ML17056A342

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Augmented Team Insp Rept 50-220/89-80 on 890822-28.Violation Noted.Major Areas Inspected:Use of Radwaste Bldg sub-basement as long-term Liquid Waste Retention Facility
ML17056A342
Person / Time
Site: Nine Mile Point Constellation icon.png
Issue date: 09/12/1989
From: Collins T, Laura R, Jun Lee, Loesch R, Pasciak W, Pederson R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML17056A341 List:
References
50-220-89-80, NUDOCS 8910120079
Download: ML17056A342 (34)


See also: IR 05000220/1989080

Text

1

I

C ~

U.S.

NUCXZAR R1KUIAIORY CCNMISSION

REGION I

Docket No.

50-220

Li~No.

DPR-63

Licensee:

Nia

Mohawk Poem

Go

ration

300 Erne

cuse

New York

13202

Facility Name: Nine Mile Point Unit 1

In @ection At: Scriba

New York

Inspection Conducted:

22-28

1989

Inspectors:

T. Collms

Chief

R.

, Rachatxon

Specs ~, RI

9')g9

R. Laura,

RBs1 ent

Mile Point, RI

J. lee, Sr.

Hlys1clst

R., Pedermn

9 f< g'p

Sr. Health Physi,

NRR

Appmved by.

W. Pasc,

Team Zea er,

Fac

xtxes

Radiation Protection Section, RI

0

Ins ection

Summar

Ins ection conducted

on Au ust 22-28

1989

Ins ection

Re ort 89-80

Sco

e of Ins ection:

Announced

Augmented

Team Inspection of the circumstances

and safety implications

of the licensee

using the Radwaste

Processing

Building 225'levation

sub-basement

as

a long-term liquid radwaste

storage facility including review of

the history of use

oF the sub-basement,

review of the history of changes

of

radwaste

equipment,

identification of present radiological conditions of the

room and contents,

evaluation of onsite

and offsite radiological safety

consequences,

and review of licensee's

past

and planned corrective actions.

Results:

The 225'levation

sub-basement

of the Radwaste

Processing

Building has

been

used

by the licensee

as

a liquid radioactive

waste storage

holding facility

since July,

1981.

The licensee's

environmental

monitoring program

was 'reviewed

and found to be adequate.

Split sample water analyses

indicated

no detectable

leakage of sub-basement

liquid to perimeter drains.

The radiological safety

impact offsite was negligible

and worker exposures

were within regulatory

guidelines.

The licensee

has initiated the construction of a robot to be used in

the clean-up

and decontamination

of the 225'levation

sub-basement.

Two

problems. were identified as follows: the licensee

(1) did not perform

evaluations

to assess

the acceptability

and consequences

of using the

sub-basement

as

a liquid radwaste

holding facility; and

(2) did not notify the

NRC of flooding the sub-basement,,

of the decision to defer decontamination

of

the sub-basement,

or of the costs

and extent of decontamination

anticipated

(Details,

Section 4).

1.0

Persons

Details

Contacted

8 Present

at Exit

Nia ara

Mohawk

1.2

J.

L.J.

K.

M.

R.

R.

H.

W.

D.

J.

R.

M.

W.

T.

R.

E.

J.

G.

E.

N,

C.

H.

U.S.

Endries,

President

Burkhardt,

Executive Vice President

Willis, General

Superintendent,

Nuc. Generation

Dahlberg,

Station Superintendent,

NMPI

Colomb,

Nuc.

Reg.

Compliance Director

Abbott, Station Superintendent,

NMP2

Remus,

Superintendent,

Chemistry

L Radiological

Master, III, Supervisor

Incident Investigation

Bandla, Assistant

Operations

Supervisor,

NMPI

White, Compliance

& Verification, Tech.

Aldrich, Special Assistant to

NMP1 Supervisor

Randall,

Operations

Supervisor,

NMPI

Dooley, Regulatory

Compliance

Hansen,

Mgr. of gA Audits

Newman,

Supv. of gA Surveillance

Burtch, Jr.,

Public Relations

Gordon, Supervisor Radiological

Support

Duell, Supervisor

Chem.

5 Radiochemistry

Brownell, Nuclear Regulatory

Compliance

Leach,

Generation Specialist

Spagnoletti,

Manager Corporate

Health Physics

Gerber,

Supervisor

Radwaste

Wagner, Assistant

Supervisor

Radwaste

Nuclear

Re ulator

Commission

Management

      • R.

R.

  • R

J.

  • B
  • R.

Knapp, Director, Division of Radiation Safety

and Safeguards,

RI

Pasciak,

Chief, Facilities Radiation Protection Section,

RI

Loesch,

Radiation Specialist,

RI

Collins, Section Chief, Sect.

A,

RSB,

NRR

Pederson,

Senior Health Physicist,

NRR

Laura,

Resident

Inspector,

Nine Mile Point,

RI

Lee, Senior Health Physicist,

NRR

Cook, Senior Resident

Inspector,

Nine Mile Point,

RI

Temps,, Resident

Inspector,

Nine Mile Point,

RI

  • Denotes

those individuals who attended

the exit meeting

on

August 28,

1989.

The inspectors

also contacted

other licensee

personnel.

2.0

~Pur ose

The purpose of this augmented

team inspection

was to review and determine

the following matters:

Establish

the circumstances

under which the sub-basement

was initially

flooded in 1981;

Identify the present

condition of the room, including radioactive

material

inventory, radiation

and. contamination levels, isotopic

contents. of the water

and air and leakage

paths;

Determine if the

room has

been

used since its initial flooding for

further material/water

storage

and the circumstances

associated

with

any of these

uses;.

Assess

the radiological

impact of use of this room for water storage

on plant workers

and determine

whether

an evaluation

per

10 CFR 50.59

had

been

performed to support

use of the

room for. storage;

Assess

the offsite radiological

impact of the use of this room for

liquid waste storage;

Assess

any radwaste

system design or operational

inadequacies

identified;

Assess

the scope,

extent

and timeliness of the licensee's

corrective

actions;

Determine if NRC was or should

have

been notified of this situation;

Determine environmental

monitoring adequacy;

obtain independent

measurements if possible;

and,

Determine if there

are other places

onsite

where radwaste is being

stored in an analogous

manner.

Enclosure

1 is

a copy of the Hemorandum

from W. Russell

to H. Knapp

establishing

the Augmented

Inspection

Team

and specifying the inspection

objectives

and scope.

3.0

Backcaround

3. 1

Ori inal Facilit

Desi

n

Nine Hile Point Unit

1

became operational

in 1969.

As originally

designed,

the Radwaste

Processing

Building, located

on the east

side

of the Reactor Building, housed

the storage

and processing

equipment

necessary

to properly process,

package

and ship radioactive

wastes

generated

during normal plant operations.

Liquid wastes

and their

related

storage

tanks were segregated

into the following five basic

categories:

-

Low conductivity waste

- High conductivity,

non-chemical

waste

- High conductivity,

chemical

waste

- Filter backwashes

- Spent resins

Waste Collector Tank

Floor Drain Collector Tank

Waste Neutralizing Tank

Waste Building Filter Sludge

Tank

Spent

Resin Tank

Low conductivity wastes

from the Waste Collector Tank were processed

through

a Waste Collector Filter to remove

suspended

solids

and

a

Waste Demineralizer to remove dissolved impurities.

The final

purified water was sent to one of two Waste

Sample

Tanks to allow for

sampling

and chemical

analysis prior to being

added to the Condensate

Storage

Tank for recycling back to the reactor

system.

High conductivity wastes collected in the Floor Drain Collector Tank

were filtered by a Floor Drain Filter prior to storage

in the Floor

Drain Sample

Tank.

After chemical

analysis,

the waste liquid was

either discharged

to the lake or further processed

by the chemical

waste

system.

High conductivity (chemical

waste)

from the Waste Neutralizing Tank

consisted of liquid from the laboratories,

decontamination

operations

and acid

and caustic rinses that resulted

from the regeneration

of

resins.

Upon neutralization,

the waste

was sent to the Ill Waste

Concentrator

which concentrated

the liquid through evaporation.

Some

liquid was evaporated

after which it was condensed

and recycled to the

Waste Collector Tank.

The concentrated

"evaporator

bottoms" were then

processed

through

a Concentrated

Waste Tank,

a Concentrated

Waste

Volume Tank,

mixed with the appropriate solidification chemicals

and

placed into 55-gallon

drums for eventual

shipment to a waste burial

site.

When the various filters became

exhausted,

the filter media were

backwashed

from the filter columns into the Waste Building Filter

Sludge

Tank.

This slurry was then processed

through

a centrifuge to

remove most of the free liquids.

The liquids were routed to the Floor

Drain Collector Tank while the resins

were transported

via

a hopper

for placement into 55-gallon drums for storage

and later shipment

offsite.

Spent resins

from the demineralizers

were transferred

to the Spent

Resin

Tank.

The spent resins

were processed

by the

same centrifuge

mentioned

above

and were then loaded into drums for ultimate offsite

disposal.

3,2

The 225'levation of the Radwaste

Processing

Building is

a

sub-basement

of approximately

2400 square feet,

subdivided

by 30"

thick shield walls into five working areas:

the operator's

aisle,

the

fill aisle,. storage

areas

A and

B,

and the east

equipment aisle

(see

Figure 1).

The room is the lowest point in the radwaste

building and

contains

two floor drain

sumps.

The Ill sump is located in the east

equipment aisle

and the

812

sump is located at the west

end of the

operator's

aisle.

The

sumps

were

used for the collection of waste

from routine washdowns/decontaminations

of the processing line.

In

addition, the

sumps received additional

inputs from other sources

within the radwaste building. Both the floor and the lower portions of

the walls were painted with a protective coating to facilitate

decontamination

of the

room,.

The room was designed

to receive

processed

wastes

in the form of dewatered

resins

and sludges,

transfer

the waste material into 55-gallon drums,

provide temporary storage

capability,

and to make final transfer to

a loading dock for shipment

in shielded

casks.

During normal operations,

empty drums were loaded onto

a drum elevator

and lowered to the 225'levation

where they were automatically loaded

onto carriers

which hung from a monorail track.

The drums were routed

into the fill aisle where

a vibrating bed automatically lifted up

under

the carrier.

The vibrating bed facilitated the efficient filling

of the drums.

Waste

from the centrifuge,

located

on the 261'levation

passed

down through

a hopper to the 225'levation

and

was loaded into

drums under control of the radwaste

operators

working from the

operator's

aisle,

Waste from the waste concentrator

stored in the

Concentrator

Waste

Volume Tank was mixed with chemicals

in a mixer

located

on the 236'levation

and

was

used to fill drums at

a

different location in the fill aisle.

The operator

had the capability

to remotely cap the drums.

However, to facilitate the further drying

of the waste product,

the drums were routinely left open,

and capped

only prior to shipment.

The filled drums were routed

by the monorail

conveyor system to storage

locations

in the

A and

B storage aisle.

0 erational

Histor

During the first few years of operation

( 1969-1971),

the licensee

determined that the as-built liquid handIing systems

were undersized

and would have to be supplemented

with additional capacity to

adequately

handle future demands.

Occasionally,

when backlogs of

unprocessed

liquids were experienced,

incoming liquids would back

up

from the two sumps into the sub-basement,

resulting in a few inches of

waste water

on the floor. However,

when the backlog

was corrected,

the

225'levation

would be decontaminated

and returned to operation.

Due

to operational

problems

being experienced

with the centrifuge,

a

flat-bed filter system

was installed in 1972. This unit was

essentially

a shallow container,

the bottom of which was

a movable,

~

~

L

p

1

r 0,

0 ~

l ai

porous belt.

Waste

was forced through the belt; the liquid exiting

from the bottom was recycled.

At the appropriate

time, the belt would

move the filtered waste for transfer through

a hopper to 55 gallon

drums.

Since

bead type resins

from the Spent

Resin

Tank would not hold

together

when dry, they were transferred

and dewatered directly in the

shspping

casks.

After 1973,

use of the Ill waste concentrator

was curtailed

due to

operational difficulties. To continue processing

operations,

an

outside

vendor

was brought in to dewater and/or solidify wastes

from

the Floor Drain Sample

Tank and the Waste Neutralizing Tank. During

the

1973-1974 period,

an addition was built onto the Radwaste

Processing

Building. This addition housed

a

new 812 waste

concentrator,

a concentrated

waste storage

tank and supporting

equipment

and effectively replaced

the inoperable

811 waste evaporator

which was

removed

and scrapped

in 1976.

During the 1977-1979 period,

burial site requirements drastically decreased

the allowable water

content of waste.

Therefore,

the licensee

shifted the dewatering of

sludges

and resins

from the flat-bed filter to predominately

in-cask

dewatering.

After this time, the drum processing

area

on the

225'levation

sub-basement

was not used

except for storage of

approximately

150 previously filled drums.

3.3

Other Radwaste

Stora

e Areas

During the course of the inspection,

the Radwaste

Building was toured

by the inspectors

several

times

and

numerous

licensee

personnel

were

questioned

regarding the likelihood of there

being

an analogous

location onsite

where radwaste

may be stored in a manner not

consistent

with the facility design.

No such areas

were found by

inspectors

nor were any identified by the licensee

or their staff.

4.0

Summar

of the

1981 Floodin

Event

The inspectors

reviewed operations

and waste logs for the period of July 4,

1981, to July 20

1981,

in order to determine

the sequence

of events

leading to the f)ooding. During the Unit

1 startup

on July 5,

1981, higher

tha'n normal conductivity was noted in the low conductivity (high purity)

waste water process

stream

(Waste Collector Tank).

The higher than normal

conductivity in the process

stream

caused

a more rapid depletion of the

resins

in the waste demineralizer.'he

licensee therefore

began

a changeout

of the waste demineralizer.

The evolution of demineralizei

changeout

halts

low conductivity stream processing.

At the

same time, this evolution

creates

large

volumes of high conductivity waste

because

of the resin

.

regeneration

and resin transfers

involved.

During this period (July 5-7), the

812 waste concentrator

in the high

conductivity process

stream

was out of service for extended

periods.

Since

the waste concentrator

is the only means for reducing conductivity to

a low

enough level that the water can

be transferred

to the low conductivity

'tream, all high conductivity waste is stored in holdup tanks whenever the

waste concentrator

is out of service.

Therefore,

during this period when

'the demineralizers

were being changed

out and the waste concentrator

was

out of service,

both the low and high conductivity process

streams

were

unavailable

and large

amounts of waste water were being generated.

By July 7, all radwaste

tanks

were full. However, the very process

needed

to return the low conductivity processinq

system to operation

would also

generate

additional

waste water.

In particular, regeneration

of the

demineralizer

was essential

for establishing

low conductivity stream

rocessing.

Since

no additional

waste storage

tanks were available,

the

icensee

elected to overflow the radwaste

storage

tanks with the intention

of using the 225'levation

sub-basement

area

as

a temporary storage

area.

Apparently, consideration

was not given at the time of this decision to the

potential

impact of room flooding on the drums of solid waste which were

stored at that location. Further,

the licensee

did not perform

a safety

evaluation of using the sub-basement

as

a liquid radwaste

holding facility

under the requirements

of 10 CFR 50.59.

The overflow in the waste building

flooded the sub-basement

area to just above the 229'levation.

At the time

of the flooding, there were approximately

150,

55 gallon drums in the area,

most of which were filled with radioactive waste

made

up mostly of filter

sludges

and spent resins.

As was discovered

in October,

1981, the water

floated

many of the waste storage

barrels off of their carriers,

resulting

in tipping and spilling of the contents of many into the water.

Late

on

July 7, the waste concentrator

was returned to service

and processing

of

the high conductivity stream started.

Processing

of the high conductivity

stream

was not successful

however,

because

the transfer point between

the

high and low conductivity streams

is the equipment drain

sump located

on

the flooded 229'evel.

The flooding at the 229'evel

allowed flow from

the high conductivity to the low conductivity process

streams

and thus

recontaminated

the low conductivity processed

water.

The occurrence of the

recontamination

problem is further evidence that

a safety evaluation

had

not been

performed prior to the flooding event.

In order to reestablish

separation

between

the high and low conductivity streams, it was first

necessary

to reduce

the water level to below the 229'levation.

On July 8,

the licensee

therefore

began

a controlled discharge of water to Lake

Ontario from the 50,000 gallon Waste

Surge

Tank at

a rate of 30 gallons per

minute in order to make the surge tank available for storage of the water

currently flooding the 225'nd 229'levations.

The licensee notified the

NRC of this discharge

by letter dated

October 30,

1981,

but did not

describe

the flooding of the 225'levation or its consequences

(Reference

9. 1).

By July 10, level recovery in the radwaste

tanks

had begun.

On

July 16, decontamination

of the 229'levation

was initiated.

In August

and September,

1981,

attempts

were

made to decontaminate

the 225'evel.

These efforts were discontinued

in October,

1981,

based

upon radiation

protection priorities. Decontamination efforts are

more fully discussed

in

Section 7.1.

In October,

1981, after the licensee

terminated their initial

decontamination effort of the July,

1981, flooding event, it was decided

10

5.0

that the sub-basement

area

would be left flooded at about

a depth of one

foot until decisions

on ultimate clean

up were made.

A depth of one foot

was maintained to help control potential

airborne contamination.

The

inspectors

did not find evidence that the

NRC had

been notified of the

decision to defer decontamination

of the sub-basement.

Current Status of Room

The inspector

reviewed radiological

survey data

and analyses

performed

by

the licensee

to support three decontamination efforts of the 225'levation

(1981,

1985,

and 1986),

video tapes

recorded during

a remote-robotic

survey

>in September

1986,

and recent

surveys of the area,

to determine

the

radiological conditions of the 225'levation.

These decontamination

efforts

and

surveys narc described

in detail in Section

7.

An exact

accounting of the barrels

and their contents

is difficult due to the loss

of the operating

log for. the system.

It is believed that the log book- was

disposed of as radioactive

waste during the

1985 decontamination effort

(see

Section

7. 1). However,

based

on the licensee's

knowledge of the system

and review of a status

board within the 225'levation

sub-basement,

the

licensee

estimates

there

are

no more than

150 barrels (their best estimate

is that there

are

130 barrels) of expended

powdered filter/ion exchange

resin

and filter sludge.

The video recording

by the

SURVEYOR robot of the

drum storage

areas

in September,

1986,

shows 55-gallon drums in disarray.

Hany of these

drums were off the conveyor system

and lying in various

orientations.

Several

drums were lying on their sides without their tops

and with their contents spilled out.

The practice

when the system

was in

operation

was to leave the tops off the drums until just before shipment to

promote drying of the contents.

The video recording indicated

some

corrosion

had occurred

on the drums.

The extent of damage to the drums

was

not clear in the recording.

Based

on the contact

dose rates

measured

on the

drums

when they were initially filled, it is believed that the present

contact

dose rates

associated

with some of these

drums is as high as

500

R/hr. This is the estimated

dose rate at the surface of some

drums within

the shielded walls of the room.

Dose rates at the entrance

to the locked

gate were less

than

10 mR/hr. Contamination levels are discussed

below.

In November,

1985,

an isotopic analysis

and

a dose rate survey were

performed

on

an accessible

barrel

in preparation for the

1986

decontamination effort.

Based

on the results of this analysis

(and the

assumption

of 150 barrels in the area)

the licensee's

"best estimate" of

the total radioactive material

in the area is 7570 Curies. Currently, the

licensee

is maintaining

10 to

18 inches of water on the floor of the

225'levation

to minimize the drying of the resin/sludge

material

and reduce

the potential for radioactive particulates

from becoming airborne.

During

this inspection,

the licensee

sampled water from the area at the bottom of

the stairs leading to the operator's

aisle.

The isotopic analysis of the

sample indicated concentrations

of cesium-137,

cobalt-60

and manganese-54

of 5E-3 uCi/ml, 3E-4 uCi/ml and 3E-5 uCi/ml, respectively.

However,

since

the majority of the spilled resins

are located in the rear of the

sub-basement,

the sample

obtained

may not be representative

of actual

concentrations

in the storage aisles.

Assuming that the water at the bottom

11

of the stairs is representative'of

the water throughout the room, these

results indicate that less

than

4 Curies (less

than 0.05 .percent of the

radioactive material

in the area)

is dissolved

in the water standing

on the

floor. Samples of the water in the area at the bottom of the stairs leading

to the, operator's

aisle were also analyzed

by the

NRC (see

Section 6.0)

and

results

were in agreement

with those of the licensee.

6.0

The inspector

reviewed airborne contamination

surveys

performed during

periods of access

to the area.

These

surveys

indicated levels from 4-8% of

the maximum permissible

concentration

(MPC) of 10 CFR 20 for restricted

areas.

An airborne survey taken in the operator's

aisle during this

inspection

(Augu'st 24,

1989) indicated

4.8% of MPC.

In addition to'irborne

contamination,

the licensee

also performed

an area radiation survey

and

a

removable

surface

contamination

(smear)

survey of accessible

areas of the

225'levation

and the 229'levation

access.

Dose rates just'bove the

surface of the water in the operator's

aisle

and the fill aisle were

measur'ed

at up to 200 mR/hr and

up to 2500 mR/hr respectively.

The dose

rates

in the operator's

aisle were measured

by means of'n extendable

probe

survey instrument (teletector)

extended

from the area of the stairs,

and

the dose rates

in the fill aisle were measured

with a teletector

extended

down the elevator

shafts

from the floor above.

Smear

samples

on the

229'levation

were measured

at

up to 94,000

dpm/100

cm"2 on the landing inside

the locked access gate,'p

to 30,000

dpm/100

cm"2 outside the locked access

gate,

and

up to 450,000

dpm/100

cm

2 on the stairs leading to the

225'levation.

These

dose rates

and contamination levels are not inconsistent

with what would be expected

in areas of a radwaste

processing

building.

Environmental

and Onsite

Im acts

The inspector

reviewed results of the licensee's

Environmental

Monitoring

Program,

plant layout and design,

plant system drawings

and records of

effluent discharges

to determine if radioactive material spilled

on the

225'levation

area is being or has

been inadvertently released

to the

environment.

Possible

means of radioactive release

from the 225'levation

include release

of water to the surrounding

ground through

some

unidentified leakage

in the room or

a release

to the air of any airborne

radioactive material

from the room.

The inspector

noted that the

225'levation

was originally designed

as

an area of high potential for airborne

activity.

As such,

the ventilation was designed

so that air from the

225'levation

is taken into the exhaust ventilation system.

This air is

exhausted

through

a High Efficiency Particulate Air (HEPA) filter into the

plant's stack.

An alarming Continuous Air Monitor is provided in the flow

path before the

HEPA filter.

There

have

been

no indications of radioactive

materials

being released

other than what is normally expected

by this path.

Surveillance of the stack radiation monitors to assure operability is

routinely performed in accordance

with plant Technical Specifications

and

reviewed

by the

NRC during routine transportation

and effluent inspections.

12

As-noted in Section

5, air concentration

measurements

in the

room are

generally

below

10% of NPC.

In reviewing the possible

pathways for release

of liquid radioactive

material

from the 225'levation

sub-basement,

the inspector noted that the

lower levels of the plant are recessed

into the bedrock underlying

the'acility.

A drain system

has

been provided surrounding the plant buildings

at the bottom of the back fill area 'between

the plant walls and the bedrock

walls.

This perimeter drain system consists of a perforated collecting

, pipe that channels

water to

a sump.

At the exterior of the radwaste

building, this piping is at the 225'levation.

Any groundwater flowing

into the channel

would be collected in the

sump

and

pumped to the plant

Storm Drain System.

Similarly, any leakage

from the Radwaste

Building

would be collected

and

pumped into the storm drain.

In response

to an

NRC

Information Notice, the licensee

has

been monitoring the discharge

at the

storm drain system

on

a weekly basis

since August,

1981.

Between June,

1979,

and August,

1981, it was monitored

on

a monthly basis.

The results of

this monitoring program do not indicate

any leakage of radioactive material

from the Radwaste

Building or any other buildings onsite.

The inspector

requested

that the licensee

draw

a sample

from the perimeter drain

sump;

however,

there

was not enough flow in the discharge

header with the

sump

pumps running to get flow out of the sample point at the top of the

discharge

pipe.

The licensee did, however,

manage to obtain

a water sample"

and

smear

samples

from the internals of the

pump located

in the

sump

by

partially disassembling

the system.

No detectable activity was found, which

further indicates

no leakage

from the 225'levation

sub-basement.

It is

the conclusion of the inspection

team that leakage of radionuclides

from

the

room is negligible.

The inspectors revisited

an issue of offsite environmental

contamination

raised

in the second half of 1981.

The public concern

expressed

over

cesium-137

detected

in milk samples

in the area of the plant (Reference

9.2)

and

a related report of anomalous

environmental

water sample results

(Reference

9.3) were reviewed with the licensee

in terms of whether the

contamination of the 225'evel

could have contributed to these

concerns.

No pathway of radioactive material

from the 225'evel

to the environment

was identified; therefore, 'the conclusions

drawn in References

9.2

and 9.3

remain valid.

During the inspection, liquid samples

from the floor of the operator's

aisle of the 225'levation

and the plant storm drain were split between

.the licensee

and the

NRC for purposes

of intercomparison.

The. samples

were

analyzed

by the licensee

using normal

methods

and equipment.

The

NRC

samples

were sent to the

NRC reference

laboratory,

Department of Energy,

Radiological

and Environmental

Sciences

Laboratory

(RESL),

Idaho Falls,

Idaho, for analysis.

These

samples

were analyzed for strontium-90,

gross

alpha,

and by gamma spectroscopy.

0

13

The results of these

sample

measurements

indicated that all of the

measurements

were in agreement;

The results of this comparison

are listed

in Table

1.

In addition, the inspector

performed

surveys of the general

area radiation levels

and removable contamination,

from accessible

areas

outside the locked gate

access

to the 225'levation

sub-basement

room,

that confirmed-.the licensee's

survey results.

7.0

Corrective Actions

7.1

Past Corrective Actions

Subsequent

to the spill that occurred in July,

1981, the licensee

attempted

a manual

cleanup.

At. this time, the water level in the

room

was

3 to 4 feet deep.

The

811

sump

was unclogged

and the water level

was lowered.

The water/sludge

mixture was being

pumped to

a cask liner

for shipment.

During October,

1981, while the licensee

was conducting

decontamination

of the operator's

aisle,

currents,

wh'ich were caused

by a decreasing

water level in the room,

caused

a barrel to float

around the east

corner of the room.

The barrel

had

a dose rate of

approximately

300 R/hr- on contact.

Prior to this, the licensee

apparently

was not aware that the flooding had caused

barrels to float

off their carriers.

The cleanup effort was terminated,

at which time

approximately

1.3 person-rem

had

been

expended.-

Host of the sludge in

the operator's

aisle

had

been

removed.

The room water level

was

pumped

down to about

a one foot depth

and maintained that way to minimize

airborne contamination.

No further cleanup actions

were taken until

July,

1985,

nor was

any additional solid radioactive waste put in the

room for storage. It was stated

by the licensee that in the years

following the July,

1981, fl'ooding event,

on occasion

the room was

used to accommodate

slight overflows, but there were

no significant

additional flooding events like the

one that happened

in July,

1981.

During July and August,

1985,

the licensee

again

attempted

to clean

up

the

room and sent

a crew into it to initiate desludging.

The

decontamination effort initially involved setting

up plywood dams

on

both sides of the stairs in the operator's

aisle.

Sludge

was

vacuumed

off the floor in the area

between

the dams:

The decontamination

of the

room was not completed

since it was clear from the experience

in the

operator's

aisle that the level of effort and person-rems

that would

have

been incurred to complete the decontamination

were significantly

underestimated.

The licensee

then decided that,

because

of the high

dose rates,

manual

decontamination

was not feasible

and that robotic

decontamination

was necessary.

The licensee

began actively pursuing

robotic methods for decontaminating

the area.

In the spring of 1986, the room was entered to desludge

and remove

two

drums in the west aisle.

This was done to allow access for a robot the

licensee

was planning to bring onsite to survey the room.

The licensee

I

Radionuclide

Split Sample Analysis Comparison

225'ub-basement

Water

Sam le

NMP

uC ml

RESL

uC ml

Cobalt-60

Cesium-134

Cesium-137

Manganese-54

2.39 +/- 0.09

7.51 +/- 0.39

5.35 +/- 0.17

3.02 +/- 0.21

E-4

E-5

E-3

E-5

2.49 +/- 0.13

6.3

+/- 0.6

5.41 +/- 0.19

2.8

+/- 0.4

E-4

E-5

E-3

E-5

Strontium-90

Gross Alpha

NAF

NAF

(3.15 +/- 0.14)E-5

(3

+/-

5

)E

9

Radi onuc1 ide

Cesium-137

Potassium-40

Gross

Alpha

Gross

Beta

Perimeter

Drain Water

Sam le

NMP

uC ml

ND

ND

NAF

NAF

RESL

uC ml

~

~

1.5

+/- 2.1 )E-8

9

+/- 3

)E-7

(2.8

+/- 0.5 )E-9

(1.4

+/- 0.4 )E-8

NOTE:

NHP

- Nine Hile Point

RESL - Radiological

and Environmental

Sciences

Laboratory,

Idaho

NAF

- Not analyzed for

ND

'

Not detected

Table

1

0

15

obtained

a robot

(SURVEYOR) in the early

summer of 1986 for video

surveying the room.

The robot was sent into the 225'levation

sub-basement

in September,

1986.

A videotape of the conditions

was

made.

As noted previously in this report, the videotape

indicated

many of the drums

had floated off their carriers

and were spread

in

disarray

around the storage aisles.

Some of the drums were lying on

their sides with their contents spilled out.

7.2

Planned

Corrective Actions

The licensee's

plan is to clean,

decontaminate

and repaint the entire

225'levation

sub-basement.

As noted

above,

there

are approximately

150 barrels of filter sludge in this area,

some of which have tipped

over and spilled their contents.

The licensee

estimated

that if the

area

was

c'1eaned

using manual

methods

approximately

150 person-rem

would be expended.

The licensee

has contracted

with an outside

vendor

to build and deliver

a Tethered

Remote Operating

Device

(TROD}.

The

use of the

TROD will result in the expenditure of approximately

10

person-rem

as

compared to 150 person-rem

estimated for manual

decontamination.

The

TROD is

a teleoperated,

el.ectro-hydraulic

system which will ride

on the overhead

conveyor present

in the area

and will be operated

remotely from the 261'levation

of. the building.

Niagara

Hohawk

Radwaste

Department will operate

the

TROD and is in charge of the

cleanup effort,

The licensee

is in the process

of developinq

an

ALARA

(As Low As Reasonably

Achievable)

Plan for the cleanup activ)ty.

The

ALARA Plan will contain the methodology

and detailed instructions

on

the cleanup operation.

Although"the ALARA Plan

was not available for review, the inspector

discussed

with radwaste

supervision

the cleanup

methodology.

The

operator's

aisle will be decontaminated

manually because

the monorail

barrel carrying system

does not go through this aisle.

The

TROD will

be lowered to the 225'levation

throuqh the west elevator

and then

connected

to the monorail track.

It w>ll be used to decontaminate

all

areas

except the operator's

aisle

and the east

equipment aisle.

Two

drums located in the fill aisle will first be desludged

and removed.

Next, the west aisle will be decontaminated

using the

TROD,

and the

east

equipment aisle will be decontaminated

manually.

The

TROD will

then

be used to clean out the drum filling aisle

and then the 'A'nd

'8'torage

areas.

Other equipment in the area,

such

as control

16

7.3

8.0

Exit

panels

and the conveyor system, will then

be removed.

Final

decontamination

of all surfaces

and removal of all equipment

associated

with the earlier drumming operation will be completed

and

then the area will be repainted.

The schedule of the planned decon/cleanup

has

been developed; it is

planned to begin the last week in September,

1989,

and to take

seven

months.

The licensee

stated that the effort will cost between

$ 1.5

and

$2.0 million;

The inspectors

did not find evidence that the

NRC had

been notified of this estimate

or the, cleanup

plans prior to this

inspection.

Timeliness of Licensee's

Corrective Actions

The flooding of the 225'levation

sub-basement

occurred in July,

1981,

which caused .barrels of filter sludge to tip over and spill

their contents.

The radioactive material

was contained

and the

room

was monitored for leakage.

The licensee

considered

the spill not to

be

a safety concern

since it was contained.

While initial

decontamination

was attempted

and terminated

in October,

1981,

no

further work was initiated until. August,

1985.

Work was not

reinitiated until August,

1985,

because

station

management

assigned

a

low priority to the cleanup

and diverted financial resources

to other

projects.

These other projects

included of the Unit

1 recirculation

pipe replacement

outage,

the Austerity Program developed to deal with

the increasing

cost of building Unit 2,

and major radwaste

processing

system modifications.

As described

in Section

7. 1, in August,

1985,

the licensee initiated

a second

manual

cleanup,

which was terminated

soon after starting.

At that point, the licensee

decided to approach

the cleanup with robotic methods.

In March,

1988,

a "Request for

Proposal"

was let for a robotic system.

In July,

1988,

a "Purchase

Order" to initiate design

was issued,

and in July,

1989,

a design

was

selected

and system ordered.

In summary,

the team found the licensee

did not pursue, cleanup of the

sub-basement

for approximately

a four year time span

between

1981 to

1985.

The team did not find an adequate justification for not dealing

with the situation in the

room during that period.

Interview

The team met with licensee

representatives

(denoted

in Section 1.0) at the

conclusion of the inspection

on August 28,

1989.

The team summarized

the

purpose

and

scope of the inspection

and the findings.

17

9.0

References

9. 1

Letter from Niagara

Hohawk Power Corporation to R.C.

Haynes

(NRC)

dated

October 30,

1981

(describes

controlled release

of 50,000 ga/lons

of Waste

Surge

Tank water to Lake Ontario).

9.2

Letter from Victor Stello, Jr., 'then Director of OIE to Hr. Peter

Dalton, Sierra Club Radioactive

Waste

Campaign,

dated October

19,

1981.

9.3

Preliminary Notification of Event or Unusual

Occurrence,

PN01-81-130

(Anomalous Environmental

Water Sample Heasurements),

dated

December

1 1,

1981.