ML17158B625

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Insp Repts 50-387/96-04 & 50-388/96-04 on 960319-0429. Violations Noted.Major Areas Inspected:Engineering,Maint & Plant Support
ML17158B625
Person / Time
Site: Susquehanna  Talen Energy icon.png
Issue date: 05/23/1996
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML17158B623 List:
References
50-387-96-04, 50-387-96-4, 50-388-96-04, 50-388-96-4, NUDOCS 9605280141
Download: ML17158B625 (62)


See also: IR 05000387/1996004

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION I

Docket Nos:

50-387,

50-388

License

Nos.

NPF-14;

NPF-22

Report

No:

50-387/96-04,

50-388/96-04

Licensee:

Pennsylvania

Power

and Light Company

Location:

2 North Ninth Street

Allentown, Pennsylvania

18101

Dates:

March 19,

1996 - April 29,

1996

Inspectors:

N. Banerjee,

Senior

Resident

Inspector,

SSES

B. HcDermott, Resident

Inspector,

SSES

R. Ragland,

Radiation Specialist,

DRS

0. Nick, Radiation Specialist,

DRS

R. Urban, Project Engineer,

DRP

Approved By:

W. Pasciak,

Chief, Projects

Branch

No.

4

Division of Reactor Projects

9605280141

960523

PDR

ADOCK 05000387

6

PDR

EXECUTIVE SUMNARY

Susquehanna

Steam Electric Station,

Units I

8

2

NRC Inspection

Report 50-387/96-04,

50-388/96-04

This integrated

inspection

included aspects

of licensee

operations,

engineering,

maintenance,

and plant support.

The report covers

a 6-week

period of resident

inspection;

in addition, it includes the results of

announced

inspections

by regional radiation specialists

and

a regional

projects inspector.

~0er ations

The conduct of operations

was professional

and safety-conscious,

the

inspectors

noticed marked

improvements

in the clarity and thoroughness

of Unit

I shift turnovers.

The residual

heat

removal service water system

equipment

was observed to be in

excellent physical condition

and

was verified to be in the appropriate

standby

alignment.

Reliability of the system's

radiation monitoring was noted

as

a

departure

from the otherwise

exemplary

system condition.

The licensee is

taking corrective actions to improve reliability.

The licensee's

failure to document entry into a Technical Specification Action

Statement

(TSAS) for motor operated

valve

(HOV) thermal

overloads

not being

bypassed

constitutes

a violation of minor significance

and is being treated

as

a Non-Cited Violation.

The safety significant of the violation is considered

minor, because

the allowed outage

times

had not expired

and because

the

overloads

are sized to accommodate

design basis conditions.

Ih

A short duration loss of emergency

service water

(ESW) cooling water to the

'A'mergency diesel

generator

(EDG) had

no impact

on its operability.

However, the op'erator error, which caused

the loss of

ESW cooling,

was notable

due to the multiple barriers

which should

have prevented this occurrence.

A

thorough root cause

investigation

was completed

and appropriate corrective

actions

are being implemented to address

weak'nesses

in communication

and

oversight.

Operations self assessment

pilot program

and the benchmarking efforts with

other nuclear

power plants are very good initiatives,

and reflect licensee

management's

commitment to further improve control

room operation.

Naintenance

The inspector

found the licensee's

process for scheduling

and implementation

of Inservice Testing

(IST) surveillances

is based

on conservative,

safety

based administrative guidance.

However, the practice of not documenting entry

into applicable

system

TSAS during IST testing of valves that would preclude

tlie system's

automatic

response

is considered

a violation.

Because of its low

potential safety impact, this violation is not being cited.

11

Newly developed

procedure

NT-AD-509, Rev. 0, Control of Minor maintenance

Activities, is considered

an improvement.

The procedure

addresses

the long

standing

concern

on lack of guidance

in this area regarding consistent

application of minor maintenance

and investigative work practices

between the

three functional groups in maintenance.

En ineerin

Licensee's

design basis

analysis for DC overvoltage did not address

the

acceptability of the

125VDC float voltage".

The inspector finds licensee's

interim operability analysis

acceptable

pending resolution of the issue via

the Condition Report process.

The licensee is taking proper actions to address

generic issues

regarding

design basis capability of motor operated

valves that take

on

a safety related

function due to being repositioned for surveillance testing.

Operability

assessments

and administrative controls for the valves identified thus far

were considered

acceptable

Plant

Su

ort

The radiation protection

program was effective with some deficiencies

noted in

the control of high radiation areas

and the performance of surveys for

radioactive material control, which resulted

in cited violations.

Staffing

levels in the radiation protection department

were determined to be adequate.

A minor weakness

was identified in the controls for non-contaminated

areas

within radiologically controlled areas.

Areas for improvement included

instructions for radiological

waste handlers

and uniform implementation of

high radiation area postings.

The self-identification and corrective action

program was very good

and recent

improvements

were noted.

During a review of the Updated Final Safety Analysis Report

(UFSAR),

an

inconsistency

was noted regarding qualifications of radiation protection

technicians.

This inconsistency is considered

an unresolved

item, pending

further review by the

NRC staff.

TABLE OF CONTENTS

EXECUTIVE SUMMARY .

I .

OPERATIONS

Ol

Conduct of Operations

.

02

Operational

Status of Facilities

and

Equi

03

Operations

Procedures

and Documentation

.

04

Operator

Knowledge

and Performance

07

guality Assurance

in Operations

.

.

.

.

.

08

Miscellaneous

Operations

Issues

.

.

.

.

.

II.

MAINTENANCE

Hl

Conduct of Maintenance

M3

Maintenance

Procedure

and Documentation

.

M8

Miscellaneous

Maintenance

Issues

~

~

~

~

pment

~

~

~

~

1 1

1

1

1

2

4

5

5

~

~

~

~

8

~

~

~

~

8

~

~

~

~

9ll

III.

ENGINEERING

E2

Engineering

Support of Facilities

and Equi

IV.

Plant Support

Rl

Radiological

Controls

.

R2

Status of RP&C Facilities

and Equipment

.

R5

Staff Training and Performance

in

RP&C

R6

RP&C Organization

and Administration

R7

guality Assurance

in RP&C Activities

R8

Miscellaneous

RP&C Issues

.

F8

Miscellaneous

Fire Protection

issues

V.

Management

Meetings

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

Xl

Exit Meeting.Summary

pment

.

13

~

~

~ ~,

13

~

~

~

~

15

~

~

~

~

15

~

~

~

~

32

33

36

~

~

~

~

37

~

~

~

~

38

~

~

~

~

39

39

39

)

Summar.

of Plant Status

Report Details

Both units

began the report period at

100 percent

power.

Power reductions

over short durations

were undertaken

upon

Power Control Center

(PCC) request,

or to perform turbine valve testing,

control rod scram timing and sequence

exchange.

At the end of the inspection period both units were at

100 percent

power.

U dated

Final Safet

Anal sis

Re ort

During review of various issues

as detailed in the following sections,

the

inspectors

reviewed the pertinent sections of the Susquehanna

Updated Final

Safety Analysis Report for guidance.

I.

OPERATIONS

01

Conduct of

Operations'1.

1

General

Comments

71707

Using Inspection

Procedure

71707,

the inspectors

conducted

frequent

reviews of ongoing plant operations.

In general,

the conduct of

operations

was professional

and safety-conscious;

appropriate

and often

very good oversight

was provided

by the Unit and Shift Supervisors;

management

presence

and support of the control

room operation

was also

evident.

Specific events

and noteworthy observations

are detailed in

the sections

below.

In particular,

the inspectors

noticed marked

improvements

in the clarity and thoroughness

of Unit

1 shift turnovers

during this period.

02

Operational

Status of Facilities and Equipment

02. 1

En ineered Safet

Features

Walkdown Of Residual

Heat

Removal

Service

Water

S stem

a.

Ins ection

Sco

e

71707

The inspector performed

a detailed

walkdown of the accessible

portions

of the residual

heat removal service water

(RHRSW) system to verify its

operability.

Plant records

in the form of bypasses,

status

control

tags,

system status reports,

and condition reports

(CRs) were also

reviewed for insights regarding the system status

and reliability

concerns.

'opical headings

such

as 01,

HS, etc., are used in accordance

with the

NRC

standardized

reactor

inspection

report outline.

Individual reports

are

not

expected

to address all outline topics.

c

b.

Observations

and Findin

s

During a walkdown of the emergency

service water

pump house,

the

inspector

noted the excellent physical condition of the

RHRSW components

and supporting ventilation equipment.

Appropriate housekeeping

and

cleanliness

were observed.

The proper standby alignment of critical

system valves

and circuit breakers

was also verified.

The inspector

observed electrical

maintenance

on the Unit

1 'A'HRSW

heat exchanger inlet valve circuit breaker.

The testing

was performed

by knowledgeable

personnel

and consisted of a comprehensive

checkout of

the circuit breaker

components.

Good physical condition of the breaker

components,

wiring, and motor control center

was observed.

The

inspector

noted that the failure of a thermal

overload device during the

maintenance

was appropriately

documented for trending purposes.

The inspector

observed that the licensee

was frequently in TSAS for

RHRSW radiation monitors being inoperable.

A review of CRs identified

two predominant

problem types, fouling of the low flow switches

(two

CRs)

and electronic failures (six CRs).

To addr ess the flow switch

fouling, the licensee

implemented quarterly preventive maintenance

to

clean

each detector's

low flow switch and is currently monitoring the

effectiveness

of this corrective action.

A trend of four intermittent

electronic failures of the Unit 2 'A'HRSW radiation monitor occurred

in four months.

A detailed investigation after the fourth failure on

March 13,

1996, led to discovery of a circuit card short to ground.

No

electronic failures

have occurred since this problem was corrected.

The

inspector considered

the licensee's

response

to the multiple electronic

failures adequate.

c.

Conclusion

The residual

heat

removal service water system

equipment

observed

during

this walkdown was in excellent physical condition

and

was verified to be

in the appropriate

standby alignment.

Reliability of the system's

radiation monitoring was noted

as

a departure

from the otherwise

exemplary

system condition.

03

Operations

Procedures

and Documentation

03. 1

Control Of Motor 0 crated

Valve Thermal

Overload

8

asses

a 0

Ins ection

Sco

e

71707

On March 1,

1996

and April 4,

1996, the inspector

observed that

operators

had defeated

the continuous

bypass of MOV thermal

overload

protection devices

and

had not documented

entry into the applicable

TSAS.

The inspector

reviewed related administrative procedures,

operating

procedures,

and

TS 3.8.4.2. 1.

b.

Observations

and Findin

s

The design of HOV circuitry at Susquehanna

Steam Electric Station

(SSES)

includes thermal

overload protection devices that are integral with the

motor starter,

however,

TS require that these devices

are continuously

bypassed.

The overload devices for all valves in a particular division

of each

system

can

be bypassed

via

a keylocked switch on the main

control board.

TSAS 3.8.4.2.la

allows operators

to place the thermal

overloads

in service for up to eight hours before declaring the affected

valves

and their systems

inoperable.

On April 4, planned

maintenance

was being conducted

on the

24B valve in

the residual

heat

removal

(RHR) system flowpath to the suppression

pool.

As a result of work on the

24B valve,

TSASs for the suppression

pool

cooling and suppression

chamber spray

modes of RHR were entered.

The

licensee

determined that the low pressure

coolant injection (LPCI) mode

of RHR was not afFected

by work on the

24B valve.

However, the

inspector

observed .that the

NOV thermal

overload switch for the 'B'. loop

of RHR was in the

TEST position (placing the overloads

in service)

and

that the valves for the

LPCI mode were affected.

Entry into TSAS

3.8.4.2. la had not been

documented.

The Unit Supervisor

was informed

and

he subsequently

documented

the

TSAS start time in the limiting

condition for operation

(LCO) log.

On Narch I, planned

maintenance

was in progress

on the Unit I reactor

core isolation cooling

(RCIC) system.

RCIC was declared

inoperable

and

the applicable

system

TSAS had

been entered.

The inspector

observed

that the

NOV thermal

overload switch for the

RCIC valves

was in the

TEST

position

and that the containment isolation valves for the steam supply

were open.

These valves are normally open for RCIC operability, but

also are required to be operable

by TS 3.6.3

due to their containment

isolation function.

After eight hours with the thermal

overload switch

in TEST, the licensee

would have to declare

them inoperable.

Entry into

~ TSAS 3.8.4.2.la

had not been

documented.

The inspector

informed the

Unit Supervisor

who then directed that the overload

bypass

switch be

returned to its normal position.

The inspector

reviewed administrative

procedure

OP-AS-001,

Revision 6,

Section

6. 10,, which allows use of entry and exit times for approved

procedures

which are documented

in operator logs

as

a means for

demonstrating

compliance with TSAS 3.8.4.2. Ia.

The inspector determined

that this allowance did not apply to the two maintenance

related

occurrences

discussed

above.

A Condition Report

was issued

by Operations to identify the problems

which occurred,

to facilitate the development of corrective actions,

and

assess

any generic applicability.

The inspector considered

the safety impact of the two occurrences

minor

because

the

TSAS allowed outage

times

had not been

exceeded.

In

addition, the overloads

are sized to accommodate

design basis

conditions.

The inspector noted discussions

during shift turnover

had

conveyed the intent to maintain the switches in their normal alignment

when not in use to support

HOV testing.

These

occurrences

were notable

because

they highlighted

an inconsistency

in the licensee's

handling of

a TSAS.

C.

Conclusion

04

04.1

The licensee's

failure to document entry into a TSAS for

HOV thermal

overloads

not being bypassed

was not safety significant because

the

allowed outage times

had not expired

and because

the overloads

are sized

to accommodate

design basis conditions.

The failure to document entry

into the

TSAS constitutes

a violation of minor significance

and is being

treated

as

a Non-Cited Violation consistent with Section

IV of the

Nuclear Regulatory

Commission

(NRC) Enforcement Policy.

Operator

Knowledge

and Performance

Niso eration Of

ESW

Pum

s

Common

S stem

a ~

Ins ection

Sco

e

71707

b.

On April 1,

a plant control operator

(PCO)

shutdown the 'A'nd '8'SW

pumps which were providing cooling for the 'A'DG during its monthly

surveill.ance.

The operator

was in the process of securing

the

RHR

system following a suppression

pool cooling evolution.

The inspector

reviewed the impact of the loss of EDG cooling flow, the Operations

Department

response

to the event,

and discussed

this review with the

Operations

management.

Observations

and Findin

s

The

ESW system is shared

by both

SSES Units and provides cooling water

for the four EDGs, the

RHR pump motor coolers,

and safety related

room

coolers.

On April 1, at shift turnover the 'A'DG was running for a monthly

surveillance

and the

RHR system

was operating in its suppression

pool

cooling mode.

Following shift turnover,

a Unit

1

PCO was securing

suppression

pool cooling and placing the

RHR system in its standby

LPCI

alignment in accordance

with OP-149-005.

The procedure

allows the

operator to remove the

ESW system from service, if desired.

The

PCO

shutdown the 'A'nd 'B'SW pumps.

Seconds later he recognized

the

ESW

pumps should

have

been left in service to support the running

EDG.

The

PCO then informed the Unit Supervisor,

started

the 'C'nd 'D'SW pumps

restoring cooling flow to the

EDG.

To assess

the safety impact, the inspector reviewed. the strip charts

showing cooling flow to the 'A'DG on April

1 and verified the

licensee's

position that

ESW flow was lost for approximately

20 seconds.

Computer records

and nuclear plant operator

(NPO) logs

showed that the

cooling water temperatures

were not significantly affected

by the brief

loss of cooling.

The inspector

concluded there

was

no safety

impact

based

on this data

and

EDG vendor information which states

that full

load operation

can

be maintained without cooling for 4.65 minutes

without any detrimental effects.

The Operations

Department took immediate action to investigate

the

incident.

The inspector noted that the use of the

Human Performance

Evaluation

System report form as

an interview aid was

a good initiative.

The inspector

reviewed the licensee's

investigation,

safety

assessment,

and root cause

evaluation.

The licensee

determined that the root causes

were:

1) three part communication

was not practiced;

2) less

than

adequate

turnover had occurred regarding

systems

in service (ties were

not explicitly communicated);

and 3) delegation of responsibility to

relief shift operators

was informal.

The licensee's

corrective actions

include training with an increased

emphasis

on three part communication,

the importance of clear turnovers

and personnel

assignments,

and

improved Unit Supervisor

command

and control.

The

ESW procedure is also

'eing

revised to require

a review of ESW loads being supplied, prior to

shutting

down the system.

The inspector

found these

planned corrective

actions to be appropriate.

c.

Conclusion

A short duration loss of ESW cooling water to the 'A'DG had

no impact

on its operability.

However, the operator error, which caused

the loss

of

ESW cooling,

was notable

due to the multiple barriers

which should

have prevented this occurrence.

A thorough root cause

investigation

was

completed

and appropriate corrective

actions

are being implemented to

address

weaknesses

in communication

and oversight.

07

guality Assurance

in Operations

07. 1

Licensee

Self-Assessment

Activities

40500

During the inspection period,

the inspectors

reviewed the licensee self-

assessment

activities, including:

~

Operations

Self Assessment

Pilot Program

The inspector discussed

the program with an operations

representative,

and noted the pilot program together with operation's

benchmarking

efforts with other nuclear

power plants

as very good initiatives.

The

inspector

concluded that operation

management's

commitment to further

improve the control

room operation

was evident.

08

Niscellaneous

Operations

Issues

(92702,

92901,

90712)

08:1

Closed

Violation 50-387 f94-22-01023:

'Corrective actions

from

previous fuel handling

and repeated

mast

damage

incidents did not

preclude the October

1993 fuel handling error and mast

damage.

The licensee

determined that corrective actions

from previous events did

not address

the significance

and commonality of the events.

Also the

licensee did not probe the cause of human error in mast

damage

incidents,

and the mast design limitations were not incorporated

in

adequate

procedural

controls that affected

mast operation.

Subsequent

to the issuance

of the

NOV, the licensee

implemented

a new

corrective action program with lower reporting threshold

and enhanced

root cause determination.

The new process of condition reporting

has

been noted in various

NRC inspections

as

an improvement.

Additional

procedural

controls were implemented

on mast maintenance

and refueling

operation.

Also a refueling platform upgrade project was undertaken,

and the licensee is currently in the process of implementing the project

that includes

a mast with improved design.

The inspector

concluded that the licensee

has taken appropriate

corrective actions.

This item is closed.

08.2

Licensee

Event

Re orts

90712

The inspectors

performed

an in-office review of the following licensee

event reports

(LERs)

and found them acceptable'or

closure.

The

LERs

adequately

assessed

the events

and associated

causes,

corrective actions

were appropriate

to correct the deficient conditions

and causes,

and

generic applicability was considered.

Closed

LER 50-387 93-11-01:

Unit

1 engineered

safety features

actuation

due to momentary

bus de-energization.

This supplemental

LER

was submitted to report that

no specific root cause for the event could

be determined,

but it was most likely caused

by mis-operation of one of

three

components

in the undervoltage test circuit.

This

LER was

previously discussed

in Inspection

Report 50-387;388/94-04.

No new

issues

were revealed

by this supplemental

LER and it is closed.

Closed

LER 50-387 95-10:

Unit

1 'A'nd 'B'ontainment radiation

monitors

(CRMs) inoperable.

Within a period of seven

hours,

both

CRHs

failed downscale

and were declared

inoperable.

Since

a TSAS did not

exist for the complete loss of all gaseous

and particulate radiation

monitoring capability,

TS 3.0.3

was entered.

However, the

B CRN power

supply was replaced within the required time to preclude

a shutdown.

The apparent

cause of the event

was overheating of the power supplies

due to a lack of ventilation.

The licensee

replaced

the A CRN power

supply,

and

implemented modifications to install cooling fans to prevent

overheating.

Closed

LER 50-387 388 95-11:

Failure to perform ASTH E-119 hose

stream testing.

,This event

was discussed

in Inspection

Report 50-

387;388/96-201.

No new issues

were revealed

by this

LER and it is

closed.

t

L

t,,

Closed

LER 50-387

388 95-12:

Total site cooling tower blowdown flow

monitor testing not performed.

This

LER describes

an issue of minor

safety significance,

and

was closed.

Closed

LER 50-387 95-13:

Unit

1 thermally induced pressure

locking of

the high pressure

coolant injection system injection valve.

This event

was discussed

in Inspection

Report 50-387;388/95-24

and 96-03.

Additionally, two open items were initiated concerning this issue

(EEI

96-03-05,

EEI 96-03-06).

No new issues

were revealed

by this

LER and it

is closed.

Closed

LER 50-387

388 95-14:

Traversing incore probe

(TIP)

penetration

flange double 0-rings not tested

in accordance

with Appendix

J.

The licensee

discovered that the double 0-rings in the flanges of-

the TIP penetrations

were not tested

separately

from the Type

C test for

the TIP ball valves.

The cause of the event

was

an incomplete

~

understanding

of the construction

and testability of the TIP penetration

in 1985 when the local leak rate tests

(LLRTs) were revised.

The

licensee's

corrective actions

included revising procedures,

performing

satisfactory

LLRTs on the O-rings,

and reviewing for the" existence of

other possible similar situations.

The inspector determined that this

event

was a'violation of 10 CFR 50 Appendix J.

This licensee identified

and corrected violation is being treated

as

a Non-Cited Violation,

consistent with Section VII.B.1 of the

NRC Enforcement Policy.

Closed

LER 50-387 388 95-15:

Nonconservative

heat balance

calculation.

This event

was discussed

in Inspection

Report 50-

387;388/95-24.

No new issues

were revealed

by this

LER and it is

closed.

Closed

LER 50-387 95-16:

Unit

1 high pressure

coolant injection

(HPCI) system inoperable

due to flow controller loss of power.

With the

unit at

IOOX power, the control

room received

alarms indicating that

there

was

a HPCI invertor power failure.

During a subsequent

investigation, all functions returned to normal.

The licensee

determined that

HPCI would have initiated, but would not have reached

rated flow; therefore the system

was declared

inoperable.

Although no

apparent

cause

was found, the licensee

believes that

an inadequate

control circuit termination could have caused

the event.

As corrective

action, the licensee

performed various voltage, continuity,

and

termination inspections.

No problems

were identified.

This

LER is

closed.

Closed

LER 50-387 96-01:

Hissed performance of a roving fire watch

on

Unit 1.

The

LER discusses

an issue of minor safety significance,

and

was closed.

Closed

LER 50-388 95-09:

Breakers for five Unit 2 high pressure

coolant injection system valves were closed while in a technical

specification limiting condition for operation.

This event

was

discussed

in Inspection

Report 50-387;388/95-12,

and licensee's

corrective actions will be reviewed under the unresolved

item 95-012-01.

No new issues

were revealed

by this

LER and it is administratively

closed.

Closed

LER 50-388 96-01:

Unit 2 engineered

safeguards

feature

actuation

due to loss of power.

A loss of indication occurred to the

reactor

water sample

outboard isolation valve, which is

a containment

isolation valve for reactor coolant chemistry sampling.

The valve

closed

as designed

when

a fuse blew.

This event

was of minor safety

significance

and .is closed.

II.

NAINTENANCE

Nl

Conduct of Naintenance

Hl. I

General

Comments

'a ~

Ins ection

Sco

e

62703

61726

The inspectors

observed all or portions of the following work

activities:

Maintenance

Observations

~

P42606

~

S63458

~

S63510

'

S66085

~

S-66417:

Unit

1 'A'HR Heat Exchanger

(HX) Valve Breaker

PN,

April 3,

1996.

Unit

1 'B RHR Suppression

Pool Return Valve F024B,

April 4,

1996.

'C'DG Jacket

Mater Leak I'nvestigation, April 9,

1996

Replacement

Of ADS Bottle Header Pressure

Instrument

Transmitter, April 10,

1996.

B Hydrogen/Oxygen Analyzer Troubleshooting,

April 10,

1996

Surveillance Observations

P52448

A61247

Unit

1 'D'ore Spray Nin Flow Check valve Inspection,

April 25,

1996.

RHR

SW Rad Nonitor Functional

Check And Calibration,

April 22,

1996.

b.

Observations

and Findin

s

The inspector

found that the observed portion of 'the work was performed

following the work packages

which were present

at the job site except

for work performed

under skill of trade.

The, lead technicians

were

experienced

and knowledgeable of their assigned

tasks.

Appropriate

TSAS

were entered,

and radiation control

meas'ures

were in place

when

applicable.

The inspector

concluded that maintenance activities were

generally completed thoroughly

and professionally.

M3

Maintenance

Procedure

and Documentation

M3. 1

Inservice Testin

Of Valves With No Automatic Reali

nment

Ca abilit

a.

Ins ection

Sco

e

61726

The inspector

reviewed the licensee's

procedures

and program for the

IST

of valves required

by TS and

10 CFR 50.55a.

Specifically, the control

and coordination of equipment out-of-service for either maintenance

or

surveillance activities were examined.

The licensee's

IST Program for

.

the second

ten year interval,

NUREG 1482

Guidelines

For Inservice

Testing At Nuclear

Power Plants,

and

TS Bases 3.0.1 were referenced

during this review.

b.

Observations

and Findin

s

During recent discussions

regarding design basis capability of MOVs

repositioned for testing

(see Section

E2.2)

a question

was raised

concerning operability of MOVs that receive

no automatic signals

and are

cycled for, quarterly

IST surveillances.

NRC regulations require licensees

perform inservice testing of American

Society of Mechanical

Engineers

(ASME) Class

1, 2,

and 3, valves in

accordance

with Section

XI of the

ASME Boiler And Pressure

Vessel

Code.

TS Bases 3.0.1 states that "The time limits of the

ACTION requirements

are .also applicable

when

a system or component is removed from service

for surveillance testing or investigation of operational

problems."

The inspector's

review of Susquehanna

IST procedures

found no

requirement to declare the affected

system inoperable.

Interviews with

Operations

and Engineering

personnel

confirmed that

TSASs are not

routinely entered

during IST surveillances.

The licensee's

justification for not declaring the system inoperable

was

based

upon the

operator's ability to manually realign the valve to its safety position

if the system function became

required during IST.

The quarterly

IST surveillance

S0-149-005,

Revision

10, requires

a

closed stroke of the Unit

1

RHR suppression

pool suction valves,

F004.

This valve is normally open for the standby alignment of LPCI and it

does not receive

any signals during

a LPCI initiation.

Despite the fact

that the

LPCI loop being tested

can not automatically initiate, the

surveillance

procedure

does not require operators

to enter the

applicable

TSAS.

Licensee's

procedure

NDAP-(A-0302, Rev.

6,

System Status

and Equipment

Control, requires that

LCO log sheets

be maintained for tracking

LCO

conditions.

The inspector considered

the licensee's

failure to document

entry into the

TSAS for an

LCO when LPCI'is .incapable of automatic

actuation,

a violation of licensee's

procedure for tracking

LCO

conditions.

10

In discussions

with NRC staff at the Office Of Nuclear Reactor

Regulation,

the inspector learned that other utilities have

used similar

justification as part of their basis for TS amendment

requests

and

IST

relief requests

regarding entry into a TSAS.

Pennsylvania

Power

and

Light (PP8L)

had not applied for either type of relief at the time of

this inspection.

Entering

a TSAS during

a surveillance testing

ensures

the minimum

required compliment of equipment is capable of automatically responding

to a design basis transient.

To assess

the potential safety impact of

past practices

at Susquehanna,

the inspector reviewed the licensee's

rules for scheduling

work activities, contained

in the Tactics for

Excellence

through Accountable

Hanagement

(TEAN) manual.

The

TEAN

manual requires that only one safety

system per Unit should

be scheduled

out of service at

a time.

Operations

personnel

stated that

IST

surveillances

are not performed during maintenance

on other systems to

avoid the situation where redundant

safety systems

could

become

inoperable

when surveillance

acceptance

criteria are not met.

Based

on

the inspector's

observations

of the routine release

of work by control

room Unit Supervisors,

this philosophy is conservatively applied.

In response

to the inspector's

questions,

the licensee initiated

a

Condition Report to review the issue

and implement necessary

corrective

actions.

A hot box (96-46)

was issued,

as

an interim corrective action,

that required the control

room operators

to enter the appropriate

TSAS

when emergency

core cooling system

(ECCS) valves required to remain

open

to perform their safety function are closed during surveillance

due to

stroking.

The licensee

indicated valves that perform safety function in

a closed position receive

an automatic signal to realign to its safety

position.

The licensee is also revising operations

surveillance

procedure for ECCS valves.

This revision will require entry into the

appropriate

TSAS during stroking of the

ECCS valves that do not receive

an automatic signal to realign to its safety position,

unless

system

design function can

be maintained

otherwise.

c.

Conclusion

The practice of not documenting entry into applicable

system

TSAS during

IST testing of valves that would preclude the system's

automatic

response

is considered

a violation of licensee's

procedure for tracking

an

LCO.

However, the inspector

found the licensee's

process for

scheduling

and implementation of IST surveillances

is based

on

conservative,

safety

based

administrative guidance.

Additionally, no

incident of exceeding

the

LCO time was found.

Based

on this the

potential

safety impact of the violation was considered

minimal,

and

this issue is being treated

as

a Non-Cited Violation consistent with

Section

IV of the

NRC Enforcement Policy.

.11

H3.2

Hinor Haintenance

Procedure

62703

The inspector

reviewed the licensee's

procedure

HT-AD-509, Rev.

0,

Control of Hinor Haintenance Activities.

Previous

concerns identified

by the resident

inspectors

included lack of procedural

guidance

and use

of three different checklists/procedures

by the three groups in

maintenance,

i.e., mechanical,

elec,rical

and instrumentation

and

control (IKC), and ensuring appropr'i'ately qualified and trained

technicians

are performing the minor maintenance/investigation.

Following the Institute of Nuclear

Power Operations

(INPO) guidance

(INPO AP-90I) the licensee

developed this procedure to formalize station

guidance for performing investigations

and minor maintenance.

The

inspector

concluded that guidance

provided in the procedure

regarding

Shift Supervision authorization/notification,

and review of background

information was not very specific.

Also examples of what constitutes

minor maintenance

were limited.

The licensee

indicated that the

examples of minor maintenance

work, provided in the procedure, will be

expanded

in future.

The licensee

also indicated that training

on this

new procedure will be provided to the maintenance

workers.

The

inspector considered

the procedure

an improvement.

The inspector also reviewed the maintenance

training matri.x,

used

by

mechanical

maintenance.

Similar training matrices

are currently being

prepared for electrical

and

ILC technicians.

The inspector

concluded

that the matrix provided

an effective tool for maintenance

supervision

to select qualified and trained maintenance

technicians for specific

jobs.

M8

Miscellaneous

Maintenance

Issues

(92902)

H8. 1

Closed

Violation 50-387

388 90-20-01:

Failure to establish

and

implement procedures for control of sandblast

cleaning of diesel

generator

combustion air intercoolers.

Extensive

damage of the 'B'nd

'D'iesel

generator

engines

occurred after sandblast

was introduced

during maintenance

cleaning of the intercoolers.

The inspector reviewed

the revised

Diese'l Generator

Intercooler Cleaning

And, Inspection,

Procedure,

HT-024-029; Revision 2,

and related portions of NDAP-gA-506,

for Foreign Haterial Exclusion.

The inspector concluded that the

revised

procedure

and cleanliness

controls for sandblast

cleaning of

diesel

generator

(DG) intercoolers

were appropriate

and should preclude

recurrence of debris intrusion.

H8.2

Closed

Unresolved

Item 50-387 94-16-02

HPCI'solation

Caused

by

Human Error.

During routine high area temperature

calibrations,

ISC

technicians

connected

a multimeter to the wrong terminals in a test

panel,

which caused

the

HPCI system to isolate.

This item was left

unresolved

pending completion of PP8L corrective actions

and subsequent

NRC review.

8

12

The inspector determined that following the event,

a Significant

Operating

Occurrence

Report

(SOOR)

was written to investigate

the

incident.

As a corrective action the involved personnel

were counseled

by I&C supervision

r'egarding the importance of self checking practices.

Also,

a team

was formed to investigate

ways to enhance self checking

practices

in I&C.

The team completed

a written report outlining

recommendations

for an

I&C Human Performance

Improvement

Process,

which

was implemented in the first quarter of 1995.

In June of 1995,

I&C

first line supervi,sion

provided non-routine training to their personnel

on the final resolution of the

SOOR (i.e., event review, root causes,

and actions to prevent recurrence),

emphasizing

the importance of

remaining attentive during routine tests

and calibrations.

Lastly,

human factors

improvements

were

made in the test panels,

which included

labelling and painting.

The inspector

found these corrective actions to

be adequate

and this item is closed.

Closed

Unresolved

Items 50-387 94-23-01

50-388 94-24-01

Lack of

Formal

Rosemount

Enhanced

Surveillance

Program Procedure.

These

items

were left unresolved

pending

PP&L's development of a formal procedure

that described

the enhanced

surveillance

program process for Rosemount

transmitters

and subsequent

NRC review.

At the time, the inspector

found the basic principles of the program to be acceptable,

but the lack

of a formal procedure

was

a weakness

in that certain actions could not

be ensured without a formal procedure.

I

The inspector obtained

procedure

IC-IE-09, Revision 0, dated

December

30,

1994,

"Rosemount Transmitter

Enhanced Surveillance Monitoring

Program."

The procedure

establishes

criteria and provides instruction

for implementing

enhanced

surveillance monitoring of Rosemount

Model

1153 pressure

and differential pressure

transmitters

to detect fill

fluid loss before it affects transmitter performance.

The inspector

found the procedure to be adequate

and these

items are closed.

Closed

Unresolved

Items 50-387 94-23-02 50-388 94-24-02

Evaluation

of Rosemount

1153 Transmitter

Performance.

These

items were left

unresolved

pending licensee

review and corrective actions, if necessary,

for several

Rosemount transmitters that exhibited questionable

calibration data graphs.

The inspector determined that the licensee

reviewed all

136 Rosemount

1153 transmitter drift graphs as'part of a nuclear engineering

study

(EC-EPVS-1003).

Two of the Rosemount transmitters

in question

were

evaluated

by the licensee

and were found to not exhibit the loss of fill

oil phenomenon.

One of the transmitters

was able to be eliminated from

the enhanced

monitoring program based

on its data.

The other

transmitter will be replaced with one manufactured after July ll, 1989,

so that't

can also

be removed

from the enhanced

monitoring program.

The inspector

found the licensee's

corrective actions appropriate

and

these

items are closed.

13

III.

ENGINEERING

E2

E2.1

Engineering

Support of Facilities

and Equipment

k

Batter

Char er Set pints

'a ~

Ins ection

Sco

e

37551

b.

The inspector

reviewed the acceptability of the

125V and

250V

DC system

float and equalize voltages

against

the design basis

requirements.

After a failure of the

B 125V battery in 1994, the licensee

increased

the float voltage for both systems

following the manufacturer's

recommendation

(Inspection

Report 50-388/94-11).

Observations

and Findin

s

During a walkdown of the plant the inspector

noted the

HCC 2D254 located

in the Unit 2 remote

shutdown

panel

indicated

a voltage of 274V DC.

A

further review of two other

250V

DC HCCs

(2D274 and

2D264) indicated

voltages at 272 and

270V respectively.

The licensee's

procedure

OI-PL-

0162,

Rev.

59,

NPO Plant Log: Unit

1 Turbine Building and Control

Structure,

indicated acceptable float voltage for 250V chargers

to be

between

265 and

271V DC.

The licensee

indicated that the

HCC panel

voltage meters

are for local indication of its energized

status,

and are

not calibrated to provide

an accurate

reading.

The inspector

walked down the

125 and

250VDC chargers

and determined

the

float voltages

were within the acceptance

criteria of the OI procedure,

i.e.,

134+iV and

268+3V for 125V and

250V

DC respectively.

The

inspector noted that there

was

a small discrepancy

in the acceptance

criteria for the allowed float voltage between the system operating

procedures

OP-1(2)02-001,

125V

DC System,

and the OI procedures.

The

licensee

indicated that the

OP procedures

were being revised to match

the OI acceptance criteria.

The licensee's

procedure

OI-PL-0162,

Rev.

59, indicated acceptable

equalize voltage for the

125V and- 250V batteries

to be 141-144V and 279-

286V respectively.

The inspector

noted the

FSAR Section 8.3.2 stated

that all equipment

and devices

connected

to the

125V and

250V batteries

are rated

105 to 144V and

210 to 288V

DC respectively.

The inspector

reviewed licensee's

calculation

EC-088-0530,

Rev.

1, Evaluation of

Overvoltage

on

250VDC and

125VDC Class

IE Equipment to verify equipment

design

and rating adequacy for the increased float and equalize

voltages.

The inspector

noted that EC-088-0530 which documented

the design basis

analysis for DC overvoltage did not address

the acceptability of the

125VDC float voltage.

The licensee init'iated

a Condition Report

and

provided

an operability evaluation that credited engineering

judgement

for acceptability

based

on equipment qualification at the equalize

voltage for six weeks in an

18 month period

and also

because

of lower

voltage level at the equipment

due to the line loss.

At the end of the

14

inspection period the licensee

was formalizing their evaluation of

acceptability of the increased

125V

DC system float voltage. This item

will remain

open until inspector's

review of licensee's

completed

evaluation.

(IFI 50-387/96-04-01;

50-388/96-04-01)

Conclusions

The inspector

concluded

the interim operability evaluation

was

acceptable,

pending licensee's

resolution of the Condition Report.

Desi

n Basis

Ca abilit

Of Valves

Re ositioned

For Surveillance Testin

Ins ection

Sco

e

37551

An industry issue regarding

design basis capability of HOVs repositioned

for testing is currently under evaluation

by the licensee.

The subject

valves are normally aligned to their safety position

and

on this basis

had been

excluded

from the licensee's

HOV program.

The inspector

reviewed the licensee's

in-process

evaluation of this issue

and related

operability determinations.

Observations

and Findin

s

In response

to Generic Letter 89-10, the licensee

established

a

HOV

Program to verify the design basis capability of safety related

HOVs.

During HOV'program close-out inspections

at other facilities, questions

have

been raised regarding .whether

HOVs that are repositioned for

surveillance testing are required to be in the program.

HOVs of

interest

are those which receive automatic signals to reposition

on

system initiation and have

been

exempted

from the

HOV program

on the

basis that they are maintained

in their safety position.

During performance of TS required surveillances

at Susquehanna,

the

licensee

considers

certain

ECCS systems

operable

based

on their ability

to automatically realign in response

to

a system initiation signal.

In

evaluation of the industry information, the licensee

has determined that

the following valves are relied upon in this fashion during surveillance

testing

and were excluded

from the

HOV Program

on the basis they do not

have

an active safety function:

HV-(1)249F012,

RCIC

Pump Discharge

Valve

HV-(1)255F007,

HPCI

Pump Discharge

Valve

HV-(1)152F004A,

Core Spray 'A'oop Outboard Injection Valve

HV-(I)152F004B,

Core Spray 'B'oop Outboard Injection Valve

Other valves

removed from the

HOV program include the

HPCI and

RCIC full

flow test valves,

however these

systems

are inoperable during system

flow testing since the injection valves 'are disabled to preclude

inadvertent injection.

15

An operability evaluation was,performed

and the licensee

concluded that

the

HPCI and

RCIC pump discharge

valves are operable

based

on

a

comparison with equivalent

HPCI and

RCIC valves which are in the

HOV

program.

Based

on evaluations

available during this inspection,

the

licensee

does not believe the core spray

F004 valves would open against

design basis conditions.

Administrative controls

have

been

implemented

requiring operators

to declare the affected loop of core spray

inoperable

whenever its F004 valve is closed.

The licensee

is developing

a plan to evaluate other valves which are

stroked

For surveillances

and have either

been

screened

out of the

HOV

program or have

a designated

safety function in only one direction.

If

additional

valves

are identified, the licensee's

Condition Report

process will be used to document the findings and operability

assessments.

C.

Conclusion

The licensee

is taking proper actions to address

generic

issues

regarding design basis capability of motor operated

valves that take

on

a safety related function due to being repositioned for surveillance

testing.

Operability assessments

and administrative controls for the

valves identified thus far were considered

acceptable.

IV.

Plant

Su

ort

RI

Radiological Controls

A radiological safety inspection

was performed during the period of

March 18,

1996 through April 4,

1996.

The purpose of the inspection

was to

review the occupational

radiation protection

program

and selected

sections of

the

UFSAR to evaluate

the accuracy of the

UFSAR regarding existing plant

conditions

and practices.

Rl. 1

External

Ex osure Controls

a.

Ins ection

Sco

e

83750

b.

The inspectors

reviewed licensee

practices for posting high radiation

areas.

InFormation was gathered

by a review of procedures,

radiological

surveys,

radiation work permits, condition reports related to

deficiencies

in radiological postings,

plant tours,

and interviews with

cognizant personnel.

I

Observations

and Findin

s

Condition Reports:

The inspectors

noted that licensee's

condition reports

documented

multiple instances

of high radiation area posting or barricade

16

deficiencies.

Notable examples

included the following condition

reports:

CR 96-048:

On January

16,

1996,

an unposted

high radiation area

access

was identified when

a high radiation area posting located

on

the roof of the liquid radwaste

{LRW) filter room was found

to have

been

removed,

and

a step ladder

was found against

a

wall between the waste processing

area,

also called the

SEG

area

{a high radiation area),

and the liquid radwaste filter

room.

General

area

dose rates within the

SEG area

were

determined to be 300 mR/h.

CR 96-119:

On February

1,

1996,

an unpos'ted

high radiation area

was

found in the decon building on 818'levation of Unit

1

reactor building.

Dose rates

on an underwater

vacuum,

located in the decon building, were

12 R/h on contact

and

800 mR/h at 30 centimeters.

The vacuum

had

been

moved to the

decon building on January

4,

1996.

CR 96-144:

On February 8,

1996,

an un-barricaded

high radi ation area

was found in the radwaste building evaporator

concentrate

sample tank room, 696'levation,

at the top of a

scaffolding.

Dose rates of 1000 mR/h contact

and

220 mR/h

at 30 centimeters

were found.

Although licensee investigation determined that no unplanned

exposures

resulted

from the failures to post/barricade

these

high radiation areas,

these

events

were considered significant in that numerous

program

weaknesses

were identified.

Root causes

and causal

factors included the

following:

Inadequate

human performance

including failure to establish

postings

in accordance

with procedures,

inadequate

communications

during shift turnover,

and failure to self check;

Weak supervisory oversight;

Unclear

and deficient procedural

guidance;

and

Narrowly focused training for establishing

postings

and

barricading..

During review of CR 96-119, the inspectors

also noted that the

licensee's

health physics staff missed three opportunities to identify

the decon building as

a high radiation area.

These

included the

following:

17

Date

1/4/96

Description

An underwater

vacuum, with dose rates of

12 R/h contact

and 800 mR/h at 30

centimeters,

was

moved from the Unit

1

equipment pit to the decon building on the

refueling floor, 818'levation.

High Radiation Area

Establishedf

No.

High radiation

area postings

were

not placed

on all

access

points to

the decon building.

1/8/96

1/15/96

2/1/96

A general

area radiation survey performed

on the refueling Floor, failed to identify

elevated'dose

rates

(4 mR/h

10 mR/h)

behind the decon building.

Accordingly,

the source of e'levated

dose rates

was not

investi ated.

A general

area radiation survey performed

on the refueling floor, identified

elevated

dose rates

behind the decon

building (4 mR/h to

10 mR/h), but the

actual

source creating the elevated

dose

rates

was not verified.

An

RWP update

survey performed in the

818'levation

decon building, identified the

vacuum

as

a hi

h radiation area

source.

No

~ No

Yes

The failure to post the Unit

1 818'econ

building as

a high radiation

area,

is considered

a violation of 10 CFR 20. 1902,'"Posting

Requirements."

The inspectors

noted that the licensee

had identified

and taken

immediate corrective actions for these violations

and

no

unplanned

personnel

exposures

resulted

from the deficiencies.

However,

the licensee's

staff had missed multiple opportunities to identify the

violations

and the root causes

included

human performance

problems.

(VIO

50-387/96-04-02;50-388/96-04-02)

Procedures:

The inspectors

noted that procedures

used to establish

and control

access

to high radiation areas

had recently

been revised to incorporate

corrective actions identified in various condition reports.

These

included the following:

NOAP-00-0626,

"Radiological Controlled Areas Access

and Radiation

Work Permit

(RWP) System,"

Rev.

4;

HP-TP-310,

"Posting

and Labeling," Rev.

15;

HP-TP-311,

"Locking Barricading

and Key Control," Rev.

10;

and

18

HP-TP-505,

"Health Physics

Routine Surveys,"

Rev.

12.

Examples of changes

made to HP-TP-310,

"Posting

and Labeling," Rev.

15

included the following:

Added

a requirement for posting locked, shielded radiation source

containers

("pigs"), if a radiation area or high radiation area

could be created

when the pig is opened;

Added

a requirement to document

changes

of regulatory required

postings

on survey

maps (e.g.,

when

a radiation area posting is

changed

to a high radiation area posting);

and

~

Added

an instruction to update

posted

informational survey

maps

with newly documented

surveys.

E

The inspectors

noted that licensee staff members

had

a heightened

awareness

of procedural

compliance,

and were critically evaluating

procedures

and practices for posting

and controlling access

to high

radiation areas.

The increased efforts in problem identification were

resulting in improvements

in regulatory

and informational radiological

postings.

The inspectors

noted, that health physics

procedure

HP-TP-310,

"Posting

.and Labeling," Rev.

15, requires

an area to be posted

as

a high

radiation area

when accessible

area whole body dose rates

are greater

than or equal to 100 mrem/hr at 30 centimeters

(cm) from the source of

radiation.

The inspectors

reviewed radiological

surveys of the Unit

1

RHR pump room at elevation 668',

obtained during the

1995 Unit

1 spring

refueling outage.

Survey records

revealed that,

on several

occasions,

areas

adjacent to a

RHR shutdown cooling line were de-posted

from a high

radiation area to

a radiation area

when dose rates

were measured

to be

approximately

90 percent of the procedural limit for a high radiation

area.

The inspectors

inquired as to whether

the guidance

presented

in

HP-TP-310,was strictly used

when establishing

regulatory postings.

The inspectors

were informed by the Radiation Protection

Manager, that

health physics supervision

had the expectation that regulatory postings

would be established

in a conservative

manner.

In other words, if

radiation dose rates

approach

the value defined for a high radiation

area,

then the health physics staff is expected to post the area

as

a

high radiation area.

Radiation survey instruments

are calibrated within 10 percent of the

actual

dose rate,

and daily source

checks allow 20 percent deviation

from the allowable dose rate

due to variation between various

instruments.

A licensee

health physics supervisor stated that the high

radiation areas

are typically posted at

a conservatively

measured

dose

rate (i.e.

80 millirem per hour) because

of the allowable inconsistency

involved in the measurement.

The inspectors

pointed out that certain

19

survey records,

including the ones

used to de-post

the

RHR shutdown

cooling line, suggest that the practice of establishing

regulatory

postings

in a conservative

manner

has not been uniformly implemented.

c.

Conclusions

Based

on this review, the inspectors

made the following conclusions:

~

The failure to post the Unit

1 818'econ

building and the

radwaste

SEG processing

areas

as high radiation areas,

was

considered

a violation of 10 CFR 20. 1902,

"Posting Requirements";

The practice of establishing

regulatory postings

in a conservative

manner

had not been uniformly implemented;

and

~

Recent efforts, initiated by licensee staff, to critically

evaluate

procedures

and practices for posting

and controlling

access

to high radiation areas,

had resulted

in improvements

in

regulatory

and informational postings.

R1.2

Control of Radioactive Materials

and Contamination

The inspectors

reviewed licensee

practices for releasing materials

from the

radiologically controlled area.

Information was gathered

by a review of

condition reports related to the improper release

of materials

from the

radiologically controlled areas,

procedures,

radiation work permits, plant

tours,

and interviews with cognizant personnel.

R1.2. 1

Release

of Materials from the Radiolo icall

Controlled Area

a.

Ins ection

Sco

e

83750

b.

The inspectors

reviewed procedural

guidance

used for the survey

and

release

of tools

and equipment

from the radiologically controlled area

(RCA);

a document entitled "Contaminated

Item Survey Strategy;"

a

document entitled "Contaminated

Tools

Found Outside of the RCA;" CR No.96-106,

"Contaminated 3/8-inch socket

found outside of the

RCA in a tool

box in the South Building;" and the Event Review Team

(ERT) report

written to investigate

CR 96-106,

and later expanded,

to evaluate

the

improper release

of materials

from the

RCA.

Observation

and Findin

s

Procedural

Guidance

Procedure

HP-TP-602,

"Survey and Release

of Tools,

Equipment

and

Material," Rev.

15, specifies

survey requirements

and criteria for the

release

of materials

from the

RCA.

Items are considered

acceptable

for

release

from the

RCA when loose

and fixed contamination levels are less

than

100 net counts

per minute direct frisk, and loose contamination

is

less

than

1000 dpm/100 cm', using

an Eberline

RM-14 with a HP-210

pancake

Geiger-Mueller

(GM) probe or equivalent,

or there is no

20

indication of contamination

using

an automated

tool monitor.

Also,

since

items with fixed contamination

are routinely painted

magenta/purple,

there is an expectation that purple/magenta

painted

tools cannot

be released

from the

RCA, although this

requirement/expectation

was not specifically defined in procedures.

Improper Re1ease

of Naterials

From the

RCA

CR No.96-106

was written to investigate

a contaminated

3/8-inch socket

found outside of the

RCA in a tool box located in the South Building.

During the investigation

by the licensee's

staff, additional

contaminated

items were found outside of the

RCA.

The scope of the

review was significantly expanded

to identify the root causes for the

failure to control the release

of radioactive materials

from the

RCA, to

identify materials that may have

been improperly released

from the

RCA,

and to recommend corrective actions to minimizes the risk of recurrence.

Licensee staff members

indicated that items could have

been improperly

released

from the

RCA in the following ways:

Inadequate

surveys

performed during the release

of tools/equipment

at the end of a refueling outage;

Items carried in pockets

and coats,

and not detected

during

personal

contamination monitoring;

Inadequate

surveys

performed

by non-health

physics

personnel

without health physics oversight;

Intentional

removal of materials without health physics oversight;

and

Items not detected with an HP-210

GM probe,

but detected

with an

automated tool monitor.

During this review, the licensee

developed

a "Contaminated

Item Survey

Strategy"

and

made

an initial determination that

22 onsite

and

27

offsite locations, all controlled by the licensee,

had the potential for

r'eceiving tools

and equipment

from the

RCA at SSES.

Each of these

locations

was then evaluated to determine

the potential for such

receipt,

and

a survey strategy

was developed.

The selected

survey

strategy for a specific location could include walk-through inspections,

computer record reviews,

interviews with cognizant personnel,

or actual

radiological

surveys.

The search for radioactive materials

and

contaminated

tools/items

was also directed

toward other

PP&L locations

where tools or equipment

were sent for storage

or as excess

inventory.

PP&L management

stated that they would investigate

and monitor,

when

appropriate,

tools or equipment that were sold to individuals or

organizations.

As of Narch,

28 1996, the licensee

had compiled

a list

of 73 items that were found to be improperly released

from the

RCA.

Based

on

a review of this list, the inspectors

made the following

observations:

'I

21

15 of the

73 items

had contamination

less

than the licensee's

release

levels using

an HP-210

GN pancake

probe.

However, these

.

items were determined to have

been

improperly released

from the

RCA because

they contained

remnants of magenta

or purple paint;

ll oF the

58 contaminated

items

had contamination levels of 400-

2,200

ncpm direct frisk.

The item with the highest contamination

was

a 3/8-inch socket, with 2,200

ncpm,

and was found in a tool

box located in the South Building at

SSES facility;

47 items

had minor contamination levels

above the minimum

detectable

level but < 300 ncpm by direct frisk;

t

7 items

had loose or smearable

contamination;

The majority of items (approximately

75%) were small

hand tools;

The majority of items (approximately

72X) were found at two

locations;

South Building and the

Combo Shop (both buildings are

within the protected

area

fence of SSES facility); and

Al'1 of the items identified as contaminated

were found on property

controlled

by the licensee

(owner controlled area).

Based

on

a review of contamination levels,

the licensee

determined that

if.an individual used the tool with the highest contamination level

every work-day for a year, the individual would receive

a dose of

approximately 1.2 millirem.

Event Review Team Report

In response

to

CR No.96-106,

a multi-disciplined

ERT was commissioned

including an expert in the area of root cause

analyses.

The

ERT was

tasked with identifying the root causes for the failure of mechanisms

that control the release of radioactive materials

from the

RCA,

identifying materials that

may have

been improperly released

from the

RCA,

and recommending corrective actions to minimize the risk of

recurrence.

ERT members dedicated

over 640 hours0.00741 days <br />0.178 hours <br />0.00106 weeks <br />2.4352e-4 months <br /> of collective effort

in the review of contamination control practices

at

SSES.

The inspectors

noted that the

ERT report for CR 96-106 took a very

critical look at contamination control practices

at

SSES,

and included

very detailed root causes

and causal

factors.

The major identified root

causes

included the following:

System

and practices

for control of releases

from the

RCA were not

globally understood,

effectively communicated,

or consistently

implemented;

The radiological tool control

program

and implementation (e.g.,

training and procedures)

had deficiencies

which resulted in the

release of radioactive material

from the

RCA; and

22

Inadequate training, supervision

and work environment contributed

to performance errors resulting in the release

of radioactive

material

from the

RCA.

The licensee

recently purchased

a large area

probe to help identify

areas of radioactive contamination

on personnel,

materials,

or

equipment.

At the time of this inspection,

there were

no procedures

or

training for the radiation protection technicians

regarding the use of

the large area

probe.

Although more sensitive

than the standard

small

area

probe,

the licensee

was not sure what minimum detectable

contamination

could be reliably monitored with the

new probe.

Therefore,

the licensee

was attempting to use the probe under limited

conditions until the technical

basis for its use

was completed.

Based

on the identified root causes

and causal

factors,

the licensee

initiated the following short term corrective actions:

~

Staffed

RCA egress

control points with management

personnel

on

a

24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> per day basis;

Provided instructional job aids at

RCA exits including

a

description of materials that can

be monitored with the automated

personnel

monitor, personnel

items which can

be monitored

by

personnel

with a frisker,

and items which must

be monitored

by the

health physics staff;

Conducted

("stand-down") training to inform all station personnel

of changes

to control the release

of radioactive material

from the

radiologically-controlled area;

Upgraded

and 'standardized

controls associated

with RCA doors

(exits);

and

~

Reduced the number of active control points for access

to and

egress

from the

RCA.

The inspectors

noted that

ERT also

recommended

16 major long term

corrective actions,

with a goal of full implementation prior to the next

refueling outage.

Examples

included the following:

Establish

automated tool monitors

as the primary method for

monitoring contamination

on tools at

RCA exits (i.e., reduce the

use of manual frisking);

I

Modify current staffing and practices for personnel

access

to and

egress

from the

RCA;

Establish surveillance

and self-as'sessment

programs to monitor

performance of individuals entering

and exiting the

RCA;

. 23

'pgrade

health physics

survey practices (i.e.,

expand

use of tool

monitors

and large area probes,

and discontinue the practice of

task qualifying Level I technicians

to perform release

surveys);

~

Clarify the station's

contamination control policies (e.g.,

management

expectations,

definition of personal

items, minimize

materials

brought into the

RCA,

and clarify radiological controls

for clean systems);

~

Install local door alarms

on

RCA boundary doors;

~

Revise Maintenance

Instruction HI-AD-002 to be

a higher level

document

and include clarification on proper monitoring protocol

for tools versus

personal

items;

~

Identify SSES tools in the

RCA with paint or etchings;

~

Establish

a maintenance

tool coordinator responsible for all tools

in the

RCA;

~

Relocate

the tool room to the Unit 2 side of the facility;

~

Test revised procedures

for compatibility with personnel

practices;

~

Increase

the knowledge

and skill of RCA workers;

and

~

Increase

the knowledge

and define the expectations

for first and

second line supervisors

with respect to radioactive material

control.

It

Based

on

a review of these corrective actions,

the inspectors

pointed

out that additional review/guidance

was warranted for the survey of

tools that could possibly have internal contamination,

that

may be self-

shielding

and not easily detected

by direct survey with a "frisker" or

tool monitor (e.g.,

a Barton transmitter

was released

to the Susquehanna

training center with internal contamination).

The licensee

acknowledged

the inspector's

observations,

and informed the inspectors that procedure

HP-TP-602,

"Survey and Release

of Tools,

Equipment,

and Haterials,"

Rev.

15 was currently undergoing

review and revision.

The inspectors

noted that the

ERT report included

a very critical self-

evaluation,

was broad in scope,

thorough,

and included very detailed

root causes

and causal

factors.

The inspectors

also noted that the

identified short term and long term corrective actions constituted

a

substantial

improvement for controlling and preventing the release

of

contaminated

tools

and equipment.

The inspectors

concluded that the

licensee's

overall response

was commendable.

24

c.

Conclusion

Based

on this review, the inspectors

made the following conclusions:

The collective failure to perform surveys,

identified through the

58 items with radioactive contamination that were released

from

the radiologically-controlled area,

is

a violation of 10 CFR 20. 1501,

"Surveys

and Honitoring" in that "surveys that were

reasonable

under the circumstances

to evaluate

concentrations

or

quantities of radioactive material" were not made.

However, this

violation was identified by the licensee's

staff.

The staff also

identified appropriate corrective

actions

and implemented the

actions

in a timely manner.

Therefore, this license-identified

and corrected violation is being treated

as

a Non-Cited Violation,

consistent

with Section VII.B.1 of the

NRC Enforcement Policy.

~

Potential radiation exposures

to personnel,

resulting from the

improper release of contaminated

materials

from the

radiologically-controlled area at Susquehanna,

were minor.

~

Additional review/guidance is warranted for the survey of self-

shielding tools/equipment with potential for internal

contamination.

The licensee's

overall response

to the subject of "contaminated

materials

improperly released

from the

RCA at SSES,"

included

a

very critical self-evaluation,

was broad in scope,

thorough,

and

included very detailed root causes

and causal

factors.

The

identified short term and long term corrective actions constituted

a substantial

improvement for controlling and preventing the

release

of contaminated

tools

and equipment,

and the licensee's

overall

response

was commendable.

R1.2.2

Release of Mater Tanker

from the

RCA

a ~

Ins ection

Sco

e

The inspectors

reviewed

a draft

ERT report written to investigate

and

evaluate

the release of a water tanker from the

RCA (CR No. 96-0217),

inspected

various water tankers within the

RCA including

a visual

examination of the insides of a water tanker,

and interviewed

members of

the

ERT.

b.

Observations

and Findin

s

Water tankers

are routinely used to collect and release

lower grade

water fe.g., water with sediment

such

as service water or condensate

storage

tank

{CST) berm water] at the Susquehanna

Station.

On February

21,

1995, tanker no.

255216

was used to collect

approximately

1000 gallons of CST berm water.

The tanker

was brought

back into the

RCA to prevent accidental

release

of the contents prior to

25

sampling,

and

a radioactive material

label

was placed

on the tanker to

signify. that the tanker

contained water that required'ampling prior to

unrestricted

release.

On March 1,

1995, the tanker

was taken outside of

the

RCA, additional

CST berm water

was collected,

and the tanker

was

then brought

back inside the

RCA.

On March 2,

1995, the tanker contents

were sampled

and found to exceed

the lower limit of detection for

effluents.

The contents of the tanker were allowed to "settle out" and

on March 7,

1995,

approximateIy

300 gallons of water were removed from

the tanker in order to remove bottom sediment.

The water in the'tanker

was then recirculated,

sampled,

and the liquid contents

were determined

to be below the effluent lower limit of detection

(LLD).

A survey of

external portions of the tanker was performed

and the tanker

was

released

from the

RCA.

On March 10,

1995, the contents

were discharged

to the cooling tower basin in accordance

with approved procedures.

According to chemistry records,

during the period between April 1,

1995

through September

11;

1995, the tanker

was used four, additional

times to

release

water to the cooling tower basin.

These

uses

included the

following:

April 1,

1995, clean

system drain;

Hay 25,

1995,

CST berm water;

July 28,

1995, service water;

and

September ll, 1995, service water.

On September

14,

1995, the tanker was released

From the plant, in

accordance

with procedure

HP-TP-602,

"Survey and Release of Tools,

Equipment,

and Materials,"

Rev.

14, without an internal survey.

Shortly

thereafter

(the exact date is unknown), the tanker

was transported

to

New Jersey.

On September

19,

1995,

the tanker

was sold by the owner,

and

on September

21,

1995, the tanker

was cleaned

at Lancaster

Truck

Wash, located in Lancaster,

Pennsylvania.

On September

22,

1995, the

tanker

was transported

back to SSES.

Later, the tanker

was relocated

by

the owner to Montreal,

quebec

Canada.

On February

29,

1996,

a

radioactive material label

was discovered

on the tanker,

and the

discovery

was reported to the licensee.

On March 1,

1996, Condition

Report.96-0217

was initiated to investigate the failure to remove the

radioactive material label

from the tanker.

After questioning

by the

NRC resident

inspector,

the scope of CR-217 was

expanded

to investigate

the potential for the release of detectable

radioactive contamination

from the site.

During the investigation,

the

ERT identified

a similar water tanker

(255-12) that

was still in use at

'the site.

The tanker

was brought inside the

RCA,

and radiological

surveys

were performed

on the tanker internals.

A deposit of material

, at the bottom of the tanker, similar to damp course

sand,

was found to

have

a direct "frisker" reading of 120 - 230 net counts per minute with

a direct frisk.

The site criteria for unrestricted

release

from the

radiologically-controlled area,

was

100 net counts per minute

as

specified in procedure

HP-TP-602,

"Survey and Release

of Tools,

26

Equipment,

and Materials,"

Rev.

14.

Short

and long-term corrective

actions

were identified. to prevent further release

of materials in this

manner.

These

included the following:

Secure

tankers with chain locks to prevent release

from the

protected

area;

Survey internal

surfaces

of similar tankers;

Inspect tankers for radioactive material labels;

Survey internal surfaces of used

drums outside of the

RCA, but

within the protected

area or waste accumulation yard;

Revise procedures

to address/clarify

the use

and removal of

radioactive material labeling,

and provide training;

and

Revise

procedures

to require that internal surfaces

of empty.

containers

(e.g.,

tankers

and drums)

are surveyed for radioactive

materials prior to exiting the security gate.

c.

Conclusions

Although the licensee

determined that the quantity of radioactive

material

in a similar, representative,

tanker was less than the quantity

that would be defined

as

an exempt quantity as defined in 10 CFR 71,

and

would not be classified

as radioactive material

per 49

CFR 173, the

material

was detectable

as radioactive material

using conventional

techniques

of frisking, with 120

230 net counts per minute (ncpm).

The site criteria for unrestricted

release

from the radiologically-

controlled area,

was

100 net counts per minute

as specified in procedure

HP-TP-602,

"Survey and Release of Tools,

Equipment,

and Materials,"

Rev.

14.

Accordingly, the failure to perform contamination monitoring for water

tankers with the potential for radioactive contamination of the tank

internals,

is

a violation of 10 CFR 20.1501,

"Surveys

and Monitoring" in

that "surveys that were reasonable

under the circumstances

to evaluate

concentrations

or quantities of radioactive material" were not made.

Subsequently,

the licensee potentially disposed of licensed radioactive

material

by inappropriate

release of effluents in excess of NRC

regulations

as per

10 CFR 20.2001(a).

(VIO 50-387/96-04-03;50-388/96-04-03)

Rl;2.3

Control of Clean Areas within the

RCA

Clean areas

are established

within the

RCA when providing drinking

stations (for heat stress),

when performing maintenance

on systems

which

interface with clean

systems

(e.g.,

heat exchangers),

and when extending

clean

area

boundaries

at the entrance

to the

RCA.

27

a.

Ins ection

Sco

e

83750

The inspectors

reviewed licensee

methods for control of clean

(uncontaminated)

areas within the

RCA.

The inspectors

reviewed

procedure

HP-TP-310,

"Posting

and Labeling," Rev.

15, condition report

nos.

CR 96-160

and

CR 96-289,

and radiation work permit no.

RWP 1996-

0090.;

inspected

clean-area

boundaries

at

RCA entrances;

and interviewed

cognizant personnel.

b.

Observations

an'd Findin

s

The inspectors

noted that health physics procedure

HP-TP-310,

"Posting

and Labeling," Rev.

15, Attachment A, included guidelines for the set-up

of a temporary clean area within a

RCA.

However,

no clear guidance

was

provided for boundary set-up or contamination monitoring requirements.

The inspectors

also noted there

was

no standard

practice or procedure

in

place to provide clear

guidance

on required contamination controls for

work on clean

systems

in the

RCA.

This lack of clear guidance,

in part,

contributed to the events

described

in condition report numbers

CR 96-

160 and

CR 96-289, written to address

inadequate

controls for preventing

potential

contamination

from entering into clean (non-radioactive

systems).

On February

13,

1996,

CR 96-160 was written when operations

personnel

loaded

Amer tap condenser

tube cleaning balls into the

Amertap system without contamination monitoring by health physics

personnel.

~

On March 18,

1996,

CR 96-028 was written when maintenance

personnel

were observed

working on the internals of the Amertap

system with tools that were not surveyed for contamination prior

to use.

In response

to these condition reports,

RWP 1996-0090, entitled "Breach

of Clean

Systems/Components

in the Radiologically Controlled Area," was

approved

on March 21,

1996 to control work on clean

systems

including

circulating water, service water, service air, emergency

service water,

residual

heat

removal service water,

and auxiliary steam.

The

RWP

included the following requirements:

Notification of health physics for a radiological briefing prior

to work on the

RWP;

Establishment

of a clean

area prior to work or inspection of clean

system/component

internals;

Personnel

contamination monitoring with a,.PCM immediately prior to

work;

I

Contamination monitoring for all tools introduced into the clean

area;

and

1H

4

28

~

No purple painted tools/equipment,

PC's or potentially

contaminated

items are allowed in the clean area.

c.

Conclusion:

Based

on this review, the inspectors

concluded

the following:

I

I

RWP 1996-90

"Breach of Clean Systems/Components

in the

Radiologically Controlled Area" included appropriate radiological

controls

such

as contamination monitoring and notification of

health physics prior to starting work in/on clean

(non-

contaminated)

areas/systems.

The licensee's

response

to CR-96-160, written on February

13,

1996,

was inadequate

in that it failed to prevent

a similar

occurrence

on Harch 18,

1996,

namely

CR No.96-289,

"Work on the

Amertap system with unmonitored tools";

and

~

The lack of clear guidance for control of clean areas/systems

within radiologically controlled areas

is

a weakness

which

. deserves

management

attention.

However,

no release

.of radioactive

material

was attributed to this weakness.

Recei t of Radioactive Haterials

R1.2.4

'a ~

b.

Observations

and Findin

s

Procedural

Guidance:

Ins ection

Sco

e

83750

The inspectors

performed

a review of practices

and controls for receipt

of radioactive materials.

The scope of the review included

an

evaluation of procedural

guidance,

a review of recent condition reports,

and interviews with cognizant personnel.

The inspectors

reviewed

NDAP-(A-0648, "Shipping/Receiving of Radioactive Haterial," HP-TP-650,

Rev. 2, "Surveys for Receipt/Shipment

of Radioactive Haterial/Waste,"-

Rev.

13 and NDAP-(A-0201, Rev. 2, "Haterial Control Activities."

The

inspectors

also reviewed Condition Report Nos.

CR 96-153

and

CR 96-180,

and interviewed

members of the Event Review Team who were assigned

responsibility for responding to

CR 96-153

and

CR 96-180.

The inspectors

noted that NDAP-(A-0648, Rev.

2 requires exclusive

use

shipments

to be received at the North and South Gatehouses,

and

prohibits exclusive

use shipments

from being received or unloaded at the

warehouse.

In addition, instructions

are provided for warehouse

personnel

to contact health physics

immediately

upon receipt of a

radioactive material

package,

and to i'nspect radioactive material

packages

for signs of damage.

If damage is found or suspected,

the

procedure

requires

storeroom personnel

to secure

access

to the packages,

areas

and/or vehicles

as appropriate.

The inspectors

were informed that

additional instructions pertaining to receipt of radioactive material

29

are provided at the warehouse

"offload" facility in the form of a 18-

inch x 24-inch sign entitled,

"Radioactive Haterial Receipt Process."

The inspectors

reviewed

a copy of this sign

and noted that specific

instructions

were provided for individuals to notify the health physics

staff upon receipt of the radioactive material, to suspend

un'loading

activities if damage is detected,

and to control

access

to the materials

to minimize worker exposures.

Condition Reports:

The licensee

experienced

several

events

in 1995 associated

with the

failure to perform

a radiological

survey

on

a radioactive material

package

as required

by procedure.

One example

was

CR 95-0440,

"Limited

quantity of radioactive material

was delivered to the effluents trailer

without an

HP survey first being performed."

Two additional

events

occurred in February

1996, in which there were failures to perform

radiological receipt surveys

on empty packages

with "radioactive"

markings,

and appear

as follows:

CR 96-153:

Februar

9

1996

Two SeaLand

containers

were ordered

from SEG to support

a first-time use

of the "Green-is-Clean"

(GIC) program for survey

and free release

of

materials.

Effluents management

indicated that

no radiological receipt

survey was required,

even after questioning

by the security

organization.

After processing

and entry into the protected

area,

"radioactive" markings were found

on both SeaLand containers.

Although

no contamination

was found during follow-up surveys,

materials with

"radioactive" markings were required

by procedure to have

a receipt of

radioactive material

survey.

Identified Root Cause:

Security Material/Vehicle Authorization Form NDAP-gA-0906-1 was

filled out as

"no HP survey required

based

on the assumption that

Green-is-Clean

meant non-radioactive material."

Identified Causal

Factors:

Inadequate

planning

and communication,

confusing nomenclature

(i.e., "green-is-clean" ), and inadequate

self-checking following a

prompt by security personnel.

Primary Action To Prevent

Recurrence:

Revised

NDAP-gA-0906 to require the security organization to

inspect the exterior-of vehicles for radioactive labels or

markings,

and,

when identified, deny access

to vehicles until form

NDAP-gA-0648-1 is completed

by a representative

from health

physics.

30

CR 96-180:

Februar

16

1996

An .empty sample container

(black pail) was received

from Teledyne

isotopes

at the warehouse.

Receiving personnel

failed to identify

"radioactive" markings,

and the pail was processed

and brought onsite

without a receipt of radioactive material

survey.

Identified Root Cause:

Receiving personnel

did not look for radioactive material

markings

on all surfaces of the package.

Identified Causal

Factors:

Black pail

samples

have routinely been received

as clean

(non-

radioactive)

packages

with radioactive labels

and markings

removed.

In this case,

the vendor

removed radioactive material

labels but,failed to remove

a radioactive material marking.

Primary Action To Prevent

Recurrence:

Implement

an interim corrective action to use colored stickers to

ensure

packages

have

been

checked for radioactive markings;

retrain warehouse

personnel

on NDAP-gA-0648;

and initiate a review

of package receipt program to include

a positive measure

to

indicate

packages

have

been

checked for radioactive material

markings,

and increase

personal

awareness

and accountability.

Although these

containers/packages

did not contain radioactive material,

and no exposures

or contamination

events

occurred during receipt of

these

packages,

an

ERT was

assembled

to investigate

these

events

due to

similarities with events

in 1995 involving failures to perform receipt

of radioactive material

surveys in a timely manner.

The inspectors

noted that the

ERT report included

a summary of previous occurrences,

event time lines,

a barrier analysis,

a cause

and effect analysis,

a

human performance

causal

factor review, actions to prevent recurrence,

and

a review of generic

issues

associated

with the receipt of

radioactive materials.

Also, staff briefings were conducted to inform

responsible

work groups of program changes.

c.

Conclusion

The inspectors

noted that procedural

guidance

and instructional

postings

provided sufficient guidance for the safe receipt of radioactive

materials,

and were adequate

to allow warehouse/supply-room

personnel

to

minimize their exposure

during receipt of radioactive

materials at the

warehouse.

The licensee's

response

to two recent

events

(CR-153

and CR-180)

involving the failure to survey

an empty package/container

with

radioactive material

markings

was very good in that the review was

31

thorough,

causal

factors

and root cause

were appropriately identified,

and corrective actions

appeared

sufficient to prevent recurrence.

Rl.2.5

Contaminated

Items

During discussion with health physics

management

concerning controls for

radioactive materials

and contamination,

the inspectors

were informed

that the licensee

had received

and subsequently

disposed of a radiation

dosimetry device, with low level contamination,

that was received

by a

PP&L supervisor during

a business trip to the Kursk nuclear

power plant

in Russia.

a

~

Ins ection

Sco

e

83750

The inspectors

interviewed several

supervisory

personnel

in health

physics to determine'details

of the receipt of this material, to

evaluate radiation exposures (if any) associated

with this material,

and

to determine

the present location of the contaminated

items.

b.

Observations

and Findin

s

The inspectors

were informed that in July of 1993,

a

PP&L supervisor

.

visited the Kursk nuclear

power plant in the Russia,

and

was provided

the following items

as gifts from officials at the Kursk nuclear

power

plant.

Russian geiger-mueller radiation, detection meter

a geiger-mueller

tube

two thermoluminescent

dosimeters

a new,

bagged

and sealed,

paper dust

mask (respirator)

sample

environmental air filter

These

items were placed in a box, brought back to the United States

in

luggage

on

a commercial air flight, brought to SSES,

and passed

around

to interested

persons for information purposes.

The items were then

placed

on

a shelf for storage.

At some point, health physics

technicians

suggested

that Russian officials may have different

contamination

release criteria than

used

as

SSES,

and that these

items

should

be surveyed for radioactive contamination.

Upon survey,

one of

the TLDs was found to have approximately

1,200 counts per minute of

fixed beta-gamma radioactivity on the surface of the TLD, as measured

with an HP-210 geiger-mueller

probe.

Upon discovery, this item was

brought into the radiologically controlled area,

and disposed of as

,radioactive trash.

Licensee staff reported that these materials

were not brought into the

radiologically controlled area prior to contamination

being found,

and

it was not clear

how these materials

became

contaminated.

Since the

contamination

appeared

to be fixed (not easily removable),

and there

were

no reports of personnel

contamination

by personnel

who handled the

contaminated

TLD, and subsequently

entered

the radiologically controlled

area

and performed contamination monitoring, the licensee

concluded that

32

the contamination

was fixed and no personnel

contaminations

occurred

as

a result of handling the contaminated

TLD.

In addition,

based

on the

low level radioactivity (1,200 counts per minute beta-gamma activity),

and short handling times (approximately several

minutes),

the licensee

determined that radiation exposures

would have

been less

than

one

millirem for the highest

exposed individual.

c.

Conclusion:

Based

on this review, the inspectors

concluded that radiation exposures

associated

with the receipt

and handling of the contaminated

TLD from

Russia

were low (less than I millirem to the maximally exposed

individual),

and all materials that were determined to be contaminated,

were disposed of as radioactive waste.

R2

Status of RPSC Facilities

and Equipment

a.

Ins ection

Sco

e

83750

The inspectors

performed tours in Unit I and Unit 2 reactor

and turbine

buildings, the radwaste building, dry active waste

(DAW) trailer, the

exterior grounds to the reactor

and turbine buildings,

and the

Low Level

Waste Holding Facility to evaluate radiological control boundaries,

housekeeping

and cleanliness,

and industrial safety.

The .inspectors

also toured the turbine building tool storage

area,

the

South Building,

Combo Shop, Effluents Garage,

Effluents Trailer, Route

11 Warehouse,

and the Susquehanna

Training Center,

to examine the

locations identified as areas

where tools from the

RCA were improperly

released.

b.

Observations

and Findin

s

Plant Tours

In general,

radiological

boundaries

were clearly delineated,

well

maintained,

and informative.

The inspectors

noted

good use of

informational postings,

such

as radiation dose rate signs,

"Do Not

Loiter," and

"Low Dose

Rate Area" signs.

Work areas

were well

illuminated and walkways

and aisles

were clear

and free of debris.

The

inspectors

pointed out the following discrepancies:

There

was

an improperly installed drip bag near the Unit I

'B'eactor

feed

pump, located in the turbine building on

676'levation;

The radwaste building 646'levation,

collection/surge

tank

pump

room,

was locked and posted

as

a high radiation area.

However,

the door had

a small informational posting with the words,

"Please

leave this door unlocked";

33

~

There

was

a yellow drum in the unit I turbine condensate

resin

regeneration

room on 676'levation with no radioactive labels;

~

Some radiological

and informational postings

on exterior doors,

from the outside,

to the turbine building were not standardized.

One example

was the laundry storage trailer which only contained

the phrase

"Radioactive Material,

No Eating, Drinking, or

Smoking";

and

There were multiple locations within the radwaste

building where

tools

and equipment

were observed,

within work areas,

lying on the

floor.

Upon notification, licensee staff took immediate action to address

concerns

raised

by the, inspectors.

Tours Outside the

RCA

During tours of areas

outside the

RCA, the inspectors

did not identify

any indications of improperly released

materials

from the

RCA, such

as

magenta-painted

tools, or radioactive material labels.

However, the

inspectors

did note that health physics technicians identified loose

smearable

contamination

on panels

used for the drywell control point in

reactor .building, which were stored at the Route ll warehouse.

These

items were decontaminated,

and the radioactive materials

were

immediately transported

to the radiologically controlled area at SSES.

Follow-up surveys

indicated that no contamination

was spread within the

Route ll warehouse.

c.

Conclusions

Radiologically controlled boundaries

were well delineated

and

maintained;

conditions of housekeeping

were generally

good with minor

exceptions

in the radwaste building;

and the licensee

took immediate

actions to address

identified deficiencies

including contamination

found

outside of the radiologically controlled area.

R5

Staff Training and Performance

in RPKC

R5.1

~Briefin s

a.

Ins ection

Sco

e

83750

The inspectors

discussed

worker briefings with the independent

safety

evaluation services

(ISES) group,

and observed radiation work permit

briefings conducted

by the radiological controls staff.

b.

Observations

and Findin

s

The

ISES group

had documented

a surveillance of workers'ctivities

and

the number of workers

who had received

a proper briefing prior to

working in the

RCA.

The surveillance report indicated that

)

0

.34

approximately

20 percent of all workers were receiving briefings prior

to work in the

RCA.

Licensee

management

pointed out that individuals performing the

surveillance

assumed

that

RWP briefings were required for each

RCA

entrance,

when many

RWPs only required

a briefing at the job start.

The

inspectors

were informed that Health Physics

Level II training had been

revised to clearly assign the responsibility for obtaining

a

RWP

briefing to,the worker.

In addition, the health physics staff was

reviewing

RWPs to evaluate

instructions pertaining to briefings.

The inspectors

observed

several

RWP briefings provided for work and

noted that briefings were thorough

and comprehensive.

The inspectors

also

made the observation that, in terms of human factors,

the majority

of maintenance

and craft personnel

enter the plant from the Unit 2

turbine building access.

The licensee

stated that future plans included

moving the health physics control point to the Unit 2 access

point.

c.

Conclusions

At the time of the inspection,

the requirements

for

RWP briefings did

not appear to be globally known by licensee staff,

and there

was

a

perception that required

RWP briefings were not being performed..

Licensee staff was addressing this concern

by adding clarifications to

radworker training and radiation work permits,

and by initiating plans

to relocate the health physics control point.

Radiological briefings observed

by the inspectors

were performed

by

health physics staff and were thorough

and c'omprehensive.

R5. I

Effluents Radioactive Naterial Handlers

a.

Ins ection

Sco

e

83750

The inspectors

noted that effluents radioactive material

handlers

were

responsible

for transporting radioactive material

such

as waste

and

laundry within the

RCA.

During movement,

these materials

had the

~potential for creating

unposted

radiation areas.

The inspectors

discussed

the responsibilities of,

and training provided to, effluent

radioactive material

handlers with regard to

10 CFR 19.12, "Instructions

to Workers,"

and

10 CFR 20. 1903,

"Exemptions to Posting Requirements."

b.

Observations

and Findin

s

Licensee staff stated that the barrel'carts

used

by radioactive material

handlers

were recently upgraded

to include radioactive material

and

"Radiation Area" signs,

when appropriate,

to inform the individuals

handling radioactive materials.

Health physics

personnel

also recorded

the dose rate,

date,

and their initials on all radioactive material

bags, prior to transport.

35

The inspectors

reviewed

a completed On-the-Job-Training

(OJT) task sheet

for "Performing trash

and protective clothing pickup within the

radiologically-controlled zone in compliance with the

RWP."

The

inspectors

noted that candidates

are required to perform the following:

~

Explain

RWP requirements for transporting radioactive trash;

State

and explain the dose rate limitations;

and

~

Explain the precautions

needed

in material collection.

Licensee staff also explained that it was their expectation that

radioactive material

handlers

should not enter areas

or elevators

when

crowded with personnel.

The inspectors

noted that requirements for health physics

personnel

to

be present

when removing trash

and protective clothing from containers

were clearly provided

on the radiation work permit,

and, in part,

helped

to ensure that materials with elevated

dose rates

were transported

safely.

However, the inspectors

also noted that specific instructions

describing

"precautions

necessary

to prevent exposure of individuals to

radiation

and radioactive materials

in excess of established

limits"

were not included

on the

OJT or

RWP.

This was noted

by the inspectors

as

an opportunity for improvement in the radiation protection

program.

Conclusions

Based

on this review, the inspectors

concluded that the licensee

had

adequately

addressed

requirements

of 10 CFR 19. 12, "Instructions to

Workers,"

and

10 CFR 20. 1903,

"Exemptions to Posting Requirements" for

radioactive trash

and laundry transported within the

RCA by effluents

radioactive material

handlers.

However, the inspectors

noted that

an

opportunity for improvement existed with respect

to the specificity of

instructions

provided to effluent radioactive material

handlers

regarding precautions

taken to prevent exposure of individuals to

radiation

and radioactive materials during the transport of radioactive

materials.

Dose Calculator Trainin

Ins ection

Sco

e

83750

The inspectors

discussed

the conduct of emergency

dose calculator

training with training supervision.

The inspectors

also reviewed

training module

EP009R,

Rev. 3,

"Dose Calculator Retraining,"

and

reviewed training records.

Observations

and Findin s

The inspectors

noted that the dose calculator training was based

on

approved

procedures.

Instruction

was accomplished

by a combination of

lecture, self-study,

and hands-on

techniques.

Classes

were limited to

36

C.

R6.1

groups of six or less,

and candidates

were coached

during exercises

and

graded

on

a pass/fail

basis.

Candidates

were allowed to work through

problems until they successfully

completed the problems.

If the

instructor or candidate felt that additional instruction

was necessary,

then the individual could repeat

the class.

The inspectors

were also informed that

a computer

had recently

been

installed in the Health Physics supervisor's office.

The computer

was

installed to allow access

by technicians to practice using the dose

calculator software

between

annual training classes.

The inspectors

reviewed attendance

records for the previous

2 years.

No

discrepancies

were noted.

Conclusions

'

Based

on this review, the inspectors

concluded that Emergency

Planning

dose calculator training was very good in that training was specific to

procedural

responsibilities,

candidates

were allowed to continue to

receive training until they successfully

completed training problems,

and training records

were complete.

The additional

computer installed

in the Health Physics office would allow technicians

the opportunity to

practice using the software

and

was noted

as

a program improvement.

No

discrepancies

were identified.

RP&C Organization

and Administration

Radiation Protection

Mana er

a ~

Ins ection

Sco

e

83750

b.

A new individual had recently

been

assigned

to the position of Radiation

Protection

Manager

(RPH).

The inspectors

reviewed the qualifications of

this individual for the position.

Observations

and Findin

s

Chapter

12 of the

UFSAR requires

the

RPM to be qualified in accordance

with NRC Regulatory

Guide

(RG) 1.8,

"Personnel

Selection

and Training."

RG 1.8 r'equires

the

RPH to have,

at

a minimum,

a bachelor's

degree

or

equivalent in science

or engineering,

5 years of professional

experience,

familiarity with design features

and operations

of, a nuclear

power plant,

and supervisory capability.

The inspectors

compared

the

qualifications

documented

on the designated

RPH's

resume with the

requirements

of RG-1.8.

The designated

RPH's qualifications

exceeded

the requirements

of RG 1.8.

c.

Conclusions

The designated

RPH was determined to be very well-qualified for the

position

as per the

UFSAR commitments.

. 37

R6.2

Staff Reductions

a.

Ins ection

Sco

e

83750

The inspectors

performed

a review of Health Physics

(HP) technician

staffing levels.

b.

Observations

and Findin

s

The

1995 budget

had allocations for 46

HP Technicians.

Susquehanna

had

been operating with 45 technicians

and one technician

was scheduled

to

rotate into operations.

New target levels for HP staffing in the future

reduced

the number to 40 technicians.

The

HP department

management

had

hoped to reach this number through attrition.

However, the attrition

did not occur,

so

4 HP technician positions were defined

as excess.

The

licensee

had identified 4 junior HP technicians

with the lowest

seniority and requested

that they find another job within the company.

The excess

positions were to be eliminated

by the middle of 1996.

Licensee

management

had performed

benchmarking

studies to determine the

staffing levels at other two-unit boiling water reactors

in the United

States.

Additionally, efficiencies

implemented

over the past several

years,

including automated

access

control, digital alarming dosimetry,

and electronic recordkeeping,

were cited as reasons for a reduction in

staffing.

Based

on these studies

and efficiencies in operations,

licensee

management

believed that the staff reductions

would not have

an

adverse effect on safety or radiation protection of workers.

c.

Conclusions

Based

upon

a review of work schedules,

interviews with licensee staff,

observations

of radiation protection department

performance,

and

evaluation of radiological control practices,

the inspectors

determined

that the

HP department

was staffed with an adequate

number of

technicians for non-outage

workloads.

No direct correlation

between

recent

program deficiencies

and

HP department staffing levels

was

observed

by the inspectors.

However, the effect of the staff reductions

on worker safety

and radiation protection will continue to be reviewed

gaby

the inspectors

in future inspections of the radiation protection

program.

R7

guality Assurance

in RPSC Activities

a.

Ins ection

Sco

e

83750

The inspectors

reviewed various Condition Reports

(formerly called

Significant Operating

Occurrence

Reports) written by the licensee's

staff and the reports written by Event Review Teams within the last

several

months.

The inspectors

also inter'viewed the

ISES staff to

determine

the scope of recent investigations.

0

)

Jt

38

b.

Observations

and Findin

s

C.

The inspectors

noted that there were nine (9) condition reports and/or

significant operating

occurrence

reports written by the licensee's staff

between

the period from June

1,

1994, through

Hay 31,

1995.

For the

period from June

1,

1995, through March 28,

1996, there were

98

condition reports written by the licensee's

staff.

The inspectors

noted

the significant increase

in the number of reports

from the previous time

period.

Licensee

management

had allocated

several

personnel

on

a

temporary basis to assist with the review of these

occurrences/incidents.

The inspectors

reviewed

many of the condition reports in detail

(see

Sections

Rl. 1 and R1.2 of this inspection report).

In the past,

the

reports

were only written for significant items

such

as unlocked high

radiation area doors.

Recently,

the licensee's staff had

a greater

sensitivity for documenting all occurrences

such

as slightly

contaminated

material

found outside the

RCA and minor procedure

non-

compliance.

Various members of the licensee's

staff stated that it was

common practice in the past to fix minor problems without documenting

them.

Current plant management

encouraged

the staff to write reports

on

all occurrences

so the items could be tracked to final resolution.

The

inspectors

noted that many reports

were assigned

to an Event Review

Team;

however,

minor items were corrected

immediately

and did not

require

a team effort.

The licensee

had planned to trend similar occurrences

and implement

corrective actions for recurring items or generically-similar problems.

The inspectors

determined that the identification of all problems

and

occurrences

was

an opportunity to improve the radiation protection

program.

Conclusions

The licensee

had recently written reports of problems

and incidents at

a

lower threshold of sensitivity.

The information gathered

from the

occurrence

reports

presented

an opportunity to improve the radiation

protection

program through self-identification and implementation of

corrective actions.

R8

Niscellaneous

RP8C Issues

a.

UFSAR Review

The inspectors

reviewed selected

sections of Chapters

12 of the

UFSAR,

pertaining to radiological controls, to evaluate

the accuracy of the

UFSAR regarding existing plant conditions

and practices.

A recent discovery of a licensee

operating their facility in a

manner'ontrary

to the

UFSAR description highlighted the

need for a special

focused review that compares

plant practices,

procedures

and/or

parameters

to the

UFSAR description.

While performing the inspections

39

b.

discussed

in this report,

the inspectors

reviewed the applicable

portions of the

UFSAR that related to the areas

inspected.

Observations

and Findin

s

c ~

The following inconsistency

was noted

between the

UFSAR description of

radiation protection technician qualifications

and actual plant

practice.

The

FSAR stated. that radiation protection technicians

shall

be qualified as per ANSI N18. 1 (1971) or the variation from the standard

would be documented.

However, the licensee

had previously task-

qualified junior radiation protection technicians for surveying

and

monitoring material for release

from the

RCA and

no documentation of

this change

from the commitment in the

UFSAR could

be located.

Since

the training and qualification program

was not reviewed in detail during

this inspection, this item will be reviewed during

a future inspection

of the radiation protection

program.

URI 50-387/96-04-04;

50-388/96-04-04

Conclusions

F8

F8.1

F8.2

The inconsistency

between the

FSAR description of radiation protection

technician qualifications

and actual plant practice will require further

review by the

NRC staff in a future inspection of the radiation

.

protection program.

Niscellaneous

Fire Protection issues

Closed

URI 50-387 92-23-02:

Thermo-lag ampacity derating factors,

and

applicability of test reports to Susquehanna

plant installation were

questioned

by the inspector.

This issue is

a 'part of the licensee's

ongoing effort to review all thermo-lag installations,

and is being

tracked

by the

NRR via Task Identification Numbers

H85613

and H85614.

Hence this unresolved

item is administratively closed.

Closed

IFI 50-387 92-23-09:

The licensee's

safe

shutdown methodology

had not ben reviewed

and inspected

by the

NRC.

Since this IFI was

opened

the licensee

has completely revised the safe

shutdown analysis.

The licensee's

submittal

and

NRR review of the submittal

are being

tracked

under Task Identification Numbers

H84770 and H84771.

Hence this

unresolv'ed

item is administratively closed.

V.

Nana

ement Neetin

s

X1

Exit Neeting

Summary

The Senior resident Inspector presented

the inspection results to members of

licensee

management

at the conclusion of the inspection

on Nay 13,

1996.

The

licensee

acknowledged

the findings presented.

40

An exit meeting

was held with licensee

management

on April 4,

1996, to present

the findings of a radiological safety inspection

conducted

between

Harch

18

and April 4,

1996.

The inspectors

asked

the licensee

whether

any materials

examined during the

inspection

should

be considered

proprietary.

No proprietary information was

identified.

PARTIAL LIST OF

PERSONS

CONTACTED

Licensee

G. Kuczynski, Plant Manager

K. Chambliss,

Manager,

Nuclear Operations

H. Palmer,

Manager,

Nuclear Systems

Engineering

R. Breslin, Maintenance

Supervisor

D. Gandenberger,

Maintenance

Supervisor

J. Fritzen,

HP Supervisor

NRC

C. Poslusny,

NRR Project Manager

IP 37551:

IP 40500'P

61726:

IP 62703:

IP 71707

IP 83750:

IP 90712:

IP 92702:

IP 92901:

IP 92902:

INSPECTION

PROCEDURES

USED

Onsite Engineering

Effectiveness

of Licensee

Controls in Identifying, Resolving,

and

Preventing

Problems

Surveillance

Observations

Maintenance

Observations

Plant Operations

Occupational

Radiation

Exposure

Inoffice Review of Written Reports of Nonroutine Events at Power

Reactor Facilities

Followup on Corrective Actions for Violations and Deviations

Followup Plant Operations

Followup - Maintenance

ITEMS OPENED, CLOSED,

AND DISCUSSED

50-387,388/96-04-01

50-387,388/96-04-02

50-387,388/96-04-03

50-387,388/96-04-04

IFI

VIO

VIO

URI

Evaluation of Increased

125V

DC System

Float Voltage

Failure to Post the Unit

1 818'econ

Building as High Radiation Area

Disposed of Licensed Radioactive Material

by Inappropriate

Release

of Effluents

Inconsistency

Between

UFSAR Description of

HP Technician gualifications

and Actual

Closed

50-387/E94-22-01013'0-387/E94-22-01023:

50-387,388/90-20-01

50-387/94-16-02

50-387/94-23-01;388/94-24-01

50-387/94-23-02;388/94-24-02

50-387/92-23-02:

50-387/92-23-09:

VIO

VIO

VIO

URI

URI

URI

URI

IFI

Failure to Follow Procedures,

Refueling

AIT

Ineffective Corrective Actions, Refueling

AIT

DG Damage

due to Sandblast Grit

HPCI Isolation Caused

by Human Error

Lack of Program Procedure

Evaluation of Transmitter

Performance

Thermo-Lag Ampacity Derating Factors

Shutdown Methodology Never Fully Reviewed

ASME

ASTM

CFR

CR

CRM

CST

DAW

DG

ECCS

EDG

EEI

ERT

ESW

FSAR

GIC

GM

HP

HPCI

HX

ILC

INPO

ISES

IST

LCO

LER

LLD

LLRT

LPCI

LRW

MOV

NCR

NPO

NRC

OJT

PDR

PCC

PCO

PPRL

RCA

RCIC

RG

RHR

RHRSW

RPM

RWP

SSES

SO

'OOR

TEAM

TIP

TS

TSAS

UFSAR

LIST OF ACRONYMS USED

American Society of Mechanical

Engineers

American Society for Testing

and Materials

Code. of Federal

Regulations

Condition Report

Containment Radiation Monitor

Condensate

Storage

Tank

Dry Active Waste

Diesel

Generator

Emergency

Core Cooling System

Emergency

Diesel

Generator

Escalated

Enforcement

Item

Event Review Team

Emergency Service Water

Final Safety Analysis Report

Green-is-Clean

Geiger-Mueller

Health Physics

High Pressure. Coolant Injection

Heat Exchanger

Instrumentation

and Control

Institute of Nuclear

Power Operations

Independent

Safety Evaluation Services

Inservice Testing

Limiting Condition for Operation

Licensee

Event Report

Low Level of Detection

Local

Leak Rate Test

Low Pressure

Coolant Injection

Liquid Radwaste

Motor Operated

Valve

Non Conformance

Report

Nuclear Plant Operator

Nuclear Regulatory

Commission

On-the-Job-Training

.Public Document

Room

Power Control Center

Plant Control Operator

Pennsylvania

Power and Light

Radiologically Controlled Area

Reactor

Core Isolation Cooling

Regulatory

Guide

Residual

Heat

Removal

Residual

Heat Removal

Service

Water

Radiation Protection

Manager

Radiation

Work Permit

Susquehanna

Steam Electric Station

Surveillance

Procedure,

Operations

Significant Operating Occurrence

Report

Tactics for Excellence

through Accountable

Management

Traversing

Incore Probe

Technical Specifications

Technical Specification Action Statement

Updated Final Safety Analysis Report