ML17229A102

Status Meeting on 961017

ML17229A102
Person / Time
Site:	Saint Lucie
Issue date:	10/17/1996
From:	FLORIDA POWER & LIGHT CO.
To:
Shared Package
ML17229A101	List: L-96-275, Forwards St Lucie Plant Status Meeting on 961017 ML17229A102
References
NUDOCS 9610290288
Download: ML17229A102 (69)

Text

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@fdic'~jg October 17, 1996 9610290288 9bi022 pDR hooch osooosss I

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ST. LUCIE STATUS MEETING AGENDA OCTOBER 17, 1996 9:00 AM SSB ROOM 2200 PERATIN REP RT C. Wood

~ni 2 Outage Scope and Schedule

~ni 1

Outage Scope and Schedule I NIFI ANT RRE TIVE A T 1B Main Transformer - Lessons Learned ESFAS Bypass Error Containment PIG Monitor B. Korte C. Marple H. Buchanan DEPARTM T REP RT OPERATIONS WORK CONTROL-Plan of the Day MAINTENANCE QUALITYASSURANCE ENGINEERING/TECHNICAL SERVICES MATERIALSMANAGEMENT LICENSING BUSINESS SYSTEMS HUMANRESOURCES H.'ohnson C. Wood J. Marchese W. Bladow.

D. Denver D. Fadden G. Boissy E. Weinkam R. Heroux L. Morgan

OPERATING REPORT

Unit1 Equivalent Availability 0

DAILYEQUIVALENTAVAILABILITY 30 Days on4ne as of I$ 1 4/95.

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I Sr22IS6 SI24IS6 SI24rse 1426IS6 SISM4 1ts256 1NsIS6 1rseIS6 104S6 tMIV96 10rrsIS6 tMSIS6 Date MonthlyAverage EAFag9.144/

Lost Generation Date MWHLoss Reason Mars66

~

Bscssccss~d cEA dodn018 sss'n Trsnstsnncc reasc oucsse Based on s Scsoecsn eocene&le Csoscsry Ot aaa tsVV EQUIVALENTAVAILABILITYFACTOR - UNIT 1 100 75

~ne Tsrscectas

. Best bein&. JI8.........

Tcfscc 4

secs Acccfcfcc 50

~2 614 25 m 31.Jan 29-Feb 31.Mar 30-Apr 31 May 30 Jun 31-Jul 31.Aug 304ep 1~et 30-Nov 31 Dec Date

Unit2 Equivalent Availability DAILYEQUIVALENTAVAILABILnY 123 Days orstine as of 1l1 df95.

44

~0 60

~0 I

'I h

10f4IS6 tOSIS6 tera/86 10IIQIS6 10I12ISS 1(r14IS6 10fteISS Date Mon Averaoe EAF~9898%

Lost Generation Date MWHLoss Reason SI23IS6 766 Tvroete verw Teer SI2426IS6

%7SO 282 Neteetex 'nspecsen 6 repet 75 76.8 87.9 82.0 82.1 89.6 Stw 93.2 91.3 T 5et

'55o Good H

Ct 50

@d 25 eeet Attervtee 94.S D

~ Aetwt TerQct 31-Jan 29 Feb 31.Mar 30 Apr 3I.May 3<hJun 3IVvl 31.Av9 30 Sep 14.0ct 30 Nov 31 ~

Date

AUTOMATICREACTOR TRIPS Legend

~Actual 4

rnQ LI-0 0Z 2

Good- - - --

0 0

Oct-Dec Jan '96 Mar May Date Jul Sep Nov Data Source: HughJohnson

ST. LUCIE PLANT Equipment Causes Operations to Maneuver Plant 20

~

15 g

10.

O'0 0

0.

1 QTR 95 2 QTR 3 QTR 4 QTR Date 1 QTR 96 2 QTR 3 QTR Oin

UNITS 1 AND 2 OUTAGE SCOPE E

SCHEDULE

1997 OUTAGE DURATIONS UNIT 1 C

NT 75 DAYS (PLANT37)

( SGRP 38)

TARGET 70 DAYS

( PLANT 34)

(SGRP 36)

UNIT 2 CURRENT 42 DAYS TARGET 3S DA.YS

UNIT2 OUTAGE SCOPE 16 MAJOR MODIFICATIOWS

"'L-95-07 PRESSU16"" LOCKING

" PZR CODE SAFETY

• INCORE QUICKLOCK 33 MINORMODIFICATIONS SS1 CojumCTIVE WORX OaOERS 671 PREVENTATIVE%VORE ORDERS MAJOR NON-MODIFICATIONPROJECTS

" MFIV'SACTUATOROVERE&UL

• hVZN GENERATOR ROTOR OUT INSPECTION

• MSIVOVElUMUL

• SG 100% ECT

"'REEZE SEAL VALVEWORK - RCS LOOP CHECKS

V-1 OVTAGE SCOPE 1S MASOR MODIFICATIONS

• STEAlVI:GENERATOR REPLACEMENT

~ PRESSURIZER HEATER SLEEVE

• RWT BOTTOMREPAIR

• INCORE QUICKLOCK

• RCP N-9000 SEAL

~ CONTROL ROD DRIVEUPGIUQ3E 14 MINORMODIFICATIONS CORIRECTDN', WORK ORDERS PREVENTATD'XWORK ORDERS MAJOR NON-MODIFICATIONPROJECTS

• HP TUIU3INEOVERHAUL

SIGNIFICANT CO CTIVE ACTIONS

0

1B MAINTRANSFORMER AIR-INLEAKAGE LESSONS LEARNED Date ofEvent: August 31, 1996

~

ROOT CAUSE:

Airin-leakage Causing the Gas Detection System to Alarm

~

SHORT TERM ACTIONS:

Replaced Three Oil Coolers Pressure Tested the Transformer and Entire Cooling System Re-fit ofall Oil Cooling System Piping to Ensure Leak Tight Connections PC/M Implemented to Raise Two Conservative Tanks to Increase Operating Pressure

CORRECTIVE ACTIONS Investigate Failure Mechanism ofthe 83 Oil Cooler Ac i n VerifyNegative Pressure in all Transformers and Evaluate Change-out of Flapper Valves to a Different Type Acti n u-i

+ie D~te 12/31/96 12/31/96

~

Operations to Monitor Transformer Gas Detection Gauge Once per Shift and Log Results Ac ion:

er io Complete Obtain Oil Samples Monthly until Outage (Unit 1, 1997)

Ac ion Su -

i Evaluate Cooler Corrosion Problems an Develop Counter Measures prior to next Re-fueling cti n' i

On Going 10/1/97

~

Review and Revise Sub-station Guidelines on Transformer and Cooling System assembly, including cooler installation, Seals, Alignment, Bolt Torquing and Gasket Replacement ctin

- ai 4/15/97 Sub-station fo Provide Status ofOn-going PM Program Activities 12/31/96 in the Switchyard (Actual vs Manufacturer Recommendations)

LESSONS LEAI&1ED Lack OfOwnership for Plant Equipment No early Recognition that Sub-Station Lacked Resources to Facilitate Emergency Repairs

~

Lack ofPlant Knowledge on Station Transformers, Operating Parameters, Alarms. Actions to be Taken

~

Project Managers should be from the Production Departments

~

Degraded Condition ofTransformer Components was not Known until Failure

~

Work Practices and Processes by Sub-Station Personnel need Improvement

~

Work Performed by Sub-Station Personnel on site not Monitored

~

Sub-Station has no Contingency Work Force for Large Scale Jobs

~

Mobilization ofSub-Station Reserves is not Timely

~

Plant Bargaining Unit Employees working Alongside Contractors results in Friction

INADVERTANTLYBYPASSING RONG ESFAS SIGNAL (Page 1

ECF CHART NPS, RMM 5 I/O NOTIFIEDOF ATI PROBLEM AREA RADIATION MONITOR SURV COMPLETED 1945 9/18 ATI FAULTANNC.

1945 9/18 S/G 'BH ESFAS CH. 'D" DECLARED OUT OF SERVICE 1945 HRS 9/18 S/G "B'SFAS CH. "D" PRESS.

0'AILURE 2030 9/18 CONT. PRESS BISTABLES WERE BYPASSED W/0 INCIDENTDURING SURV. TEST ANNUNCIATOR

SUMMARY

CONSULTED FOR "ATI"ALARM S/G "B'SFAS "D'HANNEL PRESS INDICATOR POWER SUPPLY FAILED CONT. PRESS BISTABLES ALIGN WITH PRESS INDICATORS

INADVERTANTLYBYPASSING OF WRONG ESFAS SIGNAL (Page 2 of 2)

ECF CHART CREW/STA DISCUSSED RELATED TECH. SPECS.

I llAll ESFAS CHANNEL PLACED IN BYPASS 2045 8/18 IG 1A PI (MSIS)

LABELEDAS S/G 2A QA CONDITIO REPORT TO UPGRADE CONTROLLED KEY LABELINGHAD NOT BEEN RESOLVED IG 1B PI (MSIS) IS LASELEDAS S/G 2B Qs NO OFF NORMAL PROCEDURE FOR ESFAS CABINETFAILURES OR RElATED INSTRUMENTATION 1B S/G BISTABLEDOES NOT ALIGN WITH PRESS INDICATOR Qo INDEPENDENT VERIFICATION DID NOT IDENTIFY INITIALERROR EY TA LABELHAS ONLY NUMERICAL I.D. - NO NOUN NAME WITCH LABE HAS ONLY NUMERICALI.D.-

NO NOUN NAME NOTE:

ESFAS CHANNEL

'D'ETERMINEDTO BE BYPASSED IN ERROR 0705 9/19 ONTROLLE KEYLOCKER LOG HAS INDEXWITH NOUN A'ND NUMERICAL I.D.

BOARD WALKDOWN BYONCOMING SHIFT DID NOT IDENTIFY ERROR

ST.

LUCIE PLANT NUCLEAR PROBLEM REPORT 96-2232 EVE DE RIPTI

• Health Physics pulling Containment sample on 9/14/96

• Upon completion of sample, technician declared monitor B.I.S.

• SNPO noticed low-flow condition, notified Control Room

• HP/SNPO verified throttle valve misaligned

• Monitor Out of Service for 1 hr.

51 min. after. declared B.I.S.

REVIEW F PA T EVE t

• December 1994.

PIG Monitor left isolated after sample collected

-Procedural enhancements

& valve labeling

• February 1996. Throttle valve left partially closed

-Added I.V., req'd procedure to be in hand

• August 1996.

Sample valve found slightly cracked open

-Locked valve access panels A

E F THE EVE

• Did not use

'Procedure in Hand's required

• Did not have I.V. performed prior to placing monitor B.I.S.

RRE TIVE A TI

• Administered discipline for failure to follow procedure

• Clarified requirement to do I.V. prior to B.I.S.,

HPP-22

• Department meetings conducted to discuss details of this event 14

OPERATORW AROUNDS Submitted by: Operations Suppo linger MONTH Aug.95 Sep.95 Oct-95 Nov.95 Dec.95 Jan.98 Feb 98 Mar.98 Apr.98 May.98 Jun 96

-Jul.98 Aug.98 Sep 96 Oct-98 Nov-96 Dec-96 OPEN TARGET 79 98 103 101 96 41 45 55 46 47 48 43 43 37 40 38 38 17 30 15 20 15 18 17 18 15 120.

operator in performing duties within the approved procedures or in accordance with the intended design.

100-crease due to separation of OWAs from Operator lnconvenlences.

De 80-60 0

~OPEN

-. 0 -. TARGET 40.

~

Year End Target=15

'a 20 Aug-95 Oct-95 Dec-95 Feb-96 Apr-96 Jun-96 Aug-96 Oct-96 Dec-96 Time (Month)

OPERATOR WORK AROUNDS

SUMMARY

Submitted by: R. Enfin PMAI '4 DESCRIPTlON UNIT-COMMON

.'DEPT.':"', STATUS SCHD. START -.-SCHD.- COMP.

9644-078 Various HeaterDrain &Vent System Valve Position Indicators UNIT-1 1V/MM Motley Awaiting Parts 10/7/96 12/31/96 96%2-228 Letdown Pressure Control Valves transient response while in automatic Evaluating C-E ENG I Gil study 9/1/96 Study comp. 10/14/96 Schd. TBD 96-06-008 Eberline Radiation Monitor Power Supply l8C I Install power Failures Gusmano supply & PM 8/1/96 COMPLETED 10/11/96 96-02-300 TCV 1 5 Gen. H2 Cooler erratic control CST Loop Seal loss UNIT-2 Mgmt.

SCEI Kawa Corrective Adion Imp.

Post Mod.

Testing 9/1/96 Awaiting Management Approval 10/31/96 96-03-023 96-03-364 2A &2B Diesel Gen. Tachometers readings unreliable 2A 8 2B Diesel Gen. Pyrometer and thermocouple have chronic loose connections l&C-SCEI PCM to PRB Pawley-for review/

Kulavich approval SCE I Developing PM Kulavich schedule PCM 187-295 Issued Start 10/4/1 996 Not on POD or Outage schedule (can be done online)

PM Schedule complete 11/1/96 Implementation TBD 96-03-866 9643-702 PCV-08-879 Gland Seal Regulator erratic ENG I

- requires manual control Howard Planned l&C-ENGI Gusmano-PC-11 Radiation Monitorfailure alarms Filipek PCM in review 9/1/96 11/1/96 12/10/96 11/16/96 9643-360 CCW to SDC Hx Reliefs SR-14350/SR-14359 Liftwhile cyding "N Hdr. Valves or starting pumps ENG I Gaffney PCM 251-295 Approved WO¹ 96003625 Planned for SL 2-10 NOT SCHEDULED V&111 Fuel Transfer Gate Valve leaks by seat ENG CR to ENG for support WO¹ 95029430 NOT SCHEDULED 9M2-287 96C3-359 96-03413 V-3217 Sl Hdr. valve leaks by seat TIC 2223 Letdown temp. control valve controller erratic TCV-13-15 Gen. H2 Cooler erratic control 5A 8 5B Fdwtr. Htr. Ext. Steam Trap bypass valves LCV-10%A8 LCV-10kB do not dose UNIT-1 CLOSED Gas Surge Tank Moisture Trap improper operation UNIT-2 CLOSED SCE SCE Mgmt.

SCE/

Price SCEI Young Corrective actions impl.

Linear cern to be replaced Corrective Action Imp.

Evaluating Completed Work completed, root cause in progress Unit 2 Outage Planned Root cause due 12/15/96 Unit 2 Outage Awaiting Management Approval TBD CLOSED 96-03-246 Equipment &Chemical Drain Tank Pumps do not have a hi level override run feature ENG Submitted REA to ENG System functions as designed - not an OWA 9/1 3/1 996 CLOSED CR 96-1880 PIA-1140 needs to be restored to original configuration when RCGVS repaired.

ENG Transferred to TSA Does not meet OWA criteria CLOSED

) Added this month Opened 8 Closed in Sept 16

ST. LUCIE PLANTCONTAMINATEDFLOOR SPACE 4500 4000 3500 3000-a 2500 2000 8

1500-1000 500 hacceseibb ares fo5rwbg Benchmarklng wkh Turkey Pokrl and keephg eri indlreky pracrrces.

Post outage recovery of contaminated ftoor space.

~

~

a a

~ \\

~

~

~

~

a a

Unit 1 Refueling Outage 242

~Aalaal

- - - - -.Target Sep-Oct Nov 95 Oec Jan-Feb Mar Apr May June Jul Aug Sept Oct Nov Dec 95 Time (month)

Man Rem 400 300 E

200 C

Ult1Rf llgotg

.. - - Outage Budget= 310 395.323 l%

H H <<H H <<W Target

~Aclual 100 Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec Time (Month)

Personnel Contamlnations 100 90 80 e

70 C

60 c

50 3

40 V

30 20 10 0

Unit 1 Refueling Outage 0 ~

c II ~

~

~

s ~<<gc g pc A 95 Target

~Actual Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec Time (Month)

Unit 1 CPI (Chemistry Performance Index) 1.30 R

1.20 V

INPO GOAL

=1.25 1.10

- - - - - - DAILYCPI QTR AVG CPI CO CO CO CO CO CD CD CD CD CD CO CO CO CO CO CO CD CD CD CO w

CO CO CO CO CO CO DATE CO CO CD CD CD CO CO CO CO CO CD CD Q

CO CD CD CO CO CO CD CD CD O

CO O

CV C4 CQ CD CD CD Unit 2 CPI (Chemistry Performance Index) 1.30 O

1.20 INPO GOAL

<= 1.2S 1.10 CO CO CO CO CO CD CD CD CD CD Q

OI r

CIC CO CO CO CO CO CO CD CD CD CD CD CD CO R

CO CO CO N ~

~

R V

Q CO CO CO DATE

- - - - - - DAILYCPI QTR AVG CPI 19

WORK CONTROL

0

PLAN OF THE DAY 13 WEEK ROLLINGSCHEDULE

• PROCEDURE ORGANIZATION

• DISCIPLINE SCHEDULERS POD ADHERENCE

• EXPECTATIONS POD EFFICIENCY

• DAILYREPORT

• PROBLEM ANALYSIS 2 IDICATORS

MAINTENANCE

ER B PNl BA KL Joe Marchese

- Maintenance PWO backlog are non-outage corrective work orders (Work Type 5 status 17-48) on components/equipment in the power block. Total includes all Work Type 1, Work Type 3 5 Work Type 5.

(all hold codes) 900 800 700. -.-

~ ~ ---- ~

~

~

TOTAL = 1640 Legend - WT6 d

Goo

X Total Tscgat 600 0

500 400.

OZ 300-W W

W H

W X

II~.~

200 100

~

. As of 10/4/96 Target ~ 200Totsl.-..

0 Sep

'95 I

I I

Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct

'96 Date Oats Source:

Passport

E I

Randy Olson - IRC The number of Control RoomlBoard Green Tags.

It provides an indication of the attention given to maintaining control room instruments in an operable condition.

80.

70 60

~

50.

o 40.

O 30 20 OUTAGE-7 "

<<X X~

legend ta00"

~Non Outage I

X Total

" " " Non.eutago Target to 0

r r r r

~Ao of 10/4/96 Non.Outage Targot 5

Sep Oct Nov Dcc Jan Fob Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'95

'96 Date

NT Joe chese - Maintenance LDEN LD1E B,aasLZEQz.

Non-outage corrective maintenance work type 5 PWOs older than 12 months.

80-70 Good egen 60.

0g 50.

40 o 30 0

20

-X-Total

Target As of 10/4196 10.

-Target = -0 0.

Sep

'95 I

I Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct

'96 Date Data Source:

Passport

Active leaks (primary and secondary) 70-60

~

50 OUTAGE

. UNIT1 =

1 UNIT 2 =

legend~ Mon.Outage Mon.Outage Target g

40

~

30 Z

20

~

10 Ks of 16/47+6 Mon-Outage Tergot ~ 10 0

Sep

'95 Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'96 Date Data Souror: Passport Unit 1 Unit 2 Total Non-Outage 12 Oldest {Non Outage)

WO//

Status 5/23/95 95015384

~

AWP 1/5/96 96001482 READY

NEED MINOR ORE DONE.

Not A Frequent Passport User?.

DIALEXT. 7372 One Call For Any Minor Request No Paper, No Hassle, No Rework 3-10 Day Turnover Feedback Provided To Requester Low Cost Process

- Tighten Loose AirSystem Fittings

- Tighten/Replace Fasteners

- Repair Grounding Straps

- Repair/ Replace Handrails or Grating Exam les o Minor Work:

- Manual Valve Packing Adjustments

- Hand+heel Replacements

- Replace Pressure Gage Glass

- Non-Powerblock Building Maintenance

- Replace Junction Box Covers(Screws

~ Provide Name, Phone Number, Unit/Location and Description of Requested Work

10/10/96 /I:$0:498 PSL %INTEAM STATUS REPORT BYLMDFOR 4/1/96 TO 10/10/96

~Dis osition Total MM EM I/C PMS FACILITIES C/S Complete

~769 Open

~135 Work Request

~12 Working

~5

@so

~7 D>

~358 Oo

~4

~v

~z

~o Do C48 I

~4v

~o 15 10 1

0

~6

~o

~o Total

~921

~379

~393

~19

~96

~26

~8 YEARTO DATESTATUS REPORT

~Dis osition Total MM EM I/C PMS FACILITIES C/S Complete

~769

~339

~358

~7

~48

~15

~2

10/8/96 COATINGS STATUS CHART MONTH JOBS ADDED/MO JOBS COMPLETED JOBS REMAINING May-96 Jun-96 Jul-96 Aug-96 Sep-96 October 7/1996 75 56 15 36 22 32 24 43 20 43 75 47 79 81 80 90 80 70 60 50 0

40

~ JOBS ADDED/MO

~ JOBS COMPLETE

.'.JOBS REMAINING 30 20 10 May-96 Jul-96 Sep-96 Nov-96 Jan-97 Mar-97 May-97

.0 FILE: NPTCHT96 27 PDONOVAN

10/8/96 INSULATION STATUS CHART 0 T 0 N S ADDED/MO.

POINTS COMPLETED POINTS REMAINING May-96 Jun-96 Jul-96 Aug-96 Sep-96 Oct. 7/1 996 202 143 54'3 14 75 80 121 3650'27 190'23 100 64 62 INSULATIONSTATUS CHART 250 200 150 CO I

0 0

100

~ POINTS ADDE

~ POINTS COM

.~POINTS REMA 50 May-96 Jul-96 Sep-96 Nov-96 MONTH Jan-97 Mar-97 FILE: INSL96 28 P.DONOVAN

Weekly Scaffolding Progress Report 14 12 to toU 10 tsV M

U) to Xill 0

Ql J2 4

a Week of 10/8/96 0

Scaffolds Existirig

0. =..30 Days 14

. 91 -'60 Days

-= 90 Days 91 -120 121-5. G ter Weekly Status Elec Maint Rotating Stationary Valves IRC SCE PMS OPS Plant General TAPPROGUE Totals 09/10/96 5

1 3

6 0

0 3

0 3

16 37 09/17/96 6

0 3

5 0

0 4

0 1

18 37 09/24/96 8

0 5

11 1

0 8

0 1

6 40 10/01/96 6

0 4

7 1

0 3

0 0

6 27 10/08/96 6

1 4

3 1

0 3

0 0

6 24 Purpose for Scaffolding for Week:

10/08/96 1

P W r

~i~rggJ

~4)jCt~

19 0

4.

1 24 79%

0%

17%

4%

100%

File: SCAF AGE.XLS Goodiel Created by: S. Marchigiano Updated by: M. Bloeser 29 Print Date: 10/11/96

Quality Assurance MMMMWWMWMMMWMMMMMMMMMM~~MWMWMM~MMMWMMMM~MMWWWMMMMMMMMMWWMM

~

Overall Assessment Early signs of improvement in Corrective Action for QA identified deficiencies

~ Improved Finding response timeliness

~ Level ll root cause analysis 8 multidiscipline CR close-out review Procedure content and control require attention

~ Confusion over 10CFR50.59 screening

~ Problems with guideline process Dail uali Re ort Continues As An Effective Tool

~ Integration of QA/QC efforts

~ Good real-time feedback mix of program vs implementation problems

~ Condition reports (24) used to document problems Relay covers on RTGB not installed Reactor head o-rings stored improperly Safety related material not trackable using Passport 30

Quality Assurance Uali Assurance Audits July/August PMON (5 Findings, Violation of HP practices, configuration control, Nl modification, CR disposition unsatisfactory, improper. inter-departmental coordination of corrective action Crane Operation 8 Maintenance (2 Findings, Magnatorque brake operational check, crane operator training 8 qualification)

Chemistry Functional Area Evaluation (3 Findings, Chemistry procedure content 8 control, traceability of calibration 8 sampling activities, unqualified calibration'gas)

September PMON (6 Findings, Operations key control, WIN team, procedure processing (2),

overtime guidelines, poor corrective action records)

All audits performed with PSL personnel

Quality Assurance a

Maintenance Rule Activities September 1995 Independent Technical Review Early Diesel Implementation December 1995 Independent Technical Review

- Significant non-compliance with federal regulation Senior QA employee rotated to Engineering Significant assistance with program recovery July 1996 Audit - Compliance marginal significant areas of weakness September 1996 NRC Team inspection

~ July 1996 QA Finding avoided additional violation

~ QA analysis of problems thorough and helpful to plant in fixing program 32

Quality Assurance a

Other NRC Review Non-cited violation based upon Finding in March 1996 audit of STAR/PMAI Conversion Audit a

Conversion to PTN Surveillance Process Elimination of Monthly PMON audit Introduction of Quality Report Restructure of PSL surveillance process Better real-time feedback to plant management

ENGINEERING/TECHNICAL

lMPROVENIENTS I ACTIONS Engineering Ma or Im rovement Areas improve Configuration Management Controls Reduce Open TSAs

~Ch ll Maintenance Rule Inspection Architect Engineer SSFI Type inspection 34

MAINTENANCERULE BASELINEINSPECTION NRC Exit results: Overall Pro Im lementation is acce table.

Scoping - Potential Violation for failure to include several SSCs:

Performance Criteria - Potential Violation - Reliability criteria does tie back to PSA Use ofProcedures - Potential Violation Structures - Inspector Followup Item f-Transition &om a(2) to a(l) after identifying adverse trends.

~Stren s:

- QAutilityself assessments

- Predictive Maintenance

- Maintenance Rule Quarterly Report

- Plant Material Condition 35

St. I,ucie Unit 1 k 2 Upcoming NRC Engineering Audit First-of-a-kind NRC AE Inspection to start at PSL - 11/4/96 Duration - 8 weeks with 4 weeks with 6 person (1 NRC, 5 AE) team on site Scope - Similar to SSFI - NRC to select systems ( Unit 1 AFW, Unit 2 HPSI and possibly CCW)

Objective - assess system's operational performance capability emphasizing:

- Engineering design and configuration control

- Consistency in design basis documents

- Modificationhistory and associated 50.59 evaluations

- Design interfaces with Ops, Maintenance, Training, etc.

- Corrective action program effectiveness

- PSL Preparations

- Engineering lead with support &om Ops, Maint, Training 4 Licensing

- Plan developed and key personnel identified and working

- Focussing on internal review ofplant documentation and identifying issues requiring resolution prior to audit 36

TEMPORARY SYSTEM ALTERATION 25 c

20 E

15 N

C g.

10 0

GOBI.~S 0

.

it/:-,.y,';

1r 15 16 21 24 27 19 20 19 16 15

TEMPORARY SYS ALTERATION TSA 1-96-24 ISSUE DATE 7/4/96 COMPONENT AFFECTED Watcrbox Cathodic Protection PCM 95037 Issued FINALACTION TO CLOSE TSA PCM TSA CLOSURE DATE 11/15/96 OWNER Smit 1-96-31 7/26/96 VBE-22-6YA PCM 11/30/96 Pawley 2-9642 2-96-24 2-96-28 1/2/96 4/15/96 HVSAA P CM 12-15-96 4/25/96 2A Purification Fitter PCM PCM Booster Relays on PCVN801and PCM 8802 PCM 11-18-96 12/8/96 12/29/96 12/31/96 Motley Korte Hansen 1-96-33 7/31/96 SB13306 PCM Motley 2-96-32 1-95-58 1-96-32 11/7/95 7/26/96 Fire detector computer PCM 11-29-96 HVE-8A Ec B PCM 96023 Issued 5/26/96 PRZR HTR Bank B4 PCM PCM PCM Korfe Anfhony Parley 2-94-25 5/10/94 TE for LP Turbine Inlet Metal REPLACE Outage Pawlcy 1-96-34 2-96-38 1-96-3G 7/31/96 Turbine zero spccd proximity

)robe 8/29/96 02 bearing seismic probe 8/22/96 f/1 HJTC channel B REPLACE REPLACE TROUBLE SHOOT SNO SNO SNO Pawlcy Pawley Pawley I-9640 9/6/96 LT-07-12 CLEAN PROBE Outage Pawlcy 2-9G-04 1/23/96 Gov Vlv3 position indic lights INSTALLNEW CABLE Outage Pawley

IMPROVEMENTS/ACTIONS SERVICES MAJOR IMPROVEMENTAREAS:

IMPROVE SITE TRAINING

- Implement Real Time Training Coaches

Initiate Basics of Supervision Class

- Establish a Method to Determine Training Effectiveness Complete 11/01/96 12/15/96 IMPROVE SAFETY FOCUS OF FRG Improve Consistency of Membership

- Technical Specification Change Submitted Complete 10/31/96 Technical Specification Change Implementation (expected) 08/01/97 b

~

CONFIGURATIONCONTROL

- Upgrade Design Control Front-End Process Complete

- Generate Unit 1 and Unit 2 Outage ModifiicationLists Ec Complete Real Time Support Lists

- Reduce Outstanding PCM's to less than 150 12/31/96 39

OPEN PLANT CHANGES / MODIFICATIONS(PC/Ms)

~PTN

~PSL 200 O

0 150 0

PTN Design:

26 Review.

10 Working:

53 Update:

72 Total:

161

~PS 32 19 61 111 223 g8:,,;!Uitit5>::im:">>'f99f;: '4992/ '"%393'a

'-:1$84s (1995'. @/96'>> %2l96,': "".3/96~:>'4/96';;":5/96! (N963:,".;7/96.;,,K8993 '9/96'NlO/14'3.:Ltt/96,r: ;'.:%2/96.:

<B~<i@iPSLCNN.

240 242 230 219 316 326 269 274 170 170 155 153 157 161 285 282 303 301 227 223 David A. Brown 467-7045 40

~

IMPROVE PROCEDURE QUALITY

- Develop Site Writer's Guideline

- Evaluate Current Upgrade Process

-'evise QI 5/1 as necessary

- Establish Goals and Production Indicators 10/21/96 10/25/96 10/31/96 11/15/96

~

IMPROVE ABILITYTO IMPLEMENTE-PLAN

- Improve Staffing and Expertise

- Enhance EP Training-OJT Sessions.

(Started 09/25/96)

Complete 10/31/96

- Implement Classroom ERO Training. ( Started 09/25/96) 01/01/97

- Implement ERO Call Roster

- Implement Quarterly, Limited Scope Drills Simplify Pressure Boundary Leakage Criteria (10 gpm) 12/01/96 11/96 12/96 SECURITY ENEMMCEMENTS

- Notified NRC of Plan and Status Implement Plan Complete 10/96

PSL TRAININGOBSERVATIONS 00%

80%

7Q%

CL 50/

O g

50'/o 0

g 40 30%

~Actual 20%

10%o 0%

!:'i,;4.;;-o":..

i i1SS1", ',itsy @993!'ag!: I1SSS:"; l;";.ini5'.I "ides.'ee,";:

>A/Ss'i !!5iS'e'>,'!'5/9'e;: yg/Se": 'jeSS',: y/SS;i;:spht5! !A 95!",12/SS',.

i'.".:'ct6alR3'0:";

Data Source: M. Allen 1QQ%

35%

Q%

2%

95%

1QQo/o 1QQ%

91%

1QQ%

100%

1QQ%

File: -ME3808XLS McQuinn 42 Print Date: 10/15/96

CONMTION REPORT PROCESS STATUS 1

• VOLUMECONTINUES TO BE HIGH - 784 THIRD QUARTER CONDITION REPORTS CR's GENERATED BYQUARTER 1500 a

1000 Ir.

O 500 1st 95 2nd.

3rd 4th 1st 96 2nd 3rd

• TOP SOURCES FOR 3RD QUARTER OPERATIONS 18%

'C 11%

QUALITYASSURANCE 8%

ENGINEERING 7%

• LINKEDCR PROCEDURE W/ADM08.04 'ROOT CAUSE EVALUATIONS'O ESTABLISH LEVELS OF SIGNIFICANCE

• 3RD QUARTER TREND REPORT MANAGEMENTREVIEW PRESENT

SUMMARY

TO CRNB NOVEMBER 12 NOVEMBER 19

• AREAS FOR IMPROVEMENT-CORRECTIVE ACTION PROGRAM

- PMAI REDUCTION / DESIGN ISSUES REVIEW

- HIGH REJECT RATE DURING CLOSURE REVIEWS (20%)

- TREND ANALYSISCAPABILITY

- ROOT CAUSE TRAININGANDANALYSIS 43

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M'ATERIALS AGEMENT

IMPROVEMENTS/ACTIONS Ma'or Im rovements Areas Outage Material Performance Problem: Large amount ofoutage material ordered but not used.

Solution: Develop detailed outage parts list and ensure su6icient department budgets exist to perform planned work.

Reduce on Site Inventory to; a)3S millionby year end, and b) complete review and remove majority of 1995 already written offDME mater Address Equipment Differences Behveen Units and its Effect on Inventory stat719 45

Reduce on Site Inventory:

a) 38 million by year end, b)review and remove 1995 already written offDME material on site.

0 STATU!j'7 millionofDMEwas on site January 1, 1996, ofwhich 8.7 millionwas not reviewed for DME 14.5 millionwas sold at auction, with 3 millionexpected to be on site at year end Review of 1995 DMEmaterial completed PLAN/SCHED E.

Implement up &ont controls (completed September):

Continue to remove Rom site material being DME'd (options; seH to vendors or other

users, obtain credit Rom vendors, establish'pooled inventory).

Capitalize turbine valves like PTN (completed October).

Reduce RCP seal cartridge inventory &om 6 to 3 ($900,000 by December 15).

Continue to review and reduce over max, currently at 4.4 million.

Establish 1997 outage detailed parts listwith cost run-up (in progress).

~MIND C RR

~

Inventory Value

~

Non-outage PWO's AWP

~

Warehouse Restocks

~

Ten Oldest Purchase Order Line Item 46

INVENTORYVALUE Dan Quilty - Nuclear Materials Ilanagement 50.0 45.0 40.0 r0 R 35.0 (0

cB 30.0 40.5 Target ~ 38

~ Actual Target Good 25.0 20.0 Jan

'96 Feb Mar Apr May Jun Date Jul Aug Sep Oct Nov Dec

Nuclear Materials Management WAREHOUSE RESTOCKS 2500 2000 t500 t000

~Actual

---

" Target 208 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Date OVERMAXINVENTORYVALUE 5

CI O

I~

3 cl 0'l o

1

~ r i r i r i

~ ~

iS

~ ~ 5,

'0 4.4

) e ti t0 't.~~~ 8 ii io ii 44 EO l4

<<t W~~RKf %

t4 N

Q 40 P

K M~~i; A 40 fO 0 00

'0 00';0 ~~+I

- Actual Target Jan Feb Mar Apr May June July Aug Sept Oct Nov Date Dec

Nuclear Materials agement OPEN REQUISITIONS OVER 30 DAYS 150 g

125 0

100 g

75 c

50 Q0 25 u

Au xl xl xl xl xl x xl xl xl xc xl xc xl xl xl xl xl xl xc xl xl xc xc xa xl xl xc lcl

~Actual "Target 0...

Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Date NON-OUTAGEAWP {STATUS 45 &48) 200 180 160 140 p

120 100 80 60 40 20

~

0-Jan Feb Mar 100 Apr May June July Aug Sept Oct Date Nov Dec

~ Aclual cc 11 l%1 Target Good

LICENSING

RESIDENTS'ERIODIC INSPECTIONS SPECIAL INSPECTION REPORT; ENGINEERING AI'6)

CONFIGUkM.TIONCONTROL MAINTENANCERULE SPECIAL INSPECTION REPORT: TAMPERINGEVENT EMERGENCY PREPAREDNESS NUCLEARINSTRUMENTATION Estimated 1996 NRC inspection activity (as of 9/30/96)-

6479 man-hours ( $800,000)

$32,584 contractor costs E T A

F RESIDENT INSPECTORS'ERIODIC INSPECTIONS ARCHITECT ENGINEER DESIGN INSPECTION LICENSED OPERATOR REQUALIFICATION PROGRPdv1'VALUATION PRE-SALP AND SELF-ASSESSMENT PRESENTATIONS (ATLANTA)November 12, 1996 50

Twenty Cited Violations Three Pending Violations Seventeen Non-Cited Violations 0

One Pending Non-Cited Violation Failure to include some SSCs within the scope of the Maintenance Rule in the Plant's Maintenance Rule Program (PASS, Communications., Service Air, Radiation Monitors)

Failure to Follow Maintenance Rule Procedures in actions required by ADM 17.08 (multiple examples)

Improper use of Maintenance Preventable Functional Failures as indicators of reliability for safety significant systems Failure to walkdown Control Boards prior to relieving the watch as Reactor Operator

NRC VIOLATIONS 25-20 20 Legend

~Actual Vioiallons

" Actual NGVs 15

~p 10 W

4

~a

~a g 17 Good 0

e a

eI el Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'96 Date Date Source: E. Nfeinkarn

LIGENSEE EYENT REPORTS 25 20

~

15 0

10

/

pS N

I 20 16 Legend

~10 CFR 50.73 LER 10 CFR 50.72 Good 0-Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

'96 Date Data Source:

Ed Wetnkam

BUSINESS SYSTEMS

St. Lucie Plant Business Systems October 17,1996 Spending Controls

'Checkbook'tyle expenditure tracking Weekly monitoring of M8S Departmental awareness improving PTN System being installed and implemented Forecasting Failures Payroll budget inadequate Raytheon outage bonus not accrued Operations overtime greater than expected Emergent activities Vacation buyouts for terminated employees Overtime portion of bargaining unit lump sum increase Tampering event LP Rotor blading Main Transformer repair Risks to remaining budget Remaining budget is inelastic Recovery of existing variance is not possible Vacation Coverage 57,000 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> of vacation not yet taken ICW Header repairs 54

RESOURCES

BARGAININGUNITSICK LEAVE 12 month rollingaverage

~ 7.50 O~

7.OO E

6.50 m

5.00

~ 5.50 Z

5.00 ca 4.50 m

Pn 4.00 3.50

~ PTN

~PSL

~PGBU

"gglii)ty-'ll:'K1N85

'4'>:PTffl'.iii; 5.50 9h"",P Sr":A" 5.70 offl85; l IfZ96,':"j(

535 5.49 590 6.19 h'i'>1i9'6a 4.82 6.76 4.71 699 4.56 436 6.76

~s.,5l96.,"I;-,656;.-.;

4'.O7 6.85 692 3.86 394 692 6.60 6.55 i:rl,poQQ,'j4~

4~

4.45 4.45 4.60 4.47 451 456 456 4.70 4.67 BARGAININGUNITSICK LEAVE 4 week rolling average

~ 0.80 w 0.70 8 0.60

~ 0.50 C

~ OAO

~ 0.30 P. 020 0.10 0.00

~ PTN

~PSL

~PGBU

>0729J96';

OM alfel96?,'~';

XAjfal96;4$

2i96!'i'426t96$

>5ifol96:.:

0.24 0.29 0.34 4l27/96:"'.30 ll511fl96F; -.".Si2%95.>

Nfll96;:e2fi96.';

024 026

, jSNI86.') I.'Sl22l86'-

ii,',VISN6~I:. g'If9l96!

023 027 "7lQ965 "Pl20l96" g'8256";, '::QSt95j 0.22 027 "alal96Cr:

024 at17les'-',!

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0.36 OM 039 0.57 095 039 0.42 028 0.47 023 OA6 0.31 OA9 097 025 059 028 0.36 0.51 032 033 038 028 040 039 OA3 55 Data Provider. Lynn Morgan

Exempt & Non-Exempt Overtime Hours (Excludes Bargaining Unit) 0 PTN Outage PSL Outage O

~O 90,000 O

ts 25,000 OO.

M 20,000 OK cd 1$,000 IO 10,000 S

'a Q

n a s aen n s 0

~a gwa

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~PSL NBU PSL BU

~PTNNBU P1N BU

>t!:1/96??".

4.762 ZS 7.1 06.75

.?g:.'?'n?Sir Pst::NBVr'SLaSS

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PTN;NBV::

3.164.00 PTN.BQ s%.'

665 75 8??.'2/96

.'s?

5,246.00 6,50425 5.622.00 10,376.00

'SPIN/96'-I" S.976.00 9.982.25 25.404.50 35.749.50

??":ASS Np 9.913.00 9,329.75 5.840.50 9,565.00

"%5/96:rk 9?a6/86l)?p i

'7/96'2.1 48.25 22.368.75 14.791.00 40.935.75 32.113.50 22.812.75 3,161.25 2.294.75 3,372.50

~sVB/96>~s RB/96?M.:,~10i96?L> '.Ml/BR"-r 1.929.00 1,025.50 3,401.75 1,83S.25 4.677~

1242.50 7.120.00 7.091.50 7.61 4.50 4,019.75 2.995.50 Land V carr Assn Ctndasts Vasres aadanarr ReasOsd Mater Mpr Ops Supp peed SRct pres Sees rraadad Res Cd Wert Cd ado sves Ops Overtime Hours for Current Month 8 Bargaining 0 Non~empt EIExempt 0

0 56