ML17229A102

Status Meeting on 961017.

ML17229A102
Person / Time
Site:	Saint Lucie
Issue date:	10/17/1996
From:	FLORIDA POWER & LIGHT CO.
To:
Shared Package
ML17229A101	List: ML17229A100 ML17229A102
References
NUDOCS 9610290288
Download: ML17229A102 (69)

Text

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@fdic'~jg October 17, 1996 9610290288 9bi022 pDR hooch osooosss I P PDR ~'

ST. LUCIE STATUS MEETING AGENDA OCTOBER 17, 1996 9:00 AM SSB ROOM 2200 PERATIN REP RT C. Wood

~ni 2 Outage Scope and Schedule

~ni 1 Outage Scope and Schedule I NIFI ANT RRE TIVE A T 1B Main Transformer - Lessons Learned B. Korte ESFAS Bypass Error C. Marple Containment PIG Monitor H. Buchanan DEPARTM T REP RT OPERATIONS H.'ohnson WORK CONTROL- Plan of the Day C. Wood MAINTENANCE J. Marchese QUALITYASSURANCE W. Bladow.

ENGINEERING/TECHNICAL D. Denver SERVICES D. Fadden MATERIALS MANAGEMENT G. Boissy LICENSING E. Weinkam BUSINESS SYSTEMS R. Heroux HUMAN RESOURCES L. Morgan

OPERATING REPORT Unit1 Equivalent Availability 0 DAILYEQUIVALENTAVAILABILITY 30 Days on4ne as of I $ 1 4/95.

f FI fc JF cf

'I I 0I

. I l

'II

~

I

'I I,

II I

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'I If,c 4 I

I J

2 .I I

1 -1 I

I "l I 1 I

I Sr22IS6 SI24IS6 SI24rse 1426IS6 SISM4 1ts256 1NsIS6 1rseIS6 104S6 tMIV96 10rrsIS6 tMSIS6 Date Monthly Average EAFag9.144/

Lost Generation Date Mars66 ~

MWH Loss Bscssccss~d cEA dodn018 Reason sss'n Trsnstsnncc reasc oucsse Based on s Scsoecsn eocene&le Csoscsry Ot aaa tsVV EQUIVALENTAVAILABILITYFACTOR - UNIT 1 100

~ ne Tsrscectas Tcfscc 4 secs Acccfcfcc 75 . Best bein&. JI 8.........

614 50

~2 25 m 31.Jan 29-Feb 31.Mar 30-Apr 31 May 30 Jun 31-Jul 31.Aug 304ep 1~et 30-Nov 31 Dec Date

Unit2 Equivalent Availability 123 Days orstine as of 1l1 df95.

DAILYEQUIVALENTAVAILABILnY I

44

~ 0 60

~ 0 h

'I 10f4IS6 tOSIS6 tera/86 10IIQIS6 10I12ISS 1(r14IS6 10fteISS Date Mon Averaoe EAF ~9898%

Lost Generation Date MWH Loss Reason SI23IS6 766 Tvroete verw Teer SI2426IS6 %7SO 282 Neteetex 'nspecsen 6 repet 87.9 82.0 82.1 Stw 93.2 89.6 91.3 76.8 75 T 5et '55o Good H eeet Attervtee 94.S Ct D

50

@d

~ Aetwt TerQct 25 31-Jan 29 Feb 31.Mar 30 Apr 3I.May 3<hJun 3IVvl 31.Av9 30 Sep 14.0ct 30 Nov 31 ~

Date

AUTOMATICREACTOR TRIPS Legend

~Actual 4

Good- - - --

rn Q

L I-0 0

Z 2

0 0

Oct- Dec Jan '96 Mar May Jul Sep Nov Date Data Source: HughJohnson

ST. LUCIE PLANT Equipment Causes Operations to Maneuver Plant 20 ~

15 g 10.

O

'0 0

0.

1 QTR 2 QTR 3 QTR 4 QTR 1 QTR 2 QTR 3 QTR Date 95 96 Oin

UNITS 1 AND 2 OUTAGE SCOPE E SCHEDULE

1997 OUTAGE DURATIONS UNIT 1 C NT 75 DAYS (PLANT 37) ( SGRP 38)

TARGET 70 DAYS

( PLANT 34) (SGRP 36)

UNIT 2 CURRENT 42 DAYS TARGET 3S DA.YS

UNIT 2 OUTAGE SCOPE 16 MAJOR MODIFICATIOWS

"'L-95-07 PRESSU16"" LOCKING

" PZR CODE SAFETY

• INCORE QUICK LOCK 33 MINOR MODIFICATIONS SS1 CojumCTIVE WORX OaOERS 671 PREVENTATIVE %VORE ORDERS MAJOR NON-MODIFICATIONPROJECTS

" MFIV'S ACTUATOR OVERE&UL

• hVZN GENERATOR ROTOR OUT INSPECTION

• MSIV OVElUMUL

• SG 100% ECT

"'REEZE SEAL VALVEWORK - RCS LOOP CHECKS

V-1 OVTAGE SCOPE 1S MASOR MODIFICATIONS

• STEAlVI: GENERATOR REPLACEMENT

~ PRESSURIZER HEATER SLEEVE

• RWT BOTTOM REPAIR

• INCORE QUICK LOCK

• RCP N-9000 SEAL

~ CONTROL ROD DRIVE UPGIUQ3E 14 MINOR MODIFICATIONS CORIRECTDN', WORK ORDERS PREVENTATD'X WORK ORDERS MAJOR NON-MODIFICATIONPROJECTS

• HP TUIU3INE OVERHAUL

SIGNIFICANT CO CTIVE ACTIONS

0 1B MAINTRANSFORMER AIR-IN LEAKAGE LESSONS LEARNED Date of Event: August 31, 1996

~ ROOT CAUSE: Air in-leakage Causing the Gas Detection System to Alarm

~ SHORT TERM ACTIONS: Replaced Three Oil Coolers Pressure Tested the Transformer and Entire Cooling System Re-fit of all Oil Cooling System Piping to Ensure Leak Tight Connections PC/M Implemented to Raise Two Conservative Tanks to Increase Operating Pressure

CORRECTIVE ACTIONS

+ie D~te Investigate Failure Mechanism of the 83 Oil Cooler 12/31/96 Ac i n Verify Negative Pressure in all Transformers and 12/31/96 Evaluate Change-out of Flapper Valves to a Different Type Acti n u- i

~ Operations to Monitor Transformer Gas Detection Gauge Once per Complete Shift and Log Results Ac ion: er io Obtain Oil Samples Monthly until Outage (Unit 1, 1997) On Going Ac ion Su - i Evaluate Cooler Corrosion Problems an Develop Counter Measures 10/1/97 prior to next Re-fueling cti n' i

~ Review and Revise Sub-station Guidelines on Transformer and 4/15/97 Cooling System assembly, including cooler installation, Seals, Alignment, Bolt Torquing and Gasket Replacement ctin - ai Sub-station fo Provide Status of On-going PM Program Activities 12/31/96 in the Switchyard (Actual vs Manufacturer Recommendations)

LESSONS LEAI&1ED Lack Of Ownership for Plant Equipment No early Recognition that Sub-Station Lacked Resources to Facilitate Emergency Repairs

~ Lack of Plant Knowledge on Station Transformers, Operating Parameters, Alarms. Actions to be Taken

~ Project Managers should be from the Production Departments

~ Degraded Condition of Transformer Components was not Known until Failure

~ Work Practices and Processes by Sub-Station Personnel need Improvement

~ Work Performed by Sub-Station Personnel on site not Monitored

~ Sub-Station has no Contingency Work Force for Large Scale Jobs

~ Mobilization of Sub-Station Reserves is not Timely

~ Plant Bargaining Unit Employees working Alongside Contractors results in Friction

INADVERTANTLYBYPASSING RONG ESFAS SIGNAL (Page 1 ECF CHART NPS, RMM 5 I/O NOTIFIED OF ATI PROBLEM AREA RADIATION ATI S/G 'BH ESFAS S/G "B'SFAS MONITOR SURV CH. 'D" DECLARED CH. "D" PRESS.

FAULTANNC.

COMPLETED OUT OF SERVICE 0'AILURE 1945 9/18 1945 9/18 1945 HRS 9/18 2030 9/18 CONT. PRESS ANNUNCIATOR S/G "B'SFAS BISTABLES WERE

SUMMARY

"D'HANNEL BYPASSED W/0 CONSULTED FOR PRESS INDICATOR INCIDENT DURING "ATI"ALARM POWER SUPPLY SURV. TEST FAILED CONT. PRESS BISTABLES ALIGN WITH PRESS INDICATORS

INADVERTANTLYBYPASSING OF WRONG ESFAS SIGNAL (Page 2 of 2)

ECF CHART CREW/STA DISCUSSED RELATED TECH. SPECS.

I llAll ESFAS CHANNEL PLACED IN BYPASS 2045 8/18 QA Qs Qo CONDITIO NO 1B S/G REPORT TO OFF NORMAL BISTABLE DOES INDEPENDENT IG 1A PI UPGRADE IG 1B PI PROCEDURE FOR ESFAS VERIFICATION (MSIS) IS NOT ALIGN DID NOT IDENTIFY (MSIS) CONTROLLED KEY CABINET FAILURES OR LABELEDAS LABELING HAD NOT LASELED AS WITH PRESS INITIALERROR S/G 2B RElATED INDICATOR S/G 2A BEEN RESOLVED INSTRUMENTATION ESFAS ONTROLLE CHANNEL KEY LOCKER LOG EY TA NOTE:

'D'ETERMINED TO HAS INDEX WITH LABEL HAS WITCH LABE BE BYPASSED IN NOUN A'ND HAS ONLY ERROR NUMERICAL ONLY NUMERICAL NUMERICALI.D.- 0705 9/19 I.D. - NO NO NOUN I.D.

NOUN NAME NAME BOARD WALKDOWN BY ONCOMING SHIFT DID NOT IDENTIFY ERROR

ST. LUCIE PLANT NUCLEAR PROBLEM REPORT 96-2232 EVE DE RIPTI

• Health Physics pulling Containment sample on 9/14/96

• Upon completion of sample, technician declared monitor B.I.S.

• SNPO noticed low- flow condition, notif ied Control Room

• HP/SNPO verified throttle valve misaligned

• Monitor Out of Service for 1 hr. 51 min. after. declared B.I.S.

t REVIEW F PA T EVE

• December 1994. PIG Monitor left isolated after sample

-Procedural enhancements & valve labeling

• February 1996. Throttle valve left partially closed

-Added I.V., req'd procedure to be in hand

• August 1996. Sample valve found slightly cracked open collected

-Locked valve access panels A E F THE EVE

• Did not use 'Procedure in Hand's required

• Did not have I.V. performed prior to placing monitor B.I.S.

RRE TIVE A TI

• Administered discipline for failure to follow procedure

• Clarified requirement to do I.V. prior to B.I.S., HPP-22

• Department meetings conducted to discuss details of this event 14

OPERATORW AROUNDS Submitted by: Operations Suppo linger Aug.95 Sep.95 Oct-95 Nov.95 Dec.95 Jan.98 Feb 98 Mar.98 Apr.98 May.98 Jun 96 -Jul.98 Aug.98 Sep 96 Oct-98 Nov-96 Dec-96 MONTH OPEN 79 98 103 101 96 41 55 47 43 37 38 17 15 15 TARGET 45 46 48 43 40 38 30 20 18 17 18 15 120 .

operator in performing duties within the approved procedures or in accordance with the intended design.

100-

- De crease due to separation of OWAs from Operator lnconvenlences.

80-

~OPEN 60 -. 0 - . TARGET 0

~

40.

Year End Target=15

'a 20 Aug-95 Oct-95 Dec-95 Feb-96 Apr-96 Jun-96 Aug-96 Oct-96 Dec-96 Time (Month)

OPERATOR WORK AROUNDS

SUMMARY

Submitted by: R. Enfin PMAI '4 DESCRIPTlON .'DEPT.':"', STATUS SCHD. START - .-SCHD.- COMP.

UNIT - COMMON Various HeaterDrain & Vent System 1V/MM 9644-078 Valve Position Indicators Motley Awaiting Parts 10/7/96 12/31/96 UNIT-1 Letdown Pressure Control Valves Evaluating C-E Study comp. 10/14/96 96%2-228 transient response while in automatic ENG I Gil study 9/1/96 Schd. TBD Eberline Radiation Monitor Power Supply l8C I Install power 96-06-008 Failures Gusmano supply & PM 8/1/96 COMPLETED 10/11/96 TCV 1 5 Gen. H2 Cooler erratic Corrective Awaiting Management control Mgmt. Adion Imp. Approval SCEI Post Mod.

96-02-300 CST Loop Seal loss Kawa Testing 9/1/96 10/31/96 UNIT-2 l&C-SCE I PCM to PRB Not on POD or Outage PCM 187-295 2A & 2B Diesel Gen. Tachometers Pawley- for review/ schedule Issued 96-03-023 readings unreliable Kulavich approval (can be done online) 2A 8 2B Diesel Gen. Pyrometer and PM Schedule complete thermocouple have chronic loose SCE I Developing PM 11/1/96 96-03-364 connections Kulavich schedule Start 10/4/1 996 Implementation TBD l&C-ENG I Gusmano-96-03-866 PC-11 Radiation Monitor failure alarms Filipek PCM in review 9/1/96 12/10/96 PCV-08-879 Gland Seal Regulator erratic ENG I 9643-702 - requires manual control Howard Planned 11/1/96 11/16/96 CCW to SDC Hx Reliefs SR-14350/SR- WO¹ 96003625 14359 Liftwhile cyding "N Hdr. Valves ENG I PCM 251-295 Planned for SL 9643-360 or starting pumps Gaffney Approved 2-10 NOT SCHEDULED V&111 Fuel Transfer Gate Valve leaks CR to ENG for by seat ENG support WO¹ 95029430 NOT SCHEDULED Work completed, Corrective root cause in Root cause due 9M2-287 V-3217 Sl Hdr. valve leaks by seat SCE actions impl. progress 12/15/96 TIC 2223 Letdown temp. control valve Linear cern to 96C3-359 controller erratic SCE be replaced Unit 2 Outage Unit 2 Outage TCV 15 Gen. H2 Cooler erratic Corrective Awaiting Management control Mgmt. Action Imp. Approval 5A 8 5B Fdwtr. Htr. Ext. Steam Trap bypass valves LCV-10%A 8 SCE/

96-03413 LCV-10kB do not dose Price Evaluating Planned TBD UNIT - 1 CLOSED Gas Surge Tank Moisture Trap improper SCEI operation Young Completed CLOSED UNIT - 2 CLOSED System functions Equipment & Chemical Drain Tank as designed - not Pumps do not have a hi level override run Submitted REA an OWA 96-03-246 feature ENG to ENG 9/1 3/1 996 CLOSED PIA-1140 needs to be restored to original Transferred to Does not meet CR 96-1880 configuration when RCGVS repaired. ENG TSA OWA criteria CLOSED

) Added this month Opened 8 Closed in Sept 16

ST. LUCIE PLANT CONTAMINATEDFLOOR SPACE 4500 4000 Post outage recovery of contaminated ftoor space.

~Aalaal

- - - - -.Target 3500 a a

~ \

3000- ~ ~

~ ~

a 2500 Unit 1 Refueling Outage 2000 hacceseibb ares 8 fo5rwbg 1500- Benchmarklng wkh Turkey Pokrl and 1000 keephg eri 242 a

indlreky pracrrces. a 500 '

~ ~

Sep- Oct Nov Oec Jan- Feb Mar Apr May June Jul Aug Sept Oct Nov Dec 95 95 Time (month)

Man Rem 395.323 400 Ult1Rf llgotg

.. - - Outage Budget= 310 H H <<H H <<W l%

300 E

Target C

200 ~Aclual 100 Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec Time (Month)

Personnel Contamlnations 95 100 Unit 1 Refueling Outage 90 80 e

C 70 ~ ~ s ~ <<gc g pc A 60 Target c 50 ~Actual 3 40 V 30 20 10 0 ~ c II ~

0 Jan Feb Mar Apr . May Jun Jul Aug Sept Oct Nov Dec Time (Month)

Unit 1 CPI (Chemistry Performance Index) 1.30 R INPO GOAL

=1.25 1.20 V

- - - - - - DAILYCPI 1.10 QTR AVG CPI CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CO w CO CO Q CO O CO O CO CV C4 CQ CO CO CD CO CO CO CO CD CD CD CD CD DATE Unit 2 CPI (Chemistry Performance Index) 1.30 INPO GOAL

= 1.2S 1.20 O

1.10 - - - - - - DAILYCPI QTR AVG CPI CO CO CO CO CO CO CO CO CO CO CO CD CD CD CD CD CD CD CD CD CD CD Q OI r CIC N ~ ~

CO CO CO R

R CO V

Q CO CO CO DATE 19

WORK CONTROL 0

PLAN OF THE DAY 13 WEEK ROLLING SCHEDULE

• PROCEDURE ORGANIZATION

• DISCIPLINE SCHEDULERS POD ADHERENCE

• EXPECTATIONS POD EFFICIENCY

• DAILYREPORT

• PROBLEM ANALYSIS 2 IDICATORS

MAINTENANCE ER B PNl BA KL Joe Marchese - Maintenance PWO backlog are non-outage corrective work orders (Work Type 5 status 17-48) on components/equipment in the power block. Total includes all Work Type 1, Work Type 3 5 Work Type 5.

(all hold codes) 900 TOTAL = 1640 Legend - WT6 800 700 . -.- ----

~ ~ ~ ~ ~

Goo d X Total Tscgat 600 .

0 500 O

Z 400 .

W W W H % W II~.~ X 300-200 Target ~ 200Totsl .-..

100 0

~

'95 Sep Oct Nov I

Dec

'96 I

Jan I

Feb Mar Apr Date May Jun Jul Aug

. As of 10/4/96 Sep Oct Oats Source: Passport

E I Randy Olson - IRC The number of Control RoomlBoard Green Tags. It provides an indication of the attention given to maintaining control room instruments in an operable condition.

80. OUTAGE-7 "

legend 70 ta00" ~Non Outage XTotal 60 ~

I Non.eutago Target 50.

o 40.

O 30 <<X X~

20 r r r ~Ao of 10/4/96 to r Non.Outage Targot 5 0

Sep Oct Nov Dcc Jan Fob Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'95 '96 Date

NT LDEN LD1E Joe chese - Maintenance B,aasLZEQz.

Non-outage corrective maintenance work type 5 PWOs older than 12 months.

80- egen 70 Good 0

60.

-X-Total Target g 50.

40 o 30 As of 10/4196 0

20

10. -Target = -0

0. I I Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct

'95 '96 Date Data Source: Passport

Active leaks (primary and secondary) 70-OUTAGE legend 60 50

~

. UNIT1 = 1 UNIT 2 =

~ Mon.Outage Mon.Outage Target g 40 ~

30 Z

20 ~

Ks of 16/47+6 Mon-Outage Tergot ~ 10 10 0

Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'95 '96 Date Data Souror: Passport Unit 1 Unit 2 Total Non-Outage 12 Oldest {Non Outage) 5/23/95 1/5/96 WO// 95015384 ~ 96001482 Status AWP READY

NEED MINOR ORE DONE.

Not A Frequent Passport User?.

DIAL EXT. 7372 One Call For Any Minor Request No Paper, No Hassle, No Rework 3-10 Day Turnover Feedback Provided To Requester Low Cost Process Exam les o Minor Work:

- Manual Valve Packing Adjustments - Tighten Loose Air System Fittings

- Hand+heel Replacements - Tighten/Replace Fasteners

- Replace Pressure Gage Glass - Repair Grounding Straps

- Non-Powerblock Building Maintenance - Repair/ Replace Handrails or Grating

- Replace Junction Box Covers(Screws

~ Provide Name, Phone Number, Unit/Location and Description of Requested Work

PSL %IN TEAM STATUS REPORT BY LMD FOR 4/1/96 TO 10/10/96 10/10/96 /I:$0:498

~Dis osition Total MM EM I/C PMS FACILITIES . C/S Complete ~769 ~358 ~v C48 I 15 Open ~135 @so Oo ~z ~4v 10 ~6 Work Request ~12 ~7 ~4 ~o ~o 1 ~o Working ~5 D> Do 0 ~o Total ~921 ~379 ~393 ~19 ~96 ~26 ~8 YEAR TO DATE STATUS REPORT

~Dis osition Total MM EM I/C PMS FACILITIES C/S Complete ~769 ~339 ~358 ~7 ~48 ~15 ~2

10/8/96 COATINGS STATUS CHART MONTH JOBS ADDED/MO JOBS COMPLETED JOBS REMAINING May-96 75 32 43 Jun-96 56 24 75 Jul-96 15 43 47 Aug-96 36 79 Sep-96 22 20 81 October 7/1996 80 90 80 70 60 50

~

0 40

~.'.

JOBS ADDED/MO JOBS COMPLETE JOBS REMAINING 30 20 10 May-96 Jul-96 Sep-96 Nov-96 Jan-97 Mar-97 May-97

.0 FILE: NPTCHT96 PDONOVAN 27

10/8/96 INSULATION STATUS CHART 0 T 0N S ADDED/MO. POINTS COMPLETED POINTS REMAINING May-96 202 75 Jun-96 Jul-96 Aug-96 Sep-96 143 54

'3 14 50'27 80 121 36 190'23 100 64 Oct. 7/1 996 62 INSULATION STATUS CHART 250 200 150 CO I

00 100

~

~ POINTS ADDE POINTS COM

.~POINTS REMA 50 May-96 Jul-96 Sep-96 Nov-96 Jan-97 Mar-97 MONTH FILE: INSL96 P.DONOVAN 28

Weekly Scaffolding Progress Report 14 Week of 10/8/96 12 to to U

10 ts V

M U) to X

ill 0

Ql J2 4

a 0

Scaffolds 0. =..30 Days . 91 -'60 Days - -=

90 Days 91 -120 121-5. G ter Existirig 14 Weekly Status 09/10/96 09/17/96 09/24/96 10/01/96 10/08/96 Elec Maint 5 6 8 6 6 Rotating 1 0 0 0 1 Stationary 3 3 5 4 4 Valves 6 5 11 7 3 IRC 0 0 1 1 1 SCE 0 0 0 0 0 PMS 3 4 8 3 3 OPS 0 0 0 0 0 Plant General 3 1 1 0 0 TAPPROGUE 16 18 6 6 6 Totals 37 37 40 27 24 Purpose for Scaffolding for Week: 10/08/96 1 P W r 19 79%

~i~rggJ 0 0%

4. 17%

~4)jCt~ 1 4%

24 100%

File: SCAF AGE.XLS Goodiel Created by: S. Marchigiano 29 Updated by: M. Bloeser Print Date: 10/11/96

Quality Assurance MMMMWWMWMMMWMMMMMMMMMM~~MWMWMM~MMMWMMMM~MMWWWMMMMMMMMMWWMM

~ Overall Assessment Early signs of improvement in Corrective Action for QA identified deficiencies

~ Improved Finding response timeliness

~ Level ll root cause analysis 8 multidiscipline CR close-out review Procedure content and control require attention

~ Confusion over 10CFR50.59 screening

~ Problems with guideline process Dail uali Re ort Continues As An Effective Tool

~ Integration of QA/QC efforts

~ Good real-time feedback mix of program vs implementation problems

~ Condition reports (24) used to document problems Relay covers on RTGB not installed Reactor head o-rings stored improperly Safety related material not trackable using Passport 30

Quality Assurance Uali Assurance Audits July/August PMON (5 Findings, Violation of HP practices, configuration control, Nl modification, CR disposition unsatisfactory, improper. inter-departmental coordination of corrective action Crane Operation 8 Maintenance (2 Findings, Magnatorque brake operational check, crane operator training 8 qualification)

Chemistry Functional Area Evaluation (3 Findings, Chemistry procedure content 8 control, traceability of calibration 8 sampling activities, unqualified calibration'gas)

September PMON (6 Findings, Operations key control, WIN team, procedure processing (2),

overtime guidelines, poor corrective action records)

All audits performed with PSL personnel

Quality Assurance a Maintenance Rule Activities September 1995 Independent Technical Review Early Diesel Implementation December 1995 Independent Technical Review

- Significant non-compliance with federal regulation Senior QA employee rotated to Engineering Significant assistance with program recovery July 1996 Audit - Compliance marginal significant areas of weakness September 1996 NRC Team inspection

~ July 1996 QA Finding avoided additional violation

~ QA analysis of problems thorough and helpful to plant in fixing program 32

Quality Assurance a Other NRC Review Non-cited violation based upon Finding in March 1996 audit of STAR/PMAI Conversion Audit a Conversion to PTN Surveillance Process Elimination of Monthly PMON audit Introduction of Quality Report Restructure of PSL surveillance process Better real-time feedback to plant management

ENGINEERING/TECHNICAL lMPROVENIENTS I ACTIONS Engineering Ma or Im rovement Areas improve Configuration Management Controls Reduce Open TSAs

~Ch ll Maintenance Rule Inspection Architect Engineer SSFI Type inspection 34

MAINTENANCERULE BASELINE INSPECTION NRC Exit results: Overall Pro Im lementation is acce table.

Scoping - Potential Violation for failure to include several SSCs:

Performance Criteria - Potential Violation - Reliability criteria does tie back to PSA Use of Procedures - Potential Violation Structures - Inspector Followup Item f- Transition &om a(2) to a(l) after identifying adverse trends.

~Stren s:

- QA utility self assessments

- Predictive Maintenance

- Maintenance Rule Quarterly Report

- Plant Material Condition 35

St. I,ucie Unit 1 k 2 Upcoming NRC Engineering Audit First-of-a-kind NRC AE Inspection to start at PSL - 11/4/96 Duration - 8 weeks with 4 weeks with 6 person (1 NRC, 5 AE) team on site Scope - Similar to SSFI - NRC to select systems ( Unit 1 AFW, Unit 2 HPSI and possibly CCW)

Objective - assess system's operational performance capability emphasizing:

- Engineering design and configuration control

- Consistency in design basis documents

- Modification history and associated 50.59 evaluations

- Design interfaces with Ops, Maintenance, Training, etc.

- Corrective action program effectiveness

- PSL Preparations

- Engineering lead with support &om Ops, Maint, Training 4 Licensing

- Plan developed and key personnel identified and working

- Focussing on internal review of plant documentation and identifying issues requiring resolution prior to audit 36

TEMPORARY SYSTEM ALTERATION 25 c 20 E 15 N

C GOBI.~S

g. 10 0

0 16 21 24 27 19 20 19 16 15

.

it/:-,.y,'; 1r 15

TEMPORARY SYS ALTERATION TSA ISSUE COMPONENT AFFECTED FINALACTION TSA CLOSURE OWNER DATE TO CLOSE TSA DATE 1-96-24 7/4/96 Watcrbox Cathodic Protection PCM 11/15/96 Smit PCM 95037 Issued 1-96-31 7/26/96 VBE-22-6YA PCM 11/30/96 Pawley 2-9642 1/2/96 Booster Relays on PCVN801and PCM 12/8/96 Motley 8802 PCM 11-18-96 2-96-24 4/15/96 HVSAA PCM 12/29/96 Korte P CM 12-15-96 2-96-28 4/25/96 2A Purification Fitter PCM 12/31/96 Hansen 1-96-33 7/31/96 SB13306 PCM Motley 2-96-32 5/26/96 PRZR HTR Bank B4 PCM Korfe 1-95-58 11/7/95 Fire detector computer PCM Anfhony PCM 11-29-96 1-96-32 7/26/96 HVE-8A Ec B PCM Parley PCM 96023 Issued 2-94-25 5/10/94 TE for LP Turbine Inlet Metal REPLACE Outage Pawlcy 1-96-34 7/31/96 Turbine zero spccd proximity REPLACE SNO Pawlcy

)robe 2-96-38 8/29/96 02 bearing seismic probe REPLACE SNO Pawley 1-96-3G 8/22/96 f/1 HJTC channel B TROUBLE SHOOT SNO Pawley I-9640 9/6/96 LT-07-12 CLEAN PROBE Outage Pawlcy 2-9G-04 1/23/96 Gov Vlv 3 position indic lights INSTALLNEW Outage Pawley CABLE

IMPROVEMENTS/ACTIONS SERVICES MAJOR IMPROVEMENT AREAS:

IMPROVE SITE TRAINING

- Implement Real Time Training Coaches Complete

Initiate Basics of Supervision Class 11/01/96

- Establish a Method to Determine Training Effectiveness 12/15/96 IMPROVE SAFETY FOCUS OF FRG Improve Consistency of Membership Complete

- Technical Specification Change Submitted 10/31/96 Technical Specification Change Implementation (expected) 08/01/97 b

~ CONFIGURATION CONTROL

- Upgrade Design Control Front-End Process Complete

- Generate Unit 1 and Unit 2 Outage Modifiication Lists Ec Complete Real Time Support Lists

- Reduce Outstanding PCM's to less than 150 12/31/96 39

OPEN PLANT CHANGES / MODIFICATIONS (PC/Ms)

~PTN

~PSL 200 O

150 0

PTN ~PS Design: 26 32 Review. 10 19 Working: 53 61 Update: 72 111 Total: 161 223 0

g8:,,;!Uitit5>::im:">>'f99f;: '4992/ '"%393'a '-:1$ 84s (1995'. @/96'>> %2l96,': "".3/96~:>'4/96';;":5/96! (N963:,".;7/96.;,,K8993 '9/96'NlO/14'3.:Ltt/96,r: ;'.:%2/96.:

240 242 230 219 170 170 155 153 157 161

<B~<i@iPSLCNN. 316 326 269 274 285 282 303 301 227 223 David A. Brown 467-7045 40

~ IMPROVE PROCEDURE QUALITY

- Develop Site Writer's Guideline 10/21/96

- Evaluate Current Upgrade Process 10/25/96

-'evise QI 5/1 as necessary 10/31/96

- Establish Goals and Production Indicators 11/15/96

~ IMPROVE ABILITYTO IMPLEMENTE-PLAN

- Improve Staffing and Expertise Complete

- Enhance EP Training-OJT Sessions. (Started 09/25/96) 10/31/96

- Implement Classroom ERO Training. ( Started 09/25/96) 01/01/97

- Implement ERO Call Roster 12/01/96

- Implement Quarterly, Limited Scope Drills 11/96 Simplify Pressure Boundary Leakage Criteria (10 gpm) 12/96 SECURITY ENEMMCEMENTS

- Notified NRC of Plan and Status Complete Implement Plan 10/96

PSL TRAINING OBSERVATIONS 00%

80%

~Actual 7Q%

CL O 50/

g 50'/o 0

g 40 30%

20%

10%o 0%

!:'i,;4.;;-o":.. i i1SS1", ',itsy @993!'ag!: I1SSS:"; l;";.ini5'.I "ides.'ee,";: >A/Ss'i !!5iS'e'> ,'!'5/9'e;: yg/Se": 'jeSS',: y/SS;i;:spht5! !A 95!",12/SS',.

i'.".:'ct6alR3'0:"; 1QQ% 35% Q% 2% 95% 1QQo/o 1QQ% 91% 1QQ% 100% 1QQ%

Data Source: M. Allen 42 File: -ME3808XLS McQuinn Print Date: 10/15/96

CONMTION REPORT PROCESS STATUS 1

• VOLUME CONTINUES TO BE HIGH - 784 THIRD QUARTER CONDITION REPORTS CR's GENERATED BY QUARTER 1500 a 1000 Ir.

O 500 1st 95 2nd. 3rd 4th 1st 96 2nd 3rd

• TOP SOURCES FOR 3RD QUARTER OPERATIONS 18% 'C 11%

QUALITYASSURANCE 8%

ENGINEERING 7%

• LINKED CR PROCEDURE W/ADM 08.04 'ROOT CAUSE EVALUATIONS'O ESTABLISH LEVELS OF SIGNIFICANCE

• 3RD QUARTER TREND REPORT MANAGEMENTREVIEW NOVEMBER 12 PRESENT

SUMMARY

TO CRNB NOVEMBER 19

• AREAS FOR IMPROVEMENT - CORRECTIVE ACTION PROGRAM

- PMAI REDUCTION / DESIGN ISSUES REVIEW

- HIGH REJECT RATE DURING CLOSURE REVIEWS (20%)

- TREND ANALYSIS CAPABILITY

- ROOT CAUSE TRAININGAND ANALYSIS 43

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M'ATERIALS AGEMENT IMPROVEMENTS/ACTIONS Ma'or Im rovements Areas Outage Material Performance Problem: Large amount of outage material ordered but not used.

Solution: Develop detailed outage parts list and ensure su6icient department budgets exist to perform planned work.

Reduce on Site Inventory to; a)3S million by year end, and b) complete review and remove majority of 1995 already written offDME mater Address Equipment Differences Behveen Units and its Effect on Inventory stat719 45

Reduce on Site Inventory:

a) 38 million by year end, 0

b)review and remove 1995 already written offDME material on site.

STATU!j'7 million of DME was on site January 1, 1996, ofwhich 8.7 millionwas not reviewed for DME 14.5 million was sold at auction, with 3 million expected to be on site at year end Review of 1995 DME material completed PLAN/SCHED E.

Implement up &ont controls (completed September):

Continue to remove Rom site material being DME'd (options; seH to vendors or other users, obtain credit Rom vendors, establish'pooled inventory).

Capitalize turbine valves like PTN (completed October).

Reduce RCP seal cartridge inventory &om 6 to 3 ($ 900,000 by December 15).

Continue to review and reduce over max, currently at 4.4 million.

Establish 1997 outage detailed parts list with cost run-up (in progress).

~MIND C RR

~ Inventory Value

~ Non-outage PWO's AWP

~ Warehouse Restocks

~ Ten Oldest Purchase Order Line Item 46

INVENTORY VALUE Dan Quilty - Nuclear Materials Ilanagement 50.0 45.0

~ Actual Target Good 40.5 40.0 r

0 Target ~ 38 R 35.0 (0

cB 30.0 25.0 20.0 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'96 Date

Nuclear Materials Management WAREHOUSE RESTOCKS 2500

~Actual 2000

---

" Target t500 t000 208 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Date OVERMAX INVENTORYVALUE

~ ~ 5, 5

CI 4.4 ir '0 O

ir i - Actual iS

~ ~

I~ 3 ~ r Target cl 0'l ) e ti t0 't.~~~ ii 8 io ii 44 EO l4 <<t W~~RKf  % % t4 N Q 40 P K M~~i; A 40 fO 0 00 '0 00';0 ~~+I o 1 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Date

Nuclear Materials agement OPEN REQUISITIONS OVER 30 DAYS 150 g 125 0

100

~Actual g 75 "Target c 50 Q

0 25 u Au xl xl xl xl xl x xl xl xl xc xl xc xl xl xl xl xl xl xc xl xl xc xc xa xl xl xc lcl 0...

Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Date NON-OUTAGE AWP {STATUS 45 & 48)

~

200 180 160 140 Aclual p 120 100 cc 11 l%1 Target 100 80 60 Good 40 20 ~

0-Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Date

LICENSING RESIDENTS'ERIODIC INSPECTIONS SPECIAL INSPECTION REPORT; ENGINEERING AI'6)

CONFIGUkM.TION CONTROL MAINTENANCERULE SPECIAL INSPECTION REPORT: TAMPERING EVENT EMERGENCY PREPAREDNESS NUCLEAR INSTRUMENTATION Estimated 1996 NRC inspection activity (as of 9/30/96)-

6479 man-hours ( $ 800,000)

$ 32,584 contractor costs E T A F RESIDENT INSPECTORS'ERIODIC INSPECTIONS ARCHITECT ENGINEER DESIGN INSPECTION LICENSED OPERATOR REQUALIFICATION PROGRPdv1'VALUATION PRE-SALP AND SELF-ASSESSMENT PRESENTATIONS (ATLANTA) November 12, 1996 50

Twenty Cited Violations 0

Three Pending Violations Seventeen Non-Cited Violations One Pending Non-Cited Violation Failure to include some SSCs within the scope of the Maintenance Rule in the Plant's Maintenance Rule Program (PASS, Communications., Service Air, Radiation Monitors)

Failure to Follow Maintenance Rule Procedures in actions required by ADM 17.08 (multiple examples)

Improper use of Maintenance Preventable Functional Failures as indicators of reliability for safety significant systems Failure to walkdown Control Boards prior to relieving the watch as Reactor Operator

NRC VIOLATIONS 25-Legend 20 ~Actual Vioiallons 20 " Actual NGVs 17 15 Good W

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'96 Date Date Source: E. Nfeinkarn

LIGENSEE EYENT REPORTS 25 Legend N

20 ~1O CFR 50.73 LER 20 10 CFR 50.72 I

Good 15 pS

/ 16

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0 10 0-Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'96 Date Data Source: Ed Wetnkam

BUSINESS SYSTEMS St. Lucie Plant Business Systems October 17,1996 Spending Controls

'Checkbook'tyle expenditure tracking Weekly monitoring of M8S Departmental awareness improving PTN System being installed and implemented Forecasting Failures Payroll budget inadequate Raytheon outage bonus not accrued Operations overtime greater than expected Emergent activities Vacation buyouts for terminated employees Overtime portion of bargaining unit lump sum increase Tampering event LP Rotor blading Main Transformer repair Risks to remaining budget Remaining budget is inelastic Recovery of existing variance is not possible Vacation Coverage 57,000 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> of vacation not yet taken ICW Header repairs 54

RESOURCES BARGAINING UNIT SICK LEAVE 12 month rolling average

~

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7.50 E 7.OO

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~PSL PTN 6.50 ~PGBU m

5.00

~ 5.50 Z 5.00 ca 4.50 m

Pn 4.00 3.50

"gglii)ty-'ll:'K1N85 offl85; IfZ96,':"j( h'i'>1i9'6a ~s.,5l96.,"I;-,656;.-.;

'4'>:PTff l'.iii; 9h"",P Sr":A" 5.50 5.70 535 590 l

5.49 6.19 4.82 6.76 4.71 699 4.56 6.76 436 4'.O7 6.85 692 3.86 692 394 6.60 6.55 i:rl,poQQ,'j4~ 4~ 4.45 4.45 4.60 4.47 451 456 456 4.70 4.67 BARGAINING UNIT SICK LEAVE 4 week rolling average

~ 0.80

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~PSL PTN

~PGBU w 0.70 8 0.60

~ 0.50 C

~ OAO

~ 0.30 P. 020 0.10 0.00

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KSlW86;'24 OM 0.34 0.24 0.29 024 026 027 023 0.22 027 024 025 SrgPSL~%1 0.36 039 0.57 095 0.47 OA6 OA9 059 0.51 0.36 028 040 Il pCSU');;, OM 039 0.42 028 023 0.31 097 025 028 032 033 038 039 OA3 Data Provider. Lynn Morgan 55

Exempt & Non-Exempt Overtime Hours PTN Outage (Excludes Bargaining Unit)

PSL Outage 0

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~PSL NBU PSL BU

~PTNNBU Q P1N BU

~O 90,000 O

ts 25,000 O

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~sVB/96>~s RB/96?M.:,~10i96?L> '.Ml/BR"-r 4.762 ZS 5,246.00 S.976.00 9.913.00 48.25 22.368.75 14.791.00 1,025.50 1.929.00 Pst::NBVr'SLaSS

'?. 7.1 06.75 6,50425 9.982.25 9,329.75 40.935.75 32.113.50 22.812.75 3,401.75 4.677~

PTN;NBV:: 3.164.00 5.622.00 25.404.50 5.840.50 3,161.25 2.294.75 3,372.50 1,83S.25 1242.50 PTN.BQ s%.'

665 75 10,376.00 35.749.50 9,565.00 7.120.00 7.091.50 7.61 4.50 4,019.75 2.995.50 Overtime Hours for Current Month Land V carr Assn Ctndasts Vasres 8 Bargaining aadanarr ReasOsd 0 Non~empt EI Exempt Mater Mpr Ops Supp peed SRct pres Sees rraadad Res Cd Wert Cd ado sves Ops 0

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