word? D

EC 620632, Att. 1, Pg. 87 of 267REPORTNO.:REP-424-008-RP1 REVISION: 03 FAl/17-0667 PAGE A4 of A23 Page 4 o/23 Rev. 0 July, 2017 EDITORIAL REVIEW CHECKLIST Reviewer Name: Alfredo Garcia Date: 07/12/2017 Document Number: FAI/17-0667, Rev. 0 (MM/DDIYYYY) Yes No NIA General Documents

1. Proofread the document for general format, readability, punctuation, and grammar. Are ~ D D these acceptable to you?
2. Is the documentation legible, reproducible and in a form suitable for archiving as a Quality ~ D D Record? (This includes confirming the .pdf and .doc files are identical in content.)
3. Are all the pages sequentially numbered and are the document number and revision number ~ D D listed on each page?
4. Is the Record of Revision page filled in correctly including Revision, Date, and Description ~ D D of Revisions, if applicable?
5. Are the page numbers in the Table of Contents provided and correct? ~ D D
6. Are Acronyms defined in the document (either individually or on a separate page)? ~ D D
7. Are Figures labeled consistently and do they include units of measure? ~ D D
8. Are the units of measure clearly identified and used throughout? ~ D D
9. Do all cross references to tables, figures, references, and sections point to an object of the ~ D D given type?
10. Are symbols (e.g., Greek letters) used correctly? ~ D D
11. Is sufficient information (including FAI QAR number for FAI documents) provided for all ~ D D "References" to facilitate their retrieval including documents not maintained as quality records, or has a copy been provided in an Appendix to the report?
12. Are all References listed referred to in the text and vice versa? ~ D
13. Is the content of the Appendices consistent with what the document states it is? D D Cale Notes Body of Cale Notes
14. Is all information in the cover page header block completed appropriately? ~ D D
15. Are the responsibilities of the author(s) and verifier(s) clearly documented? (e.g. by page ~ D D numbers, section numbers, etc.)
16. Is the report revision number on each page? ~ D D
17. Are Tables labeled consistently and do they include units of measure? ~ D D
18. Is background information and purpose of the calculation clearly stated in the appropriate ~ D D section?
19. If applicable, have the limits of applicability been listed? D D
20. If applicable, are open items identified? D D
21. Are the Acceptance Criteria listed in the appropriate section (if applicable)? D D
22. Does the Cale Note include a discussion on the methodology used? ~ D
23. If applicable, are references to the utility, plant, unit, and cycle correct with respect to ~ D spelling and consistency of use?

EC 620632, Att

  • 1, Pg. 88 of 267REPORTNO.:REP-424-008-RP1 REVISION: 03 FAl/17-0667 PAGE AS of A23 Page 5 oJ2J Rev. 0 July, 2017 Yes No N/A Body of Document
24. Is the Summary/Conclusion consistent with the purpose stated and consistent with the ~ D D results section?

Computer Runs

25. Are the computer codes used clearly identified and is all required information included (per D D F3-8.3-1, Attachment 1) included?
26. If applicable, are all electronic files listed in the electronically attached file listing? D D
27. If applicable, does the electronically attached file listing appropriately reference the codes D D used?

Checklists

28. Has the verifier initiated one or more of the Verification Methods of review in the ~ D D Verification Method Checklist?
29. Has the verifier provided an explanation of the method ofreview in the Verification Method [;gl D D Checklist?
30. Is an explanation or justification for any "NO" responses on the 3-Pass Methodology D D Checklist(s) presented?

31.' Are Author's responses provided to Additional Verifier Comments or noted as not required? D D A_dditional Q1:1e~tions for Software Cale N ote_s

32. Is the software name, version number, and system state(s) where the software was created D D or validated provided? (or, is a reference for the software validation provided?)
33. If results are based on code development or modifications, is a source code listing or D D reference to a controlled location of the source code included? Alternately, if results are based on available software is the software in a controlled location?
34. Does the software output include the date of execution? (This could be in the form of a table D D or an output file header.)
35. Does the software input include a description of what is being analyzed? (In the body of the D D report or description header in the input file text.)

Editorial Reviewer Comments (if needed): None.

EC 620632, Att. 1, Pg. 89 of 267REPORTNO.:REP-424-008-RP1 REVISION: 03 FAI/17-0667 PAGE A6 of A23 Page 6 o/23 Rev. 0 July, 2017 RECORD OF REVISIONS Date CAPAL Issue ID Rev. Revision Description (Month, Year) (If Applicable) 0 July, 2017 Original issue.

EC 620632, Att. 1, Pg. 90 of 267REPORTNO.:REP-424-00B-RP1 FAI/17-0667 REVISION: 03 Page 7 o/23 PAGE A? of A23 Rev. 0 July, 2017 TABLE OF CONTENTS CALCULATION NOTE COVER SHEET .................................................................................... 2 3-PASS VERIFICATION CHECKLIST ........................................................................................ 3 EDITORIAL REVIEW CHECKLIST ............................................................................................ 4 RECORD OF REVISIONS ........................................................................................................ *.... 6 TABLE OF CONTENTS ................................................................................................................ 7 LIST OF FIGURES ........................................................................................................................ 8 LIST OF TABLES .......................................................................................................................... 9 1.0 PURPOSE .............................................................................................................................. 10 2.0 TEST SPECIMENS ............................................................................................................... 11 3.0 RECEIPT INSPECTION ....................................................................................................... 12 4.0 ABNORMAL TEMPERATURE EXPOSURE .................................................................... 18 4.1 Agastat Time Delay Relay (EUT-1) ............................................................................. 18 4.2 Basler UFOV Assembly (EUT-2) & Basler Voltage Regulator (EUT-3) .................... 18 4.3 GE Loss of Excitation Relay (EUT-4) ......................................................................... 19 4.4 GE Reverse Power Relay (EUT-5) ............................................................................... 19 4.5 GE Restrained Overcurrent Relay (EUT- 6A & 6B) .................................................... 20 4.6 P&B Relay (EUT-7) ..................................................................................................... 20 4.7 Phoenix Power Supply (EUT-8) ................................................................................... 20 4.8 Westinghouse Differential Relay (EUT-9) ................................................................... 20 4.9 Woodward Governor Control Assembly (EUT-10) ..................................................... 21 5.0 TEST EQUIPMENT AND CALIBRATION ........................................................................ 22 6.0

SUMMARY

.......................................................................................................................... 23

EC 620632, Att. 1, Pg. 91 of 267REPORTNO.:REP-424-008-RP1 REVISION: 03 FAI/17-0667 PAGE AB of A23 Page 8 o/23 Rev. 0 July, 2017 LIST OF FIGURES Figure 3-1 Agastat Time Delay Relay (EUT-1) ..................................................................... 12 Figure 3-2 Basler UFOV Assembly (EUT-2) ......................................................................... 13 Figure 3-3 Basler Voltage Regulator (EUT-3) ....................................................................... 13 Figure 3-4 GE Loss of Excitation Relay (EUT-4) .................................................................. 14 Figure 3-5 GE Reverse Power Relay (EUT-5) ....................................................................... 14 Figure 3-6 GE Restrained Overcurrent Relay (BUT- 6A) ...................................................... 15 Figure 3-7 GE Restrained Overcurrent Relay (EUT- 6B) ...................................................... 15 Figure 3-8 P&B Relay (EUT-7) ............................................................................................. 16 Figure 3-9 Phoenix Power Supply (EUT-8) ........................................................................... 16 Figure 3-10 Westinghouse Differential Relay (EUT-9) ........................................................... 17 Figure 3-11 Woodward Governor Control Assembly (EUT-10) ............................................. 17

EC 620632, Att. 1, Pg. 92 of 267REPORTNO.:REP-424-008-RP1 FAJ/17-0667 REVISION: 03 Page 9 of23 PAGE A9 of A23 Rev. 0 July, 2017 LIST OF TABLES Table 2-1 Equipment Under Test .......................................................................................... 11 Table 4-1 Basler Test Results ................................................................................................ 19 Table 4-2 GE Loss of Excitation Test Results ...................................................................... 19 Table 4-3 Westinghouse Differential Relay Test Results ..................................................... 21 Table 5-1 Test Equipment ....................................... .'............................................................. 22

EC 620632, Att. 1, Pg. 93 of 267REPORTNO.:REP-424-00B-RP1 REVISION: 03 FAI/17-0667 PAGE A10 of A23 Page JO of23 Rev. 0 July, 2017 1.0 PURPOSE The Clinton Diesel Generator room may be exposed to elevated temperatures during diesel operation combined with the loss of room HVAC system. These temperatures would exceed the rating of components associated with the diesel generator circuit. The purpose is to test these components at 225°F and 245°F and monitor their performance. Testing is performed in accordance with KCI test specification 424-008-TSP2, "Test Specification for Determining Component Survivability and Operation in Ambient Temperatures not to exceed 245°F" Rev 001 (FAI QAR 5.178), herein referred to as the Test Specification. This report documents test results from implementation of the test specification.

EC 620632, Att. 1, Pg. 94 of 267REPORTNO.:REP-424-008-RP1 REVISION: 03 FAI/17-0667 PAGEA11 ofA23 Page 11 of23 Rev. 0 July, 2017 2.0 TEST SPECIMENS The equipment under test (EUT) is identified in Table 2-1. Table 2-1 Equipment Under Test Test Specimen # Manufacturer Model Description EUT-1 Agastat 7012PD Time Delay Relay EUT-2 Basler 9-1051-00-105 UFOV Assembly EUT-3 Basler SR8A2B01B3A Voltage Regulator Loss of Excitation EUT-4 GE 12CEH51A1A Relay EUT-5 GE 12GGP53BlA Reverse Power Relay Restrained EUT-6A GE 12UCV51Al3A Overcurrent Relay Restrained EUT-6B GE 12IFCV51AD1A Overcurrent Relay EUT-7 P&B MDR 137-8 Relay 125 VDC -24 VDC EUT-8 Phoenix 2938578 Power Supply 290B225Al0 EUT-9 Westinghouse Differential Relay (Type SA-1) Governor Control EUT-10 Woodward 2301A Assembly

EC 62063 2 , Att. 1, Pg. 95 of 267 REPORTNO.: REP-424-008-RP1 REVISION: 03 FAl/17-0667 PAGE A12 of A23 Page 12 o/23 Rev. 0 July, 201 7 3.0 RECEIPT INSPECTION Eleven components were delivered to Fauske & Associates, LLC on June 5th, 2017. The receipt inspection was performed in accordance with Fauske & Associates, LLC Level 3 procedure F3-

9. 7-1 Visual Inspection, and KCI Test Specification Number 424-008-TSP2 Rev. 001.

All of the manufacturer, modeVpart number, and serial number information was verified and found to be correct for the components listed in Table 2-1 . Photographs of the test specimens were taken and are presented below. All test specimens were free from obvious signs of physical damage. No physical anomalies were noted. Figure 3-1 Agastat Time Delay Relay (EUT-1)

EC 620632, Att. 1, Pg . 9 6 0 f 2 6 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 FAl/17-0667 PAGE A13 of A23 Page 13 of23 Rev. 0 July, 2017

                                          ---MWDCM-
                                                    **W.C ""'
                                          -JOVDCAf0.1A Figure 3-2      Basler UFOV Assembly (EUT-2)

STATIC VOLTAGE R[GULATOR Figure 3-3 Basler Voltage Regulator (EUT-3)

EC 62063 2 , Att. 1, Pg . 97 of 267 REPORTNO.: REP-424-008-RP1 REVISION : 03 FAl/17-0667 PAGE A14 of A23 Page 14 of23 Rev. 0 July, 2017 Figure 3-4 GE Loss of Excitation Relay (EUT-4) Figure 3-5 GE Reverse Power Relay (EUT-5)

EC 62 0 632 , At t. 1 , Pg . 98 of 267 REPORTNO.: REP-424-008-RP1 REVISION: 03 FAI/17-0667 PAGE A15 of A23 Page 15 o/23 Rev. 0 July, 2017 Figure 3-6 GE Restrained Overcurrent Relay (E UT- 6A) Figure 3-7 GE Restrained Overcurrent Relay (EUT- 6B)

EC 62 0 632 , Att. 1, Pg . 99 o f 267 REPORTNO.: REP-424-008-RP1 REVISION: 03 FAJ/17-0667 PAGE A16 of A23 Page 16 o/23 Rev. 0 July, 2017 Figure 3-8 P&B Relay (EUT-7) Figure 3-9 Phoenix Power Supply (EUT-8)

E C 62 0 632 , Att. 1, Pg . 1 00 of 26 ~EPORTNO . : REP-424-008-RP1 REVISION: 03 FAI/17-0667 PAGE A17 of A23 Page 17 of23 Rev. 0 July, 2017 Figure 3-10 Westinghouse Differential Relay (EUT-9) Figure 3-11 Woodward Governor Control Assembly (EUT-10)

EC 620632, Att. 1, Pg. 101 of 26~EPORTNO.:REP-424-008-RP1 FA//17-0667 REVISION: 03 Page 18 of23 PAGE A18 of A23 Rev. 0 July, 2017 4.0 ABNORMAL TEMPERATURE EXPOSURE The EUT's will be exposed to 225°F for 24 hours with functional test performed after one hour of exposure and at the end of the 24 hour period. Oven temperature will then be raised to 245°F and EUT's exposed to the elevated temperature for 8 hours. Functional tests will be performed after one hour of exposure to the elevated temperature at the end of the test cycle prior to removal from the oven. 4.1 Agastat Time Delay Relay (EUT-1) Baseline functional tests were performed in accordance with section 4.2.1 of the test specification. The average of three measurements for pickup voltage was 92.4VDC, for dropout voltage 24.1 VDC and the coil holding current 66mA. The relay timer was set to 50s and upon energizing the relay with 125VDC, the timer timed out and the normally closed contact opened. This contact was then monitored with a digital volt-meter (DVM) to ensure the contact remained open during the during the temperature exposure testing. The contact remained open for the 24 hour period at 225°F but the coil shorted out during the testing at 245°F. A new relay was configured in the same manner and exposed to 238°F for 24 hours and successfully completed this test. 4.2 Basler UFOV Assembly (EUT-2) & Basler Voltage Regulator (EUT-3) The voltage regulator and under voltage over frequency (UVOF) units were interconnected and powered by a 240VAC three phase source as described in Attachment A of the test specification. The connections to the generator field were simulated using light bulbs of approximately 500W. The frequency was decreased from 60Hz and the light bulb extinguished at 53.3Hz. The frequency was then raised back to 60Hz where the bulb re-illuminated at 53.9Hz. The voltage was then ramped up, at 245VAC the bulb extinguished. The voltage was returned to 240VAC and the bulb re-illuminated. During the abnormal temperature tests the light bulb remained illuminated indicating no under frequency or overvoltage signal occurred. Functional testing was repeated during the temperature excursions with results as follows:

EC 620632, Att. 1, Pg. 102 of 26~EPORTNO.:REP-424-00B-RP1 REVISION: 03 FAI/17-0667 PAGE A19 of A23 Page 19 of23 Rev. 0 July, 2017 Table 4-1 Basler Test Results Frequency (Hz) Bulb Voltage (VAC) Bulb Test Sequence Extinguished Extinguished 1 HR@225°F 51.1 246.4 24Hr@225°F 53.7 247.7 1Hr@245°F 49.6 247.7 8Hr@245°F 49.7 248.0 4.3 GE Loss of Excitation Relay (EUT-4) The relay was wired in accordance with the test specification, Attachment D, section D-3. The voltage phase angle was set to +30° and the current phase angle to 0° using the Doble F2253 and the light bulb wired into the circuit did not illuminate. The current phase angle was then stepped down in increments of -1 °. At -11 ° the relay operated and the bulb illuminated. The relay current phase was then set back to 0° and the relay was then exposed to 225°F for 24 hours and 245°F for 8 hours. During testing the light bulb did not illuminate indicating the relay did not operate. During testing the relay phase angle was again adjusted until a trip occurred illuminating the light. These results are as follows: Table 4-2 GE Loss ofExcitation Test Results Test Sequence Phase Angle 1 hour into 225°F test _90 End of 225°F test _go 1 hour into 245°F test _90 End of245°F test -60 4.4 GE Reverse Power Relay (EUT-5) The relay was wired and tested in accordance with the test specification Attachment E. The relay current coil carried 5.0A continuously and voltage coil was subjected to 120 VAC to simulate 95% generator load. The relay was de-energized and phase connections B and C flipped and when re-energized the monitoring light illuminated indicating the relay operated. The relay was then energized and subjected to 225°F for 24 hours and 245°F for 8 hours without the light illuminating thus indicating no false operation. At one hour into the 225°F test and at completion of this test the B and C phases were switched as described for the baseline functionals and the relay operated. At one hour into and at completion of the 245°F test the phases were switched and the relay operated.

EC 620632, Att. 1, Pg. 103 of 26R_EPORTNO.:REP-424-008-RP1 FAI/17-0667 REVISION: 03 Page20of23 PAGE A20 of A23 Rev. 0 July, 2017 4.5 GE Restrained Overcurrent Relay (EUT- 6A & 6B) The relays were connected in accordance with Attachment B of the test specification. A light bulb was wired into the circuit to monitor whether the relay operated. Current to the relay was . gradually increased until the bulb illuminated indicating the relay operated, the current value was llA. For the temperature testing at 225°F and 245°F 4.0A was supplied to the relay coil and the light bulb monitored. The light bulb did not illuminate thus indicating no false operation of the relay. 4.6 P&B Relay (EUT-7) Baseline functional tests were performed in accordance with section 4.2.6 of the test specification. The average of three measurements for pickup voltage was 73.4VDC, for dropout voltage 29.SVDC and the coil holding current 81.7mA. 125VDC was applied to the relay coil. An open relay contact was monitored to ensure the relay did not drop out throughout the temperature exposure. The contact remained open throughout the test at 225°F for the 24 hour indicating the coil did not drop out. The relay failed (dropped out) during the 245°F test.

4. 7 Phoenix Power Supply (EUT-8)

Baseline functional tests were performed in accordance with section 4.2. 7 of the test specification. The output voltage and voltage at 80% load current were measured three times and averaged. The value at no load was 24.lVDC and at 80% load current, 23.9VDC. For the abnormal temperature testing the power supply was energized with 125VDC with a load equivalent to 50% of the load carrying capability of the power supply. After one hour at 225°F the power supply shutdown. Power supply load was reduced to 20% and testing resumed at 225°F, however the power again dropped out. At this point, deviations from the test specification were provided. The oven temperature was lowered to 207°F and the load was maintained at 20% for 24 hours. With about 3 hours remaining the load was increased back to 50% and the test completed without further incidence. There was no testing at 245°F. 4.8 Westinghouse Differential Relay (EUT-9) The relay was wired in accordance with Attachment C of the test specification. SA was supplied to the restraint coil. The operating coil to each phase was increased until the relay operated. The operating currents where the relay operated were as follows: Phase A: 0.266A Phase B: 0.259A Phase C: 0.257A

EC 620632, Att. 1, Pg. 104 of 26~EPORTNO.:REP-424-008-RP1 REVISION: 03 FAI/17-0667 PAGE A21 of A23 Page 21 o/23 Rev. 0 July, 2017 The restraint coil to the relay carried 5A continuously and the operating coil, 0.22A. A bulb was placed into the circuit to monitor whether the relay operated. The bulb did not illuminate during the 225°F test or the 245°F test. The functional tests were performed on Phase A during exposure to 225°F. These tests consisted of increasing the phase A current until the relay tripped. The following are the results: Table4-3 Westinghouse Differential Relay Test Results Time During 225°F Test Phase A amps where relay tripped 1 Hour 0.247 3 Hour 0.220 24 Hour 0.243 4.9 Woodward Governor Control Assembly (EUT-10) The governor control system was configured as shown in Attachment F of the test specification. The governor actuator operates to protect the diesel generator unit from an over speed condition. A magnetic pickup monitors engine speed and operates an actuator to reduce engine speed on an over speed condition. The magnetic pickup was simulated with a function generator and the actuators with a 50 ohm resistor. At an input frequency of 3975Hz the voltage across the resistor was zero volts indicating no pickup of an over speed condition. The frequency was then raised to 4075Hz and the voltage across the resistor increased to 19.74VDC. The voltage returned to zero when the frequency dropped back to 3975Hz. During testing at 225°F and 245°F the voltage across the 50 ohm resistor was monitored with a DVM. The DVM showed zero volts with the function generator set to 3975Hz during the test indication that no over speed signal was generated. At one hour into the 225°F and 245°F test and at the end of both tests the frequency was raised to 4075Hz, the voltage recorded at 19.74VDC. The voltage returned to zero in all cases when the frequency dropped back to 3975Hz.

EC 620632, Att. 1, Pg. 105 of 26R_EPORTNO.:REP-424-008-RP1 FAI/17-0667 REVISION: 03 Page22 of23 PAGE A22 of A23 Rev. 0 July, 2017 5.0 TEST EQUIPMENT AND CALIBRATION The test equipment used is identified in Table 5-1. Table 5-1 Test Equipment Calibration Equipment Manufacturer Model Serial/ID# Expiration Date Power Supply Chroma 61604 616040003187 3/15/2018 Power Supply Chroma 61604 616040003197 2/14/2018 Power Supply Chroma 61604 616040003355 11/18/2017 Power Supply APT 320XAC 4100203 1/30/2018 Power Supply APT 320XAC 4100105 1/30/2018 Power Supply APT 320XAC 4100109 1/30/2018 Power Supply APT 320XAC 4100068 1/30/2018 Multi-Meter Fluke 87V 20890147 11/17/2017 Clamp-Meter Fluke 376 25480485WS 10/31/2017 Multi-Meter Fluke 45 5045 1/30/2018

EC 620632, Att. 1, Pg. 106 of 26REPORTNO.:REP-424-008-RP1 REVISION: 03 FAI/17-0667 PAGE A23 of A23 Page 23 of23 Rev. 0 July, 2017 6.0

SUMMARY

Testing was completed in accordance with the test specification as outlined in Section 4.0 ofthis report. The occurrences of any anomalies are also included in Section 4.0.

EC 620632, Att. 1, Pg. 107 of 267 REPORT NO.: REP*424*00B*RP1 REVISION: 03 PAGE 81OF818 A. f:~hi'§ )~J~; *-- Report No.: FAI/17-0612 Relay Drop Out Testing of GE CR120BD04341 and Agastat E7012PD004 Relays for Clinton Power Station Revision 1 Project No.: KCI-Clinton-Relay Submitted to: KC/ Downers Grove, Illinois Prepared by: Alfredo Garcia Reviewed by: William E. Berger September, 2017

EC 620632, Att. 1, Pg. 108 of 267 REPORT NO.: REP*424-008-RP1 REVISION: 03 PAGE 82 OF 818 TABLE OF CONTENTS LIST OF FIGURES ........................................................................................................................ 3 LIST OF TABLES .......................................................................................................................... 4 1.0 Background ............................................................................................................................ 10 2.0 Purpose .................................................................................................................................. 11 3.0 Test Specimens ...................................................................................................................... 12 4.0 Test Procedure ....................................................................................................................... 13 4.1 Test Setup ..................................................................................................................... 13 5.0 Test Results ........................................................................................................................... 14 5.1 Receipt Inspection ........................................................................................................ 14 5.2 Baseline Functional Test .............................................................................................. 15 5.3 Circuit Operation Testing ..................................................................*.......................... 16 6.0 Conclusion ............................................................................................................................. 18

EC 620632, Att. 1, Pg. 109 of 267 REPORT NO.: REP-424*008-RP1 REVISION: 03 PAGE 83 OF 818 LIST OF FIGURES Figure 4-1 Mounted Test Specimens ...................................................................................... 13

EC 620632, Att. 1, Pg. 110 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE B4 OF B18 LIST OF TABLES Table 3-1 Test Specimens ..................................................................................................... 12 Table 5-1 Baseline Test Results ............................................................................................ 16

EC 620632, Att. 1, Pg. 111 of 267 REPORT NO.: REP*424-008-RP1 FAJ/17-0612 REVISION: 03 PagY:. 5 of 18 Rev. 1 PAGE 85 OF 818 September, 2017 CALCULATION NOTE COVER SHEET

                                       *-- - --* --*--                                                                                                      --~-

SECTION TO BE COMPLETED BY AUTIIOR(S): Cale-Note Number: FAf/17-0612 Revision Number: 1

Title:

Relay Drop Out Testing of GE CR120BD04341 and Aga<>tat F.70 I 2PD004 Relays for Clinton Power Station Project Number i Projccti

Subject:

Relay Testing or Shop Order: KCI-Clintun-Rclay

Purpose:

Perform relay drop out testing on GE CR120BD04341 andAgastat E7012PD004 relays Methods of Analysis*: Tc:-1ting Acceptance Criteria*: NIA Results Summary: Rev.1 Removed proprietat1' statements from report per customer request.

                                                 ~-**--

Does this document contain Proprietary Infom1ation? (Yes/No, if Yes whose infonnation is it?) No

     *Can be N/A and/or a referc:nce lo this information in the Design Analysis can be provided.

References of Resulting Reports, Letters, or Memoranda (Optional) Author(s): Completion Date:

                                                                           -e/f'brr. ~

Kame (Print or Type) Responsibility: (M1v1/DD/YYYY) Alfredo Garcia

                                                                          .Y          d~                  i~              ALL                                     {)?__ / / L( L:JDC::j.

I 7

 !   SECTION TO BE co:rvIPLETED BY VERIFIER(S):

Verifier(s): Approval Date: I Name (Print or T)pc) Responsibility: (tvi.M/DD/YYYY) s;;ze: William .E. Berger dJ!f!,,_,-:i:: r/ ALL ____, cYth7' /2°1/

                                                                                   --/                                                                               r-i Each verifier signature confinns they have completed a separate 3-Pass Verification Checklist.

SECTION TO BE CO:MPLETED BY EDflORIAL REVIEWER: Reviewer(s) Name: Final PDF Approval Date: (.Print or Type) Signature: Check*: (MM/DD/YYYY)

           "\Villiam E. Berger
                                                                               £,;_&,.,..~~                                              Gt            a 9' /;v/z.012 7        z D
     *At lca"t one individual (verifier, editorial reviewer, or manager) is responsible for an editorial review of the final, signed off version of the PDF. That responsibility is delegated here (by check box), and by their signature the delegate accepts and
   ! a?kil._owled&estheir responsibility to perform this final review step.                                                                   --*            - -                      -      ---

SECTION TO BB COMPLETED BY RESPONSIBLE MANAGER::

                                                                                                                                                                                                  ]

Manager Name: Approval Date: Si~n~ (Print or Type) (MM/DD/YYYY) Brenda T.orenz

                                                                 "*----           ~               C.,-(_       .                                                   o c;') lJlf_L.Joi I

7 i Responsibilities of ai1thors/veritiers are documented !ill Independence of verification is confim1ed 121

EC 620632, Att. 1, Pg. 112 of 267 REPORT NO.: REP-424-008-RP1 Ftl.l/17-0612 REVISION: 03 P((ge 6 of l 8

   .R.ev. l                                                      PAGE 86 OF 818                                              s~pternbe1; 2017 3-PASS VERIFICATION CHECKLIST
  ---------~~~---****------------------                                                     *-**-*-*-*-.~---*****-*-

Verifier Name: \ViUiam E. Berge~ Date: a 9 .;, Lf" I Z..c.>i 7 {MVl/llONYYY) Document Kumher & Rev.: FAVl 7-0612 Rev.1

                                                                 ---------------------~--~-~

Jndcpcndcr.t Review ur Metho<l(s) of VerifJcatio:-i; Des[gtt Re\fieW D AlLcnw.ic Calculatiom D Testlng D (ottach pages as tieedcd) 3-Pas~ Method 0 Other{5pecify) D T 3NPass Verification R.c'"*i~w Topic Yes N/A First Palls Were the genera.I theme. sccpc of do.:.;.ume:::i.t and scope of review clear? D SecondJl~s5 Do the references al)pear to be documented corr.xtly? Is there enough informati::,i-1: D present to e:isure 1hc: referenced documt,'nl is ret:-ievable? (Include FA.I QAR 1m:nber for F."1 documents.) I If a;Jplicabk. do the acceptance criteria seem appropriate'? D

Dnc.~ the tedwical content of tl1e ca1colatio11 note make sense from a qm[i.UJ.tive D standpoint an(l arc appropriate methods *Jsed?

Thh*rl Pnss Do the rnsulLs a:-id wnGlusiumJ ma::t the acccptauci:: critcrill'? D Do the results <'lml conc::lm;iom make sense and support ~he purpose o: the ca:culatior.. D note?

 ; Ilas the teclm.ical content of the documenL b~ri v-t:ri3.ed in adequate dct11il? Exa:nples of                            D
 =   kch.n;.cal conten.t incluC:e inputs, models, techniques, out.put, hand cak:*..11ations, results, tables, plots, units of measUl'e, etc.

Does tlte calculat!on n;:ite prll\'i<lt: :>uffo:it::nl dt:l~il in a conc.:ise manner? Note that D st:fficient detail i.s enough infomi.ation such thnl a qualifie:d person -could *mderstand the i mmlysis and replicate the rcsnlts without consultation. wieh the author. Arc propriccary mark.i:;igs in place, m ap;:m::ipriate? D If applicable, are the references acctmiw? If applir.::<.iblli, do the references to other D documents point 1o the falcsL rcvfoiun? (f vot, arc the r:;:asons documented? Are the references 1-etrievable? Are colnput~r code 1wmes s;ielled correctly? If applicable, are num:::rals included. iu the D D official code name as apprnpriate?

 ; Has the documentation for which llio verifier is responsible been read word-for-word?                                    D

EC 620632, Att. 1, Pg. 113 of 267 REPORT NO.: REP-424-008-RP1 FAI/17-0612 REVISION: 03 Pagr 7of18 Rev. 1 PAGE 87 OF 818 September, 2017 EDITORIAL REVIEW CHECKLIST Reviewer Name: William E. Berger

                      ~~~~~~~~~~~~~~""-~~~~~~~~

Date: t?C( b.t/Lk1 1 Document Number: FAV17-0612 Rev.l (:rvfrvrroD/YYYY) Yes No NIA

                                                     -':~~~~~~i:i~~~Wi~\it~::*,--
1. Proofread the document for general fonnat, readability, punctuation, and grammar. Are ~ D D these acceptable lo you?
2. Is the documentation legible, reproducible and in a form suitable for archiving as a Quality &l D D Record? (This includes confirming the .pdf and .doc files are identical in content.)
3. Are all the pages sequentially numbered and are the document number and revision number &1 D D listed on each page?
4. Is the Record of Revision page filled in correctly including Revision, Date, and Description IXJ D D of Revisions, if applicable?
5. Are the page numbers in the Table of Contents provided and correct? lYJ D D 6 . .?\re Acronyms defined in the document (either individually or on a separate page)? D D ~
7. Are Figures labeled consistently and do they include units of measure?
                                                                                                        ~        D      D
8. Are the units of measure clearly identified and used throughout? [lJ D D
9. Do all cross references to tables, figures, references, and sections point to an object of the D D rn gi vcn type?

10 . .1\re symbols (e.g., Greek letters) used correctly? D D J8J

11. Is sufficient infom1ation (including FAI QAR number for FAT documents) provided for all ~- D D "References" to facilitate their retrieval including documents not maintained as quality records, or has a copy been provided in an Appendix to the rep01t?
12. Are all Reterences listed referred lo in the text and vice versa? ,El D D
13. Ts the content of the Appendices consistent with what the document states it is? D D ~

Body of Cale Notes

14. Is all information in the cover page header block completed appropriately? ~ D D
15. Are the responsibilities of the aulhor(s) and verifier(s) clearly documented? (e.g. by page ~ D D numbers, section numbers, etc.)
16. Is the report revision number on each page? ~ D D
17. A.re Tables labeled consistently and do they include units of measure? [YJ D D
18. Is background infomiation and purpose of the calculation clearly stated in the appropriate ~ D D section?
19. If applicable, have the limits of applicability been listed? D D [3l'
20. If applicable, are open items identi tied? D D @
21. Are the Acceptance Criteria listed in the appropriate section (if applicable)? D D ~
22. Does the Cale Note include a discussion on tJ1c methodology used? D D psi
23. If applicable, arc references lo the utility, plant, unit, and cycle correct with respect to It! D DI spelling and consistency of use?

EC 620632, Att. 1, Pg. 114 of 267 REPORT NO.: REP-424-008-RP1 FA1i17-0612 REVISION: 03 Pa[:¥ 8of18 Rev. I PAGE BB OF 818 Sr!ptember. 2017 Yes No N/A Body of Document

24. Is the Summary/Conclusion consistent with the purpose stated and consistent wilh Lh.: ~ D D results se.ction?

Computer Runs

25. Are the computer codes used clearly identified and is all required information included (per D D F3-8.3-1, Attachment 1) included?
26. lf applicable, are all electronic files !isled in the clcctronfoally attached file listing? D D
27. If applicable, does the electronically allached file listing appropriately reference the codes D D used?

Checklists

28. Has the verifier initialed one or more of the Verification Methods of review in the D D Verification Method Checklist?

1

29. Has the verifier provided an explanation of the method of review in the Verification Method D D Checklist?
30. Is an explanation or justification for any "NO" responses on the 3-Paiis Methodology D D Checklist(s) presented?
31. Are Author's responses provided to Additional Verifier Comments or noted as not required'? D D
                                    *:::~*]~~:4!t~~~i!Yfiij~~~~~~;,!l)~,~~~ttYi~~~~~.!~;~~t.~~::~,. *
32. Is the software name, version number, and system state(s) where the software was created D D or validated provided? (or, is a reference for the software validation provided?)
33. If results are based on code development or modifications, is a source code listing or D D reference tu a controlled location of the source code included? Alternately, if results are hased on available §Oftware is Lhc software in a controlled location?
34. Doel'l the software output include the date of execution? (This could be in the form of a table D D or an output file header.)
35. Does the software input include a description of what is being analyzed? (In the body of the D D report or description header in the input file text.)

Editorial Reviewer Comments (if needed):

EC 620632, Att. 1, Pg. 115 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 89 OF 818 RECORD OF REVISIONS Date CAPAL Issue ID Rev. Revision Description (Month, Year) (If Applicable) 0 June,2017 Original issue. September, Removed Proprietary statements from report per customer 1 2017 request.

EC 620632, Att. 1, Pg. 116 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 810 OF 818 1.0 Background The 480V Bus IA sequencing control circuit relay logic for the 480 V Bus IA sequencing circuit recently demonstrated latent relay race for the VD fans. As the design does not provide stored DC relay energy to be dissipated, the logic is dependent on the relay parameters (i.e., coil inductance, coil time constant, drop out voltage and core air gap). The success of the logic sequence is limited by the drop out times of the two relays (GE CRI20BD0434I and Agastat E70I2PD004) and their drift of coil parameters over time. In this specific case, the relay parameters supported the logic sequence in the past before replacement of equivalent relays that may have introduced tolerances and a mismatch between the relay parameters that are causing a race in the logic sequence. [Test Specification #424-008-TSPI Rev.00]

EC 620632, Att. 1, Pg. 117 of 267 REPORT NO.: REP-424*008-RP1 REVISION: 03 PAGE 811 OF 818 2.0 Purpose The purpose of this test report is to document relay drop out time testing of GE CR120BD04341 and Agastat E7012PD004 relays per test specification number 424-008-TSPl Rev.00. Testing consisted of measuring electrical properties including drop out time of the relays under various test conditions.

EC 620632, Att. 1, Pg. 118 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 812 OF 818 3.0 Test Specimens The equipment under test (BUT) included the following test specimens: Table 3-1 Test Specimens

                              , :. ,.M~q~f~ct~~~r . . :
                                              ,,,,-~
                                                             , **~~'.<.:fyi()~~l; EUT#l                  GE                            CR120BD04341          Relay EUT#2                  GE                            CR120BD04341          Relay EUT#3                  Agastat                       E7012PD004            Time Delay Relay

EC 62 0 632 , Att . 1, P g. 11 9 of 26 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 813 OF 818 4.0 Test Procedure The test sequence and test procedure are defined in Section 4.0 of KCI Test Specification Number 424-008-TSPl Rev.00. The test specification is archived in the Fauske Quality Assurance Archive under QAR number 5.178 along with this test report. 4.1 Test Setup During testing, the relays were mounted horizontally on a panel to simulate plant orientation. A photograph of the test setup can be found in Figure 4-1 below. The relays were wired consistent with the circuit configuration found in Section 4.3 of the test specification. Figure 4-1 Mounted Test Specimens 4.2 Test Instrumentation The following instrumentation was used during testing: Instrument Description Serial Number Calibration Due Date Chroma AC Power Supply 616040003355 11118/17 Agilent LCR Meter MY54150107 4/3/18 Fluke 45 8865045 1/30/18 Fluke 87V 20890147 11/17/17

EC 620632, Att . 1, Pg. 120 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE B14 OF B18 5.0 Test Results 5.1 Receipt Inspection A receipt inspection was performed on all 3 EUTs upon arrival to the test facility. The EUTs were shipped from the Clinton Station and were brand new components. The receipt inspection was performed in accordance with Fauske & Associates Level 3 procedure F3-9.7-1 Visual Inspection. The receipt inspections demonstrated that the test specimens were not damaged during shipping and were in normal physical condition prior to the start of testing. No evidence of degradation, discoloration, or cracking was found during the inspection. The manufacturer and model numbers were identified and documented. Laboratory identifiers were assigned to the test specimens consistent with Table 3-1. This means that EUT #1 was assigned to one of the two available GE relays, EUT #2 was assigned to the second available GE relay while EUT#3 was assigned to the Agastat relay. Photographs of the test specimens were taken during the inspection. Photographs of the receipt inspection are found below. Figure 5-1 GE CR120BD04341 (1 of2) Receipt Inspection Photos-Side Views

EC 620632, Att. 1, Pg. 1 21 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 815 OF 818 Figure 5-2 GE CR120BD04341 (2 of2) Receipt Inspection Photos - Top and Bottom Views Figure 5-3 Agastat E7012PD004 Receipt Inspection Photos 5.2 Baseline Functional Test Baseline tests were performed in accordance with section 4.2 of the KCI test specification number 424-008-TSPl. The baseline functional test results are summarized in Table 5-1 below. During pick-up voltage testing EUT #2 demonstrated abnormally high pick-up voltage values

EC 620632, Att . 1, Pg. 122 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 816 OF 818 through two attempts. On the third pick-up voltage test attempt, EUT #2 failed to operate. The relay was allowed to cool but was not able to operate again. KCI was notified of this anomaly. EUT #2 was not utilized for the remainder of testing. BUT #1 and BUT #3 completed baseline functional testing without issues. Table 5-1 Baseline Test Results Coil Coil Pick-Up Coil Drop-Out Test Drop-Out Resistance Inductance Voltage Current Voltage Specimen Time(ms) (kO) (H) (V) (m.A) (V) EUT#l 6.0 15.2 74.1 20.1 8.9 141.6 EUT#2 5.9 15.3 NIA NIA NIA NIA BUT#3 1.8 10.4 77 66.3 20.3 64.1 5.3 Circuit Operation Testing A test circuit was built in accordance with the drawing in Section 4.3 of KCI Test Specification Number 424-008-TSPl Rev.00 utilizing BUT #1 and BUT #3. The relay circuit logic reproduced the Clinton Power Station logic sequence issue when energized and tested. Meaning, EUT #1 did not drop out after the 10 second time delay on BUT #3 occurred. The relay circuit logic sequence was unsuccessful each time the circuit was energized. Follow up tests were performed on the relay circuit. The tests consisted of 1) taking relay coil current measurements on both EUT #1 and BUT #3 during circuit operation and 2) measuring EUT #3 contact opening time. Coil current measurements were taken for both relays during the relay logic sequence. The minimum coil current measured for BUT # 1 was 16 mA. The expected minimum amount of coil current required for the relay to drop out was 1.4 mA. The minimum coil current observed for EUT #3 was 56 mA. The expected minimum amount of coil current required for the relay to drop out was 10.8 mA. These high coil current values suggest that the relay circuit design does not provide the stored energy in the relays to be properly dissipated. This delay in energy dissipation is long enough to allow the circuit logic to reset and initiate another 10 second time delay on BUT #3. Since BUT #1 did not drop out, the normally closed contact of BUT #3 was tested to observe if the contact would actually open even though both BUT #1 and BUT #3 were not dropping out. The contact opening time tests were performed on a normally closed contact on BUT #3. A 5 VDC signal was placed across one of the normally closed contacts on BUT #3 . The testing demonstrated that, after the 10 second time delay of BUT #3, the normally closed contact on BUT #3 would open for 25 milliseconds and return to its normally closed state. This means that despite the fact that BUT #3 does not drop out, the relay's normally closed contacts still operated

EC 62063 2 , Att. 1, Pg. 1 23 of 2 67 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 817 OF 818 as expected. Therefore, the operation of EUT #3's contacts is a mechanical action and not a result of the relay dropping out. 5.4 Manual De-eneq~ize Relay When EUT #1 is energized, the tip of the plunger moves outward. Manually pressing the plunger in an attempt to de-energize the relay required considerable force and was difficult to execute. Removal of the "+" wire to the 3 contact on EUT #3, the half coil wire connected to contact 4 on EUT #1, or the "-" wire to the EUT #1 coil would result in de-energizing EUT #1. 5.5 Thermal A~in~ Due to the relay circuit logic being unsuccessful at the onset of testing, thermal aging was not performed on the EUTs.

EC 620632, Att. 1, Pg . 124 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 818 OF 818 6.0 Conclusion When energized, the relay circuit logic tested in this report was not successful and reproduced the Clinton Power Station issue each time. Further tests demonstrated that both EUT #1 and EUT

       #3 do not drop out upon completion of the logic sequence due to the design not allowing the stored energy in the relays to be dissipated. EUT #3 mechanically operates its normally open/normally closed contacts after the 10 second time delay for 25 milliseconds before the relay resets back to its normally closed state due to the relay's inability to drop out. EUT #1 does not drop out within the 25 millisecond window due to the amount of coil current keeping the relay energized and allows the relay circuit to reset.

EC 62063 2 , Att. 1 , Pg. 125 of 267 REPORT NO.: REP-424-008-RP1 REVISION : 03 I PAGE C1 OF C1

EC 62 0 632 , Att . 1 , Pg . 126 of 26 7 R EPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 01OF04 UFOV250A/260A UNDERFREQUENCY/ OVERVOLTAGE PROTECTIVE MODULES Class 200 Equipment It is not unusual for power generating systems to operate below rated speed during periods of warm-up or prime mover maintenance. If the resulting underfrequency condition persists, damage may result to the electrical system as the SR voltage regulator attempts to mainta in rated generator output voltage. The Basler UFOV250A and UFOV260A are designed to protect the generating system against sustained low speed operation by reducing regulator output and, thereby, generator voltage. By addi ng the optional overvoltage circuit breaker, the generator-regulator system can be protected against overvoltage conditions . DESCRIPTION The UFOV250A and UFOV260A prevent the voltage regulator from maintaining rated generator voltage when generator frequency de-creases more than 4 to 7 Hertz below nominal value. When the underfrequency circuit assumes control, the reduction in generator SPECIFICATIONS output is proportional to the degree of the underfrequency condition. Page 2 When the frequency returns to nominal , the output of the SR regulator is automatically increased, thereby increasing generator output to nominal. To provide overvoltage protection, a circu it breaker is added to trip when the applied voltage exceeds a predetermined, adjustable ORDERING value (125%-150% of nominal). The circuit breaker contacts are con- Page 2 nected in series with the voltage regulator power input lines so that the SR regulator AC power (terminals 3 and 4) is removed when the breaker trips . OUTLINE DRAWINGS FEATURES Page 3

  • Designed for use with Basler SR-A, SR-F, and SR-H families of voltage regulators .
  • Protects generator, voltage regulator, and associated equipment against underfrequency/overvoltage* cond itions .
  • Models for both 50 and 60 Hz operation. INTERCONNECT
  • Operates on NEMA standard voltages to 600VAC . DIAGRAM
  • Overvoltage trip adjust. Page4
  • Compact, reliable, economical.
  • Mechanically rugged .
  • CSA certified .
  • Overvollage protecbon provided when companion clrc.u1t breaker is used.
                                                                  § .Basler Electric                                                                SPD-5 2-93 P. D. BOX269 HIGHLAND, IUINOIS, U.S.A. 62249 PHONE 611-&S.-23-41 FAX 618-i5HJ51

EC 62 06 32 , Att. 1 , Pg . 1 2 7 of 26 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 02 OF 04 UFOV250A/260A SPECIFICATIONS 100-. INPUT POWER: Voltage Frequency Phase 120,208,240,41 6,480 or 600 Model UFOV 250, 50 Hertz Model UFOV 260, 60 Hertz Single UNDERFREQUENCY OPERATIONAL THRESHOLD:

                                                                                             !IO'I w.
                                                                                                   =I--

4 to 7 Hz below nominal. ~ - UNDERFREQUENCY OPERATIONAL -!L i 10'. PARAMETERS: See Figure 2.

                                                                                      !~
                                                                                      ~~     Mt.

OVERVOLTAGE ADJUST LIMITS : 125-150% of ~r:

                                                                                      §-

nominal. CIRCU IT BREAKER CONTACT RATING : P/N 05390 - 50 amp@ 480 VAC P/N 05391 - 50 amp@ 250 VAC AMBIENT OPERATING TEMPERATURE:

          -40°C to+ 70°C (-40°F to +158°F).

SHOCK: 15 Gs in any plane.

                                                                                                                                     ---r-+-'

lO DIMENSIONS : See Figu res 3 and 4. ClM**.:ci> *1110.ocr 110111 FINISH: Dark brown, lusterless. textured, baked If the generator Is operated at less than rated speed. reg ulator output current enamel. to the excite r field is reduced and generator output voltage is proportionately decreased. The graph indicates the percentage of generator output voltage WEIGHT: 10 pounds net; 12 pounds shipping . that will be obtained for a specific reduction in frequency. As an example. if a 60 Hz generator is operating at 50 Hz, generator output voltage will be between 82% and 95 % of nominal. The "spread' in the envelope (shaded area) is a function of operational temperature and normal tolerance 1n components.

                                                                                    *Data applies to part numbers 9104100 100 (UFOV 260A) and 9105100101 (UFOV 250A). Similar units of ea~ier design (Part numbers 9040000100 and 9040000 104) were also identified with Model Numbers UFOV260/250.

Those units have an underfrequency operational threshold of 10 Hz below nominal. For further information regarding such units, contact the factory. Figure 1 - Underfreq uency Operatio nal Parameters HOW TO ORDER Refer to t he following chart to determine your requirements . When using any of these And desiring In a 60 Hertz In a 50 Hertz Basler voltage this protection power system , power system , regulators ORDER ORDER SR4A Underfreauencv onlv Model UFOV 260A orotective module Model UFOV 250A orotective module SR8A Model UFOV 260A protective module Model UFOV 250A protective module SR4F AND AND SR8F Underfrequency and P/N 05390 circuit breaker PIN 05390 circuit breaker SR32A Overvoltage (single pole) (single pole) SR32H OR OR SR63H P/N 05391 circuit breaker P/N 05391 circuit breaker SR1 25H (double pole)' (double pole)'

        *select the double pole breaker if (1) terminal A. on the SR-A regulator is utilized ; or (2) if terminal FO on the SR-F and SR-H regulator is utilized.

2

EC 620632 , Att . 1, Pg . 128 of 2 6 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE D3 OF D4 UFOV250A/260A

                                                  --        *126 - -----
                                        ~
                                            --              (\Ml 1------ o n~ ~--~~-,

( l et.I 0 ~0 <t> - u;oo - - ---- 1' ~--- 5.100 - - - -'"1 MJI . (\401 t ( 'Ml)

                                           ©                                        e I

4.000 oov I uoo

                                                                           ~

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                                                  ~-r;;- -~ ;;-Hr; *1
  • OIOO ("I RU.
                                                                                                                                    /        t.tif 14 1)

M7 . I

 .j Figure 2 - UFOV 250/260 Outline Drawing
                                             - - - --     1.IZG * -                                    ~--- * .316 - - - - -

(16el ( IU) uu (t ) uoo - U&O - - --'""1 PO. U60 ('MO) I W.I (U } I (i) 0 .... r ~ C. 000 I I

(10 21 I

1&00 ~ U76 ( 1$6) I (34) 1111. I {'.:j ~, *' t-

                                                                                              ' - Lfl.:

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                                                                                            '1111 .

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                                                                               -*                           RU.                   /       \.11'6

( C1)

                                                                                                                            '             flfU .

30 '

                                                                                                           !Vllol~""- l'Tllll' ll llQTATiiD :10 ~

Figure 3 - Circuit Breaker Outline Drawing All drawings and data subject to change without notice. 3

EC 62 063 2 , At t. 1, Pg. 1 2 9 o f 26 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE D4 OF D4 U FOV250A/260A INTERCONNECTION DIAGRAM II a II D

  • I

~ Figure 4 -Typical Interconnection for UFOV AND SR4A/SR8A Voltage Regulator

           *Refer to instruction manual for proper interconnection of UFOV 250/260 with SR-F, SR-H, and SR-32A voltage regulator.

SAMPLE SPECIFICATION A device is required to protect the power generating generator output voltage exceeds 140% of nominal. The system against underfrequency and overvoltage module must be capable of 240 VAC , 60 Hertz opera-conditions . The unit shall have the capability of reduc- tion . Environmentally, the device shall be capable of ing regula tor output when generator frequency de- satisfactory operation in the temperature range of creases 4 to 7 Hertz below nominal. When the fre- -40°C to+ 70°C (-40°F to +158°F) . quency returns to its nominal value the regulator output shall automatically increase to provide adequate field The device shall be a Basler Model UFOV260A current for nominal generator output voltage. The Underfrequ ency/Overvoltage Protective Module with P/ device shall automatically open a circuit breaker N 05390 Circuit Breaker. controlling power input to the voltage regulator if

                                     § Basler Electric ROUTE 143, BOX 269. HIGHLAND. ILLINOIS U.S.A. 62249                         P.A.E. Les Pins, 67319 Wasselonne Cedex FRANCE PHONE 618-654-2341 FAX 618-654 -235 1                               PHONE (33-3-88) 87-1010 FAX (33-3-88) ~7-0808 http://www basler.com, info@basler.com                                     t

EC 620632, Att . 1 , Pg . 130 of 26 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE E1 OF E4 SR4A, SR6A, SRBA, SR9A, SR32A Static Voltage Regulators SR_A voltage regulators are applicable to any size or type of alternator/exciter system. FEATURES

  • Output voltage ratings of 32, 63, and 125 VDC ava ilable.
  • 1/2% regulation.
  • Fast regulator response.
  • No electrolytic capacitors.
  • For use with brush or brushless rotary exciters or as a shunt type static exciter.
  • Available for either 50/60 or 400 Hz operation.

~

  • Single or three phase sensing available.
  • Paralleling provisions.

DESCRIPTION and

  • Adjustable stability circuit. SPECIFICATIONS
  • Available with any of three time constants . page 2
  • Designed to withstand severe shock and vibration.

ACCESSORIES, INTER-

  • Complete line of accessories available.

CONNECTS and OUTLINE

  • CSA certified . page 3 ADDITIONAL INFORMATION INSTRUCTION MANUAL ORDERING Request Publ ication 9017700990 (SR4 and 8), 9017700991 (SR6 and 9), page 4 9075000990 (SR32)
                                                 § .Basler Electric ROUTE 143, BOX 269 HIGHLAND, ILLINOIS 62249, U.S.A. PHONE 618*654-2341 FAX 618-654-2351 SA-2 1-97

EC 620632, Att . 1, Pg. 13 1 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE E2 OF E4 SR_A VOLTAGE REGULATORS DESCRIPTION As more sophisticated power consum ing device s continuous capability for 50/60 Hz or 400 Hz generator become available, electrical energy sources must de- applications having either a 63 or 125 volt field , or with velop greater and more precise power capabilities to 20 ampere cont inuous capability for 50/60 Hz generat-satisfy their demands. Ideally suited for alternator sys- ing systems with 32 VDC fields . Complete ratings, tems of larger size and for more precise regulation outline dimensions , and typical interconnections are requirements. the Basler SR_A series of regulators has included in this bulletin. Paralleling provisions and been proven on all types of power systems throughout the world . Over 25,000 SR_As are meeting the require- three phase sensing are optional and become an ments of emergency, "no-break", peaking and continu- integral part of the regulator when specified at the time ous power systems every day. The Basler SR_A regula- of order placement. tors are an outstanding value in performance, reliability, and cost. A complete line of accessory devices complements the SR_A regulators for 50/60 Hz installations. Many of Basler SR_A regulators are available with 7 ampere these same accessories are available for 400 Hz machines. A list of accessory devices for SR_A regula-tors is included in this bulletin . SPECIFICATIONS PARALLEL FIELD MAX. POWER INPUT (1) OUTPUT RATING SENSING (2) COMPENSATION RESISTANCE WEIGHT MODEL Max. 1 Minute Max. Freq . Continuous Max. Forcing Amps VA Min. Max. Net Shipping Volts VA (3) Volts VA Burden Hz (Input) Burden Ohms Ohm s Lbs. Lbs. Vo lts Amps Volts Amps Per phase SR4A 120 50/60 840 63 7 90 10 10 5 25 9 400 12.S 14 SR6A 120 400 840 63 7 90 tO NEMA STD. 10 5 25 9 400 12.5 14 120/208/ SRBA 240 50/60 1600 125 7 180 10 10 5 25 18 400 12.S 14 240/416/ SR9A 240 400 1680 125 7 180 10 480/600 10 5 25 18 400 12.S 14 SR32A 60 50/60 1200 32 20 45 28 10 5 25 \.6 400 \8 20 NOTES. 1. If correct voltage i s no1 available to< power inpul, a s.;tabie Power 3. Wien regulator i s operated al less than maximum output. power isolation ttansfOffiler lransf00J1er must be sele<:ted. (Seo Power Isolation rran*former BUiietin). rating can De determined by multiplying lnpul volU by OC outpul currenl.

2. Sensing voltage may be single or t/lfee phase.

TABLE 1 REGULATION ACCURACY: STORAGE TEMPERATURE RANGE: Less than +/-1/2% over full range of alternator loading . From -85°F (-65°C) to +212°F (+100°C) with no de-gradation of components . REGULA TOR RESPONSE: Less than 17 milliseconds. PARALLEL COMPENSATION: 5A@25 VA , droop adjustable to approximately 5%. REGULA TOR DRIFT: Less than +/-1/2% per 104°F (40°C) ambient tempera- POWER DISSIPATION: ture change. Less than 60 Watts at continuous rating, less than

  !           REGULA TOR SENSING:

170 Watts in the SR32. Both single and three phase sensing are available SHOCK: (See Table 2). Withstands up to 15 Gs. VOLTAGE ADJUST RANGE : VIBRATION: Minimum +/-10% of nominal voltage . Withstands up to 5 Gs at 260 Hz. FINISH: WEIGHT: Dark brown, lusterless , textured , baked enamel. See Table 1. AMBIENT OPERA TING TEMPERATURE : From -67°F (-55°C) to +158°F (+70°C) without derat-ing. 2

EC 62 0 632 , Att. 1 , Pg. 132 of 26 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE E3 OF E4 SR_A VOLTAGE REGULATORS ACCESSORIES

          *POWER ISOLATION TRANSFORMERS                                           *VAR/POWER FACTOR CONTROLLER, SCP 250
          *EXCITATION SUPPORT SYSTEM
  • CURRENTTRANSFORMERS (Series Boost Option)
  • MANUAL VOLTAGE CONTROL
  • UNDERFREQUENCY/OVERVOLTAGE PROTECTION
  • MOTOR OPERATED CONTROL DIMENSION S
                                                                          --m l

T SR4A, 6A SR32A

                          ~  SR8A, 9A A   11.50 13.00 B    8.41    8.53 c    4.19    7.25 D   10.81   12.31 E    5.00    5.00 B

F .34 .34 G 1.70 1.77

                                                                               ------e
                        .265 DIA. MTG.

HOLE,

  • PLA CES 1-+-------D
                                                  .-------A--------.i Figure 1 - Outline Drawing (SR_A Regulator)

SENSING FIELD POWER PARAU.a VOLTAGE POWER INPUT COMPENSATION 4 AUTO OFF

                                             ' NOT INCLUDED IN SR32A           o MANUAL BRUSH TYPE EXCITER f igure 2 - Typical Interconnection Diagram (For operation with brush-type rotary exciter)

SENSING FIELD PARAU.E1. VOLTAGE POWER COllPENSATlOll E1 E2 E3 H F* NOTE: All dimensions are In Inche s (m*IWmeters). All drawings and data subject to change wilhoul notice BRUSHLf SS EXCITER

                                            *NOT INCLUDED IN SR 32A Figure 3 - Typical Interconnection Diagra m (For operation with brushless rotary exciter)                                                      3

EC 620632 , At t. 1, Pg. 1 33 o f 26 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE E4 OF E4 SR_A VO LTAGE REGU LATORS SAMPLE SPECIFICATION The voltage regulator shall be a static type , equipped with obtained from a zener diode of low thermal coefficient for a silicon diode and thyristor (SCR) power stage to control stability over a wide operating temperature range. Paral-the exc iter field current as required to maintain a constant leling provisions, if necessary, shall be an integral part of and stable generator output voltage within +/- %% of the regulator and shall be isolated from the sensing nominal for all steady state loads from no load to full load. voltage input in such a way as to permit reactive load A 5% variation in frequency and the effects of field heating compensation by eitherthe reactive droop or the reactive shall not affect the unit's regulation performance. The differential (cross-current) method. regulator shall have (single) (three) phase sensing with the sensing circuit isolated from the power stage. Stability The voltage regulator shall be a Basler Electric and voltage range adjustments shall be mounted on the Company type SR_A, or approved equal. regulator circuit board. The voltage reference shall be HOW TO ORDER Specify model and description: Basler Model SR_A- Voltage regulator. The model number of the SR_A regulator is a combination of letters and numbers indicating the features which are included in a particular regulator. The following style chart represents the standard product offering. These models are available w ith a 3-day standard lead time, subject to total order demand and parts availability . __.I [K]-l:fil [fil D [fil 0 D I

                                                                             **-**~*HN:lEJ    ~

A) &.irtac:e

                                                                                                               ---, 3) Vollago Adiust l

A) fOf us* on a* bn.lSIMYJ)e and I 2)PaJai191 moUl"lled Rh.ostt.l most brut>Mu exciters on ptOVisions'w'ittl ed1ustable 1bde supplied generat0f'$ rated ove.r 1~w 16} Selec1at.ll* viMfltHl$10f 3 phase unsing separately ""'itn El fOf use~ bnJstiess exciler fegulatOt (pft'natly oci g..ieretors r1 ted with Facioo 1SiOkW or Mn) or whh al COMectOfl rotary OKC!terl t$R32A) The following styles are available on a special order basis. The lead time is 8 weeks.

                                                                                                              ---i                                           l A) Fat use on all brush-type and
2) Voll>!l* 1'dj\nt rheoout most bru:shiess exCittrS on il\'{9rnalfy generators ra.1od <Wer 150kW s~pnec1 B) FOf UM as stalk: exciter 3} Voltage Adju11 a.

(SRA. and 32) Rheottat C) For UH wth f0t¥Y 8Jl'.Citer supp!~d tSR61111d!I) separatety ~ OJFor \I.Se u stoatk excaor A) No relay

8) !Mid-up rolay rog<U.lor
4) Vottage Adjust (SR6and9)

E) For vu with brushloss excl1er i C)HotmotiCJlliy rhlOStat (primarily on gonetatots rared r aea!ed reb.y 1n1erna1tv lnstah<S 1SOl<W or ~) 0t d.n lill Wilh loci<lng shaft rotary oxcitclrt (SR32A)

                                      § Basler Electric ROUTE 143, BOX 269, HIGHLAND, ILLINOIS U.S.A. 62249                                            P.A.E. Les Pins, 67319 Wasselonne Cedex FRANCE PHONE 618-654-2341 FAX 618-654-2351                                                    PHONE (33-3-88) 87-1010 FAX (33-3-88) 87-0808 http://www.basler.com . info@basler.com 4

EC 62 063 2 , Att. 1, Pg . 134 of 26 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE F1 OF F4 From: E!!a....G.i!!s To: "Anup Behera"

Subject:

FW: Inquirey from Bussmann website Date: Tuesday, May 09, 2017 7:34:00 AM Attachments: Temperature Perating - Pua! Element.pdf Temperature deratjng - Non dual Element.odf Same curves as before, with a little more detail for the dual element Ella From: FUSETECH@Eaton.com [1] Sent: Tuesday, May 09, 2017 6:07 AM To: egills@kciconsultants.com

Subject:

RE: Inquirey from Bussmann website NON is a non -dual element fuse where as FRN - R is a dual element fuse . Attached is the de rating curves for dual and non -dual element fuse . Regards , Saptarshi Roy Sr. Applications Engineer Bussmann Division Eaton 114 Old State Road Ellisville, MO 63021 tel: 636-527- 1270 fusetech@eaton.com www.eaton .com/bussmannserjes

EC 620632 , Att. 1, Pg. 135 of 267 REPORT NO.: REP-424-008-RP1 REVISION : 03 I PAGE F2 OF F4 From: Ella Gills [ mailto:egills@kciconsultants.com] Sent: Monday, May 08, 2017 9:25 PM To: FUSETECH

Subject:

Inquirey from Bussmann website Can you provide derating curves for Bussmann NON and FRN fuses? Thanks, Ella Bruce-Gills KCI Engineering

EC 620632 , Att. 1, Pg . 136 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE F3 OF F4 9D--~---~--~--~--~___.~~---~--~-

                 -760F -40°F -4°F 32°F          68°F  104°F  140°F  176°F        212°F

(-60°C) (-40°C) (-20°C) {0°C) (20°C) (40°C) {60°C) (B0°C) (100°C) AMBIENT Ambient Affect Chart for Non-Dual-Element Fuses

EC 620632 , Att . 1 , Pg . 1 37 o f 267 REPORT NO.: REP-424-008-RP1 REVIS ION : 03 I 4 o I I I PAGE F4 OF F4

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EC 62 0 632 , Att. 1 , Pg. 1 38 o f 26 7 REPORT NO.: REP-424-008-RP1 REVISION : 03 I 1 Technical Publication LOR-1 HIGH SPEED MULTI-CONTACT LOCK-OUT RELAYS FOR POWER INDUSTRY APP LI CATIONS e . ELECTROSWITCH SWITCHES & RELAYS UNIT OF ELECTRO SWITCH CORP. 180 King Avenue, Weymouth , Massachusetts 02188 Rlone: 781-3350200 Fax: 781-3.354253 www.dedlUMitdl.oom

EC 620632, Att. 1, Pg . 139 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE G2 OF G14 HIGH SPEED MULTI-CONTACT LOCK-OUT RELAYS FOR POWER INDUSTRY APPLICATIONS ELECTROSWITCH Weymouth, Massachusetts ABSTRACT Lock-out Relay applications often require ten or The Series 24 Lock-out Relays are high-speed (as low more N.O. and N.C. contacts . The relays can be used to as eight milliseconds) control relays used primarily as change sequences such as shutting down a faulty pump auxiliary relays in applications requiring many contacts (up and then initiating the action to start-up a standby pump to 48). The LOR is an electric-trip and manual-reset device. or bypassing a faulty circuit by opening and closing The LORJER is an electric-trip and either manual or breakers. electric-reset. The LORJSR is an electric* trip and self-reset Lock-out-relays are normally latched in the RESET device. All units have mechanical position indicator targets. position and trip-out to a TRIP position when They are qualified to ESC-STD-1000, which includes aging commanded. There are then manual-reset, electric-reset, and seismic vibration requirements to ANSI/IEEE 323-1984 and self- reset versions to get back to the RESET position. and ANSI/IEEE-344-1987 for class IE uses in nuclear power generating stations. The testing also satisfies ANSI/IEEE CJ? .90-1989 and ANSI/IEEE C37 .98-1987. INTRODUCTION Lock-out Relays of various types are often used in the electrical power industry. These auxiliary relays are electric-trip, manual or electric-reset control relays for the purpose of tripping and locking out circuit breakers or other devices automatically when a fault or other pre-determined condition exists. Lock-out-relays are generally used in conjunction with protective relays to protect transformers, buses, and rotating machinery in various electrical systems. Fig. 2. Series 24 LOR/ER Electric-reset Lock-out Relay and LOR/SR Self-reset Lock-out Relay High-speed, rugged, multi-contact units are needed. This paper describes a family of Lock-out relays with up to 48 contacts that operate as quickly as eight milli-seconds and are seismic shockproof. BAS IC CIRCUIT OPERATION The control of the Lock-out Relays for operation as a relay requires no special wiring. They only require a N.O. contact (SI) to command the LOR to TRIP and the Electric-reset LORJER needs an additional N.0. contact Fig. l. Series 24 LOR Manual-reset Lock-out Relay (S2) to initiate the command for RESET. The choice of SI should take in consideration the burden data of trip coil, LOR/T, since SI will "make" ; this current. This Initial Release - September 15, 1977 Revised- January 3, 1980 circuit is self-interrupting with the LOR contacts so SI Added LOR/SR - February I, 1983 need not be concerned with the "break" of the TRIP Revised- March 15, 1985 Revised- April 15, 1987 circuit. On the electric-reset LOR, S2 needs to make Revised-June 1, 1991 Revised- February 15, 1993 only the Kl relay circuit so the burden of the LORJR does Revised- February 10, 1994 Revised - September I, 2012 not affect S2. Any pilot duty device is acceptable for both Sl and S2. 1

EC 620632, Att. 1, Pg . 140 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE G3 OF G14 Manual-reset LOR Circuit The Electric-reset Lock-out Relay operates from the control bus voltage like the manual-reset version. The LOR/ER, as shown, is in the RESET POSITION. The LOR/T coil form is the same linear solenoid that is used in

                     + __________Q S1 COi'c----1                              the manual-reset LOR, and controls the latch that Jocks the LOR  I           R             i I

LOR/ER in the RESET position. The LOR/R coil form represents the rotary solenoid that is used to reset the CONTROL LOR i PKG I  ! LOR/ER electrically. Kl is a relay used to control the

                     ~I            LOR

__fl _______ JI rotary solenoid. This enables S2 to be a low level contact.

                       "---------8                                         It controls only the Kl relay coil. The Kl contact operates the high current rotary solenoid. TBl , TB2, and TB3 are terminal block connections, and F and H are LOR tie Fig. 3. Manual-reset LOR Control Circuit Schematic           points - all are for connection to the control bus. G, B, and (shown in RESET position)                        TB4 are internal tie points shown for information only.

The standard station control bus voltage is used. The The command of the LOR/ER to the TRIP position is LOR, as shown, is in the RESET position. The LOR/T coil the same as with the manual- reset LOR which was form represents the linear solenoid that releases the latch that previously described. When tripped, the NC LOR locks the LOR in the RESET. The mechanical design is contact in the LOR/T circuit opens removing LOR/T described later under THE ELECTRO-MECHANICAL solenoid from the circuit. When this happens, the LOR NO DRIVE. contact in the Kl relay circuit closes enabling this circuit to be used. The LOR contacts shown are normally closed in the reset position. They are within the LOR control package. G To command the LOR/ER to reset, S2 is closed. This and B are tie points to connect the LOR to the control circuit. completes the circuit to the Kl relay and it operates closing C and F are internal connection points shown for contact Kl. This completes the circuit to the LOR/R rotary information. solenoid and it indexes to the RESET position. When this happens, the N.O. LOR contact opens. This opens the To command the Lock-out Relay to TRIP, SI is closed. circuit on the Kl relay coil. The Kl relay drops out, This completes a circuit across the LOR trigger solenoid, which operates, causing the device to snap to the TRIP opening contact Kl that opens the rotary solenoid LOR/R position. It locks into this position and remains there circuit. At the same time, the N.C. LOR contact, in the indefinitely. When this happens, the LOR contacts open, linear solenoid LOR/T circuit, closes, setting up the thereby removing the control circuit from the bus . LOR/ER for the next TRIP command. The unit will stay locked-out in the TRIP position until SI and S2 should be momentary contacts and should not stay closed. If both contacts are closed at the sam~ tim~, a manually reset. S 1 may be an auxiliary contact - from a "pumping" action will result with the LOR/ER mdexmg breaker, a protective relay, or from another auxiliary device back and forth between the RESET and TRIP positions. like a relay. The condition of the Lock-out Relay is visible by the handle location and a mechanical target within the The handle and target indicators are the same on the nameplate (Black for RESET, Orange for TRIP) standard electric-reset LOR/ER as the manual reset LOR. The handle on the high-speed LOR/ER is not an indicator Electric-reset LOR/ER Circuit and remains in the vertical position and the target must be manually reset (see page 9). 2--~~:&st~r--~--t-...~----r--~ Self-reset LOR/SR Circuits The self-reset Lock-out Relay operates from the control bus voltage like the LOR and LOR/ER. The LOR/SR, as shown in Fig. 5 and 6, is in the RESET position. The LOR/T coil is the same linear solenoid that is used in all LOR's, and controls the trigger that locks the LOR/SR in the RESET position. The LOR/R is the same rotary B3 solenoid used in the LOR/ER and is used to electrically reset the LOR/SR. Kl and K2 are two relays with N.O. contacts used in the control circuit. B-A is a N.O. contact Fig. 4. Electric-reset LOR/ER Control Circuit Schematic and E-F-G is a form "C" co ntact -- both in the control (shown in the RESET position) circuit. F-G is N.C. in the reset position while F-E is N.O. TBl, TB2, TB3, and TB4 are terminal block connection points for the user. RI and R2 make up a bridge circuit on 2

EC 620632, Att. 1, Pg. 141 of 267 REPORT NO.: REP-424-008-RP1 REVISION : 03 PAGE G4 OF G14 both the INSTANTANEOUS RESET and the TIME DELAY RESET units. In addition, the TIME DELAY RESET version + LOPJSR has an additional IE-IF normally open (NO) contact to isolate the K2 coil plus the time delay circuit, consisting of RI and Cl-COK'mOL PACKAOE l C2-C3-C4, which are wired in parallel. DI protects the SUPPUB1 capacitors from a possible incorrect polarity hookup. The INSTANTANEOUS RESET version of the LOR/SR will reset itself within 80 milliseconds after the fault has cleared itself (SI opens). This circuit is illustrated in Fig. 5. Fig.6. Time-delay Self-reset circuit for the LOR/SR LOR/SR: Operating Voltage C:ONTHL The LOR, LOR/ER, and LOR/SR Lock-out Relays are PACOOE direct current actuated auxiliary relays. Because they are only SUPPUBI actuated for short periods of time and are self-interrupting, they may be subjected to maximum design voltage indefinitely without exceeding the 50°C temperature rise in ambient conditions as high as 55°C. This is using class 105 insulation and the applied thermo-couple method of temperature determination. Fig. 5. Instantaneous-reset circuit for the Self-reset The Lock-out Relays operate reliably over the full (shown in RESET position) Lock-out relay voltage ranges described in ANSI/IEEE C37.90-1989, the "Standard for Relays and Relay Systems Associated with Electric Power Apparatus ." These ratings are shown below: The LOR/SR trips in the same manner as the manual-reset LOR. With SI closed (simulating *the commanded or fault TABLE I condition) B-A contact closes and E-F contact closes. In this Coil Operating Range* manner E-F and A-B are both connected to the (+) bus so the Kl coil sees no voltage difference and cannot operate.  ; NOMINAL  ; ' NORMAL . VOLTAGE COIL Therefore, the LOR/SR will not reset and may remain in the VOLTAGE. i: QPE~,c\TIN}l RANGE '( TRIP position indefinitely while the RIR2 bridge draws only A,B 24VOC 19.2 to 28 voe enough milliamps to maintain the voltage balance of the bridge c 48VOC 38 .4 to 56 voe and well below the dropout current of any 0.2 amp. target 0, E, G, K 125 voe 100 to 140 voe relays that may be part of the circuit. F, H 2so voe 200 to 280 voe When Sl opens (indicating the fault or pre-determined *From ANSI/IEEE C 37.90- 1989 condition has cleared), the RlR2 bridge becomes unbalanced since the E-F contact, although closed, is in the SI contact The trip and reset solenoid coils provide reliable operation over circuit. Kl operates, closing contact Kl and K2 operates, closing a wide RANGE of operating conditions. Trip coils A, B, C, D, contact K2 and the rotary solenoid LOR/R operates and indexes E, and F have substantial overlapping voltage ranges enabling to the RESET position completing the cycle. some "custom-fitting" depending on the desired speed versus current burden. Trip coils G and H have controlled threshold Contacts E-F and A-B then open, dropping out relays Kl voltage levels to insure that the unit will not trip at half-voltage. and K2 (and their contacts). Contact F-G closes, setting up the G and H coils are useful where cummulative stray voltages due LOR/SR for the next command. to capacitive and other effects might be impressed on the LOR coil causing occasional nuisance trips . The full voltage ranges The TIME DELAY SELF-RESET (shown in RESET are shown on Tables II and III. position) version of the LOR/SR, illustrated in Fig. 6, operates in the same manner as the instantaneous reset version The Threshold Voltage shown is the minimum level that except the R3-Cl-C2-C3-C4 circuit causes a time delay of can produce a TRIP operation. This is not a reliable operation from 300 to 600 milliseconds from the time SI opens until the and this voltage level should not be normally used. The normal LOR/SR contacts reclose. operation should be within the limits of the Operating Range. The Operating Range represents the design limits for reliable operation. Safety factors are included so operation can 3

EC 62063 2 , Att. 1, . Pg . ' 142 of 26 7 REPORT NO.: REP-424-008-RP1 REVISION : 03 PAGE GS OF G14 occur above and below the indicated range as previously TABLE IV explained. Coil Burden Data i TABLE II ~: * *TRiP COIL ,*;; If. ~; ,,,.,-, RESET COIL" '.'** :i: :*

                                                                                                                                           ,.           'COIL .*                      . ' ., :                         ~ . ,~

Trip Coil Voltage Data COi~ CIRCUIT .B~R~~~ . COIL * ~ , tt

                                                                                                                                                                                                               'BURDEN
                                                                                                                                                      * 'cic *' , ': (amps): *
  • CI R ~ U l,T * * (~mps) .
                                                                                                            * !'.;OIL        CIRCUl.T
                             '.*                                                                                '             VOLTS .                             : ; *@RATED ;. DC OHMS', i @RATED
                                                                            ~ . ; ,
                                                                                                                  .. -         ' . . .... ~-, .        Of:!MS
                                                                                                                                                                    . VO LTA~~ *,'.

COIL ; . N()M) N~L ,

                  !                                                                                                       (,

THRESHOLD '*. OPERATIN G * .. @ "is~.(; .

  • VOLTAGE '
                                                                                                                                                      @2s 0 c .~: . . ;~ : ' . '.'

VO~TAGE ... .  ; VaLrAGE

                                                      * ( . "* *
                                                                     *;11 ;
                                                                     ;¥,. I
                                                                            .RANo/E ~+ :i   .;} .. '          A              24 VDC                       3.3             7.3 0.7
                                                                                                                                                                                                  ~
  • T ,:...

33.8 A 24 VDC 6 VDC 10 - 40 VDC B 24 VDC 7.7 3.1 -- -- B 24 VDC 9 VDC 18 - 50 VDC c 48VDC 13.0 3.7 3.0 15.9 c 48 VDC 12 VDC 24- 70 VDC D 125 VDC 27.0 4.6 12.4 10.1 125VDC 16VDC 30-140 VDC E 125 VDC 50.0 2.5 -- -- D 120 VAC 20 VAC 30-140 VAC F 250VDC 104.0 2.4 80.6 3.1 E 125 VDC 23 VDC 45-140 VDC G 125 VDC 27.0 4.6 -- -- 250 VDC 33 VDC 70 - 280 VDC H 250VDC 104.0 2.4 -- -- F 240 VAC 40VAC 60 - 280 VAC K 12s voe 27.0 4.6 -- -- G 125 VDC 70VDC 90 - 140 VOC Trip Coil Current - Voltage Characteristics H 250 VDC 140 VDC 180 - 280 VDC K 12s voe 16 VDC . 100-1so voe The trip coils may be used over wide range of voltage a Note: D coi l has been tested and approved for use @ 120VAC levels as previously described. To aid in this selection Fig. 7 graphs the voltage/current characteristics of the trip coils. These values are the same for the manual-reset LOR, the electric-reset TABLE III LOR/ER, and the self-reset LOR/SR Lock-out Relays. Fig. 7 is Reset Coil Voltage Data used with the Response Time graph of Fig. 8. Target selection

                        *,* I,    ,.. .      ; j: : :             . If/ *1 : ,, .*<.;.; it             data is detailed on Table V and VI and Fig. 9 to 12.

NOM INAL .; :, *

  • 0.~fRA\l~G ; : H ,i:

COIL '

                           '    \i6LTAG L~ : 1
  • RA~,GE [ ': * :\- * * ~1 : ':
                                   .     ... " ~ '.t t ; *
  • 12 A

c 24 VDC 48 voe . 19.2 to 28 38.4 to 57.6 voe voe LJc*: t1' . ~j LOR C ~R R EW§-VOLTAGE CHJ.\.RACTE1 RI . TICS OF THE

                                                                                                                                                                                 \

to - < TRIP COILS D 12s voe 100 to 140 voe e! I  ; :I

                                                                                                                                         '. c
                                                                                                                             'jq 0                                                         !                               '. 1 2so voe                         200 to 275 voe                                - u .....
                                                                                                        ~:

F I

                                                                                                                                                                              .:.     ~                        l
                                                                                                                                                                                ; ~

a t ~

                                                                                                                                                    .                      --t+' .

11 I Coil Burden Data The LOR, LOR/ER, and LOR/SR solenoid coil burden 1: t I .<>'-'

8. ;p'"
                                                                                                                                                                        ~r
                                                                                                                                                                          ~ "

l i data is outlined in Table IV. As previously explained, the control bus needs to be able to supply the burden detai led in Table IV but does not need to 85 4 j I .i I J

                                                                                                                                            /

v 1

                                                                                                                                                         / "
                                                                                                                                                                ~

c,0'"i.j.,-,cil

                                                                                                                                                                                     ~                '*

0 i

1 3 ---

I : I~ - ~.,;;.... interrupt it - the units are self-interrupting. The reset coil is hard-wired to the control bus so the actuating means (S2 in Fig. 2 I 1/ /

                                                                                                                                                              /

coll: f ., - -  : V ! /

4) is not subjected to the burden (only the Kl coil burden at -- i .I less than 1 ampere) Sl controlling the trip coil does "make" and carry the trip coil current.

1

                                                                                                                         ;I 20 4>
                                                                                                                                ~

eo

                                                                                                                                           /
                                                                                                                                             -             -~

i ,; 801001:nl 14> 11101m1200 Z2U402CI02ill0 I DC 'VOLTAGE AfPLED TO COIL Fig. 7. Trip Solenoid Coil Burden Data 4

EC 62063 2 , Att. 1, Pg. 143 of 267 REPORT NO.: REP-424-008-RP1 REVISION : 03 TABLEV Targets used with Lock-out Relays LOR Trip Coil Selection for Positive Target Operation

                                                                                   .,             All the Lock-out Relays have a mechanical target as part OPERATING !JO~               TR1~  *c 6'1L"-io      vs~  ;

1 .... :* of the nameplate - Black for RESET and Orange for TRIP.

                                         ,  ; ~, , T*    *
  • 1 .I . * * : \ , "i :

This indicates the condition of the LOR. The target resets when DC VOLTS

                                        -0.,iA.TARqEJ :: 21\TARGET ;         "
                           ;                                                               the LOR resets (with the exception of the high-speed trip 24                A,B,C                                              electric- reset LOR/ER and self-reset LOR/SR where the memory target is manually reset) .

48 B, C, D, E 100 D,E,F The addition of the optional LIGHTED NAMEPLATE 125 D, E, F, G D to the LOR provides local and SCAD A verification of trip coil integrity. It also provides local LED indication of the 140 D, E, F D presence of a continuing trip signal to the LOR, which alerts 190 F D the operator not to reset a manual LOR into a fau lt. 250 F, H D The lighted nameplate has two LEDs . The right LED is controlled by the circuit that detects an Incoming trip signal to the LOR. If such a signal is present, then the right LED is lit. TABLE VI This is important since it warns the operator not to attempt to Suggested minimum DC Voltage reset the LOR with a trip signal present, which can damage the required for Positive Target Operation LOR trip coi l. with Manual Reset LOR. (Actual values may vary). The left LED is controlled by the circuit that monitors the LOR trip coil. When the trip coil is intact and the LOR is LOR in the normal RESET position, this LED is lit. The same trip TRIP coil monitor circuit controls the SCADA output of the lighted CO IL nameplate. If the trip coil should open for any reason, then the SCADA output closes. The SCADA output also closes if A 90 power to the LOR is lost and when the LOR is in the TRIP position. B 12 12 42 90 c 95 External targets may also be used in conjunction with the D 24 40 118 80 95 105 LOR's to show the condition of the devices that are being E 75 105 controlled. The most common 0.2A targets operate satisfactorily with an LOR. The 0.6A targets are also generally 40 150 70 125 satisfactory. 2A targets need special attention. Selection of G 90 LOR trip coils are shown in Table V with minimum required H 180 DC voltages for position target operation shown on Table VI. 2A targets are generally slow acting. The response time of the LOR's is generally too fast for them to respond . From Response Time - Trip So lenoid Tables V and VI, it is seen that only trip coil D will respond and only at 118VDC or more. In order to use 2A targets at lower Fig. 8 shows the high-speed response of the Lock-out voltages, suggested circuits have been developed. The standard Relays. The values given are total response to close N.O. circuit with no additional circuitry is shown on Fig. 9 for contacts. The values are for ten deck LOR's and eight deck comparison. Figs . 10 to 12 are shown as suggested solutions. LOR/ER's and LOR/SR's . There is very little difference in Table VI shows the minimum voltages to apply with these smaller units. The response time of the trip coil of the high- circuits to get position 2A target operation. These circuits were speed electric-reset Lockout-relays is the same as the manual- developed using target relays with coil characteristics shown on reset LOR's. Table VII. Response Time - Reset Solenoid TABLE VII ' Target Relay Coil Characteristics The reset time of the electric-reset (LOR/ER) Lock-out Relays is generally not an important applications consideration  : TESTS BASED o~ *FOLLOWING  ; TAR ~~T , so a graph has not been prepared. The response is TARGET c;o 1L CHARACTE.RI STICS I

                                                                                                                                   . 2A,1* 1~ - ~J.6A * ~ * :l 2A:,.

I approximately fifty milliseconds at rated voltage for all coils. Coil Resistance (ohms) 8.15 0.71 0.195 The reset times of the self-reset LOR /SR is described on page 3. Pull-In Current (amps) 0.15 0.45 1.75 5 l

EC 620632, Att. 1, Pg. 144 of 267 ' REPORT NO.: REP-424-008-RP1 REVISION: 03 o--~~~--~~~~

                       +

Transient Protection Target relay coil

                           .---------- ----------,                           The LOR, LOR/ER, and LOR/SR Lock-out Relays are LOR Interrupter contacts LOR!I                                             designed and tested to operate reliably in a normal power CONTROL               LOR trip coil               industry environment. This includes being subjected to PKG i _________ _----------.i I

LOR interrupter contacts transients on the control bus up to 5kV. Since the LOR is normally isolated from the Bus, it will experience transients only if they occur in the operating mode. This precludes the possibility of a detrimental, accumulating effect over the life Fig. 9 typical LOR trip circuit with target of the unit. As such, no transient prote¢tion is needed. relay coil in series with LOR coil Because of the nature of the operation of the solenoid O>--~~~~~~~ coils, the LOR does generate transients that may be of interest

                         +                                            to the user. These transients are less than 2kV and generally in the 1.5kV to 1.8kV range. In systems consisting of components that meet IEEE Std. C37.90.l these transients will not cause any issues.

BASIC RELAY CONTACTS The LOR, LOR/ER, and LOR/SR Lock-out Relay contacts operate on the original, reliable principle of knife Fig. 10 LOR trip circuit with resistor (Rp) in Parallel switches -- double sided, double-wiping, spring wiper blades with LOR trip coil (not supplied with LOR - closing on both sides of a terminal. To provide a closed see Table VI for recommended Values) contact, two tenninals are bridged or shunted. Fig. 13 shows this contacting arrangement. o~~~..-~~~~

                         +

Target relay coil LOR interrupter contact LOR interrupter C1 contact Fig. 11 . LOR trip circuit with RC network -- is momentarily connected with LOR coil increasing current in 2A target. Cl discharges through RI when. LOR is reset. See Table VI for Fig. 13 . Double-sided, double-wiping knife-type recommended values of Cl. . Requires special LOR. Contact Contact configuration. Factory . Contact Materials O>--~~~~~~~

                  +

The wiper blades are made from a phosphor-bronze Target relay coil alloy that combines superior spring qualities with good Rs electrical conductivity. This material and blade design has been proven by extensive laboratory testing as well LOR interrupter contacts as more than thirty years of field u.se and experience. LOR trip coll Initially used in rugged naval ship applications, it is LOR interrupter contacts also used in industrial applications such as railroad locomotives and earth moving equipment. It has been used for more than forty years . in power industry Fig. 12. LOR trip circuit with series resistor (Rs) chosen to applications, as well. reduce trip coil wattage. Value-chosen to obtain 5 amperes for 5 milliseconds or longer through target The blade assembly is shockproof and virtually relay coil. See Table VI for reconunended values. bounce-proof This makes it ideal for high-speed, quick-make, quick-break devices like the LOR, LOR/ER, and LOR/SR. j 6

EC 62063 2 , Att. 1, Pg . 145 of 267 REPORT NO.: RI EP-424-008-RP1

                                                                                                                     ., REVIS ION : 03  I PAGE GB OF G14 The blades are formed, assembled, and riveted nearly closed. The gap is machine adjusted to provide a uniform high pressure. The gap does not change with time and use.

Normal use tends to improve the contact surfaces due to the rubbing action. This provides a burnishing as well as cleaning action. The contact surface conductivity is enhanced by a silver overlay stripe that lasts the life of the unit. This ensures a good contact, even in those cases where the LOR, LOR/ER, and LOR/SR are not operated for long periods of Fig. 14. Basic LOR Deck Layout time. The terminals are made of electrically and environ-mentally compatible copper material with a silver The illustration of Fig. 14 is for tl;ie first deck. For multi-overlay stripe at the contact area plus an overall silver deck units the second digit of the terminal number is the same plate to ensure a good, durable contact surface for customer as shown but the first digit changes to denote the deck wiring purposes. Similarly, the terminal screws are made number. As an example, terminal 82 is in the eighth deck, from silver-plated brass. directly under terminal 12 and used together with terminal 88. Number of Decks Available Contact Charts Table VIII shows the maximum number of decks and The previous illustration shows how the LOR's are contacts available for reliable operation: constructed and is shown as information for the user. Traditional contact charts are normally used, as shown on Fig.

15.  !

TABLE VIII MAXIMUM DECKS AVAILABLE POS.

                                 "  !   ' MAXI MUM ~    MAXIMUM                            "'~                       tu it '                                                                CONTACTS       c..
           .LOR TYPE
                                      '               1                                                              (/)

i ; :: 1 ' DECKs *: :- CONTACTS ** 0 a:: I-w a:: LOR 12 48 1101Hl--013 x LOR/ER HI SPEED TRIP 10 40 11201Hl--018 x LOR/ER STD SPEED TRIP 8 32 1501Hl--017 x 1 601 H 1--0 1 4 x LOR/SR INSTANT RESET 8 32 2101H1--0 23 x LOR/SR TIME DELAY RESET 7 28 2 2201 H 1--0 28 x 2501 H l--0 27 x

                                                                                          -..._ 2601 H l--0 24   x
                                                                                                ~l--033              x
                                                                                                        ~

Contact Deck Arrangement The blade and terminal configuration enables the use of multi-contacts in the same deck, and simple Fig. 15 . LOR, LOR/ER, and LOR/SR stacking procedures enable the fabrication of many Lock-out relay Chart independent contacts in one relay. Specifically, two NO contacts and two NC contacts are provided in each deck, and up to twelve decks can be stacked, resulting in a Contact Ratings relay with up to 48 contacts (24 N.O. and 24 N.C.). The The LOR, LOR/ER, and LOR/SR Lock-out relays have deck arrangement is illustrated in Fig. 14. been tested to many different circuit conditions. The interrupting ratings are based on 10,000 operations of life, The contacts operate reliably, using every contact and using suddenly applied and removed rated voltage, with no terminal illustrated. For good practice, however, it is extensive burning of contacts. Inductive ratings are based on suggested that polarized voltages having opposite polarity tests and using standard inductance L/R=0.04 for DC and should not be used on adjacent contacts. This is because of the remote possibility of flasho.ver during transition cos6=0.4 for AC. Short-time and cpntinuous ratings are between adjacent contacts ** especially at the higher DC based on temperature rise in contact members and ratings, or in highly inductive circuits. supporting parts not exceeding so 0c above ambient. 7

EC 620632, Att. 1, Pg . 146 of 267 REPORT NO.: REP-424-008-RP1 REVISION : 03 I PAGE G9 OF G14 24-------------i--------1__,.1----------,----,__,,.......__.._,__24 I I 2:3 ~ ,

                     -    l I

22

        !o      21 Io Q
        *N
          ,_ :20 c                                                                                               i                                                f               I I~                                                                  I                             :                                          i    iI is
        .o 191                                                                                         I I

I I I I I Ii

        ' LI.I                                                                                               I                                       !    I i CI>
                                                                              '1 \                                                               I, I
               ~8 I  I     I
  • I I I I I I I i 17 l

16

                                                                                                        ~

1 15 ._-f----,H 1

                                                    '\I
                                       , \ \t--1,__-+"'Y-~-f-__. I             '            '

I , ~--~,,--i-.-\-+--6-+---t'~"-t--+~t---'V---t--t---11----t--t---t15

                                                                                                   *                      '.._                      i '
.., I 1 *. ri.. '- f 1!
                   ....,__.,.___......,,....__ C:OJL Ill --+-             11 ----1~\+-""""N-'--f+-'""'--+--+""""'tll:'"'*--+--t..,_\-+----tli,_,._-t--t--t---1
                   ..___-+---+-Ho~.-+-LOR/IER 14 ..--                                                     I                           'I\..               ,...              ~~ I**                      11 i      -    14
                                                  *"- ' L0 RISR 1'                             I"\      "°'         l)f..._      """'        -

1

                                                                                                                                                          !  I'"-.. I.          !COIL f" 1--t--+-            ' -ii--*~    "--11--..,....-f"-

1 1 COIL C. .1\. ~ --......_ ~ _COIL iE . , ' r- ILOR/!rn - COllL A I LOR/ER '\ \ c OtlL 0 [ 11 lO R/SR 113 - - - - - L OR/ER------ ,- LOR/SR I'\* lOFVER LOR/SR

                                                                                                                                                                   \
                                                                                                                                                                                           -    13
                   .,,,..,,.........,_       _ LOR/SR         ir.-
                                                               '     I r _r--+-_.......-t.....,..,._...-r--.-.,~,i...,,,,,-t----;i.-~r---......+--..._.......,...

I I I I -~~  : ... ~ - 12 I \ COi l.i< * "\_ 12

                   ..,_...,...~*+--+--+~11--...--w~*t-t--+~+--t--+"l--LOR lo                                                                                                                       \I I I~
          ~

1110 11 I I I

                                                                   ' I t---tit-""""""~r--+--P..,.....11--tt-""!lil-t-t....
                   +---++-"...,

1

                                       * \~---*       lt ---fi---il---1"+-
                                                                             ., i I \

11

                                                                                                 . -* t - = t - - t -
                                                                                  .....,,...\-+t-....
                                                                                                  \'H----+---+-
                                                                                                                                 '\I       I c 0 IL ""'.

uoR .,,  ! I I [

FQlil H LO A: ' -

10 I

                                                                                                                                                                                              -111 :1: 1
                                                                                                                                                                                                   ~;

l, 0 t \ I \ _'

  • _

0 LI.I (:I) 9 I :::;

I :9 \
                                           \

7

                                                                                                                                                                                >COIL F -

lOR . 10 20 3(J "'° Ci() w "'° 00 80 100 12'0 3 "'° 160 1:130 200 720 24(1; :200 ~80 300 OCVOLTS Fig. 8. LOR/ER and LOR/SR Lock-out Relay response times (l 0 deck LOR , 8 deck LOR/ER or LOR/SR For ~igh -speed LOR/ER ot LOR'SR's, use LOR response times. .j I 7

EC 620632, Att . 1, Pg. 147 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 The trigger mechanism was invented to provide the Allowable Variation From Rated Voltage mechanical advantage. One pound of force from the linear solenoid releases the latch that locks the device against forty The relay contacts are not sensitive to normal variations inch pounds of torque. The trigger' uses the principle of in voltage. The interrupting capacity is important as coincident radii of two rollers - one cannot roll without the indicated in Table IX. Variations of plus and minus twenty other. The two rollers are shown in Fig. 16. percent in rated voltage need not be considered as long as the interrupting current is not exceeded. TABLE IX large roller Contact Ratings for Series 24 LOR, LOR/ER, and LOR/SR Lock-out Relays segment of large roller INT.E~RUPTING Rdrlf-iG *(~nii)s)\l,ii d Ho' *RiT; i -~ i i ,, ' CONTACT .l * ~ 1

  • 1 : 1 ***** ~ .' :**r: *\"I; ' . ~. ~ - ', ~ . : ' COr-!TINUOUS *
                     )'Esr~fl\'.~ ' .r INQUCTIVE ; *f:! 1!:-fTIM~*;J,                   \' :; ~ATING . .

CI RCUIT Fig. 16. Relationship of two rollers with coincident radii R/\TING* ' *'--! " .. ' SINGLE ; *.

  • I SINGLE ' '.*:i\ ! ! '
                 ; '                  * .          I     .    .*    .    "
                                                                                .. *: ' !/, 3 (amps) '

0 VOLTS t coNTAcr :c6NrAcT *rt ~* \arrp~l ; M ! ; ~ . .: The relationship of roller sizes is to get the mechanical 125 voe 3 1 60 30 advantage needed. Since only a small part of the larger roller 250 voe 2 1/2 60 30 is needed, a segment was cut out to reduce size and inertia. 120 VAC 20 15 60 30 Fig. 17 shows the small roller, la~ge roller segment, and 240 VAC 15 5 60 30 their relationships with the linear solenoid and the relay 480VAC 10 5 60 30 operating shaft. 600 VAC 6 5 60 30 As shown, the trip mechanism is in the RESET

         *The making ability for 125VDC circuit breaker coils is                                            position. This was done by rotating the handle and relay 95A-125VDC, Short-time is for 1 minute.                                                               shaft (1) clockwise against the relay shaft stop pin (2) . When the roller ann (3) and the small roller (4) clear the large roller THE ELECTROMECHANICAL DRIVE                                                            segment (5), the retaining spring (6) positions the large segment (5) against the stop pin (7) .

The switch portion of the Lock-out Relay is the field proven Series 24 Instrument and Control Switch. In this The handle and shaft (1) is now_ released, allowing the application, it is a two-position device - TRIP and roller arm (3) to spring return cou~terclockwise until the RESET. There is a powerful coil spring mechanism to small roller (4) comes to rest on the farge roller segment (5) drive it from the RESET *position to the TRIP position. When the two rollers contact, the mechanical force generated The device is held in the RESET position by a latch and acts along coincident radii (common centerline). Neither locking mechanism. This is released by a small linear roller can rotate; the LOR is locked and reset. solenoid for electric tripping. The LOR is manually reset by rotating the handle against the coil springs. The LOR/ER is either manually reset or electrically reset utilizing a separate rotary solenoid mechanism. The LOR/SR is self-resetting when the tripping condition has been removed. These mechanisms are described below. The TRIP Mechanism (Patent #3649793) Industry requirements for Lock-out Relays include:

                  *high-speed
                  *seismic shock-proof
                  *multiple contacts To get the multi-contact feature and maintain positive and rugged action, heavy spring action is required. This requires a locking mechanism to hold back a spring wind-up of forty-inch pounds of torque. To get high-speed release, a solenoid is needed. Ordinarily, a large solenoid is required to do this. Large solenoids are inherently slow so a small linear                                                          Fig. 17. LOR TRIP Mechanism solenoid is used to release the latch. By nature, small linear solenoids do not develop much force, so a mechanical advantage is needed.

8

EC 620632, Att. 1, Pg. 148 of 26 7 REPORT NO.: REP-424-008-RP1 REVISION : 03 PAGE G11 OF G14 To initiate a TRlP action the linear solenoid (8) is The testing is performed in accordance with ESC-STD-actuated. The solenoid push rod (9) provides a one pound 1000 - General Specifications for Rotary Sw_itches and release force to the large roller segment (5) moving it by the Auxiliary Relays for Utility Applications including IE release distance (IO). When this happens, the roller arm (3) Equipment Requirements for Nuclear Power Generating is free to rotate counterdockwise to the TRIP position Stations. The tests include ratings evaluation tests, aging where an internal stop mechanism stops the rotation. tests to simulate forty years operating life, and seismic tests. The RESET Mechanism Aging Tests The manual reset LOR is reset by manually Aging tests are run in accordance with ANSI/IEEE turning the relay handle clockwise to the RESET position 323-1984 and ESC-STD-1000 and consist of the following (run in sequence): where it locks in. The electric-reset LOR/ER is either manually reset the same way or .electrically reset using I. Visual and mechanical examination the solenoid circuit previously described. The LOR/SR self- 2. Circuit configuration resets with a solenoid circuit similar to the LOR/ER. 3. Dielectric Withstanding Vo 1tage-2200VRMS

4. Insulation resistance - 100 megohms minimum at 500 The HIGH-SPEED-TRlP Electric-reset Mechanism VDC
5. Contact resistance - 10 milliohms maximum at rated The high-speed TRIP electric-reset or self-reset Lock- current out Relay has two features used to accomplish a reliable 6. Radiation aging- 10 megarads (10 7) tripping action in less than eight milliseconds: 7. Elevated temperature - 120 hours at 80°C
8. Elevated humidity - 96 hours at 95% RH I. The rotary solenoid is disengaged from the relay shaft 9. Temperature rise (contacts)- 50°C maximum after it is used to electrically reset the device. This 10. Aging - 10,000 cycles at 20A-120VAC and 3A-reduces the drag on the relay shaft enabling the high- 125VDC (both resistive) speed TRIP. The handle always resets in the vertical 11. Seismic vibration - ZP A = Sg position. Therefore, it is not used as a position indicator. 12. After test measurements (in order)- items 3,4,5,9,2,1 It is used only to reset the LOR/ER or LOR/SR manually. The Target is the position indication. Details on the background of these tests, plus the methods and procedures are outlined in ESC-STD-1000.
2. The mechanical target indexes to TRIP (Orange) when the LOR/ER or LOR/SR trips but does not reset Seismic Tests (to Black) when the LOR.ER or LOR/SR is electrically reset. The target is reset manually with a The Series 24 LOR, LOR/ER, and LOR/SR Lock-out lever on the face of the nameplate. This enables a Relays are subjected to fragility testing in a seismic station operator to observe and record the fact that the environment after aging to an accelerated life estimated to LOR/ER or LOR/SR did TRlP - a much less be forty years. This sequence is outlined under Aging Tests.

expensive method than using recorders. The seismic tests are in accordance with ANSI/IEEE 344-1987 and ANSI/IEEE C37.98-1987. The tests are VERlFICATION TESTING performed in accordance with ESC-STD-1000 . Broadband repeatable multi-frequency input motions are used. The The Series 24 LOR, LOR/ER, and LOR/SR Lock- Fragility Response Spectrum (FRS) envelopes the Standard out Relays have been tested to many different service Response Spectrum (SRS) shown in Fig. 18, using a biaxial conditions to insure that they will operate satisfactorily as input motion. general devices -- ~ot special use. For power industry applications the testing is performed in accordance with The "g" rating of the Lock-out Relays are defin ed as the the following standards: ZP A (zero period acceleration). The "g" rating, then, is Sg. The Series 24 LOR and LOR/ER are tested in the normal ANSI/IEEE-323-1984 Oualifving Class IE Equipment (or RESET position, the TRlP position, and during transition Nuclear Power Generating Stations from RESET to TRlP. The LOR/SR is tested in the RESET position. ANSI/IEEE-344-1987 Recommended Practices for Seismic Qualification of Class IE Equipment for Nuclear Power Generating Stations ANSI/IEEE C37.90-1989 Relays and Relay $vstems Associated with Electric Power Aoparotus ANSI/IEEE C37 .98-1987 Seismic Testing o(Relays 9

EC 620632 , Att. 1, Pg. 149 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I 2 I ' ' nI

                  .......__1-.---;i_........ 4 M z       .

i _-lll'--A-&.4.- 16 Hz ........l~h-l-+-1-11...;&:~--1--lfl~-+-+---+-+--'lt-+I+'-ii 12.5 1- I .'-. l: i:

                  ~~E!~~~~E J...t--1-_:~-&11£-1---1~,' -+-+             ~~~~,:~--+--JI'-~-+

tti,1+-11-+---41 ~'~,~E~=!~~sE:~~t  : ~~~, ~~~~~ ZP A-5 g -IL-:-1--1---i~1--11-+~  : r-. 1 0 sL--.l--.~7..4-'--l~1-+.-1-~,-1-11-1--~['--+--l-..P....+---+ * .-+-+-+++-~+--+-l--t--lf-:-1l--lt-T-H 1 H 1 4 1---1---J*,~ _ -+--1--1-- i -j-.j-.,+l-1-1+---J,_ I - i - - 33Hz  ! i I 3 l--.t-,+-~-1-1--lf-1 1 -i,l..JI.,+11-1---1,! --l--r--r---r--r-++-H-r--+--li-1-t+-l,H HH-IH1H I '  ! I I i I I I'

                                  ,          -                i                                                -               I!        I I I

1 L,--L-2~.L.3!,.....~4[1......,e~e~7~e~o~.,b--l-~2~-43~4-:!-~s-+/-e~1~8~0=-=m=---'----:2!:-.L.-:,:-~4~s~e~7~e~o~~ Frequency~ at 5qr, Damping Fig. 18. Multi-frequency Broadband Standard Response Spectrum (SRS) 10

EC 620632, Att. 1, Pg. 150 of 26 7 REPORT NO. : REP-424-008-RP1 REVIS ION : 03 PAGE 4 HOW TO ORDER LOCK-OUT RELAYS ,,.i

1. Select desired trip-coil from data on pages 4 and 6.
2. Select reset coil voltage from chart below.
3. Choose appropriate catalog number below.
4. Units are supplied with engraved nameplate (code l 7C-2L22) unless otherwise specified.
5. For other than standard relays shown below (or for your own documentation purposes) complete DESIGN GUIDE (shown on pages 12, 13, 14).

MANUAL-RESET LOR DEC *

                         . K*s .  -' i' . ** .,.*~~---~  : . ~ *. > '*1'** :*1
                                                                  ~*** .. ~t
                                                                                 ! .. '. ;. ' piTALOG NUMBERS w.lt.h TR.IP COILS
                                                                                 * *        *** 1t** * * ""' **                    * '** !.

f'  ;**

                     ... : 1t ;i\ COILA; :~r:'co1l.6 i':
  • i */ co1L:C: ' ti <:c on: o ;,; ;' COILE i'~; COILF . . COILG * ( COILH )

3 ' 7803A 78036 7803C 78030 7803E 7803F 7803G 7803H 7803K 5 7805A 78056 7805C 78050 7805E 7805F 7805G 7805H 7805K 8 7808A 7808B 7808C 78080 7808E 780BF 7808G 7808H 7808K 10 7810A 78106 7810C 78100 7810E 7810F 7810G 7810H 7810K STANDARD TRIP ELECTRIC-RESET LOR/ER DECKS RESET COIL li,OlJAGE '. rm:> ' ~'.'. ! ': '. .* fj ,*t ! I ~A'.rA~o.~ '~. UM~E,ll~

                                                   .. ~OILA             ' tc91~6 ':              , C\)ILC )           f:Ol,L P ' . ,c_q lLE .
                                                                                                                                                      -.ylth TRIP. C0~1;5 :

COILF;. CO)LG

                                                                                                                                                                                              ')   : ' ' '
                                                                                                                                                                                                 . 'co11::H
                                                                                                                                                                                                 .... 1.H: ..
                                                                                                                                                                                                              'i  ~*~; i:. :. '     : '
                                                                                                                                                                                                               - -t.Jl' j c: o. 1i:K*'**.

3 24VDC 7823AA  : 7823BA 7823CA 7823DA 7823EA 7823FA -- i 7823KA 5 ' 24 voe 7825AA 78256A 7825CA 78250A 7825EA 7825FA 7825KA 8 24 voe 78 28AA 78286A 7828CA 7828DA 7828EA 7828FA 7828KA 3 48 voe 7823AC 78236C 7823CC 7823DC 7823EC 7823FC 7823KC 5 48VDC 7825AC 78256C 7825CC 7825DC 7825EC 7825FC 7825KC 8 48VDC 7828AC 78286C 7828CC 7828DC 7828EC 7828FC 7828KC 3 125 voe 7823AD 782360 7823CO 782300 7823ED 7823FD 7823GD ' 7823KD 5 125 voe 7825AD 782560 7825CO 782500 7825ED 7825FO 7825GO 7825KD 8 125 voe 7828AO 782860 7828CO 782800 7828ED 7828FO 7828GD j 7828KD 3 250 VOC 7823AF 78236F 7823CF 78230F 7823EF 7823FF 7823HF 7823KF 5 250VOC 7825AF 78256F 7825CF 7825DF 7825EF 7825FF 7825HF 7825KF

                                                                                                                                                    - :: *       ,, :-*<f.'

8 250VOC 7828AF 78286F 7828CF 78280F 7828EF 7828FF 7828 HF 7828KF HIGH-SPEED TRIP,ELECTRIC-RESET LOR/ER

                                                                                                   *' ; ; -~ l . ~

0

                                                                                              .: RESET. COIL*            CATA ~0G NUMBERS with TRIP COILS DECKS**                                    f'. l' 5 :~\t *-~ ' *. '*..                       ~ ~: . .F
                                                                                                                                                                      ' .* ,COIL
~ t 1 : .'. t"
                                                                                                 **: voLTAGE '"

t (  ;~: *~ ~ .*~~~-** t CO IL D ,, it' .. *COILE 3 125 voe 783300 7833ED 7833FD 5 125 voe 783500 7835ED 7835FD 8 125 voe 783800 7838ED 7838FD 10 125 voe 784000 7840ED 7840FD 3 . 250 voe 78330F 7833EF 7833FF 5 250VOC 78350F 7835EF 7835FF 8 250 voe 78380F 7838EF 7838FF 10 250 voe 78400F 784DEF 7840FF STANDARD TRIP, INSTANT-RESET, SELF-RESET LOR/SR STANDARD TRIP, TIME-DELAY RESET,SELF-RESET LOR/SR RESET.COIL cATAl.oG Nu .M~ERs w1tti TRI. ~ ~01,L~ RESET COIL ; CATALOG f'J~fyi~Ens 11th :rn1_P f OILS DECKS okcKt VOLTAGE. COIL q i; COil E; t)/! ' ci'oiL F1 ';;'.CO IL G . ' . VOLTAGE ; COI L D COi~ E -.' *: _*q~ll;:.F '** i .l', :l:C.Ol~G '.,* 3 125 VDC 784300 . 7843ED . 7843FD 7843GD 3 125 voe 785300 7 853 ED 7853FO 7853GO 5 125 voe . 784500 7845ED 7845FD 7845GO 5 125 voe 785500 7855ED 7855FD 7855GO 8 12s voe 784800 7848ED 7848FD 7848GO 7 125 voe 785700 7857EO 7857FD 7827GO HIGH-SPEED TRIP, INSTANT RESET.SELF-RESET LOR/SR HIGH-SPEED TRIP, TIME-DELAY RESET, SELF-RESET LOR/SR

                      ~E~~T                                                                                                                                                         CATALOG NUM6ERs ! ~ith TRIP cold '~
                                                                                                                                            '* ~
                                 ;t     ;

CATAL<;l\J NUM6.ERS with TRIP COILS :

  • I , **:  ; . * ,~ * , ._ .  ; I ' RESEI
                                                                                                                                                                                      .                    :i;*1 '.*it * ~.,.--* :~:. . 1:! ~* '

DECKS . *.COIL ll dECKS COIL ' VOLTAG~'

                                        ~  cd1Lio
                                                     . . !" * ,, .~oiL        E. *    '*  ' c;o1~        F.t l                                                                         co1L o         ,, ;co.1~( '.'
  • coii. f :
                                                                      . (         .      ~    -   '  ,
                                                                                                                                                             VOLTAGE 3       12s     voe            786300                 7863EO                    7863FD                                                3             12s    voe            787300               7873ED                      7873FD 5       125 voe                786500                 7865EO                    7865 FD                                               5             125    voe            787500               7875ED                      7875FO 8       125     voe            786800                 7868ED                    7868FO                                                7             125 voe               787700               7877ED                      7877FO 11

EC 620632 , At t. 1 , Pg . 151 of 26 7 REPORT NO.: REP-424-008-RP1

                                                                                      . REVISION: 03  I ELECTROSW,TCH Check out these other Great Products from the Electroswitch Family!

I '

EC 62 0 632 , Att. 1 , Pg . 1 52 o f 26 7 REPORT NO.: REP-424-008-RP1 REVISION : 03 PAGE H1 OF H2 CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report Arrhenius Material File Item Description : No Description Provided Material Number: 338 Commercial Name: BELDSOL Generic Name : POLYURETHANE WITH POL YAMIDE Manufacturer: BELDEN Material Classification : CABLE/WIRE INSULATION Failure Parameter: DIELECTRIC STRENGTH Activation Energy: 1.3582 Temperature Rating : 130C Slope : 15,762.64407734 Highest Aging Temp.: 200C Intercept: -28.07861890 Arrhenius Lib. Code No.: 209-83D Correlation Coefficient: 0.99532304 Arrhenius Page Number: 2 Material Thickness (in.): NIA Item Description : No Description Provided Material Number: 340 Commercial Name: BELDURE Generic Name : POLYURETHANE Manufacturer: BELDEN Material Classification : CABLE/WIRE INSULATION Failure Parameter: DIELECTRIC STRENGTH Activation Energy: 1.3588 Temperature Rating: 130C Slope : 15,769.22349815 Highest Aging Temp. : 200C Intercept: -27.29389850 Arrhenius Lib. Code No. : 327-84C Correlation Coefficient: 0.99999998 Arrhenius Page Number: 2 Material Thickness (in.): NIA Item Description : No Description Provided Material Number: 551 Commercial Name : HUDSOL URETHANE-BI MW-2 Generic Name : POLYURETHANE Manufacturer: HUDSON WIRE CO Material Classification : CABLE/WIRE INSULATION Failure Parameter: DIELECTRIC STRENGTH Activation Energy: 1.3540 Temperature Rating : 130C Slope : 15,713 .65787916 Highest Aging Temp.: 200C Intercept: -27.77730440 Arrhenius Lib. Code No. : 409-85C Correlation Coefficient: 0.99213304 Arrhenius Page Number: 2 Material Thickness (in .): NIA 06 June 2017 18:30 UTC Page 1of2

EC 620632, Att. 1 , Pg . 153 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE H2 OF H2 CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report References Library Code 209-830 ARRHENIUS PLOTS FOR BELDEN WIRE 327-84C STATISTICAL DATA BELDEN' S BELDURE I 409-85C LIFE CURVES FOR VARIOUS POLYMER COATINGS ON 18 AWG WIRE 06 June 2017 18:30 UTC Page 2 of 2

EC 62063 2 , Att. 1, Pg. 154 of 26~EPORTNO .: REP-424-008-RP1 REVISION: 03 PAGE 11 OF 139 Ella Gills From: Ella Gills <egills@kciconsultants.com> Sent: Tuesday, May 09, 2017 1:56 PM To: 'Anup Behera'

Subject:

Oh mite Anup, All catalogue/brochure information is on the U-drive in your personal folder. The part number cross reference is as follows: OLD NEW 0151 RJISlOO 0601 LlOOJ25R 0605 LlOOJ150 0701 Ll 75J25R 0902 L225J50R 0959 DOOK50R F523 F55J2K5 1

EC 620632, Att. 1, Pg. 156 of 2 6 7REPORT REVISION: CIHMl;E~

  • NO.: REP-424-008-RP1 03 PAGE 13 OF 139 I

Cross Reference Manufacturing Company Old to New Stock Part Numbers Old No. 1727 1728 New No. B12J350 B12J400 Old No. 2302 2303A New No. PFE5KR120 PFE5KR140 Old No. 2841 2842 New No. 85J6R2 B5J6R8 Old No. 3790 3792 New No. L 12J330 L12J390 Old No. New No. 3951 3952 92J750 92J800 Old No. 4126A 4127 New No. 91J1K4 91J1K5 Old No. 442 1 4422 New No. 93J900 93J910 e 1729 B12J450 2304A PFE5KR160 2843 85J7R5 3794 L12J470 3953 92J820 4128 91 J1 K6 4423 93J1KO 1730 B12J500 2305A PFE5KR180 2844 B5J8R2 3796 L12J560 3954 92J900 4129 91J1K8 4424 93J1K1 1731 B12J600 2306 PFE5KR250 2845 B5J9R1 3798 L12J680 3955 92J910 4130 91J2KO 4425 93J1K2 1732 812J700 2306A PFE5KR220 2846 B5J10R 3800 L12J820 3956 92J1KO 4131 91J2K2 4426 93J1K3 1733 812J750 2308 PFE5KR330 2847 85J11R 3802 L1 2J1KO 3957 92J1K1 4132 91J2K4 4426A 93J1K4 1734 812J800 2308A PFE5KR300 2848 85J1 2R 3804 L12J1K2 3958 92J 1K2 4133 91J2K5 4427 93J1K5 1735 B12J900 2309A PFE5KR370 2849 B5J13R 3806 L1 2J 1K5 3959 92J1K3 4134 91J2K7 4428 93J1K6

         ' 1736 . 812J1KO        23 10   PFE5KR500  2850    B5J15R   3808    L12J1K8    3960    92J 1K4  4135    91J3KO    4429     93J1K8 1737     B12J1K1      2311    PFE5KR750  2851    B5J16R   3810    L12J2K2    3961    92J1K5   4190    RES7K5    4430     93J2KO 1738     B12J1K2      2312    PFE5K1ROO  2852    B5J18R   3812    L1 2J2K7   3962    92J1K6   4191    RES10K    4431     93J2K2 1739     B12J1K25     2313    PFE5K1R60  2853    B5J20R   3814    L1 2J3K3   3963    92J1K8   4192    RES12K5   4432     93J2K4 1740     B12J1K5      2317    PFE5KR600  2854    B5J22R   3816    L12J 3K9   3964    92J2KO   41 93   RES15K    4433     93J2K5 1741     B1 2J1 K75   23 18   PFE5KR670  2855    B5J24R   3818    L12J4K7    3965    92J2K2   4200    RH S7K5   4434     93J2K7 1742     B12J2KO      2319    PFE5K1R30  2856    B5J27R   3820    L1 2J 5K6  3966    92J2K4   4201    RHS10K    4435     93J3KO 1743     B12J2K25     2331A   PFE5K2R20  2857    B5J30R   3822    L12J6K8    3967    92J2K5   4202    RHS15K    4436     93J3K3 1744     B12J2K5      2332A   PFE5K2R80  2858    B5J33R   3824    L12J8K2    3968    92J2K7   4203    RHS20K    4436A    93J3K5 1745    .B12J3KO      2333A   PFE5K3R50  2859    B5J36R   3826    L12J10K    3969    92J3KO   4204    RHS25K    4437     93J3K6 1746     B12J3K5      2334A   PFE5K4R50  2860    B5J39R   3828    L12J12K    4030    91J1 RO  4210    RJS15K    4438     93J3K9 1747     B12J4KO      2335A   PFE5K5R40  2861    B5J43R   3830    L12J15K    4031    91J1R1   4211    RJS20K    4439     93J4KO 1748     B12J4K5      2336A   PFE5K6R80  2862    B5J47R   3832    L12J18K    4032    91J1R2   4212    RJS25K    4440     93J4K3 1749     B12J5KO      2337A   PFE5K8R50  2863    B5J51R   3834    L 12J22K   4033    91J1 R3  4213    RJS30K    4440A    93J4K5 1750     B12J6KO      2~      PFR5K1 1RO 2864    B5J56R   3836    L 12J27K   4034    91J1R5   4214    RJS40K    4441     93J4K7 1752     B12J7K5      2339    PFR5K13RO  2865    B5J62R   3838    L 12J33K   4035    91J1R6   4215    RJSSOK    4442     93J5KO 1753     B12J8KO      2340    PFR5K17RO  2866    B5J68R   3840    L1 2J39K   4036    91J1 R8  4330    93J1RO    4443     93J5K1 1754     B12J8K5      2341    PFR5K20RO  2867    B5J75R   3842    L12J47K    4037    91J2RO   4331    93J1R1    4444     93J5K6 1754A B12J9KO         2342    PFR5K25RO  2868    B5J82R   3843    L12J51K    4038    91J2R2   4332    93J1R2    4445     93J6KO 1755     B12J10K      2501    C300KR10   2869    B5J91R   3860    92J1RO     4039    91J2R4   4333    93J1 R3   4446     93J6K2 1756     B12J11K      2502    C300KR12   2870    B5J100   3861    92J1R1     4041    91J2R7   4334    93J1 R5   4447     93J6K8 1757     B12J12K      2503    C300KR16   2871    B5J110   3862    92J1R2     4042    91J3RO   4335    93J1R6    4448     93J7KO 1758     B12J12K5     2504    C300KR20   2872    B5J120   3863    92J1R3     4043    91 J3R3  4336    93J 1R8   4449     93J7K5 1759     B12J13K5     2505    C300KR25   2873    B5J130   3864    92J1R5     4044    91J3R6   4337    93J2RO    4450     93J8KO 1761     B12J1 5K     2506    C300KR31   2874    B5J150   3865    92J1R6     4045    91J3R9   4338    93J2R2    4451     93J8K2 1762      B1 2J16K     2507    C300KR40   2875    B5J160   3866    92J1R8     4046    91J4RO   4339    93J2R4    4452     93J9KO 1763      B12J17K5     2508    C300KR50   2876    B5J180   3867    92J2RO     4047    91J4R3   4341    93J2R7    4453     93J9K1 1764      B12J18K      2509    C300KR63   2877    B5J200   3868    92J2R2     4048    91J4R7   4342    93J3RO    4454     93J10K 1765     B12J20K      2510    C300KR80   2878    B5J220   3869    92J2R4     4049    91J5RO   4343    93J3R3    4530     95J1RO 1766     B12J22K5     2511    C300K1RO   2879    B5J240   3871    92J2R7     4050    91J5R1   4344    93J3R6    4531     95J1A1 1767      B12J25K      2512    C300K1R2   2880    B5J270   3872    92J3RO     4051    91J5R6   4345    93J3R9    4532     95J1R2 1768      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PFE5KR 100 . 2840    B5J5R6     3788    L12J270  3950    92J700     4126    91 J1K3  4420    93J820   4609     95J430 80  Ohmite Manufacturing Company, 3601 Howard St., Skokie, lflinois 60076, Tel. 708/675-2600, Fax 708/ 675-1505

EC 62°063 2 ' Att. 1, Pg. 157 of 2 6 7REPORT REVISION: NO.: REP-424-008-RP1 03 PAGE 14 OF 139 O HMITE Cross Reference Manufacturing Company e Old to New.Stock Part Numbers Old No. New No. 4609A 4610 95J450 95J470 Old No. 4784 4785 New No. 90J62R 90J68R Old NO. 4921 4922 New No. ACS!KO AC S 1K5 Old No. New No. 5877 5878 ASJ750 RSJ800 Old No. F319 F320 New No. F30J 1KO F30J1K5 Old No. L0151 L0152 New No. AHL100 AHL1 25 4611 95J500 4787 90J75R 4923 AC S2K 5 5879 RSJ1KO F321 F30J2KO L0153 AHL175 4612 95J510 . 4789 90J82R 49 24 ACS3K5 5880 ASJ1K2 F322 F30J2K 5 L0154 RHL250 4613 4791 90J91A 4925 AC SS KO 5881 RSJ1K3 F323 F30J3KO L0155 RHL350 95J5gg 4948 RCL 10A F324 F30J4KO 4614 95J6 4792 90J100 5882 R5J1K8 L0156 RHL500 4615 95J6 0 4793 90J110 4949 RCL 15R 5883 RSJ2KO F325 F30J5KO L0157 RHL750 4616 95J680 4794 90J120 4950 ACL25R 5883A R5J2K2 F326 F30J7K5 L0158 RHL1KO 4617 95J700 4795 90J130 4951 RCL3 5R 5884 RSJ2K5 F327 F30J1 0K L0159 AHL1K5 4618 95J750 4796 90J150 4952 RCLSOR 5885 RSJ3KO F40 1 F40J1RO L0160 RHL2K5 4619 95J800 4797 90J160 4953 RCL 75A 5885A RSJ3K3 F402 F40J 1R5 L0161 RHL3K5 4620 95J820 4798 90J180 4954 RCL! OO 58858 RSJ3K9 F403 F40J 2RO L0162 RHLSKO 4621 95J900 4799 90J200 4955 RCL1 50 5887 RSJ4K7 F404 F40J3RO L4190 REL7K5 4622 95J91 0 4800 90J220 4956 RCL200 5888 R5JSKO F405 F40J4RO L419 1 REL10K 4623 95J1KO 4801 90J240 4957 RCL250 5889 RSJ 5K6 F406 F40J SRO L4192 REL12K5 4624 95J1K1 4802 90J250 4958 RCL350 5890 RSJ6K2 F407 F40J7R 5 L4193 REL15K 4625 95J1K2 4803 90J270 4959 RCL 500 5891 RSJ7K5 F408 F40J1 0R L4200 RHL7K5 4626 95J1K3 4804 90J300 4960 RCL7 50 5892 RSJ8K2 F409 F40J 25R L4201 AH L10K 4626A 95J1K4 4805 90J330 4961 RCL1KO 5893 R5J9KO F410 F40J40R L4202 AHL15K 4627 95J1K5 4805A 90J350 4962 RCL1K5 5893A RSJ9K1 F411 F40JSOR L4203 RHL20K 4628 95J1K6 4806 90J360 4963 RCL2K5 5894 RSJ10K F41 2 F40J75R L4204 RHL25K 4629 95J1K8 4807 90J390 4964 RCL3K5 5895 RSJ12K F413 F40J1 00 W0101 REE1RO 4630 95J2KO 4808 90J400 4965 RC LS KO 5896 RSJ15K F414 F40J1 50 W0102 REE2RO 4631 95J2K2 4809 90J430 5800 R3J1RO 5897 RSJ20K F415 F40J200 W0102A REE2R5 4632 95J2K4 4809A 90J450 5801 R3J1R5 F101 F10J1RO F416 F40J250 W0103 REE3RO 4633 95J2K5 4810 90J470 5802 . R3J2RO F102 F10J2RO F417 F40J400 W01 OJA AEESRO 4634 95J2K7 4811 90JSOO 5803 R3J2R4 F103 F10JSRO F418 F40J500 W0104 AEE6RO 4635 95J3KO 4812 90J510 5804 A3J3RO F104 F10J7A5 F41 9 F40J750 W0105 REE8RO 4636 95J3K3 4813 90J560 5805 R3J3R9 F105 F10J10R F420 F40J1KO W0106 REE10R 4636A 95J3K5 4814 90J600 5806 R3J SR1 F106 F10J15R F421 F40J1 K5 W0107 REE15A 4637 95J3K6 4815 90J620 5807 R3J7R5 F107 F10J20R F422 F40J2KO W0108 REE25R 4638 95J3K9 4816 90J680 5808 R3J10R F108 F10J25R F423 F40J2K5 W0109 REE35R 4639 95J4KO 4817 90J700 5809 R3J1 5R F109 F10J30R F424 F40J3KO W0110 REESOR 4640 95J4K3 4818 90J750 5810 R3J20R F110 F10J40R F425 F40J4KO W0111 REE7 5R 4640A 95J4K5 4819 90J800 5811 R3J30R F111 F10JSOR F426 F40JSKO W0112 AEE100 4641 95J4K7 4820 90J820 5812 R3JSOR F112 F10J75R F427 F40J7K5 W0113 REE125 4642 95JSKO 4821 90J900 5813 R3J56R F113 F10J100 F428 F40J10K W0113A REE150 4643 95JSK 1 4822 90J910 5814 R3J68A F1 14 F10J125 F429 F40J15K W0114 REE175 4644 95JSK6 4823 90J 1KO 5815 A3J82R F115 F10J150 F430 F40J20K W0114A REE200 4645 95J6KO 4824 90J1K1 5816 R3J1 00 F116 F10J 200 F431 F40J 25K W0115 REE250 4646 95J6K2 4825 90J1K2 5817 R3J1 20 F117 F10J 250 F501 F55J1RO W0116 REE350 4647 95J6K8 4826 90J1K3 5818 R3J1 50 F1 18 F10J300 F502 F55J1R5 W0117 REESOO 4648 95J7KO 4826A 90J1K4 5819 R3J200 F119 F10J400 F503 F55J2RO W0118 REE750 4649 95J7K5 4827 90J1K5 5820 R3J250 F120 F10J500 F504 F55J3RO W0119 REE1KO 4650 95J8KO 4828 90J1K6 5821 R3J270 F121 F10J600 FSOS F55J4RO W0120 REE1K5 4651 95J8K2 4829 90J1K8 5822 R3J300 F122 F10J750 F506 FSSJSRO W0121 REE2K5 4652 95J9KO 4830 90J2KO 5823 R3J330 F123 F10J1KO F507 F55J7R5 W0122 REE3K5 4653 95J9K1 4831 90J2K2 5824 R3J 390 F124 F10J1K25 F508 F55J10R W0123 REE5KO 4654 95J10K 4832 90J2K4 5825 R3J430 F125 F10J1K5 F509 F55J25A W4190 REE7K5 4655 95J 11K 4833 90J2K5 5826 R3J 500 F126 F10J1 K75 F510 F55J40R W4191 REE10K 4656 95J12K 4834 90J2K7 5827 R3J560 F127 F10J2KD F511 F55J50R W4192 REE12K5 4657 95J13K 4835 90J3KO 5828 R3J600 F128 F10J 2K5 F512 F55J75R W4193 REE15K 4657A 95J14K 4836 90J3K3 5829 R3J620 F129 F10J3KO F513 F55J100 4658 ~ SJ15K 4836A 90J3K5 5830 R3J750 F130 F10J4KO F514 FSSJ 150 4659 95J16K 4837 90J3K6 5830A R3J8 20 F131 F10JSKO F515 F55J200 46598 95J17K 4838 90J3K9 5831 R3J910 F201 F20J1RO F516 F55J250 4660 95J18K 4839 90J4KO 5833 R3J1 KO F202 F20J2RO F517 F55J400 4661 95J20K 4840 90J4K3 5834 A3J1 K2 F203 F20JSRO F518 F55J 500 4662 95J22K 4840A 90J4K5 5835 R3J1 K5 F204 F20J10A F519 F55J750 4663 95J24K 4841 90J4K7 5836 R3J1 KB F205 F20J15R F520 F55J1KO 4664 95J25K 4842 90J5KO 5837 R3J2KO F206 F20J25R F521 F55J1K5 4730 90J1 AO 4843 90J5K1 5838 R3J2K4 F207 F20J40R F522 F55J2KO 4731 90J1A 1 4844 90JSK6 5839 R3J2K7 F208 F20JSOR F523 FSSJ2K5 4732 90J1R2 4845 90J6KO 5840 R3J 3KO F209 F20J75R F524 F55J3KO 4733 90J1R3 4846 90J6K2 584 1 R3J3K9 F210 F20J100 F525 F55J4KO 4734 90J1R5 4847 90J6K8 5842 R3J 4K7 F211 F20J 150 F526 FSSJSKO 4735 90J1R6 4848 90J7KO 5843 R3J5KO F212 F20J200 F527 F55J7K5 4736 90J1R8 4849 90J7K5 5844 R3JSK6 F213 F20J250 F528 F55J10K 4737 90J2RO 4850 90J8KO 5845 R3J6K2 F214 F20J300 1'529 F55J15K 4738 90J2R2 4851 90J8K2 5846 R3J6K8 F215 F20J400 FSJO F55J20K 4739 90J2R4 4852 90J9KO 5847 A3J7K5 F216 F20J500 F531 F55J25K 4741 90J2R7 4853 90J9K1 5848 R3J9KO F217 F20J800 F532 FSSJJOK 4742 90J3RO 4854 90J10K 5849

  • R3J10K F218 F20J1KO L0101 REL1RO 4743 90J3R3 4855 90J11K 5850 RSJ1AO F219 F20J1K25 L0102 REL2RO 4744 90J3R6 4856 90J12K 5850A RSJ1R5 F220 F20J1K5 L0102A REL2R5 4745 90J3R9 4857 90J13K 5851 RSJ 2RO F221 F20J2KO L0103 REL3AO 4746 90J4RO 48576 90J14K 5851A RSJ3RO F222 F20J2K5 L0103A AEL5RO 4747 90J4R3 4858 90J15K 58518 R5J3R9 F223 F20J3KO L0104 REL6R O 4748 90J4R7 4859A 90J16K 5852 RSJSRO F224 F20J3K5 L0105 REL8RO 4749 90J5RO 4859C 90J17K 5852A RSJ5R6 F225 F20J4KO L0106 REL10A 4750 90J5R1 4860 90J18K 5853 RSJ10R F226 F20J5KO L0107 REL15R 4751 90J5R6 4861 90J20K 5854 RSJ1 5R F227 F20J6KO L0108 AEL25 R 4753 90J6R2 4862 90J22K 5855 RSJ18R F228 F20J7K5 L0109 REL35R 4754 90J6R8 4863 90J24K 5856 RSJ20R F229 F20J10K L0110 REL50R 4756 90J7R5 4864 90J25K 5856A R5J22R F230 F20J12KS L0111 AEL75R 4758 90J8R2 4865 90J27K 5857 RSJ25A F231 F20J15K L0112 REL100 4760 90J9R1 4866 90J30K 5858 RSJ30R F232 F20J20K L0113 AEL125 4761 90J10R 4867 90J33K 5859 RSJ40R F233 F20J25K L0113A REL150 4762 90J11A 4867A 90J35K 5860 R5J50R F234 F20J30K L0114 REL 175 4763 90J12R 4868 90J36K 5860A RSJ51R F235 F20J35K L0114A REL200 4764 90J13R 4869 90J39K 58608 RSJ56R F236 F20J40K L0115 REL250 4765 90J15R 4870 90J40K 5861 RSJ68R F237 F20J50K L0116 REL350 4766 90J16A 4871 90J43K 5862 ASJ7 5R F301 F30J1RO L0117 REL500
                ~767      90J18R    4871A   90J45K  5863      RSJ82R       F302   FJOJ1A5   L0118    REL750 4768      90J20R    4872    90J47K  5864      RSJ1 00      F303   F30J2RO   L0119    AEL1KO 4769      90J22R    4873    90J50K  5865      R5J1 20      F304   F30J3RO   L0120    REL1K5 4770      90J24R    4874    90J51K  5866      RSJ150       F305   F30J5RO   L0121    REL2K-5 L01 22   REL3K5 e

4n1 90J25R 4908 RCS10R 5867 RSJ160 F306 F30J10 A 4n2 90J27R 4909 RCS15R 5868 RSJ200 F307 F30J15R L0123 REL5KO 4773 90J30R 4910 RCS25R 5869 R5J 220 F308 F30J25R L0140 AHL1RO 4n4 90J33R 4911 RCS35R 5870 RSJ250 F309 F30J40R L0141 RHL2RO 4n4A 90J35R 4912 RCS50R 5870A RSJ270 F310 F30J50R L0142 AHLJ RO 4775 90J36R 4913 RCS75R 5871 RSJ300 F311 F30J75A L0143 AHL6RO 4776 90J39R 4914 RCS100 5872 RSJ330 F312 F30J100 L0144 RHLSRO 47n 90J40R 4915 RCS150 5873 RSJ350 F313 F30J150 L0145 AHL10A 4na 90J43R 4916 RCS200 5874 RSJ400 F314 F30J200 L0146 RHL15A 4779 90J47R 4917 ACS250 5875 RSJ500 . F315 F30J250 L0147 AHL25R 4780 ' 90J50R 4918 RCS350 5875A RSJ510

  • F316 F30J400 L0148 RHL35R 4781 . 90J51 R '4 919 RCS500 58756 RSJ 560 F317 F30J500 L0149 AHL50R 4782° 90J56R 4920 RCS750 5876 RSJ600 F318
  • F30J750 L0150 -AHL75R
                                            .         -REPORT     *           -

EC 620632 , Att. 1, Pg. 158 of 26 r* REVISION : 03 Selecting A Rheostat PAGE 15 OF 139 OHMITE. Manufacturing Company STEP 1 Determine Resistance and Watts Free Air Watt Rating In general, for commercial rheostats, the relation of the Ohm's Law "Free Air Watt Rating " of vitreous enameled rheostats to the physical size has been set at such a figure that: " When (a) R = Ell or I = E/R or E = RI operated at their rated watts the temperature rise of the hottest spot shall not exc~ed 300°C (540°F) as measured by Ohm 's Law, shown in formula form above, enables a thermo-couple, when the temperature of the surround-determination of the resistance when the required voltage ing air does not exceed /40°C (104 °F) . The temperature and current are known. When the current and voltage are is to be measured at the hottest point on the embedding unknown, or the best values not decided on, at least two material of a rheostat mounted on a vertical metal of the three terms in Ohm's Law must lie measured in a panel in free, still air space with at least one foot of clearance trial circuit (see Engineering Manual Bulletin 1100). to the nearest object, and with unrestricted circulation Note that the maximum current to be determined is the of air:' This is in accordance with standards of the "National current of the load before the rheostat resistance is Electrical Manufacturers Association" (NEMA) and the inserted. On the other hand, the maximum resistance " Underwriters' Laboratories:

  • occurs with the minimum current. Electronic Industries Association (formerly RETMA) standards provide for a maximum attained hot spot tem-perature of 340°C for rheostats of 100 watts or less (b) W = 12R or W = El or W = E2/R and 300°C for rheostats of greater wattage. The reference Power, in watts, can be determined from the formulas above, ambient is 25°C.

which stem from Ohm's Law. Military Rheostat Specification MIL- R-22 provides for Note that the rated wattage of a uniform wound rheostat a maximum hot spot temperature attained (on the exposed is calculated using the maximum cu rre nt and the total winding) of 340°C for rheostats of 100 watts or less rheostat resistance. The Summation Watts are calculated and 390°C for larger rheostats. The reference ambient instead for a taper wound rheostat as explained under is 25°C.

   " Tapered Rheostats;* page 14.                                          The temperature rise, with all resistance in the circuit, is not directly proportional to the wattage but follows the curves as shown in Fig . 1 and Fig . 2.                         \

Short Cut Method Use an Ohm ite Ohm 's Law Calculator (convenient slide-chart) or use Ohm 's Law Chart in the Engineering Manual, Bulletin 1100. Set known values as explained on the Calcu lator, or Chart, and read the sought for OHMS, WATIS (or other terms) . Calculation Method Using the Ohm's Law formulas given above, and explained in greater detail in the Engineering Manual, calculate the unknown values. How to conduct tests when a trial must be made of the actual apparatus is explained in the Manual. STEP 2 Power Rating or Physical Size of Rheostat RHEOSTAT L OAO- PEACENT HAT ED WATTS Fig. 1: Hot spot temperature rise of a rheostat for various specifications. General: Rheostat watt ratings are based on the condition that the moving contact is set so that all of the winding is in the circuit. This makes the condition the same as that The temperature rise on a tapered rheostat does not of a fixed resistor (assuming a uniform rheostat winding) exceed the rated maximum, but the location of the hot and we may then say that a rheostat operated at a constant spot, for each position of the contact, depends on the wattage will attain a steady temperature which is deter- taper design. mined largely by the ratio between the size (surface area) In the usual rheostat application , the current is reduced and the wattage dissipated. The temperature stabilizes as the resistance is inserted in the circuit and so the when the sum of the heat loss rates (by radiation , con- operating temperature is much less than the maximum rated vection and conduction) equals the heat input rate temperature. If the maximum current is actually carried (proportionage) . The greater the rheostat area per watt as a constant value , the hot spot temperature builds up to be dissipated, the gre~ter the heat loss rate and therefore as the resistance is added and levels off at the maximum the lower the temperature rise. rated temperature starting at approximately 30% rotation . 8

f EC 62063 2 Selecting A Rheostat Att 1 Pg 159 O f 26 'fEPORTNO.: REP-424-008-RP1 REVISION: 03 16 PAGE °F 139 - OHMITE Manufacturing Company I I

          ;?

i Current Rating air. Hence, size, shape, orientation, amount of ventilating openings, wall th ickness, material and finish , all.affect the When selecting a rheostat for a particular application, it temperature rise of the enclosed rheostat. Reduction of is the current rating, rather than the wattage rating, which rating is generally necessary only if the housing is directly indicates the usability. For any given wattage size on ly slightly larger than the rheostat, totally enclosed and and resistance, the maximum current to be carried through where the ratio of I max. to I min. is less than two . any part of a uniform winding is determined from Ohm's Law, l= v'W/R. The current values for all stock rheostat 3. Grouping: Rheostats mounted in standard tandem ....\ resistances are given in the stock tables. frames do not require derating. Other conditions should The minimum current (occurring at maximum resistance) be studied for possible effects. .I is a factor influencing the rheostat watt size required , as explained under "Tapered Rheostats'.' When a rheostat is connected as a potentiometer, i.e.,

4. Altitude: The amount of heat wh ich air will absorb varies with the density, and therefore with the altitude above sea level. At altitudes above 100,000 feet, the air is so rare bridged across the line with the load connected between that the rheostat loses heat practically only by rad iation one end and the moving contact, the minimum current is (and conduction).

the "bleeder" current (through the entire winding) . The .. maximum potentiometer current is the sum of the bleeder 5. Pulse or Rotating Operation: This is not an environmental current and the maxi mu m load current. condition but a circuit condition . As a pulse of power (or the varying power in the rheostat as the contact is Tapered Windings rotated) when averaged over the total on and off time results A "tapered winding" consists of two or more smoothly joined in less heat per unit time than for continuous duty, the sections wound with larger wire for the higher cu rrent temperature rise is affected. This may permit higher pulse sections. Characteristics of tapered windings are explained power. The conditions must be expertly considered for fully starting on page 14. conservative rati ng. Application Modifications of Power Ratings To allow for the differences between the actual service conditions and the " Free Air Watt Rating " it is sound Fig. 3: Rheostat derating

             '\ engineering practice to operate the rheostats at modifica-                              for ambient temperature J tions of nominal rating. The details by which such ratings                              for various specifications.

can be estimated are given hereafter. Most thermal cal - culations, however, involve so many factors which are usually not accurately known , that at best they are only approximations. o l'O*o *o * - - **O- **O 1o

  • l 1t:
  • T T"C*'1: ** Tl.a t - "S.
                                          -CAii'      *AG< CUIW[

Fig. 2: Hot Spot temperature rise fCW'UUoTllll( \111.llll l W'Ot:L1' *l tM a!ZI: 0' of a typical rheostat 6. Cooling Air: Forced circulation of air over a rheostat i~ JltMCOSTAT INTH IS IUNOE . versus percentage of removes more heat per un it time than natural convection

                      ... t---        -+---+-----t-               ---<

w inding in circuit. does and therefore permits an increased watt dissipation.

                    ~                                                                                   Liquid cooling also can increase the rating .
7. Limited Temperature Rise: It is sometimes desirable to operate a rheostat at a fraction of the Free Air Watt Rating The factors which affect the temperature rise act nearly in order to keep the temperature rise low. This may be to independently of each other and are summarized as follows: protect adjacent heat sensitive apparatus; to hold the resistance value very precisely both with changing load
1. Ambient Temperature: As the maximum permissible and over long periods of time and to insure maximum life.

operating temperature is a set amount, any increase in the ambient temperature subtracts from the permissible 8. Other Considerations: HIGH RESISTANCE. High resist-temperature rise and therefo re reduces the permissible ance units, which require the use of very small diameter watt load. wire, generally should operate at reduced temperature and voltage for maximum reliability.

2.

Enclosure:

Enclosure limits the removal of heat by convection currents in the air and by radiation. The walls HIGH VOLTAGE. The total volts must be limited to a of the enclosure also introduce a thermal barrier between reasonable ratio with respect to the insulation breakdown the air contacting the rheostat and the outside cooling values, etc.

              'i

_/ 9

EC 6 2 0 6 3 2 ' At t . 1 ' pg . 1 6 0 0 f 2 6 -fEPORT:J1*s7;~~~f ooa:Rpr -~ Selecting A Rheostat PAGE 11 OF 139 OHMITE. Manufacturing Company MILITARY AND OTHER SPECIFICATIONS. The special STEP 3 Selecting the Rheostat Model physical operating and test requirements of the applicable industrial or military specification must be considered. and Mechanical Features Military specification rheostats should be ordered by their MIL numbers. A uniformly wound rheostat can be chosen quite easily from the many models and resistances listed on pages 9 Temperature Coefficient of Resistance to 13. It is only necessary to select one with the desired resistance which has a current value not less than the The resistance alloys used for all except the lowest ohmic maximum current of the circuit. values show such little change with temperature that in When the desired resistance falls between the stand-most power circuits the resistance is considered constant ard values listed, use coded specification number to with load. order. For special applications which require very constant Taper wound rheostats of the required resistance and resistance, it may be desirable to specify the maximum with both maximum and minimum current ratings not less permissible TC (temperature coefficient of resistance). than those of your application may be selected from and the range of temperature, and consequently to use listings on pages 35 through 38. only certain types of resistance alloys. Oh mite will be pleased to design a tapered rheostat for For low TC (and other) applications, Ohmite can pro-your application based on the required .resistance, maxi-vide rheostats with an " Ohm icone" (silicone-ceramic) mum and minimum current and nature of the load. coating. "Ohmicone" is processed at much lower temper-The minimum size model for a three-section taper can atures than vitreous enamel and therefore makes control be determined with fair accuracy by the method given on of TC and tolerance easier. page 15. Data on the TC of various alloys is given in the Engineering Manual.

  • Additional Features-Mechanical and Electrical i1 The Rheostat Guide, pages 4 and 5, indicates the more Determining the Power Rating commonly used additional features and the pages on I

I* Short-Cut Method: Appropriate scales on the " Step 2 wh ich detailed information will be found . Mechanical fea-Short Cut Chart" in the Resistor Catalog can also be used tures include such typical items as special mounting for rheostats. Locate the known application modifications bushings and shafts, tandem mountings, and auxiliary of Free Air Conditions, multiply the correction factors for switches. Electrical features include special winding ambient, altitude, etc, together with the rheostat Watts angles, and tapers.

         *02 max. x R meo ) to obtain the minimum Watt Size Required.                       Special attention may be required for extra long rota-L                                                                                         tion life, unusual vibration , resolution, linearity, etc. The I          Calculation Method: Obtain derating factors from graphs                        possible combinations of additional features are great. In in th is catalog and the Engineering Manual and calculate                      addition, special designs to meet customer requests can necessary allowances.                                                          be created .

SUGGESTIONS FOR ORDERING CODED SPECIFICATION NUMBER Model - Ohms - s haft Tvoe Max.*pane - Add"1trona

                                                                                                                                                   . IFea t ure FOR STANDARD RHEOSTATS                                   E, H, J, G,      As Required.       F= Flatted                 Number      352, etc.,-.
1. Quantity. Letter R R= Round of Off Pos.

K, L, P, N, used for S= Screwdriver Eighths

2. Resistance.

decimal (standard fo r 375, etc.,

3. Catalog Number. LO, LA,&LE) ToggleSw.
4. Model and Watt Rating. R, T,orU point LO= Locking " SHALO" T2=Two in Tandem
5. Itemize knobs and all other accessories separately. LA= Locking " SHALA" T3=Three in Tandem LE= Locking " SHALE" FOR MADE-TO-ORDER RHEOSTATS
                                                                  *Substitute the shaft Type No. from pages 16or18 instead of max. panel thickness when
1. Quantity. one of these shafts is to be used.
2. Resistance. Example 1: H-7R5 S2-T2
3. (a) Coded Specification Number and Resistance. . This is a Model H rh eostat, 7.5 ohms, with screwdriver slotted shaft (For Uniform Wound Rheostats where applicable.) for 14" panel and mounted two in tandem.

(b) Ohmite Specification Number and Resistance. On Example 2: J-500-5028-352 reorders of special rheostats, the use of this This is a Model J rheostat, 500 ohm s, with a catalog item special shalt number will assure exact duplication. (from table page 16)-and with Type 352 Off Position. (c) Catalog Number of standard Tapered Rheostats. Rheostats with following features may be specified

4. Model, Watt Rating and whether Tapered Winding is using code formula described above:

desired.

  • Standard or Special Resitance
  • Off position or auxiliary switches
5. Maximum current.
  • Standard, round, screwdriver and locking shafts
  • Standard cages
6. Minimum curre.nt (for Tapered Winding).
  • Catalogue(! ~recial panel length bushing or shaft
  • Tandem assemblies
7. Resistance Tolerance if other than standard +/-10%. Rheostats with following features may not be coded but are
8. Give Catalog Number, Type Number or Code Word for assigned a serial specification number at the factory:

all Additional Features plus description of special

  • Tapered or special winding shafts, etc.
9. Itemize knobs and all other accessories separately.
  • Combination of more then 2 "aliditional features"
10. MIL Rheostats should be ordered by MIL number.
  • Customer designed special shafts and features 10
                                                                                                                 -     -      -~-      - ---

EC 62 063 2 ' Att . 1 ' Pg . 16 1 Of 26 .....REPORTNO.: r. REP-424-008-RP1 REVISION : 03 Taper Wound Rheostat~GEIBOF 139

                                                                                                            *OHMITE Manufacturing Company Fig. 28: Size comparison of uniform and tapered rheostats for a specific application.

Rheostat windings are sometimes tapered , i.e., wound in succeeding turns never have to carry more than a certain two to five (or more) sections of diminishing wire or rib- fraction of the maximum current, because the current bon sizes. These sections are so smoothly joined that tapers off from the maximum to some minimum value. only the change in wire size tells where the sections Hence, in a uniform, or linear winding , the latter por-connect (see Fig. 28) . tions of the winding operate at lower wattages (12R) per For a given application , the taper may accomplish one square inch than the rated values. The tapered winding , or more of the following : using smaller size wire for each section, proportioned for

1. Make possible the use of a smaller rheostat. the current to be carried, increases the ohms per inch of
2. Provide more uniform control (i.e., more nearly linear winding in successive sections. This makes the watts control) at all positions of the contact arm. dissipated per square inch of winding section more nearly
3. Make possible special curves of resistance (or of the approach the rated wattage value. As the core area controlled effect) versus rotation . required for a given wattage dissipation is less when
4. Make possible the winding of higher resistance on a operated at higher watts per square inch than for lower given size rheostat, for a given maximum amperage. watts per square inch, the total core size is reduced .
  • Because tapered windings involve extra manufacturing Ohmite taper designs use the largest wire practicable operations, tapered rheostats when ordered singly or in for each section so that great durability is maintained.

small quantities generally cost more than uniformly wound How Better Control ls Produced rheostats of the next larger size. Tapers are generally not suitable unless the ratio of maximum to minimum current Fig. 29 shows how the current varies (in a typical case) is 1.5 or greater. When large quantities are involved (the with the percent rotation of the rheostat contact. Because necessary quantity depending upon the rheostat model a uniformly wound rheostat adds a constant number of and number of sections) the tapered unit generally ohms per degree of rotation to a constantly increasing becomes the more economical one. For conven ience and number of ohms, the current changes ever more slowly economy in making preliminary tests to determine the as the resistance is increased (curve "A" Fig. 29). A tapered resistance and current rating, a stock (linear) rheostat is winding (curves " B" and " C" ) by increasing the number frequently used . of ohms per degree of rotation as the total ohms in circuit increases, makes the current curve more nearly linear. How Size Is Reduced When the moving contact of a rheostat is on the first turn of wire or ribbon , th is turn must carry the maximum current. But as the resistance is put into the circuit, the 17

r- EC 02 0 6"3 2, At C I , PCg. 16 2 o -{ 2 6 --fE PORT NO _: REP-42it=tlot!~ REVIS ION : 03 raper Wound RheostafsGE lgOfl 39 OHMITE. Manufacturing Company 100 r---....----r------r---,-----, IOO 4. Determine Rheostat Model (Watt Size) . Multiply I:Wby F and choose smallest rheostat having a watt rating equal to or greater than this product. Example: I i r.. Rheostat Ohms= 201 I max. = 12.6 amps. 50 I min. = 1.27 amps .

         "'a                                                                              1.        I:W = 12.6x 1.27x20 = 321 watts 1
2. K = 2.61.27
                                                                                                                   = 99 Round off to 10.
3. F = 2.13 (from table Fig. 30)

OOL----1.-------'---__..---.._--1~000 10 40 60 80 4. I:WxF = 321 x 2.13 = 684 Model T = 750 PEii CENT ROTATION OF RHEOSTAT SHAFT which is greater than product 684 and therefore 3 section Model T can be used. Fig. 29: Typical curves of load variation with shaft rotation for uniform and taper-wound rheostats. K F K F 1.5 1.15 5 1.70 2 1.26 7.5 1.93 3 1.45 10 2.13 4 1.60 Fig. 30: Table of factor F for tapered rheostat selection Selecting a Tapered Rheostat (three sections). Tapers depend, among other factors, on the ratio of the The Oh mite Engineering Department will be glad to maximum to the minimum current and upon the way in recommend the most econom ical unit and to design the which the current varies between these end points. Tapers, taper upon receipt of full information (see page 8 "How therefore, are designed for specific circuits. To Order"). For any given set of rheostat conditions (resistance, maximum and minimum current) it is generally possible to Standard Taper Rheostats. The rheostats listed on pages design more than o'ne size of tapered rheostat. That is, 35 to 39 include taper-wound units wh ich can be used for any of the various Oh mite rheostats can be used the wattage field control or other purposes, such as the control of rating of which is sufficiently greater than the required heating elements or other loads of constant resistance. Summation Watts (I:W I ma< XI min. X R rheo)-the smaller rheostat generally having more sections than the larger. Method II. An alternate design method sometimes can The choice bet\Neen the models will depend upon the space be used which results in a rheostat of smaller size and/or requirements, mounting conditions, and upon the quantity fewer number of taper sections than that provided by the ordered. In small quantities the larger rheostat of fewer Method I design. Method II specifies a rheostat, the sections sometimes costs less than the smaller rheostat wattage size of which is equal to (or sometimes less than) of greater number of sections. the calculated Summation Watts. Such designs operate at higher hot spot temperatures than the Method I designs. Approximate Size of Tapered Rheostat Method I. The approximate size of a tapered rheostat, for Direction of Taper. To indicate the direction of taper, a specified conditions, having an average number of sections sketch, similar to Fig. 31 WIRE SIDE VIEW (3) can be determined as follows : or a statement, should he included when c9.,,.

1. Determine Summation Watts- ordering. The direction I:W= I ma<. X f min. X R of taper shown is stan-

'I dard and will be sup-

                      . K
  • 1

{ 2. Determme = -/ max.

                                    -.      Round off the figure                          pl ied unless otherwise 1mm.

ordered. It is described to the next highest number in Col. K, Fig. 30. as "counterclockwise OF LOW RESISTANCE END OF TAPERED WINDING

3. Select Factor F from Table Fig. 30. increase in resistance (Note: For greater accuracy, the exact value of K can be when viewed from the f, used and Ffound by interpolation in the Table.) knob side'. '

18

EC 620632 , Att . 1, Pg. 163 of 2 6 j<EPOR I NO. : Rt:P=424-668-kP1 Bushings and Shafts for Small Rheostats REVISION: 03 PAGE 110 OF 139 O HMITE Manufacturing Company (Models C, E, H, J, G, K, L) STANDARD SHAFT VARIATIONS FOR MODEL C' ANO E (l't " Dia. Shatt) 14-Y,," FOR H* L

4." FORE 'SHAFT PROJECTION (CJFROM RETAINING RING-SHAFT CODES ANO TYPE NUMBERS POSITION OF CONTACT BUSHING , BUSHING SCREWDRIVER surr MAX. PROJ. "A" 'FLAnED IN ON RE SHLATION AF T TO FLAT ~C ~J 318"* 32 TH'D.WITH PANEl ROUND Non-LocJcina Shaft Locking Shalt r=t~ RETA INING I" 3/ 32" TH 'K. STD. LONG STD. LONG STD. SPECIAL I -......______w-2 REG. LOCK.

gg Ul _ RING 1-~ ----..... 1 f - ,".EX .NUT

Xa o/is 1 ~2 1%,

FV, 1%4 11%, 11. '%. RV, 572A SV, 573A 5738 573C 5730 1'%, l2%1 2'%, \! ,

                                                                                                                                                                                                                                                      *v, l!o u,.(,
                               +          D~                                       "
                                                  *'"'J . . l 1.i.. 1.1..

t~ y. F1 R1 576A S1 577A 5778 577C 5770 *1 - t57SC

          ;,;~                                                                     ;~

1%2 l -l~ <[ /, v, - - - - - - - - - t5798 t579C

                              ..                               ~~~
  • Y. 'lo 1~7 F2 R2 5S1A S2 5S2A 5S28 5S2C 5S2D *2 t5838 t583C DRILL 3116" DIA. ~~~~~~RN 1/ 16" FOR MODE L H- L; Proj. from Mtg.
             ~~;~'-~:PANEL                         PROJECTION            7,j/~~:. 1;,i~ ~iiit ~                                   Surface to end W'         'lo" 1:4 %"                'lo"      Hi"         2"        2:4 1 ~2"            'lo"          l's

l / a" FOR C & E FLATTED of shaft for W' panel (2) Fig. 32: Flatted shaft for Ya" and Y4" diameter (I ) Add ~ . " to obtain pro1ec1lon from fronl ol bushing to end of shalt. (2) For PFMS (projec:ion ~om mounting surface to end of shalt); lor panels olher than ~.. acid diNerence belween Ille dlosen bushing projection and W' to projection shown. (3) Fial lenglh; \I," for all. (4) Model Climi:ed at presenllo 577A, 578C. 5790, and 579C. No. 577A i.standa1d on Model C and used instead of St 1/32

  • FO R H*L 1/6 4 " FOR E f'1[cii-~USHING "Prefix consisting of code !or type <lf locknut must be added as in L01, LA t, LE1. For other than the standard shaft wrth screwdriver slo~

indica:e with acditional pref.x letter such as FL01, or RL.0 1. j_~,,, tPrefix consisting of code lor lype of locknut musl be added as in LE5798 (LA is not applica!J!e). tStandar~ . DIA. ,, ~ I RETAINING ./ I :: slotted bushing for a locking device are also available _.,...- :_j~ HOLE*~ RING DRIL L NON *TURN l / 16" FOR MODEL H-L; with bushings to accommodate various panel thicknesses. IN PAN EL WASHER 7/ 64" FOR MO DEL C; They can be obtained with different projections beyond 3116" FOR H- L PROJECTION 5/ 64" FOR MODEL E 11 8" FOR CEIE ROUND the retaining ring to accommodate special knobs, or auxiliary devices, etc. Fig. 33 : Round shaft for Va" and 1/4 diameter Where appearance requires that the knob be close to the panel or space is limited, and the panel is thin , the Ya" panel bushing is used. Bushings for a 1/is" panel can be

       )  ~ ~r.CONT::~:~ ~l::2~l::R                     H-L, fA f r BUSHING                                                                            made also .
          .._*,,                         l/6 4 " F~O       E                   ,

IC ~ _L_ I~ Shafts with Flat

          -                ~
                           ~

DI A. T/ . The standard flat is always located so that a perpendicu-

             .._--"'-:~"',          RE TAINING c::.l
                               "-. RING                       /

i;.~~ 7/ 64"~'. 1/ 16" FOR MODE L H -L; FOR MODE L C ; lar to the flat is in line with the rheostat contact and on the DR ILL HOLE _.:::,,. NON- TURN 5/ 64" FOR MOD EL E opposite side of the shaft. This agrees with the normal IN PAN EL  :~5~~~TION location of a set screw on a knob and results in the 3/16 " FOR H- L l/8"fORCEIE SLOTTE D arrow-head or pointer, if any, pointing to the location of the contact. Symbol "F" describes this type of shaft in the Fig. 34: Slotted (Screwdriver) shaft for Va " and 1/4" diameter rheostat coded designation (for standard front projection only) . Standard shafts for Models C and E rheostats are round Shafts without Flat (Round) with a Y4"-32 bush ing for mounting on panels to Ya " thick; for Models H, J, G, Kand L rheostats, standard shafts A plain round end is sometimes preferred when it is have a flat and a 3/a"-32 threaded bushing-long enough desired to be able to line up the knob with certain panel for mounting on panels up to Y4" thick. Shafts without a calibration marks, to fit a coupling gear, etc. Rheostat flat, with a screwdriver slot, or with screwdriver slot and code symbol is "R" (for standard front projection only) . STANDAllD SHAFT VARIATIONS FDR MODELS H, J, 6, KAND L !Y." Dia. Shatt)

                                                                 ' Shalt ProJoction (CJ from Rotalning Ring- Type Nos.                                                                                'Shalt Projection (CJ from Retaining Ring-Type Nos.

Bushing Bushing Screwdriver Slot Mu. ProJ . "A" Flatted' Round Max. Prol. "A" Non-Locking Shalt Locking Shalt Panel Panel Reg-Std. Long Short Reg- Lock- Std. Med. long Std. Long ular Std. Long ul1r y.n ing Typo 11

                                           ..it         n~t           lht         2~t      t ~t     1%t     11%."    2%t                                      Type                   %t         ht        1%,"       l ~h" 1

2%," %t X" t%t w* W' Fl 502A 5028 502C R1 512A 5128 51 2C 5120 ~ .. Y." W' S1 552E 552A 5528 552C '1 t 562F t562E t%"  %" F2 503A 5038 503C R2 513A 5138 513C 5130 :l:Y."  %"  %" S2 553E 553A 5538 553C *2 t563F t563E y, 'lo" F4 504A 5048 504C R4 514A 5148 514C 5140 w* 'lo" W' S4 554E 554A 5548 554C *4 t564F t564E

                  ~"           W'         F6           505A          5058          505C      R6      515A    5158     515C 5150                     :Y."         l's     11"'        S6        555E        555A        5558        555C        '6          t565F         t565E 1"           11"'         FS           506A           5068         506C      RS      516A    5168     516C 5160                  1"             1W'        13/o"       SS        556E        556A        5568        556C        *s t566F t 566E
       )        1\S"         1%"          F12          507A          5078          507C      R12     517A    5178     517C 5170                  1V,"           13/o"      1W'         S12       557E        557A        5578        557C
  • 12 t567F t 567E 2" 2W' F16 508A 5088 508C , R16 51SA 51S8 51SC 51SO 2" 2W' 2%" S16 558E 558A 55SB 55aC ' 16 t56SF t56SE
      .J       Projection From                                                                                                                  Projection From Mtg. Surface To End of Shalt                W'           1!4           2"          2W'       %     1!4    2"      2\4       2~:/'

Mtg. Surface To End of Shalt W' w* 1!4" 2" 2!4" *" 2%2" 1W' For Y." Panel (2) For Y." Panel (2) ( f) Add l>z.. to obla1n proiecton from ~onl of bushing 10 end of shaft Prefuc cons1stJng of code lor type of locknut musl be added as in L01, LAf, or LE1 (see page 17). For other than (2) For PFMS (projection from mounting surtace) for panels olher than %" add d1tte1"'1ce between the the standard shalt with scte'Ndriver slot, indicate with additi on~ prefix letter such as Fl01, or RL01. des'.red bushing projection and\'." lhe PFMS shown. t Prefuc consiSling of code for lype of locknut must be added as in L0562F or LE562F (LA is not applicable-see page 17). (3) Flat length; 'l>," for all. tStandard 19

~                                                            .   - . -r-.:H EPORTNO.".'" REP=zr24-=008=RP ,

.*-Ee 6Z0~6T2 , Att. 1 , Pg. 1 6 4 of 26 1.. REVISION : 03 Bushings and Shafts PAGE 111 OF 139 OHMITE*! for Small Rheostats Manufacturing Company (Models C, E, H, J, G, I<, L) Shafts with Screw-Driver Slot Shafts with Rear Extension This type of shaft is used to permit operation by a screw- Special shafts with an e.ictension on the rheostat wire side driver instead of a knob when the rheostat is to be adjusted can be provided, so tha1other apparatus can be coupled infrequently or when possibility of tampering with the to enable operation by the rheostat knob. Valves and setting must be minimized. Symbol " S" is used in the switches are examples bf items frequently coupled. code (for standard front projection only). For Shaft Extensions on Wire Side, Y4 Diam. _. . _. ... _ . Advise desired length Locking Type Screw Driver Shafts Distance from mounting surface to end of shaft must A slotted bushing for use with special nuts as described be given . Provide a sketch for special drilling, etc. below can be supplied. Rheostat code shaft and bush ing symbols are "LO," " LA," or "LE" depending on the type ~~OJECT I ON BEHIND of locking nut.

                                                                                                                                       ----' e MOUN TIN G SU RFACE Special Shafts Commercial shafts for Models E, H, J, G, Kand Lare ordinarily of zinc-plated steel. Stainless steel is standard on Model C. Bushings are unplated brass, but can be supplied zinc or nickel-plated at extra cost. All shafts listed in military specification MIL-R-22 are available also.

For special shafts made to order; supply a drawing or complete dimensions. Specify dimension "A;' which is the projection of the bushing beyond the rheostat assembly Shaft Locking Devices for Models C, E, H, J, G, K, L nut. The retaining ring is not included in th is dimension . Dimension "A" is (nom inally) the sum of the given maxi- \ mum panel thickness plus the thickness of the mounting nut and an allowance for manufacturing tolerance. The bushing should be another 1/1s" longer if a lock-washer (see *page 26) is to be used. See page 26 for " Shoulder Nuts" which are used with screwdriver shafts (3/s"-32 bush ing) when it is desired to keep the end of the shaft protected in a recess. Use shoulder nut No. 6057 for Shaft Max. bush ing lengths over 1/4 ". Dia. Panel A B Slot F 6 H J

                                                                                              ~

See See  %, (El y,, w ~ '(,,  % %2 Heavy Duty Stop and 3/a" Dia. Shaft p. 16 p. 16 ~ . 1c1 lt,,O See See lt,, W Rheostat Models H, J, G, Kand L can be provided with a x p. 16 p. 16 Yii y,, o o/,6 1 Yl2 1 x

Ya" diameter shaft sleeve with a special heavy duty stop Fig. 37: Shaft locking devices.

for use on industrial applications, especially where large Shaft clamping or "locking" devices which discourage or diameter knobs are used. The stop can safely withstand prevent tampering with a rheostat setting, consist of a stopping torques of 80 pound-inches. As the stationary special nut on a split and tapered bushing (Fig. 37). The stop is part of the special mounting bracket and the lock nut has a match ing internal taper which forces the moving stop is a part of the 3/a" diameter sleeve, the segments of the bushing against the shaft. Several types

  • ! stopping torque is not transmitted into the rheostat. of nuts are available as shown. The knurled edge disc Shaft projection, special drilling, etc., can be varied. type is for tightening with the fingers and is sometimes Heavy Duty Stop, 3/a" Dia. Shaft Code Word employed with a knob-type shaft. The standard shaft end and Tapped Mounting Bracket . . ........... S,HABS is normally slotted for screwdriver unless otherwise ordered. To order the shaft-lock feature, state panel thick-ness and proper code word shown below and/or specify bushing and shaft assembly when possible by the type numbers shown on page 16.

Code Word* Hexagon Nut Locking Device .... .. .. . . .... . . SHALO Cap Nut Locking Device .. ... . ......... .. . . . SHALA I / 4 -20 N C -28 Knurled Round Nut Locking Device .... ..... . . SHALE TWO HOLES

  • Specify for le ngth s other than 1" Fig. 35: Heavy duty stop for small rheostats. *" LO, LA or LE" are used in coded specification.
' 20

Ee 62663 t A:tt 1* -1 ~ p g. 1 6 5 Shafts for Large Rheostats (Models P, N, R, T, U) 0 t - 2 6 ""}Af-r>O'R'ffio.: REF'-424-uuB-RPi REVISION : 03 PAGE 112 OF 139 O HMITE Manufacturing Company P'OS ITION OF CONTACT POSITION OF CONTACT IN llfLATION TO FLAT IN RELATION TO STOP

                    ~,,
                       /OH SHAFT                                                              ~~ jHAFT t J

~- Fl.AT TED ROUND SLOTTED Fig. 38 : Flatted shaft. Fig. 39: Round sha~ Fig. 40 Slotted (screwdriver) shaft. Special Shafts Shafts with Rear Extension Standard rheostat shaft assemblies, as illustrated on stock Special shafts with an extension on the rheostat wireside units, have a sh aft with a flat for the set screw of a knob , can be provided. Rheostats can also be made with the and are long enough for mounting on panels up to Y4" normal front end cut off and the rear extended for opera-thick (when used with knob Cat. No. 5104 or 5105). tion from the wire side only. Shafts without a flat, or with a screw-driver slot are also For Shaft Extension on avai lable. While the standard shaft is generally used on Wire Side, 11/1s" Dia ........... Advise desired length thin panels as well as on panels up to the maximum, shorter shafts are available and are frequently used when Distance from mounting surface to end of shaft must

     \. it is desired to have the knob and pointer close to the dial ,                                                     be given. Provide a sketch if any special drilling, etc.,

j or panel. Standard shafts are zinc plated steel. Stainless is requ ired. steel, Type 416 or 303, is available at extra cost. Shafts in all lengths per MIL- R-22 are also available. Special length shafts or shafts with special drilling etc., can be supplied. Please submit a drawing. SCREW-DRIVER FLATTED ROUND SLDT PANEL THICKNESS A e Proj. lgth. Proj. ProJ. from of Code from Code from Code Mfg. Flat Symbol Mfg. Symbol Mfg. Symbol Surface Surface Sur11ca lio" to Y. 1'%z 1" F3 ' 1'%z R3 ¥." $6 1

             ,.+ " x1W' 1                    2"            1%,"'       FHJ'          2"           R1 0       1Y."         $10 1%" to2 v.          3"            1'/,,"'

(1 ) 1' " Panel mait for S6 and 2" lor Sl6. (Std.)

                                                                 .        3"           R1 B       2"           St6 1 Fig. 42: Shaft with rear extension.

(2) Only F3 can >e supplied 10< !his range ol panel lhickncsscs. (3} Only F10 can be supplied lor this range of panel thicknesses. (4} Available tn W' increments from Fll to F1 8. Screw Clamp Locks POS I TION OF CONTACT IN The locking device for rheostats with 3/s" shafts takes the RELATION TO SLOT ON SHAFT form of a split arm fastened to the mounting panel as L-- --<--[tJ shown in Fig. 41 . When the hex socket cap screw is tightened, the split arm is clamped to the shaft, preventing

  • rotation. The shaft is slotted for screw-driver operation.

Screw Clamp Locking Device ... . Code Word: SHALL Specify shaft selected from foll owing table or give projection from mounting surface for othe r panels. Shalt Projection Shalt Panel From Mounting j Thickness Sur11ce "JYpe No.

                                                                                                                                  \io" to'ls" incl.                     ~ ,,                  $6 1h" to 1o/,{ incl.                    1v.                  S1 0 Fig. 41: Shaft locking device.

21

°!.: . t1 .a w; AJY4<?2fo-#' l } -~ E ?!'Etµ * &-

J>. bob . 1 , Pg. 1 66 of 2rs fEPORTNO .: REP-424-008-RP1  ; ......_ REVISION : 03 PAGE 113 OF 139 Standard Tandem Assemblies OHMITE., Manufacturing Company Fig.43: Standard Mixed Models: Tandem assemblies of different model assembly of rheostats can be ordered, but such rheostats are spe-twoModelJ cially made to make th~ angle of rotation of all of the rheostats rheostats the same as that of the smallest rheostat. The largest rheostat is moJnted next to the panel and mount-ing dimensions for that size apply to the mixed assembly. Ordering Information: Give Tandem Mounting Catalog Number and specify rheostats completely. When the rhe-ostats are not identical, their location with respect to the

  • 1 panel should be given . Shaft lengths are as indicated in
  '     I Figs. 44 to 46. Specify panel thickness or shaft length if
             Standard Tandem Assemblies other than standard is desired .
             Oh mite rheostats can be supplied mounted two, three, L:;.                                                                                      Shaft Diameter P, N, R, T & U: Model P, N, R, T, and U or more in tandem for simultaneous control of several I~*
  '1!:                                                                                    tandem assemblies can be supplied with 112 diameter circuits, or phases of a circuit, by means of a single 111:                                                                                      through-shafts instead of 3/e" diameter. All large tandems knob, as shown in Figs. 43 to 50. The rheostats are 1~1;*\I.       spaced to permit their operation at the same ratings as                     of more than 4 rheostats in tandem are supplied with V2" diameter shafts as standard .

when individually mounted . Tandem rheostats are frequently connected in series (and sometimes in paral- Location of Flat on Tandem Shafts: The standard loca-lel) to obtain increased wattage dissipation over that of a tion of the flat on a tandem shaft has been selected so fl single rheostat for a given panel space, or because the that when the tandem frame is mounted on a panel with li!l wattage required exceeds that of a single rheostat. the frame vertical, the pointer on a knob will rotate "I!f

    ~lj            Frames consist of plated steel strip, as illustrated, with             symmetrically about the vertical center-line. Note that mounting holes for panel or shelf mounting. Two, three, or
    ~*l both the rheostat and the flat have been rotated 90° from
   ~i).1.      four rheostats are generally connected by Oh mite-made                     the normal mounting position with the center-lead vertical                             \

universal joints which provide smopth action with a and down. If the user intends to mount the rheostats per

11 minimum of backlash . Greater numbers of rheostats are this latter method, the tandem assembly can be ordered I i!i connected by a single through-shaft, which may be sup- with the flat on the shaft the same as on an individual fti:
  .'j l::1i plied also tor 2 to 4 rheostats at option of Oh mite or the customer. As many as ten rheostats can be arranged in tandem on special frames; details supplied on request.

rheostat, i.e., the perpendicular to the flat is 180° from the contact. Specify on order: " Flat on shaft to be 180° from contact:' r

   ','1 f

n

  ~*!:

I Factory Assembled

 '~:!:"                                                                     1Bndem Rheostat Assemblies
i ~

1 l~i 1.i* ModelE 1 i ft: r*:"., 1:: I~ ' if I

    • 1.

Model E-T3 Tandem ( 1;

  ~:~
    ;f*

i" Aheo-stat Watts 2-in-tandem Cat I Weight 3-in-tandem Cat I Weight 1..J' Model Each No. (lbs.) No. (lbs.)

  • ,, E 12\f' 6640 I .080 6641 I .164

. ,. Fig. 44: Dimensions for Model E tandem assemblies ~ :1

Factory Assembled 1Bndem Rheostat Assemblies 2 6 ~tPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE 114 OF 139 O HMITE Manufacturing Company Models H, J, G, K, L POSt Tl ON OF CONTACT IN REL:.710N TO FLAT ON SHAFT _.,,.. UN!V~RSAL

                                                   ,,,,..,.... COUPLING Tandem Max.Panel Code                  In.           M              s F2'                  Std.          %,"           '%."

F4 'h" Ye 11Ai" F6 ¥." W' 1%" F8 1" 1:.\" 1%" F1 2 1'h" 1%" 2'h F16 2" 2W' 2%

                                                                                                                                                'Will fit o/.s" max. panel with panel nut: W' max. panel wilhout panel nut Fig. 45: Dimensions for Model H, J , G, Kor L tandem assemblies RHEOSTAT                                                                                DIMENSIONS

\ Modal Watts A 8 c D E F v w y z

) Each j H 25 3'h" SW' 2%" 1" '%," 1 1 ~6 11
                                                                                                                                       '1Aa"                    l W'              2"               11 1Ae 11 J              so   3'h          S'h                     3"         1"           lo/,,"          1%s"                       IY,g"                    2'h"              2"               1"/it;"

G 75 4%" 6W' 411. lX" 1%" 1'%," ' Yig 3%" 2'h" 1"As" K 100 4%" 6W' 4'!." 111." 1 ~," l'Y,," 11As" 3% 2'h" 111,1,611 L 1SO 4'!." 7'/. S" 1'/. 2" 2*/,," '1As" 4"1." 2'h" 1 1 ~s" NOTE: Catat09 Numbers tor 4 rheosta ts in Tandem are: H =6620, J =6621, G =6622, K = 6623, L = 6624 Models P, N, R, T, U POS ITION OF CO"ITACT IN RE LATION TO FLAT

                                                                                                                ,......... oN SHAFT Max. Panel                             Aatlongth Code                 In.              s                0 F1 0'          'h" to 1V."        2"               1Yie" F3              I-le" lo%"         1'o/,,"         1'l11" F1 8          1'h" to 2'!."       3"               19A1"
                                                                                                                                               'Slandatd Fig. 46: Dimensions for Model P, N, R, Tor U tandem assemblies RHEOSTAT                                                                                DIMENSIONS Watts Model          Each A                 8                          c         D            E                      F                   v                       w                y                  z p             22S  5'7(,"          9Y,,"                       7"        1'h"          2'h"           2J~ll                        ~"                      1'!."          3'h"                2'h" N             300  6Y,,"           g~, "                       7"         1'h"         3"             3\t,o"                       Va"                     !%"            3'h"               2W' R             soo  51:y,s"         9Y,,"                       BW'        1'h"         4"             4o/is"                       Va"                     3"             3'h"                2'h" T             750  77(,"            11 ~e"                     13"       1'h"          5"             s~          ...              W'                      3V."           4"                 3" u            1000  77(,"           11 Yia"                     13"        1'h"         6"             6%"                          Va                    6"             4"                 3" NOTE: Catalog Numbers for 4 rheostats in Tandem are: P ~ 6625, N     =6626, R =6627, T =6628, U =6629 23

,,...EC___6 2b 6 3 2 I At t

  • 1 , P g*

1 68 o

                                                                      *-r x 6 fREPORT REVISION NO::; REP=424-=tl08-
03 115 139 18ndem Coupling K i t s PAGE °F OHMITE Manufacturing Company Tandem coupling kit consists of steel " U" frame ,

coupling with set screws, mica washer, hex key and instructions. The kit is intended for field assembly, cou - pling two standard rheqstats. The coupling fastens to the shaft of the back unit- projections on the coupling engage the recesses in the driving hub of the front unit. Ordering Information Coupli ng Kit for two Model E Rheostats .. Stock No. 6591 Coupling Kit for Model Hor J ...... . .... Cat. No. 6532 Coupling Kit for Model G, Kor L . . ....... Cat. No. 6533 Fig. 47: Cat. Rheo. c Model A 8 D No. Typical assembly and H '%:." 1%" 2%," 1o/ig" tandem kit 6532 J 1)132" ,, 131'.'. " 2o/,," 1%t G 1%" 1Y." 2o/io" 1'%, 6533 K 1Y,," l o/." 2o/io" 12%" L 2 2 2'/.o" 2o/,," TANDEM KIT CAT NQ. 6"91

          ~2-                  t_             __, ,_LI
                                                                                                                                                                                                           \
                                                                                                                                                                                                             \.

3/G4 X ~32 3 HOLES BUS HING IA - 3 2 THO. DR IL L 1/8 HO LE IN PANE L WITH 1/16 THICK HE X NUT. FOR NON - TU AN PROJECTI ON JI MOUNTING PANEL - 1/16 THK. MA X.- - j / SIDE VIEW FRO NT VIEW FR ONT VIEW C A T ~ OW N CAT. NI 6~3 2 SHOW~ CAT. Ht 6533 ONLY Fig. 48: Dimensions, Model E tandem kit Fig. 49 : Dimensions, tandem kit for Models H, J , G, K, L Back-To-Back 18ndem Assemblies back with the first rheostat. "Back-to-back" tandem frame Fig. 50: Back-to-back assembly of dimensions are the same as the standard frames, except Model J rheostats for the depth. When mounting Models H, J, G, R, or Lon these frames, a hole 3/s" in diameter is required in the panel to clear the assembly nut. Two fn Tandem B-to-B B-to-B Depth Tandem Depth Tandem Model Behind Frame Model Be/Jlnd Frame Panel Cat. No. Panel Cat. No. When the depth beh ind a panel is too limited for a stand- H 2 Yie" 1 6630 p 5;{e" 6635 ard type tandem assembly, a " Back-to-Back" Tandem J 2' \I,*" 6631 N 51 1A11" 6636 G 3%" 6632 R SY,," 6637 Assembly may fit as it is somewhat shorter. As illustrated, K 3%" 6633 T 6W' 6638 the rear rheostat is mounted inside the frame, back-to- L 4V." 6634 u 6W' 6639 24

EC 6 20632 , Att. Sequence Coupled Rffeosiats 1 Pg 169 of 262ft:PORI NG.: Rt:P-424-0UB-RPi REVISION: 03 O HMITE Manufacturing Company sist of more than one rheostat, conventionally ganged, so that one group of rheostats is, in effect, sequence-coupled to another group. Sequence: One of the following sequences of operation should be specified. Sequence f{' Operation (Code Word: SECOA): When the knob is turned clockwise from the extreme counter-clockwise position , the "front" rheostat (closest to the knob) turns through its full rotation before the " back" one Fig. 51: Sequence-couple rheostats does. When the knob is turned in a CCW direction from the extreme CW position, then the back rheostat turns "Sequence Coupling " is a method (Pat. No. 3, 127,582) of first. coupling two rheostats in tandem so that they can be Sequence "B" Operation (Code Word: SECOB): When rotated by a single knob, in succession (or " sequence") the knob is rotated clockwise from the extreme CCW rather than together as in conventional ganged devices. position, the back rheostat turns first. Either the " front" or " back" rheostat can be arranged to Panel Thickness: Standard assembly accommodates up rotate fi rst. Sequence coupling is obtained by means to 11/1s" panel ; specify greater thicknesses. of a special hub which links the two rheostats. Mounting Considerations: A tandem frame is normally Advantages of this feature are: arranged to mount on a panel in horizontal position . If the Sequence Coupling Dial is desired , and the frame must (1) The physical size of tandem rheostat assemblies used be mounted vertically on the panel, then the rheostat for motor speed control can be reduced considerably. mounting screws must be countersunk in the panel. Where conventional tandem rheostats are used in com- Dim ensions of sequence-coupled tandem assemblies bined motor-armature, motor-field or combined motor-are approximately the same as shown on page 20.* How-field, generator- field control, opposite halves of the two ever, the frames are tapped for 1/4 -20 mounting screws rheostats must be "zero" resistance to perm it full current on ly, everi where the re are three or more rheostats in

   \ to be maintained in one circuit wh ile the current is varied tandem . An end support may therefore be required. Motor J   in the other circuit (Fig . 52). With sequence-coupled Drives can be supplied . Submit requirements.

rheostats, however, each rheostat controls its circuit in

                                                                                  *rhe "W" dimension for Model U rheostat changes to 3*" and the A" turn while the other remains fixed at the maximum current                    dimension to 7%1' in a sequence coupling arrangement position. Hence, the zero resistance halves are not required (Fig. 53) and rheostat size may be approximately halved.

Sequence (2) Resolution of adjustment is significantly increased Coupling because control is possible over approximately 650 Dials degrees of rotation . (3) Sequence-coupled rheostats can be wound to provide, in combination, a taper; which permits a higher ratio of maximum to minimum current combined with high total resistance, than is otherwise feasible. A "sequence-coupling" dial and knob are available which provide a specific reading for every setting of the knob throughout its double (approximately 650 degree) rota-tion . Between the points where one rheostat stops and the other begins its rotation , the movable (calibrated) plate is tripped by a pin on the knob pointer. This plate shifts to expose one of two sets of numbers (0-100, or 100-200) through holes in the cover plate. The sequence coupling d ial assembly is held on the panel by four-self-tapping screws. A choice of dials is Fig. 52: Conventional tandem Fig. 53: Sequence-coupled rheostat in field and armature rheostat in field and armature available to accommodate the screws used in mounting circuit of motor. circuit of motor. the rheostat. Sequence Coupling Dial and Knob Kits Rheostat Sizes: Sequence-coupled rheostats can be Rheostat Dial-Knob Requires

    ~ supplied in the following sizes:                                                      Front Rheos111*

Mounllng Kit Rheostat Screws Cal No. t frame

  /      Front Position (Adjacent to Knob End)-Models P, N, R,                                                          FlatHd.

Pto U 5020 Hor. or Vert T. U (respectively 225, 300, 500, 750, 1000 watts) . p 5021 Back Position-Models J, G, K, L, P, N, R, T, U (50, 75, N Round 5022 Horiz. R Head 5023 Only 100, 150, 225, 300, 500, 750 and 1000 watts) . TorU 5024 Note: The "front" or " back" rheostat actually can con - 'Next to panel. tSee "Mcunnno Considerauons" above. 25

.. -Ee 2-,- A...t,. . , . .t-. 2...o....5-3......... , --...P~g-. -,1 7 0 0 f 2 6 -fEPORT NO.: REP*424--008-RP REVISION: 03 PAGE 117 OF 139 Toggle Switches OHMITE Manufacturing Company Fig.56:

                                                                                                                                                                                                                                        /'*':*~:

ModelJ J" with toggle RESISTANCE WINDING Standard Lugs: Toggle switch opens the rheostat circuit *.1

                                                                                   /ENDS HERE .

switch and or switches an independent circuit. Recommended for extra lug ARM ROTATES PAST 115V service on all models.

                                                                           .         ' THIS { BEFORE TOGGLE*

0 'SWITCH IS ACTUATED Extra Lug: Enables switching of rheostat and an inde-

                                                                             ....... SWITCH IS IN OPEN                pendent circuit. Also used on Models H, J, G, Kand L
                                                                                  '      POSITION WHEN CON-               when the operation of t~ e switch must occur outside the TACT ARM IS ON THIS LUG.                             lim its of resistance change. For all models.

i ARM ROTATES PAST Dwell Operation: Switch is operated at either end of THIS { BEFORE TOGGLE- rotation and remain s in same state when direction of SWITCH IS ACTUATED. shaft rotation is reve rsed, until the other end of the rota-

                                         /                                                                                tion , where the switch is re- set. Action accomplished by double-pronged operating lever wh ich pushes, but can-not pull, the toggle switch lever at both ends of rotation.

operation Used to extend range of rheostat by alternately adding or Fig. 55: Model J toggle removing a series resistor; also for motor reversal. Availa-with toggle switch switch ble on any model rheostat.

Description:

The toggle switch is operated with a positive Toggle Type Numbers snap after the rheostat arm has been rotated through Switch With Std. lugs With Extra lug Dwell Oper. from 30° (Model H) to 5° (Model U) approximately. Th e Rat ing 125V. AC operation takes place while the rheostat contact is on the ar DC *c.c. End *c. End *c.c. End *c. End *c.c.Ead *c. End SPST-N.O., t 6A 355 455 357 457 3550 3750 end lug only on Model P rheostats or larger. Depth of SPST-N.C.,t 6A 375 475 377 477 3750 3550 rheostat is increased approximately 112 ;* except on Model OPOT, 6A 360 460 363 463 3600 3600 SPOT, 3A 346 446 348 448 3460 3460 R, it is 5/s:' Two switches can be mounted on the same SPOT, 12A 346A 446A 348A 448A 346AD 346AD rheostat, to operate at opposite ends of rotation . OPDT, t5A, AC 360A 460A 363A 463A 360AD 360AO

                                                                                                                          'Relation observed t:om knob end or shatt. dockwise or counier-clockwise.

tSwitch cx>Sitioo when rheostat arm is on lug.

                                                                                                                                                                                                                                                /

Application: When an aux-iliary switch must be oper-ated with a minimum amount of rheostat shaft Sensitive Switches rotation, or operation of the switch must occur at a closely specified angular

Description:

A basic size, or a small size, sensitive switch location, regardless of and actuator are mounted by means of a bracket and direction of rotation , a operated by a lever or cam attached to the rheostat shaft sensitive, snap action switch or contact arm. Available on any model. As listed in the (such as a " Micro-Switch") Fig. 58: Rheostat with sensitive table, the mechanism can be arranged to operate the is requ ired . Functions are switch at either end of rotation , or at any intermediate switch otherwise the same as for point. When ordering the latter type, the point of opera-a toggle-switch. These switches are also used when tion (and tolerance on location) must be specified in certain MIL specifications must be met. Depth of rheostat degrees, as well as the type of switch. behind panel is increased 3/4" approximately. Switch Rating Notes: For tungsten fi lament lamp loads the size B switch rating is 30A. inrush and normal 3A. A Type Sensitive Switch Number size BA switch is also available rated at 20A. and lamp Contact Rheostat Counter-clock-Clock- load of 75A. inrush, 1OA. normal ; ordered by adding A to Rating Size wise Form Model wise End " the Type No. Special SPOT switches for 125\/. DC with End" rating of 1OA., non-inductive circu it, can be specified by SPOT 15A. 125/250 VAC v E, H.J. 380 480 G. K. L adding MT to Type No. 381 or 481 . SPOT 15A t 125/250/480 VAC B K,L, N, P. 38 1 481 A, T, U Switch Description SPOT SA. 125/250 VAC SM E 379 479 Trade N1me Size Dimensions Terminals OPOT 10A. 1251250 VAC OT P, N, R, 385 485 ar Equiv. T,U B 1 1 o/i e " x l~" x1Y.11 " Solder lugs, std. Micro Swrtch Basic OPOT 1OA. 125/250 VAC D HtoU 386 486 v 1%{ x %" x '¥.tt" Screws, std. Micro Switch V-3 1 1 ~e" x 1 W'x 1 Vi& 11 t20A rating available for dwell operation in which switch remains actuated thruout desired angle OT Screws, std. Micro Switch OT-2R 0 l lA" x ~" x W' Solder lugs, std. Licon 22-104 of rolation.

         "Rolation observed from knob end of shatt                                                                             SM               2 ¥.u" x 2%/' x W       1 Solder lugs, std.        Micro ~witch 1SM1

EC 62663 2 , Att. 1, Pg. 171 of 2 6'f<EPDRI ND.: Rt:P-424-608-kP1 REVISION : 03 Rheostat Additional Fe'mutlJs CJHMITE Manufacturing Company Fig. 59 Fig. 60: Model Hwith ModelHwith Type 351 Off-Position Type352 Off-Position CORE MADE WITH DEPRESSION AT THIS POINT TO MAKE CONTACT SNAP OFF LUG ONTO INSULATION --,fe1EJllmi Fig. 61 : Modell with OFF-POSITION Switching Lugs Dead-Lug Off-Position Off-Position Ratings Application: To open the rheostat circuit at the high resist- Toggle switches should be used generally for line voltage ance position. For light-duty and medium resistance applications and direct current use above 20 volts. The values. exact current and voltage rating of an off-position depends

Description:

The resistance winding is disconnected at on the specific circuit in which it is used. The use of a one lug so that the circuit is opened as the contact capacitor for spark suppression is generally helpful on passes onto the lug. This is the simplest construction. For direct current. fine wire rheostats, or units for heavy current or frequent Switching Lugs adjustment, Type 353 (this page) is recommended . Application: The addition of switching lugs to a rheostat Clockwise End Position (as illustrated) .... Type No. 351 is not for the purpose of an off-position but rather to add Counterclockwise End Position. . . . . . . . . Type No. 451 a tap switch action at the end of the rheostat wind ing so

   \  Snap-Action Off-Position                                                   as to achieve the effect of a special tapered wind ing of a type not otherwise possible.
  .} Application: The most popular form for general service.

Opens the rheostat circuit at either the high or low resist-

Description:

As shown in Fig. 61, several insulated lugs, ance end. to the number desired, are located near the end of the rheostat rotation . They are to be connected to external

Description:

The circuit is opened as the contact brush resistances which are switched into the circuit by the snaps into an insulated notch next to the lug . Provides rheostat contact brush. definite indexing action. If Switching Lugs are required, advise quantity and Additional Detent: The lug at the off-position end of the placement. winding can be provided with an embossed ridge which provides a detent effect on the rotation to signal the operator (by sense of feel) the approach to the off position. Cut-Off Lug: The projecting part of the lug at the off- BRIDGED GAP position can be omitted on any style off-position when AND 360° specified on order. Add " COL' ' suffix to Type Number. WINDINGS FOR Fig. 62: UNLIMITED ModelNwith ROTATION bridge for un-location Std. With (from Wire Side View) Type No. Detent limited rotation Clockwise End 352 352A Counter-clockwise End 452 452A Dead-Section Off-Position Application: To open the rheostat circuit at either the high or low resistance position . Used mostly for medium duty apparatus type applications where no indicated Switching Lugs ...... . .......... Code Word: ZAPIN off-position is desired. Rheostats can be constructed without stops and with a

Description:

The circuit is opened as the contact brush track between the ends of the windin.g to provide for

   \ passes off the lug onto an insulated section at the same                     unlimited rotation . Rheostats can also be made with 360° j level-otherwise similar to Fig . 60.                                          cores and continuous winding, with taps as required .

Position at Right (Standard) . .. . . . .. .. . . Type No. 353 Bridged Gap Feature . . .. . . . ... . .. Code Word: BRIGA Position at Left (Opposite) ............. Type No. 453 360° Winding Feature . ..... . ... . . Code Word: CIRWI 27

"", EC 621)-(3-'.),2- -:Att --i-;-~1 7 2                      0 f 2 6 -fEPORT NO.:          REP-424-008-RP1 -
   -,                  '         *       ' -'- '=' * -                                 REVISION: 03 Rheostat Additional Fealures                                                                                                         OHMITE Manufacturing Company i

l; Fig. 63

.;                   Rheostat with less than standard winding angle                                                                 Fig. 64: Rheostat with flexible shunt and low torque Rheostats can be supplied with winding spaces and angles of rotation less than standard. The wattage rating
   .i of such rheostats is reduced approximately in proportion .                         Flexible Shunts For example, a Model J rheostat, 50 watts rating, when                             Rheostats can be equipped with a flexible shunt directly provided with a winding of 180° from center of lug to                              connecting the moving contact and the center- lead. This center of lug, would be reduced to 180/300 x 50, or 30                             is sometimes called for when the circuit requires that watts rating . The rotation specified is from stop to stop,                        even minute variations in slip- ring to center-lead resist-which is approximately 15° more (varying with the model)                           ance be eliminated.

than the degrees occupied by the winding alone, because of the width of the terminal lugs. Type No. Flexible Shunt (S Amps. Max.) For H, J, G, K, L .. .. . 204 Less than Standard Rotation Code Word: Flexible Shunt (Over S Amps.) J, G, K, L, P, N, R, T, U . 203 and Winding Feature . .. . . . . . . . . ...... . . . . LESWI Quick-Connect Special Stops Terminals Rheostats can be supplied with a fixed or an adjustable Terminals to receive stop limiting the angle of rotation to any desired part of standard female " quick-the total possible rotation . Generally, such rheostats are connectors" or " push-on" used where it is desired to leave a certain amount of connectors can be pro-resistance in the circuit at all times. However; a standard vided on most rheostats. Fig. 65: Typical rheostat with rheostat and separate resistor are often to be In addition to single termi- terminals for push-on connection

  ];l
  ,I         recommended . An adjustable stop increases the projec-                             nations, a double or twin terminal permitting two tion behind the panel by approximately Y2".                                        connections at one terminus is also available.

TermJnalt For Advise Width Number Rheostats Fixed Minimum Stop Feature, All Models . . . . Placement :Y,e 53-1 88 H W' 53-250* H, J, G, K,L, P,N, R, T, U Adjustable Stop Feature, Advise '!." (Twin) 53-25DT H, J, G, K, L, P, N, A. T, U Back of Panel-All Models . . . . . . .. . . . ... placement *53.250 and 53-25BT also available. Three-way type-accepts standard Yi" female quick connector, 6-32 screw and nut or soldering. For Adjustable Stop Feature, Advise tProvide<I at all three meoslat connectloos unless otherwise specified.

  '*            Front of Panel-Models P to U only .. . . . . . placement                        Other Terminals iIt Tapped Windings                                                                     Model H rheostats can be provided with special size l/

I,\ terminals with .156" diameter holes to receive No. 6 screws, i' Rheostats can be supplied with taps at any point or I maximum. points on the winding . The tap is usually a lug of the same I j* dimensions as the regular terminals. An adjustable tap Terminals for No.6 Screw on Model H . . . . .... . Type S6 can be provided, also.

     '                                                                                          Welded Nuts on Terminals
  !r"'      Rheostats with lower than normal torque are sometimes                               Rheostats can be provided with nuts welded to the termi-wanted when they are to be remotely controlled and
  ,.        operated by very small motors. Low torque is accom -

nals to permit screwdriver fastening of connections. Screws are not provided unless specified. Positions are plished by eliminating friction at the center-lead by omit- specified from wire-side view. Nuts are No. 6-32 on Model ting the compression spring and using a flexible shunt H and No. 8-32 on larger models. connection to the contact (see Flexible Shunt) . The torque for any given rheostat model will be somewhat greater on Clockwise lug and center lead .. .... . . . . ... Type SSA low resistance units than on high resistance units. Counter-clockwise lug and center lead . . . .... Type SSB All three terminals .... ... . . . ... . . ... . .. .. Type SSC Low Torque Feature .. . . . . . . .... . Code Word: LOTOR Terminal Bolts

   .1                                                                                                                                         Description                                             Cit. No.
   "1                          REDUCED TORQUE RHEOSTATS                                           For Model H-3 sets each C{)nsisting ot
   ,l                                                                                                 1 No. 2-56 x W' screw, 2 hex. nuts and 1 lockwasher .                     . .. . . ..            5075 Rheoslat           Approx.            Rheostat          Approx.
   ;~

Model Torque Model Torque For Models J, G, Kor L- 3 sels each consisling of: H 1.5- 3 oz. in. p 1.25-2.25 lb. in. I No. 8-32 x W' screw, 2 hex. nuts, 1 each flat, cup and J 2- 3.5 oz. in. N 1.25-2.25 lb. in. lock washers . .... .... . ...... ... 5077 G 2- 4 OZ. in. R 1.25-2.25 lb. in. For Models P, N, R, T, U- 3 sets each consisting of:

1 K 3-5 oz. in. T u

1.25-2.25 lb. in. 1 No. 8-32 x %" screw, 2 hex. nuts, 1 each flat, cup and

   *t               L              3- 6 oz. in.                      1.25-2.25 lb. in.                lock washers . .                                                  . . . . . . . . .....          5079 ll l 28
g. -- 08~ RP1 7

REVISION: 03 Rheostat Knobs, Dials,PB'Pa~kets OHMITE Manufacturing Company '} Rheostat Mounting Brackets Fig. 68: Rheostat mounting brackets and insulating washer no. 6028 Mounting Brackets are made of zinc-plated steel. They furn ish a conven ient mounting for units located and controlled on the rear of a panel , in an enclosure or for "breadboard" construction. Rheostat Knobs HORIZONTAL TYPE Knobs are made of black plastic and fasten by means of Mtg. Mtg. Hole two screwdriver slotted set screws (except No. 5102, For Models Hole Dia. For Max. Width Height Cat No. Centers 5103, 5150 and 5151 which have one screw) . Knobs can Screw

                                                                                                                                                             ~e"                                             111A6   11 be ordered with hexagon socket set screws by adding                                                                   H, J              3"                                    No. 8           2'i{6"                        6520 11 G, K, L             5"                 %"                 No. 8           4%&          2o/ie"           652f suffix -A to catalog number. Indicating lines are white VERTICAL TYPE filled ; pointers are bright plated. Any knob can be used                                                                                                        Mtg.Hole with any model of rheostat having the corresponding                                                                                   Mtg.

Height to Hole for Models Hole For Cit No. shaft diameter. Knob No. 5116 is recommended for gen- Centers Dia. Max. Shafi Size Screw Center eral use where a small bar type knob is wanted. Knobs H, J, G 1%,"  %," No. 6 1%" W' 6522" must be specified on order; when desired. H, J,G 1%," o/32'1 No. 6 1%" o/a"t 6523

                                                                                                                *supplied with insulating fibre bushing, Cat. No. 6028, as illustrated, for %" d1a bushing of rheostals, to Knob      Hole      Pointer       C*t.       provide additional insulation to ground.

Description Dia. Dia. R*dlus No. tlncludes %" dia. hole at 'h center for standard non-turn washer. Bar Knob. 2Y." long - W' 1W' 5102 Bar Knob, 1Y." long - W'  %" 5103 Handwheel with Pointer 3W'  %" 2%, 5104 Handwheel without Pointer 3Y."  %" - 5105 Handwheel with Pointer 3Y." 1.14" 2%," 5106 Handwheel without Pointer 3Y." Y." - 5107 Finger-Grip with Pointer 1%" 'A" 1%," 5109 Finger-Grip without Pointer 1%1/  !,.{" - 5110 Shoulder Type Finger-Grip with Pointer 2%" W' 1 '~" 5111 Finger-Grip without Pointer 2%" 1A" - 5112 Mounting Nuts Fig. 69 Bar Knob, 4¥. long-Requires cross-pin and tapped hole in shaft -  %" 1o/io" 51 15 Bar Knob, 1'h" long - Yc" y.11 5116 Shoulder nuts are used when it is desired to have the end Finger-Grip without Pointer 2%"  %" - 5124 of a screw-driver slotted shaft below the top of the mount-Finger-Grip with Pointer 2%"  %" 11 %:z" 5130 Bar Knob, 1'h" long, AN -3220-3 Military Style- ing nut. The nuts are tapped 3/a"-32 and require a 7/1s" Dull Finish - *y.11  %" 5136 Finger-Grip 1'h" W' - 5150 diameter hole in the panel. Refer to page 17 for more Finger-Grip  %" W' - 5151 information on use.

        ""D"-Shaped hole to tit ~" deep llat Shoulder Nut, "C"                     =7/32"              . .. * . . * . . . . . . . Cat.               No. 6056 Shoulder Nut, "C"                     = 15/32         11
                                                                                                                                                                          *   *  *  *  **  *   *****    *
  • Cat. No. 6057 Fig. 67:

Typical rheostat dial Standard Dials For Rheostat H,J, G, K, L P, N, R, T, U C, E Dial Diam. 23/,6 11 5'h 1Y. Catalog No. 5000 500 1 5007

                                                                                                                                       *O SITIO* 9 PO SITION IZ
                                                                                                                                                        =@:

tTAN... 0~~ HOLE POSITIOH) *d IN PAN EL - - -

                                                                                                                                                                                                               ~ ,,*
                                                                                                                                                                                                             ~~'.

Fig. 70: How non-turn washer

                                                                                                                                                    ).. , POSIT ION 6 ,...-":                                  ~          is used.

( ~T-T~  ; PA ~F A O WW TG.

                                                                                                                                                   '-"         \..._)    ,_..      SUltFACE
  • IS *lfS ) --1 & -

Non-Turn Rheostat Dials Washers Dials are made of alum inum with the figures and lines To prevent rheostats which are mounted by a single bush-natural aluminum on an etched black background. Dials ing, such as the Models H, J, G, K, (and sometimes L) are calibrated to indicate the approximate percentage of from turning on the panel, they are provided with a washer resistance in the circuit (clockwise increase). Dials No. which has a projecting lug to fit into an additional hole in 5000 and 5007 are secured by the rheostat mounting the panel. The lug can be ordered located at any 90° nut. Dial No. 5001 is separately fastened by means of position, and it can be bent down if not wanted. Supplied

) No. 6 screws, or it can be held by the rheostat mounting                                                      in " 6 o'clock" position unless otherwise specified .

./ screws. Standard Non-Turn Washer-"B" = 5/3'1." ... Cat. No. 5050 Mounting Nuts Long Tip Non-Turn Washer-"B" = V4 .... Cat. No. 5051 Standard Nut: %"*32 threaded hexagonal ~ ... across flats by :y,," thick, zinc plated s1eel .... Cat. No. Narrow Tip Non-Turn Washer-6500 "B" = 5/32 11 x Vs" . . . ........ .... .. ... Cat. No. 5052 29

-f EC 62 06 32 , Att. 1 , P g . 1 7 4 of 2 6 fU:POR I REVISION Nb.: REP-424-00B-RP1

03 Rheostat Cages PAGE 121 O F 139 OHMITE
  • I
  • 'M' Manufacturing Company

,] Fig. 71 : Table-mounted Cage Types: A variety of qages are available to meet cage for Model J with Series Plug Terminal No. 607 different requirements. S~andard cages are the General Purpose Ventilated Type (;pv or Dustproof Type GPO. I~ Lightweight Sealed Type LWD, Explosion-proof EXP, Weather-proof or Watertight Type WP, Drip-proof Type DP, Gastight Type GTR, Hermetically Sealed (Gas or Air Filler) Type HSG and Fluid Filled HSF are also available in some sizes. Standard General Purpose Cages

Description:

Venti lated cages have perforated metal sides and are gray wrinkle finished. Dustproof cages are similar Fig. 73: Typical but without ventilating holes. cages for back-of-Fig. 72: Table mounted cage for panel mounting. Model R with Terminal No. 604 TERMINAL TYPES Cogos con bo supplied with termlnols as listed below Terminal Available fype On No. Binding Posts-2 Terminals L,P,N,R,T,U 601 Application: A ventilated enclosure should be used when Binding Posts-3 Terminals L,P,N,R,T,U 602 Wire Leads-2 Asbestos Insulated Wires, a rheostat is to be mounted where there is possibi lity of 6 inches long All 603 mechanical injury or likelihood of human contact with Wire Leads-3 Asbestos lnsulaled Wires. 6 inches long All 622 electrically " live" parts. Cages also provide a convenient BX Cable-2 Conduct0<, 6 inches long P.N.R,T,U 604 means of table top mounting and are a necessity for BX Clamp and 6" Wire Leads P,N,R,T,U 605 Pipe Flange for 'h" Conduit, wilh 2 Wire portable applications. Classifications of cages per NEMA Leads, 6 Inches long L,P,N,R,T,U 606 Line Cord-6 ft., Heater (Type HPD) with definitions are given under that heading. Dustproof cages Series Plug All 6or are frequently used where there are unusual amounts of Line Cord-6 ft., Heater Type with Rubber Covered Cord (Type HSJ and Series dust or particles in the air: Plug) All 607R' Line Cord-6 ft., Heavy Duty Rubber Cage Wattage Ratings: Rheostats in ventilated enclosures Covered with Heavy Duty Plug All 628 Line Cord-6 ft., Heavy Duty Rubber can be used at full wattage, but rheostats in dustproof Covered with Grounding Terminal Plug All 623 enclosures must generally be operated at reduced watt- 90° Elbow "Condulet" fitting with 3*wire leads P,N,A,T,U 624 age to avoid overheating caused by the absence of venti- Outlet Box 4" x 4" with 3 Terminal Strip P,N,R,T,U 625 lation. Rheostats in circuits where the ratio of maximum to Outlet Box 4" x 4" with 6 Terminal Strip P,N,R,T,U 626 Screw and Nut Terminals-3, with minimum current exceeds 2 can be operated at full rat- Coverplate and 2 ~" dia. hole for ing, but rheostats where the current ratio is less, should BX fitting, etc. P,N,R, T,U 627 be operated at not over 50% of the free air wattage . "Specify No. 607G or 60 7GR if grounding plug is required. STANDARD VENTILATED AND DUSTPROOF RHEOSTAT CASES For Rheostat Model t H J & K l p N A T u Cage Diameter . ... 2:Y," 3'-'" 3W' 3:Y." 4W' 7'h" 7'h" 91/," 13¥,," 13¥,," Height or Depth Behind Panel . .. 2" 2" 2%" 2%" 2%" 31'. 3Y." 4Y." 41;{e" 41o/i," Mounting Bolt Radius . lY,," 11o/i1" 2W' 2Y." 2%" 4Y." 41,{ 5"h," 7%" 7%" Mounting Bolt Slots (120° Apart) for Screw Size No. 10 No. 10 No. 10 No. 10 No. 10 ~II 1/c V." W' WI Approximate Weight, Pounds (without rheostat) . 0.18 0.26 0.41 0.4 1 0.53 1.25 1.25 2.0 6.8 6.8 Table Mounted Ventilated Cage Cat. No. . 6550 655 1 6552 6553 6554 6555 6556 6557 6558 6559 Table Mounted Dusproof Cage Cat No. 6570 6571 6572 6573 6574 6575 6576 6577 6578 6579 Equipment ... ...... . . . .. ... . .. . . . . . .. A A A A A c c c c c

          *eack*of*Panel Ventilated Cage Cat. No..                                      6560         6561       6562             6563          6564         6565           6566          6567       6568    6569
          *Back*of*Panel Dustproof Cage Cat No.                                         6540         6541       6542             6543          6544         6545           6546          6547       6548    6549 Equipment                                                                     B            B           B               B              B            c             c               c        c       c "Models H. J, G. K, L mount by means of rheostat bushing on panels up to 3/,6 thick.               Equipment A: Terminal No. 603, Knob No. 5116, Dial No. 5000.

Models P. N, R, T, U mount by means ol 3 screws on panels up to I'>" thick except 1" on Equipment B: Terminal No. 603, Knob No. 5150. Models Pand N. Equipment C: Terminal No. 604, Knob No. 5105 tFor Model E rheostat cages, see pages 9 and 29 . 30

                                                                                                                                                                        -- - - ------                      ~-  - --*----- -*

EC 62 06 32 , Att . 1 , Pg . 175 of 2 6 'fEPORT NO.: REP-424-008-RP1 REVISION: 03 Rheostat Cages PAGE 122 OF 139 OHMITE Manufacturing Company NEMA-NEC Enclosure Classifications The " National Electrical Manufacturers Association" Listed below are the principal types, the correspond ing (NEMA) Industrial Standards IC-2-128 provides for a vari- National Electrical Code designations (from article 500) ety of enclosures to meet different ambient conditions. and the equivalent Oh mite type designations. NEMA NEC (National Electrlc1I (N1tlon1I Electrical DESCRIPTION PER STANDARDS OHMIT! TYPE DESIGNATIONS Mfg. Association) Code) TYPE CLASS CLASS GROUP TYPE DESCRIPTION General Purpose Ventilated or Closed GPV Sheet Metal Enclosure with Perforated Metal I (Dustproof) (or GPO) Sides IA Semi Dust-light GPO Sheet Metal Enclosure v lll &IV Dust-Tight Heavy Walled Cast Enclosure with Threaded VII I I C, D Hazardous Locations (Gas) EXP Cover Fastening (or Ground Joints) IX 11,F&G II E, F&G Hazardous Locations (Dust) "Explosion-Proor* Ill Weather-Resistant Cast Enclosure with Gasketed Cover and WR IV Watertight Shalt XII Industrial Endosure-Dirt and Oilproof Note: As size. weigh~ delivery time, and cost vary greatly with the type of enclosure, the exact type required should be carefully considered before making a selection. Series Plug Terminal

                                                             -  --=tt+J I

I

  \

Fig. 74: Series Plug No. 6050 for Terminals No. 607 and No. 607R with a receptacle in the top and prongs on the bottom. The series plug is connected to the rheostat by means of Application: For connecting a rheostat (or resistor) in a line cord. ' series with a load and the line by simply plugg ing the Series Plug only ..... . . ....... . . ...... Cat.No. 6050 load attachment plug into the series plug wh ich itself is Series Plug with Grounding Pin . . Cat. No. 6050G plugged into the power receptacle. Also available with Series Plug with 6 ft. Heater Cord . . . . . . Type No. 607* grounding terminal. Series Plug with 6 ft. Rubber Cord .... . .. Type No. 607R*

Description:

The series plug consists of a bakelite body 'Specify No. 607G or 607GR if grounding plug is required. Heat or Other Control Rheostats Application: To control the temperature involved in heat-Wattage of Device C1ge Dimensions sealing, wax and solder pots, soldering irons, furnaces Rheost1t Net To Be Contralln Control Weight and for other uses within the specified current range . Wins Volts Cal No. Dia. Height lbs. 40- 65 11 5 SRC65 3W' 2" .58

Description:

The rheostats listed are mounted in perfo-85-100 115 SRC100 31,i" 2" .58 120-150 115 SRC150 3~ 11 2W' .93 rated, gray wrinkle fin ished metal cages with kn ob and 175-220 11 5 SRC220 3o/." 2'% 1.05 dial, Series Plug and six-foot heater type cord as described 300-350 115 SRC350 4W' 2W' 1.63 430-500 115 SRC500 7W' 3Y." 2.25 above. Designed to reduce power in load by approxi - mately 50% maximum, for 115V. use. _) 31

rr.JE~cC'"E6~2~056'633~2~,
--AA'tt1t~:--.i1:,'"iP?ig~.~1l'776'6~o~f~22E6~'f~E~PO~RT~N~O~.:~R~E~P;-4~2~4~-bmu~S-~R~PTi~~~~"'jllllllllllllllllllllllllr-"~~l REVISION : 03
 *]
    ~

Rheostat Cages PAGE l230Fl39 OHMITE f Manufacturing Company 1 j

  'f"
    ~

Sealed Lightweight Enclosures For Rheostat Fig. 76: A special explosion-proof rheostat enclosure *Models E, H, J , G, or K Fig. 77 Explosion-Proof Enclosures Compact enclosures, made from lightweight drawn cups, and equipped with two or three screw term inals (or 3 Oh mite explosion-proof enclosures are primarily for use in hazardous locations where the atmosphere may carry solder lu gs), as requ ired , are available for the Model E H J, G, and K rheostats. They are dust-tight, but not her,,;et~ explosive gases or dust. . These enclosures meet the requirements of NEMA Type ically sealed. The enclosures are permanently closed by VII , Class I, Hazardous Locations (gas). (NEC Class 1, a rolled double seam . The Model E, Hand J enclosures correspond to the sizes called for in Military Specifica-Group C and D) ; and NEMA Type IX, Class II, Groups F and G, Hazardous Locations (dust) , (NEC Class 11, Groups tions MIL-R-22 and Models Hand J as included in E, F and G) . They also meet the requirements of NEMA MIL-R-67 49. When units are desired to meet the MIL specifications, they should be ordered by th e code des-Type V, Dust-tight, (NEC Class Ill and IV) . The enclosures ignation of the pertinent specification . Commercial types are made of thick-walled castings with accurately machined, tight titting covers and tight titting shaft. If are listed in the table. Unless otherwise specified, rheo-explosive mixtures penetrate the enclosure and are ignited stats ordered with off-position will have three terminals.

                                                                                                *Model C normally enclosed; Model E stocked enclosed and unenclosed-see page 9.

by a spark or heat, the flame will be extinguished by cooling as the products of combustion go through the Avg. Wt. small clearance openings, thus preventing ign ition of the Model Description With Rhea. Cat. No. explosive mixture on the outside of the enclosure. Enclo- Terminals Dia. length Pounds E 2 1%." 1\1,," .06 6584A sures for surface mounting or back of panel, can be E 3 H'&/ 1 1 ~" .06 65848 supplied for Models H to U single or two in tandem . H 2 l o/." lo/." .30 6580A H 3 1¥." l o/." .30 65808 Further information will be supplied for specific requests. J 2 2\4 1%" .45 6581A J 3 2'h" 1%" . .45 65818 G 2 3'li'&" 21!." .75 6582A

             'Hermetically' Sealed Rheostats                                                          G                   3              3't'is"          21!."                .75            65828 K                   2              3 ~,"            2V."                 .90            6583A To completely isolate rheostats from the ambient atmo-                                    K                   3              3 ~,"            211."                .90            65838 sphere, rheostats can be supplied in 'hermetically' sealed                         Note. Bushings for Y. " thick panel, max., ('h" for Model E) supplied as standard. Two terminals will be connec.led /or counter-clockwise increase of resistance, as viewed from knob, unless otherwise enclosures. Terminals are brought out through glass seals.                               orderec. When soldering lugs are wanted. they must be specified; add suffix L to Cat. No.

The shaft is sealed by a special 0 - ring. The enclosures Rheostat ohms, current, etc., must be specified. may be filled with dry gases or various liquids. Recom - mendations will be made for specific cases.

\ 32 fl*.*

EC 620632 ' Att Motor Speed Control

  • 1' Pg
  • 177 Of 26 -REPORTNO
                                                          /'.
                                                                   .: REP-424-008-RP1 REVISION : 03 PAGE 124
                                                                          °F 139                           -

OHMITE Manufacturing Company Application: Rheostat control of the speed of fractional suit each particular application . In general, motors of and integral horsepower motors is the most widely appli- similar rating made by different manufacturers require cable method , is generally the simplest and is easily somewhat different rheostats for best control. added to existing installations. Ohmite rheostats provide close, smooth, compact, convenient motor-speed control in cou ntless industrial and appliance uses, such as: Arc Lamps Respirators Blue-Printers Dental and Medical Equipment Film Printers Flame Cutters Motion Picture Projectors Machine Tools Fans Portable Tools Blowers Laboratory Mixers Pumps Model Trains Unit Heaters Advantages of Ohmite Rheostats: Smooth , close, Fig. 79: An application of a rheostat in a special cage for motor speed control contin uously variable control, permanently good perform-ance, freedom from deterioration, and compactness make Ohmite rheostats ideal for this services. Speed Control Laws for D.C. Motors: Speed is propor-tional to the voltage across the armature and inversely proportional to the field flux. All Motors Not Speed Controllable: While all types of Torque (turning moment expressed in pound-feet or direct current motors can be speed -controlled , only a few ounce-inches) is proportional to the product of the arma-kinds of alternating current motors are controllable, hence ture current and the field strength. it is essential to obtain the correct type of A.C. motor

  ) when speed control is required. Speed controllable motors
  ' are listed in the table on page 31 .                                      These laws apply to all forms of direct current motor The following alternating current motors are not speed           speed control and help explain the principles underlying control lable: Split Phase, Repulsion Start-Induction Run,           the different control circuits.

Repulsion-Induction, Capacitor Start and Run (except for special fan duty motors), Capacitor Start-Induction Run , Different Types of Control: Several different types of Synchronous, and Squirrel Cage. No type of speed con - control are shown in the table on page 31 . A study of trol is generally available for standard models of these this table will help to show that the choice of control motors because of the use of centrifugal starting switches, depends on : inherent constant speed or other design details.

1. Whether A.C. or D.C. or universal operation is required .
2. The type of motor.

Choice of Motor Depends on the Load: Only the univer- 3. The type and amount of load. sal motor (a form of series-wound motor) is available for 4. The exactness of speed control desired. service on both alternating and direct current. It is a 5. The speed range to be covered. high-speed type of motor (3000 to 15,000 R.P.M.) with Another circu it, not shown, uses two rheostats strong starting torque. The speed varies widely with connected in tandem, one in series with the armature changes in the load. Generally,.the rheostat setting for a and one in parallel with it. This circuit is used to produce given speed will be slightly different on A.C. than D.C. very slow speed control of shunt wound motors. because the characteristics of a series motor change with the type of current. Resistors are often connected in In addition to the circuits shown, Oh mite rheostats are the circuit on D.C. to make the characteristics more nearly util!zed on the motor-generator-~ of speed control identical with the A.C. characteristics. The shunt wound which are used on A.C. motors of integraffiorse-power direct current motor has a very slight change of speed sizes. There are also multi -speed variations of the circuits with loads. shown which utilize Ohmite Power Tap switches and Motor manufacturers find it necessary to change the Ohmite Fixed Resistors ; also governor-controlled motors inherent characteristics such as starting torque, running which utilize Oh mite Fixed Resistors. Oh mite VT Variable torque, etc. , to suit different applications of the same Transformers can also be used on AC ; applications, or

    ) motor and therefore rheostats, too, must be designed to              on DC in conjunction with a rectifier:
   /

33

(

*i
~
   ~

EC 62 06 32 , Att. 1 , Pg . 1 78 of 26 ft:PDRING.! Rt:P!424-66S-RPI Motor Speed Control REVISION : 03 PAGE 125 OF 139 O HMITE Manufacturing Company I!.

,         Rheostats with Reversing Switch: Rheostats with two separate windings and a toggle switch can be supplied Rheostats Individually Designed: Loads have been clas-sified for general calculation as (a) Machine Duty, where t          for single knob speed control and reversing of D.C. motors.              the current is assumed 80% at 50% speed, and (b) Fan

";l,; One winding controls forward speed, the other reverse. Duty, where the load current is assumed as reduced to 40% of maximum at 50°/p of full load speed.

~

c Whi le loads have been grouped arbitrarily in the above ~ two classifications, each application varies from th ese ~ theoretical values to such an extent that for the best

t. control , the rheostats must be designed for the particular

~ application. This means that the actual currents and resist-

I ances under load must be obtained to permit proper Fig. 80: A reversing-type, design ; the nameplate data from the motor is generally speed control rheostat insufficient.

Type of Control Type of Motor General Characteristics of Control D.C. Series or Shunt Most used for fractional H.P. appliances, A.C. or Universal, where the D.C. Permanent Magnet load is constant or variations in speed with load are unimportant. I. Universal SERIES Speed will vary widely with the load. A.C. Series RHEOSTAT 50% reduction of full load speed is maximum used on larger motors-A.C. Repulsion A. C. Shaded Pole more on smaller motors-depends on type of load. II. Reduces speed but maintains torque. D.C. Series ARMATURE Speed will vary less widely with the load than with Series Control. A.C. Series SHUNT 50% reduction of full load speed is maximum used on larger motors-Universal RHEOSTAT more on smaller motors-depends on type of load. Ill. COMBINED Widest speed range-maintains torque-useful where load varies. / D.C. Series ARMATURE A.C. Series Speed will remain fairly constant regardless of load. SHUNT ANO Universal Range of 5 to 1 or more is possible depending on type of load. SERIES RHEOSTATS Standard method for wound rotor motors-also used on single-phase IV. type. ROTOR A.C. Polyphase Speed will vary with the load. SERIES Wound Rotor RHEOSTATS 50% reduction in speed is the maximum generally used. Greater reduction is possible. Most used type for integral H.P. industrial applications. V. D.C. Speed remains fairly constant at any load. FIELD Shunt Speed increases with added resistance. Range depends on motor design. RHEOSTAT Field must never be opened. VI. Used to lower speed. ARMATURE D.C. Speed will vary with load. SERIES Shunt Speed decreases as resistance is added. 50% maximum on larger RHEOSTAT motors. VII. COMBINED Used for widest speed range. FIELD ANO D.C. Speed variation with load depending on position of control. ARMATURE Shunt SERIES Speed range depends on motor design. RHEOSTATS VIII. Used for fan type duty or other low starting torque, constant type of Special AUTO- loads. A.G. TRANSFORMER will vary with load. Capacitor WITH Motor Speed range depends on molor design. TAP SWITCH

                                                                                                                                                  \

J 34

ww+ E~ 6 2 O6 3 2 Att 1 p 17 9 f 2 6 'fEPbRT Nb.: REP-424-008-RP1 0

  ,\....                '            .    '     g.                             REVISION: 03 Motor Driven RheostafsE 126
                                                                                         °F 139 OHMITE Manufacturing Company
         ),

i TRAVERSE SPEED DC Motor AC Motor (Seconds) (Seconds) 3.4 4 10*12 8 40-50 16 100-120 30 45 The standard arrangement includes the necessary limit switches and cams to stop traverse at the end of the rotational arc. Reversal is accomplished by moving a 3-position control switch to the "reverse" position. Users may also specify additional switches for programming Fig. 81 : Typical Ohmite motor-driven rheostat assembly associated equipment during the traverse of the rheostat. Non-Standard Drives: Ohmite can adapt motor drives to meet applications where the requirements are so special Ohmite rheostats, either single or in tandem, can be that the standard motor driven assemblies are not suita-motor operated under remote control. While customers ble. Such requirements could include special speeds, can adapt d~ilies of their own to the rheostats, Oh mite 360 degree rotation using " bridged-gap" rheostats (page offers standard reversible motor drives assembled to the 24). self-reversing rotation , special auxiliary programming rheostat of your choice. These standard drives encom - switches, slip clutches, combinations of rheostats and pass a selection of traverse speeds designed to meet the other controls such as transformers or composition poten-most frequent requirements and faster delivery can be tiometers and other variations. Complete specifications in provided on these. The standard drives are available with such cases must be submitted to Oh mite for engineering 115-volt DC or AC motors in traverse speeds as follows: evaluation and quote.

           )

Concentric Control Rheostat Assemblies Any combination of models of rheostats can be mounted for concentric control , with the larger rheostat preferably Fig. 82: Tandem next to the panel. When the largest rheostat is no larger assembly with than a Model L, the hollow shaft is 1/4" diameter and the rheostats through-shaft is 3/1s" diameter. When the larger rheostat is independently a Model P, N, R, T, or U, the standard hollow shaft is %" controlled diameter and the through shaft is 1/4" diameter. A hollow shaft of 112" diameter and through-shaft of 3/s" diameter can be supplied also. The tandem assembly can consist of more than two rheostats with the additional rheostats Two rheostats can be separately controlled by means of turning with either shafts. Mounting dimensions are simi-concentrically located knobs. This may be done for con- lar to an equivaleht standard tandem assembly. Write for venience in operation, to conserve panel space, or where further information for specific applications. Panel thick-it may be desired to use one rheostat as a vernier for ness must be given. another: Combinations with Other Controls: Tap switches, low The two rheostats are mounted on a tandem assembly power wafer-type switches, composition potentiometers frame with the shaft of the rear unit extending through the or variable transformers can be combined with rheostats hollow shaft of the first. A hand-wheel, or knob, controls in concentric control assemblies, with the auxiliary device

          / the rheostat closest to the mounting panel and a smaller                     operated by the through-shaft.

knob controls the other rheostat. Concentric Control Tancem Mio . . Code Word: CONCO 35 __J

~
 " EC 62 0 632' Att. 1, Pg. 1 s'b
~.
~

Rheostat for Lamp D1mm1ng of 2 6fl&bkFN6.: F<f:P-424-008-RPI REVISION : 03 PAGE 127,.()F 139 O HMITE Manufacturing Company l I f f 120 .,;

                                                                                           ...       ordered if one is desired. Our Engineering Department I~           .,;

I ..."' will be glad to recommend the proper rheostat for any

            ..."'100                                                           ~~                    special application on r~ceipt of the following information :
~
I!
                           ~'
                           ;;              LAMP RESISTANC£
                                                                      - I  - I 400   !i
                                                                                           ~

0 Lamp type, volts and ~ated current, minimum light (in c

            ..J
             ....* 80
                        ,_a:    ~
                                        *- - *-... t;;/ f
                                                            >     ~

320 5:! l per cent of maximum). pnd off-position if wanted. For uncommon types of lamps, supply a sample for test

c 50 ~ I c
            ..... 60 v
                                  \       v    "'/           I I          I            240
                                                                                           ..J
                                                                                           °...

or a curve of light and current versus volts.

            ...z
                            <(
                            ..J GI
                                    \ /VitURRENT I A    LIGHT
                                                                                            ...<.>z                                        lAMP DIMMING RHEOSTATS a"'"'
                                      ~RHE).OHMS             I 40
                        ~       /       (SCALE AT RIGHT) 1          J      LUNENS 160   ~
                                                                                            ...              lamp Minimum Brilliance of Light as Percentage of Full Intensity z

I ,/ ' I' I I I I I Watts 10% 1% i~% &011 Blackout

             "'<.>       /J                    ....          I ,/                                              25               LHA25              LJ825                   LJC25          LJD25 20
                          -r                        .~~:;
[__

80  ;

c 40 LHA40 LJ840 LGC20 J..KD40 EXAMPLE.J- 0 50 LJASO LGBSO LKCSO LKDSO A.

I ,,..,.,,,,, I ._ s 60 75 LJA60 LJA?S LK860 LKB75 LKC60 LKC75 LKD60 LLD75 I 0 :c 100 LKA100 LK8100 LKC100 LPD1 00 0 20 40 60 PER CENT LAMP VOLTAGE 80 100 120

                                                                                            "'                120               LKA120             LLB120                  LPC120         LND120 150               LKA150             LLB 150                 LNC150         LND150 180               LKA180             LNB180                  LNC180         LND180 Fig. 83: Average curves for tungsten filament lamps                                    200               LLA200             LNB200                  LNC200         LND200
                                                                                                           §No. 1              'LGAl               LNB l                   LAC1           LAD1
                                                                                                           §No. 2              'LLA2               LRB2                    LTC2           LU02
                                                                                                           §No. 4              'LNA4               LU84                  tLTTC4         tLUUD4
                                                                                                     '50o/o light instead ot 10%. tTwo rheostats in tandem.

An Oh mite Rheostat, when connected in series with an +Light is reduced to '4% and then the circuit is opened by a No. 352 Off-Posilion.

                                                                                                    §Numbers 1, 2 and 4 are photoflood lamps which operate at 250, 500 and 1000 wans respectively.

incandescent lamp, provides ideally smooth, gradual con-trol of light output from full intensity to any desired degree of dimming. Such control is utilized in photography (light- Motor Driven Lamp Dimmers ing of subjects, projection and contact printers, and safe Oh mite rheostats arranged for motor drive are often used

                                                                                                                                                                                                   )

lights); in medicine and dentistry (examination lights) ; in aviation (instrument lights) ; in advertising displays, thea- as faders in advertising displays. Such rheostats are of ter stage lighting, and in other applications. the bridged gap type (page 24) for continuous rotation . Fig . 84 (A) shows a method of using one rheostat to fade The size and resistance of the rheostat is determined between two lamp banks (both going out as the arm by the lamp to be controlled and the amount of dimming passes the center lead) . Figure 84 (B) shows a method desired. Because a larger rheostat or a tapered winding for gradually bringing a lamp from out to full on and back of more sections is needed for blackout than for 1% light, to out once every revolution. important economies can often be made if it is permissi-ble to open the circuit before blackout. It is strongly recommended that the minimum amount of light desired be determined by a substitution trial or by measurement with a photo-electric light meter, as visual estimates gen-erally are not sufficiently accurate. The curves in Fig . 83 show the per cent lamp current, (Al (8) voltage, and resistance, and the per cent required rheo-stat ohms for any percentage of dimming. The curves apply to 115 volt standard tungsten filament lamps and, in general, to any other lower voltage tungsten filament Fig. 84: Fader circuits arranged for continuous rotation lamp. Rheostats listed in the table cover the most com-mon applications. They are unmounted units, taper wound as required . The second letter of the Catalog Number corresponds to the model, details of which will be found on pages 9 to 13. A knob, as listed on page 26, should be

                                                                                                                                                                                                   )

I 36

EC 620632, Att. 1, Pg. 181 of 2 6 'fEPORT REVISION Rheostats for Military Specifications NO.: REP-424-008-RP1

03 PAGE 128 OF 139 -

C JHMITE Manufacturing Company Fig. 85: Rheostat sizes furnished under MIL-R-22

   , Ohm ite power rheostats have seen service in military                     (Model C) to the 1000-watt RP55 (Model U) are supplied
   ' applications for many years. They have established their                  by Ohm ite with the various options requ ired by the mili-noted dependabi lity in widely dispersed areas subject to                 tary options such as enclosures, locking shafts with slots the extremes of environment from the tropics to the arctic.               or flats, off-positions, etc.

Ohmite's inert, all ceramic and metal construction is the Oh mite also supplies rheostats to meet military reason for the durability and ruggedness required to specification MIL-R-6749 for Aircraft Rheostats. This speci-meet the exhaustive tests of the military specifications. fication covers 25 and 50-watt enclosed rheostats used All of the styles (sizes) required by the fundamental in aircraft, primarily for light dimming purposes. The rheostat specification, MIL- R-22 (Resistors, Variable, physical sizes co rrespond to Styles RP11 and RP1 6 of Wirewound , Power Type) from the tiny 5 watt Style RP05 MIL-R- 22 with a few differencess. The entire specified

..                                                                             range of winding tapers is provided under this specification.

To Order: When a QPL item is required always order by Military Designation, not by Oh mite Type number. Mll-R-22 RHEOSTATS, WIREWOUND Military Wall Ohmite Military Watt Ohmlte Designation Size Type Designation Size Type RP050 5 Model C, RP 16 25 ModelJ, enclosed enclosed RP06 12.5 Model E RP20 75 Model G Slotted with Flatted with Enclosed with RP07 6.25 Model E, RP25 100 Model K locking bushing locking bushing locking bushing enclosed RP30 150 Model L RP10 25.0 Model H RP351<D 225 Model P RP11 12.5 Model H, RP401<D 300 Model N enclosed RP451<D 500 Model R Fig. 86: Typical locking-type rheostats supplied under MIL-R-22. RP 15 50 Model J RP501<D 750 Model T RP551 <D 1000 Model U Mll-R-5749 RHEOSTATS©: AN (Enclosed) AN3155 25 and 50 wan MIL-R-15109 RHEOSTATS: HI-SHOCK Models EQl, H@. J, G, K Noles: <D 1,000 ohms, max.

                                                                                      <ll Not applicable to GAMESA (Canadian equiv. to DESC-E)

Fig. 87: Aircraft Power Rheostats for MIL-R-6749 <ll Also enclosed 37

EC 620632, Att. 1, Pg. 1 REVISION : 03 Generator Field ControY 11°/Jeostats OHMITE Manufacturing Company Application: Ohmite Vitreous Enameled Rheostats pro-vide smooth, c lose, gradual control of generator voltage. The permanence of their characteristics, smoothness of operation, exactness of control, and compactness have made them first choice among generator and switchboard designers. By providing practically continuous variation of resistance in even the smallest sizes, they have made possible great savings in control-panel space. This makes them particularly useful on portable equipment, such as welding generators and power supplies. Range of Sizes: With a series of ten wattage sizes, there is an Oh mite rheostat, or tandem rheostat assembly, suit-able for every size generator in the range from the smallest to units of several hundred kilowatts. Individually Designed: Oh mite field rheostats will be individually designed by our Engineering Department to fit each generator field condition upon receipt of the following information : State whether self or separately excited, give field resistance (hot) , maximum field current (state at what volts for self-excited machines) , minimum field current, rheostat resistance (if known) . For Fig. 89: Typical field control rheostat, wire side view. self-excited mach ines it is desirable to supply a field magnetization curve. Standard Designs: The rheostats listed on the following

                                                                                                                                                                                     ,* )

pages are tapered or uniformly wound, as required , designed to provide control for separately or self-excited generators. A number of models with differently tapered windings are listed for each resistance value . Current Design of Field Rheostat values depend on both the maximum voltage and the field For Self-Excited Generator resistance. Maximum design volts used were 32, 40, 64, A magnetization curve (such as Fig. 88) for the particular 80, 100, 125, 160, 200, 250, 320 and 400. Ratios of machine should be obtained from the generator manu-rheostat resistance to field resistance were set at equal, facturer. The no load curve is used for machines which 1.6 times, 2.5 t imes or 4 times. may be operated without load or with a light load ; a full load curve may be used for a generator which is permanently connected to a load. 180 CEIL 1NG .VOLT s i ) The first step is to locate the "ceiling volts" -the highest 1 voltage up to which the generated voltage will build when 160 NO I LOAD GENERATED , VOLTAGE ['-.,. L-- i-- 1-- ...-

                                                                                            ./

v there is no resistance in series with the field. At this point E G = R tield X / field* A straight line drawn through zero and

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VOLTAGE / v "ceiling volts" represents the voltage necessary to prod uce

! 120 ',
      "'                                l/v               OR~v                                                     the field current at any intervening point. The vertical 0                                                   RHED.
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distance between this line and the curve of generated

       '    80
                                            "  1'.
                                                        !/        NO LOAD MAGNETIZATION CURVE       FOR SELF* EX CITED                      voltage represents the voltage drop which must be taken 0                    IV                  v"                           GENERATOR                              up by the field rheostat.
                        ,v 60 v                                                                             The second step is to draw the curve of field rheostat K                       '  i"-,
                                                                        }    FIELD         RHEOSTAT OHMS                     ohms versus field current. This is obtained by Ohms' Law:

40

                 , vv        v          r'-. FIELD VOLTAGE VOLTS ACROSS f-t i-_

I ..... Rheostat Ohms = Volts Drop in Rheostat ...,. Field Amps. 20 v FIELD i  !'..... ..... _ The total resistance required will depend upon how low it 0 I/ I is desired to bring the terminal voltage . 0 0 .5 1.0 1.5 Knowing the maximum voltage, the resistance and max- _)' FIELD AMPERES imum and minimum currents, a rheostat may be selected from the tables or Oh mite engineers will design a special Fig. 88: Design curve for field rheostat unit for the job. 38

EC 62063 2 , Att. 1 , Pg . 18 3 of 2 6 '"fEPORT REVISION NO.: REP-424-008-RP1

03 PAGE 130 OF 139 Rheostats (Potentiometers) Wirewound MODEL C Max.

Ohmic Voltage Behind panel "B" Diameter "D" Dimension "C" Shaft Rotation Model Type Watts range Core (RMS)* (in.Imm Ref.) (in.Imm Ref.) (in.Imm Ref.) torque (+/-5°) C RCS/RCL 7.5 10.0-5K enclosed 305 0.875/22.23 0.515/ 13.08 0.25-3 oz. in . 300°

  • See Catalog #203 for complete details.

Mounting: Panels to 0.125" (3.18mm) thick with 1/4-32 bushing and hex nut CM' thick).

                                                                                --]'1'1~11**fs:t,andard shaft MODEL E Max.

Ohmic Voltage Behind panel "B" Diameter "D" Dimension "C" Shaft Rotation Model Type Watts range Core (RMS)* (in.Imm Ref.) (in.Imm Re!.) (in.Imm Ref.) torque (+/-50) E RES/REL 12.5 1.0-15K open 305 0.688/17.46 0.875/ 22.23 0.594/15.08 1-6 oz. in. 300° E REE 12.5 1.0-15K enclosed 305 1.219/30.96 1.047/ 26.59 1-6 oz. in . 300°

  • See Catalog #203 for complete detail s.

unenclosed 0.531" 13.49mm 1 -- 0 ~ 0.25" ~ 6.35mm 0 0 0 () Mounting: Panels to 0.406" 10.32mm 0.125" (3.1Bmm) thick with 114-32 bushing and hex nut C/15" thick). Dimensions for reference only; consu lt factory for details . Since all rh eostats/potentiometers are electro-mechanical devices, they are subject to mechanical wear and, therefore, have a finite life. Models H, J, K, Land N are listed under UL File No. E-10946 and CSA File No. 21309 unless noted otherwise. All rheostats are 10% tolerance. 1-866-9-0HMITE

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EC 62 0 632 , Att. 1 , Pg . 184 of 26 -fEPORTNO.: REP-424-008-RP1 REVISION : 03 PAGE 131 OF 139 Rheostats (Potentiometers) Wirewound MODELS H 1 J 1 G 1 K 1 L Max. Ohmic Voltage Behind panel "B" Diameter " D" Dimension "C" Shaft Rotation Model Type Watts range Core (RMS)* (in.Imm Ref.) (in.Imm Ref.) (in.Imm Ref.) torque (+/-50) H RHS/RHL 25 1.0-25K open 500 1.375/34.93 1.560/ 39.62 0.940/23.88 0.25-0.5 lb. in. 300° J RJS 50 0.5-50K open 750 1.375/34.93 2.31 I 58.67 1.56 /39 .62 0.25-2 lb. in. 300° G RGS 75 0.5-50K open 900 1.750/44.45 2.75 I 69.25 1.78 /45 .21 0.5-2 lb. in . 300° K RKS 100 0.5-50K open 1000 1.750/44.45 3.125/ 79.38 1.91 /48 .51 0.5-2 lb. in. 300° L RLS 150 0.5-50K open 1200 2.000 I 50.8 4.00 /101 .60 2.28 /57 .91 0.5-3 lb. in. 300°

  • Models H, J , G, and K also available in enclosed versions.
  • See Catalog #203 for complete details.

0.75" 19.05 mm Mounting: Panels to 0.25 " (6.35mm) thick 0.5". with 3/e-32 bushing and 12.7 mm ~~--3..r-../1 hex nut (3/32" thick) (or with 10-32 drill 0. 188" (4.76 mm) hole in panel. shaft x 0.75 flat-head screws washer not included O o 0.344" locking for model L only). inmode/L ~ 8.73mm nut holes for: locking shaft 0.875" no. 2 screws (model H) 22.23 mm _ __.>1+-- (only model H no. 8 s crews (J, G, K, L) mounting stocked) bracket on standard shaft modef L only (models H, J, G, K, L) MODELS P 1 N 1 R 1 U Max. Ohmic Voltage Behind panel " B" Diameter " D" Dimension "C" Shaft Rotation Model Type Watts range Core (RMS)* (in.Imm Ref.) (in.Imm Ref.) (in.Imm Ref.) torque (+/-50) p RPS 225 1.0-30K open 1300 2.125/53.98 5.00 /127.00 2.97 175.44 2.5-4 lb. in. 310° N RNS 300 1.0-50K open 1225 2.375/60.33 6.00 /152.40 3.44 /87 .38 2.5-5 lb. in. 320° R RRS 500 1.0-20K open 1450 2.125/53.98 8.00 /203 .20 4.31 /109.47 4.5-7 lb. in. 325° u RUS 1000 1.0-20K open 1600 3.000 I 76.2 12.00 /304.80 6.38/162.05 3.5-7 lb. in. 335°

  • See Catalog #203 for complete details.

I Dimension " M " p 0.875 " 22.23 mm N 1.188" 30.16 mm R 1.5" 38.1 mm u 3" 76.2 mm D Mounting: Panels to 1.25" (31 .75mm) thick with 114-20 flat-head screws. l (continued) 188 1-866-9-0HMITE

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EC 62 06 32 , Att. 1, Pg . 18 5 of 2 6 -fEPORT REVISION NO.: REP-424-008-RP1

03 PAGE 132 OF 139 Rheostats (Potentiometers) Wirewound ORDERING INFORMATION Code Watts Model Shaft Core CL = 7.5 C Locking Enclosed CS= 7.5 C Standard Enclosed Resistance Value ..

EE = 12.5 E Standard Enclosed E = RoHS compliant Series---~ Example: EL = 12.5 E Locking Open Rheostats I Rso = o.soo

  • RoHS compliant product available. Add ES = 12.5 E Standard Open "E" suffix to part number to specify.

GS = HL = 75 25 G Standard H Locking Open Open Wirewound Potentiometers RCSRSOE 1RO = 10 7R5 = 7.50

  • Made-to-order rheostats available:

HS= 25 H Standard Open 250 = 2500 Contact nearest Ohmite sales office. JS = 50 J Standard Open 1Ko = 1,0000 KS = 1oo K Standard Open

  • Voltage rating dependent on resistance LS = 150 L Standard Open 1K75= 1,7500 NS= 300 N Standard Open *Check Eble for standard resistance 4K5 = 4,5000 value.

PS = 225 P Standard Open values and maximum current values soK = so,oooo RS = 500 R Standard Open US = 1000 U Standard Open 7.5W Model C 12.SW Model E 25W Model H sow 75W 100W 150W 225W 300W soow 1000W

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LJ.J LJ.J LJ.J -' 6 SufftxY a: a: a: a: a: < a: a: < a: < a: < a: a: < a: < a: < a: < 0.5 - R50 ii 10.0 ii 12.3 ii 14.1 ii 17.3 1 - 1RO ii ii ii 3.53 ii ii 5.00 ii 7.07 ii B.66 ii 10 ii 12.3 ii 15.0 ii 17.32 ii 22.3 ii 31 .6 1.5 - 1R5 ii 1B.2 ii 25.B 2 - 2RO ii ii ii 2.50 ii ii 3.54 ii 5.00 ii 6.12 ii 7.07 ii B.65 ii 10.6 ii 12.24 ii 15.B ii 22.4 2.5 - 2R5 ii ii ii 2.24 ii 14.1 ii 20.0 3 - 3RO ii ii ii 2.04 ii ii 2.BB ii 5.00 ii 5.75 ii 7.07 ii B.66 ii 10.00 ii 12.9 ii 1B.3 4 -4RO ii 3.53 ii 7.50 ii B.66 ii 11 .2 ii 15.B 5 - 5RO ii ii ii 1.5B ii 3.BB ii 4.47 ii 5.4B ii 6.71 ii 7.75 ii 10.0 ii 14.1 6 -6RO ii ii ii 1.44 ii ii 2.04 ii 2.BB 7.S - 7R5 t/ 31R ii 3.65 t/ 4.47 t/ ~ dO ii 6.32 B - BRO ii ii ii 1.25 ii ii 1.77 ii 2.50 ii 7.90 ii 11 .2 10 - 10R ii ii O.B6 ii ii ii 1.12 ii ii 1.5B ii 2.74 ii 3.16 ii 3.BB ii 4.74 ii 5.48 ii 10.0 12 - 12R ii 2.04 12.5 - 12R5 ii 6.30 ii 8.95 1S _ ,.o ii ii 0.71 t/ i1 i1 n 01 ii t/ 1 ?Q ii 3.163 ii 3.87 ii 4.47 16 - 16R ii 1.76 ii 2.17 ii 2.50 ii 5.60 ii 7.90 22 - 22R ii 1.50 25 - 25R ii ii 0.55 ii ii ii 0.71 ii ii 1.00 ii 1.73 ii 2.0 ii 2.450 ii 3.00 ii 3.46 ii 4.47 ii 6.33 35 - 35R ii ii 0.46 ii ii ii 0.60 ii ii O.B45 ii 1.19 ii 2.070 dQ - 40R ii 3.54 50 - 50R ii ii 0.39 ii ii ii 0.50 ii ii 0.707 ii 1.00 ii 1.23 ii 1.41 ii 1.735 ii 2.12 ii 2.45 ii 3.16 ii 4.47 75 - 75R ii ii 0.32 ii ii ii 0.40 ii ii 0.575 ii 1.00 ii 1.15 ii 1.415 ii 1.73 ii 2.00 ii 3.65 BO - BOR ii 0.790 ii 2.52 100 - 100 ii ii 0.27 ii ii ii 0.36 ii ii 0.500 ii O.B66 ii 1.00 ii 1.225 ii 1.50 ii 1.73 ii 3.16 o 12s 150 - 150 160 - 160 ii ii 0.22 t/ t/ t/ ii ii ii 0.29 0.3? ii ii 0.445 t/ ~on ii 0.575 ii 1.000 ii 1.22 ii 1.41 t/  ?.00 175 - 175 ii ii ii 0.27 ii ii 0.375 ii 1.69 ii 2.39 200 - 200 ii ii 0.19 ii ii ii 0.25 ii 0.612 ii 0.707 ii O.B65 ii 1.06 ii 1.22 2?S - 22S ii 0.d70 ii 2.11 250 - 250 ii ii 0.17 ii ii ii 0.22 ii ii 0.316 ii 0.775 ii 1.41 300 - 300 ii 0.408 ii 0.500 ii 0.575 ii 0.866 ii 1.00 ii 1.B3 325 - 325 ii 1.24 350 - 350 ii ii 0.15 ii ii ii 0.19 ii ii 0.267 ii 0.655 400 - "00 ii 0433 ii 0.500 i1 n 750 ii O.B66 ii 1 dB 500 - 500 ii ii 0.12 ii ii ii 0.16 ii ii 0.222 ii 0.316 ii 0.388 ii 0.447 ii 0.54B ii 1.00 ii 1.41 600 -600 700 - 700 ii 0.567 ii 0.655 750 - 750 ii ii 0.10 ii ii ii 0.13 ii ii 0.182 ii 0.316 ii 0.365 ii 0.447 ii 0.81 7 ii 1.15 BOO --800 ii 0.250 900 - 900 ii 0.500 ii 0.57B 1000 - 1KO ii ii 0.086 ii ii ii 0.10 ii ii 0.155 ii 0.224 ii 0.274 ii 0.316 ii 0.707 ii 1.00 1200 - 1K2 ii 0.433 ii 0.500 1250 1500 --1~~5 ii 0.346 1 5 ii ii 0.071 ii ii t/ 0.090 ii ii 0.129 ii 0.224 ii 0.258 ii 0.387 ii 0.447 ii 0.577 ii O.B16 1600 - 1K6 ii 0.176 1750 - 1K75 ii 0.358 ii 0.41 4 1BOO - 1K8 ii 0.2B8 2000 - 2KO ii 0.194 ii 0.224 ii 0.336 ii 0.387 ii 0.500 2250 - 2K25 ii 0.259 2500 - 2K5 ii ii 0.055 ii ii ii 0.070 ii ii 0.100 ii 0.1 41 ii 0.173 ii 0.200 ii 0.300 ii 0.346 ii 0.447 ii 0.633 3000 - 3KO ii 0.224 3500 - 3K5 ii ii 0.046 ii ii ii 0.060 ii ii 0.084 ii 0.119 4500 - 4K5 ii 0.1B2 5000 - 5KO ii ii 0.039 ii ii ii 0.050 ii ii 0.070 ii 0100 ii 0123 ii 0.141 V' =Standard values; check availability 7500 - 7K5 ii ii ii 0.041 ii ii 0.05B ii 0.100 ii 0.115 ii 0.141 Rheostats are silicone-ceramic coated at and 8000 --BKO ii 0.079 above the following ohmic values: 10000 - 10K ii ii ii 0.035 ii ii 0.050 ii 0.070 ii 0.087 ii 0.100 ii 0.122 Model C: all Model G: SOOOQ m~~ _)~~5 ii ii ii 0.031 i1 i1 i1 o 020 t/ ii 0.n41 t/ 0 OSR Model E: 750Q Model K: SOOOQ 20000 - 20K ii ii 0.035 ii 0.050 25000 -25K ii ii 0.032 ii 0.045 Model H: 2000Q Model L: 7500Q 30000 - 30K ii 0.041 Model J: SOOOQ 40000 -40K ii 0.035 50000 - 50K ii 0.032 1-866-9-0HM ITE

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EC 62063 2 , Att. 1, Pg . 186 of 26 ~EPORTNO . : REP-424-008-RP1 REVISION : 03 PAGE 133 OF 139 210 Series Divi dohm Vitreous Enamel Adjustable Power FEATURES

    *Terminals suitable for soldering or bolt connection.                                Choose Oh mite's 210 Type adjustable res istors for
    *Adjustable lug supplied                                                             applications requiring settings at different resistance
    *High wattage applications                                                           values. These wirewound resistors are equipped with an adjustable lug, making them ideal for adjusting
   *All-welded construction                                                              circuits, obtaining odd resistance values and set-
   *Rugged lead free vitreous enamel coating.                                            ting equip ment to meet various line voltages. 21 O
    *Flame resistant coating                                                             Type resistors feature a hollow core to permit secure fasteni ng with spring-type clips or thru bolts with
    *Additional adjustable lugs available                                                washers. They also offer the durability of lead free
  • RoHS compliant product available. Add "E" suffix to vitreous enamel coating and al l-welded construction.

part number to specify Mounting brackets not included with resistors. SERIES SPECIFICATIONS Series Wattage Ohms Core Code Voltage Standard Terminal 012 12 1.0-10K 0 565 57 025 25 1.0-25K K 625 40 050 50 1.0-100K K 1625 40 075 75 1.0-100K K 2625 40 0100 100 1.0-100K M 2845 40 0175 175 1.0-1 OOK p 3595 46 0225 225 1.0-100K p 4595 46 0500 500 1.5-15K s 4970 45 01000 1000 3.0-27.7K s 8900 45 Other sizes available; contact Ohmite. Also available in low cost Centohm or Silicone coating ; contact Ohmite. CHARACTERISTICS Adjustability 10% to 90% of full value. Wattage is proportional to this adjusted resistance value. Coating Lead free vitreous enamel. Large models (500 watts and up) are supplied in Silicone Ceramic. Also available in low-cost Centohm coating ; Consult factory. Core Tubular ceramic. Terminals Solder coated radial lug. RoHS solder composition is 96% Sn, Power limitations for high resis-3.5% Ag , 0.5% Cu tance values: When resistance Adjustable Nickel plated steel. (Screwdriver type adjustable lug supplied exceeds the resistance values listed terminal standard. Other types, including silver contact units, available.) below, derate the Power Rating by Derating Linearly from 100% @ +25°C to 0% @ +350°C. 25% to improve reliability : Tolerance +/-10% (K) Power Resistance No power rating value derating neces-Power rating Based on 25°C free air rating . The stated wattage rating applies 12W 4,5000 sary for ratings only when the entire resistance is in the circuit. Setting the lug at 25W 9,0000 higher than an intermediate point reduces the wattage rating by approximately SOW 20,0000 100W. the same proportion. Example: If the lug is set at half resistance , the wattage is reduced by approx. one-half. 75W 35,0000 Overload 10 times rated wattage for 5 seconds. 100W 50,0000 Temperature +/-260 ppm/°C coefficient Dielectric 1000 VAC: 12 to 100 watt rating. 3000 VAC : 175 and 225 watt rat-withstanding ing (measured from terminal to mounting bracket) voltage Max. amps To calculate, use the formula 'IP!R. 1-866-9-0HMITE

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EC 620632, Att. 1, Pg. 1 87 of 2 6 fEPORT REVISION NO.: REP-424-008-RP1

03 PAGE 134 OF 139 210 Series Dividohm Vitreous Enamel Adjustable Power DIMENSIONS (in. / mm)

Series Wattage l D c Core Code Standard Terminal 012 12 1.75/ 44.4 0.313 / 7.94 0.1 88 / 4.76 0 57 025 25 2.0 I 50.8 0.562 / 14.3 0.313 / 7.94 K 40 f~ll!l~l!lll~ll!!l!~llld~c 050 075 50 75 4.0/101 .6 6.0 / 152.4 0.562 / 14.3 0.562 / 14.3 0.313 / 7.94 0.313 / 7.94 K K 40 40 I L I 0100 100 6.5 / 165.1 0.750 / 19.1 0.50 / 12.7 M 40 0175 175 8.5 / 215.9 1.125 / 28.6 0.75 / 19.1 p 46 0225 225 10.51 266 .7 1.125 / 28.6 0.75 / 19.1 p 46 0500 500 12.0 / 304.8 2.50 / 63.5 1.75 / 44.5 s 45 01000 1000 20.0 / 508 .0 2.50 / 63.5 1.75 /44.5 s 45 ORDERING INFORMATION Coating Made-to-order Parts Blank = Vitreous C = Centohm RoHS Compliant I S =Silicone I Core Diameter Terminal Type See "Core and See uResistor Terminals Terminal Se lectio n ~ for Tu bular Co res~ I D25K100E I _J_ RoHS Compliant I I -, I --, Serles Wattage Tolerance Ohms 21050K405ROOJE See 270 series custom core and terminal Info J = 5% 1A0 =10 L- Tolerance K = 10% 250 = 2500 Coating Wattage Ohms J = 5% 21 O = Vitreous R500 = 0.5000 K = 10% 1KO = 1,0000 4rn =Silicone Ceramic 1ROO = 10 25K = 25,0000 61 O = Centohm 250R = 2500 25K5 = 25,5000 1KOO = 1,0000 25KO = 25,0000 25K5 = 25,5000 Standard Values Wattage Wattage Wattage

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1.0 1ROE .... .... .... .... .... .... .... 150 150E .... .... .... 3,000 3KOE .... .... .... 2 2ROE .... .... .... .... .... .... .... 200 200E .... .... .... .... 4,000 4KOE .... 3 3ROE .... .... .... .... .... .... 250 250E .... .... .... .... .... .... .... 5,000 5KOE .... .... .... .... .... .... 4 4ROE .... .... .... .... 300 300E .... .... .... .... 6,000 6KOE .... 5 5ROE .... .... .... .... .... .... .... .... .... 400 400E .... .... .... .... 7 000 ?KOE .... .... 7.5 7R5E .... .... 500 500E .... .... .... .... .... .... .... .... .... 7,500 7K5E .... .... .... 10 10RE .... .... .... .... .... .... .... 750 750E .... .... .... .... 10,000 10KE .... .... .... .... .... .... 15 15RE .... .... .... 800 BOOE .... .... 12,000 12KE 20 20RE .... .... 1,000 lKOE .... .... .... .... .... .... .... .... .... 15,000 15KE .... .... 25 25RE .... .... .... .... .... .... .... 1,250 1K25E .... .... 20,000 20KE .... .... .... 50 SORE .... .... .... .... .... .... .... 1,500 - 1K5E .... .... .... .... .... .... .... 25,000 25KE .... .... 75 75RE .... .... .... 2,000 2KOE .... .... .... .... 50 ,000 50KE .... .... 100 100E .... .... .... .... .... .... .... 2,500 2K5E .... .... .... .... .... .... 100,000 100KE .... .... .... v =Standard values; check availability at 50KQ and 1OOKQ resistance values involve very fine resistance wire and should not be used in critical applications without burn-in and/or thermal cycling. www.ohmite.com 110 1-866-9-0HMITE

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EC 620 6 32 , Att. 1 , Pg . 1 88 of 26 ~EPORTNO . : REP-424-008-RP1 REVISION: 03 PAGE 135 OF 139 250 Series

    'Thin' Stackohm Vitreous Enamel Power When limited space is a consideration, choose                                    FEATURES Ohmite's "thin" stackable 250 Type resistors. These                              *Small size-to-power ratio.

oval-shaped ceramic-core resistors feature a low profile to permit installation in spaces with height *Stackable restrictions. They are also equipped with integral *Integral mounting bracket conducts heatto mounting brackets so they can be fastened to a mounting surface. chassis and stacked in locations with limited surface *Low profile for use in equipment where space is area. limited. When properly fastened, the mounting brackets *All-welded construction. add a heat sinking benefit resulting in a smaller size per watt. Durable 250 Type resistors are fully welded

  • RoHS compliant product available. Add "E" suffix to and coated with lead free vitreous enamel. part number to specify.

SERIES SPECIFICATIONS Series Wattage Ohms Max. Voltage* F10 10 1.0-15K 187 F20 20 1.0-50K 815 F30 30 1.0-10K 281 F40 40 1.0-25K 655 F55 55 1.0-30K 1405 Adjustable versions and other sizes available; Consult Ohmite Also available in low cost Centohm or Silicone coating ; Consult Ohmite.

  • Maximum Voltage is based on Ohm's Law [V=-/P*R] as limited by the resis-tance value of specified product CHARACTERISTICS Coating Lead free vitreous enamel Core Ceramic Terminals Tinned lug with hole. RoHS solder composition is 96% Sn, 3.5% Ag , 0.5% Cu Derating Linearly from 100% @ +25°C to 0% @ +350°C Tolerance +/-5% (J)

Power rating Based on mounting a single resistor on a metal surface measu ring 10" (254mm) square by 0.04" (1 .016mm) thick. Reduce rating by 15% when mounting on non-metallic surface Overload 10x rated wattage for 5 seconds if max. voltage is not exceeded Temperature 1 to 200 : +/-400 ppm/°C coefficient Over 200 : +/-260 ppm/°C Dielectric with- 500 VAC : 10 and 20 watt rating . 1000 VAC: 30, 40 and 55 watt rating (mea-standing voltage sured from lug to mounting bracket) Max_ amps To calculate, use the formula v'P/R 110 1-866-9-0HMITE

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EC 620632 , Att. 1, Pg . 18 9 0 f 2 6 ;REPORT NO.: REP-424-008-RP1 REVISION : 03 PAGE 136 OF 139 250 Series

    'Thin' Stackohm Vitreous Enamel Power DIMENSIONS (in. Imm)                                                         0.625" 15.875 mm                Series   Wattage          length l                   Length A tb1~;

F10 10 0.750 / 19.050 1.000 I 25.400 F20 20 2.000 I 50 .800 2.313 / 58.750 Diam. F30 30 1.250 / 31.750 2.000 I 50.800 0.125' -"' F40 40 2.000 I 50.800 2.750 I 69.850 3.175mm I - --

                                                                        -.I I....

0) F55 55 3.500 I 88.900 4.250 / 107.950 0.110": 2.776 mm -+ ,.__ _ _ A L _ _ _ _, 0.125"' ' Reference dimension on ly; varies according to resistance 3.175 mm value. 0.250' -t 6.350 mm_ d -~~===-- =lfi t 0.375' j_ 9.525 mm Note: When resistors are stacked , use washers or spacers as required to insure clearance and improve power dissipa-tion.

                           +

Diam. 0.109' 2.776mm Diam. 0.196' -- 4.979mm 0.250' I L

                                                                           ©1§:"'
                                                                        -.I I+--     C\I 6.350 mm-+ i . - - --       A - - - -1                     0.250".

6.350mm 0.125' - ' - r - - - - - - - - - . 3.175mm .-rr=J = =~* 0.438' Ll' JLl ..1.1 t.113mm MOUNTING In addition to the standard box bracket, stud type brackets Derating for stacked mounting are available for stacking the standard size resistors. Stud Stacked resistors should be derated to prevent excessive tem-type brackets are available in two heights: standard (SS, peratures due to proximity. Approximate ratings are given in 0.437"/11.113mm) and high (SSH , 0.531 "/13.494mm) . The the table. Percent of Single Unit Rating SSH stud is recommended when stacking the adjustable Type Miniature with 260, as it assures clearance for the adjustable lugs to pass No. of 0.094" (2.381 mm) eachother. Spacer washer No. 6027 (O.D . 0.219"/5.556mm, Resistors Std . or Inter. Miniature Spacer Washer l.D. 0.125"/3.175mm, thickness 0.094"/2.381mm) is recom-mended for use with the miniature adjustable and fixed resis- 2 70 70 75 tors to provide clearance, as explained above, or increased 3 60 60 69 4 50 50 60 wattag e. See chart. mm_u*--==""'----: *u 02so* L r.=of= 6.350

                                     ~ t o.375"

_i 9.525 mm

               +

Diam. 0.196"-

                                                                                                     ~ -** 10s*
                                                                                                   ~                              12 .7mm (continued) 1-866-9-0HMITE
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EC 620632, Att. 1, Pg . 19 Q of 2 6 '"fEPORT REVISION NO. : REP-424-008-RP1

03 PAGE 137 OF 139 250 Series
    'Thin' Stackohm Vitreous Enamel Power CORE AND TERMINAL SELECTION For Made to Order Type 250 Stackohm Resistors                                                                            Code Free Air                                                                                                      Max.         for Wattage                                        Core Dlmenslonst                                      Min. Practical       Core         Fig.                                                        Standard Rating*          Length L                             WidthW              Thickness T             Ohms      Ohms          Dia.        No.             Dimension A                Dimension B      Terminal Miniature 10       0.750" (19 .0SOmm)                 0.375" (9.525mm)        0.125" (3.175mm)               1     15,000        TA           1           1.000" (25.400mm)           0.375" (9.525mm)      51 15       1.000" (25.400mm)                  0.375" (9.525mm)        0.125" (3.175mm)               1     25,000        TA           1           1.250" (31.750mm)           0.375" (9.525mm)      51 20 12 2.000" (50.800mm) 0.688" (17.463mm) 0.375" (9.525mm) 0.594" (15.081 mm) 0.125" (3.175mm) 0.234" (5.953mm) 1 1

50,000 20,000 TA TB ..1 2.313" (58.750mm) 0.375" (9.525mm) 51 51 Intermediate 21 1.000" (25.400mm) 0.813" (20.638mm) 0.250" (6.350mm) 1 8,000 TD 2 1.313" (33.350mm) 0.594 " (15.081mm) 51 25 1.500" (38.1OOmm) 0.813" (20.638mm) 0.250" (6.350mm) 1 15,000 TD 2 1.813" (46.050mm) 0.594 " (15.081mm) 51 Standard 30 1.250" (31.750mm) 1.000" (25.400mm) 0.250" (6.350mm) 1 10,000 TE 5 1.750" f44.450mml 0.938" (23.813mm) 57 3, 4 2.000" 50.800mm 5 2.500" !63.500mml 40 2.000" (50.800m m) 1.000" (25.400mm) 0.250" (6.350mm) 1 25,000 TE 3, 4 2.750" 69.850mm 0.938" (23.813mm) 57 5 4.000" (1 .1.600mm) 55 3.500" (88.900mm) 1.000" (25.400mm) 0.250" (6.350mm) 1 30,000 TE 3, 4 4.250" (107.950mm) 0.938" (23.813mm) 57 70 4.750" (120.650mm) 1.000" (25.400mm) 0.250" (6.350mm) 1 120,000* TE 5 5.250" f133.350mml 0.938" (23.813mm) 57 3, 4 5.500" 139.700mm 5 6.500" !165.100mml 95 6.000" (152.400mm) 1.000" (25.400mm) 0.250" (6.350mm) 1 1so.ooo* TE 3, 4 6.750" 171,450mm 0.938" (23.813mm) 57

    *Based on mounting on steeel panel 10" (254mm) x 10" x 0.040" (1 .016mm).                                        *These sizes are Ohmicone (si licone-ceramic) coated- type 450-460.

t 1nside dimensions of core are: 0.250" (6.350mm) x 0.047" (1.191 mm) for TA; 0.406" **User supplies brackets. (1 0.319mm) x 0.047" (1 .191mm) for TB; 0.438" (11 .113mm) x 0.063" (1 .588mm) for TD; 0.672" (17.069mm) x 0.063" (1.588mm) for TE. ORDERING INFORMATION Series RoHS Compliant Made-to-order Parts I I

  • F20J1ROE See web- Terminal Type Tolerance RoHS Coating I ,.-

Wattage I ---,- Tolerance Ohms

                                                                                        ~~t=t~%          See "Resistor Terminals for Tubu~res"                        J = 5%  I  Ci°mpllant Blank= Vitreous C = Centohm F = 1%

H = 3% 1RO = 10 250 = 2500 ~co_re~ln=fo=---~2~ 530TE57B1ROOJE S = Silicone J = 5% 1KO = 1,0000 I I K = 10% 25K = 25,0000 Series Wattage & Mounting Brackets Ohms 25K5 = 25,5000 Vitreous enamel: Core Code (user supplies bracket for core TB) Example: 25 = 250 Fixed See "Core and B = Stacking box 1ROO = 10 26 = 260 Adjustable Terminal Selection" S = Stacking stud, std. height 250R = 2500 Silicone ceram ic: H = Stacking stud high 1KOO = 1,0000 45 = 450 Fixed U = Unit type 25KO = 25,0000 46 = 460 Adjustable 25K5 = 25,5000 Standard Values Wattage Wattage Wattage g: Oi Cl

                       ~

Cl N Cl Cl ..... Oi Cl

                                                                                  ~

Cl N Cl Cl ..... Oi -Part No. Cl

                                                                                                                                           ~

Cl N Cl Cl .....

        >   Part No.                                                   Part No.

u

       *e   Prefix>    ....,I ....,I ....,I ....,I  l              u
                                                                  *e   Prefix >   l l l ....l l"'                        u
                                                                                                                        *e    Prefix>      l     I I I ci ci ci        l C)   C)      C)   C)                                     C)

C) C) C) C)

       .c                                                         .c                                                    .c c   SuffixY    u: ~ u..             u.. tf                c    SuffixY    u:   N u..    "'u.. u..  "'

u.. c Suffix Y u: ~ 12 ;::!: tf 1 1.5 1ROE 1R5E t/ t/ t/ t/ t/ t/ t/ t/ 50 75 SORE 75RE t/ t/ t/ t/ t/ t/ 1,500 2,000 1K5E t/ 2KOE t/ t/ t/ t/ t/ t/ t/ = Standard values; 2 2ROE t/ t/ t/ t/ t/ 100 100E t/ t/ t/ t/ t/ 2,500 2K5E t/ t/ t/ t/ t/ check availability at 3 3ROE t/ t/ t/ 150 150E t/ 3,000 3KOE t/ t/ t/ t/ www.ohmite.com 4 4ROE t/ t/ 200 200E t/ t/ t/ t/ 4 000 4KOE t/ t/ 5 5ROE t/ t/ t/ t/ t/ 250 250E t/ t/ t/ t/ 5,000 5KOE t/ 7.5 7R5E t/ t/ t/ 300 300E t/ 6,000 6KOE 10 10RE t/ t/ t/ t/ 400 400E t/ t/ t/ 7,500 7K5E t/ 15 15RE t/ t/ t/ 500 500E t/ t/ t/ t/ t/ 10,000 10KE t/ t/ 20 20RE t/ 750 750E t/ t/ 15 000 15KE t/ 25 25RE t/ t/ t/ t/ t/ 800 800E t/ 20,000 20KE t/ 30 30RE t/ 1,000 1KOE t/ t/ t/ t/ t/ 25,000 25KE t/ 40 40RE t/ 1,250 1K25E t/ t/ 40,000 40KE t/ 112 1-866-9-0HMITE

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EC 620632 , Att. 1, Pg . 1 9 1 of 2 6 fEPORTNO.: REP-424-008-RP1 REVISION : 03 PAGE 138 OF 139 270 Series Vitreous Enamel Power Select 270 Type fixed resistors for applications FEATURES requiring wattage ratings from 12 to 1000 watts. *Terminals suitable for soldering The 270 Type resistors are equipped with lug termi- or bolt connection nals suitable for soldering or sturdy bolt connection. *High wattage applications When secure mounting is required, the hollow core of these resistors permit fastening with spring -type *Rugged lead free vitreous enamel coating brackets, thru bolts or thru bolts with slotted-steel *Flame resistant coating brackets. *All-welded construction Suitable for rugged applications, the 270 Type resistors feature all-welded construction and durable

  • RoHS compliant available lead free vitreous enamel coating . Mounting brackets *"Fast on" option - see terminal 538, not included with resistors. http://www.ohmite.com/techdata/terminals.pdf SERIES SPECIFICATIONS Series Wattage Ohms Core Code Voltage Std. Terminal Non-Inductive versions available ;

Other sizes available; Also available in L12 12 0.1-51K D 565 57 low cost Centohm or Silicone coating ; Consult Ohmite. L25 25 0.15-100K K 625 40

  • Maximum Voltage is based on L50 50 0.38-260K K 1625 40 Ohm 's Law [V=V'P*R] as limited by the resistance value of specified product L100 100 0.23-101 K M 2845 40 L175 175 0.13-101 K p 3595 46 L225 225 0.16-129K p 4595 46 L500 500 0.38-218K s 4970 45 L1000 1000 0.69-392K s 8900 45 CHARACTERISTICS Coating Lead free vitreous enamel. Large models (500 watts and up) are supplied in Silicone Ceramic.

Also available in low-cost Centohm coating ; Consult factory. Core Tubular ceramic. Terminals Solder coated rad ial lug. RoHS solder composition is 96% Sn, 3.5% Ag, 0.5% Cu Derating Linearly from 100% @ +25°C to 0% @ +350°C. Tolerance +/-5% 1Q and over (J); +/-10% under 1Q (K) Power rating Based on 25°C free air rating. Overload 10 times rated wattage for 5 seconds. Temperature coefficient 1 to 20Q: +/-400 ppm/°C; Above 20Q: +/-260 ppm/°C Dielectric withstanding voltage 1000 VAC: 12 to 100 watt rating. 3000 VAC: 175 to 225 watt rating (Measured from terminal to mounting bracket) Max. amps use the formula ,/P/R Power limitations for When resistance exceeds the resistance values listed, derate the Power Rating by 25% to high resistance values improve reliability. No power derating necessary for ratings higher than 100W Power Resistance rating value 12W 3,900Q 25W 12,000Q sow 35,000Q 100W 75,000Q Mounting Hardware see http://www.ohmite.com/techdata/lug-mounting.php (continued) 1-866-9-0HM ITE

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EC 620632, Att. 1, Pg. 192 of 2 6 '"fEPORT REVISION: NO.: REP-424-008-RP1 03 PAGE 139 OF 139 270 Series Vitreous Enamel Power DIMENSIONS in.Imm Series Wattage L D c Core Code* Std . Term .** L12 12 1.75 / 44.4 0.313 / 7.94 0.188 / 4.76 D 57 L25 25 2.0 I 50.8 0.562 / 14.3 0.313 / 7.94 K 40

               .i..                                                           L50             50        4.0/101 .6              0.562 / 14.3           0.313 / 7.94                K            40
                                                                ...i.

D c L100 100 6.51165.1 0.750 / 19.1 0.50 / 12.7 M 40

                                                                .....         L175           175        8.5 / 215.9             1.125 / 28.6           0.75 / 19.1                 p            46 L                                         l225           225      10.5 / 266.7              1.125 / 28.6           0.75 / 19.1                 p            46 L500           500      12.0 / 304.8              2.50 / 63.5            1.75 / 44.5                 s            45 L1000         1000      20.0 1508.0               2.50 / 63.5            1.75 / 44.5                 s            45
                                                                          ** http://www.ohmite.com/techdata/terminals.pdf ORDERING INFDRMATIDN Standard                                                            Made-to-order Non-Inductive                                         Non...fnductlve                  Core Diameter F = Fast on Blank =Standard         RoHS                            Blank = Standard                 See *eore and (oplion~I) I   N = Non-inductive Comp Ifant I

N = Non-Inductive I Terminal Selection* I RoHS Compliant I I L l l 25JlOOE 270 1 50K405ROOJE c~ ~ge I

                                                                      -----r I ~rles          --,-      I Wattage Tolerance Ohms J = 5%    1R0=10 270
  • Vitreous TOhms RSOO ... 0 .5000 Tolerance J = 5%

K = 10% Coating K = 10% 250 = 2500 470 =Silicone Ceramic M  :*rmlnal °!'YP8 ~~~ :~~on Blank = Vitreous See Resistor Terminal~ 1KO = 1,0000 1KOO . 1,ooon C =Centohm 25K = 25,0000 for Tubular Cores KO =25 *0000 s =smcone 25 25K5 = 25,5000 ~S- ee

                                                                                                            -   w-eb_s_lt_e_fo-r~                        25K5
  • 25,5000 custom core and terminal Info Standard part numbers for 270 series Wattage Wattage Ohmic value 12 Watt Ohmic value 12 Watt
                                                                                    ...,.=

II) 0 0 0 .... II) II) N 0 0 0 0 0

                                                                                                                                                                  ...,.=

II) 0 0 0 .... II) II) N N 0 0 II) 0 0 0 I T N II) ~ ~ N II) N II) ~ ~ 0.51 .., L12JKR51 E

                ..,                         180       v' L12J180E
                                                     ..,                             ... Part No.

l l_, l:::; ...,I l ...,I ... P1rtNo. l l l ...,I l ...,I ..., 1 L12J1 ROE 270 L12J270E *e Prefix> l l ) .... C) e Prefix> .... "' C) C) ll) ll) C) C) C) ll) C) C) N C) C) C) C) C) C) N C) C) 3.3 L12J3R3E 330 L12J330E

                                                                                    .c c      Suffix Y _,

N ll) N ll)

.c c SufflxY _,

N ll)

::; _,N _, :::;

ll) 4.7 .., L12J4R7E 390 .., L12J390E 1 1ROE v' .., .., .., .., 2,500 .., .., .., 10 .., L12J10RE 470 .., L12J470E 2 2ROE v' .., .., .., .., 3,000 2K5E 3KOE .., ti' 12 .., L12J12RE 560 .., L12J560E 3 3ROE v' .., .., .., .., 3,500 3K5E .., ti' 15 .., L12J15RE 1000 .., L12J1KOE 4 4ROE v' ti' .., .., .., 4,000 4KOE .., .., 22 .., L12J22RE 1200 .., L12J1K2E 5 5ROE v' ti' ti' .., .., 5 000 5KOE .., .., ti' .., .., 27 v' L12J27RE 1500 .., L12J1K5E 10 1ORE v' ti' ti' .., .., 6,000 6KOE .., 33 .., L12J33RE 2200 .., L12J2K2E 15 15RE v' 7,500 7K5E .., .., .., .., 47 .., L12J47RE 2700 .., L12J2K7E 25 25RE v' .., .., ti' .., 10,000 10KE .., .., .., .., .., 68 .., L12J68RE 4700 .., L12J4K7E 50 SORE v' .., ti' .., .., 12,000 12KE v' 82 .., L12J82RE 10000 .., L12J10KE 75 75RE v' .., .., .., .., 15 000 15KE v' ti' .., .., 100 .., L12J100E 18000 .., L12J18KE 100 100E .., .., .., .., .., 20,000 20KE v' .., .., .., 150 .., L12J150E 22000 .., L12J22KE 125 125E .., .., 25 ,000 25KE v' .., .., 51000 .., L12J51KE 150 150E .., .., .., .., .., 30,000 30KE .., .., 200 200E .., .., 35,000 35KE .., V' =Standard values; check availability using the worldwide 250 250E .., .., .., .., .., 40 000 40KE .., - .., inventory search at www.ohmite.com 500 500E .., .., .., .., .., 50,000 50KE v' ti' .., Red outlined values supplied in Silicone-Ceramic coatings 750 750E .., .., .., .., 60,000 60KE .., instead of vitreous enamel. 800 1,000 1 500 2,000 BOOE v' 1KOE ti' 1KSE v' 2KOE v'

                                                                                                            .., .., ti' ..,

75 ,000 100,000 150 000 200,000 75KE 100KEv' 150KE 200KE m 250,000 250KE .., 114 1-866-9-0HMITE

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EC 62 06 3 2 , Att . 1, Pg. 1 9 3 of 267 REPORT NO.: REP-424-00B*RP1 REVISION: 03 PAGE J1 OF J2 RB f:(/CO j Elecrronics MOR series 10 Amp Rotary Relay For Demanding Shock & Vibration Applications Sma ll 4PDT Medium 24PDT Features Operate Data @ 25°C

  • AC and DC coils, latching and non-latching . I Type Typ. Operat e Time (ms) Typ. Release Time (ms)
  • 4PDT through 24 PDT conta ct arrangements. Small AC Non*Latching 5 to 12 5 to 1S
  • Contacts will not chatter when relays are subjected to high-im pact shock Small DC Non-Latching 15 to 30 5 to 15 blows of 2000 ft.-lbs . Small AC Latching 6 to 12 N/A Small DC Latching 10 to 16 N/A Medium AC Non-Latching 6 to 12 6 to 20 Contact Data !Medium DC Non-Latching 65 to 90 10 to 30 Arr angem ents : 4 Form C (4PDT) through 24 Form C (24PDT).

I Medium AC Latching Medium DC Latching S to 14 30 to SO N/A N/A Contact Ratings Latch ing Tw o -Positi on Types: Except for the latching feature, MOR Single Contacts Two Contacts in Se rie s latching relays utilize the same general construction as non-latching types . 3A, 440VAC They have two sets of coils and provide a latching two-position operation . 10A. 11 5VAC 3A, 28VDC 15A, 115VAC O.BA, 125VDC 1 .SA, 125VDC The above AC contact ratings are based on contact loads having a 50% power factor. The DC Contacts Shown With contact ratings are based on resistive loads. CoR 1*2 De-Energized and Coil 3-4 Energized. Contact S ection Environmental Data Temperature Range: Standard models : o*c to +65 ' C Spec ial order models : o*c to +90°C. FIXED Mec hanical Data CONTACT Termin at io n : #5-40 screw terminals supplied . Wei g ht (App ro x .): Small- 4 & 8PDT: 32 oz . (0 .914 kg ); 12PDT : 33 oz. (0.943 kg ). M edium - 16PDT: 72 oz . (2 .04 kg) ; 24PDT: 74 oz. (2 .10 kg). Ordering Information and Coil Characterist ics - No m odels in th is series are maintained in stock. Type Part Num ber Contacts Coll Voltag e Coll Current DC Coll Coll Power* B re akdown (60 Hz. for AC) (Amps) Resistance (Ohms) (Watts) (Volts RMS) Small MDR-131 -1 4PDT 115VAC 0.2 15 66 6.5 1,230 Non - MDR-131 -2 4PDT 440VAC 0.045 1,256 5. 1 1,S80 Latching MDR-135-1 4PDT 2SVDC 0.362 76 10.0 1.308 MDR-1 37-S 4PDT 125VDC 0.0S2 1,520 10.3 2,375 MDR-134-1 SPOT 115VAC 0.215 66 6.5 1,230 MDR-134-2 SPOT 440VAC 0.045 1,256 5.1 1,SSO MDR-136-1 SPOT 2SVDC 0.362 76 10.0 1,30S MDR-13S-S SPOT 125VDC O.OS2 1,520 10.3 2, 375 MDR-163-1 12PDT 115VAC 0.230 62 6.9 1,230 MDR-163-2 12PDT 440VAC 0.055 940 6.3 1.SSO Medium MDR-170-1 16PDT 115VAC 0.620 S.4 17 .0 1,230 No n - MDR-170-2 16PDT 440VAC 0.1 60 107 17.0 1.SSO Latchi ng MDR-172-1 16PDT 2SVDC 0.667 42 1S.7 1.30S MDR-1 73- 1 16PDT 125V DC 0.125 1.024 16.0 2. 375 MDR-141 -1 24PDT 115VAC 0.620 S.4 17.0 1,230 MD R-141 -2 24PDT 440VAC 0. 160 107 17.0 1,SSO MDR-167- 1 24PDT 2SVDC 0.667 42 1S.7 1,30S MDR-142-1 24PDT 125VDC 0.125 1,024 16.0 2,375 Small MDR-67-2 4PDT 115VAC 0.150 210 5.5 1,230 Latching MDR-409 1 4PDT 440VAC 0.020 4,500 3.0 1,SSO MDR-67-3 4PDT 2SVDC 0.778 36 21 .S 1,30S MDR-5060 4PDT 125VDC 0.164 760 20.6 2,375 MDR-4076 SPOT 115VAC 0.150 210 5.5 1,230 MDR-4092 SPOT 440VAC 0.020 4,500 3.0 1,8SO MDR-5035 SPOT 2SVDC 0.77S 36 21.S 1,30S MDR-5061 SPOT 125VDC 0.164 760 20.6 2.375 Medium MDR-6064 12PDT 115VAC 0.3SO 24 12.0 1,230 Latching MDR-6065 12PDT 440VAC 0.055 540 5.7 1,SSO MDR-7020 12PDT 2SVDC 0.316 SS.6 S.S 1,308 MDR-7035 12PDT 125VDC 0.083 1,500 10.4 2,375 MDR-66-4 16PDT 115VAC 0.3SO 24 12 .0 1,230 MDR-6066 16PDT 440VAC 0.055 540 5.7 1,8SO MDR-7025 16PDT 28VDC 0.316 88 .6 s.s 1,30S MDR-7036 16PDT 125VDC 0.0S3 1,500 10.4 2,375 Actual Wa ltmeter readings

EC 620632, Att. 1, Pg. 194 of 2 67 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE .J2 OF .12 1:qco / Etecrronics Outline Dimensions Tolerances: Decimals t .010 (+/- .25) Unless Otherwise Specified Small Models Ove rall Height 4POT 3.13. (79.5mm) Max. 2 SPOT 3.53" (89.7mm) Max. 12PDT 3.ss* (98.6mm) Max. Coil and Conlact Terminal Screws #5-40 Supplied COIL Medium Mode ls

                                               .281 +/- .005 DIA.

(7.14 +/- .13) 4 HOLES 5 Overall Heig ht 4 12POT 4. 63" (117.6mm) Max. 16POT 5.00" (127.0mm) Max. 24 POT 5.75" (146. lmm) Max. Coil and Contact Terminal Screws #5 -40 Supplied COIL Tyco Electronics Corporation - P&B, Winston-Salem. NC 27102 Technical Support Center: 1-800-522-6752, www.pandbrelays.com Specifications and ava ilability subject to change without notice. 13C6370 Printed in U.S.A. IH/5-01

EC 620632, Att. 1, Pg. 195 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K1 OF K37 VTIP MANL 0899F Page 1of4

 << )
   ~*- ......
 ~-----*       S$T-2000A/H Series                                              CJVNALCO CONTROLS Speed Switches/

Transmitters SST-2000ATM and SST-2000HTH Series Speed Switches/Trans-mitters receive signal input from a passive or active magnetic pickup, shaft encoder, cQn*tact closure~ ffowmetet; etc., ta provide proportional analog outputs and either 0, 2, or 4 relay trip setpoints. *THIRD PARTY APPROVALS CSA (Canadrs.n StandarrJs AsS4ci1'iUon) SST-20.0{)A s~r1es: Gen era! certmcaHon: LR 92270 2-Year SST-2llOOH Serie~: Cl. I, Div. 2, Grp. D app.ra~I; L.R*4~2*2 Warran*ty Appro'fl1f oontfngent upon housmg an $ST-2DOOH &ifes vfc~ irl a CiSA*Cfjrtffi~cf enckJsure. CE (Conformlt6 £urope{ln) FEATURES SST..2QOOA & SST-~OOH

  • Proportional outputs cf ellher4-2[} mA (standard), 891336/EEC, Llg~t lnc!"u5trfal; 0-5 Vdc, or 0-1 O Vdr: are fleld-setectable.. 72/23JEEC, Low Volta.ge O[l'~ctlVe Standard 0-1 rnA<:!t: tne~er output included, ABS. (Am9rloan BurC1au of Sflippfng)
  • Models avallablewlth ur:i tot'our alarm'setpolnt.s. s ST-2DOOA Serles only Nnerican Burea lJ of Shlpplng: type
  • F'leld-selectable 1requency range. ap prnva1 for use In cla,ssS<l v~ela-.
  • Field*adJustabla sensltlvity control.
  • Input Frequency: Full-."Jcale valu~s from
  • Fir3ld*~~ogrammable for many typ~ of sensors, 0-0.1 Hz (8 pulses per ml.nuta} to Q-50 1000 Hz.

Including conls.ct closure Input,

  • Function: Converts fre:quency Input (spaed, rate)
  • Repeateroutput drfven nounlera and sei1f*pnW~Eld Into rlnaar pr-opatt1onal do Olltp ut. Provides ararm digital tachoma~rs such as Dynalco's SP0~1GO setpu:nta for overA afld unde;rspeed control and and SPD-700. for sequentta11 =itartup; and shutdown swihlhing.
  • Regu!:ated 14 Vdo ou1put powers acilve pickups
  • AplJHc:ati(:;tis: rncludas engih~, ma~t.inaa, !JP (e.g. MS 10), acaessarle$, .an.d dlgltat meters drivers, !nstrumentatl<in, precess control, such as DPM-1 {15 arMTH-1.o:m, and the 12 Vdc n:icordin9 1 meesurement.

ven;;lons of lhe fr1tema.lly Hghted SP Dw 1ODL al1d LST~10.0L

  • Signal Sonrc:as; 1nc1udasmsgnetioplckups, a.a generators, contant closures, photocells.
  • Alarms ara ftehH:onflgurnbta for DPDT (SST-2400Aor-H only), over~!Rlad, underspaed,
  • Output Range Ca pabmty: CXJmmt s-ourca up to energize. de-energize, latch, auto-reset. fi[} mAdc output always i11oluded.
  • I nleg ralVERIFY, roquiros exterrialrneter. Permits *Alarm Setpofnts: Ava!lable wlltl two or four v[ewl l'Jg and setting of :e.etpcfnt veilu a without rala.ys. Also availabJ a. 'With no ~etays If ooly actuatiP1f) the r-el ays .. proportional outpu~ are requlred.

EC 620632, Att. 1, Pg. 196 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K2 OF K37

                                                                                                                                                   *i VTIP MANL OS9BF Page2 of4 1***        S PEC.IFICATION S                                            Outp"ut Ripple ahd Noh1e: 0.1 % of full*scale *                  ,,,,,.--
\..  .      ELECTRICAL maximum over 10% to 100% of full-~le.
                                                                                                                                         \~.J Verlfylng &tpolnis: No Input sif)MI rsqllired.

Input Slgrill.I Frequancy Range: Sranc'ard input Jurnperln-g spe-olflc terminals overrides t!ie 0-1 mA ranga is ffa ld...salectable from 0-80 Hz to 0-:.!0 kHz. a~lllary rnst.er output at termil11!1.ls 7 and a; insmad, Rarigea as low as 0--0.1 H;;i: an~ up *ta fl-50 ,000 Hi lhe aotus Isetpolnt value Is output and viewed lls11'1g are available "optlo ns. Wavaf<?.mi can be pulsed, ar:i eitt&ma.I me:ter.at 1erm)nal 7 and a. Forexan1)le, sinusoi~al, square, lTL, or CMOS. Full-scale Jurnpering tt:nmlnati;; 12 an* d 1e provides ttie vatU.e Of frequencyadjusWble Using Swiu~ and a calibration .setpoio11 et"termlnals 7 .~nd 8. Thhrnllows viewing. pcte.ntrcimeter underneath tha oovet plate. artd adJ 1.1 sting relay setpol nts without havrng to run* Input Slgnal S&nsitlvny: Fle!d-e.dfusfab1e 1rom the eriglne. (Ul'llt must be powered.) approxlm~tely 5 tnVrms to 100. mVl'ms by ~ntama[ Response Tfme.~ 150 mflliseconds, *10% to 90% aen~ili\rlty potentiomater. Normal factory se-tting Iii rise, is slahdatd. Full*s~lo frequemcyranges below 25mVrrns. Jumt;iarlrigtetrnin1;1130to 1f desan~itizes 80 Hz are proportionally slower. Uta unit to a 1.Q Volt fil~holµ for.operation from logio levels, shaftencodera, Dynalco PG-27'8pulssr, Linearity: 0.1 % of full-scale {O.O!i %, typical}, all or oontaci closures. Maxlmum pennl$5il:ile signal la outputs. 50 Vrms for the standard unit O~tpiitat1dS~1po.lhtStabHlty~ Less than 0.06% of lnpl.rt. tni.pedance-; Naar1y infrn~t~ at IPW slfjnal full-.iicale change. wlth a.10% change. ln supply levers; a minimum of 10 k&l at s~nai levels exceed Ing voltage. The typloar temperature oaefflcletit Is

          +15.0 Y peak or*-1.0 V pe<lk.                               +/-D.G1% Pi3f"~ (:tll,01B% per~)*

Powe:r: 115 Vao +/-10%, 47-420. Hz/22-30 Vdc, RELAYS maximum 5* W or 150 mAdo. Optloool; :220 Va.a, t.oglc; Field-programmable PY s.wtt<:::he$ tor

          +/-10%, so1eo H°zl~-au V~c.                                   oversp 13E.ld, um~s rspee.d, ene1rglz.e, de.ene1rgi;?;~,

c*, Proportional output: 4-20 mAdo, The maximum load la 1 kn wlth the unit powered by 1151220 Vac or 30 Vdc; an~ 750 ohms w[th the unit powered by latoh, auto-res$t, and DPDT.~ Ratings:'~" st1rltts: Contact rating: 6.0 A.@ 28 Vdc or 115 Vac (roW;tive),* 2.0 A @ ~O Vaet. 0 22 Vdc, The maxlmum lpad isappro~tna.teily llM<'lr Maxrmum fnd1.1fllivfJ /otld 75 Vc:fc, MM, Into fiQ[Jml-f, between 22 Vdc anc:i 30 Vdo. Switches be rsaath tha for up ra 100,000 t;YW.es,* SPOT. tt cover plate allow ael1;1t!tlot1 of 0-S Vd c:ror D-.1 o Vdc for use into an external load resl.'ltar.ce of20 kQ or "H" t;arl~s: C'1ntaal ratkig; 5 A (resist~) @ 24 higher. Other oustorn rarl{los are avalk1ble, Tho Vdi::,* .1. 0 A @ 120 Vac,* 0.5 A@ 220 Va~ SPDT/ ouiput cmrenl is ind'apsncient cif [pad resistance up .,,,FlJr DPDT. relays 1 4i 3 tind 2 & 4 wMk to U,e rated JoaQ ra!:llsfa nee. tQi;~tner iois s~p.arote DP£ff mps. span and zero adju5.tment poteritio:mete{s ar:e Ala;rm* .Setpolnt!l; Relay satpoints '!are easlty located be.neath th.e fror.it c:ove r pll'te. They ~ave ~ adjustable ualng 25--tvrn Qarmet p0,~ntlometel'l3. minimUh1 !ild)Ui;lment ~nge of ;1:5% of fUll-scala, Potenllomeoor oojuslments are a~sibre throL19h AulCillary Meter Output: Praportionat 0~1 tnAdo, holee In tt\e <::over*p1ata. flltsted, for meter or rsc~rda r k1ads up to 750 o. A Hysteresis (dlff'ep:infial between pulHn arid rne~er adlustrnent po1entiometer allows oalibretlon dropout) ls typically 1% or full-scale fraq\,Jency. for th~ partlcular 1)"1eter used. If a* m(;)ter Is not INl&:A.NAL.CO:M MONSf lSOLATION: Signal.Input connl3cted, these terminills yield 1rn unloaded (J~ sltje, tarmltoaJ 6} Is common to~ the auxlliary proportlona~ output of 0~10 Vdc with an Internal 01Jtput (!ow sida, terminal 7), 1o th~ de:: supply resistan~ of approximate~ 10 kn. (termloaf 4 )1 andto1he r.naltJ pn.:,iportlt:mal output low Supply Olrlput: Regulatecl +14 Vdc (+/-6%}, al slda {1e rmrnal 9 ). Relay o:mtacts are a1WaY$ Isolated, termlnala 11{+) and 4(....:): maximum load 40 mAdo. a. Whet"I powered wlth*ac; all oJrou ltry Is Jsol~ted from Ille power Una by the bullt*in supply1ransformer, Repea~r Output:. Square wave 14 v*paak*tny b. ViJhen powered with de, ihe transmrtteroutput peak. posiWe go~ng 1 at ten:nln;;ils 2S and 4 to Is not ieoJe.ted from the de power srnuce. f!i.J"ry load operate sTgn;;;il-powerad dlglt~l tachometers driven by the transmlt!.er (I.a. recorder, oonlroller, c* SPD-100 and SPD-700. Output uaa'b1e* as a high ravel s[gnal source. for counters, ate. Maximum lot'ld: 2 mA. etc.) mu$t h~ve the same- common as tile negative

                                                                     ~id~ of lhe de supply ot"sflQulcl have an 1:$01ated~nd no*atlng inp!.it cfrc~1t totally laolatad frpm lhe do

( ...../

                                                                                                                     "i

EC 620632, Att. 1, P~. 197 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K3 OF K37 VTIP MANL 0899F Page 3 of4 (RB.Unj ii~11111l ~11111U1m1, Isaltltt(tn - COHfllt11tdl tntflllab19 with signal lso!atkm transfmmeroptlon.. power source ppwer!11g .ltle transmitter. A locp PNl:µMATIC: TRtP; PU1$e& relay 1 rot 100 isolator should be µsad fo~ ~ase appUcatlons. rnllllsac:onds; trips optional Dynalco' SPVAioQ A 6i ghel i~Qfat;on tra11eformar opthm ia avan iible to Solan old Pneumatic:: varva on ov.arspeed. Isolate tt1e tranamltter Input rrom Iha proba or UNDERSP!:;EP CLASS "C~ LOGrc: Atrne re-lay2 sensor. as satpolnt. 2 is* traverse-cl on trioreaslng spaed. Al.ARM DlSABLE: Jumperlng terminal 31 to Pulsas telay 2 as ss1polnt 2 fa traversed ori terminal 7 disables all alarms, aJlowlns for startup decreasing spee,d. Use for tripping th,& pneumatic w ndftlons and sp~lel funcllons. SPV~200 on underspead or for gMerBI underu qp~ed e!eotiical s.hutdown. ALARM ResET: Mom~titaryjumpering Qfterminal 32 totennlnal 7 resat!! aitl latclisd alarm5. Petmanent EXPANDED SCALE 1NPUT: Provides full meter Jumpsrlng "oorw~rts* all latehlng alarms to auto- outpllC, full proportional output, and Ml setpolnt reset range over a 11mlted Input range e, r1 *. 0~1 rnA a.nd 4-20 mA overaoo...1000 H:z. rnputtrequericy. OPTIONS ENVIRONMENTAL ENCLOSU~~S: XP and NEMA rated enclosures ere aval lebfe, Tl:M?E RATURE RANGE~-40"Ftel +16~F (-40~C to +71oC} oparaUng:. -40"F to +1so~F (-40oe to OPEN PICKUP; Relay 1 swlmties In th~avenCofan +82QC} storage. open Qr dlsconnected magnetic plcli:up. Relay 1 wm stltl rooctwhen ltasetpolnt:smersed. NOTE: Not Weight: 2.6 lbs {1, 17 ~g) i HOWTOORDER I I A l11o1Jgh numy SST-2000,A & SST-ZOOQH parameters a~ fleld*progremrnabla, most lll'lifs are 11e\ at th1:;i factory. Sta.rtdard f>DW1ir: 115 Vact22.-;JO Vdc. [SBi.I Item (r) fer optional power,]

  • Please- sPf!olfy;
                                                                             '1. Optional el'lclosutn:XP and NEMAtated
1. FuU-soale fraqueni:::y t~nge: for e:<ample: e11crosurea avaUabJe. :1 0-1 000 Hz com;Jtipond& to th~ meter display 8. Speelfy optional features llil&d~d~

ra.n~e cf0-2000 rpm.

  • R~Fi1r.to r;>PT(ON_S (above) for dstaJJs.

FurJ-.9o~le slgnal frequeacy {Ha:) = B!U-sr;afa rpm X no, ofsen~ed gear ful;lth {iii) Sigrial Isolation transformer, ao (b) Signal ls.olatioll trans.forrn~r and lnput llmlt[ng

               *Standard ranya&~ from 0-BIJ H~ to 0-...2\J l<Hz,                       resistor ro sense ttle fraqtieooy (l Fa pow&r n11e.
               *Sae S(g) for nonstandard ranges.                                       (SpeoifY. lnpllt voltage rarigei)
2. Srghal source~ Sea B(t) & B(m) for optional 'nf}uts. (c) Opan Plcl<up Alarming on setpoint 1, (d) Set up r4'1La:y_ 1 to transfer fer only 1()Cl mill Isa cQ nas
3. Specify Moclet: (Se9 Tf'J{td*P<Rty Appm11t1!s, front oil over&pei:1d: 1,1sed tQ pwlse DY!lafoo'sSolen-0id page)° PneurnatJc Valve spy.*.200.

[S£Wond dfgft =numlJ(Jr ofsetpolnts} SST-WOOA or SS7;2000H :<:!! 0 Setpolnts (e) .Set u tl re lay 2 for CI a.as *c~ !ogle ll"fl".l !lifer for tinly

                                                                                  , 100 mllllseoond$ ott underspeed.

SST-2.200A or SST-20 OOH "" 2 Se1polnts (f) OPDT for ralays 1 and 2 avalla.ble rmly on four S~T-2400A or lS ST~2000H =4 S&tpolnts

                                                                                       .setpe>lnt unfts; provides.two DPDT relays.
4. Specify for ~acft relay Htpoin'l (gj Nonstandard rnput ranges (!filolmurn~ D-0: 1Hz; a) ValLJe* of the setpoint
  • l maxtmurri: 0-50,000 Hz). .

b/ OvarspHd or undsrspeed alarm (h) Expanded scale lriput. Speclfy di splay range. c Et1er9l2es or dei-energfzGs C!n alarm d Autcimatlc ~eset or !atoning on ararrn (j) 220 vao, +/-10%, 50110 Hz/22-ao Vdc. (e.) DPDT relay function {See 8(f)1 Ci) C1JStom proportions.I output 11'nge (:50 mA @

20 V, maximum, 1 s.. Propi:Jrtlonal output (e.g. 4-2.0 rnA) o\lgr-tha (k) Custom meter outpllt rang~ (2 mA @ 10 V, fUll"'S{lale ftequehcy rariga Ii pacified lh Item i. tnaxirnutn).

G. Specify any peripheral eriulptl'le-l'lt to be *G) Desensitized input, . furnished e,g. magnetic pickup, pulsar, re')'lote trl) Nonstendard {e.g. TTL, contact closure} Input analog meter, remote dlgltal meter, signal.

  • EC 62 0 632, Att. 1, Pg. 198 of 2 67 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K4 OF K37 CON,..ECTION DIAGRAM VTIP MANL 0899F Page 4 of 4
             +USE SHtELDEO CABl..E:                                    ~EAR~1~~iru!Q!1~.Jiilii~!["'"~l~ii'"1it8il                              ~~~~             ()  ~. r*'
                                                                                                                                  ~~ ~CJ RE~V Conneot ungre>undtJd shleld to t~rmlna~   4. To pri;iv~nt electrical noise lntelference, route power                                                                                      1lll 1'10 Ihle 21nd ;:ill relay c;onnactlons aaparate'ly from the !ilgn.al, rnflter, and re:nt Hna5.                                                                                                       :~ ~CJR~Y CAUTION: If ahlald (;)ontacts
                                                                                                                       *          :rl NO
cJRE~Y ground, a ground loop may oc:cur; damage to thei unit can result
                                                                                                                    *1      2
            +T~rmlnals 41 6, 7, afld 9 ats 2!J. NO lntema I~ytl ed togeth!'lrto oommon.
            +A11y .slngie VERIFY satpol11t 3      4-SETPOINT
~CJ RErY
           .jumper will enable tha ccrreu                          ~              '"'i'irl'iiiiii'T,. 1Z                          Z8   NO
                                                                        ~

ADJUSTMENTS apom:llng &etpornt* v~lue to be J i sir;:3M *i:t- 13 29 -n'\'lllQlmvt displayed on a meter oonnaoted iI ~-*-***I-

I I,...... MTPOlllT a 14 BC> ~~~~~JllW1 to tetminats 7 and 6. 11;J;,;1~ 'i °l"' 1!j" I  ; j 3t :tdi:~T Drawings shown '.~ ...i. . ~11:-,11. ...... ~.............. .... 111! 32 =~~~~~~~ti>:
                                                                             'VIIUPY41TPlllHU are fdenticaf far both an SST-2400A or SST-2400H RELAY AND WIR,NG DJAGRAM                                                                                OUTLINE DRAWlNG                          ***--....

C...J

                                 ~T~~                                                               DJmm1~lorn1 tn l11ch!!.8 (cm)

( SSi*:ulOOA andSST-20CIDli 11~ MltlemllrtJi 1Jf 0)1[113lco Conlrol!i. DYNALCO CCJJllTiIDLS RESERVES THE RIGHT TO CHANGE:-WESE SPfCIFICATIONS WITHOUT t-lO-:-IGi:;. FOR. GOMPL!=.rE Sf'ECIFICATION INfORMAilON, CO~ACT A.DYNA!..CO REPRSS"ENTATIVE.

EC 620632, Att. 1, Pg. 199 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE KS OF K37 ff......._, VTIP MANL ssr. 2000 Page 1 of 33 l.l,....... *' SST-2000 Series Universal Speed ~witch & Speed Transmitter An Dperator 1s Guide* r I I II I

EC 620632, Att. 1, Pg. 200 of 267 REPORT NO.: REP-424-008-RP1

                                                                                             *I   REVISION: 03 I iPAGE K6 OF K37 c**-'\)

c:. Copy1tgltt VTIP MANL SST-2000

  • Page 2 of 33 .........

Specifications and info.rmation herein are subject to change without noti,ce. D;tna1co Contmls reserves the-rlgbe to make change5 to th~ eguipment.de:3m°bed herein tO improve; function or design. Although ~e infun.nation ~ta.ined in this manual has been. carefully revie\vcd and is believed to betcliable, Dyna.ko Controls does*nonts~ume any liab.ility .fotspecial, indirect,.inciden~, o:r consequential d~s a.rising out of the application or use of the equi:i;ment described Wein. Warranty ts limited and cannot exceed.the prl.Ce pttidforthe prodµct upOJ:L V?hldt tl~e -warranty is based. Cop:Yrigbt @2001. All ;rlg11Ui reserved. Trad~m~rts. SST-2000AJ~ SST-2200A, SST-2400H .are trademarks of Dynalco Controls. Dynalco Controls 3690 N. W.- 53rd Street, Fort Lauderdale, F1.. 33.309 U.S.A .

                     * (9:54) 73M300 Fax (954) ~4-3376                                                      ..

www.dyrialco.CPm.

  • m.ailbo:ii:@dyn,a!co.com '

Printed in U.S.A. (

\. ........                                                                                                      L.._,,1 ii

EC 620632, Att. 1, Pg. 201 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K? OF K37 VTIP .MANL SST-2000 Page 3of33 Contents Chapter 1 Gettins Started 1 About yout speed sw:itc.'l:!. . * . . . . . * . . . ... _ . . . . . . . . . . . . . . . . . . * . .... , 2 Models. , ........ , ........................................... 4 Features ......................................................... 4 Speci.fiCEitio?lS ..... ' ~ . "' I .. .. .. .. * * " * * .. II

  • I .. * .. .. *
  • I * * * * * * * * *
  • I * * * *
  • I **** 5 Chapter 2 lnSitaU1ng the SST..zOOONH 9 MOlJiltin.g the unit * * * .. ' '
  • 1 ,. " * * , " " .. " .. " * .. " " " + r .. * " * * * ** * * " * * * ~ " r r 1 JQ
                          .About Electrical Connections ...*. _. * . . . . . . . . . . * . . . . * . , .*..*...* 10 Connectillg Signal Input£. , *.*................... , .. , ... ! ....... 11 Chapter 3 Powering Ex.tern~( Devices                                                                                                             13 Powering an S'.PD-100, ~FD..100, ()!"¢her freque.Q.cy ins!ruments , , ..... , 14 UsingDPM-105 meters a5 external s_pei:::dindicatoi:s , ***.* , ...**. , .*.* 14 Powering Zero Velocity Pickups and Othct" Loads ....**.*.... , ..**** 16 Driving an SPV-200 Solenoid Pneumatic Valve ............***...*.. 17 Chapter 4 Calibrating the Speed Switch                                                                                          .                19 Locating the prognunnting switch inshuctions ................... , .. 20 Cha:iigfng the ftill~e iapu.t frequency range ......*................ 21 Input frequency range less than 80 Hz full-scale . . . . . . . . . . . . . . . . . . . ... 21 Input frequeru!)' range.grearerthl'm 2Qt000 Hz full-!K!ale *.*..... : ....... 21 C~{brating the SST *2000A/,H ....................... ,......*...... 22 Calibrating the 4*20 mA l'ropo.rtional Output . , ..*..**..**.* f ***.* , . 24 Progi:runo:rlng Set Poinm and Rclays .* , ***. , * , .*....... , .. , , *..... 25 Adjusting Signal Sensitiv.ity . . . . * . . . . * . . . . . . . . .. . . . . . . . . . . * . . . .... 2 7 Response Time ......... , ................. , , .........*.*..... 28 Adjusting Indhi.dTJal Set :Points . . * . . . . . . . . . . . . . . . . . ...*..*.*....* 28 Verlfylng Sef.t:ointValllelj. , , .............. , ................ , ... :n Adjusting Set Foint Values .........*........ *.................. , 32 m

EC 620632, Att. 1, Pg. 202: of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE KS OF K37 _ _ _ _ _ _ _vr_._1P_M_A_N_L_s_s_r_-2_o_oo_ _ _ _ _ _ Pa_g_e4 of 33 ( ) Chapter 1 - Getting Started

c. (,)
                                                                           *i I
                                                                           .)

I (

\ ..

EC 620632, Att. 1, Pg. 203 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K9 OF K37 ChaRter 1 VTIP MANL SST ~2000

  ~)       About your speed switch

( -** ,.' Page S of 33 WARmNG

  • When the SST*2000AIH Ser1es Spee:J Swi.tchJTransmitter is tised as the primary overspeed shutdovm devic:e, it must be.

tested regularly. The SST*2000A.IH serie;s is a speed switch M~ signal µ-ansmitter that provides alarm set points for overw and 1.lildetspeed ro.ntra1 fer sequet..tlal, startup, and shutdown switdring for:

  • engine*s
  • macwnes t* II? drivers
                                * .:inst:ruinentatitm.
                                 + process control
                                +* recilrdins
                                + measurement How .it works

() The SST-2000A/H accepts a :li.dl*~e *freq_uency input value from Q-0.1 H;z; (6 pul~s per millut.e) ta 0-SOi~OO Hz, Standar~ 0-80 Hz: to 0-20,000 Hz. Examples ofinput devices inclu.de:

                                + passive or active magnetic pich.tp$
                                *, shaft encoderi.l t
  • contact cl<:l!:W:es t _flow meters
  • photoceUs The speed switch converts frequency input (speed1 rate) into linear proportional dcoutpllts:
                                + Q-.-1 mA (s~and~d .. meter out)
  • 4-20 mA (:standard* proportiqnal out}
                                +* 0-5'\rdc (switch selectable)
                                + 0-l 0 Vde {swjtcb. !!electable)

It provides 0, 21 or 4 re)ay trip set points {depending on the model) 2

EC 620632, Att. 1, Pg. 204 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K10 OF K37 Get.tins Started VTIP MANL SST-2000 {'\ P~ge 6 of33 \....... I* C. Physical Dfmensttms 3.M

                   .Fii:c. 1-1 Top ~nd s1de v{ew               - - - - (.lj.2) --~~-~

01' the SST-2000A/H. - - 1.111 ---* (4.e'

                   .Dimeruions 1n loc;hes an~

cc~nttmeter'S). Sp_e<:ta Le.xpt<1stori pro of* housfngs kits (cornpletli! with mountiri!! hardwilr6')

                     ~re also avaHal>le. 5ee }iP rat!'ld housings on pZl&e 6.

(_ ... I 3.ltl

                                                     ~.2)

I

/                                                     !                  
\_                                                  _Lr..=::;;================::::'.J 3

EC 620632, Att. 1, Pg. 205 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K11 OF K37 Cha.pier 1 Models VflP MANL SST-2000 Page7 of33 No. Of Model lrd Party Certtficatlon(s} Set Points A seri~s - stand(j"rd rel<<ys SST-1.000A 0 CSA: general certlf1ce.tlon LR 9-22.70 ABS: type approva~ SS"!'.*22.00A 2. CE: B9'/336[EEC, Light Industrial SST-2.400A 4 CE: 72./2 3/EEC, Low Voltage Dfiec:tf\le 11 series~ hermfttcally sealed relayg SS'r-2.000H

                                 ..          0          CSA:. Class I~ D1v, Z, Grp. 0.t l.R *f5322*          I SST-:1.200ii                    C.E: 89/J.36fEEC, Light lndus:trliil 2.

c"E; 72123 /EEC, Low Vol tageo Di rec:t1ve SST-l400H 4 "Awro~t cont1nQent upon hou5!ns. ;;1n SST*2001JH sert~ d1Mce in l'l CSA*r;:ertmed I anclcs.ura. Features Si~na' F.fel!f*program1m1,t>le for: iilnsors, 1nc.lud1ng contact tlosure Input, Sources magnetic p1ckupio, ac gi:mer~tors, c:ontoc.t closures~ photoc-etb. Input

  • Fllll*scal@ vallles from D*O, 1 Ht. (6 pub;.e!5lrninute) to 0*20 kHz.

Frequenc;y t Ftetd*~djl.lstable ranl!e and sensitiv~y control. Alarm Set 0 SST*2000A/H (wb~n only proport:iooa! output is req1.11:red) Potnts 2. SST* 2200A/t:I  : 4 SST* 240QAIH Ati!rm Atarmg are fie1d*c::orif1g1.1rable for overspeed, undetspeed 1 Settirigs onel'i!:U;t. de*energiz.e tatd1, aoto* reset. j Alm-m Disable au atarrn.'i (far $tgrtup c-ond1tk>n.s and sp~ciitl functions) D{sabla. Ah1rm Reset t ~~Orr'l!!ntarHy r~~t 11l~ latch~ aleirms

  • Permane11tly converts all latch1n~ alarms to 11.ata*reset Set Point lnt<!igral VERtFY perrn1ts vlew1fli an.d settin~ ohet po1nt vat1Je Verifieatiori without a~tuatif'lg the rel~. ~equtres a11 ext~maL meter.
                        ~roporttonal      Q-1 mA and +20 rnA {st11ndard)

Outputs 0-5 Vdi:: or 0-10 Vrlc (ftetd*selectablel .. Output &epell!ter O'Lltput drlves counters and self*powered tacho!l1eters, P{]wer Regulated 14 Vdc output power.i; acttve pkkups; acces:soriets, lind meters (e.g. DPM-105; MTH-1030; SPD*100L; LST*100L). I Out pot Currtirtt sr:1UiC.ft up to 50 mAdc output always 1ncluded~ Rang-e* 4

EC 620632, Att. 1, Pg. 206 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K12 OF K37 Getting Started Specifications VTIP MANL ssr. 2o!lo ( ) Page 8 of 33 **-*** Ele~rical Input Sfgnat t 0*20 \l.Hi (staCJdard) (fteld*adjustable) Frequency + D*0.1 Hi; (spec{al order)" Raoe~

                                              +0-80 H:i:: (s,podal order}

t O*SOK Hz (speda.l order} Wavefnrm:ti t AccBpt:1 pulsed, sinusoldal, square, iTL. or CMOS

                       ~ttput Siijnal
  • 2.5 rnVrm~ (typk:at.fact~ry seltil'.IS)

S~n<.iiti'v.ity +.:5 mVrms to mo rnVrnis (fleld*adjustable)

                                            *t 50 Vrms <maximum for standard untts)
                                              + 1.0 volt threshold (requires fnput ~igrial d~ansith:\~g)

Input t Nearly infinfte at low $lgnal leV'~ls Impedance

  • 1Okn {min, l at 5i'ilt"l al:; wi:c:eedlog 'f'.1 !i. 0 V peak, -1. 0 V pei;1k.

Power Input + 115 VaC: :1:10%, 47*420 1-z

  • 22-30 \Ide:, ma)(lm'llm 5WGr150 mAd't:
                                             + 220 Va.c, 50/60 Hi: (optional)
                      ? rp portion.a I       t 0-1 rnAdc (s.tani:f~rcl1 Oug>lJ!.              ** 4*20 mAd~ (~tandard)                                                :

c*** * (1-5 Vdc.or 0-10Ydi;: (fte!d*sl'!lP.Ct()ble; for external la:ad re~is.t;;irn:::e ~f 20 r.n. or higlier) i

                                             *Custom ran11es-Ava1lable MAXIM.UM LOAD t 1 l<.n with. 1151 220 Vac or 30 Vik power
                                             +75 OCl hrm wtth 22 Vd c power t lln~ r between 22 af\d JO Vdc Output currant         Independent Qf load resistance up ta tile rated load resistance                      I Spa1t/z~ro     11df ,; :1:5% (m1n1rnum} of ft.11l--sa1te                                     i Awdlfary               .Proportional 0-1 mAdc, fittered. for ineter or recorder kiads up Mat~r Output            to 750 n.

Supply Output Regulated +14 Vdc .:1:5%; 40 rnAdc: (maximum load} Repeater ~quar<ii wave 14 V peak.*(o*pe1:1k, iero based, po~1tive go-his Output Outpu~ Ripplrt o. ti of full-sc.a.le maxJmum over 10% to 100~ of futl*scale, an<l Moise Response Tl me 150 mmiseconds, 10% to ~0% rise (standard). Full*:1c:11le frequ~ncy ranges bel<M ao Hz are propor:t1onally s~r. Lfnear{ty 0. i %offull-sc:ale {0.05%, typical)~ all oUtpllts. - ( StabHity Less tnan 0.05% of fuU-scatec.lla.ngewfth a 10% chan~e 1n supply vo~tage. Temp. coeff, ~0.0:1 %per

  • F <:1:0.01&% per *q 5

EC 620632, Att. 1, Pg. 207 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K13 OF K37 Chapter 1 VTIP MANL SST~~woo Relays Page 9of33 Logh: Field*pro~rammab\e b~ swltc.hes for! t ove(speed/un~erspeecl t eMrgtm/de-energl2'.e

  • tatd1/auto~raset
  • SPST /l)PDr (2 DPDT set potnts rnaxtmum}

A Serles

  • 6.0 A @ 2.B Vdc or 115 Vac {rest$tiVe)

C{>~tpct ~Ung .. 2.0 A @ 2~0 \lac

                                      + 1.0 A fnto 500 mH for up to 100,000 .cyi;[es t S?DP                                                       '
                                     ,.For Dl'DT. REI (ay!i 1 ft. 3 a.'ld 2 e: 4 vrork together as :~epa.rate OPDT tr1ps.

H Serles + SA (resii;.tive) @ 2.4 Vdc:: CQotact Rating + 1.0 A@ 120 Vac

  • 0,5 A~ 22.0 V~c
  • SPDT"
                                     .,ror DP OT, Relays 1 a '.) and 2. et 4 work together .!ls :!iep-arate DPDT trip:s,                                                  :

Ahmn ~t ~ Adjus.table, 2.5*tLltn i:ermet potentiometers Pofnts Hysterests t 1% of fuU-scale.frequenc:y lso~tton t Optlanal. Isolates the transmltter input from the pr~t\' or Tr.ansformer sensor.

                      'ENt~u.10      XP Cast Houl;ling: S"H x 10W x 5" D; 1QO's Window+ P-ootton UL/CSA C:.\a:o;s I, GroU(:fs CiD Clas:s II, Groups E,F,G MEMA 3,4 ENC~6311       XP Cast Hous1ng: 8"H x 10W x 5" D; 100's window UL/CSA. q~s I, :Groups B,C, 0 cta.ss 11, Group$   i=;~ f, G
                            ;                                                                      i tl.EMA J.4 l::NC-3000     Sheel Mt!ta:l 6"H x 9"W X4'1 Vi ~MA 1i No Wfndow ENC:-4000 ENC-5000 Sheet Meta;l 8"H x 10"W :x 4'~ Di NEMA 1'2; t-lo Wk1dow x_p C11st  Hou~itlg~   7"H x 9"Wx 5"o; No Window
                                                                                       -~
                                     ~L/CSA     Class 11 GrDups C,O; Cl~$ II, Orcups E,fjG 6

EC 620632, Att. 1, Pg .. 208 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K14 OF K37 Getting Started VTIP MANL *SST-2000 (~ Opticn:s: Page 10 of 3~ \ ... ../

                      -------~~~--~~--~----------------~~~~                                                 .............--.__,

EnclorPJires XP and HEMA rated ~nclas1.,1res are available. Open Pfckup Relay 1 swltche? In.the event of an opEln or dtmmnecteci magnetic pkkup. Relay 1 wlll st1lt react when 1ts ~et point 1li tn1versed {field* configu ra bte).

                                              ~OTE:-    Not a*iai lab le with stg;nal fsp lation tran;formt;:r _optllon.

Pneumatic Trlp Pulser;. relay 1for100 mm1sllcand!i Trips O'ynak~ SPV-2.00 Solenoid Pneumatic Valve on overspe!ed (optional) Underspeed Arms rela.y 2 as set point 2 1s traversed on 1ncreas1ng speed, C1*u:i: nc:" l.:.ogiC Pul$es relay 2 l'IS :set po1rit .2. 1:s tr~ver:.ed on dec:reasins spel!{j. U~e for tripping t.he pneumatic SPV*20[} Oil underspeed or for ge:1eraL underspeed electrfc:a.t shlJtdown. Expanded F'rovldes full meter output, full prc:pol'liotial*output, and full Sc:;al* hlpUl set point range over a l1mited ft'lput range e.g. 0-1 mA and 4-t.O mA ovar 800*1000 Hz {nput frequency. Environ mentlil Temperature .40* F ta 11-160"F (-4o*c to -1'71 *c:;*) operatins Range -..:10* F to .. ~ao* F (-.40 *c to +82"C) ~torage c Weight 2.6 llls (1, 17 kg}

/"                                                                                                                                   ('        'j
\. .... -                                                                                                                            \ .,...*'

7

EC 620632, Att. 1, Pg. 209 of 267 REPORT NO.: REP-424-008-RP1

                                                             ,    REVISION: 03 I
PAGE K15 OF K37 VTIP MANL SST-2000 p*ags 11.of 33 Chapter 2

lnstalli.ng the SST-2000A/H

EC 620632, Att. 1, Pg. 210 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I P.AGE K16 OF K37 Chapter 2 Mounting the unit VTIP MANL SST-2000 (**~ Page 12 of 33 ....... __,...,/ The SST-2000A/E ls imtaned "Using standard hand tools. It is generally mount~d fo a panel or enclosure uslttg stari dard pntctices. About Electrical Connections Internal Commons, 'solation WARNING: AVOID DArAAGE W.Hrn DC-POWf.REI) Install-a current toop 1solator between the 4-ZOmA output and the load if the toad does not reference the same common a,s the SST-ZOOOAIH*

                             . Signal inpu.t (low .si~, terminal 6) .is common to the arutil:iatY. output (low side.:

temtlnal 7), to the de supply (tei;nllnal4)t and to fueltlain:proportional output low s:ide (terminal ~). Rela.y contacts are always .isclated When p01Wll't!d 1vith m:: all cirruitry is isolated from the power line by the built-in supply transfonner lf'htn powered wklt rk! the tta.nsmltter 01.ttput is f'Jor. isolated from the d{: power (~ sotn'Ce. Any load driven 'by the transmitter (i.e. reoord.eri controller, etc.) must

  \  ...
  • have ~*same common as the negative sick of the dc.supp!y. IDs.tall a ~t loop isoiator hetli\'CCJ:l the 4-20mA .output and the load if the load does ntlt
                               ~th~ same oommcn as the SST*2000.

Flg. 2-1 Electrical Connection oraW'ina. ai e ill) II

                                                                            ~"'

Use gl)ielded cabltl': ll:il ...'r'

                                                                                                                                             ~~

con~ectungroun~d 11) KO shj eld t.rl.t"Sn.u;:'!Ts  ::ro M!>Elll'O"TBWI ""° OJH Ul*v.410.Cl11'>E<IOlll

                                                                                                                                                               ~

hcis signal l!:o~ation

                                                     !           i ' ..1,1~1@0'~7 (                                          .$1   -11111*111\ TDlJNll""-'

JQP>>...U:A\'_.\INl.I§

I  : '

tntmformer. Ill that ~.lriilzi.~:1 mi: ~,...~=~~.:hw~ case, terminal 61s f.s.ola.ted,

                                                                                                                                                                             -~

t I \ 'I \

                                                                                                                                                                           \.--*~"/

10

EC 620632, Att. 1, Pg. 211 of 267 REPORT NO.: :REP-424-008-RP1

                                                                                          ,  REVISION: 03   I PAGE K17 OF K37 Install1ng the SST --2 OOOA/ H VTIP MANL       SST~2000

(~' Connecting Signal Inputs Pag~ 13 of 33 Connecting a p~.. 278 Pulser CoMeci: eignal source Comm.on to terminal 6 on the SST-2000A/H. Connect sjgna1 HI to te.nninals on the SST-2000AIH. Fis. 2- 2 Cormec:tinE a PG-278 Pulsf'r to the SST-4000A/H. Terminals 11 !Uld 30 an the SST-2000A/H arejumpered to create a one vo1t threshold. 11

EC 620632, Att. 1, Pg. 2l 2 of 26 7 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K18 OF K37 VTIP MANL SST-2000 Page 14of33 () Chapter Powering External Devices

                                                                                 ,.. -~ .........
                                                                                \........ )

C-.~- (

   \.._

EC 620632, Att. 1, Pg. 213 of 267 REPORT NO.: REP-424-008-RP1 i REVISION: 03 I PAGE K19 OF K37 Chapter 3 C) ,* Powering an SPD-100, SPD*7001 or other frequency instrum*ents VTIP MANL SST-2000 Page 1.5 or33

                        . The SST-2000A/H has a repeater oulplit that C!Bh be used to p(.iwer extemal freqneni:..'Y insttmnents.

A square wave (14-volt peak-to-peaki i:eto*bafl~ positive-going) is brought 011t at terminals 2*9 and4 (common) to drive self-powered digital tachometers such as the SF0-100, SPD-70(), and "MTH-lOaD1 or to use as a conditioned high kvel signal source into counters or other insfuml~nts. The frequency of the signal .is equal to that being app1:i!!d at th~ signal input terminals S (+) & 6 (-}. This tn.l.:q)uthas an internal resis~ of 1 kn, Using DPM-10 5 meters as external speed indicators You am lJSe the DPM~105 as lln external indicator. You can C!Onnect one O.t more DPM-105 meters tu your SST*200DA/H. The 0;1 mAmeter output of the SST-2000A/H [terminals 7 (-)and 8 (+)]is

                          .ra.ctory-cab'b:tated info an ext~mal load of 40 0, The loa,d resistance the             of DPM-105" is 95 Q.

(.) Connecti~g one DPM-105 1 On the DPM-105, retain the:jumperacross termlnals 1and2. 2 Connect the meter as showu in.Fig. 3..J.

                                  ' 3     Cah"bratefue $ST-2000A/H.

Ftg. 3.3 ConnecL1ng one PPM.-105 tc the SST*2000AIH.

  • Keep the jumper oc Pi:rwerH between term1nal 1 a 2. on the OPM-105 14

EC 620632, Att. 1, Pg. 214 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K20 OF K37 Powerfng External Devjces VTIP MANL SST-2QOO

  • Confum the meter is properly connected to the SST-2000A/H, Page 16 of 33
  • Use a fre~ gfl!netator (e.g. F-16)"to apply fµll~scalefrequency to tennina1 5 (HI) & ~ {COlv.1) on the SST-2000A/R Mrodrnuin signa1 foput. ?s. *SO VJ.tIJ.8 fox a standard unit.

t Aqjµst ~ MS'l'Ell CALIBRATE potentiometer on the .; SST*2000A/H for the ap_propri<Jte fuIJ.-sc:aie reading on each

o!M-105.
                                          + Use a DPM*l 05 data shff:t, if necessacy1 to cal1brate the DPM-lOS: meters.

Connecting more than one DPM-105 1 .kmovethejuru.peracross terminals 1 and2*on each D~~ios. 2 Connect the metei:s as i1hown in Fig. 3-4. l Ca~b:i:a.te the S ST-2<lOOA!H. Fig, 3*4

  • Connecting more than one DPM-105 to tt'le SST*2000AJH.

(~. () tfoj001pe1 bell>.lee11 uruililllk 1 &,2

  • Confirm. the meter is properly cqnn.ected to. t11e $ST..20QOA/H.
                                         + App1y full-imtle frequency to terminal5 (HI) &.. 6 (COM) on the SST*2000A/H. Maximuin signal input j:; 50 Vrm.s for a standatd unit.
                                         + Adjust the MB TERCALI13RA.'I'Epotentiomete;i:onthe SST.200DA/Hfurth.eap propriatefull..scalereadingon eacli DPM-:105'.

( t Use 11 DPM-105 data. 5heet, ifnece:>Sary, to calibrate the

\..., ..                                    DPM-:105 mete.re.                              *
         --------~-----------~~------~*~                                                                     --

15

EC 620632, Att. 1, Pg .. 215' of 267 REPORT NO.:. -REP-424-008-RP1 REVISION: 03 I PAGE 1<21 OF K37 Chapter 3

                                                                 .                                     VTI P MAN L SST"2000 Powering.Zero Velocity Pickups and*Other Loads                                              I      Page 17 of33 Theregulakd 14 Vdc-mpplybroughtoutat tenninafa 11 (+) & 4{-1has a.

capacity of 40 mA. Th.is output can :pl'.>Wer zero velocity :pickups (e.g. M928) and digital indimtarslike a DPM.105. 1 CoMect the M9Z8 pickup as indicated inFig. 3.5. 2 J1.1mper tetnti:ilals 11 and 30.¢9 desenslti~ the input s:ighal to a 1.0 V threshold.

                                          . 3 .Adjust i!ligrutl sensitivity ifnecessary. Se.e p~ 27 for in$tic::tlons on
  • haw to acijust mpu.t s:e.nsitiV.ity.

F'tg. 3-5 Jumper tennfnals 11 and :fo w deserattt7.e the- in p~t s~~nal c1rcL;J1t tp a

                                                                                                           $Sl>.2000A°H one-volt threshold.                                                         SPl;EO 6\1/ITt:fl
     ,.*-*-*,)

n.\ ,...__,_.....I

                    ---**-----------~-~--~-~---------

16

EC 620632, Att. 1, Pg. 216 of 267* REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K22 OF K37 Pov./ering External Devices Driving an SPV-200 Solenoid Pneumat;c Valve VTIP MANL SST-2000 ( ..'"" c.*. PE!,ge 18 of 33 * ) 1., ** 1 WARNll-lG: TO AVOll.J SPV-200 COIL MMAGE Use a current limiting resistor 1n series with the de power source arid the transfenirig relay contacts, The SPV ~200 cai1 has a :resistance (lf 50 n <m.d ;requires 6 Vde ta trip, Switching the Regulated 14 Vdc Supp"ty The regulated 14 Vdc supply at termma.1:s 11 (+) & 4 (-)does notha.-ve the capadty tn drive the SPV-200 continually. When th<! SST-2000A/H ~peed transm.itter is supplied with the Pneumatic Trip Option tor Overspeed, Relay 1 tra:n..'=fei:s for only 100 :millis.eoonds on overspeed; the 14 volt supply can then be used 'With a series limiting r~sistot to powe.r tlte

                        ~atic:trip, Use *a Wwatt, 47~50 n :rtsistor in aeries with the 14 volt supply.

Fig. 3*6 Swltch1ng the SST-roOOAll l fbilay "': CCfllact regulatei:l 14 Vdc supply. +14 w~

                                                ~ e=.=:A.Jrii..AA~====~~N-===-a Catt-n1:111 1}4W Switching 28 Vdc When-switchiog28 Vdc-!ntothe coil, llsea 5~10 watt, 180 Oresistorin series with the SPV-200 coil.

Fig. 3*7 Switching the SF"V~cm Ca:I 28 V<lc supply. W/v._.._~~W~~~-=O ComlllQn 5-1GW ( 17

EC 620632, Att. 1, Pg. 217 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE 1<23 OF K37 VTIP MANL SST-2000 Page 19 of33 Chapter 4 Calibrating* the* Speed Switch* (~)

EC 620632, Att. 1, Pg. 218 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I P,AGE K24 OF K37 Chapter 4 c Locating the programming *switch instructions Fig. 4-8 Afult descrlptlGll at the VTlP MANL SST-2000 ,,, .. . . ._ Page 20 of 33 (, *~ .... 1

                                                                                                                                                      /

1'~ OP OUT ZEiRO p~gramminB switches cind controls ~ 1s toc:*ated r.md~r :the top pla.t~ of llllCIP r.;:1 tJ\e SSTr20DOAIH. ~~Ti ~

                                                                                        -~-

1 Use a no. 1. or no. 2 PhUl fps S.P* .(j O/i ~ II s,p_ t DE;. S.1'. ~ Ola 7 7 S.P.. 2 O/S screwdriver to remove thr;. top $.~ 4 l>E e' 6 s.~ 2 tATC11 plate of the 5witch, S.1".31 DE 6 B l!I c S.I". 1 LA.TCH S.P.1 DPI) - 4 ~ S.f'. 1 ors 2 The understde of the ptate S.P.41ATC H 3 o 3 o S.P. :2 05*

                                                     'S.f>.2 llPD:'       2        F"     2         F 1(JIJ PllOP. DUT
            <<.intaim ln:>trllctfons for_now to:    i>.P.a Ul.TCH t    '----~--'

F ._*1 _ f tll/F'ROP.. OUT

             + late!) *$el palrit retays on alarm           .Alla R c;o,fJAT ICI NS:                   Ri;rER 10:
                                                            $.P.= SIOTPOINl'
  • actut1.te relays on overspeed CJlS"' 0.VERSPIH!Clri *SS f.2C:OO A & fl UIS<> U~DEllSf'liE[) WIUllJALFOR
  • actuate 2. relays s!rnult.aneaus_ly DEi:,.. DE!:NER!'.!!<.E[) ~AjRE! lflFO.

{DiS PPDT relay) t de*energl::i:e relays en atarm

  • change prop{]rtional output to S.P.~ B.P.~

4- 3 0*5 Vele or 0-10 Vdc a:*~ sr~ t rEii:alibrate the full*r;ca~e 1nput frequency range {switch A settings}

c. MIST~~ CAL l'AISl'.l.

MNG11 YffML_____@ I* .,  ?

                                                                                                         ~

7

                                                                                                        !'l f'~EClJEllCY            5     A RAN5SSWIT~H                4 3        0 z        t i        r, SIGifAI-SENSliM'IY ~
                                                                                                                 ""01 SWITOH 'A"         ~      POSITION 'I(; l'ROOU!;NOV RANt;iE IN KLCHEFIT~

1~~ ..00-.1 ;:2,a;.1* .13 :3.S: .1a,.17 4-131.17*.22 :~.a; .2Z* .e ie.s: ~- 2S T,S; JIS- IS : ?','<!,6; .<!S- .00

  • A,7,S: .a~ .. 9'.'l 1,2. a:,s, ei.e: .83. 1.og 1:.88*1.12;2:"1,1*1.4 ;9; 1A* 1.~

4:1,Q *25 : 6:2.5. 3.2 ; B:M

  • 4.2 7;4,2-B.!1 i 7;:2: 6'.S- M :1.4. 7;,,ll
  • Q,1 1.2.~.fi,(J;Q.i* 12
\!, S.'4.(1. 7;12:: 'la.5
  • 1,2.S,4,tl.e, 7:1.!!,1-~

20

EC 620632, Att. 1, Pg. 219 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K25 OF K37 Calibrating the SQeed Switch (.-.~*.)

     ~

Ch::i.nging

             ~

the full** ... scale input frequency range vr1P MANL ss1~2000 Page 21 of 33 You can !let the standard full*scs.1.e frequency rrutge frotn as low as Q-80 ~ to as high as 0-20 kHz. 1 Remove the top pla-:-e. from the SST~2000Affi to re"real ~e "N' DIP

                                          .switches.

2 Use Table 4-1, page* 23t*or*the und.e.rside of the top plate (battQm of Fig. 4-9, p1;tge 22) ta determ1ne the comet DIP switch settings, 3 Calibrate the SST-2000A/H using the proc:edure 011. page* 22. Input frequency range "less than 80 Hz fullyscale The full-scale frequency :input range is usually~ 1.ip at the fuctory when a.II. SST-2000A/H is ord{lred.

                          'The SST-2COOA/H can easily be .field-modified for any standard full scale input frequency. range: from 0-8 0 FJ'z tn 0.-20,{)00 Hz using the procedure Recalibration
                        . ofFrill...S ca.le Inpat Frequency Range.

Field-changing the SST-2000AJH to accept input freqoences rm than 0-80 Hz full-.mde is mK m:ommended. Damage might result that could void the product warranty. Please contact me ~tnaloo Customer Serwce Department at (954) 739-4300 for gu.ida:nce in manging fur a. lpw input frequoncy range. Input frequency range greater than 20,000 Hz full-scale TI1e full-scale frequency :input range .ii; usually set "U.P at the: far;:.tory when an SST-2000AJH is ordered,

                          'Jli.e SST*2.000A/H c:at1 ea 5ily be field~mod,ified fo:r my staudard fuU si:;:ale input
                          .frequency ;1;angc from 0-80 HZi to 0...-20,0ClO Hz using the procedure Recalibration of FulJ.-Scale Input Fl'eque:n.cy Range.

Fie1d*cb<1lJ.ging the SST-ZOOOA/H to acceptfuput frequencies gm1:ter-tha.n [).20t{l00 HZ fi.ifl...scal.e is trot rewmmended. Damage m!ght rr.snl.t th.at could void the product warranty. Pl~e con.tact the-:Oyaaloo Customer Sm-ice .D~~miwnt a~ (95.4) 739-430Q fur goidance in ananging for a high input ftequency range. 21

EC 620632, Att. 1, Pg. 220 of 267 REPORT NO.: REP-424-008-RP1

  • REVISION: 03 I PAGE K26 OF K37 Chapter 4 VTIP MANL SST-2000 ****-**)

Calibrating the SST.. 2000A/H Page 22 of 33 (._.

  • WARNING I

Callbrate the speed swH.ch:

  • fmmediately after any contact i::h ange in Switch A
  • before adjust1ng set µo~nts or pr(lpartjonal dutpUt You mus.t ~alibrate: the SST-2000A/H if you have :made a i;ha.ngcdn the fi.dl-scrue frequency range {changed contacts to DlP switch A)_

1 D.isconnect aey me.~r ~c:~e~ to terminals 1 & 8. Mark.: or positi()]) the wires so they can be correctly reuttacl:u:d later. 2 Connect a digital voltmeter acOO!is t~uds 7(-) & 8 (+). 3 Connect a fr~qaetlcy generator{e-g. F-16) a~ tennillals 5 (HI) & 6 (COM). Use the frequency generator to ]nput tlrn new fuU-..i;cale frequ~ncy. 4

  • Adjust the FREQ RANGE TRlM potent:imneter fbr l 0.00 Vde on the voltmeter. (See Fig. 4-9.)

5* Reattach the meter tliat is: normally conncctc:d to- w:mfon.hi 7(-) & ,. ...... c: 8 (+). Ob,smit' pohr!t.;v.

                                                                                                                                             '\ __ )

Ftg. 4-9 The cont~d. arrangements* for* the fl.ilki!:a\e frequency* rt.1n!!!e switch (A} are* D.l1 undersrcre oHha top* plate. U1~"K' ml,p~*J\lil"ll!!~~

                                                                                                                       'i PA.'i'1! I~ KIO'~MTZ 1,~.00-,1     ::r,u: .1- .1~ :11,e:.1a-.t7
                                                                  -4,11:.U-.2?   ;t,lb.2:!*.~ ;s,a*JJ -.~

1,8>.30-.5 :7,IUO.~B* .~ 1/11,7.lll.&3*.~ 1,:1,~,a. ~ e:.oi.1.(lt 11.!0*L12;1ol,1

  • l.4 <:I< 1"4*1.B.
                                                                  -11111-~.e   : s:rn.a.z      :i;. ~2-4.Z
                                                                  ~: ~~*M      :7.i::~:i.-t~ :1,~, 1:13.~*~.1

(_ () 22

EC 620632, Att. 1, Pg. 221 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K27 OF K37 VTIP MANL SSl'-2000, la.hie 4-1 Tabla of l~ full*:scale frequency and the c:orrespondirig switch. 0. tll!i

  • 0.10 1, 8 80-100 11N1 ON settfngs.

o;Hl

  • 0.13 Z, 8 100. 130 0,1J. 0.17 3, B 130. 170 0.* 11
  • o.iz. 4t8 170. 22{)

(};'22 - 0,.30 5, 8 no. 300 0.30

  • O.lB 6, a 3ll0. 380 o.~8:- o.5o 1, a 3SO - SOD 0.48 - 0,6J 1, z; s 4~0 - 630 0.62* ~ a.t3 1 4 7 B 630 - a30 tl.63 .. 1.G9 1,2,3,5,~,8 830. 1,090
                                    <l.86 - 1.12              1           860*1,120 1.10 '- 1.40              z           1, 100 . 1,400 1.40... 1.90              ~           1,40Q. 1,900
                                    , .90 - 2.50              4           1",900
  • 2,500 2.50- J.:.w ~ 2,500 * .3 200 3.1.0 - 4.20 6. 3,200. 4,200 4.:2.0 ... 5."50 7 4t200 . s,:sao 5.la 6.90& 7, ~ 5,300. 6 900

(~) ()."90 - 9:'10 9.10 -12.0

1. 4t 7 Z, 3 S ti 6 900
  • 9- HlO 9 100
  • 1t., 000 1,2.0 -*1 !i.*5 2~ l, 4~ 6t 7 12,00 15, 500 15.1 <2.0.0 1, 2, 3, 4r 5, 6 1 l 1~.1 IJO
  • 20,000 23

EC 620632, Att~ 1, Pg. 222 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K28 OF K37 Ch.apter 4 Calibrating the 4*20 mA Proportional Output VTIP rvtANL SST"2000 ( ' -

                                                                                                                  , Page 24 of 33 *. ___./
You* must calibrate thi:: speed switch if the standard proportional output of4 to 20 m.A is th.all.yd to ~
  • 0:-5' Vde ushlg*81hritch C1, or
  • 0-10 Vdc using switch CZ To calibrate the new proportional ou~put 1 .fJ;tach a digital voltm.etet to terminals 9 (-)*& 10 (+/.

2 Apply 10% of the full.-scale frequency to input temiifials S (+)i fi (-). 3 Adjust the PROP OUT ZERO :B.djum: potentiometer {See Fig. 4-10, befow} to yfold 10% of full~scale proportional output on the

                                      \rol trnete.r *.

Fig, 4"10 The PROP OUT I PRO~ OUT ZERO ZERO and PROP OUT SPAr-1 I - . adjLlstm'ffitS >'\nil located in r0 J the upper rlght comer under the top pl.B.te a( the PROP~ OtJT SST*2000A/H. SPAN C. () 4 Apply LOOC..fi offulI.scale freq-~cy to termina1s 5 (+) & 6 (-). 6- Torn PROP OUT SPAN adjtlSt poten.tiom.eter (Sec example below} to y!eld 100% offull-scale propoitional output on the vo!tmetf3r . 6

  • Rep oat 5tcps 2, 3, 4, and S three or four times to a.sswc accu:t:acy.
                                                 ~:<M'IPLE:     A i1ri1t cat1brated for 0-500 Hz Input Is be1ng recalibrated to P*10 V'dc proport1on.al outpllt (from 4A20 mAdc propol"t1onal output).
                                                 *Apply 1n% of fulL~stzile          t~O Hz) to terminals 5 (.i.) &; 6 {-).
  • Ad~ust PROP OUT SPAN ~djust potentfometer to Vield 1.000 Vdi: on the voltmeter.

t Aj.'lply futl* si:ale frequel'lCY {500 Hz) *to term1nal.s S (+) a b(-).

  • rum PROP {)UT ZERO a,djust potentiometer to yle',d 10.00 Vdc.
  • Rsp-eat .3 Qf 4 times for accuracy,

( 24

EC 620632, Att. 1, Pg. 223 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K29 OF K37 Catlbrati11g the Speed Switch Programming Set Points and Relays VTrP MANL SST-2000 (~) Paga .2S of 33 Remove the top plate fl:om the SST-2000A/H to reveal.DIP switches B rm.,:f C. Use DIP swit~es B and C to program rela.y set points to:

                                 ,+*energize (OFF) I de-eMrglz-e (ON) on alarm
                                 + non-latch (OFF)/ latch (ON) cm. ala.llll
  • actuate SPST (OFF} I DPDT (ON) trip*on alarm
  • change proportional voltage output f'iii. 4* ~ 1 J~e Df P swfti:t\ set,tl ngs ava:labte to you depend on the model of speed switc:h you purcha~d~ -

8.P. ~ OIS El a S.P. 1 D.E

                     + SSFl!40QA/H sf:lrfe.nwlt~~es; have           s.r. 4 ots            7         8,P, 10!8 S.P. 4 DE  ~         6         S.P. 1 LA.TOH fo\1r set point  r~lay adjustments (DlP .switches  aarid q.                    S.P.3 DB 5 8.P. 1 DPDT 4 B     ~

4-c S.P, 1 LAIOl-l S.P. 1 OlS

  • SST*2200AIH series swlt~hes only 3.P. 4 LATCH ~ 3 have relays 1 and 2 (ad;l .rstabte 0 0 8.Jl. :2.DE 1

S.P. 2DPDT 2 r 2. f 10V PROP, O.UT usin~ Pl P*swit1:h q. 3.P, 3 L.AlCf.i 1 F 1 "F ~PRO?. OUT

  • SST*2000A/H. sWitchel haYI:' no 5et point relays:,

The 1mdendffi,: cf fuc: top plate oolllilins labels for e~ch DIP switch. setting. Resetting a latched relc~y To moment[Uily i'ellet a.latched rela.y,jumpex teinUnals *.3.2 and 7. 25

EC 620632, Att. 1, Pg~ 224 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K30 OF K37 VTIP MANL SST-2000 [ \ (_ .. Set points 3 a: 4 and selectfng DPDT trip Page 26 of 33 \ ...J Wl-IEH ALL 8 5WITCt-ffS i\RE OFF t retcr.y~ 3.and 4 .~rt:!

                                          'fum Ol'l*B to ...

energ1zecl, B1 LATCH s..n point l on 21.larm und~rspeed

  • noti*latching ~ ACTUATE relay 4 stmul~neousty with relay 2~ creat1rig two Form C ccnta<:ts for set point 2 (DPb-T relay).
         +all relays are SPST 33   I.ATCH set point 4 -on a!arrn EXAMPLE: To set                  M    ACTUATE relay 3 simultan~o!.l~lY*With relay 1, c:reat1ng two    Fo~m
                                              .t cont~cts f~I' set pti1nt 1 (DPDT relay).

relays ~ ani;I 4 to actuatet de*erier~z.e~ 65 DE>ENERGIZE relay 3 an ~larm and latdl on Bil [)J!:.ENERGIZE rt!lay 4 on alann over:speed, turn 011 B1j B3, B5, B6, B-1, Bi ACTUATE set po1nt 4 en ~vers~ed. and Ba. BB ACTUATE 5et point J.11n O\f(tFspeed *. Set points 1 & 2: .0~5 ft 0-10 Vdc proportional output ("\ c:. WHE.N ALL C SWITCH ES ARE OFF

                                                                                                                             *~ ...,,. )
  • the proporl1ona.l Turn on C to ..*
          *output is 4-20 mA             C1   Chi'!nfle proportlonal output to 0*5. Vdc*. Confirm CZ..1.s PFF.
       + relll.ys 1 and 2 are energt1:ed,                   tz   Ch11ngll's propor~iorral output tci 0* 10 Vdc*. Confirm C1 1s Off.

underspl.!td C3 DE*ENERGllE relay 2. ort alarm. t noo* tat<::lied C4 ACTUATE relay 1 on ovenpeed, non*latch. Cs LATCH relay 1 on ara.tm. EXAMPLE:: To chan~e the p roporUonal C6 lATCH r~lay 2 011 11lann. outp~t"t9 o-1oydc, C7 ACT.~ATE relay 'l an over.;peed, nl?n*latch.

       ;:md set relay :2 to cg   DE*Hl~RG!ZE       reray 1 on afarm.

a ctu01 te, e ncrgiz~, a.rid la~d"I Otl

  • Requfres recalibration.

overspeed, turn on CZ, C:.6 1 and C?. C. 26

EC 620632, Att. 1, Pg. 225 of 267 REPORT NO.: REP-424-008-RP1

REVISION: 03 I PAGE K31 OF K37 Calibratil1S tile Speed Sw1tch
                                                                                                                          *vr1P MANL SST-2000

() Adjusting Signal Sensitfvfty Pa9e 27of3S Desensitizing Standard Inputs Signal sensitiY.ity is factory set to 2.5 'mVJD18 (about 35 mV pcaktir 70.mV peakMto-peak}*and sa.ti~ most applications . Ftg. 4-12. T~e tR~QU~NcY 15 A sfgna\ :!!el'l.'11tMty RMIO.E OOITCH 4

                                                                                          . 3 0

nt 1"4Jl is located 2 (;Q Ul\der the A !) IP

                                                   #-1;.IPl'P! .......
                                                   °"'1'°1 ~. '"Ir.I f"ll' niw
l. raitr'1~*ir:.r"111h,._'Jilfia1.1i.r 10 1 *f
                                                   ~U.L'lOJ...i:. rR5:.iJUD'tt:"';

swltth. SIGNP!... SalSIIM!Y Highe( sensitivities can 'be more vulnerable to noise. To raise Sil?'ruitivity Tum the SIGNAL SENSITIVITY potentiometer (Fig. 4.12) clockwise. At full clockwjse totatlon, sensitivity is approximately 5 m.Yilll.3. To lower sensftfvf f;y Tum the SIGNAL SENSITIVITY potentiometer

                        .:mmte:rclockwise, At full ca!)n~ockwis~ rotation, the sensitivity i5 ll.ppro~ma~y 100        m.Vnns.
  • Desensitizing Contac~ Closure Jumper te.nnitµJ.ls 30 and 11 to desensitize the mtlt to about 1 Vrm!J. Signal Se:ns1ttvity pot setting d(Jes: not affccl thll procedure.

Ptg. 4-13 Jumper 2ll 1(1 ll El1LV' t~rmfnals ~ 1 t.o 30 ~o 21 *o tlO.:t l.ll!J"IOl'I desen$ttlze the ClAlJaHl\l'E '22 "' 5ST-100tlA/H for @ 2:a re IHlAV contact closure input. 14 0 NO,<l' 2!l ~

? ~76 c~..:

Jmt,v NQ,4

                                             * ** , ........ ,,i;mo1KT,1                            @                    @     28    !D
                                              -~    r** ........ " "R\:i~QJ!{I~                       "*                  '    ;,HI  w.*~tUTJ l :        1 .. " fil!l.l'QJ!i.it                         .i.o~i 1rJ'l9-_..3cr        ~m~r.wr i    ;      t ,,,.. ~,ij)'lRlfil.~.                                             31    ~~D~~J:e 3 ; !              I
                                               ~"!'Jiii-il~~;kii4lif. .. '.....                                              32    '/.!:~~r1~m 0

(~) 27

EC 620632, Att. 1, Pg'.. 226 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K32 OF K37 Chapter4 VTIP MANL SST-2000 ,,-...,., Response Time (~. R~sponSe time is the time :rf)qu.i.red f9t :the proportional

Page 28 of 33 * ("' )'

outputs to change fl:4l:tn 10% to 90% of the mulmum. ' Rl:.LAY K.C:SPONSE calibrated value fut a:n instantaneous. st.ep change of th~ Contact DynakQ if input frequency. Response ti,mc affects the tr.ail ~fer you need a different sp~ed of the rel.iws. rela res onse tilne. Stands.rd :response time :is 150 .11tilliseconds. over all standara* m:put frequency rangee: 0.80 & full*s~ to 0-20jooo H~ full-scale. fuls:pon$!? ti~ below 80 H:li full.scale are proportlona.Uy slower. While other response times can be provided, field modillca.tion is not

                      ;rcc901mended s-41~ damage -qrlght i~m!t that cou_Li V9id the product ~nty.

Contact Dyrialca ifyou.need a different relay respon~ time. Adjusting Individual Set Points 1 Verify th.at the SST~2000A/H is caljbrated to the 001.'l'ect full-scfile frequency range (see page 22). 2 *Tools required: Eitl-rer a very thin-bla~d saewdrivet or a t:ramfonner alignment tooI; ~ignal generator (Dynalco's F-16 o.r c:. 3 equivalent), Frovide a signal ;;ource. Uge an. F-16 signal generator or similar zero-crossing sjgnal smirce, ot use the fr~quenCJ signal generated by lhe l'rl.agt\etlC pickup on the engine_ 4 Applya*frequencysignalto te..'1Ilinals 5 & 6. This frequency input sliocld equ!!.l the target lU'lv.f value of-the set point being adjusted. F1;;ir examvle: Ci\kulatc the set point .frequency for a.gear with 72 teeth rotating at 800RPM,. . Frequmcy(Hz) *(SO())>< (72 ttetl!l _ 96(} Hz (to terminals 5 & 6) 60 Alternate Method 1: Adjusting set points while* the engine is not runni-:ig

  • Us.e a signal grmerator to adjust ind:.viriual set points when lhe engine iS not opera~ and if you do nat :h~ve an an~og RPM meter.

( 1 Disconnect the wires to terminals 5 & 6. Mark ar position the: wires ('.........)

 '-*                                to assure C¢l'rect replacem.fnt.
      .23

EC 620632, Att. 1, Pg. 227 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K33 OF K37 VTIP MANL SST..2000 Page 2~of 33 Calibrating the Speed Switch 2 Apply the calculated set po.Int frequency to terminal~ 5 (HI) & () 6(COM). ' 3 .Jwply operating p*owei: to the. SST-2000AIE'.. See lid of}'Ollr SST-2000NH ox spec sheet for. poweJ choi~. 4 Select the app.ropriate set poi'nt trirn pot. 5 Tum th~ pot;

  • CQunterclockwise to lower the set pointvafo.e (reduce*the speed at which the ~t point relay will trip}.
                                    + Clockwise ta raise the set paint value (increase the spl'!ed. at which the. set point relay will trip).

6 Tam the pot slowly so as not to pass.the target set point by a large amount. The pot has fine resolu.ti.onj :io a large change in set po.int v~ .may take several tu.ms. 7 While aFlju:sting the pot, li!i.ten for the: Ielay to trjp at the set point You c:!aXL hear a distinct click when the: oontai;~ trander. Ifhigh ambient noise makes it impossible ta hear the rela.y click: "USe an ohmmete:r as d.csnrib~d in Alt.emate Method 2. 1 below. . B Fine tune the adju.stm.e:nt:

                                    + After the. relay trips, sJm.vly REVERSE the aqjm~tmen;l: of th.e set poi'lt pot*until the !clay again trips.

0 9 t Again, slowly turn *me pot FORWARD until the may tl:i~, Reattach the wires to renninals 5 {Hi) & 6"(COM). Observe polarity. 10 Repeat; fhe above procedute for other set poin:t5 to be changed. Alternate Method 2: Adj.usting Individual Set Po1nts While The Engine Is Operating . A mm.mllcal overspeed val11e is one that will not stress the engine. tr:i:e Altett).ate Method 3 fo adjust set points while the engine is operating at a. non-criticfll speed. NOTE: when the set pomt value is :reached the reh1:.y'Will ca'llSe an engine shutdown. or activate whaw.ter is cOIUlect-ed to that relay. A critical overspeed is cypk:~y the actual engine shutdown overspeed; running Use Alternate Method J to adju;t set point~ while the.

                           , e~gine is operatin~ at NON¥ CRITICAL speed <lnly.

the engmr= at !:hls l'lPeed iii generally not desit'ed. Use Alternate: Method 1 ff you cannot _guarant.ee*erigine oven;peed. (~) 1 Run the engine at the desired SIJeed using: 29

EC 620632, Att. 1, Pg. 228 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K34 OF K37 Chapter 4 VTIP MANL SST-2000 Page 30of33 (~~ t an RFM indicator/tachometer operating from One of tire ('-*_.

 ........                                   proportional outputs of the SST-.2000A/H:                                       *.. _)
                                        .* anindependentmetermounl~clsewhere on o:rnear the engine ..

2 Wait for-the Rl?M to stabilize:.

                                    ~  When RPM is stab!e1 select fhe a.ppr:oJ?riate set pj'.rlnj; trim pot" ,

4 Follow the ~dure inAitemate Method 1; steps l *10. A'ternate Method 3: Adjusting individual set points in high noise

  • areas
  • rfhigh amhm noise makes it impossibl~ to hear~ relay clm1c 1 Disconnect the wire from:
  • t:J?.e center po~t Qfthe SST*2000A/H set pond relay being adjustt:d.

t ci~e.r one of the oth~ two contac[,s* on. the saQ:Ie relay. [Mark the wires or position them.so they can be correctly reattached,) 2 Connect an ohmmet.er to the center tennlrutl of this relay Emd to either o.nc ofthe other tenninals of this relay. [If adjUsting Relay 1i C. connect the ohmmeter to tenni:nf!]s 18 & 17 or l 8 &. 19.] ':fhe ohmmeter will indicate either a short or an open condition depending on whiclt tennillals axe cbosen .

                                  .3  Ac:ljust the re1ay as outlined in Mc~h.od l: 1-10. V1ben Ote rt:la:y trips, the ohmmeter will $]).aw ' sl;iort or.~ open, opposit~ to the indication it ha;:l 'helhre the relay tripped.

4 Reiittach the wires to 'thi: relays, 5 Repeat the above procedure fot othtt set po-in.ts to b.e changed. ( 0 30

EC 620632, Att. 1, Pg. 229 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K35 OF K37 Catibrati ng the S~ed Switch Verifying Set Point Values VTIP MANL SST-2000 Page; 31 of 3S

                        .. ,..      You can view and adjust thE: :set paint Yalu~s without having to run the engine, Nora. The SST-2 OOOA/H (no si:::t poinu.) *does not have set point!l.

1 Jump er terminal 16 with the terminn1 that co.rresponds *with the set The temp~rary point you want to. view (for SST0220.0AIH and *SST-~OOA/H): Jumper does not +: Set point !:jumper 16 to 12 interfere with the + Set point 2: jumper 16 to 13 normal operation of any relays. t Setpoint3:juroper 16 to 1.4

                                                 +* Set point4: jumper 16 to 15 Th~  4*20 mA proportioflal m1tpl1t              2    \Vhen you jumper*the two terminals, the 0-1 roA output rneti:r (termi nats. 9 B: 1Dr is                conne<:ted to E.ennh1als 7 and S disconnects and displays*~ RPM NOT affoc;too by thfs                   <frequency, rate, et(l.) value at that set poln.t procedl..lr*e.                     3    \Vhen :thejumpexs are reQ10ved, th~ meter switches back to its The 14 Vdc pulsed                       nonnal o:pe1.'ation.

output is not affected by this procedure. 0 Ftg. 4* 14 Verif}' the set polnt values and vfew the RPM tfrequi;;ncy, rate, etc.) on the O-f mA otitput met~ r connec:t~d to terminals 7 8: B. {Shown rs the procedure for* ,*..* , ........!;!~P.QlNl2. 3 veriMrlfl Set- pc;;int 1.)

    • .... ... ~~t'P!N1.J. 91;.TP(llNT ADJUSTt.lF.:Nl"S
  • I
                                                                '\. I
  • I I":.* I I*

1 t* *

                                                                                               .i ... ?,l;f,ffill'{( ".

I .. 11

  • I* I* - o IL I
  • I O ~

V~RIFY Sf:YPOINTS (~) 31

EC 620632, Att. 1, Pg. 230 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K36 OF K37 Chapter 4 Adjusting Set Point Values VTIP l\AANL SST-2000 ("\ ( = Page 32 of 33 .....J WARNING You tan adjust.set points while the engine or other device fa operating. H9WEVert ff YoU adjU!it a set point ralay to a value tower than the curren:t operating spe~d. th~ relay will trip. You will need a.0-1 mA meter for this_prrn:edW'~. If a meter was supplied with the spi::ed. switc!It y:ou can use it Otherwise1 you ca:n. use a DJ?M* 105 meter, or any O*lmA amm.etei. Tµeextemal metersb,ocld be calibrak:d: "il-1 mA.= o*to-fu11-sca:le input frequenct 1 of the SST-2000AJH.

                     .S~ the speclfl.~onsheet or ~erfa.1 ttutl'.l];ler label th.at accompanied the urtit fOl' the full-scale fteq>Jen.cy value.

1 Observe polarity. Connect an extm1al 0-1 m.A. meter to. texlnfuals 7(-) &8 (+). Z Depending on the set point ro be adjusted, connect a tertlporaey jumper .from :

  -*
  • Terminal 16to12 (for Set point 1) or

( *'

  • Terminal 16 lo 13 (for Set point 2} or t Teyminal 16 to 14 (for Set point 3) or
                                     + 'I'E.t:Jn.ln~1 l 6 to 15' (for Set point 4) 3     The 0-1 mA. mete.r.-vritl now l.udicate. the: CIL"1'ent va111~ for th~ chos&i 5etpoint(~Fig.4*1~ _page 31).

4 If nece~, firstac:ljust the selected set point using procedures outlined in Adj ustlng lndlvidual set poinrs1 page 28. 5 *Romove the temporary jumpe:r, 6 *The output from terminals 7 & S will again provided the standatd 0-1 mA proportio.ruµ output. 7 Repeat steps l ~5 for additional set points. (_._) C. 32

I EC 620632, Att. 1, Pg. 231 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE K37 OF K37 (-"\..... J VTIP MANL SST-2000 Page 33of33 Index c M cM.bratla~, l5Jt21-23,ZS,27, W, m\ld.fi num~, 4 31 commnns 1 10 cont.act do~11re,, "'}.7 CSl\,. 0 Class 1, Div.2, Gip_ D {H autprit, 24 serle5), 4* 4*20 u_A, 24 geaernl certifkation \A /ierJcs), 4. cum:itJcop iwlator, 10 p PG-278 puis~r, 11 pidi:upS D p.m*erlng, 16 pOwet dcpowcr, 10 B~, HI dinre:c.sions, ~ oo* HI DP'M-105, 14 c.xtema1 devim, 13, 15, 17

MY.2S, 16 SPlJ".~a, !7 E :mu vdocicy pickups, 16 e~t:ricru prap:il"tji;mal output, M cornrnaJl.:5, 10
                         <:Cn.llC!cti.OM; 10 9_p~cifkati.0111; 1 5 eii.~W specffitai:lans, 7 R*

relay, 25 ezp-lnslo:o.*p.i:nof llous=iig:o;, ti (~~) I~1 25

                 ~xtemal devices, 15, lS, 17 D:PM-106'., 14                             :r:esp:>nte, 28
                        }vf!'ff.-10.ID, 14                         serpahi.ts, 6, 20" SPD-lOO, 14 SPD-700, 14-SPY-20(1, 1'1                      s  setpcints, 25 1 &.i, 20 F:                                                     3 &.4,. 2li S: 10 V -prop. OUtpnt, 26 fc.-.ttvre:>, 4                                    M,justmg, *28, 32 frequ1mcy                                          DPbT. trlp, 26 e~atWn for actpD!n.W, 28
                                                                   ~rifying, 31 1ablc:, 2S                            size, .3 full<<Ate iri.P"llt frcquericy IJ!.Dge, 2!     sm..rna, 14 SPD-700, "14 sp~fu:ati?W,      5 H

housiri~, o x :KP h1mslngs 1 6

                ~put l!ignB.~ l l dese:i9it!,dng, 2?

full :scale l'mlgc, :21 reruitlvlt}*, 2.1 instillfng, !)r 11 isoll!.tor, 10 L latched l'!l.ay I iJ (~) reiettlng, 25 33

EC 620632, Att. 1, Pg. 232 of 267 ATTACHMENT L Deleted

EC 620632, Att. 1, Pg. 233 of 267 I REPORT NO.: REP-424-008-RP1

'**-*-*-*- .... * * - - - ... ---*-**----***                                REVISION: 03 I
                                                                         'PAGE M1 OF M7 STC-4371.

FIELD CONDIT.I.ONG 0 ... RELAY JUNE 1984

EC 620~32, Att. 1, Pg. 234 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I

     ,,  ...                                                                                           . PAGE M2 OF M7 GENERAL DESClUP'ltON The STC-4371 Field. Conditioning Relay is a solld~te relay assembly used In conjunction with a Basl~ PRS 211. Ti~e *Equa]jzer to prepare the field of a lar~ diesel generator to support a very.1arge*inductive load lmmecUately upon br@ker closure.
  • Jn opera,tion, the STC-4371 _will provide a signal to the voltage regulator "to increase generator out~t. voltage. Tht9 will help t~ voltage regulator to compensate !or the voltage dip ca:l,\Sed by the large anticipated load.
                                                        "TES'rJNG:~ CAUBRAtJON Rl5 and ltl6 Dench Adjustments
  • Th~'.followin~ pro~edUre is employed. to cs.li~rate the ~Tc~

4:l71 ;ii'ield Conc:litioomg Re41-y Rl5 .and R16 potentiometer setpoints: . *

1. Rl's Adjustment:
'*                       a. Pis connect  an wires at trn relay iµ;seinbly ter.minal board (TBl, Figure 1).
=..
b. Connect a*Volt-ohmmeter to terminals 4 and 5 of T~l.

NOTE

                       "" The -meter shall be s*et up .to. read'.ohms in the lowest .scale ava.Uable in which 65 ohms will be indicat.ed near the center of the dial (fCx- e:Xample, R x 1). This wm provide the most accurate 'measurement and adjustment. The ohmmeter shall be zeroed *tn this scale before being connected to the relay. ter.mlnal board.
c. Adjust potentiometer R16 to obtain a meta- reading or 65 ohms, then tighten the potentiometer look nut.
2. R15 Adjus~ent:
a. Co1:uwct a t~mi;>orary jumper from tM. an~e of diode CR4 to turret* terminal .2.

(See 'Figure 1 for component locatlom~) * *

  • b.. Connect a temporary jumper (rom the anode of diode ORS to turret terminal 2.

c; Connect 120 VDC power to terminals 1 and 2 of TB-1 as shown in Figure 1.

d. Adjust potentiometer R15 to obtain a meter reading or 90 ohms; then tighten the a<ljusUng sc~ew locknut. *  : *
e. Di:Sconnect the power leads *and ohmmeter leads Crom terminal board TJ3.:.l; then remove the jumpers !rom the circuit board.

Timing Adjustments: - once R15 and R16 have been properly caUbrated, final timing e:dju~tments .shall ~e ma~ to ensure, that the voltl!-ge adjustment i;ignal to the v<;>ltage regulator fs strengthened (to quickly restore the generator output voltage to th!3 desired

                 'level), then ~educed (to help, dampen voltage overshoot by the voltage r"eigulator).
                  . 1. Required Equipment. - The following calibration equipment is required to carry out the timing adj\lstrnents of the STC-4371 Field Conditioning Relay:

STC-4371 1

EC 620632, Att. 1, Pg. 235 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE M30F M7 (~)

EC 620632, Att. 1, Pg. 236 of 267 REPORT NO.: REP-424-008-RP1

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investigated within MW:o D86078 [Refere11ce Vendo.r Manual Revision 43] . Figure 1. STC-4371 Potentiometer Rl5 and R:l6 Adjustment Connections

a. 120-volt and 24-volt DC power supplies
b. Pol;lble-pole, momentary contact switch
c. GBJ.vanom.eter* Amplifier
d. Light Beam Osrilltogra.I>h, or High-Speed Brush R.~order NOTE All testing end adjustments shall .be performe9 using calibrated Instrumentation, the calibration or which shall be traceable to the National Bureau or Standards. All instruments used shall be recorded in the test data records.* *
2. Test Set-Up. The calibr~tion .equipment shall be conneeted to the STC~4371 as sl)o:w.n in Figure 2 to monitor the simulate~ "breaket" close11 signal, and the operation of relays K2 end K3. .

NOTE ("')

                                                                                                                                                                        \~~--'.

The actlll;ll locations o! diodes CR4 and CR5 are $howndn Figure 1.

i SI'C-4371

EC 620632, Att. 1, Pg. 237 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE M50FM7 0

3. Calibration. Procedure *. The desired operating sequence 0! the STC-4371 fs _shown in.

Figure 3~ The timing o! the rei~y K2 and KS pull-in and drop-out events is. controlled by the adjustment potenOometers, $8 listed in Table 1. The potentiometer adjustment screws are turned c~ockwtse .to increa8e the delay time, ;and counter-clockwiSe to shor~en tl:le delay. On Flgu~ 3, the :zero point of *the horizontal axis corresponds to the initial nbreaker close" signaL . Table 1. Potentiometer P'unctt'ons DELAY ADJUSTMENT CONTROLLED PO.TBNTJOMETER . EvENT R9 K2Pull-in R10 K2 DrQp--Out R11 K3- Drop-out Rl2: K3. Pull~in .. Adjust the delay potentlo~eters until. the timing relatiomhtps b4!twe~q the "brea~er clO!Se" signal and the relay K2 end K3 events matches.thOse shown in Figure a*.

  • Plnally, the Basler PRS211 Time Equalizer may need a final adjustment to synchronize it with the Pleld .Conditonlng Relay. Using the time adjustment on the *front of the ~ime equalizer, set the lUlit so that the breaker actually closes *and loa,d is applied at 16 cycles.

Further minute adjustments i:µii.y be necessary to Insure the voltage transient will remain within the spe~ifications provided in Figure 3. 0 B!MCll TUI' CONMBC'llOK SCHEMA11C. GALYAMOMJ!.TER AMPtJPIBR BTC .UT1 r ~ 13 tMPUT

  • CJ\$ *r CJt.U.  : 12 IHPUT 01C>20S04 05
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Flgure 2.. STC-4~71. Timing Adjustment Calibration Equipment CoMectlons. STC-43'11 3

EC. 620632, Att. 1, Pg. 238 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE M60FM7 UOHT BEAM OSCJLLOORAPH

                                                  *B~NCH AnJUsTMBNTs POR STC "3Tl PAPER SPEED 50 JKCH/QC SBT MARKER POR IU 'I11EK VOL'l'AOE ACRO!llS              COUNT THE *DMU)tfi AND K3 RELAY                        MULTlPLY BY .I TO COHVBRT 12~ VDC.o;.                                          TO CYCLES,'        '
             '3lNPUT ovnc-2DCYCLES UO Vt>C_

12 lNPUT S3CYCLES ovnc-

4 V*DC-11 INPUT ovnc- ~3 D 8 :to (CYCLES}"

Figure 3. STC-4371 Relay Timing Relationships (~) 4 STC-4371

EC .620~32, Att. 1, Pg. 239 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE M7 OF M? I I 6 ,I. 4 I 3. I 2* .1 .,. (OtlC..lCIW!H; R&O:t $fC-4)11 l.&0110,C. It)

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REPORT NO.: REP-424-008-RP1 EC 620632, Att. 1, Pg. 240 of 267 REVISION: 03 PAGE N1 OF N2 Honeywell High Resolution Industrial VRS Magnetic Speed Sensors DESCRIPTION The output signal of a VRS sensor is an ac voltage that varies High Resolution VRS sensors are designed for use in in amplitude and wave frequency as the speed of the applications where precise timing pulse is required, and/or fine monitored device changes, and is usually expressed in peak to pitch gears are used. Proper alignment of the sensor is peak voltage (Vp-p). required. One complete waveform (cycle) occurs as each target passes Passive VRS (Variable Reluctance Speed) Magnetic Speed the sensor's pole piece. If a standard gear were used as a sensors are simple, rugged devices that do not require an target, this output signal would resemble a sine wave if viewed external voltage source for operation. on an oscilloscope. A permanent magnet in the sensor establishes a fixed Honeywell also offers VRS sensors for general purpose, high magnetic field. The approach and passing of a ferrous metal output, power output, high temperature and hazardous location target near the sensor's pole piece (sensing area) changes the applications, as well as low-cost molded versions. flux of the magnetic field, dynamically changing its strength. This change in magnetic field strength induces a current into a coil winding which is attached to the output terminals. FEATURES POTENTIAL APPLICATIONS

  • Self-powered operation
  • Engine RPM (revolutions per minute) measurement on
  • Direct conversion of actuator speed to output frequency aircraft, automobiles, boats, buses, trucks and rail
  • Simple installation vehicles
  • No moving parts
  • Motor RPM measurement on drills, grinders, lathes and
  • Designed for use over a wide range of speeds automatic screw machines
  • Adaptable to a wide variety of ccmfigurations
  • Motor RPM measurement on precision camera, tape
  • Customized VRS products for unique speed sensing recording and motion picture equipment applications
  • Process speed measurement on food, textile, paper,
  • Housing diameters:, 5/8 in (M16) 3/8 in (M12) woodworking, printing, tobacco and pharmaceutical
  • Housing material/style: stainless steel threaded industry machinery
  • Terminations: MS3106 connector, preleaded
  • Motor speed measurement of electrical generating
  • Output voltages: 17 Vp-p to 170 Vp-p equipment
  • Speed measurement of pumps, blowers, mixers, exhaust and ventilating fans
  • Flow measurement on turbine meters
  • Wheel-slip measur~m~r;i.t on autos and locomotives
  • Gear speed measurement

EC 620632, Att. 1, Pg. 241 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 PAGE N2 OFN2 High Resolution 5/8 INCH (M16*) SENSORS CONTINUED (All dimensions for reference only. mm/[in])

  *Contact Honeywell for availability of metric mounting thread versions.

Genera IS*pec1T1caf ions Test Condition Specifications Parameter Characteristic Parameter Characteristic Parameter Characteristic Min. output voltage 300 Vp-p Inductance 450 mH max. Surface speed 25 mis [1000 inls] Coil resistance 910 Ohm to 1200 Ohm Gear pitch range 24 DP (module 1.06) Gear 8 DP ferrous metal aear (module 3.17) Chisel pole piece 1,14 mm [0.045 in] Optimum actuator N/A Air gap 0,127 mm width f0.005 inl Min. surface speed 0,38 mis [15 inls] typ. Max. operating 15 kHz typ. Load 1.25 kOhm frequency resistance Operating temp. -55 °C to 120 °C Vibration Mil-Std 202F range [-67 °F to 250 °F] Method 204D Mountina thread 518-18 UNF-2A Termination MS3106 connector Catalog Weight Listing 3045A 70 g [2.5 oz] General Specifications Test Condition Specifications Parameter Characteristic Parameter Characteristic Parameter Characteristic Min. output voltage 65 Vp-p Inductance 85 mH max. Surface speed 25 mis [1000 inls] Coil resistance 120 Ohm to 162 Ohm Gear pitch range 24 DP (module 1.06) Gear 8 DP ferrous metal oear (module 3.17) Chisel pole piece 1, 14 mm [0.045 in] Optimum actuator NIA Air gap 0,127 mm width ro.005 inl Min. surface speed 0,38 mis [15 inls] typ. Max. operating 40 kHz typ. Load 1.25 kOhm frequency resistance Operating temp. -55 °C to 120 °C Vibration Mil-Std 202F ranae f-67 °F to 250 °Fl Method 204D Mountina thread 5/8-18UNF-2A Termination MS3106 connector Catalog Weight Listing j4-19,05-- 7,92  :..14-.-l---[~~~~------ I [0.750] I [0.312] I 3046A 70 g [2.5 oz] 0,76~~ (%)* f [0.030] I I 12119.05

                                                                                                          - [0.750]

l 4 sensing.honeywell.com

Ee 620632, Att. 1, R'.Ef>oRlZ~: Ref, 4 ~t;boa-RP1 REVISION: 03 PAGE 01Of03 parts from corrosion and not be detrimental to oil seals or paint. Refer to Woodward manual 25071 In general, the oil used in the prime mover will be for more complete information on selection of oils satisfactory for use in the governor. for use in hydraulic actuators (governors). The governor/actuator oil supply is self contained. The oil selected should have a high viscosity Sump capacity is 1 1/2 quarts. When an empty index, within the -range of 100 to 300 SUS at governor is filled. add oil until it drains out the normal operating temperatures. Only oils of the vent hole in the sight glass. This should require grade specified for a particular temperature range about 47 ounces of oil. Immediately after starting should be used. and with the engine running, check the oil level in the sight glass. If the oil level is above the sight Figure 2-3 shows the viscosity of oils at the glass line, oil should be drained. If the oil level is different operating temperatures. Operating the below the line, add new, clean oil to bring the level governor with oil which does not fall in the up. acceptable operating range on the chart can

                                                                                    . cause erratic governor operation and possible NOTE                                                     damage to the governor.

When a oil cooler or starting booster is used, additional oil will be required depending on the size of the cooler or booster and the length of the lines connecting it to the.governor. Oil contamination is the major cause of Proper selection of the oil used in the actuator is actuator troubles. Use only new oil or necessary to realize best governor performance filtered oil. Containers used for filling and maximum service life. The oil should have a the actuator must be clean and should minimum tendency to foam or retain air, form be rinsed with a light grade of the same sludge, or deposit varnish. It should protect actuator oil before use. R(CQt.llril(NO(L RCti:'>UMtriDti:* U?P[R Ulol1'f UPP[~ LU,,.4(9

                                   ,I.NT OIL LISTto IS 0"'1. 'r A SUCC£S:'r0t'i use         U  PC TRCl.[Ul,I 0( S YNT"1[ Tl~

1HC OI!. Of tO..IFc OiO:CC WITH TH[. COO~(CT 0 0&. IS 20QT Dt. IS, :'!:tO-:- lw'!$C0Sol1T ...S IHOfC .. T[O IN 1HE CHAAT t'*- Figure 2-3. Oil Viscosity Chart 9

EC 62n632 Att. 1, R'9>oR?i4&.: ~-414~08-RP1 Mob1lli"M 5W-~0 http://www.mobil.com/english-US/Passenger-Vehicle-~ube/pds/G ... REVISION: 03 PAGE 020F 03 Business lines (http://corporate.exxonmobil.com/?query=http%3a%2f%2fwww.mobil.com%2fenglish-US%2fPassenger-Vehicle-Lube%2fpds%2fGLXXMobil-1 -SW30#business-lines) MObi1* (http://corporate.exxonmobil.com) ExxonMobil > Mobil 1 SW30 PDS (https://www.exxonmobil.com/Passenger-Vehicle-Lube/Mobil-1-SW30/pds-US) , English Mobil 1- SW-30 Passenger Vehicle Lube Mobil, United States Advanced Full Synthetic Engine Oil Product Description Mobil 1* SW-30 is an advanced full synthetic engine oil designed to keep your engine running like new by providing exceptional wear protection, cleaning power and overall performance. Mobil 1 SW-30 meets or exceeds the requirements of the industry's toughest standards and outperforms our conventional oils. Mobil 1 technology comes as standard equipment in many different vehicles, including select high-performance vehicles. Features and Potential Benefits Mobil 1 SW-30 is made with a proprietary blend of high performance synthetic basestocks fortified with a precisely balanced component system. The SW-30 viscosity grade is one of the most recommended viscosity grades for new cars. Mobil 1 SW-30 is uniquely designed to help provide unsurpassed levels of performance, cleaning power and engine protection, while meeting the demanding ILSAC GF-5 performance standards. Features Advantages and Potential Benefits Advanced Full synthetic formula Helps prevent deposits ana sludge build-up to enable long engine life Excellent overall lubrication and wear protection performance for many driving styles Outstanding thermal and oxidation Outstanding performance during the maximum oil change interval recommended in a vehicle's owners stability manual Enhanced frictional properties Aids fuel economy Excellent low temperature capabilities Quick cold weather starting for ultra fast protection Helps to extend engine life Applications Mobil 1 SW-30 is recommended for all types of modern vehicles, including high-performance turbo-charged, supercharged gasoline and diesel multi-valve fuel injected engines found i~ passenger cars, SUVs, light vans and light trucks.

  • Mobil 1 SW-30 is general purpose engine oil for many types of cars
  • Mobil 1 Sw-30 is not recommended for 2-Cycle or aviation engines, unless specifically approved by the manufacturer.

Specifications and Approvals Mobil 1 SW-30 meets or exceeds the requirements of: ACEA A1/B1 API SN, SM, SL,SJ ILSAC GF-5 I of3 6/19/17, 11:09 PM

EC 6206321: Att. 1, R'.Ef>oR-J2i40\: iffi>-4~~08-RP1 Mobil I TM 5W-jQ http://www.mobil.com/english-US/Passenger-Vehicle-~ ube/pds/G ... REVISION: 03 PAGE03 Of 03 Ford WSS-M2C946-A, WSS-M2C929-A Mobil 1 5W-30 has the following builder approvals: General Motors SeNice Fill dexos1" {license number GB1 A0915015) Honda I Acura HT0-06 Mobil 1 5W-30 is recommended by ExxonMobil for use in applications requiring: General Motors 4718M General Motors 6094M Typical Properties Mobil 1 5W-30 SAE Grade 5W-30 Viscosity@ 100°C, cSt (ASTM 0445) 11.0 Viscosity, @ 40°C, cSt (ASTM 0445) 61.7 Viscosity Index 172 Sulfated Ash, wt% (ASTM 0874) 0.8 Phosphorous, wt% (ASTM 04981) 0.08 HTHS Viscosity, mPa*s@ 150°C (ASTM D4683) 3.1 Pour Point, °C (ASTM D97) -42 Flash Point, °C (ASTM D92) 230 Density @15.6 °C, kg/I (ASTM 04052) 0.855 Health and Safety Based on available information, this product is not expected to produce adverse effects on health when used for the intended application and the recommendations provided in the Material Safety Data Sheet (MSDS) are followed. MSDS's are available upon request through your sales contract office, or via the Internet. This product should not be used for purposes other than its intended use. If disposing of used product, take care to protect the environment. Mobil, Mobil 1 and the Pegasus design are trademarks of Exxon Mobil Corporation, or one of its subsidiaries. 05-2017 Exxon Mobil Corporation 22777 Springwoods Village Parkway Spring TX 77389 1-800-ASK MOBIL (275-6624) Typical Properties are typical of those obtained with normal production tolerance and do not constitute a specification. Variations that do not affect product performance are to be expected during normal manufacture and at different blending locations. The information contained herein is subject to change without notice. All products may not be available locally. For more information, contact your local ExxonMobil contact or visit www.exxonmobil.com (http://www.exxonmobil.com) 2 of3 6/19/17, 11 :09 PM

EC 620632 , Att . 1 , Pg . 245 of 267 REPORT NO.: REP-424-008-RP1 REVISION : 03 PAGE P1 OF P1 Ella Gills From: Anup Behera <abehera@kciconsultants.com > Sent: Tuesday, June 20, 2017 8:48 AM To: 'Ella Gills '

Subject:

FW: Heres another on e Attachment P Cordially, Anup Behera, Ph. D KCI (630)515 -2650 x 17 (630)56 1-0463 {Cell) From: Halverson, Eric D:(Contractor - GenCo-Nuc) [ mailto:Eric.Halverson@exeloncoro.com] Sent: Tuesday, June 20, 2017 8:39 AM To: Anup Behera Cc: Peter Brunsgaard

Subject:

RE: Heres another one Anup, please include the picture below in the attachment associated w ith the Magnetic Pick-up. I bel ieve it is Attachment P. llOUllTllO lYJI( 54-11 UtlF lllll£AD " Ol'Ell TEMP RAHGE -47T022S DECF OIJ1'Fl1T lllPEllAAC£ 011MS POW!.R~..Y R0197Ct.T R0197~ S(RIAl ~llER_ _ SIZI:

        !TRANSVERSE~

VOLTAGE ~PEAAllla ' 1;5 I/RIIS Mii 1

EC 620632, Att. 1, Pg. 246 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGEQ1OF02 Nf:,Nw 0 0 D w ARD Product Manual 02303 (Revision B, 9/2015) Original Instructions 2301A Load Sharing and Speed Control 9900-430, 9900-431, 9900-432, 9900-433 Installation and Operation Manual

EC 620632, Att. 1, Pg. 247 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGEQ20FQ2 2301A Control Specifications Part Numbers: 9900-430 24 V, forward-acting 9900-431 24 V, reverse-acting 9900-432 110 V, forward-acting 9900-433 11 O V, reverse-acting Speed Ranges (switch selectable): Range 1 500-1500 Hz Range2 1000-3000 Hz Range 3 (factory setting) 2000-6000 Hz Range 4 4000-12 000 Hz Steady State Speed Band +/-1/4of1% of rated speed Load Sharing +/-5% of rated load Approximate Weight 1.9 kg/4.2 lb (may vary slightly depending on model) 2301A Dimensions see Figure 1-1 Power Supply Rating: High Voltage Models 90-150 VDC or 88-132 VAC 50/60 Hz, 12 W Low Voltage Models 20-40 VDC, 12 W Operating Temperature -40 to +85 °C (-40 to +185 °F) Storage Temperature -55 to +105 °C (-67 to +221 °F) Maximum Ambient Humidity 95% at 38 °C (100 °F) Vibration Test (US MIL-STD 167)-4 Gs between 5 and 500 Hz Shock Test (US MIL-STD 901 C)--60 Gs SPM-A Synchronizer (optional): -5 to +5 VDC for -3.3% to +3.3% speed change OR

                                                        -1.5 to +1.5 VDC for-1 % to +1 % speed change 100 kQ maximum load Speed Trim (optional):   0-10% speed decrease with 0-100   n pot (1 W)

EC 620632, Att. 1, Pg. 248 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE R1 OF RB CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report Arrhenius Material File Item

Description:

No Description Provided Material Number: 13 Commercial Name: ACME 2-520 Generic Name: DIALLYL PHTHALATE, GLASS FILLED Manufacturer: ACME Material Classification: PLASTIC Failure Parameter: DIELECTRIC STRENGTH Activation Energy: 2.1701 Temperature Rating: 130C Slope: 25, 183.37323870 Highest Aging Temp.: N/A Intercept: -48.92302560 Arrhenius Lib. Code No.: 158-83D Correlation Coefficient: 0.00000000 Arrhenius Page Number: 2 Material Thickness (in.): N/A Item

Description:

No Description Provided Material Number: 616 Commercial Name: LEXAN Generic Name: POLYCARBONATE Manufacturer: GENERAL ELECTRIC CO Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.4519 Temperature Rating: 75C Slope: 16,849.45591645 Highest Aging Temp.: 140C Intercept: -32.64128440 Arrhenius Lib. Code No.: 362-84B Correlation Coefficient: 0.99998522 Arrhenius Page Number: 77 Material Thickness (in.): 0.125 Item

Description:

No Description Provided Material Number: 617 Commercial Name: LEXAN 101 Generic Name: POLYCARBONATE Manufacturer: GENERAL ELECTRIC CO Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.4891 Temperature Rating: 115C Slope: 17,281 .12829989 Highest Aging Temp.: 178C Intercept: -33.68882070 Arrhenius Lib. Code No.: 151-83B Correlation Coefficient: 0.99994154 Arrhenius Page Number: 2 Material Thickness (in.): 0.125 05 June 2017 17:39 UTC Page 1 of 8

EC 620632, Att. 1, Pg. 249 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE R2 OF RB CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report Item

Description:

No Description Provided Material Number: 618 Commercial Name: LEXAN 103 Generic Name: POLYCARBONATE Manufacturer: GENERAL ELECTRIC CO Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 0.6733 Temperature Rating: 1OOC Slope: 7,814.21164116 Highest Aging Temp.: 240C Intercept: -10.63495050 Arrhenius Lib. Code No.: 151-838 Correlation Coefficient: 0.99998756 Arrhenius Page Number: 2 Material Thickness (in.): 0.125 Item

Description:

No Description Provided Material Number: 619 Commercial Name: LEXAN 141 Generic Name: POLYCARBONATE Manufacturer: GENERAL ELECTRIC CO Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1540 Temperature Rating: 115C Slope: 13,392.94840540 Highest Aging Temp.: 195C Intercept: -24.01708290 Arrhenius Lib. Code No.: 151-83B Correlation Coefficient: 0.99999680 Arrhenius Page Number: 2 Material Thickness (in.): 0.125 Item

Description:

No Description Provided Material Number: 620 Commercial Name: LEXAN 2014 Generic Name: POLYCARBONATE Manufacturer: GENERAL ELECTRIC CO Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 0.7767 Temperature Rating: 110C Slope: 9,014.09393307 Highest Aging Temp.: 235C Intercept: -13.13611930 Arrhenius Lib. Code No.: 151-838 Correlation Coefficient: 0.99998223 Arrhenius Page Number: 2 Material Thickness (in.): 0.125 05 June 2017 17:39 UTC Page 2 of 8

EC 620632, Att. 1, Pg. 250 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE R3 OF RB CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report Item

Description:

No Description Provided Material Number: 621 Commercial Name: LEXAN 2014 Generic Name: POLYCARBONATE Manufacturer: GENERAL ELECTRIC CO Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 0.7653 Temperature Rating: 11 DC Slope: 8,882.44150690 Highest Aging Temp.: 162C Intercept: -12.81498310 Arrhenius Lib. Code No.: 174-83C Correlation Coefficient: 0.99999054 Arrhenius Page Number: 1 Material Thickness (in.): N/A Item

Description:

No Description Provided Material Number: 624 Commercial Name: LEXAN 940 Generic Name: POLYCARBONATE Manufacturer: GENERAL ELECTRIC CO Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1717 Temperature Rating: 11 OC Slope: 13,598.25423908 Highest Aging Temp.: 152C Intercept: -24.69685320 Arrhenius Lib. Code No.: 174-83C Correlation Coefficient: 0.99992693 Arrhenius Page Number: Material Thickness (in.): N/A Item

Description:

No Description Provided Material Number: 625 Commercial Name: LEXAN 940 Generic Name: POLYCARBONATE Manufacturer: GENERAL ELECTRIC CO Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.2535 Temperature Rating: 11 OC Slope: 14,547.39736555 Highest Aging Temp.: 150C Intercept: -27.07192920 Arrhenius Lib. Code No.: 349-84B Correlation Coefficient: 0.99998654 Arrhenius Page Number: 2 Material Thickness (in.): 0.125' 05 June 201717:39 UTC Page3 of 8

EC 620632, Att. 1, Pg. 251 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE R40FR8 CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report Item

Description:

No Description Provided Material Number: 650 Commercial Name: MERLON M-40 Generic Name: POLYCARBONATE Manufacturer: MOBAY CHEMICAL CORP Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1847 Temperature Rating: 115C Slope: 13,748.18255115 Highest Aging Temp.: N/A Intercept: -24.42061880 Arrhenius Lib. Code No.: 198-83C Correlation Coefficient: 0.00000000 Arrhenius Page Number: 3 Material Thickness (in.): 0.125 Item

Description:

No Description Provided Material Number: 651 Commercial Name: MERLON M-40 Generic Name: POLYCARBONATE Manufacturer: MOBAY CHEMICAL CORP Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1847 Temperature Rating: 115C Slope: 13,748.18255115 Highest Aging Temp.: N/A Intercept: -24.42061880 Arrhenius Lib. Code No.: 198-83C Correlation Coefficient: 0.00000000 Arrhenius Page Number: 3 Material Thickness (in.): 0.0625 Item

Description:

No Description Provided Material Number: 652 Commercial Name: MERLON M-50 Generic Name: POLYCARBONATE Manufacturer: MOBAY CHEMICAL CORP Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1847 Temperature Rating: 115C Slope: 13,748.18255115 Highest Aging Temp.: N/A Intercept: -24.42061880 Arrhenius Lib. Code No.: 198-83C Correlation Coefficient: 0.00000000 Arrhenius Page Number: 3 Material Thickness (in.): 0.125 05 June 2017 17:39 UTC Page 4 of 8

EC 620632, Att. 1, Pg. 252 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGER50FR8 CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report Item

Description:

No Description Provided Material Number: 653 Commercial Name: MERLON M-50 Generic Name: POLYCARBONATE Manufacturer: MOBAY CHEMICAL CORP Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1847 Temperature Rating: 115C Slope: 13,748.18255115 Highest Aging Temp.: N/A Intercept: -24.42061880 Arrhenius Lib. Code No.: 198-83C Correlation Coefficient: 0.00000000 Arrhenius Page Number: 3 Material Thickness (in.}: 0.0625 Item

Description:

No Description Provided Material Number: 654 Commercial Name: MERLON M-6400 Generic Name: POLYCARBONATE Manufacturer: MOBAY CHEMICAL CORP Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1847 Temperature Rating: 115C Slope: 13,748.18255115 Highest Aging Temp.: N/A Intercept: -24.42061880 Arrhenius Lib. Code No.: 198-83C Correlation Coefficient: 0.00000000 Arrhenius Page Number: 3 Material Thickness (in.}: 0.125 Item

Description:

No Description Provided Material Number: 655 Commercial Name: MERLON M-6400 Generic Name: POLYCARBONATE Manufacturer: MOBAY CHEMICAL CORP Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1847 Temperature Rating: 115C Slope: 13,748.18255115 Highest Aging Temp.: N/A Intercept: -24.42061880 Arrhenius Lib. Code No.: 198-83C Correlation Coefficient: 0.00000000 Arrhenius Page Number: 3 Material Thickness (in.}: 0.0625 05 June 2017 17:39 UTC Page 5 of 8

EC 620632, Att. 1, Pg. 253 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE R6 OF RB CURT/SS-WRIGHT System 1000 Revision 17.O.d Arrhenius File Report Item

Description:

No Description Provided Material Number: 658 Commercial Name: MERLON M-6600 Generic Name: POLYCARBONATE Manufacturer: MOBAY CHEMICAL CORP Material Classification: PLASTIC Failure Parameter: TENSILE IMPACT STRENGTH Activation Energy: 1.1847 Temperature Rating: 115C Slope: 13,748.18255115 Highest Aging Temp.: N/A Intercept: -24.42061880 Arrhenius Lib. Code No.: 198-83C Correlation Coefficient: 0.00000000 Arrhenius Page Number: 3 Material Thickness (in.): 0.125 Item

Description:

No Description Provided Material Number: 859 Commercial Name: NOT STATED Generic Name: PHENOLIC Manufacturer: ROGERS CORP Material Classification: PLASTIC Failure Parameter: DIELECTRIC STRENGTH Activation Energy: 0.9054 Temperature Rating: 150C Slope: 10,508.01262288 Highest Aging Temp.: 230C Intercept: -15.07727990 Arrhenius Lib. Code No.: 330-84C Correlation Coefficient: 0.99975307 Arrhenius Page Number: 19 Material Thickness (in.): 0.0625 Item

Description:

No Description Provided Material Number: 1045 Commercial Name: PLASKON-DIALL 52-70-70 Generic Name: DIALLYL PHTHALATE, GLASS FILLED Manufacturer: PLASKON Material Classification: PLASTIC Failure Parameter: DIELECTRIC STRENGTH Activation Energy: 2.1701 Temperature Rating: 130C Slope: 25, 183.37323870 Highest Aging Temp.: N/A Intercept: -48.92302560 Arrhenius Lib. Code No.: 158-830 Correlation Coefficient: 0.00000000 Arrhenius Page Number: 2 Material Thickness (in.): N/A 05 June 2017 17:39 UTC Page 6 of 8

EC 620632, Att. 1, Pg. 254 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE R70F RB CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report Item

Description:

No Description Provided Material Number: 1649 Commercial Name: DUREZ 18441 Generic Name: PHENOLIC, WOOD FLOUR FILLED Manufacturer: HOOKER CHEMICAL AND PLASTICS Material Classification: PLASTIC Failure Parameter: NOT STATED Activation Energy: 2.2900 Temperature Rating: 150C Slope: 26,575.37 420000 Highest Aging Temp.: N/A Intercept: 0.00000000 Arrhenius Lib. Code No.: 476-86C Correlation Coefficient: 0.00000000 Arrhenius Page Number: 62 Material Thickness (in.): N/A Notes: ACTIVATION ENERGY STATED IN REPORT 05 June 2017 17:39 UTC Page 7 of 8

EC 620632, Att. 1, Pg. 255 of 267 REPORT NO.: REP-424-00B-RP1 REVISION: 03 I PAGE RB OF RB CURTISS-WRIGHT System 1000 Revision 17.0.d Arrhenius File Report References Library Code Title 151-838 GENERAL ELECTRIC CO LETIER, DATED 5/1B/B2, ON LExAN 101, 103, 141AND2014 ARRHENI DATA 158-830 ARRHENIUS CURVES FOR DIALLYL PHTHALATE (DAP). MIL TYPE SDG-F 174-83C LIFE CURVE FOR LEXAN 940 AND 2014 198-83C MERLON POLYCARBONATE-THERM AGING DATA & GAMMA STERILIZATION OF MERLON POLYCARBONATE DATA 330-84C RESISTANCE OF PHENOLIC MOLDING MATERIALS TO DEGRADATION AT HIGH TEMPERATUR 349-848 GE LETIER WITH ARRHENIUS PLOT FOR LEXAN 940 362-848 AGING-SEISMIC CORRELATION STUDY ON CLASS 1E EQUIPMENT 476-86C MATERIAL ACT. ENGS. THERMOGRAVIMETRIC ANLS. & DIFFRNTL SCANNING CALORIMETRY THEORY & APPL. 05 June 2017 17:39 UTC Page B of B

Standard JOOk Handbook for ables Electrical Engineers ' ' DONALD G. FINK Editor-in-Chief General Manager and Executive Directo-f (Retired), Institute of Electrical and Electronics Engineers; formerly Vice President-Research, Philco Corporation, President of the Institute of Radio Engineers, Editor of the Proceedings of the IRE; ectronics Fellow of.the IEEE; Fellow of the IEE (London); Emiiwnt Member, Eta Kappa Nu; Member of the National Academy of Engineering H. WAYNE BEATY Associate Editor Senior Editor, Electrical World; Member of the Institute of Electrical and Electronics Engineers and of the IEEE Power echnicians Engineering Society's Transmission tee rs and Distribution Committee its Eleventh Edition Design McGRAW-HILL BOOK COMPANY New York St. Louis San Francisco Auckland Bogota Diisseldorf Johannesburg' London Madrid Mexico Montreal New Delhi Panama Paris Sao Paulo Singapore Sydney Tokyo Toronto

REPORT NO.: REP-424-008-RP1 REVISION: 03 I* Continuous-Current Circuits P~ESE S2 OF S2 nf equal and opposite to the The conductance of a cylmdrical conductor is conductors and dielectrics is

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iortional to the cross se~tion 17. Resistances and Conductances Connected in Parallel. The equivalent resistance r,. of a parallel combination of resistors is determined from the relation (2-14) (2-5) the resistivity (or specific or in conductance notation ms materials, see Sec. 4. g,.=g,+g2+*** (2-15)

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EC 620632, Att. 1, Pg. 258 of 267 REPORT NO.: REP-424*008*RP1 REVISION: 03 I PAGET1 0FT10 NUMARC 87:..00

  • Rev. 1 Guidelines and Techn*ical Bases for NUMARC lnitiative*s Addressing Station
       . Blackout at Light *wa.ter Reactors August 1991 Nuclear Management and Resources Council, Inc.

1776 Eye Street, N.W. Washington, DC 20006-2496

EC 620632, Att. 1, Pg. 259 of 267 REPORT NO.: REP-424*008-RP1 REVISION: 03 I PAGE T2 OF T10 GUIDELINES AND TECHNICAL BASES FOR NUMARC INITIATIVES ADDRESSING STATION BLACKOUT AT LIGHT WATER REACTORS Technical Support Provided By: Nuclear Utility Group on Station Blackout (NUGSBO) Principal Investigators:

                                 . Devonrue, Ltd.

Winston & Strawn August 1991

EC 620632, Att. 1, Pg. 260 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE T3 OF T10 FOREWORD Revision 1 to NUMARC 87-00 presents in one volume all generic guidance developed for meeting the requirements of the station blackout rule, 10 CFR § 50.63. In particular, Revision 1 includes appendices providing guidance relative to emergency diesel generator (EOG) reliability programs and equipment operability that were not available for inclusion in Revision 0. Additional appendices provide supplemental clarifying guidance distributed subsequent to issuance of NUMARC 87-00, Revision 0. Lastly, revision bars in the right margin indicate where the text has been revised to incorporate errata from the original document. As discussed in Appendix K, the Nuclear Regulatory Commission has documented their acceptance of this guidance. Included in this revision is the acceptance of a methodology for effective monitoring and maintaining EOG reliability consistent with Appendix D of this document. NOTICE This report was prepared in connection with work sponsored by the Nuclear Management and Resources Council, Inc. (NUMARC). Neither NUMARC nor any of its employees, members, or consultants make any warranty, expressed or implied, or assume any legal liability or responsibility for the accuracy, completeness or usefulness of any information, apparatus, product or process disclosed in this report, or represent that its use would not infringe privately-owned rights. The opinions, conclusions, and recommendations set forth in this report are those of the authors and do not necessarily represent the views of NUMARC, its employees, members or consultants.

EC 620632, Att. 1, Pg. 261 of 267 REPORT NO.: REP-424-00B-RP1 REVISION: 03 I PAGE T4 OF T10 CONTENTS

1. INTRODUCTION .......................................................................................................................... 1-1 I.I GUIDANCE AND DOCUI\1ENT STRUCTURE ................................................................... 1-1 1.2 NUMARC INITIATIVES .................................................................................................. 1-2 (1) Initiative IA --- RISK REDUCTION ....................................................................... 1-2 (2) Initiative 2 --- PROCEDURES ............................................................................... 1-2 (3) Initiative 3 --- COLD STARTS .....................,......................................................... 1-3 (4) Initiative 4 --- AC POWER AVAILABILITY ............................................................ 1-3 (5) Initiative 5A--- COPING ASSESSMENT/EOG PERFORMANCE .............................. 1-3 1.3 SUPPORTING INFORMATION ........................................................................................ 1-4
2. GENERAL CRITERIA AND BASELINE ASSUMPTIONS .................................................................. 2-1 2.1 GENERAL CRITERIA ............................................................................................... 2-1 2.2 INITIAL PLANT CONDITIONS .................................................................................. 2-2 2.2.1 Assumptions ................................................................................................. 2-2 2.2.2 Basis ............................................................................................................ 2-2 2.3 INITIATING EVENT .................................................................................................. 2-2 2.3.1 Assumptions ................................................................................................. 2-2 2.3.2 Basis ............................................................................................................ 2-3 2.4 STATION BLACKOUT TRANSIENT; .......................................................................... 2-6 2.4.1 Assumptions ................................................................................................. 2-6 2.4.2 Basis ............................................................................................................ 2-7 2.5 REACTOR COOLANT INVENTORY LOSS ................................................................. 2-7 2.5.1 Assumptions ................................................................................................. 2-7 2.5.2 Basis ............................................................................................................ 2-8 2.6 OPERATOR ACTION ................................................................................................ 2-9 2.6.1 Assumptions ................................................................................................. 2-9 2.6.2 Basis ............................................................................................................ 2-9 2.7 EFFECTS OF LOSS OF VENTILATION ...................................................................... 2-9 2.7.1 Assumptions ................................................................................................. 2-9 2.7.2 Basis ............................................................................................................ 2-11 2.8 SYSTEM CROSS-TIE CAPABILITY ........................................................................... 2-15 2.8.1 Assumptions ................................................................................................. 2-15 2.8.2 Basis ............................................................................................................ 2-15 2.9 INSTRUMENTATION AND CONTROLS ..................................................................... 2-15 2.9 .1 Assumptions ................................................................................................. 2-15 2.9.2 Basis ..... ~ ...................................................................................................... 2-16 2.10 CONTAINMENT ISOLATION VALVES ...................................................................... 2-16 2.10.1 Assumptions ................................................................................................. 2-16 2.10.2 Basis ............................................................................................................ 2-16 2.11 HURRICANE PREPARATIO NS ................................................................................. 2-17 2.11.1 Assumptions ................................................................................................. 2-17 2.11.2 Basis ............................................................................................................ 2-17 iii

EC 620632, Att. 1, Pg. 262 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 I PAGE TS OF T10

3. REQUIRED COPING DURATION CATEGORY ................................................................................ 3-1 3.1 PROCEDURE OVERVIEW ........................................................................................ 3-1 3.2 PROCEDURE ........................................................................................................... 3-1 3.2.1 Step One Determine The Off-site Power Design Characteristic Group ....................... 3-1 Part 1.A ....................................................................................................... 3-2 Part l.B ........................................................................................................ 3-3 Part 1.C .......................................................................................................3-6 Part 1.D**.;:,;;;**.................................................................................................. 3-9 Part 1.E ........................................................................................................ 3-10 3.2.2 Step Two Classify The Emergency AC Power Configuration ................................. 3-12 Part 2.A Determine the Number ofEAC Power Supplies Normally Available......... 3-14 Part 2.B Determine the NumberofNecessary EAC Standby Power Supplies .......... 3-14 Part 2.C Select the EAC Power Configuration Group ......................................... 3-15 3.2.3 Step Three Determine The Calculated EDG Reliability .......................................... 3-15 3.2.4 Step Four Determine Allowed EOG Target Reliability .......................................... 3-16 3.2.5 Step Five Determine Coping Duration Category .................................................. 3-18 3.2.6 Required Action ............................................................................................. 3-19
4. STATION BLACKOUT RESPONSE PROCEDURES .......................................................................... 4-1 4.1 OVERVIEW ............................................................................................................. 4-1 4.2 OPERATING PROCEDURES GUIDELINES ............................................................... ..4-1 4.2.l Station Blackout Response Guidelines (NUMARC Station Blackout Initiative 2.a) .... .4-1 4.2.2 AC Power Restoration (NUMARC Station Blackout Initiative 2.b) ......................... 4-4 4.2.3 Severe Weather Guidelines (NUMARC Station Blackout Initiative 2.c) .................... 4-4 4.3 SUPPORTING INFORMATION ............................................. ~ .................................... 4-6 4.3.1 Station Blackout Response Guidelines ................................... ~ ........................... .4-6 4.3.2 AC Power Restoration Guidelines ..................................................................... 4-11
5. COLD STARTS ............................................................................................................................ 5-1 5.1 DISCUSSION .......................................................................... ~ ................................ 5-1 5.2 ACTION .................................................................................................................. 5-1
6. EMERGENCY AC POWER AV AILABILlTY .................................................................................... 6-1 6.1 DISCUSSION ........................................................................................................... 6-1 6.2 ACTION .................................................................... ;............................................. 6-1
7. COPING WITH A STATION BLACKOUT EVENT ............................................................................. 7-1 7.1 OVERVIEW ............................................................................................................. 7-1 7.1.1 CopingMcthods ............................................................................................ 7-1 7.1.2 Coping Duration ............................................................................................ 7-2 7.2 COPING ASSESSMENT ................................................................. ;.......................... 7-2 7.2.1 Condensate Inventory for Decay Heat Removal .................................................... 7-2 Supporting Information ................................................................................... 7-5 Analysis ....................................................................................................... 7-5 Results ......................................................................................................... 7-6 7.2.2 Assessing the Class 1E Battery Capacity ............................................................ 7-7 Discussion .................................................................................................... 7-7 Procedure ......................................................................................................7-8 Supporting Information ................................................................................... 7-9 7.2.3 Compressed Air ............................................................................................. 7-10 Discussion .................................................................................................... 7-10 Procedure ......................................................................................................7-10 Supporting Information ................................................................................... 7-12 7 .2.4 Effects of Loss of Ventilation ........................................................................... 7-12 Discussion .................................................................................................... 7-12 Procedure ...................................................................................................... 7-13 Supporting Information ................................................................................... 7-18 7.2.5 Containment Isolation ..................................................................................... 7-21 Discussion .................................................................................................... 7~21 Procedure ...................................................................................................... 7-22 iv

EC 620632, Att. 1, Pg. 263 of 267 REPORT NO.: REP-424-008-RP1 REVISION: 03 f PAGE T6 OF T10 APPENDIX A. DEFINITIONS ............................................................................................................. A-1 APPENDIX B. ALTERNATE AC POWER CRITERIA ........................................................................... B-1 APPENDIX C. SAMPLE AAC CONFIGURATIONS .............................................................................. C*l APPENDIX D. EDG RELIABILITY PROGRAM .................................................................................... D-1 D. l Introduction ............................................................................................................... D-1 D.2 Definitions .............................................................................. : ................................. D-2 D.3 Monitoring EDG Reliability ........................................................................................ D-4 D.3.1 Maintaining EDG Reliability Data .................................................................... 04 D.3.2 Determining Performance and Reliability Indicators .............................................. D-5 D.3 .2.1 Determining Unit EDG Perfonnancc Indicator for Last 20 Demands ............. D-5 D.3.2.2 Determining Unit EDG Reliability Indicator for Last 50 Demands ............... D-5 D.3.2.3 Determining Unit EDG Reliability Indicator for Last 100 Demands ............. D-0 D.3.2.4 Special Conditions ............................................................................. D-0 D.3.3 Relating the Calculated Unit EDG Performance and Reliability Indicators to Trigger Values for Selected Target Reliability ............................................................................. D-7 D.2.3.1 Use of the Exccedence Trigger Values..................................................... D-7 D.3.3.2 Successful Test/Demand ...................................................................... 0-8 D.3.3.3 Unsuccessful Test/Demand - No Trigger Values Excccded ........................... D-8 D.3.3.4 Unsuccessful Test/Demand - One Trigger Value Exceeded ........................... D-9 D.2.3.5 Unsuccessful Test/Demand-50 and 100 Demand Trigger Values Exceeded .... D-9 D.3.4 Actions for Individual Failures and for Exceedence of One or More Trigger Values ...... D* 10 D.3.4.1 Actions for Plants That Do Not Exceed Either Trigger Value ...................... D-12 D.3.4.2 Actions For Plants Exceeding a Single Trigger ........................................ D-13 D.2.4.3 Actions for Plants That Exceed the 50 and 100 Demand Triggers ................. D-15 D.2.4.4 Problem EDG .................................................................................... D*16 D.3.4.5 Post Exceedence Actions ...................................................................... D*17 D.3.4.6 Rccordkceping ................................................................................... 0-17 D.3.4.7 Reporting to NRC .............................................................................. D-17 APPENDIX E. TOPICAL REPORT ON EFFECTIVE ELEMENTS OF AN EDG RELIABILITY PROGRAM (APPENDIX D TOPICAL REPORT) .................................................................................................... £-1 E. l Introduction ............................................................................................................... E* l E.2 Surveillance Needs ...................................................................................................... E-1 E.2.1 Reliability of Subcomponents and Support Systems ............................................. E-2 E.2.2 Failures Caused by Surveillances ....................................................................... E-3 E.2.3 Frequency and Scope of Surveillance Testing ....................................................... E-4 E.3 Performance Monitoring .............................................................................................. E-7 E.4 Data Systems ............................................................................................................ E-10 E.4.1 Data Input ..................................................................................................... E-10 E.4.2 Data Capture ................................................................................................. £-11 E.4.2.1 Surveillance Test Results ..................................................................... E-12 E.4.2.2 EDG Failure History ........................................................................... E-12 E.4.2.3 Root Cause Analysis .......................................................................... E-13 E.4.2.4 Manufacturer's Data .c .......................................................................... E-13 E.4.2.5 Input from Preventative and Corrective Maintenance Programs................... E-13 E.4.2.6 Industry Operating Experience ............................................................... E-13 E.4.3 Data Storage and Retrievability ......................................................................... E-13 E.5 Maintenance Program .................................................................................................. E-14 E.6 Failure Analysis and Root Cause Investigation ................................................................ E-15 E.7 Problem Closcout ...................................................................................................... E-18 E.8 Methodology for Determining Programmatic Deficiencies .................................................. E-19 E.8.1 Assessing actual Failure History Against Critical Review Elemcnts ......................... E-19 E.8.2 Potential Dominant Failure Modes .................................................................... E-23 E.8.2.1 Failure Modes and Effects Analysis (FMEA) ................. ; ......................... E-24 E.8.2.2 Quality Improvement Programs (Demming Methods) ................................ E-26 E.8.2.3 Kepner Tregoe Techniques .................................................................... E-26 v

EC 620632, Att. 1, Pg. 264 of 267 REPORT NO.: REP-424-00B-RP1 REVISION: 03 I PAGE T7 OF T10 APPENDIX F. ASSESSMENTS OF EQUIPMENT OPERABILITY IN DOMINANT AREAS UNDER STATION BLACKOUT CONDITIONS .............. .-................................................................................................. F-1 F. l Introduction ............................................................................................................... F-1 F.1.1 General Guidance ............................................................................................ F-2 F.1.2 Procedure ......................................................................................................F-2 F.1.3 Exrunple ....................................................................................................... F*3 F.1.4 Assumptions and Definitions ............................................................................ F-4 F .2 Equipment Previously Evaluated ................................................................................... F-8 F.2.1 General Statement of Mcthod ............................................................................ F-8 F.2.2 Guidance ....................................................................................................... F-8 F.2.3 Procedure ......................................................................................................F-8 F.2.4 Examples ...................................................................................................... F-8 F.3 Equipment Design Capability ........................................................................................ F-10 F.3.1 General Statement of Method ............................................................................ F-10 F.3.2 Guidance ............................................ :........................................................... F-10 F.3.3 Proccdurc ...................................................................................................... F-11 F.3.4 Examples ........ :................................... ,:.......................................................... F-11 F.4 Materials .................................................................................................................. F-16 F.4.1 General Statement of Method ............................................................................ F-16 F.4.2 Guidance .............. ;........................................................................................ F-16 F.4.3 Procedure ..................*.............. ~ ..................................................................... F-16 F.4.4 Examples ...................................................................................................... F-17 F.5 Equipment Inside Instrumentation and Control Cabinets .................................................... F-18 F.5.1 General Statement of Method ....................................... ;..................................... F-18 F.5.2 Guidance ........................................ .'.............................................................. F-18 F.5.3 Procedure .................................................................... ;................................. F-18 F.5.4 Exarnple .......................................................................... ; ............................. F-19 F.6 Generic Studies and Experience ............................................ *......................................... F-20 F.6.1 General Statement of Mcthod .................................... ;....................................... F-20 F.6.2 Guidance ....................................................................................................... F-20 F.6.3 Proccdurc ..................................................................... .-................................ F-20 F.6.4 Examplcs ...................................................................................................... F-21 F. 7 Plant-Specific Experience and Tests ............................................... *................................ F-22 F.7.1 General Statement of Method............................................................................ F-22 F.7.2 Guidance ....................................................................................................... F-22 F.7.3 Proccdure ......................................................................................................F-22 F.7.4 Examples ...................................................................................................... F-22 APPENDIX G. TOPICAL REPORT ON ASSESSMENTS OF EQUIPMENT OPERABILITY IN DOMINANT AREAS UNDER STATION BLACKOUT CONDITIONS (APPENDIX FTOPICAL REPORT) ..................... G-1 G.1 Introduction ............................................................................................................... 0-1 G.2 Mechanical Equipment ..................................... ; ................................. ~* ....................... G-3 G.2.1 Equipment Evaluations .................................................................................... 0-4 G.2.1.1 Pumps ............................................................................................. G-4 G.2.1.2 Turbines .......................................................................................... 0-6 G.2.1.3 DC Motors, Fans, and Blowers ............................................................ 0-8 G.2.1.4 Valves ............................................................................................ G-10 G.2.1.5 Motor Operated Valve Actuators ... ; ...................................................... 0-12 G.2.1.6 Mechanical Turbine Governors ............................................................ 0-14 G.2.2 Failure Mode Evaluations ................................................................................ 0-15 G.2.2.1 Bearing Failure ................................................................................. 0-15

                            . 2.2.2       Fatigue-Induced Failure ...................................................................... 0-20 G.2.2.3 Creep-Induced Failure ......................................................................... 0-24 G.2.2.4 Winding Failure ................................................................................ G-26 G.2.2.5 Seal Fa.I.lure ..................................................................................... 0-27 0.2.3 Experience with Mechanical Equipment. ............................................................. 0-29 G.2.3.1 Motor Expericnce .............................................................................. 0-29 G.2.3 .2 Motor Operated Valve Actuator Experience ............................................ G-31 G.2.4 Rcferences ..................................................................................................... G-32 vi

EC 620632, Att. 1, Pg. 265 of 267 REPORT NO.: REP-424-00B*RP1 REVISION: 03 I PAGE TB OF T10 G.3 Electrical and Electronic Equipment ............................................................................... G-34 G.3.1 Equipment Evaluations .................................................................................... G-35 G.3.1.1 Control and Instrumentation Cables ...................................................... G-35 G .3 .1.2 Switches and Relays .......................................................................... G-37 G.3.1.3 Sensors and Electronic Transmittcrs ...................................................... 0-39 G.3.1.4 Electronic Turbine Governors .............................................................. G-42 G.3.2 Equipment Failure ModeEvaluations ................................................................. 0-44 G.3.2.1 Thennally-Induced Reliability Decrease ................................................. G-44 G.3 .2.2 Insulation Degradation ....................................................................... G-46 G.3.3 Experience with Electrical and Electronic Equipment. ............................................ G-47 G .3 .3 .1 Switches Experience .......................................................................... G-47 G.3.3.2 Electronic Transmitter Experience ......................... :.............................. 0-48 G.3.3.3 Cables and WiresExperience ............................................................... G-48 G.3.4 References ..................................................................................................... 0-50 G.4 Materials .................................................................................................................. 0-53 G.4.1 Thennal Properties of Commercial Plastics ......................................................... 0-54 G.4.2 Thcnnal Properties of Commercial Lubricants ..................................................... 0-55 G.4.3 Referenccs ..................................................................................................... G-56 APPENDIX H. ANALYSIS OF THE EFFECTS OF LOSS OF VENTILATION UNDER STATION BLACKOUT CONDITIONS (Formerly Appendix E) ................................................................................................... H-1 H.l Introduction ............................................................................................................... H-1 H.2 Dominant Areas of Concern ......................................................................................... H-1 H.3 Analysis of Compartment Heatup .................................................................................. H-1 H.3.1 Model Dcscription .......................................................................................... H-2 H.3.2 RCIC Pump Room with No Openings ............................................................... H-11 H.3.3 RCIC Pump Room with a Compartment Opening ............................................... H-12 H.4 Nomenclature ............................................................................................................ H-13 APPENDIX I. RESPONSES TO QUESTIONS RAISED AT THE NUMARC 87-00 SEMINARS ................... 1-1 1.1 General Questions ...................................................................................................... 1-1 1.2 Section 1 Introduction ................................................................................................. 1-1 1.3 Section 2 General Criteria and Baseline Assumptions ........................................................ 1-2 1.4 Section 3 Required Coping Duration Category ................................................................. I-4 1.5 Section 4 Station Blackout Response Procedures .............................................................. I-10 1.6 Section 7 Coping with a Station Blackout ...................................................................... 1-13 1.7 Appendix A Definitions ............................................................................................... 1-22 1.8 Appendix B Alternate AC Power Criteria ........................................................................ 1-23 1.9 Appendix C Sample AAC Configurations ....................................................................... I-26 1.10 Appendix F Assessments of Equipment Operability in Dominant Areas Under Sta ti on Blackout Conditions ............................................................................... , ................................ I-28 I. I I Rule Response Format and Schedule .............................................................................. I-28 APPENDIX J. NUMARC 87-00 SUPPLEMENTAL QUESTIONS AND ANSWERS ................................... J-1 J. I General Questions ...................................................................................................... J-1 J.2 Section 1 Introduction ................................................................................................. 1-1 J.3 Section 2 General Criteria and Baseline Assumptions ........................................................ J-2 J .4 Section 3 Required Coping Duration Category ................................................................. J-4 J.5 Section 4 Station Blackout Response Proccdurcs .............................................................. J-6 J.6 Section 7 Coping with a Station Blackout Event.. ............................................................ 1-6 J.7 Appendix B Alternate AC Power Criteria ........................................................................ J-7 J.8 Appendix C Sample AAC Configurations ....................................................................... 1-8 J.9 NUMARC 87-00 Major Assumptions ............................................................................ 1-10 APPENDIX K. NRC CORRESPONDENCE .......................................................................................... K-1 APPENDIX L. REFERENCES ............................................................................................................ L-1 vii

EC 6 2 0 6 3 2 1 At t . 1, Pg

  • 2 66 0 f 2 67 REPORT NO.: REP-424*008*RP1 REVISION: 03 I PAGE T9 OF T10 GUIDELINES AND. TECHNICAL BASES FOR NUMARC INITIATIVES NUMARC 87-00 Revision 1 G.2.3 Experience with Mechanical Equipment This section summarizes the available experience with motors and motor operated valve actuators at elevated temperatures.

G.2.3.1 Motor Experience Insulation is used in a motor to electrically insulate the windings from mechanical parts of the motor as well as to insulate the spaces between the turns of the coil winding. Also considered to be insulation are those materials used to secure the windings and to make them rigid and impervious to ambient conditions. There arc four basic classes of insulating materials currently recognized by the motor industry. Each differs according Lo its physical properties and can withstand a certain maximum operating temperature (frequently termed total temperature. or hot spot temperature) and provide a practical and useful insulation life. The insulation classes and their maximum operating temperatures are12,13: INSULATION CLASS RATED TEMPERATURE OF INSULATING SYSTEM CLASS A 900 c CLASS B 130°C CLASS F 1ss c 0 CLASS H 1so c 0 The thermal ratings for the insulating material in motor windings is assigned on the basis of a series of accelerated aging testsl4,15. In these tests the insulating system is exposed to temperatures significantly higher than those experienced during normal operation. Figure G .2* 11 shows actual tested time-temperature life for various insulation classes. The shaded area represents the range of experimental results obtained for the insulation classes. This figure demonstrates that even the most limiting insulation classes should be expected to function at ambient temperatures above 180° C for the limited duration of a four hour station blackoul G-29

EC 620632, Att. 1, Pg. 267 Of 267 REPORT NO.: REP-424-00B-RP1 REVISION: 03 PAGE T10 OF T10 GUIDELINES AND TECHNICAL BASES FOR NUMARC INITIATIVES NUMARC 87-00 Revision 1 10000 Aging Time (hr) 1000 Class IOO'--~~~....__~~---J~~~__,,~~~--'-~~~--"~__.;--........1 100 150 200 250 Temperature (0 C) Figure G.2-11: Range of Thermal Limit Curves for Tested Systemsl 6 G-30

EC 620632, Attachment 2, Page 1 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 1 of47 NAI Report Release Report Number: NAI-2007-004 Revision Number: 0

Title:

Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty Evaluation Client: Exeloi::i/Clinton Power Station

== Description:==

The purpose of this engineering report is to supplement the analysis of the Division 1 Diesel Generator room heat-up due to loss of the DG room emergency fan documented in Reference [8.14]. Uncertainty is present within that analysis as well as several modeling conservatisms. This engineering report evaluates the impact ofremoving some of those conservatisms for the purpose of generating a less-conservative, more best-estimate prediction of room temperatures within the Division 1 Diesel Generator room in order to determine room temperature margin. Author - Jordan Penley Date

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Reviewer - Rodney Harvill Date asJdy~o17 Project Manager - Steven Winter Date NAI Management - Steven Winter Date NAI-QA-1-04 Rev 5 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 2 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 2 of47 Check items in the following lists to verify that project documentation and engineering calculations that relate to this report are complete. It is the responsibility of the Report Author and Reviewer to confirm that the required Project documentation is complete to the extent necessary to cover the release of this Report.* The Report Author is responsible for archiving the report and the supporting documents. Mark any items that are not applicable as NIA. Yes NIA Project Documentation Checklist D IZI Project QA Plan. IZI D Project Engineer Training and Qualification Forms for engineers involved with this report. D IZI Project QA Training Certification Forms for engineers involved with this report. IZI D Reports utilizing software evaluated against identified code errors for potential impact on the analysis. IZI D Supporting documents reviewed and signed. IZI D Model parameters reviewed for references/assumptions, documentation, and checked against cited value. IZI D Review Summary Report completed, including NAI.review scope, comments and resolution, and client comments and resolution. D IZI Report complies with relevant Purchase Order QA requirements. IZI D Report listing in PCS complete, including document title, date, originator, description and intended archive location. Report and supporting documents must be archived within 1 month of the final signature date. NAI-QA-1-04 Rev 5 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 3 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 3 of47 Table of Contents Page No. 1.0 Objective .................................................................................................................. 5 2.0 Inputs ........................................................................................................................ 7 2.1 GOTHIC Models .................................................................................................. 7 2.2 Generator Heat Load Profile Generation ............................................................. 7 2.3 Tank Room Exhaust Fan Flow Split from the Division 1 Room Recirculation and Supply Ductwork ..................................................................................................... 7 2.4 Atmospheric Conditions ....................................................................................... 7 2.5 Temperature Sensor Locations during Diesel Generator Testing ........................ 7 2.6 Exhaust Pipe Leakage .......................................................................................... 7 2.7 Electrical Panel Free Volume and Panel Wall Thickness .................................... 8 2.8 Combustion Air Piping Parameters ...................................................................... 8 3.0 Assumptions ............................................................................................................. 8 4.0 Methodology ..............................................................._. ............................................ 8 4.1 Computer Code .................................................................................................... 8 4.2 Adjustment of Tank Room Exhaust Fan Suction Flow Split from Supply and Recirculation Ductwork .................................................................................................. 8 4.3 Panel Modeling .................................................................................................... 9 4.4 Generator and Engine Block Heat Load .......................................................... :*** 9 4.5 Division 1 Diesel Generator Room Leakage Path ............................................. 14 4.6 Combustion Air Inlet Piping .............................................................................. 16 4.7 Outdoor Air Temperature ................................................................................... 18 4.8 Diesel Generator Test Data Temperature near Transformer Panel Cell Correction ..................................................................................................................... 19 4.9 Generator Heat Release and Dispersion ............................................................. 19 4.10 GOTHIC Bug AI 8.2-079a ............................................................................. 20 5.0 Results .................................................................................................................... 21 5.1 Benchmark Results ............................................................................................. 21 5.2 Results ................................................................................................................ 26 5.2.1 Case 7a Results ........................................................................................... 28 5.2.2 Case lOa Results ............*............................................................................. 34 5.2.3 Case 12a Results ......................................................................................... 40 6.0 Conclusions ..................................................................................... ;...................... 45 7.0 Computer Files ....................................................................................................... 46 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 4 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTIDC Uncertainty Revision 0 Evaluation Page 4 of47

8. 0 References .............................................................................................................. 46 Total Number of Pages -47 Attachments Number of Pages Attachment A - 8.2 Installation QA Docmnentation......................................................... 18 Attachment B - Difference Reports ................................................................................. 15 6 Attachment C - Sensitivities on Case lOa ......................................................................... 30 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 5 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 5 of47 1.0 Objective The purpose of this engineering report is to supplement the analysis of the Division 1 Diesel Generator room heat-up due to loss of the DG room emergency fan documented in Reference [8.14]. Uncertainty is present within that analysis as well as several modeling conservatisms discussed below. This engineering report evaluates the impact of removing some of those conservatisms for the purpose of generating a less-conservative, more best-estimate prediction of room temperatures within the Division 1 Diesel Generator room in order to determine room temperature margin. Cases 7, 10, and 12 documented in Reference [8.14] constitute the limiting room heat-up cases for the Division 1 Diesel Generator room following a loss of ventilation. Several conservatisms were implemented in those cases as discussed below:

1. The panels within the room were not modeled as enclosures. Instead, temperatures of the control volume cells that encompassed the panels were used to characterize the temperatures of the panels. Since the panel exists within an enclosure, the temperature of the affected panel equipment will be at a temperature lower than that of the ambient temperature.
2. As discussed in Section 4.4, the generator heat load was conservatively maximized and the engine heat load conservatively minimized.
3. Credit for air gaps to the outdoors was not credited.
4. The engine combustion air inlet piping, which would act as a heat sink, was not modeled.
5. Outdoor air was conservatively modeled at a constant value. Credit was not taken for the diurnal cycle. Furthermore, the temperature selected was conservative.
6. When the tank room exhaust fan (1 VD02CA) is operating, it will draw air in from the Division 1 DG room and from the fan room. The Reference [8.14] analysis under Input 2.3 conservatively assumed an even flow split between these two areas.
7. The heat load associated with the generator will be released and dispersed throughout the room mainly by the fans that are built into the generator. The Reference [8.14] model did not model generator heat release and dispersion in this manner. Heat was deposited into a single cell such that some of the heat would not be drawn up by the modeled generator fans. This is conservative, however, since the location where the heat was deposited coincided with one of the panels of concern.

The conservatisms will be examined and removed in this analysis in order to quantify the available margin and provide a more realistic room temperature heat-up. Specifically: July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 6 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTEilC Uncertainty Revision 0 Evaluation - Page 6 of47

1. The panels within the room will be modeled as enclosures (i.e., control volumes with thermal conductors, and flow paths). Additionally, blockages will be included to ensure that the total free volume associated with the room is not over-estimated.
2. The generator heat load will be corrected to use a value consistent with vendor information. The engine heat load will be subsequently corrected by re-performing the benchmark outlined in Section 4.12 of Reference [8.14].
3. Credit for air gaps to the outdoors will be modelled.
4. The engine combustion air inlet piping, which would act as a heat sink, will be modeled.
5. Outdoor air will be modeled using a diurnal cycle and using a more representative peak daytime temperature.
6. For the flow split associated with the tank room exhaust fan (I VD02CA), a more realistic flow split will be utilized.
7. Generator heat load release and dispersion will be more accurately modeled.

Additionally:

  • From the benchmark of the GOTHIC model to test data (Section 5. I of Reference

[8.14]), the GOTHIC calculated temperature near the transformer panel was under-predicted by approximately 7°F. From Reference [8.16], the cell that should have been selected for comparison to the test data is cell 39. This will be corrected.

  • GOTHIC Bug AI 8.2-079a is addressed. Concerning AI 8.2-079a, for spanned external conductors, the total modeled conductor area of all the subconductors may differ from the specified value. A spanned external conductor is subdivided based on the relative exposed surface area in the connecting cells (for a general span) or the relative surface area in contact with the blockage associated with the spanned surface. If the exposed surfaces are consistent with conductor geometry, then the error in the modeled conductor area is negligible.

These changes will create the following models:

  • CPS IA DG- Benchmark- a.GTH
  • CPS IA DG LoV LOOP-LOCA Case 7a.GTH
  • CPS IA_DG LoV LOOP-LOCA_Case lOa.GTH
  • CPS IA DG LoV LOOP-TRANS Case I2a.GTH Lastly, Attachment C performs additional sensitivities on Case I Oa.

July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 7 of 254 Clinton Division I Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 7 of47 2.0 Inputs 2.1 GOTHIC Models The Benchmark, Case 7, Case 10, and Case 12 GOTHIC models are taken from Reference [8.14]. 2.2 Generator Heat Load Profile Generation Reference [8.17] transmits file "lA DG Loads_ZNE CorrectedJMF3.xlsx", which is used in the generation of generator heat load profiles. 2.3 Tank Room Exhaust Fan Flow Split from the Division 1 Room Recirculation and Supply Ductwork Reference [8.15] determines the air flow through the Division 1 Room as supplied by the Tank Room Exhaust Fan (1VD02CA) for the condition in which the lVDOlCA Supply Fan fails to start when demanded during LOCA and LOOP accident scenarios. The exhaust fan will pull flow from the supply ductwork and DG Room via the exhaust ductwork in the Division 1 Room associated with 1VDO1 CA. Between the supply and DG Room, Reference [8.15] indicates a flow split whereby 220 cfm of the flow is extracted from the outside through leakage across closed dampers and 2800 cfm of the flow is extracted from the Division 1 Room. 2.4 Atmospheric Conditions From Reference [8.17], the outdoor air peak daytime temperature is 90°F, the daytime temperature swing is l 7°F, and outdoor temperature as a function of time resembles a sinusoidal profile. The outside air design dry-bulb and mean coincident wet-bulb (1 %) temperatures for Decatur, Illinois are 90.6°F and 75.5°F, respectively, per Reference [8.3]. The dry bulb temperature is approximately the same as that provided by Reference [8.17], therefore the wet-bulb temperature of 75.5°F is used in conjunction with the 90°F outdoor air peak daytime temperature to develop a value for humidity. Using the psychrometric chart from Reference [8.3], the corresponding relative humidity is 50%. 2.5 Temperature Sensor Locations during Diesel Generator Testing Reference [8.13], Attachment A, shows the location of temperature sensors used during diesel generator testing (Reference [8.7], Attachment 6). 2.6 Exhaust Pipe Leakage A total leakage area of 1Oft2 was used in the analysis. One flow path was identified in Reference [8.15], which indicates that the leakage area around the Division 1 Diesel Generator exhaust pipe is 1Oft2 . This area is characteristic of the penetration through the DG room ceiling and the penetration through the roof. Additional leakage paths exist around doors, etc., but were not credited. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 8 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 8 of47 2.7 Electrical Panel Free Volume and Panel Wall Thickness From Reference [8.16], the walls of the electrical panels within the Division 1 Diesel Generator room are 11 gauge carbon steel and the free volume is congested by 30%. 2.8 Combustion Air Piping Parameters Parameters used in the creation of combustion air piping thermal conductors are provided by Reference [8.9], Section 8.12. From Reference [8.15], the wall thickness ofthe piping is 3/8". 3.0 Assumptions 3.1 Reference [8.2], Input 4.3.1 conservatively reduces the free volume of the modeled rooms. It is assumed that no further reductions in free volume are required. 4.0 Methodology 4.1 Computer Code The GOTHIC version 8.2 (QA) computer code (Reference [8.1]) is used for this analysis. GOTHIC is developed and maintained under NAI's QA Program that conforms to the requirements of 10CFR50 Appendix Band 10CFR Part 21. Detailed descriptions of available GOTHIC user options and models are included in the user and technical manuals. Information about GOTHIC qualification is available in the qualification report. All known GOTHIC computer bugs are considered and dispositioned by this analysis. Transients were run on computer CARTSOl with an Intel Xeon E5-4650 processor running Windows Server 2012 Rev 2 Standard 64-bit, which is qualified to run GOTHIC 8.2(QA) under the NAI QA program. The GOTHIC 8.2 installation QA documentation is provided in Attachment A. 4.2 Adjustment of Tank Room Exhaust Fan Suction Flow Split from Supply and Recirculation Ductwork When the tank room exhaust fan (1 VD02CA) is running, it will draw in air through both the supply ductwork and the DG Room via recirculation ductwork in the Division 1 Room when the 1VDOlCA Supply Fan fails to start. From Input 2.3, 220 cfm of the flow is extracted from the outside and 2800 cfm of the flow is extracted from the Division 1 room. To implement this approach, the flow rate assigned to volumetric fan 8Q is changed to 2800 cfm. Since the flow rate assigned to the tank room exhaust fan (volumetric fan 2Q) is fixed at 3020 cfm, the balance of flow will be (220 cfm) will automatically be pulled from the outside since the associated network link, 7L, is not constrained. The way in which flow split is modeled is discussed in Section 4.7 of Reference [8.14]. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 9 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 9 of47 4.3 Panel Modeling

  • Panels were modeled using information from Reference [8.6]. Reference [8.6] provides panel dimensions and panel locations within the room, including distance off the ground for mounted panels and panels sitting atop pedestals. Control volumes for each panel were developed using this information. Given the relatively small space within each enclosure, it is assumed that the conditions within each panel will be homogeneous and so the associated control volumes are not subdivided. For added conservatism, the free volume is reduced by a value of30% (Input 2.7) to accommodate congestion within the panel.

Thermal conductors to represent each of the six walls of the panels are modeled using 11 gauge carbon steel material (Input 2.7). For thermal conductors that sit atop a concrete pedestal or are mounted to a concrete wall, a thermal conductor is not modeled since the concrete would be included in the thermal conductor type. The concrete would act as a heat sink and its exclusion is conservative. To ensure that free volume of the room is not over-estimated, blockages are modeled for each enclosure using information from Reference [8.6]. One vertical flow path is connected to the top of each control volume. Each flow path represents a 2mm leakage path to allow the control volume pressure to equalize with the pressure of the diesel generator room. As a control volume heats up or cools down, vapor will expand or contract causing changes in temperature which, in this application, is artificial. Allowing pressure to equalize prevents artificial compression heating. 4.4 Generator and Engine Block Heat Load The generator heat load is modeled using a fixed heat rate (i.e., independent oflocal conditions and a function of time only), implemented through the use of heater component 8H. A heat rate profile is supplied to that component using forcing function 3T. The basis for function 3T in the benchmark is developed in Reference [8.2]. For the analysis cases, the basis was originally provided by Input 2.1 of Reference [8.14]. The engine block heat load is modeled using thermal conductors 1 and 2 to represent "warm" and "hot" surfaces, respectively. Their thermal conductor type and surface area is based on physical characteristics of the engine. A bounding temperature is applied to the inside (i.e., engine-side) surface of these thermal conductors. The amount of heat rejected into the room will be a function oflocal temperatures. The heat transfer coefficient (surface option 6) applied to the outside (i.e., room-side) is determined through benchmarking (Section 4.12 of Reference [8.14]). This value is iterated during benchmarking to affect the total diesel generator heat load (i.e., the sum of the generator heat load and the engine block heat load) such that the room air exhaust temperature as calculated by GOTHIC is consistent with test data (Reference [8.7], ). July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 10 of 254 Clinton Division I Diesel Generator NAI-2007-004 Room GOTIIlC Uncertainty Revision 0 Evaluation Page IO of47 It is conservative to allocate the total diesel generator heat load such that the generator heat load is maximized and the engine block heat load is minimized since the former is not dependent on room temperature and the latter is dependent on room temperature. As the diesel generator room heats up, the engine block will reject less heat into the room. The conservative value used in the original benchmark to characterize the generator heat load at a fully loaded condition is 153 Btu/sec per Reference [8.2]. From Reference [8.4], the quasi steady generator electrical output is 3747 KW. From Reference [8.8], pdfpage 18 of28, the full load power is 3900 KW and efficiency as a function of generator fractional loading is given for a power factor of 0.80 and 1.00. On pdfpage 19of28, the power factor is 0.80. For efficiency as a function of generator fractional loading, a curve fit is applied to the data points in excel to produce the following equation: 1J = -0.0413£ + 0.0878L + 0.9234 2 Equation 1 Where: T\ = efficiency (decimal) L = fractional loading Heat load as a function of time is then calculated using first principles: Equation 2 Equation 3 Q

           =P      (l-77)                                                          Equation4 out 17 Where:

Q = waste heat Pout= generator power output= 3747 KW Pm = generator power input July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 11 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 11 of47 At 3747 KW, the fractional loading is 0.961, the efficiency is calculated as 0.970, and the generator heat load is calculated as 111.227 Btu/sec. The steady state heat load value in forcing function 3T of the benchmark model is 153 Btu/sec, which is a conservative over-estimation of the generator heat load and

  • conservative under-estimation of the engine block heat load. In other words, ifthe total diesel generator heat load is the sum of both the generator and engine block heat loads and, at steady state, is a fixed value, over-estimating the generator heat load requires the engine block heat load to be under estimated. However, it should be noted that the heat load value that corresponds to the end of the test (4920 seconds) in that forcing function is only 132.1 Btu/sec but that the heat load is assumed to increase to 153 But/sec at 4 hours per Reference [8.2], Table 5-2. It is this same heat load value of 153 Btu/sec upon which all accident heat load profiles are based per Reference [8.4] ..

In order to more accurately model the generator heat load value, the engine block heat load to the Diesel Generator room can be increased by at least 42 Btu/s (i.e. 153-111). The generator heat load (by the end of the test) is reduced to its nominal value of 111.227 Btu/sec. In order to conserve the total diesel generator heat load (total diesel generator heat load is generator heat plus engine block heat load), the engine block heat load must be increased, which is accomplished by increasing the overall heat transfer coefficient (U) to 5.158 Btu/hr-ft2-°F for the warm and hot portions of the engine. In doing so, the total diesel generator heat load approximately matches the test results by the end of the test (in actuality, it is slightly conservative) and, prior to that, is greater than the total diesel generator heat load indicated by the test, which is conservative. This is shown in Table 4-1. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 12 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTEilC Uncertainty Revision 0 Evaluation Page 12 of47 Table 4 Adjusted Total Diesel Generator Benchmark Heat Load Compared to Test Data Total Generator Heat Load (1) (4) (2) Uwarm Awarm(5J Twarm(5J qwarm(6) Uhot Ahot(5J Thot(5J ~ (6) qtotal(7) LST qtest Kw<2J 11(3) qgen Tarea (Btu/hr-:ft2- (Btu/hr- ot (Btu/s) (Btu/s) (oF) (fi2) (oF) (Btu/sec) (:ft2) (oF) (Btu/sec) (Btu/sec) OF) ft2-oF) 10:45 AM 264 3750 0.97 86.6 77.6 5.158 848 172 114.7 5.158 80 700 71.3 272.6 10:50AM 275 3750 0.97 89.0 77.2 5.158 848 172 115.1 5.158 80 700 71.4 275.5 10:55AM 278 3700 0.97 91.4 77.l 5.158 848 172 115.3 5.158 80 700 71.4 278.1 ll:OOAM 280 3750 0.97 94.0 77.2 5.158 848 172 115.l 5.158 80 700 71.4 280.5 11:05 AM 280 3800 0.97 96.4 77.9 5.158 848 172 114.3 5.158 80 700 71.3 282.0 11:10 AM 278 3700 0.97 98.8 77.8 5.158 848 172 114.5 5.158 80 700 71.3 284.7 11:15 AM 285 3750 0.97 101.4 77.6 5.158 848 172 114.7 5.158 80 700 71.3 287.4 11:20AM 289 3700 0.97 103.8 77.5 5.158 848 172 114.8 5.158 80 700 71.4 290.0 11:25 AM 287 3750 0.97 106.3 77.6 5.158 848 172 114.7 5.158 80 700 71.3 292.4 11:30AM 292 3750 0.97 108.8 77.8 5.158 848 172 114.4 5.158 80 700 71.3 294.5 11:35 AM 296 3800 0.97 111.2 77.8 5.158 848 172 114.5 5.158 80 700 71.3 297.0 1 - Taken directly out of the GOTHIC model from forcing :function 4T 2- Reference [8.7], Attachment 6 3 - calculated using Equation 1 4 - forcing function 3T from CPS_lA_DG_Benchmark.GTH multiplied by 0.72697 to reduce 153 Btu/sec at end of function to 111.227 Btu/sec 5 -Taken directly out of the GOTHIC model. Awarm and Twarm are associated with thermal conductor 1, Ahat and Thot are associated with thermal conductor 2 6 - q = UA X (Tsurface -Tarea) 7 - qtotal = q~en + qwarm + ~ot July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 13 of 254 ~NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTIITC Uncertainty Revision 0 ~ ~~.':~!~!J!?..~~ Evaluation Page 13 of47 The revised engine block heat load is compared to the engine block heat load calculated using vendor supplied information for engine heat load to the room under design conditions. From Reference [8.7], Attachment 3, page 3, the heat radiation from the engine and accessories is estimated at 2 Btu/min per KW. From Reference [8.12], the nameplate design ambient temperature of the diesel generator is 122°F. The revised engine block heat load is re-calculated using 122°F as the ambient temperature and compared to the heat load as calculated using the vendor provided estimate of 2 Btu/min per KW as follows: Table 4 Benchmark Generator Heat Load at 122°F Compared to Vendor Heat Load at Design Ambient Temperature of 122°F Dwann Uhat Tarea Awann Twarm qwann A hat That qhot qtotal qvendor LST KW (oF) (Btu/hr- (oF) (Btu/hr- (oF) (ft2) (Btu/sec) ft2-oF) (ft2) (Btu/sec) (Btu/sec) (Btu/sec) ft2-"F) 10:45 AM 3750 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 125.0 10:50 AM 3750 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 125.0 10:55 AM 3700 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 123.3 11:00 AM 3750 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 125.0 11:05 AM 3800 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 126.7 ll:lOAM 3700 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 123.3 11:15AM 3750 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 125.0 11:20 AM 3700 . 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 123.3 11:25 AM 3750 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 125.0 11:30 AM 3750 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 125.0 11:35 AM 3800 122 5.158 848 172 60.7 5.158 80 700 66.3 127.0 126.7 The resulting engine block heat load at the design temperature of 122°F is conservative relative to the vendor data. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 14 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 14 of47 It should be noted that sufficient SX/DG heat exchanger margin exists in order to accommodate the engine block heat load should a portion of the ~ 127 Btu/sec no longer be released to the room. At 3800 KW, the required heat removal from the engine by the SX/DG heat exchanger based on vendor information (Reference [8.7], Attachment 3, page 3) is 50 Btu/min per KW, or 11.4 x 106 Btu/hr (3800KW x 50 Btu/minx 60 min/hr). The available heat removal for the 16 cylinder and 12 cylinder engines, according to their heat exchanger specification sheets (Reference [8.7], Attachment 2) is 13.37 x 106 Btu/hr (7.67 x 106 Btu/hr + 5.70 x 106 Btu/hr). The resulting margin is 1.97 x 106 Btu/hr (approximately 550 Btu/s) or approximately 15%. The degree of conservatism associated with generator heat load value of 153 Btu/sec will also be demonstrated using the existing GOTHIC models. It is noted that the use of 153 Btu/sec is used in the excel workbook provided by Reference [8.17] since it is the generator heat load upon which all accident heat load were developed as mentioned previously. The conservatism in the original Case 7, 10, and 12 analyses can be determined by correcting the generator steady state heat load to 111.227 Btu/sec and increasing the engine block overall heat transfer coefficient (U) to correct its heat load and affect the calculated exhaust temperatures to match test data exhaust temperatures. For the generator heat load, the heat load is reduced from 153 to the realistic value of 111.227 Btu/sec in the benchmark model by multiplying the dependent values of forcing function 3T by 0.72697 (111.227 divided by 153). In Cases 7, 10, and 12, the heat load is reproduced by using the excel workbook provided by Input 2.2. The excel workbook is modified to use a steady state heat load value of 111.227 instead of 15 3 and the resulting LOOP-LOCA and LOOP-TRANS heat load profiles are used to update forcing function 3T in Cases 7, 10, and 12. This is carried out as follows in the "lA DG Loads_ZNE CorrectedJMF3 .xlsx" workbook:

  • On worksheet "LOOP-TRANS corrected", cells B2 through B23 are modified in that the value of 153 at the end of the cell formula is changed to 111.227.
  • The LOOP-TRANS heat load profile is provided on the worksheet "LOOP-TRANS Table3" for use in forcing function 3T.
  • On worksheet "LOOP-LBLOCA corrected", cells B2 through B23 are modified in that the value of 153 at the end of the cell formula is changed to 111.227.
  • The LOOP-LOCA heat load profile is provided on the worksheet "LOOP-LBLOCA Table3" for use in forcing function 3T.

A re-benchmark is then performed following the method of Reference [8.14], Section 4.12. The resulting overall heat transfer coefficient (U) represents the corrected engine block heat load, which is used to update surface option 6 in Cases 7, 10, and 12. 4.5 Division 1 Diesel Generator Room Leakage Path A vertical flow path representing leakage around the diesel exhaust pipe is added to the model that connects control volume 1 (the Division 1 Diesel Generator room) to control July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 15 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 15 of47 volume 11 (Outside Air). The exhaust pipe penetrates the ceiling of the Division 1 Room as well as an additional ceiling slab per Reference [8.10] before being exposed to outdoor air. Reference [8.10] shows an additional enclosure at elevation 788' but identifies it as "air exhaust". It is therefore assumed that at elevation 788', the exhaust pipe is exposed to the atmosphere. Parameter Value Basis

a. Volume A 1 Division 1 Generator Room
b. End A Elevation (ft) 760.98 Top of control volume 1 (ceiling penetration)- 0.02 ft.

0.02 ft prevents flow path from being flush with top of control volume which is consistent with modeling guidelines in the GOTHIC user manual, page 26-31

c. End A Height (ft) 0.01 Flow path is a ceiling penetration, small height utilized.
d. VolumeB lls3
  • Outside Air
e. End B Elevation (ft) 788.01 Roof elevation, Reference [8.10] + 0.01 ft.

0.01 ft prevents flow path from being flush with top of control volume which is consistent with modeling guidelines in the GOTHIC user manual, page 26-31

f. End B Height (ft) 0.01 Flow path is a roof penetration, small height utilized.
g. Flow Area (ff) 10 Input 2.6
h. Hydraulic Diameter (ft) 5 Arbitrary (see explanation below)
i. Inertia Length (ft) 41 Cell center to cell center method (see Section 4.4 of Reference [8.14])

41 ft= (788 - 760.98) + 4/2 + 24/2 4 ft = height of cell in volume 1 24 ft = height of cell in volume 11 J. Friction Length (ft) 0 Bounded by loss coefficient (see Section 4.4 of Reference [8.14])

k. Forward Loss 5.56 The flow path is two penetrations. A loss Coefficient coefficient of 2. 78 characterizes an orifice for which the open area is mall relative to the wall area (GOTHIC user manual, page 26-27).

5.56 = 2.78 + 2.78 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 16 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 16 of47 Parameter Value Basis

1. Reverse Loss 5.56 Same as forward loss coefficient Coefficient From the Reference [8.1] user manual, page 12-10, the flow path hydraulic diameter is used to calculate the wall friction head given by Equation 12.2 from the user manual:

fl pl Equation 5 M=--- Dh 2 Where: f = friction factor calculated by the GOTHIC solver 1 = friction length of the flow path Dh = hydraulic diameter p = fluid density in the flow path v = fluid velocity in the flow path The leakage flow path uses a friction length set to zero. All friction is modeled through the use of a loss coefficient equal 5.56, which bounds both wall friction head and form loss. Since the friction length is zero, the wall friction head will be zero for any hydraulic diameter. Therefore, the hydraulic diameter is set to an arbitrary value of 5 ft. 4.6 Combustion Air Inlet Piping The combustion air inlet piping is modeled using information from Reference [8.9], Section 8.12 (Input 2.8). Information is provided in that section on four thermal conductors that model combustion air inlet piping, which is adapted for use in this engineering report. The information used is as follows:

  • The four thermal conductors added to the GOTHIC models in this engineering.

report are spanned across consistent x, y, and z-grid planes with respect to Reference [8.9], Section 8.12.

  • The surface area assigned to each thermal conductor and conductor type is identical to those in Reference [8.9], Section 8.12.
  • The parameters used to generate thermal conductor types for 36" and 24" piping are identical to the parameters used to generate thermal conductor types for 3 6" piping and 24" piping in Reference [8.9], Section 8.12.

It should be noted that Reference [8.16] indicates that the use of Reference [8.9] is acceptable. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 17 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 17 of47 Equation T8.5b on page 4.18 of Reference [8.3], which provides a Nusselt number correlation for forced flow of a cooling fluid through a pipe, is used to calculate a heat transfer coefficient: Nu= 0.023Re 415 Pr 03 Equation 6 Properties for air at 100°F are used to calculate a heat transfer coefficient for each of the two different sized combustion air pipes. Had a lower temperature been selected, the result would have been higher heat transfer coefficients and increased heat sink effect of the combustion air inlet piping. 100°F is bounding with respect to the inside surface temperature of the piping as calculated by GOTHIC. Parameter 24" Pipe 36" Pipe Basis

a. Diameter (ft) 2 3 Input 2.8
b. Flow rate (cfi:n) 16,140 Reference [8.11]
c. Velocity (ft/sec) 87.4 38.6 Calculated
d. Density (lbm/ftj) 0.0709 Reference [8.3], page 30.63
e. Specific Heat 0.2407*-

Reference [8.3], page 30.63 (Btu/Ihm-°F)

f. Thermal conductivity 4.347E-6 Reference [8.3], page 30.63 (Btu/sec-ft-°F) 0.01565 Btu/hr-ft-°F x 3600 sec I hr
g. Viscosity (lbm/ft-sec) l.283E-5 Reference [8.3], page 30.63 0.0462 lbm/ft-hr x 3600 sec I hr
h. Prandtl Number 0.7106 Specific heat x viscosity I conductivity
1. Reynolds Number 9.56E5 6.35E5 Calculated
h. Nusselt Number 1264 911 Equation 6
1. Heat Transfer Calculated Coefficient (Btu/hr-ft2- 9.887 4.752 OF)

As the piping absorbs heat, the airstream temperature will increase. In order to bound uncertainty, the temperature of the air stream just as it enters the engine is applied to the inside surface of piping thermal cqnductors. This is calculated using a control variable as follows: Equation 7 Where: q = heat transfer through the piping thermal conductors (capture by the control variable) ri1 = combustion air mass flowrate (Ihm/sec) (input into the control variable) July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 18 of 254 m N\J. NUMERICAL APPLICATIONS fl: L"ft SK.It, Cf ?.Ii.CHI!\ M.UtUl~.Cll.I!!'-rl:i IJC. Clinton Division 1 Diesel Generator Room GOTIDC Uncertainty Evaluation NAI-2007-004 Revision 0 Page 18 of47 Cp =specific heat= 0.2407 Btu/lbm-°F (input into the control variable) T cold = outdoor air temperature (passed to the control variable through the use of a separate control variable) It should be noted that for the benchmark case, T cold is set to 45°F based on MET tower data provided by Reference [8.7], Attachment 6. Since the first 5 seconds of the simulation is used to initialize thermal conductor temperature p~ofiles, thermal conductor heat transfer will be large enough to result in values of Thot that will cause the model to crash. Therefore, an intermediary control variable is used such that ifthe elapsed time is less than 0, q is set equal to zero (in other words, no correction is applied), otherwise it is calculated by GOTHIC. Both the calculated heat transfer coefficient and temperature are applied to the inside surface of the piping thermal conductors as a specified ambient and HTC surface option. Since the smaller diameter piping will split off the total intake flow, the smaller of the two calculated heat transfer coefficients (which corresponds to the larger diameter piping) is applied to all of the piping thermal conductors. For the outside of the piping thermal conductors, a new surface option is created. The surface option uses the direct heat transfer option, the default diffusion layer model (with film roughening) for condensation (condensation will not occur so this selection is inconsequential), the horizontal cylinder model for natural convection, and a user defined correlation for the forced convection option. Equation T8.14 on page 4.18 of Reference [8.3] provides the following Nusselt number correlation for external flow for cross flow over a cylinder: 518 4/5 Equation 8 0.62 Re 112 Pr 113 Re Nu=0.3+ [1 + (0.4 I Pr)"' J" 1+ (282,000) [ ] The correlation is applied through a surface option that implements the user defined option for forced convection. The Nusselt number is calculated through the use of control variables, which is applied to the surface option (GOTHIC will automatically back-calculate a heat transfer coefficient from the Nusselt number). The control variables are configured to pull local parameters (density, viscosity, cell-centered hydraulic diameter, cell-centered velocity, etc.) directly from the cells associated with the combustion air inlet piping thermal conductor in order to calculate a local heat transfer coefficient for each cell. 4.7 Outdoor Air Temperature The outdoor air temperature is varied over a 24 hour period using the following equation: July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 19 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 19 of47 2 Equation 9 T = Tmax -T.wing x (o.5 sin( m ) + 0.5J 24x3600 Where: T = temperature as a function of time Tmax =peak daytime temperature T swing = daytime temperature swing The peak daytime temperature is set to 90°F and the temperature swing is set to l 7°F (Input 2.4). Equation 9 is used to develop a temperature profile from 0 to 86,400 seconds in 60 second intervals, which is input into the model as forcing function 11 T and referenced by boundary conditions lP and 2F. The intent is to start and end the simulation with an outdoor air temperature of 90°F. From Input 2.4, the relative humidity is 50%. Since temperature will vary as a function of time, the relative humidity should be input as a steam volume fraction, otherwise GOTHIC will calculate the steam volume fraction using the time varying temperature and assuming a constant relative humidity of 50%. From Reference [8.2], atmospheric pressure is 14.3 psia. From Reference [8.3], page 30.41, the saturation pressure of water at 90°F is 0.699 psia. From Reference [8.3], page 1.12, equation 24, relative humidity is steam partial pressure divided by steam saturation pressure; the steam partial pressure is therefore 0.350 psia (0.5 times 0.699 psia). The steam volume fraction is 0.024 (0.350 I 14.3), which is input into boundary conditions lP and2F. 4.8 Diesel Generator Test Data Temperature near Transformer Panel Cell Correction From the benchmark of the GOTHIC model to test data (Section 5.1 of Reference [8.14]), the GOTHIC calculated temperature near the transformer panel is under-predicted by approximately 7°F. This is due to the temperature being extracted from the incorrect cell for use in comparison to the test data. From Reference [8.16], the cell that should be selected for comparison to the test data is cell 39, which the model is modified to reflect. 4.9 Generator Heat Release and Dispersion The heat load associated with the generator will be released and dispersed throughout the room mainly by the fans that are built into the generator. Modifications are made to the model to more accurately produce this effect. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 20 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 20 of47 Flow paths 30 through 33 each contain a volumetric fan and simulate the generator fans. Flow paths 30 and 31 represent the bottom portion of the generator while flow paths 32 and 33 represent the top portion of the generator. The volumetric fans draw suction from* end A of these flow paths. Heater component SH is used to simulate the generator heat load and exists in cell 39. Flow paths 30 through 33, end A, are moved to this cell and their orientation is kept the same. The elevation of end A of these flow paths is changed to 742 ft and the height changed to 2.5 ft, which covers the entire height of cell 39. From the GOTHIC user manual, page 16-56, for a flow path with a volumetric fan, the flow through the-flow path is completely controlled by the fan specifications and the normal force balance for the flow path is bypassed. Therefore, these specifications for elevation and height are acceptable. By configuring the flow paths in this way, heat released by heat component SH will be drawn directly into the modeled generator fans and dispersed throughout the room, which is more realistic. 4.10 GOTHIC Bug AI 8.2-079a GOTHIC Bug AI S.2-079a is checked by opening one of the solver output files (.SOT) associated with any one of the model runs (i.e., CPS_lA_DG_Benchinark_a.SOT). Subconductors are listed in the "Conductor Input" section. The "Cond" column corresponds to a global index of all the subconductors. The "Base" column corresponds to thermal conductor number as seen in the Thermal Conductors table in the GOTHIC

  • user interface. When a thermal conductor appears more than once in the "Base" column, it means that the thermal conductor is spanned and has been broken up into subconductors.

A thermal conductor is affected by GOTHIC Bug AI S.2-079a ifthe sum of the surface areas of its subconductors is significantly different than the surface area specified in the Thermal Conductors table. In other words, when a thermal conductor is "spanned", it is broken up into subconductors. The sum of the surface areas of those subconductors should be equal to the surface area of the thermal conductor as a whole. The surface area can be determined by summing the surface area values under the Side 1 "Surf A" and Side 2 "Surf A" columns. Side 1 refers to the A side of the thermal conductor while Side 2 refers to the B side of the thermal conductor. Conductor 9 is affected by this bug. Its subconductors add up to a value of 3237 ft2 but should add up to a value of2376 ft2 . Furthermore, the conductor represents the wall between the Division 1 and Division 3 rooms but is spanned to the wrong cells. First, spanning is corrected by assigning Side A of conductor 9 to the east wall of control volume 3 (the Division 3 room) and assigning Side B of conductor 9 to the west wall of control volume 1 (the Division 1 room). To correct the area, the surface area assigned to the conductor is changed to 2350 ft2 , the basis of which is through trial and error. With a value of 2350 ft2 assigned to conductor 9, the subconductor areas add up to 2376 ft 2 . July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 21 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTIIlC Uncertainty Revision 0 Evaluation Page 21 of47 5.0 Results 5.1 Benchmark Results Surface option 6, which is the heat transfer coefficient associated with the engine surface thermal conductors, was changed to 6.15 Btu/hr-ft2-°F in order to affect the GOTHIC calculated heat load to match the target load. It is noted that this value is consistent with typical heat transfer coefficient values for forced convection in gases per Reference [8.5], Table I.I (from 25 to 250 W/m2-°F or 4.4to 44 Btulhr-tt2-°F). This value is used to calculate the engine block heat load using 122°F as the ambient temperature for comparison to the vendor provided estimate of 2 Btu/min per KW similar to what was done in Table 4-2 -this is shown in Table 5-2, which shows that the resulting engine block heat load is conservative. Results of the benchmark are shown below in Figure 1, Figure 2, and Table 5-1. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 22 of 254 Clinton Division I Diesel Generator NAI-2007-004 Room GOTIDC Uncertainty Revision 0 Evaluation Page 22 of47 Jul/24/2017 20:13:08 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_ 1A_DG _Benchmark_a .GTH Figure 1 - Comparison of Total Heat Rate Transferred into the Division 1 DG Room (red line - heat rate calculated from the DG Surveillance test; white line - heat rate used in the GOTHIC model) July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 23 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 23 of 47 Jul/24/2017 20:13:19 GOTHIC Version B.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1 A_DG _Benchmark_a. GTH Figure 2 - Comparison of Supply and Exhaust Air Temperatur e (green line - supply air temperature measured during the DG surveillance test; yellow line - supply air temperature input into the GOTHIC simulation; red line - exhaust air temperature measured during the DG surveillance; white line - exhaust air temperature calculated in GOTHIC) July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 24 of 254 ("-f..IJNUMERICAL 1'1, APPUCATIONS Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty NAl-2007-004 Revision 0

       ' L'f' !.iClf'i a ~.UO !'t M. Ut t.11!f<.t.f. !Jrt:. UC                  Evaluation                                     Page 24 of47 Table 5 Division 1 Room Temperature Comparison at Four Locations GOTHIC Measure                   Temperature Corresponding Calculated Location                                       Description        Temperature                  Difference     Time Temperature       (oF)

(oF) (sec) (oF) 1 Near the Rollup Door 83.1 87 .7 4.6 4800 2 Near Transformer Panel 87.5 89 .1 1.6 4860 3 Near Air Compressor Panel 79 86.4 7.4 4920 4 DG General Area 77.7 81.2 3.5 5040 5 Exhaust Air Temperature 84.7 84.7 0 4920 Notes : I. The measured temperatures at these locations are at the end of the DG surveillance test. The temperatures calculated by GOTHIC model are at the respective time. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2 , Page 25 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page 25 of 47 Table 5 Benchmark Generator Heat Load at 122°F Compared to Vendor Heat Load at Design Ambient Temperature of 122°F for 6.15 Btu/hr-ft2-°F Heat Transfer Coefficient Uwarm Uhot T area Awarm T warm qwarm A hot That q hot qtotal Qvendor LST KW (Btu/hr- (Btu/hr-(oF) (ft2) (oF) (Btu/sec) (ft2) (oF) (Btu/sec) (Btu/sec) (Btu/sec) ft2-oF) ft2-oF) 10:45 AM 3750 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 125.0 10:50 AM 3750 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 125.0 10:55 AM 3700 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 123.3 ll:OOAM 3750 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 125.0 11 :05 AM 3800 122 6.150 848 172 72.4 6.150 80 700 79 .0 151.4 126.7 ll:lOAM 3700 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 123.3 11 :15 AM 3750 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 125.0 11:20 AM 3700 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 123.3 11 :25 AM 3750 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 125.0 11 :30AM 3750 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 125.0 11:35 AM 3800 122 6.150 848 172 72.4 6.150 80 700 79.0 151.4 126.7 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 26 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page 26 of47 5.2 Results The resulting temperature impact is rounded to the nearest °F. For Cases 7a through 12a, key numeric analysis output data is shown in Table 5-3 and Table 5-4. For Table 5-3, the maximum temperature reported for each panel is the maximum cell temperature. For Table 5-4, the temperature reported for each panel is the temperature inside each control volume used to model each panel. Table 5 Summary of bounding electrical panel temperature results with var ious generator load profiles and various combinations of door positions (max cell temperature) Case Number Panel 7a lOa 12a Maximum Temperature (°F) 1PL12JA 158 188 167 1PL92JA/1PL93JA 139 182 157 lDGOlJA 160 193 172 1DG06SA 150 181 163 lDGOlKA 12cyl 156 186 165 lDGOlKA 16cyl 160 193 172 Near Doors at 2 Hours 148 NIA NIA Table 5 Summary of electrical panel internal temperature results with various generator load profiles and various combinations of door positions Case Number Panel 7a lOa 12a Maximum Temperature (°F) 1PL12JA 148 181 160 1PL92JA 134 179 157 1PL93JA 134 179 157 lDGOlJA 152 184 166 1DG06SA 142 176 160 lDGOlKA 12cyl 148 181 161 lDGO 1KA l 6cyl 151 183 166 Limiting plots of cell temperatures for Cases 7a through 12a are provided in Figure 3 through Figure 20. Most of the panels occupy more than one cell in the Division 1 Room control volume. As such, the temperatures of the most limiting cells containing a given panel are shown in the plots. Additionally, the temperature inside the control volumes used to model the panels is included within the figures . July 25, 20 17 9:40 AM EDT

EC 620632, Attachment 2, Page 27 of 254 Clinton Division 1 Diesel Generator NAl-2007-004 Room GOTIDC Uncertainty Revision 0 Evaluation Page 27 of47 For the temperature plots, the GOTHIC plot variable is displayed across the top of the plot. For instance, "TVlsl4" is the vapor temperature of cell 14 inside control volume 1. For lumped parameter volumes, "s#" will be absent. Compared to the results of Reference [8 .14], the maximum temperature of the hottest panel for each case based on cell temperatures compares as follows :

  • Case 7 a is 31 °F lower than Case 7
  • Case lOa is 28°F lower than Case 10
  • Case 12a is 43°F lower than Case 12 Compared to the results of Reference [8 .14], the maximum temperature of the hottest panel for each case based on internal panel temperatures compares as follows :
  • Case 7a is 39°F lower than Case 7
  • Case 1Oa is 37°F lower than Case 10
  • Case 12a is 49°F lower than Case 12 It should be noted that the original Case 7, 10, and 12 models did not model a separate control volume for the panels. The comparison provided is between the control volumes developed in this calculation and the hottest cell temperature reported in Reference [8.14]

based on cell temperatures. Of particular significance is the fact that all the original Case 7, 10, and 12 simulations predict closure of the fire dampers associated with the modeled ductwork early in the simulation. Cases 7a and 12a do not predict closure of the fire dampers and Case lOa predicts closure of the fire dampers in the last 4 hours of the simulation (Case 10 shows closure in the first 4 to 8 hours). This allows circulation through the ductwork to provide benefit to the Division 1 diesel generator room for a much longer period of time as compared to the original cases and is one of the main reasons why temperatures are significantly lower than those predicted in Reference [8.14]. July 25, 2017 9:40 AM EDT

EC 620632 , Attachment 2 , Page 28 of 254 Clinton Division l Diesel Generator NAl-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 28 of47 5.2.1 Case 7a Results JuV24/2017 20:36:00 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_ RO\C PS_ 1A_ DG_ LoV_ LOOP-LOCA_ Case_7a .GTH Figure 3, CPS DG Room Case 7a, Panel 1PL12JA Temperatures July 25 , 2017 9:40 AM EDT

EC 62 0 632 , Attachment 2 , Page 29 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 29 of47 JuV24/2017 20:36:00 GOTHIC Version 8.2{QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Figure 4, CPS DG Room Case 7a, Panel 1PL92JA and 1PL93JA Temperatures July 25 , 2017 9:40 AM EDT

EC 620632 , Attachment 2 , Page 30 of 254 Clinton Division l Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 30 of47 JuV24/2017 20:36:01 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_ RO\C PS_ 1A_ DG_ LoV_ LOOP-LOCA_ Case_ 7a.GTH Figure 5, CPS DG Room Case 7a, Panel lDGOlJA Temperatures July 25 , 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 31 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page 31 of47 JuV24/2017 20:36:01 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_ RO\CPS_ 1A_DG_ LoV_LOOP-LOCA_Case_7a .GTH Figure 6, CPS DG Room Case 7a, Panel 1DG06SA Temperatures July 25 , 2017 9:40 AM EDT

EC 620632 , Attachment 2 , Page 32 of 254 (~t..IJ NUMERICAL Clinton Division l Diesel Generator NAI-2007-004 I ~"1 APPLICATIONS Room GOTHIC Uncertainty Revision 0

  • L:h SIOt, a
  • 9 .t l'!I?\ hol.U! '-'l ~.C td ~ n"I:. BC Evaluation Page 32 of47 JuV24/2017 20:36:01 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_ RO\CPS _ 1A_ DG_ LoV_LOOP-LOCA_ Case_ 7a.GTH Figure 7, CPS DG Room Case 7a, Panel lDGOlKA 12-cyl. Temperatures July 25, 2017 9:40 AM EDT

~------------- --- - - - EC 620632, Attachment 2 , Page 33 of 254 NUMERICAL Clinton Division l Diesel Generator NAI-2007-004 APPLICATIONS Room GOTIDC Uncertainty Revision 0 Evaluation Page 33 of 47 JuV24/2017 20:36:02 GOTHIC Version 8.2{QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1 A_DG_LoV_LOOP-LOCA_Case_7a.GTH Figure 8, CPS DG Room Case 7a, Panel lDGOlKA 16-cyl. Temperatures July 25 , 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 34 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 34 of47 5.2.2 Case lOa Results JuV24/2017 20:36:03 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_ DG_LoV_ LOOP-LOCA_ Case_ 1Oa.GTH Figure 9, CPS DG Room Case lOa, Panel 1PL12JA Temperatures July 25, 2017 9:40 AM EDT

EC 620632 , Attachment 2 , Page 35 of 254 NUMERICAL Clinton Division l Diesel Generator NAI-2007-004 APPLICATIONS Room GOTIIlC Uncertainty Revision 0 Evaluation Page 35 of 47 JuV24/2017 20:36:03 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_ 1A_ DG_LoV_LOOP-LOCA_Case_1 Oa.GTH Figure 10, CPS DG Room Case toa, Panel 1PL92JA and 1PL93JA Temperatures July 25 , 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 36 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 36 of47 JuV24/2017 20:36:04 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_ RO\CPS_1A_DG_ LoV_LOOP-LOCA_Case_ 1Oa.GTH Figure 11, CPS DG Room Case lOa, Panel lDGOlJA Temperatures July 25, 2017 9:40 AM EDT

EC 62 0 632 , Attachment 2, Page 37 of 254 ( ~ f.. I J NU MERICAL Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty NAI-2007-004 Revision 0 1'1""41 APPLICATIONS

  • t:ff !. D i Cf !.l'l tl l!'I M. Ut ._,l ~Cr.I. ! :. UC Evaluation Page 37 of 47 JuV24/2017 20:36:05 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_1Oa.GTH Figure 12, CPS DG Room Case lOa, Panel 1DG06SA Temperatures July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2 , Page 38 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTIITC Uncertainty Revision 0 Evaluation Page 38 of47 JuV24/2017 20:36:05 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_ 1A_ DG_ LoV_LOOP-LOCA_Case_ 1Oa.GTH Figure 13, CPS DG Room Case lOa, Panel lDGOlKA 12-cyl. Temperatures July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2 , Page 39 of 254 Clinton Division l Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 39 of47 JuV24/2017 20:36:05 GOTHIC Version 8.2(QA) - Oct 2016 File : C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_ 1A_DG_LoV_LOOP-LOCA_Case_1Oa.GTH Figure 14, CPS DG Room Case lOa, Panel lDGOlKA 16-cyl. Temperatures July 25, 2017 9:40 AM EDT

EC 6206 3 2 , Attachment 2 , Page 40 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 40 of47 5.2.3 Case 12a Results JuV24/2017 20:36:16 GOTHIC Version 8.2(QA) - Oct 2016 File : C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_ 1A_ DG_ LoV_ LOOP-TRANS_Case_12a.GTH Figure 15, CPS DG Room Case 12a, Panel 1PL12JA Temperatures July 25 , 2017 9:40 AM EDT

EC 620632 , Attachment 2 , Page 41 of 254 NUMERICAL Clinton Division I Diesel Generator NAI-2007-004 APPLICATIONS Room GOTIDC Uncertainty Revision 0 Evaluation Page41 of47 JuV24/2017 20:36:16 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_ 1A_DG_LoV_LOOP-TRANS_Case_12a .GTH Figure 16, CPS DG Room Case 12a, Panel 1PL92JA and 1PL93JA Temperatures July 25, 2017 9:40 AM EDT

EC 620632 , Attachment 2 , Page 42 of 254 Clinton Division l Diesel Generator (~t..I] NUMERICAL NAI-2007-004 1'1il APPLICATIONS Room GOTIITC Uncertainty Revision 0

          *Ch SO . ct !)J:tl l?'l M. Uf ..,l,<. td ~J ,, :. UC               Evaluation               Page 42 of47 Jul/24/2017 20:36:16 GOTHIC Version 8.2{QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_ 1A_DG_ LoV_LOOP-TRANS_Case_12a.GTH Figure 17, CPS DG Room Case 12a, Panel lDGOlJA Temperatures July 25, 2017 9:40 AM EDT

EC 620632 , Attachment 2 , Page 43 of 254 Clinton Division l Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 43 of47 JuV24/2017 20:36:17 GOTHIC Version 8.2(QA) - Oct 2016 File : C:\Work\Penley\Clinton\NAl-2007-004_ RO\CPS_ 1A_DG_ LoV_LOOP-TRANS_ Case_ 12a.GTH Figure 18, CPS DG Room Case 12a, Panel 1DG06SA Temperatures July 25, 2017 9:40 AM EDT

EC 620632 , Attachment 2 , Page 44 of 254 (~t..1] NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 1'119t APPLICATIONS Room GOTIITC Uncertainty Revision 0

  • t:f 1 ~a-. a !,11.Ct11!'1 M..Ut"l t~<.r.r :, ,,:. nc Evaluation Page 44 of47 JuV24/2017 20:36:17 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_ RO\CPS_ 1A_DG_ LoV_ LOOP-TRANS_ Case_12a.GTH Figure 19, CPS DG Room Case 12a, Panel lDGOlKA 12-cyl. Temperatures July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 45 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page 45 of47 JuV24/2017 20:36:17 GOTHIC Version 8.2(QA) - Oct 2016 File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-TRANS_Case_ 12a.GTH Figure 20, CPS DG Room Case 12a, Panel lDGOlKA 16-cyl. Temperatures 6.0 Conclusions This engineering report supplemented the analysis of the Division 1 Diesel Generator room heat-up due to loss of the DG room emergency fan documented in Reference [8.14] by evaluating the impact ofremoving the conservatisms discussed in Section 1.0 for the purpose of generating a less conservative, more best-estimate prediction of room temperatures within the Division 1 Diesel Generator room in order to determine room temperature margin. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 46 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTIIlC Uncertainty Revision 0 Evaluation Page 46 of47 As was discussed in Section 5.2, removal of those conservatisms resulted in a decrease in panel temperature predictions, the smallest improvement being a 28°F decrease for Case lOa. Results of this evaluation can serve as input to a DG room survivability evaluation. Together, the GOTHIC analysis and component survivability evaluation can become input to a Probabilistic Risk Analysis (PRA) that supports a significance determination process associated with the loss of the Division 1 DG room emergency fan. As such, there are no further recommendations or suggestions for follow-up actions based on the conclusions of this engineering report. Each case was examined carefully and no anomalies of execution outside of Reference [8.2] and [8.15] limitations occurred. 7.0 Computer Files Table 7 GOTHIC Case Files File Name Description CPS lA DG Benchmark a.GTH Benchmark "a" GOTHIC File CPS lA DG LoV LOOP-LOCA Case 7a.GTH Case 7a GOTHIC File CPS lA DG LoV LOOP-LOCA Case lOa.GTH Case 1Oa GOTHIC File CPS- lA- DG- LoV LOOP-LOCA- Case- lOb.GTH Case 1Ob GOTHIC File CPS lA DG LoV LOOP-LOCA Case lOc.GTH Case lOc GOTHIC File CPS lA DG LoV LOOP-LOCA Case lOd.GTH Case 1Od GOTHIC File CPS lA DG LoV LOOP-TRANS Case 12a.GTH Case 12a GOTHIC File 8.0 References 8.1 GOTHIC Thermal Hydraulics Analysis Package, Version 8.2 (QA) October 2016. 8.2 MPR Calculation 0065-0061-CALC-001, Rev. 0, 5/22/17, "CPS Division 1 Diesel Generator Room Heat-up Evaluation due to Loss of Ventilation." 8.3 ASHRAE Fundamentals 2013 8.4 CPS-17-033 Rev. 0, CPS Transmittal of Design Information. 8.5 Incropera et. al, "Fundamentals of Heat and Mass Transfer", 6th Ed. 8.6 CPS-17-026 Rev. 0, CPS Transmittal of Design Information. 8.7 CPS-17-016 Rev. 0, CPS Transmittal of Design Information. 8.8 Clinton Vendor Technical Manual K2861A-0001, Rev. 0 8.9 Engineering Evaluation RWA-1716-001, Revision 0, "Red Wolf Associates Incorporation of Improvements and Enhancements to the Clinton Power Station July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 47 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page47 of47 (CPS) Division 1 Diesel Generator Room Heat-up Evaluation due to Loss of Ventilation (0065-0061-CALC-OO 1)" 8.10 Drawing MOl-1110, Revision H, "General Arrangement Sections "A-A" & "B-B"" 8.11 CPS-17-029 Rev. 1, CPS Transmittal of Design Information. 8.12 Clinton Vendor Technical Manual K2861-0002-B, Rev. 087 8.13 NRC 7/6 Meeting Questions and Exelon Responses 8.14 Calculation NAI-2007-003, Revision 2, "Clinton Division l Diesel Generator Room GOTHIC Heat-Up Evaluation" 8.15 CPS-17-0041 Rev. 0, CPS Transmittal of Design Information. 8.16 CPS-17-0042 Rev. 0, CPS Transmittal of Design Information. 8.17 CPS-17-0043 Rev. 0, CPS Transmittal of Design Information. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 48 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page Al of A18 Attachment A. 8.2 Installation QA Documentation July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 49 of 254 Clinton Division 1 Diesel Generator NAI -2007 -004 Room GOTHIC Uncertainty Revision 0 Evaluation Page A2 of Al 8 NA1-QA-1-18 R(w J I ttr l7 NAI Software lnslallati.on Quaillkalion Software Name <llld Vcn;icn: GOTHIC 8.2(().o\) CQmpmt>11'"ode Nmnc: CAR"l"Slll Compu:er Hnrrlwa~; HP DL56(J Scn*er. i:4} lnli::I Xt!t111 E:'i4ti:l0 CF't:s @2:'J(J(lHz Comput>:!r 0.i;<>ratmg System aud V1:rsi>JcL: Winoow.i ~crv'-T 2012 Rev 2 Str.ndaf<l 64-::iit Tc;11t nitre* Fcbniary 3, 201 7 Dc:scdpt:on of l1tst,tllal:un Tt:~ting a11d Re.5ult~: Rr1n gtesLb,1: Vcrific<l 1nlomatcd compariwn p10gmn O!.ilpul ittdic;;tt!S all 7 .:;cm1p.irisor:s are

           .~(:<:cpt:* b le De ~*i ;:.Liur1~ 11.ml Rcsolu tfon No dcYintion~ W;)N ldcntiftcd.

j::pf-'*'l' lns1il 11 Htkm Tc~rcr t=~ 1 :. 'A?"l=t: IJat*~ Samauth1 I'. Smdt:}'

  /

T~..3t Hv:i.lu~1cr SbJl\)ll K. Thome July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 50 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page A3 of Al 8 NA.l-QA-1*18 Rel' I

                                                                                               '.! ()f 17 GOTHIC :n~tallation Supµort Pros:r2m (GISP} 1.1 (Nov                 1 2016 16:40:26)

Ran on Fri Feb 03 13:~0:44 2017 Ran on node U'JKNOW~

       ~*~~~~~~~*~*~**+*~~~~**~***+*~*~*~~~~~t**~~t1~~~*******t**~~~*~~-~*~*~

Input File Options Value Default dircetory for 'Fll~ l's: dirl C: I User:!;/ smelley5/Documents/GOTHIC_lns-ta 11_Te5t Uefault directory ~or *~ile 2's: -dir:.! L:/Program Files (xSG)/GDTIHC/S. 2(0A)/sarnple Tyoe c*f f.ill!'s for rnmpari5on: -typs SOT Remove trailing cntl and sraces: -cool True Remow~ <ill ..:ntl th<i;'acter:s; -cntl Fa::.se If remcwe all cntl chars, replaci:- w:...:h spaces: -ws True Match lines by case: -case True EJ(cltu:le case sensitive llnes/entdes -ex.cl see below each compari~on header in details Exclude case insensiti*1e lire:;/entries -exclm See befoi; f>.~rh *nmp;irl ;;nn hi;>;irlf"r 1n ilf>Til115 Rcnovc on cxc:uslon set: t"inCJo<cl Set: bdoi; each comparison header in details [}Oublc !".:itching Critcrfo ae~c~iption: <ey..~rd Current value Treat doubles >a t~Js <is a zerC>: -z le-023 At>s<>lLtte ditf-e-renc:e ac:ceptanc:e: -a le-012 Percent dif-:=erence acceptance: -p G.01 01..rt:put Pr'ifit (()ntro! { 11rri-nr value l\ppeno outp*..its to existing files (cmd arg :>nl~*}; -append Fa:se Ornly output the number of failed comparisons to : -no_cutput False Summary autput file (cmd arg anly): -s c: \Users\sn1elleys\DC>cu111ents \GOTtUC_lnstall_rest\gtest_report. txt Detail outi::ut file- (crm:l ~rg e>nl~*;.: -d July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 51 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page A4 of Al 8

                                                                                                                                                                                          'llAT-QA-1-lSRc~*                  1 J of 17 Tltle for comparison ;1 line:                                                                 -t.l.tle Do Mt print di tteren~e i t less tt\an:                                                                                   -dittpt                                       le-025 Limit sum~ry -File to "this man'( di*Herenc~$:                                                                                              -msc                                          10 Limit s1.nomary fEe tc this many e1'rors:                                                                                      -rnst-                                        rn Liri1t sumrnar-y tile to thiS nany excludes:                                                                                        -msexe!                                       10 Limit detail ~ile t~ t:his many di-f.ferenc~$:                                                                                           -mdci                                         100 Limit detail fi:e tc this many er~ors:                                                                                      -mde                                          106 Limit detail tile to this nany excludes:                                                                                         -m:!exc!                                      100 compa t'lson 1 -

Comµarin~ riles: [ 1 J SOT: r: /llsP.rs/sllli'l l P}'~/rinr11mpn1"5/c;o";"}ITL_ Tn~t111l_Te<:r/el<<1l'llp l e_h!.ir. -.oT [2] SOT: c: /Progran Files (x86)/GOTHIC/8. 2(Qi'!.)/sanpfaiexample_bwr.SOT

      ~Jon           di>fa11l-::-          ~rinns <)

comp~ring ~s type SOT

      ~ilP              [1]      HPi!IOPr~
      ~*~*~*~~**~*3~*~~~*~*~~*~*~*~***~****~~~~~**~*******~*~*~*****~~***

Hun litle, ___________ _ Run D2te. ****-**-***** 0~Feb2017-13:58:13 CO<ll::.uter. * * * * * * * * * * * *

  • CAA1S01, 1 Processor!>

Solver ID.____________ GOTiiIC !L 2(QA}, Oct 1016 S[)llfer Pa::t!_. _ ** _..... C: \Pr*ogra"tl files (xS6}\GOTHIC\2-2(QA}\birr\gothic_~.e)fe Sc>lVE!I"" Date ***** - * * * *

  • 01t.Jil\/2011i-15 :4Ei: 58, cs = 28887 S1N File Path **.*.*...

c :ws.ers.\sr'.ielleys. \Documer.ts.\G011:HC_Inst~.11_Tes.t\. \example_owr .srn SIN File Date......... 03Fell2017-13 :50: 12, cs = 49225 SGR File Path **. _***** c: \Use1's\soelleys\Docu111t-n ts \GOTliIC_Ins tcll_rt::st\. \ex;imple_b1~r.S(;R SGll File Date ... __ **** 0_?Feb2017-13:SG:15, CS = 56767 File [2] Header:

      -it* :Iii: :t: t::+:lt :it~+: tr;.t :it 'K 'JI:. :t"' jl: +:;+;:+ :+ :t.,.; t; +::+"'ti Iii::+* jc ii:: +:.:t:;+ ;4:,.;: :t. t::t.::+ :It: :Ir; F. ..
  • t: t:: ic:+ :it :-et::+::+.:+.:+ :ii:: :t. t: "'* :M: t; July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 52 of 254 Clinton Division I Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page AS of Al 8 NAJ-QA-1-18 Re,* I 4 of17 Him I it:le ..*.......... Run Date...... * * * . * . * . 01No*t2016-16 :43 :42 cooputer' ******* ..... NCMSENS, 1 Pt'o.te!>!:OI"!'.; solve1' ID........ . . . . . wwrc 8.2(QA}, oa 2016 Solver Path...... . . . . . K: \got:hii:\version;;\EL2\Win32\bin\gothic_s;. exe Solver Date ***** ,..... "'.<1No 112016-16:43:15, CS = 28887 SIN File Path ........ . K:\gothic\..,ersions\8.2\,Jin32'.sample\.\exanple i>'"1r.SIN SIN File J)atG......... 01Novl011i-16:43:40, cs = 49H:. SGR File Patr ........ . K :\gcrthic'wersions\8. 2\Alin32'.sample\. \exanple_bwr .SGP. SGR File I>at:G *** '..... 0111oV2016-16:'13;'13, cs - 56767 [1] 5t~rt Date ****. ,. El3FebZe17*13:50:13 r21 Start: Date ****. ,, i'l1No112016-16:43:42 UK! Line 2lf>:.! - Line el(cluded fll Current Date **.. , 83Feb2017-13:50:13 [l] current Date..... EllNovztH'6-Hi:43:42 OK: Line 2163 - Line e)(~ludeo:.l [1] CPTime *********.. 1.5G250ee-02 se(onds [l] CPTime **.*****.. ' a.000000e+00 secands OK: Line 2169 - Line e1<*cluded [1] Start: Date ****.. , 83Feb2017-13:50:13 Pl ~Tar; naT~----**. ~1Nnv7a1n-lfi:43:47 OK! Line 2776 - Line excluded [1] current Datt:.... . El3Ft:bW17-n: 50: 15 [2] current DatE?..... a1Nov2016-16:43:4S OK: Line 2Tl7 - Line el(cluded r1.i CPTime .*.*****.. , 2..593750e+00 seconds [:J] n' Ii me.......... . ;i .184~14-l>+Hl-l o;;~l"ondo;; OK: Line 2783 - Llr'le excluded July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 53 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page A6 of Al 8 l\Al-QA*l*Ul Re,* I 5 ofl7 Camparisa~ acceptable. Lines compared ~~16. Cert pal' ls on 2 Ccnparin~ riles: [ l] sor: c: /Use.~s/smelleys/Documents/G011iIC_Inst3ll_1est/ex:ample .SOT (2) SOT: ('./Progr"all'.l Files (X&6)JGOTHIC/8.2(QA}/sample/example.SOT tlon default opt:ions <> compal'ing as type SOT File [1] Header:

      ~~~9q~~++++*-~**~~~****-***~~~****~*****~*~**-~**+**~****~~********

Run Title............. t)(omplc Run Date ..** ,,........ 03Feb20n-n:s0:18 Computer ****..******** CARTSOl, 1 ~racessors Solver" ID ****.*.****** GOTHIC 8.2(QA), Oct 2e15 solve~ Path *..***..*** C:\Program Files (1CS6) \GOrHIC\8 .2(Q.'1.)\bin\,gothic_s .exe solver" D~tc *..******** 01Nov2016 15:46:58, cs - 2BS87 SIN File Path .***.*.** c: \USel's\s111elleys \Do-cuments \GOIBEC_Inst~ll_Test\. \f!Xatt1p.'-e. SI)4 SIN File Date......... 03Fell2017-13:50:18, cs = 32920 SGR ~ile Path .*.****** c:\Us.ers\s111elleys\Di)t:Ument:>\GOTIIIC_Inst:.!:lll_1es.t\.\exMple.5GR

        !>Git .. ile Date. ________                                  <:L~t-eb:.Z0ll-l:l:!>El:lll,                            t:!;    = olYb4 File [2] Header:
      ~-;t: "t:T;>oJ:*i<'i':*:i :f :txf:t: +"*:t: :to: **::t :f:tx:t: t: +::+ *:t: :fo: ..*:t::f:xt-: t: t:*:>f' ~ :f: ft:t:~:< ~ t. t::t*:t::-t: *** t$:i-:*1::t::+ :t :f: xf~ f:

P:un Title.... . * . . * * * *

  • eManple P.un Date..... . * * . * * * *
  • 01Nov2016-15 :43: 3.S July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 54 of 254 Clinton Division I Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page A7 of Al8

                                                                                ~AI-QA-l-18   Rft* l 6(}f17 Computer ....... ,,.,,..         rKARSTENS, 1         f>r'OCCS~Ot':>

Solver ID .....*.....*. GOTHIC B.2(QA), Oct Z~l~ Solver P<itil...... . . . * *  ;: : \goth le \w:rslo:1s\8. Z\liin3Z\b:l.n\gothk_:s. e.xe solver Date........... 01NOV2.0'16-16:43:.15, cs = ZBBB7 SIN File Date.... . . . . . 0trJav21U6-16:43: 3$, C!> = ;!2.92'1 SGll Vile Path ***... , .

  • K: \(:athic\versio~~\&. 2\Win32\E;ample\. \example.SGR SGll file Date ***.. , * . . eUJav21U6-16:43 ~ 3il, CS = 61954

[1] )tart llatf' ....... 0j~f'h7ttil-l,:~~:18 [2] Start Date ....... 0trJ0'11616-16:43:33 C*Jc:: line 757 - Line excluded [1] Current Date ..*.. 0lreb2017-13:5~:1S [2] Current Dilte., ... 0rno*12.&!6 16:43:38 OK: line 758 - Line excluded ri1 CPTime *.......... l.562500e-02 seconds [2] CPTime .****...... 0.0eel:}00e+0e sec.om.ls OK: line 764 - Line excluded [1] start Date *...... 03Feb2017-13:5~:18 ['] 'it<irt l);ltf' ....... 01Nnv7ttI~-1~:*~:~8 OK: Line 1261 - line e:.::cludf!d [l] current Dote ....* 03Fel>W17 13:5'3: 18 [2] Current Date ..*.. etrJa*..-2a 16-16: 43 : 39 C'K: Line 12G2 - Line eKdudt:d [1] CPTlme .***.....** 4.531250-t-01 seC<Jr'UJS [l] CPTime *.... , ..*.. 6.864044<!-01 secamls CK: line 1258 - Line excluded Ccrrparison 3 - Cc<<p,orir.g filc:i: July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 55 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page A8 of Al 8 NAT-QA-1-18ReY l 7 ofl7 (1 j SOT: C:/User*s/ ;meHeys/[}Ocuments/GOTIHC_Install_Test/exarnple_p~lt' .SOT (2] SOT: C:/Pra.gram l=iles (x&6)/GCTHIC/8.2(QA)f.sar:if>le/e:>c:arrple_P'"r.SOT Non default optiuns. <..> Ca.mparing as type SUI File fll Header:

      ***w*t~****t*~~M**~~******MX*~~*~~~*~*M**~***~*+~~M~*~*******x*~***

Run Title ****..*.***** Run Date *****..*.**.** 03Feb2017-13:56:20 Cooputct'.............. CART5'31, 1 Pr'OCC~:>or:; Solver ID **.**** '..... G07HIC 8.2(QA), Oct 2016 Solver Path........... (:\Program l=iles (:<8G}\GOTHIC\8.2(QA)\bin\gothic:_s.e.xe soliJer Date........... 0111ov101c-1S :4&: !>!!, c.s SIN File Path ..*.**.** c:\Users.\s:nelleys\Do:u:nents\G-OTHIC_Install_Test\.\exa111ole_p.,,T.SIN SHI File D<ite......... 03Feb2017-13: 50: 20, CS = 48 SGR File Path ..*.*.... C :\11,P.r~ \ 'i:'llf'l lf'~'"\llnr11'llf'n1'"\r;o1HI1:_ 1n~t'al l _1 e,*t\. \Px;m~l e_ri1o:r. "[ill 5GR rile Date ..*.***** 03r-eb2017-13:50:21, CS= 37386 File L2] Heacer:

      ******tt*~*t*****tt**t*t*********~*t*****t*****t*********~*'*******

nun Title .***..****.** F:.un [late.... . . . . . . * * .

  • 01tlov2016-16 :43 :48 Conputer ********.***** NCARSTENS, 1 Processors
       <.;nlw*r m .............                rm:u1c !C7(1lk}, net /1-tln Solver Path...........                  K: \Jlothic\versiocis.\B .2\~Jin32\bin\Jlothic s. exe Soll/!" Date ... -* ......             01tlOV2016-16:43:15, cs= 28887 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 56 of 254 ~1..1] NUMERICAL Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty NAI-2007-004 Revision 0 1'1il APPLICATIONS II t.:f~ SIOI'. a !)UUfl M.UtUl!f.Cr..t!llli:.; "u.c Evaluation Page A9 of A18 l\AJ-QA-1-18 Kev 1 8 c:ifl 7 SI~ Fil~ Path ****.**** I(: \gothic\version.!:\S.. 2\Winll\sal'.lple\. \example_pwr.Silll SI~ File oate **.*.*... 01Nov201b-l6:43:4S, cs= 48 SGR File Path ***..*.*. K: \gothic\versicins\8. 2\l~in32\s.ar1ple\. \example_pwr.SGR [1] st~rt Date.. . * * * . C>3Fet>2011-13 :se: 20 [2] Start Date ..***.. 91Nov2~16-16:43:48 OK: Line 93<1 - Line exclu:led f 11 Current C*ate **.. , 93Feb2'111-13 :50: 21 [ l] rurrFnt rl<ltl'~.... <11NOV7i'llf,- H'i :43 ~~ OK: Linc 931 Linc cxdu:lcd [L] lPlime- .......... 1.~62~~0e-01 seconds [2] CPTime........... 3.1w020e-a2 seconds OK: Line 937 - Line exclutieo [l] Start Date....... <13Fd>2!J17-13:5e:20 [2] St8rt Date ....... 91Nov2016-16:43:4:8 OK: Line 1329 - Line excluded [l] current Dote ****. 93Fc~2a17 13:5e:21 [2:] Current Date..... 91Nov2'116-16:43:48 U:<: Line 1B0 - Line excluded [1] CPTime ****..****. 2.031250e-01 sEconds

iJ CPTime ***.*..**.* 2.S0S.01Se-G1 seconds OK: Line 1336 - Line exduded
                               ~11                         Stcrt Date ..****.       a3Feb2~1i-13:5e:20

[Z] Start Date ....... i}lNOV2~16-lD:43:48 OK: Li!ie 1678 - Llile exc:lud~d

                               ~ 1]                        f)1rrPnt" ll;i"tj>..... a~~eh:.>m *1-H :~1-1=   n

[2] current Dote *.*.. a1Nov2a16 16:43:49 OI(* Line 1679 - Line e:i:cluded [l] CPTime........... 3.59J750e-01 :seconds

                               '.2]                        CPTime ...**..*...       4.l12027e-01 seconds OK:           Line 166.5                       - Line excluded July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 57 of 254 (r'-1\..1] NUMERICAL Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty NAI-2007-004 Revision 0

'""' APPLICATIONS
          .. i.::t, sn ct 9rttm M.ur.:.n 5".cr.t?!J,l1~ 1r.c.                           Evaluation                                 Page AlO of Al8 NAl-QA*l-18 Re 1
                                                                                                                          ?c.1r 17

[l] Start Date .****** 03Feb2017-13:50:20 [2] ~tart uate ..*.... ~1Novz010-10:4J:48 OK: Line 212>27 - Line excluded

                           " No mnrE' i;xi:-1u<;inno;; will hi; rPpnrti;d in c: \Users\ srre.Ueys \l:ocoments \GOTHIC_Install_Test\gtest_repor-t. txt.

comp~l'iscn ~u: c r;pta ble . Lines coopa reel 2571. ccnparison ll - C:cnparing -file!:: [1] SOT: c:/U!lcr::;hmcllcy::;/Document::;/GOTHIC_In:>tall_TC:>t/prc_cxo~plc.soT (2] SOT: C~/Progran: files {J<86)/roTHIC/8.2(QA)/sample/pre_el(ample.SOT Non d~fault opticns <> Compuin1l as tyi::e SOT File [1] Heaaer:

                              ~*?+*****YYT~****++++TT**+Y+TTT**+++T****+++TT**~+Y++T+**++++TT**++

Run Title....... . . * * *

  • JH'e example Run Date.............. 03Feb2017-13:50:24 computer ..*****.****** CARTS01, l Processor~

Solver ID .*****.*..*** GGTHIC 8.2(QA), Oct 2016 so11.*er Path........... C:\Progr-arn Fill£ls (i.:~n) \rm I t<ff\1:1."J (QA) \hi n\e;.-rthir_ "-l"'lCI"' Solver Cate ........... 01Nov2016-15:46:5.8, CS= 28887 SIN ~ile Patr. ........ . C:\U~ers\saelleys\Cocuments\GOTHIC_Install_Test\.\pt'e_example.5IN SIN File D~tc ******.** 03Fcb2017 13:S0:24, cs - 112 SGP. File P~th ******... (:\Users\sr:relleys\Cocuments\GOTHIC_Install_Test\.\pre_eJ<ample.SGfl SGR file Dat~ *******.* 03reb2017-13:50:24, CS= 25521 File [2] 11eaoer: July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 58 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTIDC Uncertainty Revision 0 Evaluation Page All of Al8 NAl-QA-M!I Rey 1 10 of 17 Run Title *.********..* pre_examplc Run [}ate. , . . * * * . . . * . .

  • 01t4o\12016-16 :43: 35 comput~r ....********** NCAR5i[NS, 1 Processors
    <;nlvPr  rn ... ___ .... __ .         GOTHTC' :oi.;i(QA),   Oct )016 Solver Pa':h **.********              K:\gcttiic\veri;ions\8.2\Win32\bin\i;-::ithic_s.exe Salver Da':e **** , ******            01tvov2016-16:43;15, CS= 28887 SIN File Path *.*.*****

li::\gotnic\vers.ions\2.2\olin3:2\sarrple\.\pre_exanp:Le.!>IM SUI File Date......... 01t<.lov2016-16:43:33, CS = 112 SGR File Path ********* K:\sotnic\vers.ions\2.2\olin3:2\sarrple\.\pre_exanp:e.!>GR SGR File Date ******.** 01~ov2016-16:43;34, CS= 25521 [1] Start Date ****.** 03Feb2017-13:50:24 PJ 5"1'art D;it!'....... ('ll~*m1;>016-1fi:4l:l5 01<: Line '152 - Line excJtJd~d [1] curte~t Date ***** e3Feb2017*13;50:24 [2] Cur'rerrt Date..... 01t\m*2016-16 :43: 36 OK: I~ n;> 4fH - I 1ne f'lCClrnferl (1] CPTime *.******... 1.562S00e-G2 ~econds [2] CPTime ****.****** 1.~~0010e-02 seconds OK: L:.ne 469 - Line excluded [lJ start Date....... e::!Feb2017-13:50:24 [2] S,tart Date....... 011o.o~*2016-16:4.l:l5 OK; l~ne G59 - Line excluded [l] rurr..,nt !J;it'P . . . . . ('l'.!Fph:;'017-13:'>0:74 [2] current Date .*.*. ei~ov2016-16:43:3G OK: L:.ne 660 - Line eMcluded [1] CPTime .*******.** 4.~87S00e-02 seconds PJ IPTlmf' ........... 1.lUl400qe-ffl ~Pronns July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 59 of 254 ~11\.u NUMERICAL Clinton Division I Diesel Generator Room GOTHIC Uncertainty NAI-2007-004 RevisionO I~, APPLICATIONS "L.:ft SIOt', a- 9.ItU?'I M.Ue:~t5'Cr.t!!fl.l1:.; IJ.I:. Evaluation Page Al2 of Al8 NAl-QA*l-Ul R~* l 11of17 01<: Line 666 - Line e:l(cluded [1] Star':: Date ... --*. CBl=eb2017-B:50:24 [l] Start Date *.****. 01Nov2015-16:~3:35 01<: Line B36 - Line e:l(cluded [1] [urrent Date _____ 03Feb2017-13:50:24 [l] current !>ate..... 01Nov2015-16 :*13: 36 OK! Line B37 - Line e:l(cluded [1] CPTime ...... **-** 6.250000e-G2 seconds [2] CPTime .*....**... 1.872011e-0l second~ Ok: Line B43 - Line e:l(cluded [1] Star'= Date .. **-** 03Feb2017-1~:50:24 [2] Start Date ..**.*. 01Nov2015-15~43:35 01<: Line 1013 - Line e:l(cluded

                          " No toore exclusions will                         be repor*ted     in C : \Users \.s;melleys: \Document 1: \GOT HI{_Install_Test \.gt est _report. t lo!t .

Cc-mparison accept:;ible. Lines ccrrpared 1337. (nmp;irio::nn c;. - comi:<<H'iTlg tiles: [1] 5t1T: r.: /llo;;ero;;/<;.mf'l l Py<./nnrnrr~nto;;/'10THff _Tno.t-;il l_Tf'o;.t/ti;5t1 S. <;OT [i] SCT: C:/Pt'ogr<im Files (X86)/GCTHIC/8.2{QA)/samp1e/test15.SCT Nor det-ault options <> (nmr-~rine, ao:: tyr~ 'OT

                             ~i    l P. (1]         H~arlf'r:
                             ~~~~¥~~~~~~~~~~¥~~~~~~~~¥~~~~~~~~~~~~~~*~~¥~~~~~~x~~~~~~~~~~~~~~~~~

Run Title .**.......... Run Date *******....... 03F~b2017-13:50:25 comptJter ******** ,..... CAl\TS01, 1 Pracessnri> SOl\*f!t'" ID ****.**. , . . . . GOTHIC B .2(QA), Oct 2016 Solver- PattL .***.. ,... C:\Pr'C:*gram Files (lil'f> )\C,UIH I c:\K. "J(QA) \bi n\i:;othir - ~ .f')!f' July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 60 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page Al3 of A18

                                                                                    ~Al*QA*l-18  .liel' l 12 of 17 SIN ~ile Path ........ .

c: \Users\s11elleys\Documents \GOTHlC_Install_Hst\. \testis. SIN SIN File Date, *. ' ' ' ' . . 03Fcb2917 13:55~26, cs - 32 SGR File Path ***. .** C: \Users'.sm~llel*s\Documents \GOTHIC_Install_Test\. \t:st1S. SGR SGR File Date..... . * *

  • 03Feb2917-13: se: 27, cs = 63977 File [2] Header:
  *****~***************MMM****$M***********,******~,*****~***********

Run Title., , *......... Run Date... . * * * . . . . . .

  • 0rnov2.t116-15:43: 53 c*omp101"Pr... . . . . . . . . . . . PJC:AH~ I HJ\, 1 f>ro:-<>~<;fll""'>

Soll;e;r ID ............. GOTHIC 8.l(QA). Oct 2315 5oh*er Path........... K: \gothic\versicrns\3. 2\L/in32\bin\gothic_s.e:oc:e Solver Date *****. , .*** 01Nov2&16-16:43:1S, CS= 28887 SIN File Path.... . . . . . K: 'lgothic\versio;is.\8. 2\Win32\s3mplE\. \test1S.SIN SIN File Date......... rarnov2ft16-16:43: 50, cs = 32 SGR File Path... . . . . .

  • K! \gothie\l/er'!;ions\!L 2\Wir'l3.2\San1~le\. \te~tlS..SGR SGF: File D<itc.... . . . *
  • 01Nov2&16 16:43 ~ 53, cs - 63977

[l] Start Date ....*.. 03Feti2ft17-13:50:26 [2] start Date.. . . . . . 011oiov2.t1!6-15:43: 53 OK: line 694 - Line excluded [1J current Date. . . . . 03F@2817-B: 50: 26 [2] Current Date ..... 01Nov2~16-16:43:53 GK: I.inc 695 Linc excluded [1] CPTime ..***....** t.5G25aee-02. seconds r21 CPTime *...*...*.. l.56ee1ee-02 seconds July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 61 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page A14 of Al8 i'OAT-QA-l-lS Rn l Li af 17 OK; Lir:e 701 - L ilie extluc!ed [1] <,r.'lr"t D;i1"p *.**... 0~1-l"h7Hli-l~:~ii::Jn [2] Stort Date *.*..** 01Nov2016 16:43:53 OK: Lire 9JB - Line excluded [1] Current Da~e ***** 03F2b2017-13:50:26 [2J Current [)ate..... 91Nav2016-16 :43 :53 OK: Llr:t:- 984 - Lille ext:luiJet1 [1] CPTime ***.*.*...* 3.437502e-01 seconds [2] CPTime ***.*.***** 4.524029e-01 seconds OK: lir:E 990 - Line excluded [1] StoM: Date....... 03F*:::b2017 13:50:26 [2] Start Date *.**.** 01Nov2016-16:43:53 (11(: I 1nF- 1M9 fll Current [)a~e **..* 93feb2017-13:Sa:26 [2] Curr-e11t Dat:e..... 01Nov2016-16 :43: 54 o K: Lire 12 50 - Line ex eluded [1] CPTime *****.***.* G.Z5eeoee-01 seconds [2] CPTime ***.*.**.*. 6.854044e-01 seconds UK: Lir.e 11!>6 - Line excluded [lj Start Date *.**... 03Feb2017-13:Sa:26 (7] <;r;ir"t Oil"tl' .. - - - - - AHl*'.lV7Aln-15!4~:':;"'1 OK: Lir1e 1513 - Line excluded ,.. Na more exclusions 1*ill be reported in c: \Users \s111elleys\DlJcu111en ts \GDTI1IC_Install_Test\gtest_report. txt. Comparison acceptable. Lines compared 2e21. ccnpciri:.oo e; Ccaparing fil~s: (1] '>Ill : c*: ill~f',..5/~mel l ey~/llnrumPnr~/c;n lti If_ In 5t'll l _ lf'51"/teo;t-;r; _<,CJ 1 [2] SOT: C:/Progr'am*Files (X86)/GOTHIC/8.2(QA}/S:'intple/test23.SOT lion default opi::!ons <> comparing cs type SOT Flle [1] Ht::atle1':

   ~~~*4~~+~*~**~~*4~++~~~*+~**~~~*~~*+*~**~~~*~*~*+++*4+~+4+~**~~4A*~

P.u11 Title **...*****.** July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 62 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page Al5 of A18 NAl~QA*l-18 RI!\>* I 14.ofl7 Run Date *.*****.*****. 03Feb2617-13:50:29 co.nputer' ***.**.**.*.** CARTS01, 1 P~:x:essors So1'te1' ID............. GOTHIC B.2(0,o\}. Oc:t 2016 Solver Path ***.....*** C:\Program ~iles 1)<86 )\GOTHIC\B .2(QA) \bir.\gothic_s -~Xe 5IN File Path ********* c: \lJse1's.\smeHeys\1Jocu111tnts \GOTtuc_rnstall_Test\. \test23. srn SIN eile Date ...... _ .. 03~eh2fl17-1~:50:29, CS= 48 S6R File Path ***.***** r: \ll<:1>r~\:::m11l l11y5\llnrum~n"t"c;\c;nrHTf" _rn:;~11H_TP51"\. \t,ps1"73. SGR SGR Hle Date......... 03~eh2.G17-13:50:37, CS = 2A54 file f2l Header:

      *x*****************+*******t~xx****4***********+****k*'*~**********

Run Title ************* Run Date.............. 0Ulov2&16-16:43 :57 computer' .*******.** ,.. PICARSTENS, 1 P-rocessors Solve1' ID **.******* '.

  • GOTHIC B' 2(0,o\}. Oc:t 2016 Sol*1er Path........... K: \gothic\versions\8 .2\Win32\bin\go-:::hic_s .exe Sol'ler Date........... 0Ulov2fl16-16:43:1S, CS = 28887 SIN File Path ********* K;\gothit\V~r'sions\8.2\Win32\~ample\.\test23.SI~

SIN File Date......... 0UIOVZll'16-16:43: 55, cs = 46 SGR File Path......... I'.: \gothic\versions\8 .2\Win32\s,ample\. \test23_s.GR SGR File Date **.** , *** 01Nov2fl16-16:44:06, CS= 24S4 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 63 of 254 ~I\..~ NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 1""'41 APPLICATIONS Room GOTHIC Uncertainty Revision 0

  • t:ff SK:t. Ct !>rttln t.l.Ul.:Jl!f.Cr.:t~U*f:.: 114:. Evaluation Page A16 of A18 NAl-QA-1-18 Re"* 1 15 of 17

[1] start D<:>te....... 03Feb2017-B:50:29 [2) S.tar-t D2te *.. ,... 0H,m12016.-15 :43: 57 OK: Line GBl - Line excluded [1] C'ilrN'nt l)<it<>. .* . . fHl-P.h:t01 l-H:':>fl:/'! [2] curNmt [)ate..... 0U.0\'2016-15:'13:Ss OK: Line 682 - Line e~cluded (1] CPTi~e **......*** 0.e~0000e~0g s~cands [2] CPTfae...... . . . . . 4. 680030e-fl2 seccnds

  • OK: Line 688 Linc excluded

[l] Start Date.,..... 03Feb2017-B:50:29 [2] Start Di;te....... 011\0\'2016-15:43:57 OK! Line 987 - Line e>1cluded [1] Current Date, . . .

  • 03Feb2017-B :50: 32

[::'] l(1rrPnt ll<!TP. ..*** Bll\'11-'::tlill6-ll'i:44:fl'.\ OK: Line 988 - Line exeluded [1] CPTime .........** 2.2G~G25etilil seconds (2] CPTi~e *****....** 2.~52017e+lle seconds UK: Line 994 - Line e~cluded f1 l Star-t Date....... 03Feb2017-B:50:29 [2] Slar*t Date....... 011\0~*2016-15:43:57 OK: Line 1270

  • Line e.xc:luded

[1] curr<:nt ootc.,... 133Fcb2017 B :se: 37 [2] Current Date..... 011\o..*2016.-15 :44:8 OK: L!ne: 12:7.l - Line e>:cluded (1) CPTi~e **........* 4.45312Se+a~ seconds [2] CPTime **..*. , ..*. 4.BB2BJ1e~~ seconds OK: Line 1277

  • Line E!xcluded comparison acc-eptabl~. Lines compar*ed 1*199.

comparison i - compnring fil~:;: f1l SCT: C:/Users/smelleys/Documents/GOTHlC Install Test/test.26.SOT [2] SGT: c: /Progran; Files (X86)/GOTt-:IC/8. 2.(Ql\)/san;pleitest26.SCT Non default option$ <> comparing as type SOT July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 64 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page Al 7 of A18 NAT--Q.\-1-18 Rev 1 16 of17 Fil~ [1] Heade~:

  ~w?+*+**T~*+*Y?+t*~*?*++VYT+*w*T+TT*~**+*+~++**--*+*~*Tt~*w?~T+***+

Run Title ..****.***..* Run Date ...*********.* 03FebZ017-13;50:43 Com~uter ......**.*.*.* CARTS01, 1 Proces~crs SalU'~r ID * , * * * * .. * * * *

  • GOTHJ C !!. 2 (QA), O::lc:t 2016 solver r<ith........... C:\rrogr<1m F:.k:;

(x86)\GOTl-.IC\8. 2(QA)\bin\gothic s .axe Solver Date.......... . 01Nov2016-15 :46: 58, cs 28887 sn File Path ***.***.. c: \lJsers\sr'.lelleys\Documents\GOTHIC_Itistall_Test\. \testlti .srn SI~ File Date **.***..* 03FcbZ017 13;50:43, cs - 32

    ~~R  File Path ........ .

C:\Users\s11elleys\Documents\GOTHIC_Install_rest\.\te!>tZ6.SGR SGR File Date......... 03FebZ0l7-13; 50:43, cs = 25474

  ~ile   [~]  Header!
  *~******~***~***~~*~*********~**********~****~*~~********~~********

Rlln T1tlP ............ . llun Date,,............ 01Nov2316-115:44!13 c~njut~r ...*.****..*.* NCARSTENS, 1 Processors Solver lE) ********** , ,

  • GOTllJC 3. 2(QA), Dct 2e1G Solver Dat:e........... 01Nov2016-16:43!15, CS = 2BB87 Sn File Path... . . . . . . K: \gothic\vers.ions\8. 2',Wicl32\s<impl8\. \test26. 5IN SH File Date *****.*.* 01NOVW1G-1G;44:DB, cs - 32 Sull J.ile Path......... K! \gothic\versions\!L.l\Win'.:!:.l.\sample\. \test:!<>. SGR July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 65 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page A18 of A18

                                                                         '!Al*QA*l-1!1 Rev I 17 ofl7 SGR rile Date ..**.***.       01~cv2016-16:44:09*          CS= 25474 tlJ                Start Date.......       03Febl.017-13:S0:43

[2J Start Date....... 01No\*2tl16-16:44:10 OK: Line "-ll0 - Line excluded (lJ Current Data..... 03f.eb2a17-13:50:43 [2.] Current Dato::. * * . . i'llNC*\* 2016-16 : 44; 111 OK: Lf.ne l.81 - LiM exc:luded [1] start Date.. * . * . . i'13Fd:izet7-1J: 50; 43 [2] Star't Date....... <>lNovl.016-16:44:1<> OK: Line 753 - Line ei<cluded [1] Curr-ent Da~e ..... <>3Feb2017-13:S0:43 [2] Current Data.. . . . 01No\*2016-16:44:10 OK; LL-1e 754 - Line excluded [1] CPTime **..****.*. 6.25000~a-G2 second~ [2.] CPTime ***.******. 9. 3C*00G0e -El2 seconds OK: Line 7ti0 - Line excluded Cofl'iladson acceptable. Lines compared B98. Sumnary Number of file sets compared: 7 Number nf files sets that failed comparison: 0 Com11arlsons successful Sumnary Report is C:\!Jsers\smelleys.\Doc:uments\GOTHIC_Install_TE!st\gtest_repnrt.txt Detail Report is not creatad 0 File cumpari~on;;; fail~d. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 66 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page Bl ofB156 Attachment B. Difference Reports Comparison CPS- lA- DG- Benchmark.GTH vs. CPS lA DG- Benchmark- a.GTH ...................................................................................... 2 CPS- lA- DG- LoV- LOOP-LOCA- Case- 7.GTH vs. CPS lA DG- LoV- LOOP-LOCA- Case- 7a.GTH .......................................................... .29 CPS- lA- DG- LoV- LOOP-LOCA- Case- 10.GTH vs. CPS- lA- DG- LoV- LOOP-LOCA- Case- lOa.GTH ......................................................... 70 CPS- lA- DG- LoV- LOOP-LOCA- Case- lOa.GTHvs. CPS lA DG- LoV- LOOP-LOCA- Case- lOb.GTH ....................................................... 111 CPS- lA- DG- LoV- LOOP-LOCA- Case- lOa.GTHvs. CPS lA DG- LoV- LOOP-LOCA- Case- lOc.GTH ....................................................... 113 CPS- lA- DG- LoV- LOOP-LOCA- Case- lOa.GTHvs. CPS lA DG- LoV- LOOP-LOCA- Case- lOd.GTH ....................................................... 114 CPS- lA- DG- LoV- LOOP-TRANS- Case- 12.GTHvs. CPS lA DG- LoV- LOOP-TRANS- Case- lZa.GTH ..................................................... 116 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 67 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B2 ofB156 File Comparison: Double entries indicate differences. I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Network Links - Table l Link Vol Elev Vol Elev Description A F (ft) B (ft) lL 2L DG Room to Tank DG Room to Day ls7D ln

                                             /N     751.

747. ln 747. 746. 3L DG Room to Oil ln 747. 736. 4L Day Tank Room t 743. 2n 743. SL Oil Tank Room t 733. 2n 743. 6L Tank Rooms to O 2n 743. lls3 w 787. 7L DG Room to Tank 12 771. ln 747. Graphs Graph curve Number curve

     #                        Title                              1                2              3       4         5           Ops 0    M&E Imbalance                                         EM               EE 1    Benchmark Heat Rate Comparison                     cvlC              DC4T 2    Benchmark Exhaust/ /Inlet Tempe                 TVlslOS              DCST            TV12    DC6T 3    Div 1 DG Room Upper SubVolurne                  TVlslOS           TVlsl06        TVlsl07  TVlsl02   TV1s103 4    Div 1 DG Room Doors to Hall                      TVls41            TVls42         TV1s43   TVls44 5    Div 1 to Hallway Pressure                        PRls44           PR4sl24            PR12     PR9     PRlO 6    DG Room Temeprature                              TVls39             TVlsB         TVlsll  TVlslOS 7    Fan Room and outside Air Tempe                      TV7            TV1ls2            TV12 8    Fan Flow Rate                                      LV7L              LV6L 9    24hr Benchmark T                                TVlslOS              DCST 10     24hr Benchmark Heat                                cvlC              DC4T 11     DG Room T v Benchmark 1                          TVls47        /TVl1140              DC7T    DCBT
                                                                         \TVloJ9 12     DG Room T v Benchmark 2                          TVls35              DC9T           DClOT  TVls37 13     Hallway, 762'  I  & 712'                        TV4sl24               TV9            TVlO 14     Wall Temperature for the Small                    TA3s2 15     Atmospheric Pressure                             PRllsl           PR1ls2          PRlls3 16     Atmospheric BC Flow Rates                          FVlO              FVll 17     Recirculation Mass Flow                            FV23              FV24 18     Leakage Flow Rate                                  FV28              FV29 19     Hallway Door Flow Rates                            FVlS              FV14            FV16    FV17 20     Relative Humidity Above the Ai                   RHlsSS           RH1s86          RH1s87 21     Temperature Above the Air Comp                   TVlsSS           TV1s86          TV1s87 22     Di vl DG Panel Temperatures                      TVls43           TVls40          TVls39    TVlsS    TV1s37 23     Components of Averages                            TVlsS            TVlsS          TVlsll   TV1s40    TVls43 24     Panel 1PL12JA Temperatures                       TVlsl4           TVlslS          TV1s30   TVls31 I
                                                                                                            )TV14 25     Panel 1PL12JA Temperatures                       TVls46           TV1S47          TV1s62  TVls63
                                                                                                            \TV14 26     Panels 1PL92JA/1PL93JA Tempera                   TVls12        I               I
                                                                         \TVlS           \TV16' 27     Panel lDGDlJA Temperatures                        TVls7            TVlsB          TVls23  TVls24  I
                                                                                                            )TV17 28     Panel lDGOlJA Temperatures                       TV1s39           TV1s40          'lVlsSS TVls56
                                                                                                            )TV17 29     Panel 1DG06SA Temperatures                        TVlsS            TV1s6          TVls21  TVls22
                                                                                                            )TVl*

30 Panel lDGOlKA 12cyl Temperatur TVlsll TV1s27 TVls43 TVls59

                                                                                                            )TVl*

31 Panel lDGOlKA 16cyl Temperatur TV1s7 TV1s23 TV1s39 TVlsSS

                                                                                                            \TV20 32     Panel Bulk Average Temperature                    cvlOC            cv14C            cvlBC                   Ll"cvlOC (1PL12 33     Panel Bulk Average Temperature                    cv22C            cv26C           cv30C                    Ll."cv22C (1DG06 34     Division 1 Room Door DPs                           DP14             DPlS             DP34 35     Division 1 Room Rollup Door DP                     DPl.6            DP17             DP35    DP36 36     Div 1 DG Heat Absorption                           cv2C Volumetric Fan - Table 2 Vol                  Flow       Flow                Heat          Heat Fan      Flow       Rate        Rate      Heat      Rate          Rate    Disch
  #     Option       (CFM)         FF     Option   (Btu/s)          FF      Vol lQ ITime I    3020.

I ITime I 0. I I lsB6 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 68 of 254 Clinton Division I Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B3 ofB156 File Comparison: Double entries indicate differences. 2 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Volumetric Fan - Table 2 (cont.) Plow Fl~ Heat Flow Disch Option (CFM) Option (Btu/s) Vol 2Q Time Ti= lls3

       ;Q    Time                                      Time 4Q    Time                                      Time SQ    Time                                      Time 6Q    Time                   4250.              Time                              la54 7Q    Time                   4250.              Time
                              /1510.                   Time SQ    Time                                                                          lo
                              \2800.

Time Domain Data Time End Print Graph Dump Ph Chng Min Ratio Time Relax T T Scale Sh1.1toff

                                                                                /60.

0.001 0.001 1.s )k DEFAULT

                                                                                \10.

0.001 Run Options Option Setting Restart Option NONE Start Time (sec) Parallel Processes /4

                                                                      \8 Preprocessor Multithreadin9 Revaporization Fraction Maximum Mist Density llbm/ft3)                                         DEFAULT Drop Diam. FrOf!I Mililt (in)                                          DEFAULT Minimum RT Coeff.         (B/h*ft2-F)

Refe:z:ence P:i;e111,,.1re (psia) IGNORE Maximum Pressure (psia) DEFAULT Forced Ent. D:rop Diam. (in) DEFAULT Vapor Phase Head Correction INCLUDE Kinetic Energy Vapor Phase Liquid Phase INCLUDE Drop Phase INCLUDE Force Equilibrium IGNORE Drop-Liq. Conversion INCLUDE QA Logging Dcb1.1g Output Level Debug Starting Time Step D!;!b1.1g Time St!;!p Frequency Restart Dump on CPU Interval (sec) Pressure Initialization Iteration Pressure Initialization Convergenc: l.Oe-6 Solver Command Line Options Function Model Gen. Heat Rate Ind. Var.: Time (sec) Dep. Var.; Heat Rate (B'l'U//sec) Dcp. Var. Ind. Var. llcp. Var.

                     '* I                  '* I                  I/*.*
                                                                  \l.053274 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 69 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B4 ofB156 File Comparison: Double entries indicate differences. 3 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Function (cont.) Model Gen. Heat Rate Ind. Var.; Time (sec) Dep. Var.: Heat Rate (BTU//sec:) Inci. Var. Dep. Var. Ind. Oep. Var. 120.

                        /B.4                                        /12.6
                        )6,106548                                   )9.159822 16.B                                         20.9
                        )12.213096                                  )15.1'3673 25.l                                         29.3 360,
                        )18 .24047                                  )21.300221 33.S                             540.

37.7 480.

                        )24 .353495                                 )27.40676'9 41.9                                         46.l 660.
                        )30.460043                                  )33.513317 50.J                                         54.4 780,
                        )36.566591                                  )39.547168 58.6                                         62.8
                        )42.600442                                  )45.653716
67. 1020.

71.2 960.

                        )48.70699                                   )51.760264 73.S                                         75.9 1080.                                       1140.
                        )53,432295                                  )55.177023 78.2                                         80.5
                        )56.849054                                  )58.521085 82.9                                         85.2
                        )60.265813                                  )61.937844 87.6                                         89.9 1500.
                        )63.682572                                  )65.354603 92.2                                         94.6
                        )67 .026634                                 )68.771362 96.9                                         99.2
                        )70 .443393                                 )12-115424 101.6                         l.860, 102.2 1800.
                        )73.860152                                  )74.296334 102.8                                        105.7
                        )74.732516                                  )76 .840729 108.6                                        111.6 2520.
                        )78.948942                                  )81.129852 114.5                                        117.4
                        )83.238065                                  )85.346278 120.4                                        123.3 4020.
                        )87.527188                                  )89.635401 126.2                                        129.2 4320.
                        )91.743614                                  )93.924524 132.l.                                       153.
                        )96.032737                                  \111.22641 153.

le .. 09

                        \111.22641 Control Volume Parameters Vol                                           Vol              Elev                   Hyd. D.       L/V IA          SA      Min Film  Min Film Description                  (ftJ)              (ft)           (ft)       (ft)        (ft2)          FF          (ft) l*     DG Room (Div. 1                                                                           DEFAULT                    DEFAULT DG Room (Div, 2 DG Room (Div. 3
   ,,     Hallway                           143900.

Day Tank Room Oil Tank Room Mako up Air Sup 14000. 712. Rest of El 737' Rest of El 762' 737.

                                                                                                "*   DEFAULT 712' El Outside Air 23750.               762.

1~ 13 Interposing Int I= I= 1000. 1~ 762. 1~ I=

                                                                                                "*   /DEFAULT       1~        /DEFAULT  I=
 )!!.x     )~                            )~                   )~             )~         )~           )DEFAULT DEFAULT       >~
                                                                                                                              )DEFAULT DEFAULT
                                                                                                                                        >=
 )~       )~                             )~                   )~             )~         )~           )DEFAULT DEFAULT       >~
                                                                                                                              )DEFAULT DEFAULT
                                                                                                                                        >=
 )!!xx    )~                             )~                   )~             )~         )~           )DEFAULT DEFAULT       >~
                                                                                                                              )DEFAULT DEFAULT
                                                                                                                                        >=
 )~       )~                             )~                   )~             )~         )~           )DEFAULT DEFAULT       >~
                                                                                                                              )DEFAULT DEFAULT
                                                                                                                                        >=
 )~
 )iixx
          )~
          )~12c:yl
                                         )~
                                         )~
                                                              )~
                                                              )~
                                                                             )~
                                                                             )~
                                                                                        )~
                                                                                        )~
                                                                                                     )DEFAULT DEFAULT
                                                                                                     )DEFAULT DEFAULT
                                                                                                                    >~
                                                                                                                    >~
                                                                                                                              )DEFAULT DEFAULT
                                                                                                                              )DEFAULT DEFAULT
                                                                                                                                        >=
                                                                                                                                        >~
 \20      \lDGOllCA 16cyl                \9.868               \739.458       \5.833     \0.883       \DEFAULT       \         \DEFAULT  \

Control Volume Opt.ions Vol S Wave Pool HMT Pool Pool l'C'es. Pool Dp. Burn ICIE'

  • Damper Mult Opt Correction FF Tracking Opt Drag lo I 1. I DEFAULT I LOCAL I ON I I ON I NONE I ON July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 70 of 254 (~) ;~~~~!!'.?!!~ Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page BS ofB156 File Comparison: Double entries indicate differences. 4 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH

 \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH J ul/24/2017 20:59:1 6 GOTHIC Version 8.2(QA) - Oct 2016 Control Vol.ume Options (cont.)

Vol S Wave Pool EMT Pool Pool Pres, Fool Dp. ... Burn ICIP

  • Damper Mult Opt CorrectiQn FF Tracking Opt Drag
1. DEFAULT ON
     "               l.      DEFAULT LOCAL                ON                              ON            NONE "4*             1.      DEFAULT LOCAL LOCAL ON ON ON ON NONE NONE ON ON s           l.      DEFAULT        LOCAL                ON                              ON            NONE         ON 6           1.      DEFAULT        LOCAL                ON                              ON            NONE         ON 7           l.      DEFAULT        LOCAL                ON                              ON            NONE         ON 8           l.      DEFAULT        LOCAL                ON                              ON            NONE         ON 10
         '           1.

1. DEFAULT DEFAULT LOCAL LOCAL ON ON ON ON NONE NONE ON ON 11* 1. DEFAULT LOCAL ON ON NONE ON 12 l. DEFAULT LOCAL ON ON NONE ON 13 l. DEFAULT LOCAL ON ON NONE ON 1~ I= /DEFAULT I= 1~ I= I= I= /><=><

           >~                             )~            )~                                 )~              )~           )~
                           )DBPAtJLT
   }i!xx                    DBFAULT                                          }xxxxxxx
   }ii.,.  >~                             )~            )~                   }xxxxxxx      )~              >~           >~
                           )DEFAULT DEFAULT
   >~      >~                             )~            )~                   }xxxxxxx      )~              )~           )~
                           )DBFAtJLT Dl!:FAtJLT
   >~      >~                             )~            >~                   }xxxxxxx      )~              )~           )~
                           }DEFAULT J>EFAULT
   >~      >~
                           )DEFAULT DEFAULT       )~            )~                   }xxxxxxx      >~             )~            )~
   }ii.,.  >~
                           )DEFAULT DEFAULT       )~            )~                   }xxxxxxx      )~             )~            )~
   \20     \1.             \DEFAULT       \LOCAL        \ON                   \            \ON            \NONE         \ON Laminar Leakage Lk Rate                Ref         Rof             Ref        Sink                                          Leak Vol     Factor              Preas        Temp            Humid          or      Model      Rep    Subvol          Area
         *  ('/br)             (psial          (F)             (t)         Src     Option    Wall     Option          (ft2J o.

CNST T UNIFORM DEFAULT

o. CNST T UNIFORM DEFAULT
      ,.                o.                                                         CNST T           UNIFORM         DEFAULT 4a                0,                                                         CNST T           UNIFORM         DEFAULT s              0.                                                         CNST T           tlNIFORM        DEFAULT
         '              0.                                                         CNST T           UNIFORM         DEFAULT 7              o.

0. 0, CNST T CNST T CNST T UNIFORM UNIFORM UNIFORM DEFAULT DEFAULT 10

         '              0.                                                         CNST T           UNIFORM DEFAULT DEFAULT
0. CNST T 12 o. CNST T UNIFORM UNIFORM DEFAULT DEFAULT
o. CNST T 1~
      "    1~                /xxxxxxx     /xxxxxxx        1~             1~        I=        1~

UNIFORM

                                                                                                    /xxxxxxx DEFAULT
                                                                                                                    /DEFAULT
   }i!xx   >~                >~           >~              >~             >~        )~        >~     >==
                                                                                                    )==
                                                                                                                    )DEFAULT DEFAULT
   )~      >~                >~           }xxxxxxx        >~             >~        )~        >~
                                                                                                                    )DEFAULT DEFAULT
   )~      >~                }xxxxxxx     }xxxxxxx        }xxxxxxx       >~        )~        >~     )==             )DB FAULT DEFAULT
   >~      >~                }xxxxxxx     }xxxxxxx        }xxxxxxx       >~        )~        >~     >==
                                                                                                    )==
                                                                                                                    )DEFAULT DEFAULT
   >~      >~                >~           }xxxxxxx        >~             >~        )~        >~
                                                                                                                    )DEFAULT DEFAULT
   )~
   \20
           >~
           \0.
                             }xxxxxxx
                             \
                                          }xxxxxxx
                                          \
                                                          >~
                                                          \
                                                                         >~
                                                                         \
                                                                                   )~
                                                                                   \CNST T
                                                                                             >~

I

                                                                                                    >==
                                                                                                    \UNIFORM
                                                                                                                    )DEFAULT DEFAULT
                                                                                                                    \DEFAULT Turbulent Leakage Ref                          Ref       Sink                                          Leak Vol                                      Temp            Humid                  Model      Rep    Subvol

(!!;/hr) (pe:iaJ (F) (t) Option Wall Option {ft2) fL/D CNST T July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 71 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B6 ofB156 File Comparison: Double entries indicate differences. 5 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016

                                                  'l\lrbulent Leakage (cont.)

Lk Rate Ref Ref Ref Sink Leak Vol Factor Press Temp Humid or Model Rep Subvol Area

      *   (t/hr)          (p::ila)            (Fl
                                                              "'            Sre     Option      Wall   Option      (ft2)    fL/D 6            0.                                                               CNST T            UNIFORM   DEFAULT 7            0.                                                               CNST T            UNIFORM   DEFAULT o.
      '            0.

CNST T CNST T UNIFORM DEFAULT

      '                                                                                               UNIFORM   DEFAULT 10
                   '*                                                               CNST T            UNIFORM   DB FAULT 11'             o.                                                               CNST T            UNIFORM   DEFAULT 12            0.                                                               CNST T            UNIFORM   DEFAULT lJ            0.                                                               CNST T            UNIFORM   DEFAULT
  />=a< /xxxxxxx        /xxxxxxx         /xxxxxxx         /xxxxxxx        /xxxx    I=           /xxxx /xxxxxxx  /DBFAfILT I=
  )i!.x )~              )xxxxxxx         )xxxxxxx         )xxxxxxx        )xxxx     )~          )xxxx
                                                                                                      >==       )DBFAlJLT DEFAULT
                                                                                                                          >=
  )iixx )~              )xxxxxxx         )xxxxxxx         )xxxxxxx        )xxxx     )~          )xxxx >==       )DEFAULT DEVAULT
                                                                                                                          >=
  )~     )~             )xxxxxxx         )xxxxxxx         )xxxxxxx        )xxxx     )~          )xxxx >==       )DBFAOLT DEFAULT
                                                                                                                          >=
  )~     )~             )xxxxxxx         )xxxxxxx         )xxxxxxx        )xxxx     )~          )xxxx >==       )DEFAOLT DB FAULT
                                                                                                                          >=
  )~    )~              )xxxxxxx         )xxxxxxx         )xxxxxxx        )xxxx     )~          )xxxx >==       )DEFAULT DEFAULT
                                                                                                                          >=
  )i!.x
  \20
        )~
        \0.
                        )xxxxxxx
                        \
                                         )xxxxxxx
                                         \
                                                          )xxxxxxx
                                                          \
                                                                          )xxxx
                                                                          \
                                                                                    )~
                                                                                    \CNST T
                                                                                                )xxxx
                                                                                                \
                                                                                                      >==
                                                                                                      \UNJ:PORM
                                                                                                                )DEFAULT DEFAULT
                                                                                                                \DEFAULT
                                                                                                                          >=
                                                                                                                          \

Discrete Burn Parameters Min Min M= Flame Burn un Vol Length speea (ft) (ft/Iii) Opt o.ss

    "                                    0,55 DEFAULT      FBR
    ..       0.07 0.07 o.os          0.55 DEFAULT DEFAULT DEFAULT DEFAULT      FBR 0.55      DEFAULT a.cs                                   DEFAULT                   DEFAULT DEFAULT        DEFAULT                                FBR 0.05          0.55                                               DEFAULT 10                     0.05          o.ss      DEFAULT 11'       0.07          o.o5                                   DEFAULT                   DEFAULT 0.55      DEFAULT        DEFAULT                   DEFAULT      FBR 13       0.07          0.05          0.55      DEFAULT        DEFAULT                   DEFAULT      FBR
 /""""  /=xxx         /=xxx          I=            /DEFAULT       /DBFAULT         /""""    /DBFAULT    /""""
 )i!.x  )~            )~             )~            )DEFAULT DEFAULT
                                                                  )DEFAULT DEFAULT         )""""
                                                                                            )DEFAULT DEFAULT    )~
 )iixx  )~            )~             )~            )DEFAULT DEFAULT
                                                                  )DEFAULT DEFAULT         )""""
                                                                                            )DEFAULT DEFAULT    )~
 )~     )~            )~             )~            )DEFAULT DEFAULT
                                                                  )DEFAULT DEFAULT         )""""
                                                                                            )DEFAULT DEFAULT    )~
 )~     )~            )~             )~            )DEFAULT DEFAULT
                                                                  )DEFAULT DEFAULT         )""""    )DEFAULT DEFAULT    )~
 )~     )~            )~             )~            )DEFAULT DEFAULT
                                                                  )DEFAULT DEFAULT         )xxxx    )DEFAULT DEFAULT    ):X
 )~     )~            )~             )~            )DEFAULT DEFAULT
                                                                  )DEFAULT DEFAULT         )""""
                                                                                            )DEFAULT DEFAULT    )~
 \20    \0.0"7        \0.05          \0.55         \DEFAULT       \DEFAULT                  \DEFAULT    \FBR Continuous Bu:rn Paramatcrs Vol   Min H2             Min Vol     Flow                           H20        H20/H2 llbm/al                                       Ratio
    ,.                                                 1000.                 l.

L o.os 0.55 1000. o.os

o. o.os 1.

1000. 1. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 72 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B7 ofB156 File Comparison: Double entries indicate differences. 6 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Continuous Burn Parameters (cont.) Vol Min H2 Min Vol Flow H20 H20/H2 Prac (lbm/s) Ratio lOOQ. 10 0.05 l.

o. 0.05 1.

l2 l. 13 0. 0.05 o.ss 1000. l.

  /xxxx   1~            I=           I=             I=           I=
  )i!xx   )~            )~            )~             )~          )ixxxxx
  )ii.a   )~            )~            )~             )~          )ixxxxx
  )~      )~            )~            )~             )~          )ixxxxx
  )~      )~            )~            )~             )~          )ixxxxx
  )~      )~            )~            )~             )~          )ixxxxx
  )ii.a   )~            )~            )~             )~          )!xx.xx
  \20     \0.           \0.05         \0.55          \1000.      \l.

Mechanistic Burn Rate Parameters Min Min Turb Turb Vol H20 Temp Limit B= Frac Frac: Frac No. {lbm/ftl-s) FF (Fl FF Opt FF 1* o. 1. 1. 350,

    ,,              o.           0.                               1.             DEFAULT                   350.
o. DEPAOLT 350. BOIS
l. l. BOIS
o. o. l. l. 350,
l. l. DEPAULT 350.

350, BOIS

l. l.
o. 0. 350. BOIS 10 l. DEFAULT 350.

EDIS o. 13 o. l. l. 350,

 ')~
   """"   I=
          )~
                        /xxxxxxx
                        )~              ')ixxxxxx
                                          "'°""""'       /xxxxxxx
                                                         )ixxxxxx
                                                                         /DBFAULT
                                                                        }DB:P'AULT DEFAULT        '""
                                                                                          )xx I=
                                                                                                )~                  '"" >=
                                                                                                                    )xx '"""" ')xxxx
 )ii.a    )~            )~               )ixxxxxx        )ixxxxxx        )DEFAULT DBFAOLT
                                                                                          >=    )~                  )xx >= )xx=
  )~      )~            )~               )ixxxxxx        )ixxx..x        )DEFAULT DBFAOLT        )""   )~                  )xx >= )xx=
  )~      )~            )~               )ixxx..x        )ixxx..x        )DEFAULT DEFAULT        )xx   )~                  )xx >= )xx=
 )~       )~            )~               )ixxx..x        )ixxxxxx        )DEFAULT DB FAULT       )xx   )~                  )xx >= )xx=
 )~
 \20
          )~
          \0.
                        )~
                        \0.
                                         )ixxxxxx
                                         \l.
                                                         )ixxx..x
                                                         \l.
                                                                         )DEFAULT DEFAULT
                                                                         \DEFAULT
                                                                                          )xx
                                                                                          \
                                                                                                )~
                                                                                                \350.
                                                                                                                    )xx
                                                                                                                    \
                                                                                                                        >= )xxxx
                                                                                                                        \RD rs    \

Mechanistic Burn Propagation Parameters Unburned Burned CC Plow Flame lg Min lg Min lg Max Aut.o Ig Vol H2 Vcl Thick Temp (ft/s) {ft.) (P) a.a4 0.04 0.16'1 0.05 0.55 a.04 0.164 a.as o.ss 0.04 a.164 a.as a.04 a.as o.ss DEFAULT 0.04 o.aa1 0.05 0.55 DEFAULT 10 0.001 0.04 0.164 0.05 0.55 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 73 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B8 ofB156 File Comparison: Double entries indicate differences. 7 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Mechanistic Burn Propagation Parameters (cont,) Unburned Burned CC Flow Pl a.me Ig Min Ig Min lg Mnx Auto Ig Vol H2 H2 Vel Thick H2 02 Steam Temp

  • Frac FF Frac FF (ft/s) FF (ft) FF Frac Frac Prac (F) FF 12 0.04 0.001 DEFAULT 0.164 0.04 0.05 o.ss DEFAULT 13 0.04 0.001 DEFAULT 0.164 0.04 0.05 o.ss DEFAULT
  )i!.x I=
         )~
                         /xx I =
                        )xx     )~
                                                 /xx
                                                 )xx
                                                       /DEFA1J'LT
                                                       )DEFAULT
DEFAULT
                                                                           /xx I =
                                                                           )xx    )~
                                                                                                  /xx I =
                                                                                                  )xx   )~

I=

                                                                                                                         )~

I=

                                                                                                                                         )~
                                                                                                                                                    /DEFAULT
                                                                                                                                                    )DEFAULT DBFAULT
                                                                                                                                                               /xx
                                                                                                                                                               )xx
  )~     )~             )xx     )~               )xx   )DEFAULT DBFAULT           )xx    )~              )xx   )~               )~              )~         )DEPA1J'LT DBFAIJLT  )xx
  )~     )~             ).,,    )~               ).,,  )DEFAULT DBFAULT           ).,.   )~              )xx   )~               )~              )~         )DEFAULT DEFAULT   ).,.
  )~     )~             )xx     )~               )xx
                                                       )DBFAULT DEFAULT           ).,.   )~              ).,.  )~               )~              )~         )DEFAULT DEFAULT   )xx
  )~     )~             )xx     )~               )xx   )DEFAULT Dli:li'AUL'I'     )xx    )~              )xx   )~               )~              )~         )DEFAULT DEFAULT   )xx
  )~     )~             )xx     )~               )xx   )DEFAULT DEFAULT           )xx    )~              )xx   )~               )~              )~         )DEFAULT DEFAULT   )xx
  '"     \0.04          \       \0.001          \      \DEFAULT            \      \0.164          \     \0.04            \0.05           \0.55      \DBFAtrLT  \

Pipe Paramel:ers Relal:ive Lam Modulus of Vol Rough- Geom OP IP Elasticil:y Stiffness

  • ness Fact (inl (inl (pa!) Factor 1' DEFA DEFA
    "                      DEPA
     "                     DEFA
    " 5                    DEFA
      '                    DEFA 7                    DEFA 8                    DEFA DEFA 10                    DBFA 11*                     DBFA 12                    DBFA 13                    DEFA
 ')i!.x
   """" >=

I= /DBFA

                           )DEPA DBFA I=
                                      >=

I=

                                                     >= >~

1~ I=

                                                                                             )xx=
  )~
        >=                 )DEPA DBFA
                                      >=             >= >~                                   >=
  )~    >=                 )DBFA DEPA
                                      >=             >= >~                                   )xx=
  )~
        >=                 )DEPA DBFA
                           )"BFA      >=             >= >=                                   >=
 )i!.x  >=                   DEPA
                                      >=             >= >=                                   >=
 )~
 \20
        >=
        \
                           )DBFA DBP'A
                           \DEPA
                                      >=
                                      \
                                                     >= >=
                                                     \                  \
                                                                                             >=
                                                                                             \

Flow Paths - Table l Vol Blci.v Vol Elev Tilt Description (ft) (ft) (ft) (ft) (deg) (deg) Hatch {El 762 f Hatch (762' Hal 760. Hatch (762' Hal 762. Hat.ch (El 737 [ 0.1 Hat.ch (737'Half 735. Hatch (737'Half 735. Make Up Supply 763. 0.1 0.1 Normal Fan to D 0.1 Is86 755. Exhauat from DG 760. 0.1 10 Outside Air 737. Out.side Air 0.1 Divl-Div2 Upper 2s19 Divl-Div2 Lower 737. DG Rl Door (Low 737. lsl6 737. 2.5 15 DC Rl Dooi:- (Mid 4s64 739.5 ls32 2.5 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 74 of 254 m NUMERICAL AF>PLICATIONS nn*.*"J!"l'-l(\*:"*r1r:--*.n.r *,;.r.n.rn.m:l'.i.:-: t-r File Comparison: Double entries indicate differences. I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH

\ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty Evaluation NAI-2007-004 Revision 0 Page B9 ofB156 a

Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Flow Paths - Table 1 {cont.) Vol Elev Vol Blev Tilt Description {ft} (ft) {ft) (ft) (deg) (deg) CG Rl Rollup (L 737. DG Rl Rollup (L Z.5 739.5 Z.5 lB 01-03 Roll Up 742. ls41

    "   Dl-DJ Roll Low Dl-03 Up                                 3s24                   742.
1. 1'9 737.

742. 1. 737. 737. Emergency Fan t 763. la70 750. 769. 748. Recirc to Fan R 759, 774. Emergency Suppl 774.

    "   Oil Fan Supply BC to Intake 774.            0.1                      774.            0.1
    "   LoV Leakage Pat 13                                   0.1 lle2 749.            0.1 Hallway Leakage JO  Gen Fan Flow Lo                        /ls7 749.
                                                                    /738.         /l.S 11511 ls6 749.

1.5 Gen Fan Flow Lo

                                               )1s39 1s7
                                                                    )74Z.

738. )i:~ 738. Gen Fan Flow Hi

                                               )1s39 ls SS               )~l~:s        )2-5
2. J.s54
                                               )1sJ9 Gen Fan Flow Hi                         lsSS                )iits         )2-5
2. 744.5
                                               \ls39                \742-         \2.5 DG Rl Door (Top                         4.sl24                            2.1667 DG Rl Rollup (U                                                 742.                                     742.            2.5 DG Rl Rollup (T                         4sl83          s      744.5                                    744.5 1~    /==xx                                  I=              /x /xxxx:JU<       I=    '"     /x=xxx N
                                                                                                          /x/~             I=

2.5 I= I=

        )~ Pressur
  )~
        }~Pre.ssur
                                               )~
                                               )~
                                                               );)~
                                                               );}~
                                                                                  )~           )~         ):)~             )~          >=     >=
  )i!.x
  )~    }~ Preseur
                                               )~
                                                                                  )~           }~         ):)~             }~          }xxxxx >=
  )~    )~ Pressur
                                                               );)~               )~           )~         ):)~             )~
                                                                                                                                       >=     >=
        )~ Pressur
                                               )~              );)~               )~           )~         )!)~             )~          >=     >=
  )!i.x
  )!k   )~ 12cyl P
                                               )~
                                               )~
                                                               );)~
                                                               );)~
                                                                                  )~
                                                                                  )~
                                                                                               )~
                                                                                               )~
                                                                                                          )~)~
                                                                                                          )!)~
                                                                                                                           )~
                                                                                                                           )~
                                                                                                                                       >=
                                                                                                                                       }xxxxx
                                                                                                                                              >=
                                                                                                                                              }xxxxx
        }~ 16cyl P
  )!!xx
  \"    \Exhauet Pipe Le
                                               )~
                                               \lslll.
                                                               );)~
                                                               \t   \760.98
                                                                                  )~
                                                                                  \0.01
                                                                                               )~
                                                                                               \lls3
                                                                                                          )!)~
                                                                                                          \B \788.01
                                                                                                                           )~
                                                                                                                           \0.01
                                                                                                                                       >=     >=
                                                                                                                                              \

Flow Paths - Table 2 Flow Flow Hyd. Inertia Friction Relative Dep Path Diam. Length Length Rough- Bend T= Flow (ft2) (ft) (ft) (ft) (deg) Dpt Dpt

                                            "                                                  le-05                                  NONB NONB NONE 160.                    15.                                                   le-05                                  NONB 160.                                                                                                                 NONE NONB NONE NONB le.+05                                                                                                                  NONB le+ OS                                             5.                                     DEFA                          NONE 10.7 10.7                                                                                                                  NONB
5. NONE NONE 20, 5.5 NONE 1' NONB 10.7 NONB 10.7 DEFA NONE 66.39 NONE 21.3 21.3
                                         '"                                                    lc-05 0,            NONE NONE July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 75 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page BIO ofB156 File Comparison: Double entries indicate differences. 9 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Flo.., Paths - Table 2 !cont.) Flow Path .. Flow (ft2) Hyd. Diam.. (ft) Inertia Length (ft) Friction Length (ft) Relative Rough-Lam Cop Bend (deg) T= Dpt Flow Dpt 120. DEPA NONE NDNB

   "           120.                                                       o.       le-OS                                      NONE 0,073                                                              DEPA                           NONE DEPA                           NONll JO
                   '*              l.
                                                                          '*       le-08                                      NONE
l. NONE
1. s. DEPA NONE N&T NONE 34 6.5 5,5 0. 0. N&T NONE 35 20. 5.5 0. DEPA o. N&T NONE:
20. 5. 5.5 0. 0. DEPA 0. NONE
 /=a   I=             I=                   I=                 I=              I=               /DEPA     I=            I=    I=
 )~    )~             )~                   )~                 >=              >=               )DEPA DEPA     )~            )~    )~
 )~    )~             )~                   )~                 >=              >=               )DEPA DEPA     )~            )~    )~
 )~    )~             )~                   )~                 >=              >=               )DBPA DEPA     )~            )~    )~
 )~    )~             )~                   )ixxxxxxx          >=              >=               )DBFA DEPA     )~            )~    )~
 )!i.x )~             )~                   )~                 >=              >=               )DEPA DBFA     )~            )~    ):X
 )~    )~             )~                   )~                 >=              >=               )DEPA DBFA     )~            )~    )~
 )!!xx
 \44
       )~
       \10.
                      )~
                      \5.
                                           )~
                                           \41.
                                                              >=
                                                              \
                                                                              >=               )DBPA DEPA
                                                                                               \DBFA
                                                                                                         )~
                                                                                                         \0.
                                                                                                                       )~
                                                                                                                       \N&1'
                                                                                                                             )~
                                                                                                                             \NONE Flow Paths - Table 3 Flow Path
           ""'*                 Rev.

Comp. Crieical Flow Eltit Drop Breakup Hcmog. Flow Coeff. C'oef:t:. Dpt. Model Coeff. Model Dpt. 0.1 OFF OFF O.l OFF D.1 OFF o. OFF 0.1 OFF o. 0,1 OFF OFF D.1 2.78 OFF OFF 1.5 o. OFF 1.5 OFF 0. OFF OFF 2.78 o. 2.78 o. OFF DFF 16 OFF OFF 0.1 OFF OFF 2.78 2,78 OFF

l. OFF o. OFF OFF July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 76 of 254 (l'N) ~~~~,01i~~~ Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page Bll ofB156 File Comparison: Double entries indicate differences. 10 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH

  \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Flow Paths - Table 3    (cont.)

Flow Fwd. Rev. Critical Exit Drop Homog. Path Loss Loss Comp, Flow Loss Breakup Flow

  • Coeff. FF Coeff, FF Opt. Model Coeff. Model Opt.

33 1. 1. OFF OFF 0. OFF OFF J4 2.78 2.78 OFF OFF 0. OFF OFF JS 2.78 2.78 OPF OFF 0. OFF OFF 36 2.78 2.78 OFF OFF 0. OFF OFF 1~ I= /xx I= /xx I = 1~ I= 1~ I=

    )~     )~                 )xx   )~               )xx )~             )~                )~            )~            )~
    )~     )~                 )xx   )~               )xx )~             )~                )~            )~            )~
    )~     )~                 )xx   )~               )xx )~             )~                )~            )~            )~
    )~     )~                 )xx   )~               )xx )~             )~                )~            )~            )~
    )~     )~                 )xx   )~               )xx )~             )~                )~            )~            )~
    )~     )~                 )xx   )~               )xx )OFF           )~                )~            )~            )~
    )~
    \44
           )~
           \5.56'
                              )xx
                              \
                                    )~
                                    \5.56
                                                     )xx
                                                     \
                                                            >E:
                                                            \OPP
                                                                        )~
                                                                        \OPP
                                                                                          )~
                                                                                          \0.
                                                                                                        )~
                                                                                                        \OPP
                                                                                                                      )~
                                                                                                                      \OFP' Flow Paths - Table 4 Fo~ard                                   Reverse                                    Prop Flow      Min            Min           *=           Min            Min           M=           Burn       With Path       H2             02           H20           H2             02           H20          Time        Zero       P<op Frac           Frac          Frac         Fr'lC         Frac           Frac          Frac        Flow        Opt 0.06           0.05          0.55         0.06           o.os 0.06           0.05          o.ss         0.06           0.

0.06 0.05 0.55 0.06 o. 0.06 0.05 0.55 0.06 o.os 0.55 o.os 0.55 0.06 0.05 0.55 0.05 0,55 0.06 0.05 I 0.55 0.5 I NO IC:OFLOW 0.06 0.05 0.55 0.06 0,05 0.06 0.05 0,55 0.06 0.05 0,06 0.05 0.55 0.06 0.05 o.55 0,06 0.06 0.05 0.05 0,55 0.55 0.06 0.06 0.05 I 0.55 o.5 I NO 12 0.06 0.05 0.55 0.06 13 I 0,06 o.os 0.55 0.06 0.05 0.55 0.5 I NO IC:OFLOW 0.05 0.55 0.06 0.05 o.55 o.5 0.05 0.55 0.06 0.05 0.55

                                .05         0.55         0.06           0.05          0.55
                                .05         0.55         0.06           0.05          o.55 0.06           0.05          0.55         0.06           0.05          0.55 19 I    0.06 I     0.05          0.55         0.06           0.05 0.05
                                                                         .05          0 0.06     I     0.05    I     0.55    I    0.06
                                                                         .05 0.05 I    0.55 5

o.os 0.06 I 0.05 I 0.55 0.06 0.05 5 0.06 o. 0.55 0.06 0.05 I 0.55 0.5 I NO IC:OFLOW

      " I      0.06     I     0.05 0.05 0.55 0.55 0.06 0.06
                                .OS         0.55         0.06 33       0.06 0.05 0.05 0.55 0.55 0.06 0.06 0.05 o.os I    0.55            o.5 J4       0.06           0.05          0.55         0.06           0.05 35       0.06           0.05          0.55         0.06           o.os 0.06           0.05          0.55         0.06           o.os 1~"    I=            I=             I=           I=            I=             I=

0.55 I= 0.5 1~ NO CO FLOW I=

    )~     )~             )~            )~           )~            )~             )~            )~            )~
                                                                                                                      >=
    )i!x.
    \39
           )~
           \0.06
                          )~
                          \0.05
                                        )~
                                        \D.55
                                                     )~
                                                     \0.06
                                                                   )~
                                                                   \0.05
                                                                                  )~
                                                                                  \0.55
                                                                                               )~
                                                                                                \0.5
                                                                                                              )~
                                                                                                              \NO
                                                                                                                      >=
                                                                                                                      \COFLOW July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 77 of 254 m NUMERICAL APPLICATIONS

. n 'J rJ:"'l'.f. "- r*l'l I~ .. ""l.r -... r. r)'.r.it.rrr:r-1:-: tr File Comparison: Double entries indicate differences.

I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1 A_DG_Benchmark_a.GTH Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty Evaluation NAI-2007-004 Revision 0 Page Bl2 ofB156 11 Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Flow Paths - Table 4. (cont.) Fon.oard Reverse Prop Flow Min Min Min Min B~ With Path Time Prop Frac Frac Fl OW' Opt 1~ I= I= I= I= I= I= I= 1~ I=

  )~    )~                    )~                  )~                     )~      )~        )~            )~             )~
                                                                                                                                 >=
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        )~
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                              )~
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                                                                         )~
                                                                         \0.06
                                                                                 )~
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                                                                                           )~
                                                                                           \0.55
                                                                                                         )~
                                                                                                         \0.5
                                                                                                                        )~
                                                                                                                        \NO
                                                                                                                                 >=
                                                                                                                                  \COFLOK The:r:mal Conductors Cond                                                                                                              Vol         Srf         Vol    Srf   Cond      s, A.      Init.                Gq>

Description Opt Opt Typ* (ft2) T. (F) I/X DO (Warm) {Conv) DG (Hot) (Conv) DG Rl B Wall l*B ZoW 2376. DG Rl S Wall .936. 78, DO Rl N Hall .936. DG Rl Ceiling Under Fan Room la!17-1 1Z 1000, 7* Divl Ceiling-762 78, Divl Floor 1'F 10 3800.

                                                                                                                /3sW                    /11115-10               /2376.

DG Rl W Wall

                                                                                                                \JsB                    \lsW                    \2350.

Wall (Tank Raom - DG Rl.) Wall (DG R2 - Hallway) Wall (DO R2 - Other rooms) 2400. Wall (DG R2 - Outside Air) llsl 670. Div2 to 912' 10 15s Div2 to 962' 1's DivJ ta Amh. Jss llsl DivJ to 962' DivJ to 912' 10 3600. 78.

   '"  Ceiling {El 737ft Hallway)

Hallway Floor 10 6000. 78. 78. Wall (El 737ft Hallway - Outside Air) Wall (Tank Room - Outside Air)

                                                                                                                   '""                    ll.sl.

l.lsl 120. 78. Wall {Fan Room - Other Rooms) 1800. Wall (Fan Room - Outside Airl Wall (El 737ft Other Rooms - Outside Air} Wall (El 762ft Other Rooms - Outside Air) 10000. 78. Wall {El 712ft - outside Air) 10000. Fan Roam to Amh. Fan Rm ta 962' Fan Rm to Amb (ceiling) lZ 1~ 1~ I= I= I= I= 1~ 1~ I= I= I=

 )~    )~ North Side
                                                                                                                )i!xxxx        )!,,.    )~        )!,,. );:..,. )~          )~          )~      >~
 )~    )~ South Side
                                                                                                                )i!xxxx        )!,,.    )~        )!,,. );:..,. )~          )~          )~      >~
 )~    )~East Sida
                                                                                                                )i!xxxx        )!,,.    )~        )!,,. );:..,. )~          )~          )~      >~
 )~    )~West Side
                                                                                                                )i!xxxx        )!,,.    )~        )!,,. );:..,. )~          )~          )~      >~
       )~Top Sida
 )~                                                                                                             )i!xxxx        )~       )~        )!,,. );:..,. )~          )~          )~      >~
       )~ North Sida
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       )~ South Side
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                                                                                                                )~             )!,,.    )~        )ix. );:..,.  )~          )~          )~
                                                                                                                                                                                                >=
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                                                                                                                                                                                                >=
                                                                                                                                                                                                \

July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 78 of 254 [t+J] ~~~~~rt~~~ Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B13 ofB156 File Comparison: Double entries indicate differences. 12 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH

  \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 TheJ;tnal Conductors (cont.)

Cond Vol Srf Vol Srf Cond S. A. Init. Grp

  • Description A Opt B Opt Type (ft2) T. (F) l/X
    /=x   I=                                                                             I=            I=   I=      I=     /xxxx I=      I=        1~      I=
    )!!:x )~ South Sida
                                                                                         }~            }ix. )~      }ix.   }~    )~      }~        }!x.xx  }xxxx
    )~    )~ Eaet Side
                                                                                         )~            }ix. )~      }ix.   }~    )~      )~        }!x.xx  }xxxx
          )~West Side
    )~                                                                                   }~            }ix. )~      }ix.   }~    )~      }~        }!x.xx  }xxxx
    )~    )~Top Side
                                                                                         }~            }~   )~      }ix.   }~    )~      }~        }!x.xx  }xxxx
    )~    )~ North Side
                                                                                         }i!xxxx       }ix. )~      }ix.   }~    )~      )~        }!x.xx  }xxxx
          )~ South Side
    )~                                                                                   )i!xxxx       }ix. )~      }ix.   }~    )~      }~        }!x.xx  }xxxx
    )~    )~East Side
                                                                                         }~            }ix. )~      }ix.   }~    )~      )~        }~      }xxxx
          )~West Side
    )~                                                                                   }~            }ix. )~      }ix.   }~    )~      }~        }!x.xx  }xxxx
    )~    )~ 'I'op Side
                                                                                         }~            }~   )~      }ix.   }~    )~      }~        }!x.xx  }xxxx
    )~    )~ Bottom Side
                                                                                         )~            }ix. )~      }~     }~    )~      }~        }!x.xx  }=x
          )~
    )~              12cyl North Side
                                                                                         }i!.xxx       }ix. )~      }ix.   }~    )~      }~        }!x.xx  }xxxx
    )~    )~ 12cyl South Side
                                                                                         }i!.xxx       }ix. )~      }ix.   }~    )~      }~        }!x.xx  }=x
          }~ 12cyl East. Side
    )~                                                                                   }i!.xxx       }ix. )~      }ix.   }~    )~      }~        }!x.xx  }=x
    )~    }~        12cy1 West Side
                                                                                         )i!.xxx       }ix. )~      }ix.   }~    )~      }~        }!x.xx  }=x
          )~ 12cyl Top Side
    }~                                                                                    }i!.xxx      }~   )~      }~     }~    )~      }~        }!x.xx  }xxxx
    }~    )~ 12cyl Bottoill. Side
                                                                                          }i!.xxx      }~   )~      }~     }~    )~      }~        }!x.xx  }=x
    )~    }~ 16cyl North Side
                                                                                          }~           }ix. )~      }ix.   }~    )~      }~        }!x.xx  }=x
          }~ 16cyl south Side
    )~                                                                                    )~           }ix. )~      }ix.   }~    )~      }~        }~      )=x
    )~    }~ 16cyl East Sida
                                                                                          )~           }ix. )~      )ix.   )~    )~      )~        )!x.xx  )=x
    )~    )~ 16cyl West. Sida
                                                                                          )~           }ix. )~      )~     )~    )~      )~        )!x.xx  )=x
    )~    }~ l&'cyl Top Side
                                                                                          )~           }~ )~        )~     )k    )~      )~        )!x.xx  >~
          )~ 16ayl Bottom Side
    )~                                                                                    )~           )~ )~        )~     )~    )~      }~        )~      )=x
    )~    )~ulilt.      Air Piping
                                                                                          )~           }~ )~        );::.. )!.xx )~      )~        )ixxxx  )~
    )~    )~Ulilt.. Air Piping
                                                                                          )~           )~ )~        );::.. }!.xx )~      )~        )ixxxx  )~
    )~    )~uat. Air Piping
                                                                                          )~           )~ )~        );::.. )!.xx )~      )~        )ixxxx  )~
    \138  \DG Combuet. Air Piping                                                         \le71-B      \B   \le71-B \7     \8    \UB.6   \78.      \I      \4 Thermal ConCluctors - Radiation Parameters Cond   Therm. Rael.              Emiss.           Therm. Rad.            Emiss.

Side A Side A Side B Side B Scope No No FULL FULL 1'* FULL 21* FULL July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 79 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B14 ofB156 File Comparison: Double entries indicate differences. 13 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:16 GOTHIC Version 8.2(QA) - Oct 2016 Thermal Conductors - Radiation l?arameters (cont,) Cond Therm. Rad. Emiss. Therm. Rad. Emiss.

  • Side A Side A Side B Side B Scope
   "              No No No No FOLL FULL 1~
   "     I=                     /xxxxxxx            /xxxxxxx              I=                I=
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                                                                                            \FOLL Thermal Conductors - Ice Parameters Side A.                             Side B Node                   Arca           Joo Cond. Spacing                              Thick.                                 Thick.

(in) Nodes Opt.ion (in) Porosity (in) Porosity July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 80 of 254 (N'J) ~~~~~!!~~~ Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B15 ofB156 File Comparison: Double entries indicate differences. 14 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH

 \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Thermal Conductors - Ice Parameters (cont.)
                                            -------        Side A      ----  -------      Side B  ----

Node Area Ice Ice Cond. Spacing Max FF Thick. Ice Area Thick. Ice Area

      *        (in)  Nodea     Option          (in)      Porosity        FF     (in)    Porosity    FF
     "                                            NONE                             NONE lOs NONE NONE NONE NONE 11*                                           NONE                             NONE 12'                                           NONE                             NONE lJ*                                           NONE                             NONE Us                                            NONE                             NONE lSs                                           NONB                             NONE 16s                                           NONE                             NONE 17s                                           NONE                             NONE l"                                            NONE                             NONE 19s                                           NONE                             NONE 21s NONE NONE NONE NONE 22                                           NONE                             NONE 2J                                           NONE                             NONE 25 NONE NONE NONE NONE 26                                           NONE                             NONE 27                                           NONE                             NONE 28                                           NONE                             NONE 30 NONE NONE NONE NONE
   /xxxx    /xxxxxxx I=        Ix=          /NONE        I=           /xxxx /NONE       I=        /xxxx
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July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 81 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B16 ofB156 File Comparison: Double entries indicate differences. 15 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Thermal Conductors - Ice Parameters (cont..) Cond. Node Spacing M= FF Ice Thick, Side A Ice

                                                                                       >rea Ice Thick.

Side B Ice

                                                                                                                                   >rea
      *        (in)        Nodes     Option               (in)         Porosity           FF         (in)           Poro:Jity        FF
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Thermal Conductor Types Type Thick. o.o. Heat Description (in) (in) Regions (Btu/ft.J-:i) FF Ceiling/Floor Internal Hall 12. 20 External Hall o. o. 10 Internal Block WALL 11.625

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Forcing Function Tal:ilei:i FF# Description Ind. Var. Dep. Var. Points Constant lT DG Harm Temp Time (eec:) Temperatur 00 Hot Temp Time (sec) Temperatur Model Gen, Heat Time (sec) Heat Rate 4S 4T Benchmark Heat Time (aec) Benchmark Benchmark EXhau Time (sec) Benchmark GT Benchlllark Inlet Time (Bee) Temperatur 43 Benchmark Loe l Time (sec) Tcmpcratur Benchmark Loe 2 Time (sec) Te.mperatur OT Benchmark Loe J Time (sec) Tcmpcratur lOT Benchmark Loe 4 Time (sec) Te.mpe.ratur 15 1~ 1~ 1~ 1~ I=

 \lll'      \Outdoor Air l'eill.         \l'illle lsocl            \l'emperatur        \2 Conductor Surface Options - Table 1 Cnd/                       Sp               Nat Opt                                  Trana fer              Nominal                           Cnd Description                  Opt.ion               Value               Opt         Opt                            Opt          Opt 1  Wall                          Direct 2  Ceiling Side                  Direct J  Floor Side                    Direct
        '1 OG Warm    Temper            Sp Temp 5  00 Hot Temperat              Sp Temp Sp Conv                /4.9
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July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 82 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B 17 ofB156 File Comparison: Double entries indicate differences. 16 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Conductor Surface Options - Table 2 surf Min Max Convection Condensation Rad to Steam Opt Phase Liq Liq Bulk Temp Bulk Temp Emissivity

    #     Opt      Fr act        Fract          Model           FF        Model             FF        Dry                Wet 1   VAP                                   Tg-Tf                     Tb-Tw                   DEFAULT            DEFAULT 2   VAP                                   Tg-Tf                     Tb-Tw                   DEFAULT            DEFAULT 3   VAP                                   Tg-Tf                     Tb-Tw                   DEFAULT            DEFAULT 4

5 6 VAP Tg-Tw 0. 0.

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Conductor Surface Options - Table 3 Surf Char. Nam Minimum Char. ~ond. Opt Length Vel Vel Conv HTC Height Length

    #      (ft)     (ft/s)         FF   (B/h-f2-F)                (ft)            (ft) 1                                        DEFAULT        DEFAULT          DEFAULT 2                                        DEFAULT        DEFAULT          DEFAULT 3                                        DEFAULT        DEFAULT          DEFAULT 4                                                       DEFAULT          DEFAULT 5                                                       DEFAULT          DEFAULT 6                                        DEFAULT        DEFAULT          DEFAULT 1~     I=
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    #       CT           (Btu)           (sec)             XT        (B/h-f2-F)                  yt               xt              FF 1

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Control Variables CV Fune. Initial Coeff. Coeff. Upd. Int.

    #                   Description                                   Form          Value                 G                ao          Min   Max    Mult.

lC Div 1 DG Heat Load sum 0. 1. 0. -le+32 le+32 0. 2C Div 1 CG Heat Absorption 0. -1. 0. -1e+32 le+32 0. 3C Bounding Panel T_bulk_avg 0. 1. 0. -1e+32 le+32 0. 4C Bounding Panel T_max 0. 1. 0. -le+32 le+32 0. SC Door T_bulk_avg @ Operator Act if 0. 1. 0. -le+32 le+32 0. 6C Door T_max @ Operator Action if 0. 1. 0. -le+32 le+32 0. 7C Panel 1PL12JA [Vole] 0. 1. 0. -le+32 le+32 0. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 83 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page Bl8 ofB156 File Comparison: Double entries indicate differences. 17 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Control Variables (cont.) Fune. Initial Coeff. Coeff. Upd. Int. Description Value aO Min Mult. Panel 1PL12JA [Temv] 0. l. 0. -le+32 le+32 0. 9C Panel 1PL12JA (Vole] [Temv] sump rod 0. l. o. -le+32 le+32 0. 10C Panel 1PL12JA T_bulk_avg div 0. l. o, -le+32 le+32 0. 11C Panel lPL92JA/lPL93JA [Vole] o. l. o, -le+32 le+32 0. 12C Panel 1PL92JA/1PL93JA [Temv] 0. 1. 0. -le+32 o. 13C Panel 1PL92JA/1PL93JA [Vole] [T sump rod 0. l. 0. -le+32 le+32 o. l4C Panel 1PL92Ja/1PL93JA T_bulk_a div o. 1. o. -1e+32 le+32 0. lSC Panel lDGOlJA [Vole] 1. 0. -le+32 le+32 16C Panel lDGOlJA [Temv] 0. l. o. -le+32 le+32 0. Panel lDGOlJA [Vole] [Temv) sump rod 1. 0. -le+32 le+32 l8C Panel lDGOlJA T_bulk_avg div 0. l. 0. -le+32 le+32 o. 1'C Panel 1DG06SA [Vole] l. -1e+32 le+32 o. 20C Panel 1DG06SA [Temv] o. l. O. -le+32 le+32 0. Panel lDG06SA [Vole] [Temv] sum prod o, -le+32 22C Panel 1DG06SA T_bulk_avg div o. l. o. -le+32 0. 23C Panel lDGOlKA l2cyl [Vole] 0. l. O. -le+32 24C Panel lDGOlKA l2cyl [Temv] 0. 1. 0. -le+32 le+32 0. 25C Panel lDGOlKA 12eyl [Vole] [Tem .sump rod o. l. o. -le+32 le+32 0. 26C Panel lDGOlKA 12eyl T_bulk_avg div 0. l. O. -le+32 le+32 0. 27C Panel lDGOlKA 16eyl [Vole] o. l. O. -le+32 le+32 Panel lDGOlKA 16eyl [Temv] 0. l. a. -le+32 le+32 29C Panel lDGOlKA 16eyl [Vole) [Tem sump rod o. l. O. -le+32 le+32 30C Panel lDGOlKA 16eyl T_bulk_avg div 0. l. o. -le+32 le+32 0. 31C Rollup Door [Vole] o. O. -le+32 32C Rollup Door [Temv] 0. l. a. -le+32 le+32 0. 33C Rollup Door [Vole] [Temv) sump rod o. l. a. -le+32 le+32 0. 34C Rollup Door T_bulk_avg div 0. O. -le+32 le+32 0. 35C Personnel Door [Vole] 0. l. O. -le+J2 le+32 o. 36C Personnel Door [Temv] o. l. 0. -le+32 le+32 0. 37C Personnel Door [Vole] [Temv] sump rod o. 1. 0. -le+32 le+32 o. 38C Personnel Door T_bulk_avg div 0. 1. a. -le+32 le+32 3'C Max Door Temperature 1. o. 1e+32 40C Max Door T_bulk_avg 0. l. 0. -le+32 le+32

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July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 84 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page Bl9 ofB156 File Comparison: Double entries indicate differences. 18 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Turbulence Parameters 1---- Liquid --1 1---- Vapor --1 Vol Molec. Turb. Mix.L. PrT ScT Mix.L PrT ScT Phase

     #   Diff.        Model        (ft)       No.          No.        (ft)      No.       No. Option ls       NO        NONE                        0.          0.                   0.        0.

2s NO NONE 0. 0. 0. 0. VAPOR 3s NO NONE 0. 0. 0. 0. VAPOR 4s NO NONE 0. 0. 0. 0. 5 NO NONE 0. 0. 0. 0. VAPOR 6 NO NONE 0. 0. 0. 0. VAPOR 7 NO NONE 0. 0. 0. 0. VAPOR 8 NO NONE 0. 0. 0. 0. VAPOR 9 NO NONE 0. 0. 0. 0. VAPOR 10 NO NONE 0. 0. 0. 0. VAPOR lls NO NONE 0. 0. 0. 0. 12 NO NONE 0. 0. 0. 0. VAPOR 13 NO NONE 1. 1. 1. 1. VAPOR

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July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 85 of 254 (r+J) ;,~,~~'~!!.~~~ Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B20 ofB156 File Comparison: Double entries indicate differences. 19 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH

  \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 X-Direction Cell Face Variations Volume ls Cell     Blockage        Area              Hyd. Dia.            Loss              Drop De-ent.

No. No. Porosity FF (ft) Coeff. FF Factor def On 1. 1000000. 0. o. lsl 1 0. le-06 0. 0. lsS 1 1. 260. 0. 0. lsl 7 1 0. le-06 0. 0. ls21 1 1. 260. 0. 0. ls33 1 0. le-06 0. 0. ls37 1 1. 260. o. 0. ls49 1 0. le-06 0. 0. ls53 1 1. 260. o. 0. ls65 1 1. 20. o. 0. 1~

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Z-Direction Cell Face Variations Volume ls Cell Blockage Area Hyd. Dia. Loss Drop De- ent . curb Ht No. No. Porosity FF (ft) Coeff. FF Factor (ft) def On 1. 1000000. 0. o. lsl 1 0. le-06 0. 0. o. ls2 1 1. 36. 0. o. 0. lsS 1 1. 260. 0. 0. o. lsl7 l 0. le-06 0. 0. 0. lsl8 l 1. 36. 0. 0. 0. ls21 l 1. 260. 0. o. o. ls33 1 0. le-06 0. 0. 0. ls34 1 1. 36. 0. 0. 0. ls37 1 1. 260. 0. 0. 0. ls49 1 0. le-06 0. 0. 0. lsSO l 1. 36. o. 0. 0. ls53 1 1. 260. 0. 0. 0.

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    \la43       \7           \l.          \       \158.88          \0.           \        \0.                  \0.

July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 86 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B21 ofB156 File Comparison: Double entries indicate differences. 20 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Z-Direction Cell Pace Variations (cent.) Volume ls Cell Blockage Hyr;i.. Dia. Drop De-ent. curb Ht Porosity (ft) C'oeff. !ft) I= 1~ /xxxxxxxx /xxxx I= /xxxxxxxx /:ex /xxXTXT'TTY7T'{. /xxxxxxxx

 )~               )!xxxxxx         )ixxxxxxx       )xxxx   )~                   )~         >~ )x,cO*=~           )~
 )~               )!xxxxxx         )ixxxxxxx       )xxxx   )~                   )~         >~ )x,cO*=~           )~
 \ls39            \B               \1.             \       \596,978             \0.        \    \O.              \0.

Volume Variations Volume ls Cell Blockage Volume Byd. Dia. No, No. Porosity FF (ft) lol On l l. 0. 1000000. le-06 152 155 1 1 l. l. 260, lsl7 1 0. le-06 lslB ls21 l l l. l. 260. lsJJ l 0. le-06 lsl4 ls37 l l l. l. 260. ls49 l 0. le-06 la SO 1953 l 1 l. 1. 260. ls65 1 l. 20, I= I= /xxxxxxxx /xxxx I=

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 )~               )!.x.x.x         )ixxxxxxx       )xxxx   )~
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 \la39            \B               \1.              \       \571.38501 Comluct:or Surface Options - Natural Convect;icm Variables surf Op<

July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 87 of 254 Clinton Division 1 Diesel Generator NAl-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B22 ofB156 File Comparison: Double entries indicate differences. 21 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1 A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Conductor Surface Options - Natural Convection Variables (co htc " (k/l) * (A + e*Gr**C:*Pr**D) surf Opt Conv Var A Conv Var B Ccmv Var c Conv Var D Norn. Norn. FF Norn. 0.25

 /xxxx '  /xxxxxxx 0.
                           /xxxxx        /xxxxxxx 0.5.9
                                                               /xxxxx   I=               /xxxxx 0.25
                                                                                                /xxxxxxx     /xxxxx
 ) k )~                    }xxxxx        )~                    )xxxxx   )~               )xxxxx )~           )xxxxx
 )!xxx )~                  )xxxxx        )~                    )xxxxx   )~               )xxxxx )~           )xxxxx
 \*       \0.                            \0,53                 \        \0 .25                  \0,25        \

htc " (k/ll . conductor surface Options - Forced Convection Variables IA + B*Re**C*Pr**D) Surf Opt Conv Var A Conv Var B Conv Var C Conv Var D Norn. FF Norn. 0.8 0.037 0.333 0.037 0.8 0.333

 /xxxx  ' /xxxxxxx 0.
                           /xxxxx        I=

0.023

                                                               /xxxxx   I=

0.8

                                                                                         /xxxxx I=

0.4

                                                                                                             /xxxxx
 ) k )~                    )~            )~                    )xxxxx   )~               )xxxxx )~           )xxxxx
 )!xxx )~                  )xxxxx        )~                    )xxxxx   )~              )xxxxx  )~           )xxxxx
 \*       \0.              \             \0.023                         \0.8             \      \0.4         \

Following table in the Compare File but not in the current File, Thermal Conductor Type Panel Steel Mat. Bdry. Thick Sub* Heat Region (in) {inl regs. Factor 0,00648 0.009'72 0.01296 o. 0.02268 0.0677 0. 0,01424 0.10104 0.11528 0.00648 10 0.121'76 0.00324 Following table in t:he Compare File but not in the current: File. Function llT Outdoor Air Temperature Ind. Var.: Time (sec) Dep. Var.: Temperature (F) Ind. Var. Dep. Var. Ind. Var. Dep. Var.

0. I I 1e+06 I

July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 88 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B23 ofB156 File Comparison: Double entries indicate differences. 22 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Following table in the Compare File but not in the Current File. Function Components Control Variable 41C Outdoor Air Temperature: G=l.O a0=0. min=-l.e32 max=l.e32 tfunc Y=G* interp (alXl, tableX2) Gothic_s Variable Coef. Min. Max

    #                 Name                       location            a       Value     Value
       ~1                                                     I         1.1 Etime Table I

cM DCllT 1. -le+32

                                                                              -le+32 I

le+32 le+32 Following table in the Compare File but not in the Current File. Function Components Control Variable 42C DG Intake Heat Transfer: G=l.O a0=0. min:::i-l.e32 max=l.e32 sum Y::::G* (aO+a1Xl+a2X2+ *** +anXn) Gothic_s Variable Coef. Min. Max

    #                 Name                       location            a       Value     Value ii      Cond_grp_heat (1)

I cC70sl I 1. I -le+32 I le+32 Following table in the Compare File but not in the Current File. Thermal Conductor Type 24" Piping Mat. Bdry. Thick Sub- Heat Region (in) (in) regs. Factor

0. 0. 00324 0.

0.00324 0. 00648 0. 0.00972 0. 01296 0. 0.02268 0.02592. 0.

0. 0486 0. 05184 0.

0 .10044 0. 06864 0. 0 .16908 0. 06864 0.

0. 23772 0. 04434 0.
0. 28206 0. 04434 0.

10 0. 3264 0. 02592 0. 11 0.35232 0.01296 0. 12 0 .36528 0.00648 0. 13 0.37176 0. 00324 0. Following table in the Compare File but not in the Current File. Thermal Conductor Type 36" Piping Mat. Bdry. Thick Sub- Heat Region (in) (in) regs. Factor

0. 0. 00324 0.

0.00324 0.00648 0. 0.00972 0. 01296 0.

0. 02268 0. 02592 0.

0.0486 0. 05184 0. 0 .10044 o. 06864 0. 0 .16908 0. 06864 0.

o. 23772 0. 04434 0.

0.28206 0. 04434 0. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 89 of 254 m N UMERICAL A PPLICATIONS nn*.*rJ:"'r *-1 i"'l- r*n 1~J *41,r *;.r. n-.r~t.m:r.t:- w File Comparis on: Double entries indicate differences. I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \Compare Fil e: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty Evaluation NAI-2007-004 Revision 0 Page B24 ofB156 23 Jul/24/2017 2 0:59:17 GOTHIC Versi on 8.2(QA) - Oct 2016 Tho rmal Conductor 'l'YPe (cont.) 36" Piping Mat Bdry. Thick Sub* Region (in) (in) regs. Factor 10 11 0. lJ o.3652B Following tab le in the Compare File but not in the Current File. Function Components Control Variable 44C DG Intake That: G=l.O aO=O. min=-1.e32 max=l.e32 sum YcG* (aO+alXl+a2X2+, .. +arutn) Gothic_s variable Coef. Min. Max

     #                             Name                              location                     Value     value 1                                   Cvval (O)                     cv41C              1.   -le+32      le+32 2                                   Cvval (0)                     cv43C  O. 21783386      -le+32      le+32 Following tab le in the Compare File but not in the Current File.

Function Components Control Variable soc Local Rho*V*D: G=l.O aO:::O. min:::-l.e32 max=l.e32 mult Y=G* (a1Xl*a2X2* ... *aruCn), ao unused Gothic_s Variable Coef. Min. Max

    #                              Name                             location                      Value     Value 1                                                   Rm                cV@             1.   -le+32     le+32 2                                    CVVal (0)                     cv49C              1.   -le+32     le+32 3                                              Dhyd                   cV@             1.   -le+32     le+32 Following tab le in the Compare File but not in the Current File.

Function Components Control Variable 45C Local Vx**2: G=l.O aO=O. min=-l.e32 max=l.e32 mult Y=G* (a1Xl*a2X2* ... *anXn), aO unused Gothic_s Variable Coef. Min. Max

    #                              Name                             location                      Value     Value 1                                           Uccxv                     cV@             1.   -le+32     le+32 2                                           Uccxv                     cV@             1.   -le+32     le+32 Following tab le in the Compare File but not in the Current File.

Function Components Control Variable 46C Local Vy**2: G=l.O aO=O. min=-1.e32 max=l.e32 mult Y=G* (a1Xl*a2X2* ... *anXn) , aO unused Gothic_s Variable Coef. Min. Max

    #                              Name                             location                      Value    Value 1                                           Uccyv                     cV@             1.   -le+32     le+32 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 90 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B25 ofB156 File Comparison: Double entries indicate differences. 24 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Function Components (cont.) Control Variable 46C Local Vy**2: G=l.O aOaO. min,,-l.e32 rnax=l.el2 mult Y*G*(a1Xl*a2X2* *** *anxnJ, ao unused Gothic:_s Variable Coef. Min. location Value Value Uccyv I I Following table in the Compare File but not in the current File. Function Components Control Variable 4 7C Local Vz**2: G=l. O aO=O. min=-1. e32 maxc:l. e32 mult Y=G* (a1Xl*a2X2* ... *anXn), ao unused Gothic_s Variable Coef. Min. Max

    #                 Name                       location              a       Value     Value Ucczv                    cV@           1.    -le+32      le+32 Ucczv                    cV           1.    -le+32      le+32 Following table in the Compare File but not in the current File.

Function Components Control Variable 4BC Local (Vx**2 + Vy**2 + Vz**2): G=l.O aO=O. min=-l.e32 max=l.e32 Yc:G* (aO+alXl+a2X2+ ... +anJCn) Gothic_ Variable Coef. Min. Max Name

                             "                   location                      Value     Value CVVal (0)                  cv4SC            1.    -le+32      le+32 CVVal (0)                  cv46C            1.    -le+32      le+32 CVVal (O)                  cv47C            1.    -le+32      le+32 Following table in the Compare File but not in the current File.

Function Components Control Variable 49C Local IVI' G::ol a0=.5 min=-1.e32 max=l.e32 exp Y=G* (aO+alXl) "'a2X2 or G* (alXl) "'ao Gothic_s Variable Coef. Min. Max

    #                 Name                       location              a       Value     Value 11                      Cvval(O)

I cv4BC I 1. I -le+32 I le+32 Following table in the Compare File but not in the Current File. Function Components Control Variable SlC Local Re: G=l.O aO=O. min=-l.e32 max=l.e32 div Y=G* (aO+a2X2) / (alXl) Gothic_s Variable Coef. Min. Max

    #                 Name                       location              a       Value     Value
       ~1                                                       I         1.1 Visv                                       -le+32      le+32 cV CVVal (O)

I cvSOC 1. -le+32 I le+32 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 91 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B26 ofB156 File Comparison: Double entries indicate differences. 25 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Following table in the Compare File but not in the Current File. Function Components , Control Variable 52C Local cp*mu: G=l.O aO=O. min=-l.e32 max::::il.e32 mult Y::::G* (a1Xl*a2X2* *** *anXn), ao unused Gothic_s Variable Coef. Min. Max

    #                  Name                     location              a         Value      Value
       ~I                                    I                 I         1.1.1
                                                                                  -le+32      le+32 Cpv                cV Viscv                 cV@                     -le+32 I    le+32 Following table in the Compare File but not in the current File.

Function Components Control Variable 53C Local Pr: G=l.O aO=O. min=-1.e32 max=l.e32 div Yc:G* (aO+a2X2) I (alXl) Gothic_s Variable Coef. Min. Max

    #                  Name                     location              a         Value      Value
       ~I                                                      I         1.1 Condv                                        -le+32       le+32 CVVal (O)

I cV@ cv52C 1. -le+32 I le+32 Following table in the Compare File but not in the current File. Function Components Control Variable 54C Re**l/2: G=l.O aD=O.S min=-l.e32 max=l.e32 exp Y=G* (aO+alXl) "a2X2 or G* (alXl) "ao Gothic_s Variable Coef. Min. Max

    #                  Name                     location              a         Value      Value 11                      Cvval (0)

I cvSlC I 1. I -le+32 I le+32 Following table in the Compare File but not in the current File. Function Components Control Variable SSC Pr**l/3: G=l.O a0,,,0.333 min=-1.e32 max=l.e32 exp Y=G* (aO+alXl) "a2x2 or G* (alXl) "ao Gothic_s Variable Coef. Min. Max

    #                  Name                    location              a          Value      Value 11                      Cvval (O)

I cvS3C I 1. I -le+32 I le+32 Following table in the Compare File but not in the Current File. Function Components Control Variable 56C O. 62*Re** (1/2) *Pr** (1/3) : G=O. 62 ao.,o. min=-l.e32 max=l.e32 mult Y=G* (a1Xl*a2X2* ... *anXn), ao unused Gothic_s Variable Coef. Min. Max

   #                   Name                    location              a          Value      Value
      ~1                                                                 1.1 CVVal (0)              cvS4C                      -le+32      le+32 CVVal (0)

I cvSSC I 1. -le+32 I le+32 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 92 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B27 ofB156 File Comparison: Double entries indicate differences. 26 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Following table in the Compare File but not in the current File. Function Components Control Variable S?C (0.4/Pr)**(2/3)' G::oO. 54288 aO=-. 667 min=-1. e32 max=il. e32 exp Y=G* (aO+alXl) "a2X2 or G* (alXl) "'aa Gothic_s Variable Coef. Min. Max

     #                  Name                   location                  a            Value     Value 11                   CVVal (0)

I cv53C I 1. I -le+32 I le+32 Following table in the Compare File but not in the current File. Fwlction Components Control Variable SBC [l+(0.4/Pr)**(2/3)]**(1/4): G=l.0 aO=l min=-1.e32 max=l .e32 exp Y=G* (aO+alXl) "a2X2 or G* (alXl) ""ao Gothic_s Variable Coef. Min. Max

     #                  Name                   location                  a            Value     Value
         ~1                                                    I                1.1 CVVal (0)                                                -le+32     le+32 cv57C o_ne I               cM              0 .25      -le+32 I   le+32 Following table in the Compare File but not in the Current File.

Function Components Control Variable 60C (Re/282000) ** (S/8)' G=.625 a0=0.000392 min=-l.e32 max=l.e32 exp Y=G* (aO+alXl) "'a2X2 or G* (alXl) "'ao Gothic_s Variable Coef. Min. Max

     #                  Name                   location                  a            Value     Value 11                   Cvval (0)

I cvSlC I 1. I -le+32 I le+32 Following table in the Compare File but not in the current File. Function Components Control Variable 61C [1+ (Re/282000) ** (5/8)] ** (4/5) : G=l. o aO=l min=-1.e32 max=l.e32 exp Y=G* (aO+alXl) "'a2X2 or G* (alXl) '"'ao Gothic_s Variable Coef. Min. Max

     #                  Name                   location                  a            Value     Value
         ~1                                 I                  I                1.1 Cvval (0)               cv60C                            -le+32     le+32 One                  CM                0.8      -le+32 I   le+32 Following table in the Compare File but not in the Current File.

Function Components Control Variable 62C

o. 62*Re** (1/2) *Pr** (1/3) / [l+ (0 .4/Pr) ** (2/3) J ** (1/4) * [l+ (Re/282000) mult Y=G* (a1Xl*a2X2* ... *anXn), ao unused Gothic_s Variable Coef. Min. Max
     #                  Name                   location                  a            Value     Value
         ~1                                                                     1.1 Cvval (0)              cv59C                            -le+32     le+32 CVVal (0)

I cv61C I 1. -le+32 I le+32 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 93 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAl-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page B28 ofB156 File Comparison: Double entries indicate differences. 27 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG Benchmark.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_Benchmark_a.GTH Jul/24/2017 20:59:17 GOTHIC Version 8.2(QA) - Oct 2016 Following table in the Compare File but not in the Current File. Function Components Control Variable 59C

0. 62*Re** (1/2) *pr** (1/3) I [l+ (0 .4/Pr) ** (2/3)] ** (1/4) ' G=l. 0 aO=O. m div Y=G* (aO+a2X2) I (alXl)

Gothic_s Variable Coef. Min. Max

     #                Name                     location                a          Value     Value
       ~1 Cvval (O)               cvSBC                 1.     -le+32     le+32 Cvval (0)

I cv56C I 1. I -le+32 I le+32 Following table in the Compare File but not in the Current File. Function Components Control Variable 63C Local Nu: G=l.0 a0=0 .3 min=-l.e32 max=l.e32 sum Y=G* (aO+alX1+a2X2+ ..* +anXn) Gothic- s Variable Coef. Min. Max

     #                Name                     location                a          Value     Value 11 Cvval (0)

I cv62C I 1. I -le+32 I le+32 Following table in the Compare File but not in the Current File. Function Components Control Variable 43C DG Intake Heat Transfer+ Delay: G:::l.O a0:::-5 min:::-l.e32 max=l.e32 if (a1Xl+a0<0 alXl+aO:::O alXl+aO>O) Y=Ga2X2 Y:::Ga3X3 Y=Ga4X4 Gothic_s Variable Coef. Min. Max Name location a Value Value 1 Btime cM 1. -le+32 le+32 One cM 0. -le+32 le+32 One CM 0. -le+32 le+32 Cvval (0) cv42C 1. -le+32 le+32 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 94 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B29 ofB156 File Comparison: Double entries indicate differences. 28 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG LoV LOOP-LOCA Case 7.GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Volume Initial Conditions Total Vapor Liquid Relative Liquid Liq. Vapor Liquid Vol Pressure Temp. Temp. Humidity Volume Comp. Tracer Tracer

     #       (psia)         (F)           (F)           (%)          Fract.            Set       Set     Set def           14.3           78.           78.           90.             0.        NONE      NONE    NONE ls           14 .3          78.           78.           90.             0.        NONE      NONE    NONE 2s    14. 30335             78.           78.           90.             0.        NONE      NONE    NONE 3s    14. 31195          130.          130.             90.             0.        NONE      NONE    NONE 4*    14.28805              78.           78.           90.             0.        NONE      NONE    NONE 5           14 .3          78.           78.           90.             0.        NONE      NONE    NONE 6    14. 28805             78.           78.           90.             0.        NONE      NONE    NONE 7           14 .3          78.           78.           90.             0.        NONE      NONE    NONE 8    14. 31195             78.           78.           90.             0.        NONE      NONE    NONE 9    14.28805              78.           78.           90.             0.        NONE      NONE    NONE 10    14. 28805             78.           78.           90.             0.        NONE      NONE    NONE lls 12 14 .3 14 .3   ...
                        /96.
                        )"*
                        \90.
                                     /'J6.
                                     )"*
                                     \90.
                                                  /40.
                                                  )*

40 *

                                                  \50.

0. 0. NONE NONE NONE NONE NONE NONE NONE NONE 13 14.28805 78. 78. 90. 0. NONE Graphs Graph Curve Number curve

    #                        Title                                  1                 2             3            4          5             Ops 0    M&E Imbalance                                             EM                EE 1    Benchmark Heat Rate Comparison                          cvlC              DC4T 2    Benchmark Exhaust/ /Inlet Tempe                     TVlslOS               DCST          TV12         DC6T 3    Div 1 DG Room Upper SubVolume                       TVlsl05            TVlsl06       TV1sl07      TV1s102     TVlsl03 4    Div 1 DG Room Doors to Hall                          TV1s41             TVls42        TVls43       TV1s44 5    Div 1 to Hallway Pressure                            PR1s44            PR4s124           PR12          PR9       PRlD 6    DG Room Temeprature                                  TVls39              TVlsB        TVlsll      TV1s105 7    Fan Room and Outside Air Tempe                           TV7            TV11s2          TV12 8    Fan Flow Rate                                           LV7L              LV6L 9    24hr Benchmark T                                    TVlslOS               DCST 10    24hr Benchmark Heat                                     cvlC              DC4T DG Room T v Benchmark 1                              TVls47          /TV'ls40            DC7T         DC8T 11
                                                                              \TVlsl9 12    DG Room T v Benchmark 2                              TV1s35               DC9T          DClOT      TVls37 13    Hallway, 762'. & 712'                               TV4sl24                TV9           TVlO 14    Wall Temperature for the Small                         TA3s2 15    Atmospheric Pressure                                 PRllsl             PR1ls2        PR1ls3 16    Atmospheric BC Flow Rates                               FVlO              FVll 17    Recirculation Mass Flow                                 FV23              FV24 18    Leakage Flow Rate                                       FV28              FV29 19    Hallway Door Flow Rates                                 FV15              FV14           FV16         FV17 20    Relative Hurni di ty Above the Ai                    RRlsBS             RRls86        RR1s87 21    Temperature Above the Air Comp                       TVls85             TVlsB6        TVlsB7 22    Divl DG Panel Temperatures                           TV1s43             TV1s40        TV1s39         TVlsS     TV1s37 23    Components of Averages                                 TVlsS             TVlsB        TVlsll        TVls40     TV1s43 24    Panel 1PL12JA Temperatures                           TV1s14             TVlslS        TV1s30        TVls31 I
                                                                                                                    )TVH 25    Panel 1PL12JA Temperatures                           TVls46             TVls47        TVls62        TV1s63
                                                                                                                    \'l'Vl4 26    Panels 1PL92JA/1PL93JA Tempera                       TV1s12          I            I                                   I
                                                                              \TVlS        \'l'V16                             \L2*TV15   (1PL93J 27    Panel lDGOlJA Temperatures                             TV1s7             TVlsB        TVls23        TVls24 I
                                                                                                                    )TV17 28    Panel lDGOlJA Temperatures                           TVls39             TV1s40        TV1s55        TV1s56
                                                                                                                    )TV17 29    Panel 1DG06SA Temperatures                             TVlsS             TV1s6        TV1s21        TV1s22
                                                                                                                    )TV18 30    Panel lDGOlKA 12cyl Temperatur                       TVlsll             TVls27        TV1s43        TV1s59
                                                                                                                    )TV19 31    Panel lDGOlKA 16cyl Temperatur                         TV1s7            TVls23        TVls39        TVlsSS
                                                                                                                    \TV20
                                                                                                                               /Ll*cvlOC (1PL12 32    Panel Bulk Average Temperature                         cvlOC             cv14C          cvlBC
                                                                                                                               \Ll-cvlOC (lPLla 33    Panel Bulk Average Temperature                         cv22C             cv26C          cv30C                         Ll 11 cv22C (1DG06 34    Division 1 Room Door DPs                                DP14              DP15           DP34 35    Division 1 Room Rollup Door DP                          DP16              DP17           DP35         DP36 36    Div 1 DG Heat Absorption                                cv2C July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 95 of 254 Clinton Division 1 Diesel Generator NAl-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B30 ofB156 File Comparison: Double entries indicate differences. 29 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG LoV LOOP-LOCA Case 7.GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Fluid Boundary Conditions - Table 1 Press. Temp. Flow s J ON OFF Elev. BC# Description (psia) FF (F) FF (lbrn/s) FF p 0 Trip Trip (ft) lP Outside Air 14 .3

                                                       ,,.            I                      N N                       749.

2F Outside Air 14. 266

                                                       )~.            )11 10000        N N      10               800.
                                                       \1             \11 3P   Emergency Suppl                 14 .3                    72                          N N                       749.

4P Make-up Supply 14 .3 78 N N 749. Fluid Boundary Conditions - Table 2 Liq. V. Stm. v. Drop D. Drop Drop Cpld Flow Heat Outlet BC# Frac. FF Frac. FF (in) FF GSD Frac. FF BC# Frac. FF (Btu/s) FF Quality FF

                        /840                  NONE                            0.                                                DEFAULT lP                                                           1.
                        )0.024 B40 2F                                         NONE              1.            0.                                                DEFAULT
                        \0,024 3P                        H25              NONE              1.            0.                                                DEFAULT 4P                        H25              NONE              1.            0.                                                DEFAULT Volumetric Fan - Table 2 Vol                 Flow         Flow                      Heat         Heat Fan     Flow        Rate         Rate      Heat            Rate         Rate      Disch Option       (CFM)          FF      Option        (Btu/s)           FF       Vol lQ  Time            3020.               Time                    0.              ls86 2Q  Time            3020.               Time                    0.              lls3 3Q  Time          77567.               Time                     0.              ls70 4Q Time            4250.              Time                     0.               ls6 SQ  Time           4250.               Time                     o.               ls8 6Q Time           4250.               Time                     o.              ls54 7Q  Time           4250.               Time                     0.              ls56
                  /1510.

SQ Time Time 0. ln

                  \2800.

Time Domain Data Time DT DT DT End Print Graph Gas Error Dump Ph Chng L Flow Dorn Min Max Ratio Time Int Int Relax T Int T Scale Shutoff

                                                                     /60.

0 .001 0.1 le+ OB 5. 1. DEFAULT 0. DEFAULT DEFAULT

                  /1.S 100.
                                                                     )~;.                                    DEFAULT      DEFAULT 0 .001                       1.                       10.                    DEFAULT           0.
o. 001
                  )'**

l.5

1. 1000. 60.
                                                                     \10.
60. DEFAULT 0. DEFAULT DEFAULT
o. 001 )U 1. 86400. 3600. /60.

DEFAULT 0. DEFAULT DEFAULT

                  \0.5                                               \3600.

Run Options Option Setting Restart Option NONE Start Time (sec) 0. 0 Parallel Processes /1

                                                             \J Preprocessor Multithreading                                         YES Revaporization Fraction                                       DEFAULT Maximum Mist Density (lbm/ft3)                                DEFAULT Drop Diam. From Mist (in)                                     DEFAULT Minimum HT Coeff.   (8/h-ft2-F)                                     0 .0 Reference Pressure (psia)                                      IGNORE July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 96 of 254 Clinton Division 1 Diesel Generator NAl-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B31 ofB156 File Comparison: Double entries indicate differences. 30 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7 .GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Run Options (cont.) Option Setting Maximum Pressure (psia) DEFAULT Forced Ent. Drop Diam. (in) Vapor Phase Head correction INCLUDE Kinetic Energy IGNORE Vapor Phase INCLUDE Liquid Phase INCLUDE Drop Phase INCLUDE Poree Equilibrium IGNORE Drop-Liq. Conversion INCLUDE QA Logging OFF Debug Output Level Debug Starting Time Step Debug Time Step Frequency Restart Dump on CPD Interval (sec) 3600. Pressure Initialization Iteration Pressure Initialization Convergenc 1.0e-6 Solver Command Line Options Fwlction 3T Model Gen. Heat Rate Ind. Var.: Time (sec) Dep. var.: Heat Rate (BTU//sec) Ind. Var. Dep. Var. Ind. Var. Dep. Var.

0. 0. 4. 9 /0.2
                                                            )0.15
5. /0.25 9. 9 0.49
                    )0.18                                   )0.36
10. 0.59 23 .9 1.41
                    )0.43                                   )1.02
24. 1.42 39 .9 2.36
                    )1.03                                   )1.71
40. 2.44 119. 9 7.3 120.
                    )1.77 7.39                        899 .9    )~s:is 900.
                    )h:~s                       1199. 9
                                                            )40.31 70,14 1200.
                    )40.89 72.37                     4919. 9
                                                            )~g2~~9 4920.
                    )i~e~h                      7199. 9     )i~i ~~3 7200.     >n2~,s                     14399.9      )iii~~J 14400.
                    )U3~~7                      21600.
                                                            )102.96' 152.24
                    )104.15                                 \110.6'8 86400.        152.24
                    \110.68 Control Volume Parameters Vol                                       Vol           Elev             Ht     Hyd. D. L/V IA    SA Min Film  Min Film Description                 (ft3)           (ft)           (ft)        (ft)      (ft2)    FF     (ft)      FF ls     DG Room (Div. 1                  82470.           737.              24.        24. DEFAULT         DEFAULT 2s     DG Room (Div. 2                  54300.           737.              24.        24. DEFAULT         DEFAULT 3s     DG Room (Div. 3                  64300.           737.              24.        24. DEFAULT         DEFAULT 4s     Hallway                        143900.            737.              24.        24. DEFAULT         DEFAULT Day Tank      Room                 1300.          737.              10.        10. DEFAULT         DEFAULT Oil Tank Room                    14000.           712.              24.        24. DEFAULT         DEFAULT Make up Air Sup                  10000.           762.              24.        24. DEFAULT         DEFAULT Rest of El 737'                247000.            737.              24.        24. DEFAULT         DEFAULT Rest of El 762'                480000.            762.              24.        24. DEFAULT         DEFAULT 10     712' El                        480000.            712.              24.        24. DEFAULT         DEFAULT lls     Outside Air                        le+07          737.              74.        20. DEFAULT         DEFAULT 12     Fan Room                         23750.           762.              24.        24. DEFAULT         DEFAULT 13     Interposing Int                    1000.          762.              24.        24. DEFAULT         DEFAULT 1~       1~                           1~              1~             1~          1~         /DBFAlJLT 1~  /DBFAlJLT 1~
                                                                                                                     >~
                                                                                                           )DBFAULT
          )~                           )~              )~                         )~                   >~
 )i!.,.                                                                                      )DBFAULT
                                                                      )Llmx                   DEFAULT       DBFAtJLT
 \15      \1PL93JA                     \0.787          \739.917       \1.354      \0.463     \DBFAULT      \DBFAULT  \

July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 97 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B32 ofB156 File Comparison: Double entries indicate differences. 31 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG LoV LOOP-LOCA Case 7.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-064_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Control Volume Parameters (cont.) Vol Vol Elev Ht Hyd. D. L/V IA SA Min Film Min Film

  • Description (ft3) (ft) (ft) (ft) (ft2) FF (ft) FF l=x I'°"""°"' I= I'°"""°"' 1~ I"'°""""' /DEFAULT l=x /DEFAULT I'°"""°"'
  )i!xx )~                        )~                )~           )~              )~                                                    >~
                                                                                                                           )DBFAULT
                                                                                               )DEFAULT DEFAULT         )xxxx       DBFAUL:r
  )~    )~                        )~                )~           )~              )~                             )xxxx                  >~
                                                                                               )DEFAULT                    )DEFAULT DEFAULT                     DEFAULT
  )!!xx
  )i!x.
        >==
        )~12cyl
                                  )~
                                  )~
                                                    )~
                                                    )~
                                                                 )~
                                                                 )~
                                                                                 )~
                                                                                 )~
                                                                                               )DEFAULT DEFAULT
                                                                                               )DEFAULT DEFAULT
                                                                                                                )xxxx
                                                                                                                )xxxx
                                                                                                                           )DEFAULT DBI!' AULT
                                                                                                                           )DEFAULT DBFAULT
                                                                                                                                       >~
                                                                                                                                       >~
 '"                                                                                                             \                      \
        \lDGOlltA 16cyl           \9.868            \733 .458    \5.BJJ          \D.883        \DBFA'tl'LT                 \DBFAULT Control Volume Options Pool HMT     Pool        Pool Pres.         Pool Op.

Vol S Wave

                                                                                          ""            Bu=          ICIP
  • Damper Mult Opt Correction FF Tracking Opt Drag lo 1. DEFAULT LOCAL ON ON NONE ON DEFAULT
    "             1.
1. DEFAULT LOCAL LOCAL ON ON ON ON NONH NONE ON ON
    "                    DEFAULT    LOCAL                                                  ON             NONE "s            1.
1. DEFAULT LOCAL ON ON ON NONE ON ON 6 l. DEFAULT LOCAL ON ON NONE ON DEFAULT
     '            1.                LOCAL               ON                                 ON             NONE           ON
1. DEFAULT LOCAL ON ON NONE
     '            1.      DEFAULT ON LOCAL               ON                                 ON             NONE           ON 10            l.      DEFAULT   LOCAL               ON                                 ON             NONE           ON ll*            1.      DEFAULT   LOCAL               ON                                 ON             NONE           ON 12            1.      DEFAULT   LOCAL               ON                                 ON             NONE           ON 13            1.      DEFAULT   LOCAL               ON                                 ON             NONE           ON lxxxx I=             /DEFAULT   I=            1~                 1~                1~              I=              lxxxx
  )~    )~             )DEFAULT DEFAULT   )~            )~                 >~                )~               )~             )~
  )~    )~             )DEFAULT DEFAULT   )~            )~                 >=                )~               )~             )~
  )~    )~             )DEFAULT DEFAULT   )~            )~                 >=                )~               )~             )~
  )~    )~             )DEFAULT DEl!'AULT )~            )~                 >=                )~               )~             )~
        )~                        )~            )~                 >~                )~               )~             )~
                       )DEFAULT
  )i!xx                 DEFAULT
  )i!x. )~             )DEFAULT DEFAULT   )~            )~                 >~                )~              )~              )~
  \20   \1.            \DEFAUL?   \LOCAL        \ON                \                 \ON              \NONE          \ON Laminar Leakage Lk Rate               Ref     Ref             Rof      Sink                                                 Leak Vol    Factor                     Temp           Humid                  Model        Rep     subvol

('l/hrl (paial {Fl ,., Option Wall Option {ft2) DEFAULT UNIFORM DEFAULT UNIFORM UNIFORM UNIFORM DEFAULT 13 CNST T UNIFORM DEFAULT lxxxx I= 1~ I= 1~ lxxxx I= 1~ 1~ /DBFAULT

 )~     )~               >~       >=              >~           )xxxx      )~           >~     >=               )DEFAULT DEFAULT
 )i!xx  )~               >~       >~              >=           )xxxx      )~           )xxxx  >=               )DEFAULT DEFAULT
 )i!xx  )~               )==x     >~              >~           >~         )~           )xxxx  >=               )DEFAULT DEFAULT
 )~     )~               >=       >~              >=           >~         )~           >~     >=               )DEFAULT DEFAULT
 )~     )~               >~       >=              >~           )xxxx      )~           )xxxx  >=               )DEFAULT DEFAULT
 )~
 \20
        )~
        \0.
                         >= \>~
                         \
                                                  >~           )xxxx
                                                               \
                                                                          )~
                                                                          \CNST T
                                                                                       )xxxx  >=
                                                                                              \UNIFORM
                                                                                                               )DEFAULT DEFAULT
                                                                                                               \DEFAULT July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 98 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B33 ofB156 File Comparison: Double entries indicate differences. 32 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7.GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_ 1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Turbulent Leakage Lk Rate Ref Ref Ref Sink Leak Vol Factor Press Temp Humid or Model Rep Subvol Area

    #    (t/hr)          (psia)           (F)          (t)         Src  Option       Wall   Option     (ft2)      fL/D ls             0.                                                    CNST T             UNIFORM  DEFAULT 2s             0.                                                    CNST T             UNIFORM  DEFAULT 3s             0.                                                    CNST T             UNIFORM  DEFAULT 4s             0.                                                    CNST T             UNIFORM  DEFAULT 5             0.                                                    CNST T             UNIFORM  DEFAULT 6             0.                                                    CNST T             UNIFORM  DEFAULT 7             0.                                                    CNST T             UNIFORM  DEFAULT B             0.                                                    CNST T             UNIFORM  DEFAULT 9             0.                                                    CNST T             UNIFORM  DEFAULT 10             0.                                                    CNST T             UNIFORM  DEFAULT lls             0.                                                    CNST T             UNIFORM  DEFAULT 12             0.                                                    CNST T             UNIFORM  DEFAULT 13             0.                                                    CNST T             UNIFORM  DEFAULT Ix=    I=             1~            I==           I==           I=     I=           I=    lxxxxxxx /DEFAULT    I=
 )~     )~             >~            >~            )xxxxxxx      >=     )~           )x=   >==      )DEFAULT DBFAUL'l'
                                                                                                                >=
 )~     )~             >~            >~            >=            )=x    )~           )x=   >==      )DEFAULT DEFAULT
                                                                                                                >=
 )~     )~             )xxxxxxx      >~            )xxxxxxx      )=x    )~           )x=   >==      )DEFAULT DBFAUL'I'
                                                                                                                >=
 )i1a   )~             )xxxxxxx      )xxxxxxx      )xxxxxxx      )x=    )~
                                                                                     >= >==         )DEFAULT DEFAULT   )xxxxxx
 )i!xz  )~             )xxxxxxx      )xxxxxxx      >~            >=     )~           >=    >==
                                                                                     )x= >==
                                                                                                    )DEFAULT DEFAULT
                                                                                                                >=
 )i!xx
 \20
        )~
        \0.
                       >==
                       \
                                     )xxxxxxx
                                     \
                                                   >=
                                                   \
                                                                 )x=
                                                                 \
                                                                        )~
                                                                        \CNS'l' T    \     \UNIFORM
                                                                                                    )llBFAtJLT DEFAULT
                                                                                                    \DEFAULT
                                                                                                                >=
                                                                                                                \

Discrete Bu:rn Parameters Min Min Max Burn Flame Burn Un Vol H2 02 H20 Length Speed Rate Burn Burn

    #     Frac         Frac         Frac         (ft)         (ft/s)      FF         Frac     Opt ls       0. 07         0 .05      0.55     DEFAULT      DEFAULT                DEFAULT     FBR 2s       o. 07         0 .OS      0.55     DEFAULT      DEFAULT                DEFAULT     FBR 3s       o. 07         0 .OS      0 .SS    DEFAULT      DEFAULT                DEFAULT     FBR 4s       a. 01         0 .OS      0.55     DEFAULT      DEFAULT                DEFAULT     FBR 5       0. 07         0. 05      O. SS    DEFAULT      DEFAULT                DEFAULT     FBR 6       0. 07         0. 05      0.55     DEFAULT       DEFAULT               DEFAULT     FBR 7       0 .07         0 .OS       0 .SS   DEFAULT       DEFAULT               DEFAULT     FBR B       o. 07         0. 05       o. 55   DEFAULT       DEFAULT               DEFAULT     FBR 9       0. 07         0. 05       0.55    DEFAULT       DEFAULT               DEFAULT     FBR 10       0. 07         0. 05       0.55    DEFAULT       DEFAULT               DEFAULT     FBR lls       0. 07         0. OS       0.55    DEFAULT       DEFAULT               DEFAULT     FBR 12       0. 07         O. OS       0.55    DEFAULT       DEFAULT               DEFAULT     FBR 13       0. 07         0. 05       0.55    DEFAULT       DEFAULT               DEFAULT     FBR 1~     I=           I=           I=          /DEFAULT      /DEFAULT    1~        /DEFAULT   1~
 )i!.,. )~           )~           )~          )DEFAULT DEFAULT
                                                            )DEFAULT DEFAULT    >~
                                                                                  )DEFAULT DEFAULT   )~
 )~     )~           )~           )~          )DEFAULT DEFAULT
                                                            )DEFAULT DEFAULT    >~
                                                                                  )DEFAULT DEFAULT   )~
 )i!x.
 )i1a
        )~
        )~
                     )~
                     )~
                                  )~
                                  )~
                                              )DEFAULT DEFAULT
                                              )DEFAULT DEFAULT
                                                            )DEFAULT DEFAULT
                                                            )DEFAULT DEFAULT
                                                                        >=
                                                                        >~
                                                                                  )DEFAULT DEFAULT
                                                                                  )DEFAULT DEFAULT
                                                                                             )~
                                                                                             )~
        )~           )~           )~                                    >~                   )~
                                                                                  )DEFAULT
 )!!xx                                        )DEFAULT DEFAULT
                                                            )DEFAULT DEFAULT               DEFAULT
 )i!xx  )~           )~           )~          )DEFAULT DEFAULT
                                                            )DEFAULT DEFAULT    )xxxx     )DEFAULT DEFAULT   )~
 \20    \0.07        \0.05        \O.SS       \DEFAULT      \DEFAULT    \         \DEFAULT   \FBR Continuous Burn Parameters Vol    Min H2            Min         Max         Max         Burn Vol      Flow             02         H20      H20/H2         Frac (lbm/s)          Frac        Frac       Ratio ls             0.        0. 05       0 .55     1000.             l.

2s 0. 0. 05 0 .55 1000. l. July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 99 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B34 ofB156 File Comparison: Double entries indicate differences. 33 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_? .GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_?a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Continuous Burn Parameters (cont.) Vol Min H2 Min Vol Flow H20/H2 (lbrn/s) Ratio 0.55 1000. 1. o.os 0,55 1000. 1. 0.05 o.ss 1000. 1. 0.55 1000. 1.

o. o.os 10 0,05 12 o.os 13 o. 0.05 0.55 1000, 1.

1~ 1~ I= I= I= I=

 )i!xx    )~            )~            )~           )~          )ixxxxx
 )~       )~            )~            )~           )~          )ixxxxx
 )!!xx    )~            )~            )~           )~          )ixxxxx
 )~       )~            )~            )~           )~          )ixxxxx
 )~       )~            )~            )~           )~          )ixx.x.
 )~       )~            )~            )~           )~          )ixxxxx
 \20      \0.           \0.05         \0.55        \1000.      \1.

Mechanistic Burn Rate Parameters Min Min Turl:> Tu.rkl Vol H2 Temp Limit (lbm/ft3-s) (F) Opt

l. 1.

EDIS

o. 1. 1. DEFAULT 350. EDIS
o. o. l. 1.
o. o. 1. 1.
1. 1. DEFAULT 350. EDIS 10 1.
1. 1.
1. DBFAULT 350.

13 o. o. 1. 1. DEFAULT 1~ 1~ 1~ 1~ 1~ /DEFAULT 1~ 1~ I= 1~ 1~

 )i!xx    )~            )~              )~             )~           )DEFAULT DEFAULT       >~ )~                    >=
                                                                                                             >=
                                                                                                                >= >~
 )~       )~            )~              )~             )~           )DEFAULT DEFAULT       >~ )~                       >= >~
 )!!xx    )~            )~              )~             )~           )DEFAULT DEFAULT       >=   )~                  >= )~      >==
 )~       )~            )~              )~             )~           )DEFAULT DEFAULT
                                                                                    >=   )~                  >= >= >==
 )!!xx    )~            )~              )~             )~           )DEFAULT DEFAULT       >=   )~                  >= )~      >==
 )~
 \20
          )~
          \0.
                        )~
                        \o.
                                        )~
                                        \l.
                                                       )~
                                                       \1.
                                                                    )DEFAULT DEFAULT
                                                                    \DEFAULT
                                                                                    >=
                                                                                    \
                                                                                         )~
                                                                                         \350.
                                                                                                             >=
                                                                                                             \
                                                                                                                >= >~
                                                                                                                \EDIS   \

Mechanistic Burn Propagation Parameters Unburned Burned CC Flow Flame Ig Min Ig Min Ig Max Auto lg Vol Thick Temp (ft/sl (ft) (Fl DEFAULT 0.164 0.05 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 100 of 254 m NUMERICAL APPLICATIONS

        ;., n *, rJ1"1'-I ('I;~ :"*l"J I!"' 'oil.( "';.e n,nt.m:l'.i:-: tr File Comparison: Double entries indicate differences.

I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7 .GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Clinton Division 1 Diesel Generator Room GOTHIC Uncertainty Evaluation NAI-2007-004 Revision 0 Page B35 ofB156 34 Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Mechanistic Burn Propagation Parameters (cont.) Unburned Burned CC Flow Flame Ig Min lg Min Ig Max Auto Ig Vol H2 Vol Thick H2 To mp (ft/s} (ft) (F) 0.04 0.001 DEFAULT 0.164 0,04 0.05 DEFAULT 0.04 0.001 DEFAULT 0.164 0.04 0.05 DEFAULT 0.001 0.164 o.ss 0.04 0.001 DEFAULT 0.164 0.04 0,05 a.SS DEFAULT 10 0.04 DEFAULT 0.04 o.os o.ss lls 0.04 0.001 DEFAULT 0.164 0.04 0.05 12 0.04 DEFAULT 0.164 0.04 0.05 13 0.04 0.001 DEFAULT 0.164 0.04 o.os o.ss DEFAULT

                                    /xx / r x =                 /xx                       /xx />OCDOOO<                                                                          /xx 1~
 )i!xx
        />=CDOO<
        )~                         )xx )~                       ),,,,
                                                                         /DEFAULT
                                                                         )DEFAULT DEFAULT        )xx )~                 ')xx"" /"-""'<XXX
                                                                                                                        )~

1~

                                                                                                                                         )~

1~

                                                                                                                                                           )~
                                                                                                                                                                      /DEFAULT
                                                                                                                                                                      )DEFAULT DEFAlJLT )xx
 )~     )~                         )xx )~                       )xx      )DEFAULT DEFAULT        )xx )~                  ),,,, )~               )~                )~         )DEFAULT DEFAULT  )xx
 )~     )~                          )xx )~                      )xx      )DEFA11LT DEFAULT        )xx )~                  )xx   )~               )~                )~         )DEFAULT DEFAULT  ),,,,
 )~     )~                         )xx )~                       )xx      )DEFAULT DEFAULT        )xx )~                  )xx   )~               )~                )~         )DEFAULT DEFAULT  )xx
 )i!x.  )~                         )xx )~                       )xx      )DEFAULT DEFAULT        )xx )~                  )xx   )~               )~                )~         )DEFAULT DEFAULT  )xx
 )~     )~                         )xx )~                       )xx      )DEFAULT DEFAULT        )xx )~                  )xx   )~               )~                )~         )DEFAULT DEFAULT  )xx
 \20    \0.04                       \       \0.001              \        \DEFAULT         \      \0.164           \     \0.04            \0.05             \0.55      \DEFAULT   \

Pipe Parameters Relative L*m Mg<iulue gf Vol Rgugh- Geom OD ID Elasticity Stiffne,g,g

  • ne,gs Fact {in) {in) (psi) Factor 1' DEFA 2s DEPA 3s 5

DEFA DEFA DEFA DEFA

     '7                                DEPA DEFA
     '9                                DEFA 10                                 DEFA lls                                 DBFA 12                                 DEFA 13                                 DEFA
 /xxxx
 )!!xx I=
        >=
                                       /DBP'A
                                       )DEPA DEFA I=
                                                     >=               '>=
                                                                        """"""         /xxxxxxxxxx
                                                                                       >=

I=

                                                                                                            >=
 )~
        >=                             )DEPA DEPA
                                                     >=                >=              >=                   >=
 )i!xx  >=                             )DEPA DEPA
                                                     >=                >=              >=                   >=
 )~
        >=                             )DEPA DEPA
                                                     >=                >=              >=                   >=
 )~
        >=                             )DEPA DEPA
                                                     >=                >=              )xxxxxxxxxx          >=
 )ii..
 \20    >=
        \
                                       )DEFA DEPA
                                       \DEPA
                                                     >=
                                                     \
                                                                       >=
                                                                       \
                                                                                       >=
                                                                                       \
                                                                                                            >=
                                                                                                            \

Flow Patha - Table l Vol Vol Tilt Description A (ft} (ft) (ft) (ft) (deg) {deg) Hatch {El 762 f Hatch (762' Hal 760. 762. O.J Hatch (762' Hal 760. 762. Hatch (El 7J 7 f Hatch (737' Half 10 0.1 Hatc:h (737'Half 10 4s47 Make Up supply 763. Normal Fan to D 0.1 1sBEi Hxhau.st from OG July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 101 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B36 ofB156 File Comparison: Double entries indicate differences. 35 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7 .GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Flow Paths - Table 1 (cont.) F.P. Vol Elev Vol Elev Ht Tilt Description (ft) (ft) (ft) (ft) (deg) (deg) Outside Air 737. outside Air 12 Divl-Div2 Upper 1. 2sl9 742. 1. ll Divl-Div2 Lower 00 Rl Door (Low

1. .

737. 1. ls16 1.

    "   DG Rl Door (Mid 4*4 739,5 16  DG Rl Rollup (L                                        737.            2.* 5      ls13                 737.

00 Rl Rollup (L Dl-DJ Roll Up 3s27 739.5 l. ls29 742.

    "   Dl-DJ Roll Low Dl-DJ Up 737.

742.

                                                                                            "'                                    l.

21 Dl*DJ Low 3** "' l. Emergency Fan t 763. 750. 23 Fan & Duct 12 769. ls70 Re.circ to Fan R Emergency Suppl 759. 0.1 Oil Fan supply 0.1 27 BC to Intake 13 0.1 749. 0.1 LoV Leakage Pat lla2 0.1 Hallway Leakage. 4a270 749. 0.1 Gen Fom Flow Lo

                                      /ls7                 /738.         /1.5
                                      )lo39                )742.

738. )'*' Gen Fan Flow Lo

                                      )1s39 ls SS              )~l~:s 1.5
                                                                         )l:'

738. 744.5 32 Gen Fan Flow Hi ls54 Gen Fan Flow Hi

                                      )llil39 ls SS              )H~:s         )t'
                                      \ls39                \742.         \2.5 DG Rl Door (Top                                        742.      2,1667 DG Rl Rollup (U                                        742.

744.5

    "   DO Rl Rollup (T                                      744.5
                                                    /lll: /:iccoccx
                                                                               '*'        lsGl     N
                                                                                                   /lll: /:x:xxxxlll:                  /xxxxx /xxxxx
 ')~
   """" 1~
        )~         Preasur I=
                                      )i!xx.x       );)~

I=

                                                                         )~

I=

                                                                                        )~         >=>~

I=

                                                                                                                          )~           )xxxxx >=
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  )~    )~         Pressur            )~            );)~                 )~             )~         >:>~                   )~           )xxxxx )xxxxx
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                                      )i!xxx.       );)~                 )~             )~         )!)~                   )~           )xxxxx )xxxxx
  )~    )~ l2cyl P
                                      )~            );)~                 )~             )~         )!)~                   )~           )xxxxx )xxxxx
  )~    )~ 16cyl p
        \Exhaust Pipe La
                                      )~
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                                                                                                                                       \
                                                                                                                                              )xxxxx Flow Paths - Table 2 Flow      Flow            Hyd,            Inertia            Friction           Relative                         Dep               Strat Path                     Diam.             Length              Length              Rough-                      Bend                 Flow

{ft2) (ft) (ft) (ft) I deg) Dpt DP' NONE 160. 15. o. NONI!! 160. 15. 3. o. le-05 o. NONE

                  "*                                                                    le-05                                         NONE
3. o. NONE
s. OEFA NONE
3. DEFA NONE 42,69 s. 27. le-OS NONE 1e+05
                                 "*                     s.

NONE NONE NONE o. 10.7

                                                        '*                              le-05                                         NONE NONE NONE o.

lB NONE July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 102 of 254 NUMERICAL Clinton Division 1 Diesel Generator NAI-2007-004 APPLICATIONS Room GOTHIC Uncertainty Revision 0 Evaluation Page B37 ofB156 File Comparison: Double entries indicate differences. 36 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG LoV LOOP-LOCA Case 7.GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Flow Paths - Table 2 (cont. J Flow Flow Hyd. Inertia Friction Relative D*p Mom Strat Path Diam. Length Length Rough-

                                                                                                          *=*               Flow (ft2)            (ft)               {ft)             (ft)                          Fact       (deg)        Opt    Opt
40. le-OS NONE 21 10.7 4,2 le-05 DEFA NONE 22 l0.7 66.39
                                                      "                                                                     NONE
                                                      "                                      DEFA                           NONE 2J..3 21.3
                                  '*'                 5.                         le-05       DEFA DEFA              0.

NONE NONE

                                                      '*                0.       le-OS                                      NONE 5,                                                                      DEFA              o.           NONE 120.                s.                                  o.       le-OS                                      NONE s.

l, 0.073 0.021

                                                      '*                0.       le-OS 0.001 0,           NONE l,
                                                                        "        le-OB       DEFA NONE NONE s.
                    '*                                5, DEFA 0,

N&T NONE NONE NONE

   "              6.5 s.

5.5 OEFA NONE NONE 36 20. 5. S,5 0. 0. DEFA 0, N&T NONE

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                                                                                                                      \N&T \NONE Flow Paths - Table 3 Flow       Fwd.                  Rev.                            Critical         Exit            Drop        Homog.

Comp. Flow Breakup Flow Coeff. Coeff. Opt, Model Coeff. Model Opt. 0.1 0.1 OFF OFF 0.1 0.1 OFF 0.1 OFF OFF 0.1 0.1 2.78 1.5 1.S 0.01 0.01 0, OFF 0.01 2.78 2.78 2.78 16 2.78 OFF OFF 2.78 o. 2.78 2.78 2.78 0.1 2.78 2.78 2.78 OFF 26 2.78 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 103 of 254 [N'J) ;~~~~rt~~~ Clinton Division I Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B38 ofB156 File Comparison: Double entries indicate differences. 37 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG LoV LOOP-LOCA Case 7.GTH

 \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Flov Paths - Table 3 (cont.)

Flow Fwd. Rev. Critical Exit Drop Homog. Path Lo,. Loss Comp. Flow Lo . . Breakup Flow Coeff, FF CCeff. FF Opt. Model Coeff. Model Opt. 2.78 2.78 OFF OFF o. OFF 0 28 2.78 2.78 OFF OFF 0. OFF 0 29 I 2.78 1. 2.78 l. OFF OFF OFF OFF 0. 0. OeF OFF OFF OFF

1. 1. OFF OFF 0. OFF OFF
1. l. OFF OFF 0. OFF OFF o.

34 2.78 1. 2.78

l. OFF OFF OFF OFF o.

OFF OFF OFF OFF 35 2.78 2.78 OFF OFF 0. OFF OFF

      "            2.78
                            /xx 2.78
                                                  /xx OFF          OFF                 0.       OFF          OFF
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   \44     \5.56            \    \S.56            \      \OPP      \OFF            \0.            \OPP         \OPP Plow Paths - Table 4 Forward                                Reverse                                Prop Flow       Min          Min         Max            Min         Min         Max
                                                                                             *=        Hi th Path        H2           02         H20             H2          02         H20            Time      Zero      Prop Plow        Opt 0,06        o.os        0.55 o.ss           0.06        0.05        0.55             0.5 0.55           0.06        0.05        0.55             0.5        NO  COFLOH 0,06         0,05        o.ss           0.06        0.05        0.55             0.5        NO  CO FLOW 0.06 I   0.05 I    0,55 0.55 0.06 0.06 0.05 0.05 0.55 0.55 0.5 0.5 NO NO CO FLOW CO FLOW 0,55           0.06        0.05        0.55             0.5        NO  CO FLOW 0.06         0.05        0.55           0.06        0.05        0.55             0.5        NO  CO FLOW 0.06         0.05        0.55           0.06        0.05        0.55             0.5        NO  CO FLOW 10       0.06         0.05        0.55           0.06        0.05        0.55             0.5        NO  CO FLOW 11       0.06         0.05        0.55           0.06        0.05        0.55             0.5        NO  CO FLOW 12       0,06         0.05        0.55           0.06        0.05        0.55             0.5        NO  COFL' 13       0,06         0.05        0.55           0.06        0.05        0.55             0.5        NO  CO FLOW 14       0.06         0.05        0.55           0.06        0.05        0.55             0.5        NO  CO FLOW 15       0.06         0.05        0.55           0.06        0.05        0.55             0.5 16       0.06         0.05        0.55           0.06        0,05        0.55             0.5 0.06         0.05        0.55           0.06        0.05        0.55             0.5        NO  CO FLOW 0.06         0.05        0.55           0.06        0.05        0.55             0.5        NO  CO FLO 0.06         0.05        0.55          0.06         0.05        0.55             0.5        NO  CO FLO 0,06         0.05        0.55          0.06         0.05        0.55             0.5        NO  CO PLOW 0.55          0.06         0.05        0.55             0.5        NO  CO FLOW 0,05        0.55             0.5 0.05        0.55             0.5 0.06          0.05   I    0.55          0.06         0.05        0.55             0.5 o.ss          0.06         0.05        0.55             0.5        NO ICOFLOW 0.55 0.55 0.06 0.06 0.05 0.05 0.55 0.55 0.5 0.5 I    NO  CO FLOW 0.06     I    o.os   I    0.55          0.06         0.05        0.55             0.5 0.06         0.05        0.55             0.5 0.06          0.05        o.ss 0.06 0.06 0.05        0.55             0.5 I    NO
                *"     I    0.05 I    0.55 0.55 0.06 July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 104 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B39 ofB156 File Comparison: Double entries indicate differences. 38 I Current File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7.GTH \ Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_?a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Flow Paths - Table 4 {cont.J Forward Reverse Prop Flow Min Min Max Min Min M= Hi th Path Time Prnp Frac Frac Frac Frac Frac Frac Frac Flow Opt 0.05 o.ss o.ss NO CO FLOW o.os o.os 0.55 CO FLOW 0.05 0.55 0.06 0.55 o.s NO COFLOH 1~ I= I= I= I= I= I= I= 1~ I=

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                                                                                'Ihennal Conductors Cond                                                                                               Vol       Srf         Vol  Srf  ConO:             Init.              Grp Description                                                        Opt              Opt  Type    (ft2)     T. (F)       I/X PG (Warm)    (Convl                                                                     ls7-59 DG (Hot)    (Conv)                                                                        1s11                  ls7l 3s  DG Rl E Wall                                                                               loB                                       2376.         78.

4s PG Rl S Wall loS 936. 78. PG Rl N Wall loN 4s3-36 Gs 00 Rl Ceiling Under Fan Room ls97-l 1000. Divl Ceiling-762 lalD4- 2900. 78. Div! Floor leF 10 3800. 78. DG Rl W Wall

                                                                                                 /lsW                  /lsS-10            /2376.
                                                                                                 \3sE                  \lsW               \2350.

Wall {Tank Room - C(J Rl) ls2-50 200. 78. lls Wall {DG R2 - Hallway) 4s5-36 670. 12.s Wall {DG R2 - Other rooms) 2400. 78. Wall (DG R2 - outside Air) 14s Div2 to 912' lSs Div2 to 962' Divl to Amb. llal l 7s Div3 to 962' 3'C 3600. Divl to 912' 10 3600. Ceiling (El 737ft Hallway) Hallway E"loor Wall (El 737ft Hallway - Outside Mr) llsl Wall (Tank Room - outside Air) 3, Wall (E"an Room - Other Rooms) Wall (Fan Reem - Outside Air) 936. 78. (El 737ft Other Rooms - OUtside Air) Wall (El 762ft Other Reome - outside Air) Wall (El 712ft - Outside Air) E"an Reem to Amb

  • 960.

E"an Rm to 962' 30 Fan Rm to Amb (ceiling) 12 2 3 1 1521. 78.

 /'Dr.XX /:JCXXJOOUt                                                                             I=           I=      I=       I=   1~    /x=        I=         1~      1~
 )!i:x   )~ North Side                                                                           )i!xxxx      )in      )~      )in  )~    )~         )~          )~     >~
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                                                                                                 )~           )i.x     )~      )i.x )~    )~         )~          )~     >~
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 \41      \1PL9:ilJA North Sida                                                                  \16          \1       \lal.2  \1   \7    \0.705     \78.        \X     \

July 25, 2017 9:40 AM EDT

EC 620632, Attachment 2, Page 105 of 254 Clinton Division 1 Diesel Generator NAI-2007-004 Room GOTHIC Uncertainty Revision 0 Evaluation Page B40 ofB156 File Comparison: Double entries indicate differences. 39 I Current File: C:\Work\Penley\Clinton\NAl-2007-004 RO\CPS 1A DG LoV LOOP-LOCA Case 7.GTH \Compare File: C:\Work\Penley\Clinton\NAl-2007-004_RO\CPS_1A_DG_LoV_LOOP-LOCA_Case_7a.GTH Jul/24/2017 20:59:19 GOTHIC Version 8.2(QA) - Oct 2016 Thermal conductors (cont.) Cond Vol Srf Vol Srf Cond S. A. Init. Gcy

  • Description A Opt B Opt Typ* (ft2) T. (Fl l/X
 /xxxx /xxxxxxx                                                                     I=           />O<X I=      I=     /xxxx  1~      I=         1~      /xxxx
       )~ South Side
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