ML17158B625
| ML17158B625 | |
| Person / Time | |
|---|---|
| Site: | Susquehanna |
| Issue date: | 05/23/1996 |
| From: | NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML17158B623 | List: |
| References | |
| 50-387-96-04, 50-387-96-4, 50-388-96-04, 50-388-96-4, NUDOCS 9605280141 | |
| Download: ML17158B625 (62) | |
See also: IR 05000387/1996004
Text
UNITED STATES
NUCLEAR REGULATORY COMMISSION
REGION I
Docket Nos:
50-387,
50-388
License
Nos.
Report
No:
50-387/96-04,
50-388/96-04
Licensee:
Power
and Light Company
Location:
2 North Ninth Street
Allentown, Pennsylvania
18101
Dates:
March 19,
1996 - April 29,
1996
Inspectors:
N. Banerjee,
Senior
Resident
Inspector,
B. HcDermott, Resident
Inspector,
R. Ragland,
Radiation Specialist,
0. Nick, Radiation Specialist,
R. Urban, Project Engineer,
Approved By:
W. Pasciak,
Chief, Projects
Branch
No.
4
Division of Reactor Projects
9605280141
960523
ADOCK 05000387
6
EXECUTIVE SUMNARY
Susquehanna
Steam Electric Station,
Units I
8
2
NRC Inspection
Report 50-387/96-04,
50-388/96-04
This integrated
inspection
included aspects
of licensee
operations,
engineering,
maintenance,
and plant support.
The report covers
a 6-week
period of resident
inspection;
in addition, it includes the results of
announced
inspections
by regional radiation specialists
and
a regional
projects inspector.
~0er ations
The conduct of operations
was professional
and safety-conscious,
the
inspectors
noticed marked
improvements
in the clarity and thoroughness
of Unit
I shift turnovers.
The residual
heat
removal service water system
equipment
was observed to be in
excellent physical condition
and
was verified to be in the appropriate
standby
alignment.
Reliability of the system's
radiation monitoring was noted
as
a
departure
from the otherwise
exemplary
system condition.
The licensee is
taking corrective actions to improve reliability.
The licensee's
failure to document entry into a Technical Specification Action
Statement
(TSAS) for motor operated
valve
(HOV) thermal
overloads
not being
bypassed
constitutes
a violation of minor significance
and is being treated
as
a Non-Cited Violation.
The safety significant of the violation is considered
minor, because
the allowed outage
times
had not expired
and because
the
overloads
are sized to accommodate
design basis conditions.
Ih
A short duration loss of emergency
(ESW) cooling water to the
'A'mergency diesel
generator
(EDG) had
no impact
on its operability.
However, the op'erator error, which caused
the loss of
ESW cooling,
was notable
due to the multiple barriers
which should
have prevented this occurrence.
A
thorough root cause
investigation
was completed
and appropriate corrective
actions
are being implemented to address
weak'nesses
in communication
and
oversight.
Operations self assessment
pilot program
and the benchmarking efforts with
other nuclear
power plants are very good initiatives,
and reflect licensee
management's
commitment to further improve control
room operation.
Naintenance
The inspector
found the licensee's
process for scheduling
and implementation
of Inservice Testing
(IST) surveillances
is based
on conservative,
safety
based administrative guidance.
However, the practice of not documenting entry
into applicable
system
TSAS during IST testing of valves that would preclude
tlie system's
automatic
response
is considered
a violation.
Because of its low
potential safety impact, this violation is not being cited.
11
Newly developed
procedure
NT-AD-509, Rev. 0, Control of Minor maintenance
Activities, is considered
an improvement.
The procedure
addresses
the long
standing
concern
on lack of guidance
in this area regarding consistent
application of minor maintenance
and investigative work practices
between the
three functional groups in maintenance.
En ineerin
Licensee's
design basis
analysis for DC overvoltage did not address
the
acceptability of the
125VDC float voltage".
The inspector finds licensee's
interim operability analysis
acceptable
pending resolution of the issue via
the Condition Report process.
The licensee is taking proper actions to address
generic issues
regarding
design basis capability of motor operated
valves that take
on
a safety related
function due to being repositioned for surveillance testing.
Operability
assessments
and administrative controls for the valves identified thus far
were considered
acceptable
Plant
Su
ort
The radiation protection
program was effective with some deficiencies
noted in
the control of high radiation areas
and the performance of surveys for
radioactive material control, which resulted
in cited violations.
Staffing
levels in the radiation protection department
were determined to be adequate.
A minor weakness
was identified in the controls for non-contaminated
areas
within radiologically controlled areas.
Areas for improvement included
instructions for radiological
waste handlers
and uniform implementation of
high radiation area postings.
The self-identification and corrective action
program was very good
and recent
improvements
were noted.
During a review of the Updated Final Safety Analysis Report
(UFSAR),
an
inconsistency
was noted regarding qualifications of radiation protection
technicians.
This inconsistency is considered
an unresolved
item, pending
further review by the
NRC staff.
TABLE OF CONTENTS
EXECUTIVE SUMMARY .
I .
OPERATIONS
Ol
Conduct of Operations
.
02
Operational
Status of Facilities
and
Equi
03
Operations
Procedures
and Documentation
.
04
Operator
Knowledge
and Performance
07
guality Assurance
in Operations
.
.
.
.
.
08
Miscellaneous
Operations
Issues
.
.
.
.
.
II.
MAINTENANCE
Hl
Conduct of Maintenance
M3
Maintenance
Procedure
and Documentation
.
M8
Miscellaneous
Maintenance
Issues
~
~
~
~
pment
~
~
~
~
1 1
1
1
1
2
4
5
5
~
~
~
~
8
~
~
~
~
8
~
~
~
~
9ll
III.
ENGINEERING
E2
Engineering
Support of Facilities
and Equi
IV.
Plant Support
Rl
Radiological
Controls
.
R2
Status of RP&C Facilities
and Equipment
.
R5
Staff Training and Performance
in
RP&C
R6
RP&C Organization
and Administration
R7
guality Assurance
in RP&C Activities
R8
Miscellaneous
RP&C Issues
.
F8
Miscellaneous
Fire Protection
issues
V.
Management
Meetings
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Xl
Exit Meeting.Summary
pment
.
13
~
~
~ ~,
13
~
~
~
~
15
~
~
~
~
15
~
~
~
~
32
33
36
~
~
~
~
37
~
~
~
~
38
~
~
~
~
39
39
39
)
Summar.
of Plant Status
Report Details
Both units
began the report period at
100 percent
power.
Power reductions
over short durations
were undertaken
upon
Power Control Center
(PCC) request,
or to perform turbine valve testing,
control rod scram timing and sequence
exchange.
At the end of the inspection period both units were at
100 percent
power.
U dated
Final Safet
Anal sis
Re ort
During review of various issues
as detailed in the following sections,
the
inspectors
reviewed the pertinent sections of the Susquehanna
Updated Final
Safety Analysis Report for guidance.
I.
OPERATIONS
01
Conduct of
Operations'1.
1
General
Comments
71707
Using Inspection
Procedure
71707,
the inspectors
conducted
frequent
reviews of ongoing plant operations.
In general,
the conduct of
operations
was professional
and safety-conscious;
appropriate
and often
very good oversight
was provided
by the Unit and Shift Supervisors;
management
presence
and support of the control
room operation
was also
evident.
Specific events
and noteworthy observations
are detailed in
the sections
below.
In particular,
the inspectors
noticed marked
improvements
in the clarity and thoroughness
of Unit
1 shift turnovers
during this period.
02
Operational
Status of Facilities and Equipment
02. 1
En ineered Safet
Features
Walkdown Of Residual
Heat
Removal
Service
Water
S stem
a.
Ins ection
Sco
e
71707
The inspector performed
a detailed
walkdown of the accessible
portions
of the residual
heat removal service water
(RHRSW) system to verify its
operability.
Plant records
in the form of bypasses,
status
control
tags,
system status reports,
and condition reports
(CRs) were also
reviewed for insights regarding the system status
and reliability
concerns.
'opical headings
such
as 01,
HS, etc., are used in accordance
with the
NRC
standardized
reactor
inspection
report outline.
Individual reports
are
not
expected
to address all outline topics.
c
b.
Observations
and Findin
s
During a walkdown of the emergency
pump house,
the
inspector
noted the excellent physical condition of the
RHRSW components
and supporting ventilation equipment.
Appropriate housekeeping
and
cleanliness
were observed.
The proper standby alignment of critical
system valves
and circuit breakers
was also verified.
The inspector
observed electrical
maintenance
on the Unit
1 'A'HRSW
heat exchanger inlet valve circuit breaker.
The testing
was performed
by knowledgeable
personnel
and consisted of a comprehensive
checkout of
the circuit breaker
components.
Good physical condition of the breaker
components,
wiring, and motor control center
was observed.
The
inspector
noted that the failure of a thermal
overload device during the
maintenance
was appropriately
documented for trending purposes.
The inspector
observed that the licensee
was frequently in TSAS for
RHRSW radiation monitors being inoperable.
A review of CRs identified
two predominant
problem types, fouling of the low flow switches
(two
CRs)
and electronic failures (six CRs).
To addr ess the flow switch
fouling, the licensee
implemented quarterly preventive maintenance
to
clean
each detector's
low flow switch and is currently monitoring the
effectiveness
of this corrective action.
A trend of four intermittent
electronic failures of the Unit 2 'A'HRSW radiation monitor occurred
in four months.
A detailed investigation after the fourth failure on
March 13,
1996, led to discovery of a circuit card short to ground.
No
electronic failures
have occurred since this problem was corrected.
The
inspector considered
the licensee's
response
to the multiple electronic
failures adequate.
c.
Conclusion
The residual
heat
removal service water system
equipment
observed
during
this walkdown was in excellent physical condition
and
was verified to be
in the appropriate
standby alignment.
Reliability of the system's
radiation monitoring was noted
as
a departure
from the otherwise
exemplary
system condition.
03
Operations
Procedures
and Documentation
03. 1
Control Of Motor 0 crated
Valve Thermal
Overload
8
asses
a 0
Ins ection
Sco
e
71707
On March 1,
1996
and April 4,
1996, the inspector
observed that
operators
had defeated
the continuous
bypass of MOV thermal
overload
protection devices
and
had not documented
entry into the applicable
TSAS.
The inspector
reviewed related administrative procedures,
operating
procedures,
and
TS 3.8.4.2. 1.
b.
Observations
and Findin
s
The design of HOV circuitry at Susquehanna
Steam Electric Station
(SSES)
includes thermal
overload protection devices that are integral with the
motor starter,
however,
TS require that these devices
are continuously
bypassed.
The overload devices for all valves in a particular division
of each
system
can
be bypassed
via
a keylocked switch on the main
control board.
TSAS 3.8.4.2.la
allows operators
to place the thermal
overloads
in service for up to eight hours before declaring the affected
valves
and their systems
On April 4, planned
maintenance
was being conducted
on the
24B valve in
the residual
heat
removal
(RHR) system flowpath to the suppression
pool.
As a result of work on the
24B valve,
TSASs for the suppression
pool
cooling and suppression
chamber spray
modes of RHR were entered.
The
licensee
determined that the low pressure
coolant injection (LPCI) mode
of RHR was not afFected
by work on the
24B valve.
However, the
inspector
observed .that the
NOV thermal
overload switch for the 'B'. loop
of RHR was in the
TEST position (placing the overloads
in service)
and
that the valves for the
LPCI mode were affected.
Entry into TSAS
3.8.4.2. la had not been
documented.
The Unit Supervisor
was informed
and
he subsequently
documented
the
TSAS start time in the limiting
condition for operation
(LCO) log.
On Narch I, planned
maintenance
was in progress
on the Unit I reactor
core isolation cooling
(RCIC) system.
RCIC was declared
and
the applicable
system
TSAS had
been entered.
The inspector
observed
that the
NOV thermal
overload switch for the
RCIC valves
was in the
TEST
position
and that the containment isolation valves for the steam supply
were open.
These valves are normally open for RCIC operability, but
also are required to be operable
by TS 3.6.3
due to their containment
isolation function.
After eight hours with the thermal
overload switch
in TEST, the licensee
would have to declare
them inoperable.
Entry into
~ TSAS 3.8.4.2.la
had not been
documented.
The inspector
informed the
Unit Supervisor
who then directed that the overload
bypass
switch be
returned to its normal position.
The inspector
reviewed administrative
procedure
OP-AS-001,
Revision 6,
Section
6. 10,, which allows use of entry and exit times for approved
procedures
which are documented
in operator logs
as
a means for
demonstrating
compliance with TSAS 3.8.4.2. Ia.
The inspector determined
that this allowance did not apply to the two maintenance
related
occurrences
discussed
above.
A Condition Report
was issued
by Operations to identify the problems
which occurred,
to facilitate the development of corrective actions,
and
assess
any generic applicability.
The inspector considered
the safety impact of the two occurrences
minor
because
the
TSAS allowed outage
times
had not been
exceeded.
In
addition, the overloads
are sized to accommodate
design basis
conditions.
The inspector noted discussions
during shift turnover
had
conveyed the intent to maintain the switches in their normal alignment
when not in use to support
HOV testing.
These
occurrences
were notable
because
they highlighted
an inconsistency
in the licensee's
handling of
a TSAS.
C.
Conclusion
04
04.1
The licensee's
failure to document entry into a TSAS for
HOV thermal
overloads
not being bypassed
was not safety significant because
the
allowed outage times
had not expired
and because
the overloads
are sized
to accommodate
design basis conditions.
The failure to document entry
into the
TSAS constitutes
a violation of minor significance
and is being
treated
as
a Non-Cited Violation consistent with Section
IV of the
Nuclear Regulatory
Commission
(NRC) Enforcement Policy.
Operator
Knowledge
and Performance
Niso eration Of
Pum
s
Common
S stem
a ~
Ins ection
Sco
e
71707
b.
On April 1,
a plant control operator
(PCO)
shutdown the 'A'nd '8'SW
pumps which were providing cooling for the 'A'DG during its monthly
surveill.ance.
The operator
was in the process of securing
the
system following a suppression
pool cooling evolution.
The inspector
reviewed the impact of the loss of EDG cooling flow, the Operations
Department
response
to the event,
and discussed
this review with the
Operations
management.
Observations
and Findin
s
The
ESW system is shared
by both
SSES Units and provides cooling water
for the four EDGs, the
RHR pump motor coolers,
and safety related
room
coolers.
On April 1, at shift turnover the 'A'DG was running for a monthly
surveillance
and the
RHR system
was operating in its suppression
pool
cooling mode.
Following shift turnover,
a Unit
1
PCO was securing
suppression
pool cooling and placing the
RHR system in its standby
alignment in accordance
with OP-149-005.
The procedure
allows the
operator to remove the
ESW system from service, if desired.
The
PCO
shutdown the 'A'nd 'B'SW pumps.
Seconds later he recognized
the
pumps should
have
been left in service to support the running
EDG.
The
PCO then informed the Unit Supervisor,
started
the 'C'nd 'D'SW pumps
restoring cooling flow to the
EDG.
To assess
the safety impact, the inspector reviewed. the strip charts
showing cooling flow to the 'A'DG on April
1 and verified the
licensee's
position that
ESW flow was lost for approximately
20 seconds.
Computer records
and nuclear plant operator
(NPO) logs
showed that the
cooling water temperatures
were not significantly affected
by the brief
loss of cooling.
The inspector
concluded there
was
no safety
impact
based
on this data
and
EDG vendor information which states
that full
load operation
can
be maintained without cooling for 4.65 minutes
without any detrimental effects.
The Operations
Department took immediate action to investigate
the
incident.
The inspector noted that the use of the
Human Performance
Evaluation
System report form as
an interview aid was
a good initiative.
The inspector
reviewed the licensee's
investigation,
safety
assessment,
and root cause
evaluation.
The licensee
determined that the root causes
were:
1) three part communication
was not practiced;
2) less
than
adequate
turnover had occurred regarding
systems
in service (ties were
not explicitly communicated);
and 3) delegation of responsibility to
relief shift operators
was informal.
The licensee's
corrective actions
include training with an increased
emphasis
on three part communication,
the importance of clear turnovers
and personnel
assignments,
and
improved Unit Supervisor
command
and control.
The
ESW procedure is also
'eing
revised to require
a review of ESW loads being supplied, prior to
shutting
down the system.
The inspector
found these
planned corrective
actions to be appropriate.
c.
Conclusion
A short duration loss of ESW cooling water to the 'A'DG had
no impact
on its operability.
However, the operator error, which caused
the loss
of
ESW cooling,
was notable
due to the multiple barriers
which should
have prevented this occurrence.
A thorough root cause
investigation
was
completed
and appropriate corrective
actions
are being implemented to
address
weaknesses
in communication
and oversight.
07
guality Assurance
in Operations
07. 1
Licensee
Self-Assessment
Activities
40500
During the inspection period,
the inspectors
reviewed the licensee self-
assessment
activities, including:
~
Operations
Self Assessment
Pilot Program
The inspector discussed
the program with an operations
representative,
and noted the pilot program together with operation's
benchmarking
efforts with other nuclear
power plants
as very good initiatives.
The
inspector
concluded that operation
management's
commitment to further
improve the control
room operation
was evident.
08
Niscellaneous
Operations
Issues
(92702,
92901,
90712)
08:1
Closed
Violation 50-387 f94-22-01023:
'Corrective actions
from
previous fuel handling
and repeated
mast
damage
incidents did not
preclude the October
1993 fuel handling error and mast
damage.
The licensee
determined that corrective actions
from previous events did
not address
the significance
and commonality of the events.
Also the
licensee did not probe the cause of human error in mast
damage
incidents,
and the mast design limitations were not incorporated
in
adequate
procedural
controls that affected
mast operation.
Subsequent
to the issuance
of the
NOV, the licensee
implemented
a new
corrective action program with lower reporting threshold
and enhanced
root cause determination.
The new process of condition reporting
has
been noted in various
NRC inspections
as
an improvement.
Additional
procedural
controls were implemented
on mast maintenance
and refueling
operation.
Also a refueling platform upgrade project was undertaken,
and the licensee is currently in the process of implementing the project
that includes
a mast with improved design.
The inspector
concluded that the licensee
has taken appropriate
corrective actions.
This item is closed.
08.2
Licensee
Event
Re orts
90712
The inspectors
performed
an in-office review of the following licensee
event reports
(LERs)
and found them acceptable'or
closure.
The
LERs
adequately
assessed
the events
and associated
causes,
corrective actions
were appropriate
to correct the deficient conditions
and causes,
and
generic applicability was considered.
Closed
LER 50-387 93-11-01:
Unit
1 engineered
safety features
actuation
due to momentary
bus de-energization.
This supplemental
LER
was submitted to report that
no specific root cause for the event could
be determined,
but it was most likely caused
by mis-operation of one of
three
components
in the undervoltage test circuit.
This
LER was
previously discussed
in Inspection
Report 50-387;388/94-04.
No new
issues
were revealed
by this supplemental
LER and it is closed.
Closed
LER 50-387 95-10:
Unit
1 'A'nd 'B'ontainment radiation
monitors
(CRMs) inoperable.
Within a period of seven
hours,
both
failed downscale
and were declared
Since
a TSAS did not
exist for the complete loss of all gaseous
and particulate radiation
monitoring capability,
was entered.
However, the
B CRN power
supply was replaced within the required time to preclude
a shutdown.
The apparent
cause of the event
was overheating of the power supplies
due to a lack of ventilation.
The licensee
replaced
the A CRN power
supply,
and
implemented modifications to install cooling fans to prevent
overheating.
Closed
LER 50-387 388 95-11:
Failure to perform ASTH E-119 hose
stream testing.
,This event
was discussed
in Inspection
Report 50-
387;388/96-201.
No new issues
were revealed
by this
LER and it is
closed.
t
L
t,,
Closed
LER 50-387
388 95-12:
Total site cooling tower blowdown flow
monitor testing not performed.
This
LER describes
an issue of minor
safety significance,
and
was closed.
Closed
LER 50-387 95-13:
Unit
1 thermally induced pressure
locking of
the high pressure
coolant injection system injection valve.
This event
was discussed
in Inspection
Report 50-387;388/95-24
and 96-03.
Additionally, two open items were initiated concerning this issue
(EEI
96-03-05,
EEI 96-03-06).
No new issues
were revealed
by this
LER and it
is closed.
Closed
LER 50-387
388 95-14:
Traversing incore probe
(TIP)
flange double 0-rings not tested
in accordance
with Appendix
J.
The licensee
discovered that the double 0-rings in the flanges of-
the TIP penetrations
were not tested
separately
from the Type
C test for
the TIP ball valves.
The cause of the event
was
an incomplete
~
understanding
of the construction
and testability of the TIP penetration
in 1985 when the local leak rate tests
(LLRTs) were revised.
The
licensee's
corrective actions
included revising procedures,
performing
satisfactory
LLRTs on the O-rings,
and reviewing for the" existence of
other possible similar situations.
The inspector determined that this
event
was a'violation of 10 CFR 50 Appendix J.
This licensee identified
and corrected violation is being treated
as
a Non-Cited Violation,
consistent with Section VII.B.1 of the
Closed
LER 50-387 388 95-15:
Nonconservative
heat balance
calculation.
This event
was discussed
in Inspection
Report 50-
387;388/95-24.
No new issues
were revealed
by this
LER and it is
closed.
Closed
LER 50-387 95-16:
Unit
1 high pressure
coolant injection
(HPCI) system inoperable
due to flow controller loss of power.
With the
unit at
IOOX power, the control
room received
alarms indicating that
there
was
a HPCI invertor power failure.
During a subsequent
investigation, all functions returned to normal.
The licensee
determined that
HPCI would have initiated, but would not have reached
rated flow; therefore the system
was declared
Although no
apparent
cause
was found, the licensee
believes that
an inadequate
control circuit termination could have caused
the event.
As corrective
action, the licensee
performed various voltage, continuity,
and
termination inspections.
No problems
were identified.
This
LER is
closed.
Closed
LER 50-387 96-01:
Hissed performance of a roving fire watch
on
Unit 1.
The
LER discusses
an issue of minor safety significance,
and
was closed.
Closed
LER 50-388 95-09:
Breakers for five Unit 2 high pressure
coolant injection system valves were closed while in a technical
specification limiting condition for operation.
This event
was
discussed
in Inspection
Report 50-387;388/95-12,
and licensee's
corrective actions will be reviewed under the unresolved
item 95-012-01.
No new issues
were revealed
by this
LER and it is administratively
closed.
Closed
LER 50-388 96-01:
Unit 2 engineered
safeguards
feature
actuation
due to loss of power.
A loss of indication occurred to the
reactor
water sample
outboard isolation valve, which is
a containment
isolation valve for reactor coolant chemistry sampling.
The valve
closed
as designed
when
a fuse blew.
This event
was of minor safety
significance
and .is closed.
II.
NAINTENANCE
Nl
Conduct of Naintenance
Hl. I
General
Comments
'a ~
Ins ection
Sco
e
62703
61726
The inspectors
observed all or portions of the following work
activities:
Maintenance
Observations
~
P42606
~
S63458
~
S63510
'
S66085
~
S-66417:
Unit
1 'A'HR Heat Exchanger
(HX) Valve Breaker
PN,
April 3,
1996.
Unit
1 'B RHR Suppression
Pool Return Valve F024B,
April 4,
1996.
'C'DG Jacket
Mater Leak I'nvestigation, April 9,
1996
Replacement
Instrument
Transmitter, April 10,
1996.
B Hydrogen/Oxygen Analyzer Troubleshooting,
April 10,
1996
Surveillance Observations
P52448
A61247
Unit
1 'D'ore Spray Nin Flow Check valve Inspection,
April 25,
1996.
SW Rad Nonitor Functional
Check And Calibration,
April 22,
1996.
b.
Observations
and Findin
s
The inspector
found that the observed portion of 'the work was performed
following the work packages
which were present
at the job site except
for work performed
under skill of trade.
The, lead technicians
were
experienced
and knowledgeable of their assigned
tasks.
Appropriate
TSAS
were entered,
and radiation control
meas'ures
were in place
when
applicable.
The inspector
concluded that maintenance activities were
generally completed thoroughly
and professionally.
M3
Maintenance
Procedure
and Documentation
M3. 1
Inservice Testin
Of Valves With No Automatic Reali
nment
Ca abilit
a.
Ins ection
Sco
e
61726
The inspector
reviewed the licensee's
procedures
and program for the
of valves required
by TS and
Specifically, the control
and coordination of equipment out-of-service for either maintenance
or
surveillance activities were examined.
The licensee's
IST Program for
.
the second
ten year interval,
Guidelines
For Inservice
Testing At Nuclear
Power Plants,
and
TS Bases 3.0.1 were referenced
during this review.
b.
Observations
and Findin
s
During recent discussions
regarding design basis capability of MOVs
repositioned for testing
(see Section
E2.2)
a question
was raised
concerning operability of MOVs that receive
no automatic signals
and are
cycled for, quarterly
IST surveillances.
NRC regulations require licensees
perform inservice testing of American
Society of Mechanical
Engineers
(ASME) Class
1, 2,
and 3, valves in
accordance
with Section
XI of the
ASME Boiler And Pressure
Vessel
Code.
TS Bases 3.0.1 states that "The time limits of the
ACTION requirements
are .also applicable
when
a system or component is removed from service
for surveillance testing or investigation of operational
problems."
The inspector's
review of Susquehanna
IST procedures
found no
requirement to declare the affected
system inoperable.
Interviews with
Operations
and Engineering
personnel
confirmed that
TSASs are not
routinely entered
during IST surveillances.
The licensee's
justification for not declaring the system inoperable
was
based
upon the
operator's ability to manually realign the valve to its safety position
if the system function became
required during IST.
The quarterly
IST surveillance
S0-149-005,
Revision
10, requires
a
closed stroke of the Unit
1
RHR suppression
pool suction valves,
F004.
This valve is normally open for the standby alignment of LPCI and it
does not receive
any signals during
a LPCI initiation.
Despite the fact
that the
LPCI loop being tested
can not automatically initiate, the
surveillance
procedure
does not require operators
to enter the
applicable
TSAS.
Licensee's
procedure
NDAP-(A-0302, Rev.
6,
System Status
and Equipment
Control, requires that
LCO log sheets
be maintained for tracking
LCO
conditions.
The inspector considered
the licensee's
failure to document
entry into the
TSAS for an
LCO when LPCI'is .incapable of automatic
actuation,
a violation of licensee's
procedure for tracking
LCO
conditions.
10
In discussions
with NRC staff at the Office Of Nuclear Reactor
Regulation,
the inspector learned that other utilities have
used similar
justification as part of their basis for TS amendment
requests
and
relief requests
regarding entry into a TSAS.
Power
and
Light (PP8L)
had not applied for either type of relief at the time of
this inspection.
Entering
a TSAS during
a surveillance testing
ensures
the minimum
required compliment of equipment is capable of automatically responding
to a design basis transient.
To assess
the potential safety impact of
past practices
at Susquehanna,
the inspector reviewed the licensee's
rules for scheduling
work activities, contained
in the Tactics for
Excellence
through Accountable
Hanagement
(TEAN) manual.
The
TEAN
manual requires that only one safety
system per Unit should
be scheduled
out of service at
a time.
Operations
personnel
stated that
surveillances
are not performed during maintenance
on other systems to
avoid the situation where redundant
safety systems
could
become
when surveillance
acceptance
criteria are not met.
Based
on
the inspector's
observations
of the routine release
of work by control
room Unit Supervisors,
this philosophy is conservatively applied.
In response
to the inspector's
questions,
the licensee initiated
a
Condition Report to review the issue
and implement necessary
corrective
actions.
A hot box (96-46)
was issued,
as
an interim corrective action,
that required the control
room operators
to enter the appropriate
TSAS
when emergency
core cooling system
(ECCS) valves required to remain
open
to perform their safety function are closed during surveillance
due to
stroking.
The licensee
indicated valves that perform safety function in
a closed position receive
an automatic signal to realign to its safety
position.
The licensee is also revising operations
surveillance
procedure for ECCS valves.
This revision will require entry into the
appropriate
TSAS during stroking of the
ECCS valves that do not receive
an automatic signal to realign to its safety position,
unless
system
design function can
be maintained
otherwise.
c.
Conclusion
The practice of not documenting entry into applicable
system
TSAS during
IST testing of valves that would preclude the system's
automatic
response
is considered
a violation of licensee's
procedure for tracking
an
LCO.
However, the inspector
found the licensee's
process for
scheduling
and implementation of IST surveillances
is based
on
conservative,
safety
based
administrative guidance.
Additionally, no
incident of exceeding
the
LCO time was found.
Based
on this the
potential
safety impact of the violation was considered
minimal,
and
this issue is being treated
as
a Non-Cited Violation consistent with
Section
IV of the
.11
H3.2
Hinor Haintenance
Procedure
62703
The inspector
reviewed the licensee's
procedure
HT-AD-509, Rev.
0,
Control of Hinor Haintenance Activities.
Previous
concerns identified
by the resident
inspectors
included lack of procedural
guidance
and use
of three different checklists/procedures
by the three groups in
maintenance,
i.e., mechanical,
elec,rical
and instrumentation
and
control (IKC), and ensuring appropr'i'ately qualified and trained
technicians
are performing the minor maintenance/investigation.
Following the Institute of Nuclear
Power Operations
(INPO) guidance
(INPO AP-90I) the licensee
developed this procedure to formalize station
guidance for performing investigations
and minor maintenance.
The
inspector
concluded that guidance
provided in the procedure
regarding
Shift Supervision authorization/notification,
and review of background
information was not very specific.
Also examples of what constitutes
minor maintenance
were limited.
The licensee
indicated that the
examples of minor maintenance
work, provided in the procedure, will be
expanded
in future.
The licensee
also indicated that training
on this
new procedure will be provided to the maintenance
workers.
The
inspector considered
the procedure
an improvement.
The inspector also reviewed the maintenance
training matri.x,
used
by
mechanical
maintenance.
Similar training matrices
are currently being
prepared for electrical
and
ILC technicians.
The inspector
concluded
that the matrix provided
an effective tool for maintenance
supervision
to select qualified and trained maintenance
technicians for specific
jobs.
M8
Miscellaneous
Maintenance
Issues
(92902)
H8. 1
Closed
Violation 50-387
388 90-20-01:
Failure to establish
and
implement procedures for control of sandblast
cleaning of diesel
generator
combustion air intercoolers.
Extensive
damage of the 'B'nd
'D'iesel
generator
engines
occurred after sandblast
was introduced
during maintenance
cleaning of the intercoolers.
The inspector reviewed
the revised
Diese'l Generator
Intercooler Cleaning
And, Inspection,
Procedure,
HT-024-029; Revision 2,
and related portions of NDAP-gA-506,
for Foreign Haterial Exclusion.
The inspector concluded that the
revised
procedure
and cleanliness
controls for sandblast
cleaning of
diesel
generator
(DG) intercoolers
were appropriate
and should preclude
recurrence of debris intrusion.
H8.2
Closed
Unresolved
Item 50-387 94-16-02
HPCI'solation
Caused
by
Human Error.
During routine high area temperature
calibrations,
ISC
technicians
connected
a multimeter to the wrong terminals in a test
panel,
which caused
the
HPCI system to isolate.
This item was left
unresolved
pending completion of PP8L corrective actions
and subsequent
NRC review.
8
12
The inspector determined that following the event,
a Significant
Operating
Occurrence
Report
(SOOR)
was written to investigate
the
incident.
As a corrective action the involved personnel
were counseled
by I&C supervision
r'egarding the importance of self checking practices.
Also,
a team
was formed to investigate
ways to enhance self checking
practices
in I&C.
The team completed
a written report outlining
recommendations
for an
I&C Human Performance
Improvement
Process,
which
was implemented in the first quarter of 1995.
In June of 1995,
first line supervi,sion
provided non-routine training to their personnel
on the final resolution of the
SOOR (i.e., event review, root causes,
and actions to prevent recurrence),
emphasizing
the importance of
remaining attentive during routine tests
and calibrations.
Lastly,
human factors
improvements
were
made in the test panels,
which included
labelling and painting.
The inspector
found these corrective actions to
be adequate
and this item is closed.
Closed
Unresolved
Items 50-387 94-23-01
50-388 94-24-01
Lack of
Formal
Rosemount
Enhanced
Surveillance
Program Procedure.
These
items
were left unresolved
pending
PP&L's development of a formal procedure
that described
the enhanced
surveillance
program process for Rosemount
transmitters
and subsequent
NRC review.
At the time, the inspector
found the basic principles of the program to be acceptable,
but the lack
of a formal procedure
was
a weakness
in that certain actions could not
be ensured without a formal procedure.
I
The inspector obtained
procedure
IC-IE-09, Revision 0, dated
December
30,
1994,
"Rosemount Transmitter
Enhanced Surveillance Monitoring
Program."
The procedure
establishes
criteria and provides instruction
for implementing
enhanced
surveillance monitoring of Rosemount
Model
1153 pressure
and differential pressure
transmitters
to detect fill
fluid loss before it affects transmitter performance.
The inspector
found the procedure to be adequate
and these
items are closed.
Closed
Unresolved
Items 50-387 94-23-02 50-388 94-24-02
Evaluation
of Rosemount
1153 Transmitter
Performance.
These
items were left
unresolved
pending licensee
review and corrective actions, if necessary,
for several
Rosemount transmitters that exhibited questionable
calibration data graphs.
The inspector determined that the licensee
reviewed all
136 Rosemount
1153 transmitter drift graphs as'part of a nuclear engineering
study
(EC-EPVS-1003).
Two of the Rosemount transmitters
in question
were
evaluated
by the licensee
and were found to not exhibit the loss of fill
oil phenomenon.
One of the transmitters
was able to be eliminated from
the enhanced
monitoring program based
on its data.
The other
transmitter will be replaced with one manufactured after July ll, 1989,
so that't
can also
be removed
from the enhanced
monitoring program.
The inspector
found the licensee's
corrective actions appropriate
and
these
items are closed.
13
III.
ENGINEERING
E2
E2.1
Engineering
Support of Facilities
and Equipment
k
Batter
Char er Set pints
'a ~
Ins ection
Sco
e
37551
b.
The inspector
reviewed the acceptability of the
125V and
250V
DC system
float and equalize voltages
against
the design basis
requirements.
After a failure of the
B 125V battery in 1994, the licensee
increased
the float voltage for both systems
following the manufacturer's
recommendation
(Inspection
Report 50-388/94-11).
Observations
and Findin
s
During a walkdown of the plant the inspector
noted the
HCC 2D254 located
in the Unit 2 remote
shutdown
panel
indicated
a voltage of 274V DC.
A
further review of two other
250V
DC HCCs
(2D274 and
2D264) indicated
voltages at 272 and
270V respectively.
The licensee's
procedure
OI-PL-
0162,
Rev.
59,
NPO Plant Log: Unit
1 Turbine Building and Control
Structure,
indicated acceptable float voltage for 250V chargers
to be
between
265 and
271V DC.
The licensee
indicated that the
HCC panel
voltage meters
are for local indication of its energized
status,
and are
not calibrated to provide
an accurate
reading.
The inspector
walked down the
125 and
250VDC chargers
and determined
the
were within the acceptance
criteria of the OI procedure,
i.e.,
134+iV and
268+3V for 125V and
250V
DC respectively.
The
inspector noted that there
was
a small discrepancy
in the acceptance
criteria for the allowed float voltage between the system operating
procedures
OP-1(2)02-001,
125V
DC System,
and the OI procedures.
The
licensee
indicated that the
OP procedures
were being revised to match
the OI acceptance criteria.
The licensee's
procedure
OI-PL-0162,
Rev.
59, indicated acceptable
equalize voltage for the
125V and- 250V batteries
to be 141-144V and 279-
286V respectively.
The inspector
noted the
FSAR Section 8.3.2 stated
that all equipment
and devices
connected
to the
125V and
250V batteries
are rated
105 to 144V and
210 to 288V
DC respectively.
The inspector
reviewed licensee's
calculation
EC-088-0530,
Rev.
1, Evaluation of
Overvoltage
on
250VDC and
125VDC Class
IE Equipment to verify equipment
design
and rating adequacy for the increased float and equalize
voltages.
The inspector
noted that EC-088-0530 which documented
the design basis
analysis for DC overvoltage did not address
the acceptability of the
125VDC float voltage.
The licensee init'iated
a Condition Report
and
provided
an operability evaluation that credited engineering
judgement
for acceptability
based
on equipment qualification at the equalize
voltage for six weeks in an
18 month period
and also
because
of lower
voltage level at the equipment
due to the line loss.
At the end of the
14
inspection period the licensee
was formalizing their evaluation of
acceptability of the increased
125V
DC system float voltage. This item
will remain
open until inspector's
review of licensee's
completed
evaluation.
(IFI 50-387/96-04-01;
50-388/96-04-01)
Conclusions
The inspector
concluded
the interim operability evaluation
was
acceptable,
pending licensee's
resolution of the Condition Report.
Desi
n Basis
Ca abilit
Of Valves
Re ositioned
For Surveillance Testin
Ins ection
Sco
e
37551
An industry issue regarding
design basis capability of HOVs repositioned
for testing is currently under evaluation
by the licensee.
The subject
valves are normally aligned to their safety position
and
on this basis
had been
excluded
from the licensee's
HOV program.
The inspector
reviewed the licensee's
in-process
evaluation of this issue
and related
Observations
and Findin
s
In response
to Generic Letter 89-10, the licensee
established
a
HOV
Program to verify the design basis capability of safety related
HOVs.
During HOV'program close-out inspections
at other facilities, questions
have
been raised regarding .whether
HOVs that are repositioned for
surveillance testing are required to be in the program.
HOVs of
interest
are those which receive automatic signals to reposition
on
system initiation and have
been
exempted
from the
HOV program
on the
basis that they are maintained
in their safety position.
During performance of TS required surveillances
at Susquehanna,
the
licensee
considers
certain
ECCS systems
based
on their ability
to automatically realign in response
to
a system initiation signal.
In
evaluation of the industry information, the licensee
has determined that
the following valves are relied upon in this fashion during surveillance
testing
and were excluded
from the
HOV Program
on the basis they do not
have
an active safety function:
HV-(1)249F012,
Pump Discharge
Valve
HV-(1)255F007,
Pump Discharge
Valve
HV-(1)152F004A,
Core Spray 'A'oop Outboard Injection Valve
HV-(I)152F004B,
Core Spray 'B'oop Outboard Injection Valve
Other valves
removed from the
HOV program include the
HPCI and
RCIC full
flow test valves,
however these
systems
are inoperable during system
flow testing since the injection valves 'are disabled to preclude
inadvertent injection.
15
An operability evaluation was,performed
and the licensee
concluded that
the
HPCI and
RCIC pump discharge
valves are operable
based
on
a
comparison with equivalent
HPCI and
RCIC valves which are in the
HOV
program.
Based
on evaluations
available during this inspection,
the
licensee
does not believe the core spray
F004 valves would open against
design basis conditions.
Administrative controls
have
been
implemented
requiring operators
to declare the affected loop of core spray
whenever its F004 valve is closed.
The licensee
is developing
a plan to evaluate other valves which are
stroked
For surveillances
and have either
been
screened
out of the
HOV
program or have
a designated
safety function in only one direction.
If
additional
valves
are identified, the licensee's
Condition Report
process will be used to document the findings and operability
assessments.
C.
Conclusion
The licensee
is taking proper actions to address
generic
issues
regarding design basis capability of motor operated
valves that take
on
a safety related function due to being repositioned for surveillance
testing.
and administrative controls for the
valves identified thus far were considered
acceptable.
IV.
Plant
Su
ort
RI
Radiological Controls
A radiological safety inspection
was performed during the period of
March 18,
1996 through April 4,
1996.
The purpose of the inspection
was to
review the occupational
radiation protection
program
and selected
sections of
the
UFSAR to evaluate
the accuracy of the
UFSAR regarding existing plant
conditions
and practices.
Rl. 1
External
Ex osure Controls
a.
Ins ection
Sco
e
83750
b.
The inspectors
reviewed licensee
practices for posting high radiation
areas.
InFormation was gathered
by a review of procedures,
radiological
surveys,
radiation work permits, condition reports related to
deficiencies
in radiological postings,
plant tours,
and interviews with
cognizant personnel.
I
Observations
and Findin
s
Condition Reports:
The inspectors
noted that licensee's
condition reports
documented
multiple instances
of high radiation area posting or barricade
16
deficiencies.
Notable examples
included the following condition
reports:
CR 96-048:
On January
16,
1996,
an unposted
access
was identified when
a high radiation area posting located
on
the roof of the liquid radwaste
{LRW) filter room was found
to have
been
removed,
and
a step ladder
was found against
a
wall between the waste processing
area,
also called the
SEG
area
{a high radiation area),
and the liquid radwaste filter
room.
General
area
dose rates within the
SEG area
were
determined to be 300 mR/h.
CR 96-119:
On February
1,
1996,
an unpos'ted
was
found in the decon building on 818'levation of Unit
1
reactor building.
Dose rates
on an underwater
vacuum,
located in the decon building, were
12 R/h on contact
and
800 mR/h at 30 centimeters.
The vacuum
had
been
moved to the
decon building on January
4,
1996.
CR 96-144:
On February 8,
1996,
an un-barricaded
high radi ation area
was found in the radwaste building evaporator
concentrate
sample tank room, 696'levation,
at the top of a
Dose rates of 1000 mR/h contact
and
220 mR/h
at 30 centimeters
were found.
Although licensee investigation determined that no unplanned
exposures
resulted
from the failures to post/barricade
these
these
events
were considered significant in that numerous
program
weaknesses
were identified.
Root causes
and causal
factors included the
following:
Inadequate
human performance
including failure to establish
postings
in accordance
with procedures,
inadequate
communications
during shift turnover,
and failure to self check;
Weak supervisory oversight;
Unclear
and deficient procedural
guidance;
and
Narrowly focused training for establishing
postings
and
barricading..
During review of CR 96-119, the inspectors
also noted that the
licensee's
health physics staff missed three opportunities to identify
the decon building as
These
included the
following:
17
Date
1/4/96
Description
An underwater
vacuum, with dose rates of
12 R/h contact
and 800 mR/h at 30
centimeters,
was
moved from the Unit
1
equipment pit to the decon building on the
refueling floor, 818'levation.
Establishedf
No.
High radiation
area postings
were
not placed
on all
access
points to
the decon building.
1/8/96
1/15/96
2/1/96
A general
area radiation survey performed
on the refueling Floor, failed to identify
elevated'dose
rates
(4 mR/h
10 mR/h)
behind the decon building.
Accordingly,
the source of e'levated
dose rates
was not
investi ated.
A general
area radiation survey performed
on the refueling floor, identified
elevated
dose rates
behind the decon
building (4 mR/h to
10 mR/h), but the
actual
source creating the elevated
dose
rates
was not verified.
An
RWP update
survey performed in the
818'levation
decon building, identified the
vacuum
as
a hi
h radiation area
source.
No
~ No
Yes
The failure to post the Unit
1 818'econ
building as
a high radiation
area,
is considered
a violation of 10 CFR 20. 1902,'"Posting
Requirements."
The inspectors
noted that the licensee
had identified
and taken
immediate corrective actions for these violations
and
no
unplanned
personnel
exposures
resulted
from the deficiencies.
However,
the licensee's
staff had missed multiple opportunities to identify the
violations
and the root causes
included
human performance
problems.
(VIO
50-387/96-04-02;50-388/96-04-02)
Procedures:
The inspectors
noted that procedures
used to establish
and control
access
had recently
been revised to incorporate
corrective actions identified in various condition reports.
These
included the following:
NOAP-00-0626,
"Radiological Controlled Areas Access
and Radiation
Work Permit
(RWP) System,"
Rev.
4;
HP-TP-310,
"Posting
and Labeling," Rev.
15;
HP-TP-311,
"Locking Barricading
and Key Control," Rev.
10;
and
18
HP-TP-505,
"Health Physics
Routine Surveys,"
Rev.
12.
Examples of changes
made to HP-TP-310,
"Posting
and Labeling," Rev.
15
included the following:
Added
a requirement for posting locked, shielded radiation source
containers
("pigs"), if a radiation area or high radiation area
could be created
when the pig is opened;
Added
a requirement to document
changes
of regulatory required
postings
on survey
maps (e.g.,
when
a radiation area posting is
changed
to a high radiation area posting);
and
~
Added
an instruction to update
posted
informational survey
maps
with newly documented
surveys.
E
The inspectors
noted that licensee staff members
had
a heightened
awareness
of procedural
compliance,
and were critically evaluating
procedures
and practices for posting
and controlling access
to high
radiation areas.
The increased efforts in problem identification were
resulting in improvements
in regulatory
and informational radiological
postings.
The inspectors
noted, that health physics
procedure
HP-TP-310,
"Posting
.and Labeling," Rev.
15, requires
an area to be posted
as
a high
radiation area
when accessible
area whole body dose rates
are greater
than or equal to 100 mrem/hr at 30 centimeters
(cm) from the source of
radiation.
The inspectors
reviewed radiological
surveys of the Unit
1
RHR pump room at elevation 668',
obtained during the
1995 Unit
1 spring
refueling outage.
Survey records
revealed that,
on several
occasions,
areas
adjacent to a
RHR shutdown cooling line were de-posted
from a high
radiation area to
a radiation area
when dose rates
were measured
to be
approximately
90 percent of the procedural limit for a high radiation
area.
The inspectors
inquired as to whether
the guidance
presented
in
HP-TP-310,was strictly used
when establishing
regulatory postings.
The inspectors
were informed by the Radiation Protection
Manager, that
health physics supervision
had the expectation that regulatory postings
would be established
in a conservative
manner.
In other words, if
radiation dose rates
approach
the value defined for a high radiation
area,
then the health physics staff is expected to post the area
as
a
Radiation survey instruments
are calibrated within 10 percent of the
actual
dose rate,
and daily source
checks allow 20 percent deviation
from the allowable dose rate
due to variation between various
instruments.
A licensee
health physics supervisor stated that the high
radiation areas
are typically posted at
a conservatively
measured
dose
rate (i.e.
80 millirem per hour) because
of the allowable inconsistency
involved in the measurement.
The inspectors
pointed out that certain
19
survey records,
including the ones
used to de-post
the
RHR shutdown
cooling line, suggest that the practice of establishing
regulatory
postings
in a conservative
manner
has not been uniformly implemented.
c.
Conclusions
Based
on this review, the inspectors
made the following conclusions:
~
The failure to post the Unit
1 818'econ
building and the
radwaste
SEG processing
areas
was
considered
a violation of 10 CFR 20. 1902,
"Posting Requirements";
The practice of establishing
regulatory postings
in a conservative
manner
had not been uniformly implemented;
and
~
Recent efforts, initiated by licensee staff, to critically
evaluate
procedures
and practices for posting
and controlling
access
had resulted
in improvements
in
regulatory
and informational postings.
R1.2
Control of Radioactive Materials
and Contamination
The inspectors
reviewed licensee
practices for releasing materials
from the
radiologically controlled area.
Information was gathered
by a review of
condition reports related to the improper release
of materials
from the
radiologically controlled areas,
procedures,
radiation work permits, plant
tours,
and interviews with cognizant personnel.
R1.2. 1
Release
of Materials from the Radiolo icall
Controlled Area
a.
Ins ection
Sco
e
83750
b.
The inspectors
reviewed procedural
guidance
used for the survey
and
release
of tools
and equipment
from the radiologically controlled area
(RCA);
a document entitled "Contaminated
Item Survey Strategy;"
a
document entitled "Contaminated
Tools
Found Outside of the RCA;" CR No.96-106,
"Contaminated 3/8-inch socket
found outside of the
RCA in a tool
box in the South Building;" and the Event Review Team
(ERT) report
written to investigate
CR 96-106,
and later expanded,
to evaluate
the
improper release
of materials
from the
RCA.
Observation
and Findin
s
Procedural
Guidance
Procedure
HP-TP-602,
"Survey and Release
of Tools,
Equipment
and
Material," Rev.
15, specifies
survey requirements
and criteria for the
release
of materials
from the
RCA.
Items are considered
acceptable
for
release
from the
RCA when loose
and fixed contamination levels are less
than
100 net counts
per minute direct frisk, and loose contamination
is
less
than
1000 dpm/100 cm', using
an Eberline
RM-14 with a HP-210
pancake
(GM) probe or equivalent,
or there is no
20
indication of contamination
using
an automated
tool monitor.
Also,
since
items with fixed contamination
are routinely painted
magenta/purple,
there is an expectation that purple/magenta
painted
tools cannot
be released
from the
RCA, although this
requirement/expectation
was not specifically defined in procedures.
Improper Re1ease
of Naterials
From the
CR No.96-106
was written to investigate
a contaminated
3/8-inch socket
found outside of the
RCA in a tool box located in the South Building.
During the investigation
by the licensee's
staff, additional
contaminated
items were found outside of the
RCA.
The scope of the
review was significantly expanded
to identify the root causes for the
failure to control the release
of radioactive materials
from the
RCA, to
identify materials that may have
been improperly released
from the
RCA,
and to recommend corrective actions to minimizes the risk of recurrence.
Licensee staff members
indicated that items could have
been improperly
released
from the
RCA in the following ways:
Inadequate
surveys
performed during the release
of tools/equipment
at the end of a refueling outage;
Items carried in pockets
and coats,
and not detected
during
personal
contamination monitoring;
Inadequate
surveys
performed
by non-health
physics
personnel
without health physics oversight;
Intentional
removal of materials without health physics oversight;
and
Items not detected with an HP-210
GM probe,
but detected
with an
automated tool monitor.
During this review, the licensee
developed
a "Contaminated
Item Survey
Strategy"
and
made
an initial determination that
22 onsite
and
27
offsite locations, all controlled by the licensee,
had the potential for
r'eceiving tools
and equipment
from the
Each of these
locations
was then evaluated to determine
the potential for such
receipt,
and
a survey strategy
was developed.
The selected
survey
strategy for a specific location could include walk-through inspections,
computer record reviews,
interviews with cognizant personnel,
or actual
radiological
surveys.
The search for radioactive materials
and
contaminated
tools/items
was also directed
toward other
PP&L locations
where tools or equipment
were sent for storage
or as excess
inventory.
PP&L management
stated that they would investigate
and monitor,
when
appropriate,
tools or equipment that were sold to individuals or
organizations.
As of Narch,
28 1996, the licensee
had compiled
a list
of 73 items that were found to be improperly released
from the
RCA.
Based
on
a review of this list, the inspectors
made the following
observations:
'I
21
15 of the
73 items
had contamination
less
than the licensee's
release
levels using
an HP-210
GN pancake
probe.
However, these
.
items were determined to have
been
improperly released
from the
RCA because
they contained
remnants of magenta
or purple paint;
ll oF the
58 contaminated
items
had contamination levels of 400-
2,200
ncpm direct frisk.
The item with the highest contamination
was
a 3/8-inch socket, with 2,200
ncpm,
and was found in a tool
box located in the South Building at
SSES facility;
47 items
had minor contamination levels
above the minimum
detectable
level but < 300 ncpm by direct frisk;
t
7 items
had loose or smearable
contamination;
The majority of items (approximately
75%) were small
hand tools;
The majority of items (approximately
72X) were found at two
locations;
South Building and the
Combo Shop (both buildings are
within the protected
area
fence of SSES facility); and
Al'1 of the items identified as contaminated
were found on property
controlled
by the licensee
(owner controlled area).
Based
on
a review of contamination levels,
the licensee
determined that
if.an individual used the tool with the highest contamination level
every work-day for a year, the individual would receive
a dose of
approximately 1.2 millirem.
Event Review Team Report
In response
to
CR No.96-106,
a multi-disciplined
ERT was commissioned
including an expert in the area of root cause
analyses.
The
ERT was
tasked with identifying the root causes for the failure of mechanisms
that control the release of radioactive materials
from the
RCA,
identifying materials that
may have
been improperly released
from the
RCA,
and recommending corrective actions to minimize the risk of
recurrence.
ERT members dedicated
over 640 hours0.00741 days <br />0.178 hours <br />0.00106 weeks <br />2.4352e-4 months <br /> of collective effort
in the review of contamination control practices
at
SSES.
The inspectors
noted that the
ERT report for CR 96-106 took a very
critical look at contamination control practices
at
SSES,
and included
very detailed root causes
and causal
factors.
The major identified root
causes
included the following:
System
and practices
for control of releases
from the
RCA were not
globally understood,
effectively communicated,
or consistently
implemented;
The radiological tool control
program
and implementation (e.g.,
training and procedures)
had deficiencies
which resulted in the
release of radioactive material
from the
RCA; and
22
Inadequate training, supervision
and work environment contributed
to performance errors resulting in the release
of radioactive
material
from the
RCA.
The licensee
recently purchased
a large area
probe to help identify
areas of radioactive contamination
on personnel,
materials,
or
equipment.
At the time of this inspection,
there were
no procedures
or
training for the radiation protection technicians
regarding the use of
the large area
probe.
Although more sensitive
than the standard
small
area
probe,
the licensee
was not sure what minimum detectable
contamination
could be reliably monitored with the
new probe.
Therefore,
the licensee
was attempting to use the probe under limited
conditions until the technical
basis for its use
was completed.
Based
on the identified root causes
and causal
factors,
the licensee
initiated the following short term corrective actions:
~
Staffed
RCA egress
control points with management
personnel
on
a
24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> per day basis;
Provided instructional job aids at
RCA exits including
a
description of materials that can
be monitored with the automated
personnel
monitor, personnel
items which can
be monitored
by
personnel
with a frisker,
and items which must
be monitored
by the
health physics staff;
Conducted
("stand-down") training to inform all station personnel
of changes
to control the release
of radioactive material
from the
radiologically-controlled area;
Upgraded
and 'standardized
controls associated
with RCA doors
(exits);
and
~
Reduced the number of active control points for access
to and
egress
from the
RCA.
The inspectors
noted that
ERT also
recommended
16 major long term
corrective actions,
with a goal of full implementation prior to the next
refueling outage.
Examples
included the following:
Establish
automated tool monitors
as the primary method for
monitoring contamination
on tools at
RCA exits (i.e., reduce the
use of manual frisking);
I
Modify current staffing and practices for personnel
access
to and
egress
from the
RCA;
Establish surveillance
and self-as'sessment
programs to monitor
performance of individuals entering
and exiting the
RCA;
. 23
'pgrade
health physics
survey practices (i.e.,
expand
use of tool
monitors
and large area probes,
and discontinue the practice of
task qualifying Level I technicians
to perform release
surveys);
~
Clarify the station's
contamination control policies (e.g.,
management
expectations,
definition of personal
items, minimize
materials
brought into the
RCA,
and clarify radiological controls
for clean systems);
~
Install local door alarms
on
RCA boundary doors;
~
Revise Maintenance
Instruction HI-AD-002 to be
a higher level
document
and include clarification on proper monitoring protocol
for tools versus
personal
items;
~
Identify SSES tools in the
RCA with paint or etchings;
~
Establish
a maintenance
tool coordinator responsible for all tools
in the
RCA;
~
Relocate
the tool room to the Unit 2 side of the facility;
~
Test revised procedures
for compatibility with personnel
practices;
~
Increase
the knowledge
and skill of RCA workers;
and
~
Increase
the knowledge
and define the expectations
for first and
second line supervisors
with respect to radioactive material
control.
It
Based
on
a review of these corrective actions,
the inspectors
pointed
out that additional review/guidance
was warranted for the survey of
tools that could possibly have internal contamination,
that
may be self-
shielding
and not easily detected
by direct survey with a "frisker" or
tool monitor (e.g.,
a Barton transmitter
was released
to the Susquehanna
training center with internal contamination).
The licensee
acknowledged
the inspector's
observations,
and informed the inspectors that procedure
HP-TP-602,
"Survey and Release
of Tools,
Equipment,
and Haterials,"
Rev.
15 was currently undergoing
review and revision.
The inspectors
noted that the
ERT report included
a very critical self-
evaluation,
was broad in scope,
thorough,
and included very detailed
root causes
and causal
factors.
The inspectors
also noted that the
identified short term and long term corrective actions constituted
a
substantial
improvement for controlling and preventing the release
of
contaminated
tools
and equipment.
The inspectors
concluded that the
licensee's
overall response
was commendable.
24
c.
Conclusion
Based
on this review, the inspectors
made the following conclusions:
The collective failure to perform surveys,
identified through the
58 items with radioactive contamination that were released
from
the radiologically-controlled area,
is
a violation of 10 CFR 20. 1501,
"Surveys
and Honitoring" in that "surveys that were
reasonable
under the circumstances
to evaluate
concentrations
or
quantities of radioactive material" were not made.
However, this
violation was identified by the licensee's
staff.
The staff also
identified appropriate corrective
actions
and implemented the
actions
in a timely manner.
Therefore, this license-identified
and corrected violation is being treated
as
a Non-Cited Violation,
consistent
with Section VII.B.1 of the
~
Potential radiation exposures
to personnel,
resulting from the
improper release of contaminated
materials
from the
radiologically-controlled area at Susquehanna,
were minor.
~
Additional review/guidance is warranted for the survey of self-
shielding tools/equipment with potential for internal
contamination.
The licensee's
overall response
to the subject of "contaminated
materials
improperly released
from the
included
a
very critical self-evaluation,
was broad in scope,
thorough,
and
included very detailed root causes
and causal
factors.
The
identified short term and long term corrective actions constituted
a substantial
improvement for controlling and preventing the
release
of contaminated
tools
and equipment,
and the licensee's
overall
response
was commendable.
R1.2.2
Release of Mater Tanker
from the
a ~
Ins ection
Sco
e
The inspectors
reviewed
a draft
ERT report written to investigate
and
evaluate
the release of a water tanker from the
RCA (CR No. 96-0217),
inspected
various water tankers within the
RCA including
a visual
examination of the insides of a water tanker,
and interviewed
members of
the
ERT.
b.
Observations
and Findin
s
Water tankers
are routinely used to collect and release
lower grade
water fe.g., water with sediment
such
as service water or condensate
storage
tank
{CST) berm water] at the Susquehanna
Station.
On February
21,
1995, tanker no.
255216
was used to collect
approximately
1000 gallons of CST berm water.
The tanker
was brought
back into the
RCA to prevent accidental
release
of the contents prior to
25
sampling,
and
a radioactive material
label
was placed
on the tanker to
signify. that the tanker
contained water that required'ampling prior to
unrestricted
release.
On March 1,
1995, the tanker
was taken outside of
the
RCA, additional
was collected,
and the tanker
was
then brought
back inside the
RCA.
On March 2,
1995, the tanker contents
were sampled
and found to exceed
the lower limit of detection for
effluents.
The contents of the tanker were allowed to "settle out" and
on March 7,
1995,
approximateIy
300 gallons of water were removed from
the tanker in order to remove bottom sediment.
The water in the'tanker
was then recirculated,
sampled,
and the liquid contents
were determined
to be below the effluent lower limit of detection
(LLD).
A survey of
external portions of the tanker was performed
and the tanker
was
released
from the
RCA.
On March 10,
1995, the contents
were discharged
to the cooling tower basin in accordance
with approved procedures.
According to chemistry records,
during the period between April 1,
1995
through September
11;
1995, the tanker
was used four, additional
times to
release
water to the cooling tower basin.
These
uses
included the
following:
April 1,
1995, clean
system drain;
Hay 25,
1995,
July 28,
1995, service water;
and
September ll, 1995, service water.
On September
14,
1995, the tanker was released
From the plant, in
accordance
with procedure
HP-TP-602,
"Survey and Release of Tools,
Equipment,
and Materials,"
Rev.
14, without an internal survey.
Shortly
thereafter
(the exact date is unknown), the tanker
was transported
to
On September
19,
1995,
the tanker
was sold by the owner,
and
on September
21,
1995, the tanker
was cleaned
at Lancaster
Truck
Wash, located in Lancaster,
On September
22,
1995, the
tanker
was transported
back to SSES.
Later, the tanker
was relocated
by
the owner to Montreal,
quebec
Canada.
On February
29,
1996,
a
radioactive material label
was discovered
on the tanker,
and the
discovery
was reported to the licensee.
On March 1,
1996, Condition
Report.96-0217
was initiated to investigate the failure to remove the
radioactive material label
from the tanker.
After questioning
by the
NRC resident
inspector,
the scope of CR-217 was
expanded
to investigate
the potential for the release of detectable
radioactive contamination
from the site.
During the investigation,
the
ERT identified
a similar water tanker
(255-12) that
was still in use at
'the site.
The tanker
was brought inside the
RCA,
and radiological
surveys
were performed
on the tanker internals.
A deposit of material
, at the bottom of the tanker, similar to damp course
sand,
was found to
have
a direct "frisker" reading of 120 - 230 net counts per minute with
a direct frisk.
The site criteria for unrestricted
release
from the
radiologically-controlled area,
was
100 net counts per minute
as
specified in procedure
HP-TP-602,
"Survey and Release
of Tools,
26
Equipment,
and Materials,"
Rev.
14.
Short
and long-term corrective
actions
were identified. to prevent further release
of materials in this
manner.
These
included the following:
Secure
tankers with chain locks to prevent release
from the
protected
area;
Survey internal
surfaces
of similar tankers;
Inspect tankers for radioactive material labels;
Survey internal surfaces of used
drums outside of the
RCA, but
within the protected
area or waste accumulation yard;
Revise procedures
to address/clarify
the use
and removal of
radioactive material labeling,
and provide training;
and
Revise
procedures
to require that internal surfaces
of empty.
containers
(e.g.,
tankers
and drums)
are surveyed for radioactive
materials prior to exiting the security gate.
c.
Conclusions
Although the licensee
determined that the quantity of radioactive
material
in a similar, representative,
tanker was less than the quantity
that would be defined
as
an exempt quantity as defined in 10 CFR 71,
and
would not be classified
as radioactive material
per 49
CFR 173, the
material
was detectable
as radioactive material
using conventional
techniques
of frisking, with 120
230 net counts per minute (ncpm).
The site criteria for unrestricted
release
from the radiologically-
controlled area,
was
100 net counts per minute
as specified in procedure
HP-TP-602,
"Survey and Release of Tools,
Equipment,
and Materials,"
Rev.
14.
Accordingly, the failure to perform contamination monitoring for water
tankers with the potential for radioactive contamination of the tank
internals,
is
a violation of 10 CFR 20.1501,
"Surveys
and Monitoring" in
that "surveys that were reasonable
under the circumstances
to evaluate
concentrations
or quantities of radioactive material" were not made.
Subsequently,
the licensee potentially disposed of licensed radioactive
material
by inappropriate
release of effluents in excess of NRC
regulations
as per
(VIO 50-387/96-04-03;50-388/96-04-03)
Rl;2.3
Control of Clean Areas within the
Clean areas
are established
within the
RCA when providing drinking
stations (for heat stress),
when performing maintenance
on systems
which
interface with clean
systems
(e.g.,
heat exchangers),
and when extending
clean
area
boundaries
at the entrance
to the
RCA.
27
a.
Ins ection
Sco
e
83750
The inspectors
reviewed licensee
methods for control of clean
(uncontaminated)
areas within the
RCA.
The inspectors
reviewed
procedure
HP-TP-310,
"Posting
and Labeling," Rev.
15, condition report
nos.
CR 96-160
and
CR 96-289,
and radiation work permit no.
RWP 1996-
0090.;
inspected
clean-area
boundaries
at
RCA entrances;
and interviewed
cognizant personnel.
b.
Observations
an'd Findin
s
The inspectors
noted that health physics procedure
HP-TP-310,
"Posting
and Labeling," Rev.
15, Attachment A, included guidelines for the set-up
of a temporary clean area within a
RCA.
However,
no clear guidance
was
provided for boundary set-up or contamination monitoring requirements.
The inspectors
also noted there
was
no standard
practice or procedure
in
place to provide clear
guidance
on required contamination controls for
work on clean
systems
in the
RCA.
This lack of clear guidance,
in part,
contributed to the events
described
in condition report numbers
CR 96-
160 and
CR 96-289, written to address
inadequate
controls for preventing
potential
contamination
from entering into clean (non-radioactive
systems).
On February
13,
1996,
CR 96-160 was written when operations
personnel
loaded
Amer tap condenser
tube cleaning balls into the
Amertap system without contamination monitoring by health physics
personnel.
~
On March 18,
1996,
CR 96-028 was written when maintenance
personnel
were observed
working on the internals of the Amertap
system with tools that were not surveyed for contamination prior
to use.
In response
to these condition reports,
RWP 1996-0090, entitled "Breach
of Clean
Systems/Components
in the Radiologically Controlled Area," was
approved
on March 21,
1996 to control work on clean
systems
including
circulating water, service water, service air, emergency
residual
heat
removal service water,
and auxiliary steam.
The
included the following requirements:
Notification of health physics for a radiological briefing prior
to work on the
RWP;
Establishment
of a clean
area prior to work or inspection of clean
system/component
internals;
Personnel
contamination monitoring with a,.PCM immediately prior to
work;
I
Contamination monitoring for all tools introduced into the clean
area;
and
1H
4
28
~
No purple painted tools/equipment,
PC's or potentially
contaminated
items are allowed in the clean area.
c.
Conclusion:
Based
on this review, the inspectors
concluded
the following:
I
I
RWP 1996-90
"Breach of Clean Systems/Components
in the
Radiologically Controlled Area" included appropriate radiological
controls
such
as contamination monitoring and notification of
health physics prior to starting work in/on clean
(non-
contaminated)
areas/systems.
The licensee's
response
to CR-96-160, written on February
13,
1996,
was inadequate
in that it failed to prevent
a similar
occurrence
on Harch 18,
1996,
namely
CR No.96-289,
"Work on the
Amertap system with unmonitored tools";
and
~
The lack of clear guidance for control of clean areas/systems
within radiologically controlled areas
is
a weakness
which
. deserves
management
attention.
However,
no release
.of radioactive
material
was attributed to this weakness.
Recei t of Radioactive Haterials
R1.2.4
'a ~
b.
Observations
and Findin
s
Procedural
Guidance:
Ins ection
Sco
e
83750
The inspectors
performed
a review of practices
and controls for receipt
of radioactive materials.
The scope of the review included
an
evaluation of procedural
guidance,
a review of recent condition reports,
and interviews with cognizant personnel.
The inspectors
reviewed
NDAP-(A-0648, "Shipping/Receiving of Radioactive Haterial," HP-TP-650,
Rev. 2, "Surveys for Receipt/Shipment
of Radioactive Haterial/Waste,"-
Rev.
13 and NDAP-(A-0201, Rev. 2, "Haterial Control Activities."
The
inspectors
also reviewed Condition Report Nos.
CR 96-153
and
CR 96-180,
and interviewed
members of the Event Review Team who were assigned
responsibility for responding to
CR 96-153
and
CR 96-180.
The inspectors
noted that NDAP-(A-0648, Rev.
2 requires exclusive
use
shipments
to be received at the North and South Gatehouses,
and
prohibits exclusive
use shipments
from being received or unloaded at the
warehouse.
In addition, instructions
are provided for warehouse
personnel
to contact health physics
immediately
upon receipt of a
radioactive material
package,
and to i'nspect radioactive material
packages
for signs of damage.
If damage is found or suspected,
the
procedure
requires
storeroom personnel
to secure
access
to the packages,
areas
and/or vehicles
as appropriate.
The inspectors
were informed that
additional instructions pertaining to receipt of radioactive material
29
are provided at the warehouse
"offload" facility in the form of a 18-
inch x 24-inch sign entitled,
"Radioactive Haterial Receipt Process."
The inspectors
reviewed
a copy of this sign
and noted that specific
instructions
were provided for individuals to notify the health physics
staff upon receipt of the radioactive material, to suspend
un'loading
activities if damage is detected,
and to control
access
to the materials
to minimize worker exposures.
Condition Reports:
The licensee
experienced
several
events
in 1995 associated
with the
failure to perform
a radiological
survey
on
a radioactive material
package
as required
by procedure.
One example
was
CR 95-0440,
"Limited
quantity of radioactive material
was delivered to the effluents trailer
without an
HP survey first being performed."
Two additional
events
occurred in February
1996, in which there were failures to perform
radiological receipt surveys
on empty packages
with "radioactive"
markings,
and appear
as follows:
CR 96-153:
Februar
9
1996
Two SeaLand
containers
were ordered
from SEG to support
a first-time use
of the "Green-is-Clean"
(GIC) program for survey
and free release
of
materials.
Effluents management
indicated that
no radiological receipt
survey was required,
even after questioning
by the security
organization.
After processing
and entry into the protected
area,
"radioactive" markings were found
on both SeaLand containers.
Although
no contamination
was found during follow-up surveys,
materials with
"radioactive" markings were required
by procedure to have
a receipt of
radioactive material
survey.
Identified Root Cause:
Security Material/Vehicle Authorization Form NDAP-gA-0906-1 was
filled out as
"no HP survey required
based
on the assumption that
Green-is-Clean
meant non-radioactive material."
Identified Causal
Factors:
Inadequate
planning
and communication,
confusing nomenclature
(i.e., "green-is-clean" ), and inadequate
self-checking following a
prompt by security personnel.
Primary Action To Prevent
Recurrence:
Revised
NDAP-gA-0906 to require the security organization to
inspect the exterior-of vehicles for radioactive labels or
markings,
and,
when identified, deny access
to vehicles until form
NDAP-gA-0648-1 is completed
by a representative
from health
physics.
30
CR 96-180:
Februar
16
1996
An .empty sample container
(black pail) was received
from Teledyne
isotopes
at the warehouse.
Receiving personnel
failed to identify
"radioactive" markings,
and the pail was processed
and brought onsite
without a receipt of radioactive material
survey.
Identified Root Cause:
Receiving personnel
did not look for radioactive material
markings
on all surfaces of the package.
Identified Causal
Factors:
Black pail
samples
have routinely been received
as clean
(non-
radioactive)
packages
with radioactive labels
and markings
removed.
In this case,
the vendor
removed radioactive material
labels but,failed to remove
a radioactive material marking.
Primary Action To Prevent
Recurrence:
Implement
an interim corrective action to use colored stickers to
ensure
packages
have
been
checked for radioactive markings;
retrain warehouse
personnel
on NDAP-gA-0648;
and initiate a review
of package receipt program to include
a positive measure
to
indicate
packages
have
been
checked for radioactive material
markings,
and increase
personal
awareness
and accountability.
Although these
containers/packages
did not contain radioactive material,
and no exposures
or contamination
events
occurred during receipt of
these
packages,
an
ERT was
assembled
to investigate
these
events
due to
similarities with events
in 1995 involving failures to perform receipt
of radioactive material
surveys in a timely manner.
The inspectors
noted that the
ERT report included
a summary of previous occurrences,
event time lines,
a barrier analysis,
a cause
and effect analysis,
a
human performance
causal
factor review, actions to prevent recurrence,
and
a review of generic
issues
associated
with the receipt of
radioactive materials.
Also, staff briefings were conducted to inform
responsible
work groups of program changes.
c.
Conclusion
The inspectors
noted that procedural
guidance
and instructional
postings
provided sufficient guidance for the safe receipt of radioactive
materials,
and were adequate
to allow warehouse/supply-room
personnel
to
minimize their exposure
during receipt of radioactive
materials at the
warehouse.
The licensee's
response
to two recent
events
(CR-153
and CR-180)
involving the failure to survey
an empty package/container
with
radioactive material
markings
was very good in that the review was
31
thorough,
causal
factors
and root cause
were appropriately identified,
and corrective actions
appeared
sufficient to prevent recurrence.
Rl.2.5
Contaminated
Items
During discussion with health physics
management
concerning controls for
radioactive materials
and contamination,
the inspectors
were informed
that the licensee
had received
and subsequently
disposed of a radiation
dosimetry device, with low level contamination,
that was received
by a
PP&L supervisor during
a business trip to the Kursk nuclear
power plant
in Russia.
a
~
Ins ection
Sco
e
83750
The inspectors
interviewed several
supervisory
personnel
in health
physics to determine'details
of the receipt of this material, to
evaluate radiation exposures (if any) associated
with this material,
and
to determine
the present location of the contaminated
items.
b.
Observations
and Findin
s
The inspectors
were informed that in July of 1993,
a
PP&L supervisor
.
visited the Kursk nuclear
power plant in the Russia,
and
was provided
the following items
as gifts from officials at the Kursk nuclear
power
plant.
Russian geiger-mueller radiation, detection meter
tube
two thermoluminescent
dosimeters
a new,
bagged
and sealed,
paper dust
mask (respirator)
sample
environmental air filter
These
items were placed in a box, brought back to the United States
in
luggage
on
a commercial air flight, brought to SSES,
and passed
around
to interested
persons for information purposes.
The items were then
placed
on
a shelf for storage.
At some point, health physics
technicians
suggested
that Russian officials may have different
contamination
release criteria than
used
as
SSES,
and that these
items
should
be surveyed for radioactive contamination.
Upon survey,
one of
the TLDs was found to have approximately
1,200 counts per minute of
fixed beta-gamma radioactivity on the surface of the TLD, as measured
with an HP-210 geiger-mueller
probe.
Upon discovery, this item was
brought into the radiologically controlled area,
and disposed of as
,radioactive trash.
Licensee staff reported that these materials
were not brought into the
radiologically controlled area prior to contamination
being found,
and
it was not clear
how these materials
became
contaminated.
Since the
contamination
appeared
to be fixed (not easily removable),
and there
were
no reports of personnel
contamination
by personnel
who handled the
contaminated
TLD, and subsequently
entered
the radiologically controlled
area
and performed contamination monitoring, the licensee
concluded that
32
the contamination
was fixed and no personnel
contaminations
occurred
as
a result of handling the contaminated
TLD.
In addition,
based
on the
low level radioactivity (1,200 counts per minute beta-gamma activity),
and short handling times (approximately several
minutes),
the licensee
determined that radiation exposures
would have
been less
than
one
millirem for the highest
exposed individual.
c.
Conclusion:
Based
on this review, the inspectors
concluded that radiation exposures
associated
with the receipt
and handling of the contaminated
TLD from
Russia
were low (less than I millirem to the maximally exposed
individual),
and all materials that were determined to be contaminated,
were disposed of as radioactive waste.
R2
Status of RPSC Facilities
and Equipment
a.
Ins ection
Sco
e
83750
The inspectors
performed tours in Unit I and Unit 2 reactor
and turbine
buildings, the radwaste building, dry active waste
(DAW) trailer, the
exterior grounds to the reactor
and turbine buildings,
and the
Low Level
Waste Holding Facility to evaluate radiological control boundaries,
housekeeping
and cleanliness,
and industrial safety.
The .inspectors
also toured the turbine building tool storage
area,
the
South Building,
Combo Shop, Effluents Garage,
Effluents Trailer, Route
11 Warehouse,
and the Susquehanna
Training Center,
to examine the
locations identified as areas
where tools from the
RCA were improperly
released.
b.
Observations
and Findin
s
Plant Tours
In general,
radiological
boundaries
were clearly delineated,
well
maintained,
and informative.
The inspectors
noted
good use of
informational postings,
such
as radiation dose rate signs,
"Do Not
Loiter," and
"Low Dose
Rate Area" signs.
Work areas
were well
illuminated and walkways
and aisles
were clear
and free of debris.
The
inspectors
pointed out the following discrepancies:
There
was
an improperly installed drip bag near the Unit I
'B'eactor
feed
pump, located in the turbine building on
676'levation;
The radwaste building 646'levation,
collection/surge
tank
pump
room,
was locked and posted
as
However,
the door had
a small informational posting with the words,
"Please
leave this door unlocked";
33
~
There
was
a yellow drum in the unit I turbine condensate
resin
regeneration
room on 676'levation with no radioactive labels;
~
Some radiological
and informational postings
on exterior doors,
from the outside,
to the turbine building were not standardized.
One example
was the laundry storage trailer which only contained
the phrase
"Radioactive Material,
No Eating, Drinking, or
Smoking";
and
There were multiple locations within the radwaste
building where
tools
and equipment
were observed,
within work areas,
lying on the
floor.
Upon notification, licensee staff took immediate action to address
concerns
raised
by the, inspectors.
Tours Outside the
During tours of areas
outside the
RCA, the inspectors
did not identify
any indications of improperly released
materials
from the
RCA, such
as
magenta-painted
tools, or radioactive material labels.
However, the
inspectors
did note that health physics technicians identified loose
smearable
contamination
on panels
used for the drywell control point in
reactor .building, which were stored at the Route ll warehouse.
These
items were decontaminated,
and the radioactive materials
were
immediately transported
to the radiologically controlled area at SSES.
Follow-up surveys
indicated that no contamination
was spread within the
Route ll warehouse.
c.
Conclusions
Radiologically controlled boundaries
were well delineated
and
maintained;
conditions of housekeeping
were generally
good with minor
exceptions
in the radwaste building;
and the licensee
took immediate
actions to address
identified deficiencies
including contamination
found
outside of the radiologically controlled area.
R5
Staff Training and Performance
in RPKC
R5.1
~Briefin s
a.
Ins ection
Sco
e
83750
The inspectors
discussed
worker briefings with the independent
safety
evaluation services
(ISES) group,
and observed radiation work permit
briefings conducted
by the radiological controls staff.
b.
Observations
and Findin
s
The
ISES group
had documented
a surveillance of workers'ctivities
and
the number of workers
who had received
a proper briefing prior to
working in the
RCA.
The surveillance report indicated that
)
0
.34
approximately
20 percent of all workers were receiving briefings prior
to work in the
RCA.
Licensee
management
pointed out that individuals performing the
surveillance
assumed
that
RWP briefings were required for each
entrance,
when many
RWPs only required
a briefing at the job start.
The
inspectors
were informed that Health Physics
Level II training had been
revised to clearly assign the responsibility for obtaining
a
briefing to,the worker.
In addition, the health physics staff was
reviewing
RWPs to evaluate
instructions pertaining to briefings.
The inspectors
observed
several
RWP briefings provided for work and
noted that briefings were thorough
and comprehensive.
The inspectors
also
made the observation that, in terms of human factors,
the majority
of maintenance
and craft personnel
enter the plant from the Unit 2
turbine building access.
The licensee
stated that future plans included
moving the health physics control point to the Unit 2 access
point.
c.
Conclusions
At the time of the inspection,
the requirements
for
RWP briefings did
not appear to be globally known by licensee staff,
and there
was
a
perception that required
RWP briefings were not being performed..
Licensee staff was addressing this concern
by adding clarifications to
radworker training and radiation work permits,
and by initiating plans
to relocate the health physics control point.
Radiological briefings observed
by the inspectors
were performed
by
health physics staff and were thorough
and c'omprehensive.
R5. I
Effluents Radioactive Naterial Handlers
a.
Ins ection
Sco
e
83750
The inspectors
noted that effluents radioactive material
handlers
were
responsible
for transporting radioactive material
such
as waste
and
laundry within the
RCA.
During movement,
these materials
had the
~potential for creating
unposted
radiation areas.
The inspectors
discussed
the responsibilities of,
and training provided to, effluent
radioactive material
handlers with regard to
10 CFR 19.12, "Instructions
to Workers,"
and
10 CFR 20. 1903,
"Exemptions to Posting Requirements."
b.
Observations
and Findin
s
Licensee staff stated that the barrel'carts
used
by radioactive material
handlers
were recently upgraded
to include radioactive material
and
"Radiation Area" signs,
when appropriate,
to inform the individuals
handling radioactive materials.
Health physics
personnel
also recorded
the dose rate,
date,
and their initials on all radioactive material
bags, prior to transport.
35
The inspectors
reviewed
a completed On-the-Job-Training
(OJT) task sheet
for "Performing trash
and protective clothing pickup within the
radiologically-controlled zone in compliance with the
RWP."
The
inspectors
noted that candidates
are required to perform the following:
~
Explain
RWP requirements for transporting radioactive trash;
State
and explain the dose rate limitations;
and
~
Explain the precautions
needed
in material collection.
Licensee staff also explained that it was their expectation that
radioactive material
handlers
should not enter areas
or elevators
when
crowded with personnel.
The inspectors
noted that requirements for health physics
personnel
to
be present
when removing trash
and protective clothing from containers
were clearly provided
on the radiation work permit,
and, in part,
helped
to ensure that materials with elevated
dose rates
were transported
safely.
However, the inspectors
also noted that specific instructions
describing
"precautions
necessary
to prevent exposure of individuals to
radiation
and radioactive materials
in excess of established
limits"
were not included
on the
OJT or
RWP.
This was noted
by the inspectors
as
an opportunity for improvement in the radiation protection
program.
Conclusions
Based
on this review, the inspectors
concluded that the licensee
had
adequately
addressed
requirements
of 10 CFR 19. 12, "Instructions to
Workers,"
and
10 CFR 20. 1903,
"Exemptions to Posting Requirements" for
radioactive trash
and laundry transported within the
RCA by effluents
radioactive material
handlers.
However, the inspectors
noted that
an
opportunity for improvement existed with respect
to the specificity of
instructions
provided to effluent radioactive material
handlers
regarding precautions
taken to prevent exposure of individuals to
radiation
and radioactive materials during the transport of radioactive
materials.
Dose Calculator Trainin
Ins ection
Sco
e
83750
The inspectors
discussed
the conduct of emergency
dose calculator
training with training supervision.
The inspectors
also reviewed
training module
EP009R,
Rev. 3,
"Dose Calculator Retraining,"
and
reviewed training records.
Observations
and Findin s
The inspectors
noted that the dose calculator training was based
on
approved
procedures.
Instruction
was accomplished
by a combination of
lecture, self-study,
and hands-on
techniques.
Classes
were limited to
36
C.
R6.1
groups of six or less,
and candidates
were coached
during exercises
and
graded
on
a pass/fail
basis.
Candidates
were allowed to work through
problems until they successfully
completed the problems.
If the
instructor or candidate felt that additional instruction
was necessary,
then the individual could repeat
the class.
The inspectors
were also informed that
a computer
had recently
been
installed in the Health Physics supervisor's office.
The computer
was
installed to allow access
by technicians to practice using the dose
calculator software
between
annual training classes.
The inspectors
reviewed attendance
records for the previous
2 years.
No
discrepancies
were noted.
Conclusions
'
Based
on this review, the inspectors
concluded that Emergency
Planning
dose calculator training was very good in that training was specific to
procedural
responsibilities,
candidates
were allowed to continue to
receive training until they successfully
completed training problems,
and training records
were complete.
The additional
computer installed
in the Health Physics office would allow technicians
the opportunity to
practice using the software
and
was noted
as
a program improvement.
No
discrepancies
were identified.
RP&C Organization
and Administration
Radiation Protection
Mana er
a ~
Ins ection
Sco
e
83750
b.
A new individual had recently
been
assigned
to the position of Radiation
Protection
Manager
(RPH).
The inspectors
reviewed the qualifications of
this individual for the position.
Observations
and Findin
s
Chapter
12 of the
UFSAR requires
the
RPM to be qualified in accordance
with NRC Regulatory
Guide
(RG) 1.8,
"Personnel
Selection
and Training."
RG 1.8 r'equires
the
RPH to have,
at
a minimum,
a bachelor's
degree
or
equivalent in science
or engineering,
5 years of professional
experience,
familiarity with design features
and operations
of, a nuclear
power plant,
and supervisory capability.
The inspectors
compared
the
qualifications
documented
on the designated
RPH's
resume with the
requirements
of RG-1.8.
The designated
RPH's qualifications
exceeded
the requirements
of RG 1.8.
c.
Conclusions
The designated
RPH was determined to be very well-qualified for the
position
as per the
UFSAR commitments.
. 37
R6.2
Staff Reductions
a.
Ins ection
Sco
e
83750
The inspectors
performed
a review of Health Physics
(HP) technician
staffing levels.
b.
Observations
and Findin
s
The
1995 budget
had allocations for 46
HP Technicians.
Susquehanna
had
been operating with 45 technicians
and one technician
was scheduled
to
rotate into operations.
New target levels for HP staffing in the future
reduced
the number to 40 technicians.
The
HP department
management
had
hoped to reach this number through attrition.
However, the attrition
did not occur,
so
4 HP technician positions were defined
as excess.
The
licensee
had identified 4 junior HP technicians
with the lowest
seniority and requested
that they find another job within the company.
The excess
positions were to be eliminated
by the middle of 1996.
Licensee
management
had performed
benchmarking
studies to determine the
staffing levels at other two-unit boiling water reactors
in the United
States.
Additionally, efficiencies
implemented
over the past several
years,
including automated
access
control, digital alarming dosimetry,
and electronic recordkeeping,
were cited as reasons for a reduction in
staffing.
Based
on these studies
and efficiencies in operations,
licensee
management
believed that the staff reductions
would not have
an
adverse effect on safety or radiation protection of workers.
c.
Conclusions
Based
upon
a review of work schedules,
interviews with licensee staff,
observations
of radiation protection department
performance,
and
evaluation of radiological control practices,
the inspectors
determined
that the
HP department
was staffed with an adequate
number of
technicians for non-outage
workloads.
No direct correlation
between
recent
program deficiencies
and
HP department staffing levels
was
observed
by the inspectors.
However, the effect of the staff reductions
on worker safety
and radiation protection will continue to be reviewed
gaby
the inspectors
in future inspections of the radiation protection
program.
R7
guality Assurance
in RPSC Activities
a.
Ins ection
Sco
e
83750
The inspectors
reviewed various Condition Reports
(formerly called
Significant Operating
Occurrence
Reports) written by the licensee's
staff and the reports written by Event Review Teams within the last
several
months.
The inspectors
also inter'viewed the
ISES staff to
determine
the scope of recent investigations.
0
)
Jt
38
b.
Observations
and Findin
s
C.
The inspectors
noted that there were nine (9) condition reports and/or
significant operating
occurrence
reports written by the licensee's staff
between
the period from June
1,
1994, through
Hay 31,
1995.
For the
period from June
1,
1995, through March 28,
1996, there were
98
condition reports written by the licensee's
staff.
The inspectors
noted
the significant increase
in the number of reports
from the previous time
period.
Licensee
management
had allocated
several
personnel
on
a
temporary basis to assist with the review of these
occurrences/incidents.
The inspectors
reviewed
many of the condition reports in detail
(see
Sections
Rl. 1 and R1.2 of this inspection report).
In the past,
the
reports
were only written for significant items
such
as unlocked high
radiation area doors.
Recently,
the licensee's staff had
a greater
sensitivity for documenting all occurrences
such
as slightly
contaminated
material
found outside the
RCA and minor procedure
non-
compliance.
Various members of the licensee's
staff stated that it was
common practice in the past to fix minor problems without documenting
them.
Current plant management
encouraged
the staff to write reports
on
all occurrences
so the items could be tracked to final resolution.
The
inspectors
noted that many reports
were assigned
to an Event Review
Team;
however,
minor items were corrected
immediately
and did not
require
a team effort.
The licensee
had planned to trend similar occurrences
and implement
corrective actions for recurring items or generically-similar problems.
The inspectors
determined that the identification of all problems
and
occurrences
was
an opportunity to improve the radiation protection
program.
Conclusions
The licensee
had recently written reports of problems
and incidents at
a
lower threshold of sensitivity.
The information gathered
from the
occurrence
reports
presented
an opportunity to improve the radiation
protection
program through self-identification and implementation of
corrective actions.
R8
Niscellaneous
RP8C Issues
a.
UFSAR Review
The inspectors
reviewed selected
sections of Chapters
12 of the
pertaining to radiological controls, to evaluate
the accuracy of the
UFSAR regarding existing plant conditions
and practices.
A recent discovery of a licensee
operating their facility in a
manner'ontrary
to the
UFSAR description highlighted the
need for a special
focused review that compares
plant practices,
procedures
and/or
parameters
to the
UFSAR description.
While performing the inspections
39
b.
discussed
in this report,
the inspectors
reviewed the applicable
portions of the
UFSAR that related to the areas
inspected.
Observations
and Findin
s
c ~
The following inconsistency
was noted
between the
UFSAR description of
radiation protection technician qualifications
and actual plant
practice.
The
FSAR stated. that radiation protection technicians
shall
be qualified as per ANSI N18. 1 (1971) or the variation from the standard
would be documented.
However, the licensee
had previously task-
qualified junior radiation protection technicians for surveying
and
monitoring material for release
from the
RCA and
no documentation of
this change
from the commitment in the
UFSAR could
be located.
Since
the training and qualification program
was not reviewed in detail during
this inspection, this item will be reviewed during
a future inspection
of the radiation protection
program.
URI 50-387/96-04-04;
50-388/96-04-04
Conclusions
F8
F8.1
F8.2
The inconsistency
between the
FSAR description of radiation protection
technician qualifications
and actual plant practice will require further
review by the
NRC staff in a future inspection of the radiation
.
protection program.
Niscellaneous
Fire Protection issues
Closed
URI 50-387 92-23-02:
Thermo-lag ampacity derating factors,
and
applicability of test reports to Susquehanna
plant installation were
questioned
by the inspector.
This issue is
a 'part of the licensee's
ongoing effort to review all thermo-lag installations,
and is being
tracked
by the
NRR via Task Identification Numbers
H85613
and H85614.
Hence this unresolved
item is administratively closed.
Closed
IFI 50-387 92-23-09:
The licensee's
safe
shutdown methodology
had not ben reviewed
and inspected
by the
NRC.
Since this IFI was
opened
the licensee
has completely revised the safe
shutdown analysis.
The licensee's
submittal
and
NRR review of the submittal
are being
tracked
under Task Identification Numbers
H84770 and H84771.
Hence this
unresolv'ed
item is administratively closed.
V.
Nana
ement Neetin
s
X1
Exit Neeting
Summary
The Senior resident Inspector presented
the inspection results to members of
licensee
management
at the conclusion of the inspection
on Nay 13,
1996.
The
licensee
acknowledged
the findings presented.
40
An exit meeting
was held with licensee
management
on April 4,
1996, to present
the findings of a radiological safety inspection
conducted
between
Harch
18
and April 4,
1996.
The inspectors
asked
the licensee
whether
any materials
examined during the
inspection
should
be considered
proprietary.
No proprietary information was
identified.
PARTIAL LIST OF
PERSONS
CONTACTED
Licensee
G. Kuczynski, Plant Manager
K. Chambliss,
Manager,
Nuclear Operations
H. Palmer,
Manager,
Nuclear Systems
Engineering
R. Breslin, Maintenance
Supervisor
D. Gandenberger,
Maintenance
Supervisor
J. Fritzen,
HP Supervisor
NRC
C. Poslusny,
NRR Project Manager
IP 37551:
IP 40500'P
61726:
IP 62703:
IP 83750:
IP 90712:
IP 92702:
IP 92901:
IP 92902:
INSPECTION
PROCEDURES
USED
Onsite Engineering
Effectiveness
of Licensee
Controls in Identifying, Resolving,
and
Preventing
Problems
Surveillance
Observations
Maintenance
Observations
Plant Operations
Occupational
Radiation
Exposure
Inoffice Review of Written Reports of Nonroutine Events at Power
Reactor Facilities
Followup on Corrective Actions for Violations and Deviations
Followup Plant Operations
Followup - Maintenance
ITEMS OPENED, CLOSED,
AND DISCUSSED
50-387,388/96-04-01
50-387,388/96-04-02
50-387,388/96-04-03
50-387,388/96-04-04
IFI
VIO
Evaluation of Increased
125V
DC System
Failure to Post the Unit
1 818'econ
Building as High Radiation Area
Disposed of Licensed Radioactive Material
by Inappropriate
Release
of Effluents
Inconsistency
Between
UFSAR Description of
HP Technician gualifications
and Actual
Closed
50-387/E94-22-01013'0-387/E94-22-01023:
50-387,388/90-20-01
50-387/94-16-02
50-387/94-23-01;388/94-24-01
50-387/94-23-02;388/94-24-02
50-387/92-23-02:
50-387/92-23-09:
VIO
URI
URI
IFI
Failure to Follow Procedures,
Refueling
Ineffective Corrective Actions, Refueling
DG Damage
due to Sandblast Grit
HPCI Isolation Caused
by Human Error
Lack of Program Procedure
Evaluation of Transmitter
Performance
Thermo-Lag Ampacity Derating Factors
Shutdown Methodology Never Fully Reviewed
CFR
CR
CRM
ERT
GIC
GM
ILC
ISES
LCO
LER
LRW
NRC
PCC
PCO
PPRL
'OOR
TEAM
TS
TSAS
LIST OF ACRONYMS USED
American Society of Mechanical
Engineers
American Society for Testing
and Materials
Code. of Federal
Regulations
Condition Report
Containment Radiation Monitor
Condensate
Storage
Tank
Dry Active Waste
Diesel
Generator
Emergency
Core Cooling System
Emergency
Diesel
Generator
Escalated
Enforcement
Item
Event Review Team
Emergency Service Water
Final Safety Analysis Report
Green-is-Clean
Health Physics
High Pressure. Coolant Injection
Heat Exchanger
Instrumentation
and Control
Institute of Nuclear
Power Operations
Independent
Safety Evaluation Services
Inservice Testing
Limiting Condition for Operation
Licensee
Event Report
Low Level of Detection
Local
Leak Rate Test
Low Pressure
Coolant Injection
Liquid Radwaste
Motor Operated
Valve
Non Conformance
Report
Nuclear Plant Operator
Nuclear Regulatory
Commission
On-the-Job-Training
.Public Document
Room
Power Control Center
Plant Control Operator
Power and Light
Radiologically Controlled Area
Reactor
Core Isolation Cooling
Regulatory
Guide
Residual
Heat
Removal
Residual
Heat Removal
Service
Water
Radiation Protection
Manager
Radiation
Work Permit
Susquehanna
Steam Electric Station
Surveillance
Procedure,
Operations
Significant Operating Occurrence
Report
Tactics for Excellence
through Accountable
Management
Traversing
Incore Probe
Technical Specifications
Technical Specification Action Statement