ML17055E027

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Enforcement Conference Based on Insp Rept 50-220/88-15 on 880711.Major Areas Discussed:Licensee Fire Protection Program & Specific Deficiencies W/Fire Protection Barrier Penetrations
ML17055E027
Person / Time
Site: Nine Mile Point Constellation icon.png
Issue date: 07/20/1988
From: Jerrica Johnson
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML17055E026 List:
References
50-220-88-15-EC, NUDOCS 8808010361
Download: ML17055E027 (46)


See also: IR 05000220/1988015

Text

U.S.

NUCLEAR REGULATORY COMMISSION

REGION I

Report No.

Docket No.

License

No.

Fac i 1 ity:

Location:

Date:

Approved by:

MEETING SUMMARY

88-15

50-220

Niagara

Mohawk Power Corporation

301 Plainfield Road

Syracuse,

New York

13212

Nine Mile Point Unit

1

NRC Region

I Office, King of Prussia,

PA

July 11,

1988

go A. g~~

J.R.

Johnson,

Chief, Reactor

Projects

Section

2C,

DRP

y/uoJap

Date

An Enforcement

Conference

was held to discuss

findings described

in

Inspection

Report 50-220/88-15,

dealing with the licensee fire protection

program

and specific deficiencies with fire protection barrier

penetrations.

8808010361

880721

PDR

ADOCK 05000220

G

PNU

0

DETAILS

Partici ants

Niagara

Mohawk Power Corporation

J. Endries,

President

J. Perry,

Vice President,

guality Assurance

C. Terry, Vice President,

Nuclear Engineering

and Licensing

J. Willis, General

Superintendent,

Nine Mile Point

S. Wilczek, Manager Nuclear Technology

G. Gresock,

Manager Nuclear Engineering

P. Finnerty, Fire Barrier Penetration

Task Manager

E. York, Fire Protection

Program Coordinator

G. Wilson, Attorney

M. Wetterhahn,

Attorney (Conner

and Wetterhahn)

Nuclear Regulatory

Commission

S. Collins, Deputy Director, Division of Reactor Projects

W. Johnston,

Deputy Director, Division of Reactor

Safety

'E. Wenzinger,

Chief, Projects

Branch 2,

ORP

J. Johnson,

Chief, Projects

Section

2C

,

ORP

R. Benedict,

Project Manager,

NRR

D. Holody, Enforcement Coordinator

J. Strosnider,

Acting Chief, Engineering

Branch,

DRS

T. Koshy, Acting Chief, Plant

Systems

Section,

DRS

W. Cook, Senior Resident

Inspector

W. Schmidt,

Resident

Inspector

J.

Lara, Reactor

Engineer

New York State

P.

Eddy, Site Representative,

New York State Public Service

Commission

~Pur ose

The Enforcement

Conference

was held at the request of NRC Region I to

discuss

the results of an inspection

conducted

by the

NRC resident

inspectors

on May

6 to 24,

1988 at Nine Mile Point (No. 50-220/88-15).

The report documents

that numerous fire barrier penetrations

have

been

determined

inoperable.

The report included

an apparent Violation of 10 CFR 50, Appendix

R,Section III.G.

This apparent violation deals with the

possibility that

a design basis fire has

the potential of damaging

both

remote

shutdown

panels

and the control

room resulting in the inability to

reach or maintain

HOT

SHUTDOWN.

Discussion

NRC management

convened

the meeting with a statement

of the purpose of the

Enforcement

Conference

and then turned it over to Mr. Endries the

President

of Niagara

Mohawk.

The Niagara

Mohawk presentation

followed the

Fire Barrier Penetration

Presentation

package

(Attachment 1).

During the presentation

the licensee

discussed

the status of their fire

protection

program dealing with fire barrier penetrations.

Barrier

walkdowns (observations)

have

been

completed

and correction of deficiencies

continues.

The method of assuring

the operability of penetrations

that

have not been,

or planned to be, destructively

examined

was. discussed.

This method is

a statistical

sampling

and destructive testing of penet-

rations.

The licensee

was requested

to review their plans for choosing

the population set

and to provide this to the

NRC.

The licensee

stated

that their complete evaluation of existing conditions

and their safety

significance

was not yet complete.

The safety significance of the breached

penetrations

was discussed.

The

licensee

stated that

a violation of 10 CFR 50, Appendix

R, did not occur,

because

the plant could have

reached

HOT

SHUTDOWN with both the control

room (CR) and both remote

shutdown

panels

(RSP)

inoperable.

The licensee

would in this case rely on two trains of the Shutdown Supervisory Control

system

(SSC),

located

in the reactor building, to automatically initiate

both Emergency

Condensers

(EC).

Without the

CR and

RSP the cooldown rate

provided by the

ECs would not be regulated

and would exceed

100

F in one

hour.

The licensee

stated that exceeding this rate

has

been

analyzed

and

was not

a concern.

The licensee

was asked

to determine

the existence

of

or need for emergency

or abnormal

operating

procedures

detailing

the

use

of the

SSC since

the

NRC inspectors

were only aware

o7 procedures

specifying

operations

from the

CR and

RSP.

The root causes

of the problems

were discussed

and are listed on sheets

10,

11,

and

13 of Attachment

( 1).

Most significantly these

causes

point

to lack of effective management

of the fire protection

program, failure to

take appropriate

action

on deficiencies

already identified and lack of

engineering

dedication to the fire protection area.

Conclusion

Niagara

Mohawk maintains that the safety significance of the breached

penetrations

was minor and that the fire protection

program

was very

extensive.

The licensee

also plans

on strengthening

the engineering

support provided to fire protection issues.

The

NRC staff acknowledged

the licensee

plan to come into full compliance prior to restart

and stated

that further inspection efforts would be directed to the area of fire

protection to determine

the effectiveness

of these actions.

The licensee

is still developing

plans to strengthen

the communication

and teamwork of

nuclear operations.

0

ATTACHMENT

NIAGARA MOHAWK POWER

CORPORATION

FIRE BARRIER PENETRATION

PRESENTATION

JULY 11,

$ 9BB

AGENDA

Introduction - J.

N. Endries

Background of Fire Protection

Program - G, J.

Gresock

Status of Current

Program - P. J. Finnerty

Safety Significance - G. J. Gresock

Root Cause

Evaluations - P. J, Finnerty

Corrective Actions - P. J. Finnerty

Overall

Root Causes - C.

D. Terry

Evaluation of Other Programs - G. J,

Gresock

Concluding Remarks - C.

D. Terry

0

BTP 9.5-1

H3D

CÃLETE

PENE.

PROGRAH

ON HOLD

PENETRATION

MALKOOMN

I t@EPENOENT

VERIFICATION

QK RESPONSE

TO 9. 5-1

NM'1

SER

9. 5-1

UL TEST

COlfLETE

QfC RESPONSE

TO APP,

R

CQFLETED T.S.

PENE.

INSPECTION

MISCONSIN TEST

COH'LETE

PENE.

DI SCOYERE

MITH MOOD

1976

1977

1978

1979

1988

1981

1982

AC SER

APP.

R

PENE.

PROGBAH

UPGRADE

19&3

1984

1985

1986

1987

PENETRATION

!

NLKDON

1988

O.T.P.

9. 5-1

APP.

A

IEEE 634

APP.

R

APP.

B

GENERIC LETTER

SBP

I SSUED

EFFECTI YE

83-33

9.5.1

BEY.3

GENERIC LETTER

86-18

INFO.

NOTICE

88-N

3 REVISIONS

0

FIRE BARRIER PENETRATION REVIEW PROGRAM

Event Oescri tion

On March 26,

1988, six nonconforming fire barrier

penetrations

were discovered

and reported via LER 88-09.

Based

on this discovery, additional

inspections

were

performed which identified additional

nonconforming fire

barrier penetrations,

leading to a 100% walk-down of all

required barriers.

FIRE BARRIER PENETRATIO

REVIEM PROGRAM

CURRENT

PROGRAM DESCRIPTIO

PERFORM A VXSUAL (NONDESTRUCTIVE EXAMINATION) OF

100~o

OF THE PENETRATXONS THROUGH REQUIRED BARRXERS AND-

REWORK PENETRATIONS CONSISTENT WXTH DESIGN

REQUIREMENTS.

PERFORM A DESTRUCTIVE EXAMINATION AND REWORK OF

PENETRATXONS,

WHICH THROUGH DRAWING RESEARCH,

ARE

CONSIDERED QUESTIONABLE.

VIA A STATXSTICAL SAMPLING PLAN,

PERFORM A

DESTRUCTXVE EXAMXNATION AND REWORK OF THE REMAINING

PENETRATIONS.

0

FIRE BARRIER PENETRATIO

REVIEW PROGRAM

RESULTS

OF WALK-DOWNS

O

PERCENTAGE

OF

REQUXRED BARRIER PENETRATIONS

OBSERVED

0

ESTIMATED PERCENTAGE

OF PENETRATXONS WXTH

NO DISCREPANCIES

0

ESTIMATED PERCENTAGE

OF PENETRATIONS WITH

ONLY FLAMEMASTIC (COSMETIC) DEFXCIENCIES

0

ESTIMATED PERCENTAGE

OF PENETRATXONS

THAT REQUXRE

FURTHER ANALYSIS

ESTXMATED PERCENTAGE

OF PENETRATIONS THAT

MILL NOT BE CAPABLE OF MAINTAININGTHE FIRE

BARRIER S RATING

FIRE BARRIER PENETRATION REVIEW PROGRAM

TYPE OF

PE

ETRATIONS WXTH A QUESTI

ABLE FIRE RATING

0

PENETRATIONS CONTAINING WOOD PLUGS

0

PENETRATIONS WITH MORTAR DEFICXENCIES

0

PENETRATXONS CONTAINING PLASTXC PIPES

0

OPEN

PENETRATXONS

0

PENETRATIONS CONTAINXNG ONLY DUCT SEAL/PUTTY

0

OVERSIZED PENETRATIONS

PENETRATIONS WITH KAOWOOL DEFICIENCIES

MORTAR DEFICIENCIES

(6 1/2')

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(6 1/2')

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a

SAFETY SIGNIFICANCE

CRITERIA OF 3

HOUR BARRXER CONSERVATXVE

HAVE NOT TAKEN CREDIT FOR DETECTORS

AND SUPPRESSION

IN MANY AREAS

LXKELY J USTIFY LOWER RATING

0

FXRE HAZARDS ANALYSIS

0

SAFE

SHUTDOWN ANALYSIS

0

BARRXER PENETRATIONS PROVIDED A LEVEL OF PROTECTION

0

BARRIERS

NOT THE ONLY PROTECTION

DETECTORS

DEDICATED FXRE BRIGADE WITH MANUAL SUPPRESSION

IN MOST AREAS t

AUTOMATICALLY INITXALLY SUPPRESS ION

0

REDUNDANT TRAXNS

SAFE

SHUTDOWN CAPABILITXES

0

2

SHUTDOWN PANELS

0

4

CORE SPRAY SYSTEMS

0

2

EMERGENCY CONDENSER TRAINS

0

2

SHUTDOWN SUPERVISORY

CONTROL SYSTEMS

0

CONCLUSION TO DATE

r

SAFE

SHUTDOWN CAPABXLITIES NOT JEOPARDIZED

APPENDIX R,

SECTION III.G COMPLXANCE

ROOT CAUSE PROCESS

Specific Causes

of Penetration

Oeviations

Kepner-Tregoe

Systematic

Evaluation

Programmatic

Causes

of Penetration

Oeviations

HPES

Overall Root Causes

FIRE BARRIER PENETRATIO

SPECIFIC

CAUSE

0

INCOMPLETE DRAWING RESEARCH

0

PREVIOUS WaLK-DOWN TEAMS LACKED AN INDOCTRINATION

WITH THE UNIT 1 DESIGN DATA BASE

0

THE FXRE DEPARTMENT SURVEILLANCE PROCEDURE

ONLY

REQUIRED INSPECTXON

BY PENETRATXON DETAXL

0

ADEQUATE INSTRUCTXONS WERE

NOT PROVIDED BY

ENGINEERXNG TO INVESTIGATE POTENTIAL DEVXATXONS

DURING THE 1985 - 1986 TIME FRAME

0

LACK OF A FOLLOW-UP TO THE XNITIAL IDENTIFICATXON

OF A WOOD PLUG

(ilUNE 1981)

AND LACK OF A FOLLOW-UP

TO THE GAGE-BABCOCK AUDXT (1984 - 1986)

0

LACK OF A PROPER

UNDERSTANDXNG BY DESXGN AND

STATXON PERSONNEL

OF WHAT CONSTITUTES A DEGRADATXON

OF A FIRE BARRIER

0

PRESENT

AND PAST PENETRATION SEALING DETAIL

DRAWXNGS DO NOT PROVIDE ADEQUATE INSTRUCTXONS

FIRE BARRIER PENETRATION

Pro rammatic Causes

Niagara

Nohawk did not recognize

the scope,

impact and

implementation

requirements

of the

commi

ment

Lack of an integrated

program plan and definition of

responsibilities

Penetration

design data base

not maintained

Assumed

the

UL test program/Engineering

evaluations

encompassed

all exis

ing penetration configurations

Qa

FIRE BARRIER PENETRATION REVIEW PROGRAM

CORRECTIVE ACTIO

SCHEDULE

INITXATION OF

COMPENSATORY MEASURES

ASSXGNMENT OF A TASK MANAGER

C

REVIEW OF PLANT SPECIFIC

NRC COMMITMENTS

REVISION OF DRAWING CONTROL PROCEDURES

PERFORMANCE

OF

ROOT CAUSE EVALUATIONS

'ERFORMANCE OF WALK-DOWNS OF REQUIRED

WORK OF REQUIRED BARRIER PENETRATXONS

REWRITXNG OF SURVEILLANCE PROCEDURE

UPGRADXNG OF PENETRATION DESIGN DATA BASE

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

PRIOR

TO

STARTUP

PRIOR

TO

USE

PRIOR

TO

STARTUP

REVIEW,

REVXSE AND ISSUE

EXXSTING FXRE

PROTECTXON

PROGRAM PLANS AND PROCEDURES

PERFORMANCE

OF TRAXNING

ONGOING

ONGOING

FIRE BARRIER PENETRATIO

OVERALL ROOT CAUSE

O

LACK OF MANAGEMENT ATTENTXON AND DIRECTION XN

IMPLEMENTING COMMITMENTS RELATXNG TO FIRE BARRIER

PENETRATIONS

LACK OF ADEQUATE PROCEDURES

AND DOCUMENTATXON

RELATING TO

CONTROL OF FIRE BARRXERS

LACK OF INDIVIDUALS APPRECIATION AND UNDERSTANDING

OF

FXRE BARRIER COMMITMENTS

CONTRIBUTING FACTORS

TO OVERALL ROOT CAUSES

Major Effort

Plant modifications

Field walk-downs

Analysis

Severe

Time Constraints

Imposed over day-to-day operations

In periods of heavy workload

Evolving Criteria

Interpretation

NRC direction

ACTIONS TO ADRESS

ROOT CAUSES IN THE FUTURE

UNDERSTANDXNG COMMITMENT

INITIALASSESSMENT

OF SEVERITY OF XSSUE

ANYTHXNG QUESTIONABLE - EVALUATED FURTHER BY

NUCLEAR DIVISION MANAGEMENT

TASK MANAGER ASSXGNED TO DEFINE SCOPE,

RESPONSXBILITXESt

RESOURCES

AND

SCHEDULE PRIOR

TO COMMITMENT

0

CLEAR ROLES

AND ACCOUNTABXLXTY

NUCLEAR DIVXSION REORGANXZATXON

NUCLEAR COMMITMENT TRACKXNG

DESIGN DATA BASE

DESXGN DATA BASE RECONSTITUTXON

DEVELOP SYSTEM DESXGN BASIS DOCUMENTS

INCLUDES RECOVERY OF EXISTING DESIGN DOCUMENTS

IMPROVEMENTS TO THE CONFIGURATION MANAGEMENT SYSTEM

0

PROCEDURES

LONG-TERM PROGRAM TO IMPROVE

0

ADMINXSTRATXVE PROCEDURE

0

NUCLEAR ENGINEERXNG 8t LICENSING

0

RADIATXON PROTECTION

e

DESIGN DATA BASE RECONSTITUTION

Preliminary Plan

Design criteria documents to be developed

Interpret Licensing Basis

Design codes

Design inputs

Load definitions and combinations

Acceptance criteria

Develop System Design Basis

Documents

Describe

Design

Operation

Naintenance

Reliability features

Includes

Recovery of existing Design documents

Enhancement

of existing Configuration Management

System

0

EVALUATION OF

OTHER

PROGRAMS

METHODOLOGY

Identify Other Major Programs/Projects

1977-1986

(Selection

Process)

Does

a Program/Project

Satisfy

Two or More of

the Contributing Factors

(Screening

process)

NO

Do Not

Consider

Further

YES

I

Evaluate

Programmatic

Causes

Are there Indications

That Programmatic

Causes

May Have

Been Present

(Evaluation Process)

NO

Do Not

Consider

Further

YES

Address Program/Project

'(Verification Process)

Conclusion

CO CLUSIONS

0

WITH THE FOLLOWING EXCEPTIONS t

HAVE NOT IDENTXFXED

SIMILAR SXTUATION IN OTHER

PROGRAMS

0

GENERXC LETTER 83-28

NEEDS

FURTHER EVALUATXON

O

BTP 9.5-1

NEEDS

FURTHER EVALUATION

o

ISI

SUMMARY

EXTENSIVE FERE

PROTECTION

PROGRAM AT NINE MXLE

POXNT UNXT

NMPC IDENTXFIED BARRXER PROBLEMS - INXTXATED

THOROUGH REVIEW WITH MANAGEMENT OVERSIGHT

0

PLANT SAFETY NOT I3EOPARDI2ED

MULTIPLE PROTECTION

FEATURES

MOST PENETRATIONS FULLY OPERABLE - OTHERS

PROVXDE A MEASURE OF PROTECTION

THOROUGH

ROOT CAUSE AND CORRECTIVE ACTION

REVIEW

EVOLVING PROGRAM AFFECTING MULTIPLE

DISCIPLXNES

PENETRATIONS MET REQUXREMENTS AT TXME OF

INSTALLATION

INFORMATION NOTXCE 8-04

PENETRATIONS WILL BE CONSISTENT WITH DESIGN

REQUXREMENTS BEFORE

RESTART

'1

~-