ML16148A655

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Insp Repts 50-269/92-14,50-270/92-14 & 50-287/92-14 on 920524-0619.One Violation Re Failure to Maintain Two Emergency Feedwater Flow Paths Operable Noted.Major Areas Inspected:Plant Operations
ML16148A655
Person / Time
Site: Oconee  
Issue date: 06/24/1992
From: Belisle G, Binoy Desai, Harmon P, Poertner W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML16148A656 List:
References
50-269-92-14, 50-270-92-14, 50-287-92-14, NUDOCS 9207270019
Download: ML16148A655 (4)


See also: IR 05000269/1992014

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTA STREET, N.W.

ATLANTA, GEORGIA 30323

Report Nos.:

50-269/92-14, 50-270/92-14 and 50-287/92-14

Licensee:

Duke Power Company

P. 0. Box 1007

Charlotte, NC 28201-1007

Docket Nos.:

50-269, 50-270, 50-287, 72-4

License Nos.:

DPR-38, DPR-47, DPR-55, SNM-2503

Facility Name:

Oconee Nuclear Station

Inspection Conduc ed: May 24 -

June 19, 1992

Inspectors:

E.

arE.

amon, enior

sident Inspector

Date Signed

B. B. Desai, Resi ent

pe tor

Date Signed

W. K. Poertner

eside

nspector

Date Signed

Approved by:

G. A. elisle, Se

on Chief

Date Signed

Division of Reactor Projects

SUMMARY

Scope:

This routine, resident inspection was conducted in the

area of plant operations..

Results:

One apparent violation was identified involving the

failure to maintain two emergency feedwater flow paths

operable as required by Technical Specification 3.4.1,

Emergency Feedwater System, prior to restarting Unit 1

after a reactor trip on May 8, 1992.

9207270019 920629

PDR ADOCK 05000269

Q

PDR

REPORT DETAILS

1.

Persons Contacted

Licensee Employees

  • H. Barron, Station Manager
  • S.

Benesole, Safety Review

  • D. Coyle, Systems Engineering
  • J. Davis,-Safety Assurance Manager

D. Deatherage, Operations Support Manager

  • J. Hampton, Vice President, Oconee Site
  • M. Patrick, Performance Engineer
  • S.

Perry, Regulatory Compliance

G. Rothenberger, Work Control Superintendent

R. Sweigart, Operations Superintendent

Other licensee employees contacted included technicians,

operators, mechanics, security force members, and staff

engineers.

NRC Resident Inspectors:

  • P.

Harmon

  • W. Poertner

B. Desai

  • Attended exit interview.

2.

Inoperable Emergency Feedwater Flowpath.

On May 24, 1992, a Unit 1 shutdown to cold shutdown was

commenced to repair reactor coolant pump seals on the 1A2

reactor coolant pump. During the maintenance outage the

licensee performed a stroke test surveillance on valves

1FDW-315 and 1FDW-316. These are the emergency feedwater

level control valves to steam generators 1A and 1B

respectively. These valves are air operated valves with a

nitrogen backup supply and open automatically to control

steam generator level on an emergency feedwater actuation

and are provided to maintain a water level of 30 inches or

approximately 4.6 percent in each steam generator.

When performance personnel tested valve 1FDW-315, the valve

did not open automatically when a low steam generator level

test signal was simulated in the valve control circuitry.

Subsequent to the surveillance test, the operators in the

control room had placed the valve in manual and successfully

opened and closed the valve from the control room. The

licensee initiated a work request to troubleshoot/repair

valve 1FDW-315.

2

The licensee determined that the solenoid valve that

deenergizes and allows the automatic level control signal to

control valve position had failed. This prevented the valve

from opening automatically. The solenoid valve was replaced

and the valve was retested and declared operable. These

solenoid valves have failed in the past and have resulted in

the failure of the EFW steam generator level control valves

to open automatically. The previous most recent failure

occurred on July 3, 1991, when Unit 3 tripped on a loss of

main feedwater and valve 3FDW-315 failed to open

automatically. The operator was required to take manual

control of the valve to maintain steam generator level in

the 3A steam generator. The maintenance outage was completed

and Unit 1 was returned to service on June 7, 1992.

During the May 1992 outage, the inspectors expressed concern

about the failure of valve 1FDW-315 to open automatically

and the operability of the valve prior to the Unit shutdown.

On June 9, 1992, the inspectors reviewed the post trip

review and Licensee Event Report (LER) 269/92-04 associated

with the Unit 1 trip from 14 percent power on May 8, 1992.

Unit 1 tripped due to an anticipatory trip signal on loss of

both main feedwater pumps. During the transient, both motor

driven emergency feedwater (MDEFW) pumps received a start

signal on low main feedwater pump discharge pressure and

started. The MDEFW pumps were secured by the operator

approximately 40 seconds after the trip based on the fact

that the lB main feedwater pump had not actually tripped.

The post trip review report and LER identified that the

emergency feedwater system operated properly during the

emergency feedwater initiation. During a review of the

transient monitor printouts, the inspectors identified that

EFW flow was initiated to the 1B steam generator-but flow to

the 1A steam generator was not indicated on the printout

even though steam generator level was below the automatic

level control setpoint of 30 inches.

The inspectors identified this item to the licensee on June

10, 1992, and requested that the licensee review the item to

determine if valve 1FDW-315 had operated properly during the

Unit 1 trip on May 8, 1992.

The inspectors were informed by

the licensee on June 11, 1992, that valve 1FDW-315 had not

operated properly during the EFW initiation on May 8, 1992,

and that the valve had been incapable of opening

automatically when the unit had been returned to service on

May 11, 1992.

The licensee stated that the valve would have

been capable of being opened manually by.the operators in

the control room and that manual operation of the valve had

been verified prior to returning the Unit to service.

3

During the event and subsequent event review, the licensee

had opportunities to identify that valve 1FDW-315 did not

operate properly. These opportunities were by the

operators, the post trip review, the transient analysis

report and the LER preparation.

Technical Specification 3.4.1, Emergency Feedwater System,

requires that two 100 percent emergency feedwater flowpaths

be operable prior to exceeding 250 degrees Fahrenheit. The

Technical Specification Bases defines a 100 percent flow

path as the flowpath to either steam generator including

associated valves and piping. Contrary to the above, Unit 1

was returned to operation from less than 250 degrees

Fahrenheit on May 11, 1992, and did not have two 100 percent

flow paths. Valve 1FDW-315, the 1A steam generator

emergency feedwater level control valve, was incapable of

opening automatically on an emergency feedwater actuation.

Valve 1FDW-315 remained inoperable until approximately May.

25, 1992, when the Unit was removed from operation for a

reactor coolant pump seal replacement outage. The failure

to meet the requirements of Technical Specification 3.4.1 is

identified as Apparent Violation 50-269/92-14-01: Unit 1

Restart With Inoperable Emergency Feedwater System.

3.

Exit Interview (30703)

The inspection scope and findings were summarized on

June 18, 1992, with those persons indicated in paragraph 1

above. The inspectors described the areas inspected and

discussed in detail the inspection findings. The licensee

did not identify as proprietary any of the material provided

to or reviewed by the inspectors during this inspection.

Item Number

Description/Reference Paragraph

Apparent Violation

Unit 1 Restart with Inoperable

269/92-14-01

Emergency Feedwater System.