ML16340C127

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IE Insp Rept 50-275/81-27 on 811002-30.Noncompliance Noted: No Adequately Reviewed & Approved Procedure Documented for Repair & Replacement Work on Solid State Protection Sys
ML16340C127
Person / Time
Site: Diablo Canyon Pacific Gas & Electric icon.png
Issue date: 11/17/1981
From: Carlson J, Mendonca M, Thomas Young
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML16340C126 List:
References
50-275-81-27, NUDOCS 8112080360
Download: ML16340C127 (8)


See also: IR 05000275/1981027

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NUCLEAR REGULATORY COMMISSI

N

OFFICE'F

INSPECTION

AND ENFORCEMENT

REGION

Y

Report No.

50-275/81-27

Docket No.

50-275

License

No.

Safeguards

Group

Licensee:

Pacific

Gas

and Electric

Company

P.

0.

Box 7442

San Francisco,

California 94106

Facility Name:

Diablo Canyon Unit

1

Inspection at:

Diab3,o

Canyon Site,

San Luis Obispo County, California

Inspection conduct d:

Inspectors:

October

2 to October

30,

1981

John

. Garison,

r.

Re i

Marvin Mendonca,

esiden

R

ctor Inspector

l/-/T~5/

ent

Reac

r InsPector

Date Signed

rl-r r--4't

Date Signed

pproved

By:

Tolbert Young, Jr.,

Chi f,

Reactor Projects

Section

2

Summary:

Date Signed

r/-i7-8/

Date Signed

Ins ection of October

2 to October

30,

1981

(Re ort No. 50-275/81-27)

Areas

Ins ected:

Routine inspections

of plant operations,

surveillance

testing,

physical se'curity,

maintenance,

and

follow-up on Licensee

Event Report

commitments.

The in-

spection

involved

126 inspector-hours

by

two

NRC Resident

Xnspectors.

Results:

One item of noncompliance

was identi'fied related

to

the

use of adequately

reviewed

and'approved

procedures

for

m'aintenance

of safety-related

equipment

(Severity Level

V

Paragraph

3).

No deviations

were identified.

e

~,8ii2080360'iiiis

PDR

ADOCK 05000275

8, 'DR

RY Form 219 (2)

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~'ETAILS

1.

Persons

Contacted

R. Thornberry,

Plant

Manager

R. Patterson,

Plant Superintendent

J.

S.

Diamonon,

QC Supervisor

  • J.

M. Gisclon,

Power, Plant Engineer

~D.

Q. Backens,

Supervis'o'r" of Maintenance

  • J. A. Sexton,

Supervis'or

of Operations

J.

V. Boots,

Supervisor

of Chemistry

and Radiation Protection

C.

M. Seward,

Acting Supervisor

of Qua1ity Assurance

(QA)

  • W. B. Kaefer, Technical Assistant to,the Plant Manager

N

L.

G. Lunsford, Security 'Su'pervis'or,~

l,1

"I 1

The inspectors

also talked,wit'h

an'd interviewed

a number of

other licensee,

employees" including sh'ift supervisors,

reactor

and auxiliary "operators,, mai'n'te'nance

personnel,

plant technicians

and engineers,'quality

',assurance

perso'nnel

and

members

of general

y

construction.>,

>>Denotes

those, att'ending'-',the

exit,'inde'rview.

0 erational

Safet

Veix'f<cati'on

',

(

ls

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During the inspection period',

the inspectors

observed

and

examined

activities",to Ver'ify the operational

s'afety of the licensee's

facility." The observations

and examinations

of those activities

were conducted

on

a daily, weekly','- or monthly basis.

On

a daily basis,

the inspectors

observed

control room activities

to verify the licensee's

'adherence'o

limiting conditions for

operations

as prescribed

in the facility Technical Specifications.

Logs, intrumentation,

recorder

traces,

and other operating

records

were

examined

to obtain information on plant conditions,

trends,

and compliance with regulations.

The turnover of information

on plant status

was observed

to determine

that all pertinent

information was relayed.

During each

week,

the inspectors

toured

the accessible

areas

of

the facility to observe

the following items:

a

~

b.

General plant

and

equipment

conditions

Maintenance

requests

and repairs

C ~

d.

Pire hazards

and fire fighting equipment

Ignition sources

and flammable material control

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h.

e.

Conduct of activities

as per'he licensee's

adminis-

trative control.'s

and approved

procedures

It

I

Interiors of electrical

and con'trol panels

g.

Implementation of the licensee's

physical security

plan

'I

pl

Plane

housekeeping,and

cleanliness

During each

week,

the inspectors

conversed

with operators

in the

control room,

and: other plant personnel.

'The discussions

centered

on pertinent

topics relating to g'eneral plant conditions,

pro-

cedures,

securit'y, training,

and other topics aligned with the

work activities involved.

The inspectors

examined

the licensee's

nonconformance

reports

to confirm the deficiencies

were identified and tracked

by the

system.

Identified nonconformances

were being tracked

and followed

to the completion of corrective action.

t

No items of noncompliance

or deviations

were identified.

3.

Maintenance

Maintenance activities including both preventive

and corrective

maintenance

were reviewed

by the inspectors

during the month.

Observations

by the inspectors verified that proper approvals,

system clearance

and tests

of redundant

equipment

were performed,

as appropriate,

prior to maintenance

of safety related

systems

or components.

The inspectors verified that qualified personnel

performed

the maintenance

using appropriate

maintenance

procedures.

Replacement

parts

were

examined

to determine

the proper certifi-

cation 'of materials,

workmanship

and tests.

During the actual

performance

of the maintenance activity, the inspectors

checked

for proper fire protection controls

and housekeeping,

as approp-

riate.

Upon completion of the maintenance activity, the inspec-

tors verified that the

component

or system

was properly tested

prior to returning

the system

or component

to service.

During

the inspection period,

maintenance

activities associated

with

the safety injection

pumps

were observed.

During reviews of the control operator's

log several

inadver-

tant safety injection events

were noted

(no water

was injected

into the reactor vessel).

Upon investigation of the last of these

events, it was determined

that the

use of an inadequately

re-

viewed

and approved

procedure for maintenance

on the solid state

protection

system

was

the root cause

of the inadvertant

safety

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in) ection.

Sp'ec'if ica1$ y, .-a

. sh'op 'fo'liower" had

been

prepared

and

used for.>a .complex,

saf ety re'1'ated j ob that could

and did

actuate

engineered',safeguards.

,This is contrary

to plant Technical

Specification,requg'rements

and is di'scussed

further in the

Notice of Vio'lation attached

'asyAppend'ix

A to the cover letter

of this report.,

One,item of noncompgi'ance

was identified,,

no

deviations

we'e ident'i'fied.

ll

Surveillaxice""

A

The surveillanc'e testing of safety-related

systems

were reviewed

by the inspectors.-

Observations

by the inspectors

included veri-

fication that proper procedures

were used,

test instrumentation

was calibrated

and that the system

or component

being tested

was

properly removed

from service if required

by the test procedure.

Following completion of the surveillance

tests,

the inspectors

verified that the test results

met the acceptance

criteria of the

'echnical

specifications

and were reviewed

by cognizant licensee

personnel.

The inspectors

also verified that corrective action

was initiated, if required,

to determine

the cause for any un-

acceptable

test results

and to restore

the system

or component

to an operable

status

consistent

with the technical specification

requirements.

Surveillance

tests

witnessed

during the inspection

period were associated

wi,th the residual

heat

removal

pump.

No items of noncompliance

or deviations

were identified.

5.

Licensee

Event

Re or t

(LER

Followu

The circumstances

and corrective action described

in LER No.

81-01 were

examined

by the inspectors.

The inspectors

found

that

each

LER has

been

reviewed

by the licensee

and reported

to the

NRC within the proper reporting interval.

Corrective

action

was

as follows:

LER 81-01

(Closed

The inspectors verified that the

licensee

has trained personel in Technical Specification

and license applicability.

6.

No items of noncompliance

or deviations

were identified.

Exit Interview

An inspector

met with licensee

representatives

(denoted

in

Paragraph

1)

on October

30,

1981.

During this meeting,

the

scope

and findings of the inspection

were

summarized

by the

inspector.

The inspectors

met with the Plant Manager

and dis-

cussed

the item of noncompliance

described

in Paragraph

3.

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