ML16340A287

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IE Inspec Repts 50-275/78-14 & 50-323/78-14 on 780901-30 During Which No Items of Noncompliance Were Noted.Major Areas Inspected Included:Preoper Testing,Fuel Storage, Followup on Licensee Event & IE Bulletin-Circular,testing
ML16340A287
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 10/16/1978
From: Sternberg D, Sternberg D, Thomas Young
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II), NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML16340A288 List:
References
50-275-78-14, NUDOCS 7811220267
Download: ML16340A287 (26)


See also: IR 05000275/1978014

Text

U. S,

NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

50-275/78-14

Report No.

50-323/78-14

REGION V

Docket No.

50-275,

50-323

License No. CPPR-39,

CPPR-69

Safeguards

Group

Licensee:

Pacific Gas

and Electric

Com an

77 Beale Street

San Francisco,

California

94106

Facility Name:

Diablo Can

on Units

1

5 2

Inspection at:

Diablo Canyon Site,

San Luis Obis

o Count, California

Inspection

c

Inspectors:

T.

ucted:

Se tember 1-30,

1978

Young. Jr., Resident

Reac or Inspector

lO

Ig

Date Signed

e

Approved By:

Date Signed

Date Signed

te

)6 7

Summary:

D.

N. Sternberg,

Chief,

e ctor Projects

Section

81,

Reactor Operations

and Nuclear Support

Branch

Date Signed

Ins ection

on Se tember 1-30,

1978

Re ort Nos. 50-275/78-14

and

50-323/78-14

A~d:

R

i

i

p

i

fp

p

i 1<<ig,f

storage,

followup on licensee

event,

IE Bulletin-Circular followup and

witnessing of testing in progress.

This inspection involved 120

inspector-hours

onsite

by one

NRC resident inspector.

Results:

No items of noncompliance or deviations

were identified.

RV Form 219 (2)

+ l4f T.

$

A ( gl

O.

DETAILS

1.

Persons

Contacted

  • R. D.

Ramsay,

Plant Superintendent

R.

D. Etzler, Project Superintendent

  • H. N. Norem, Resident Startup

Engineer

  • H. E. Leppke,

gA Supervisor

  • J. S.

Diamonon,

gC SuperVisor

R. Patterson,

Supervisor of Operations

  • D. A. Backens,

Supervisor of Maintenance

  • J. M. Gisclon,

Power Plant Engineer

The inspector also talked with and interviewed

a number of other

licensee

employees,

including members of the construction engineering

and operations staffs

and

gA organization

personnel.

  • Denotes those attending

the exit interview.

2.

~0

Hr.

H. J.

Maloney has retired

and Hr. C.

P. Schulze

has replaced

him as Relief Shift Supervisor.

Mr. M. R. Tresler

has

been reas-

signed to the corporate offices in San Francisco

and Hr.

R.

D. Etzler

has replaced

him as Project Superintendent.

Mr. L. Killpack

replaced

Mr. Etzler as Resident

Mechanical

Engineer.

3.

IE Bulletin and Circular Followu

The information provided in the licensee's

response

to IE Bulletin

Nos.

78-06 and 78-10 was verified by the inspector.

The information

contained in IE Circular Nos. 78-03,

05,

15 and

16 was discussed

with a licensee

representative.

Bulletin 78-06:

The licensee is planning to replace approximately ten Cutler-

Hammer Type

D23MRQ relays with Type

D26MRD used in safety

related cir'cuits by October 1, 1978.

The results will be

examined

subsequent

to the replacement of these relays.

Bulletin 78-10:

The inspector

found that the concerns

expressed

in the bulletin

were not applicable to the facility because

no Bergen-Paterson

hydraulic shock suppressors

are

used or held as spares.

.

O.

Circular 78-03:

The Plant Staff Review Committee

(PSRC)

has reviewed this

circular and proposed

to revise Radiation Control Standard

No. 6, "Control of Radioactive Materials," to address

the

differences

between

10 CFR 71

and

DOT 49

CFR 170-189 to pre-

clude packaging greater

than Type A quantities of low specific

activity radioactive material for transport offsite.

Circular 78-05:

The

PSRC

has reviewed the contents of this circular and pro-

posed

to add

a precaution to Operating

Procedure

L-5 "Plant

Cooldown from Minimum Load to Cold Shutdown," to warn operators

that inadvertent safety injection during cooldown

may result

due to low pressure

in the steam line from one of the steam

generators.

Circular 78-15 and 78-16:

Circulars

78-15 and 78-16 have

been received onsite

and have

been

added to the agenda of the next regularly scheduled

PSRC

meeting.

No items of noncompliance

or deviations

were identified.

4.

Licensee

Event Fol 1owu

The licensee

reported this occurrence

(low level in spent fuel

pool) by telephone

on June

15.

1978 to Region

Y and by written

report to Region

V on July 21, 1978.

Nonconformance

Report No. 06

was

examined

by the inspector.

The

NRC requires

the as-build

drawing

be corrected

to reflect the as-built condition of the air

supply to the inflatable seal

between

the spent fuel pool

and the

fuel transfer canal.

Subsequently

on August 18, 1978,

Amendment

No.

6 to license

SNM-

1503 was issued.

This amendment

drops the requirement that new

fuel

be stored

under borated water.

This item is considered

closed.

No items of noncompliance

or deviations

were identified.

5.

Safet

In 'ection Si nal Reset Feature

TI2515 14

Operating

Procedure

No.

OP-1

"Loss of Coolant Accident," under

subsequent

operator actions,

step

A4 requires

the operator to reset

the SIS when the timer times out (approximately

60 seconds).

Step

A6 requires that the diesel

generators

be shutdown if offsite power

is available.

A note warns what will happen

and what operator

action is required if offsite power is subsequently

lost.

-3-

At Diablo Canyon there is

no specific operator

actions required

prior to SIS reset to prevent any equipment from moving out of its

emergency

mode when the SIS is reset.

Upon initiation of an SIS,

the

ESF equipment automatically start

and lock-in the running mode.

so operator action is required to shut down

ESF equipment.

No items of noncompliance

or deviations

wer'e identified.

Re ulator

Guide 1.68.2

The contents of the requirements

of RG 1.68.2 were discussed

with

the Resident Startup

Engineer.

A decision is yet to be made

whether the test procedure

"Plant shutdown from outside the main

,control

room" will be rewritten to meet the

new requirements.

This

item will remain

open until that decision is made.

No items of noncompliance

or deviations

were identified.

Hew Fuel Stora

e

The new fuel storage

in Units I and II was inspected;

The in-

spector verified that the integrity of the security controls were

being maintained

and adequate

procedures

were available

and enforced.

Environmental

protection to control dust and debr is and to prevent

fuel damage

was being maintained.

The inspector ascertained

that

the requirements

of both special

nuclear materials licenses

were

being met.

No items of noncompliance

or deviations

were 'identified.

Plant Tour

The inspector walked through various areas of the plant on a weekly

basis to observe activities in progress;

to inspect the general

state of cleanliness,

housekeeping

and adherence

to fire protection

rules; to check the proper approval of "Man on the Line, Caution

and Clearance"

tags

on equipment,

and to review with operators

the

status of various

systems

in the plant.

The inspector

noted that the status of the systems

and the house-

keeping in both units appeared

consistent with construction activities.

No items of noncompliance

or deviations

were identified.

Preo erational

Testin

Portions of the following tests

were witnessed

by the inspector:

17.3

Preoperational

Test of ASWS

Preoperational

Test of Traveling Screens

.

,

28. 6

21.4/A-3

8.3.3

Ener gizing 480 Volt Swi tchg ear

OG Emergency

Stop Button After Relocation

Boron Addition and Control

23. 3

21.3/A-3

26.3

Preoperational

Tests of Auxiliary and Fuel

Handling Buildings Ventilation

DG Air System

Preoperational

Test of Nitrogen Backup System

While witnessing the above testing (in some tests only parts of the

test were being performed or redone),

the in'spector verified that

the procedures

were technically adequate;

the latest revisions

were

available

and approved;

the overall crew performance

was adequate

and, in the case of completed tests,

the acceptance criteria were

met.

Administrative controls for design

change

and documentation

were followed.

No items of noncompliance

or deviations

were identified.

10.

Exit Interview

The inspector

met with a senior licensee representative

on a weekly

basis

and with the representatives

(denoted in Paragraph

1) at the

conclusion of the inspection

on September

29, 1978.

The scope

and

findings of the inspection were summarized

by the inspector.

.

gP,A RE00

++*++

UNITED STATES

NUCLEAR REGULATORY COMiVIISSION

REGION V

SUITE 202 ~ WALNUTCREEK PLA2A

1990 N. CALIFORNIA BOULEVARD

WALNUTCREEK, CALIFORNIA 94996

0'8

'I"./8

Docket

Ho. 50-275(78 P

Pacific Gas

and Electric Company

77 Beal e Str eet

San Francisco, California 94106

Attention:

Nr. Philip A. Crane, Jr.

Assistant

General

Counsel

Gentlemen:

Subject:

NRC Inspection of Diablo Canyon Unit

1

This refers to the inspection

conducted

by Messrs.

North and Baird

of this office on July 10-13 and 28,

1978 of activities authorized

by

NRC Construction

Permit

No. CPPR-39,

and to the discussion of

our findings held by Nr. North with t1r.

Ramsay

and other members of

your staff at the conclusion of'he inspection.

Areas

examined during this inspection are described

in the enclosed

inspection report.

tttithin these areas,

the inspection consisted of

selective examinations of procedures

and representative

records, in-

terviews with personnel,

and observations

by the inspectors.

No items of noncompliance with

NRC requirements

were identified within

the scope of this inspection.

In accordance

with Section 2.790 of the

NRC's "Rules of Practice, "

Part 2, Title 10,

Code of Federal

Regulations,

a copy of thi s letter

and the enclosed

inspection report will be placed in the

NRC's Public

Document

Room.

If this report contains'ny information that you believe

to be proprietary, it is necessary

that you submit

a written application

to this office, within 20 days of the date of this letter, requesting

that such information be withheld from public disclosure.

The applica-

tion must include

a full statement

of the reasons

why it is claimed that

the information is proprietary.

The application should

be prepared

so

Pacific Gas

and Electric Co.

g~!g g4 '678

that any proprietary information identified is contained

in an enclosure

to the application,

since the application without the enclosure will

also

be placed in the Public Document

Room. If we do not hear from you

in this regard within the specified period, the report will be placed in

the Public Document

Room.

Should you have any questions

concerning this inspection,

we will be

glad to discuss

them with you.

Sincerely,

Encl osur e:

IE Inspection

Report

No. 50-275/78-13

cc w/o encl:

R. P. Mischow,

PG8E

J.

D. Llorthington,

PGSE

H.

E. Book, Chief

Fuel Facility and Haterials

Safety Branch

0

Report No.

50-275/78-13

U. S.

NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION V

Docket No.

50-275

License No.

CPPR-39

Safeguards

Group

Licensee;

Pacific Gas

and Electric Company

s

lp

77 Beale Street

San Francisco,

California 94106

Faci1ity Name:

Diablo Canyon Unit

1

Inspection at

San Luis Obi spo County

Inspection conducted

July 10-13 and 28,

1978

Inspectors:

H. S.

orth,

Radar tion Specialist

J.

B.

aird, Radiation Specialist

ate Signed

l(7

Date Signed

Approved By:

Summary:

H.

E.

Book, Chief, Fuel Facility and Haterials

Safety Branch

ate Signed

3'( /7E

Date Signed

Ins ection on Jul

10-13 and 28,

1978

Re ort No. 50-275/78-13

A~Id:

g

g

pg

dg

d

ddgd

gd

g ddg;

radiation protection staffing; radioactive waste,

procedures,

preoperational

testing,

measurement

Q.C., monitoring;

SNN license inspection;

IE Bulletin;

and tour of plant areas.

The inspection

involved 35 inspector

hours onsite

by two inspectors.

Results:

No items of noncompliance or deviations

were identified.

RV Form 219 (2)

DETAILS .

Persons

Contacted

Princi al Licensee

Em lo ees

  • R. Ramsay,

Plant Superintendent

  • J. Shiffer, Power Plant Engineer
  • J. Boots, Senior Chemical

Radiation Protection

Engineer

J.

Diamonon, g.C. Supervisor

M. Leppke, g.A. Supervisor

C. Schulze, Shift Foreman,

Training Coordinator

M. Norem, Resident Startup

Engineer,

G.

C.

W. Coley, Startup Engineer,

Unit 1,

G.

C.

D. Patty, Startup Engineer, Unit 2,

G. C.

J.

Sumner,

Startup Engineer,

Unit 1,

G.

C.

D. Rockwell, Resident Electrical

Engineer,

G.

C.

K. Rhodes,

Instrumentation

Engineer,

G.

C:

S. Skidmore,

Nuclear Engineer

Mestin house

J.

Knochel, Resident Electrical

Engineer

  • Denotes those present at the exit interview.

Trainin

- Emer enc

Plannin

- Radiation Protection

The status of training of onsite personnel

in the areas of Radiation

Protection

and

Emergency

Planning

was examined.

The plant staff con-

sists of'pproximately

140 individuals in all categories

excluding

security personnel.

A summary of training as of February

1978 noted

that 64Ã of the staf'f have received

Emergency

Plan training.

The

February

1978

summary

and training performed

between

February- and

the date of the inspection indicates that 878 of the plant have

been trained in Radiation Protection.

No items of noncompliance

or deviadions

were identified.

Radiation Protection - Staffin

Resignations

and transfers

in the Radiation

and Process

Monitor (RPM)

staff has significantly reduced

the level of training.

Six RPM's

are currently onsite.

Two of the six are relatively new and in the

early stages

of training.

Selection is in process for two additional

RPM's to raise

the staff to a total of eight.

The applicant reports

that the academic portion of the training for RPM's requires approxi-

mately two months.

The time required for practical training is vari-

able depending

on time available,

work assignments

and opportunities

for training at other facilities.

The applicant stated

that in the

event that additional trained

personnel

were required,

they could be

obtained

from other company facilities.

No items of noncompliance

or deviations

were identified.

Radioactive

Haste - Li uid - Monitorin

Inspection Report 50-275/77-18 reported that item

7 "Reciprocating

Charging

Pumps

Seal

Water Tank,"

FSAR Table 11.4-6,

had

been ex-

cluded from the applicant's

sampling

and analysis

procedures.

The

inspector verified that Chemical Analysis Procedure

A-1 has

been

revised to include this item.

No items of noncompliance

or deviations

were identified.

Radioactive

Waste - Gaseous

Initial Calibration of Flow Measurin

Devices

Inspection

Report 50-275/77-21

reported

the review of Pre0p Test

No. 24.2,

Prep erational

Test of the Gaseous

Radwaste

S stem,

and

the setting of the gas release

rate at

31

SCFM.

Discussions

with the

applicant established

that waste

gas releases will be calculated

on

the basis of initial and final pressures

and waste

gas

decay tank

volume.

The inspector verified that initial calibration of pressure

and flow instrumentation

had

been completed

as

Loop Tests24-11A,

24-llB and

24-11C

(waste

gas

decay tanks),

and 24-13 (waste

gas

header)

by G.

C.

Instrumentation

and the test results

sent to the

plant operating staff.

No items of noncompliance or deviations

were identified.

Preo erational

Testin

Test data from completed

preoperational

tests

were examined to

assure

that the test results

were within the previously established

acceptance criteria and,

as applicable,

deviations

from acceptance

criteria were properly identified and disposed

in accordance

with

the applicant's

administrative

procedures.

Records for the follow-

ing completed tests

which had

been

approved

and accepted

by opera-

tions were examined.

4

Test No.

Test Descri tion

23.10,

Addendum

1

Preop Containment

Hydrogen

Purge

System

24.1

Gaseous

Radwaste

Cleaning

Procedure

No items of noncompliance

or deviations

were identified.

Radioactive

Waste - Measurement

.

C.

Inspection

Report 50-275/78-07

noted that the plant laboratory

had

been designated

as

a "Approved Laboratory"

by the State of California

in support of the analytical

requirements

of the

NPDES permit.

The

applicant submitted

a company wide analytical

measurement

g. A. pro-

gram to the State of California which addresses

personnel

qualifica-

tions, records

and record retention,

measurements

and analyses

(re-

stricted to

EPA approved tests

and methods)

and instrumentation

(type,

and

response

to off-normal operation

and maintenance).

The Sanita-

tion and Radiation Laboratory, California State

Department of Health,

has

approved

the plant laboratory for,all analyses

required

by the

NPDES permit with the exception of cyanide.

Process

and Effluent Monitorin

S stem

An acceptable

method of onsite calibration and/or verification of

vendors calibration of process

and effluent monitors

was identified

in IE Inspection

Report

No. 50-275/78-07.

During the inspection,

the onsite verification of the vendors calibration of these

systems

was discussed

with applicant

and vendor representatives.

The

FSAR,

Amendment 39, January

1976,

Page 11.4-24, states

with respect

to

calibration, "Calibration Procedure:

Primary calibration for area

and process

monitors is per

orme

on

a one-time basis, utilizing

typical isotopes of interest to determine

proper detector

response.

Further primary calibrations are

not. required since the geometry

cannot

be significantly altered within the sampler.

Calibration

of samplers is then performed

based

on a

known correlation

between

the detector

responses

and

a secondary

standard."

The applicant proposed

to perform single point-energy onsite verifi-

cation of the vendors original calibration using

a vendor supplied

and calibrated

"cap source"

which would assure

a reproducible

source-

detector

geometry.

Following discussions

with NRC Headquarters,

Mr. J. Shiffer, Power Plant Engineer,

was informed by telephone

on

July 28, 1978, that the proposed

use of a "cap source" onsite to

verify the vendor's calibration

was acceptable.

Mr. Shiffer was

also informed that this verification of calibration will probably

O.

not be ac'ceptable for subsequent

calibrations of'his equipment

when the plant becomes

operational.

It is expected that calibra-

tion requirements will be contained in the plant technical specifi-

cations.

No items of noncompliance or deviations

were identified.

Ins ection of SNM Licenses

Licenses

SNM-1503 and

SNM-1667, which authorize receipt

and storage

of fuel at Units

1

and 2, respectively,

were inspected.

No items of

noncompliance

or deviations

were identified.

The results of the in-

spections

were documented

and reported to the licensee

separately.

With respect to license

SNM-1503; the applicant reported.

by telephone

on -June

15,

1978 that the borated water level in the spent fuel

pool

was inadvertently lowered

21 inches

below the required level.

The occurrence

was discussed

with the licensee.

The instrument

air header

was being prepared for repair of a leak.

Prior to

reducing the header

pressure,

plant drawings were examined to

identify the source of air for the inflatable seal

on the fuel

pool transfer 'canal

door.

Drawing 102025,

Rev.

5, indicated

that the seal

was inflated with service air.

The instrument

air header

was

removed from service.

Six minutes later the

Spent

Fuel

Pool lower level alarm sounded.

Removal of service

air permitted water to drain to the refueling canal.

The water

level fell from 138'.9" (6/13/78 last measurement)

to 135'0.5"

on 6/15/78.

On 6/16/78,

the water level

was at 138'.9" (license

limit 137'").

The borated water was returned

to the spent fuel

pool

by pumping after tests for chlorides

and fluorides were per-

formed.

Licensee corrective action included installation of a

stand

by gas supply system to assure

that the seal

remains inflated.

The Technical

Review Group recommended field verification of pip-

ing schematic

drawings against

the as-built plant.

The Technical

Review Group identified the occurrence

as nonconform-

ance

and

a Potentially Reportable

Item, which was documented

in

DC1780PN006.

Unit 2 fuel

possessed

and stored

under License

SNM-1667 is stored

dry.

An application to delete

the requirement for fuel storage

under borated water for License

SNM-1503 is currently pending.

No items of noncompliance

or deviations

were identified.

~

~

4

e

Action on

IE Bulletin 78-08 - Radiation Levels

From

S ent Fuel

Transfer

Tubes

The inspectors

discussed

the subject bulletin with applicant

representatives.

The applicant

was gathering

information in

preparation for response

to the bulletin at the time of the

inspection.

The inspectors

examined

the accessible

portions of

the fuel element transfer

Cube

(FETT) inside

and outside con-

tainment

on Units

1

and 2.

Inside containment,

the top and sides

of the

FETT are surrounded

by a steel

horseshoe

shaped

shield.

This. shield may

be raised for inspections

by means of a hydraulic

cylinder

and

pump.

The possibility of a catastropic failure of the

shield lifting mechanism

when the shield is in the raised position

with possible failure of the shield support structure

and sever-

ance of the

FETT, when flooded was discussed.

The applicant will

include this consideration

in the evaluation.

No items of noncompliance or deviations

were identified.

Facilit

Tour

The facility including the control

room, Unit

1

and

2 containments,

waste treatment

systems

and storage

areas,

laboratory, Unit

1

and

2

fuel handling buildings and turbine building were toured.

No items of noncompliance or deviations

were identified.

Exit Interview

The inspector

met with applicant representatives

(denoted

in

Paragraph

1) at the conclusion of the inspection

on July 13,

1978.

The applicant

was informed that

no items of noncompliance

or devia-

tions

had

been identified.

The inspector

summarized

the purpose

and scope of the inspection

and the findings.

With respect to

onsite calibration of process

and effluent monitors, the appli-

.cant was informed that calibration requirements

would be examined

after the inspection

and the

IE position communicated

to the

applicant at

a later time.

The IE position was communicated

to

the applicant

by telephone

on, July 28,

1978 (reference

Paragraph

8).'he

question

concerning

the possible failure of the fuel element

transfer tube shield was identified.

The applicant stated that the

possibility would be examined

(reference

Paragraph

10).