ML15224A594

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Insp Repts 50-269/89-31,50-270/89-31 & 50-287/89-31 on 890917-1010.Violations Noted.Major Areas Inspected: Operations,Surveillance Testing,Maint Activities,Qa Observations & Open Items
ML15224A594
Person / Time
Site: Oconee  
Issue date: 10/26/1989
From: Shymlock M, Skinner P, Wert L
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML15224A592 List:
References
50-269-89-31, 50-270-89-31, 50-287-89-31, NUDOCS 8911130289
Download: ML15224A594 (13)


See also: IR 05000269/1989031

Text

V p

REGU4

UNITED STATES

o

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTA STREET, N.W.

9

ATLANTA, GEORGIA 30323

Report Nos:

50-269/89-31. 50-270/89-31. 50-287/89-31

Licensee: Duke Power Company

422 South Church Street

Charlotte. N.C. 28242

Docket Nos.:

50-269. 50-270. 50-287

License Nos.

DPR-38. DPP-47, DPR-55

.Facility Name:

Oconee Nuclear Station

Inspection Conducted:

September 17 - October 10. 1989

Inspectors

4

97

,

P. H. Skinner. Sen)or Resident Inspector

Mte Signed

L. D. Wert, Reside't Inspector

Dte igned

Approved by: ______________________

M. B. Shytrlock. Section Chief

Date Signed

Division of Reactor Projects

SUMMARY

Scope:

This routine,

announced inspection involved resident inspection

on-site in the areas of operations. surveillance testinc. maintenance

activities. Quality Assurance observations, and inspection of open

items.

Results:

Two violations were identified during this period.

One violation

concerned Containment Penetration Testing (paragraph 3b.)

and is

under consideration for escalated enforcement.

The other violation

involved a failure to meet the requirements of TS 3.7 (Auxiliary

Electrical

Systems)

during maintenance or testing of certain

electrical switchyard components (paragraph 4b.).

Additionally, the inspectors identified a weakness on the part of the

Quality Assurance

(QA)

section.

Several instances in which QA

personnel had demonstrated a lack of sufficient attention to detail

had been noted (paragraph 5).

8911130289 891027

PDR

ADOCK 05000269

PNU

REPORT DETAILS

1. Persons Contacted

Licensee Employees

  • M. Tuckman. Station Manager

C. Boyd, Site Design Engineer Representative

  • T. Curtis. Compliance Manager
  • J. Davis. Technical Services Superintendent
  • D. Deatherage. Operations Support Manager

W. Foster. Maintenance Superintendent

  • D. Hubbard. Performance Enoineer
  • E. LeGette. Assistant Engineer Compliance

H. Lowery. Chairman, Oconee Safety Review Group

  • P. Morgan. Oconee Quality Assurance Director
  • G. Rothenberger. Integrated Scheduling Superintendent

R. Sweigart. Operations Superintendent

  • J. Warren. Oconee Quality Control Supervisor

Other licensee employees contacted included technicians.

operators.

mechanics. security force members, and staff engineers.

NRC Resident Inspectors:

P.H. Skinner

  • L.D. Wert
  • Attended exit interview.

2. Plant Operations (71707)

The inspectors reviewed plant operations throughout the reporting period

to

verify conformance with regulatory

requirements. Technical

Specifications (TS).

and administrative controls.

Control room logs.

shift turnover records, and equipment removal and restoration records were

reviewed routinely.

Discussions were conducted with plant operations.

maintenance. chemistry. health physics. instrument and electrical (I&E).

and performance personnel.

Activities within the control rooms were monitored on an almost daily

basis.

Inspections were conducted on both day and night shifts, during

week days and on weekends. Some inspections were made during shift change

in order to evaluate shift turnover performance.

Actions observed were

conducted as required by the Licensee's Administrative Procedures.

The

complement of licensed personnel on each shift inspected met or exceeded

the requirements of TS.

Operators were responsive to plant annunciator

alarms and were cognizant of plant conditions.

2

Plant tours were taken throughout the reporting period on a routine

basis. The areas toured included the following:

Turbine Building

Auxiliary Building

Units 1. 2 and 3 Electrical Equipment Rooms

Units 1. 2 and 3 Cable Spreading Rooms

Keowee Hydro Station

Station Yard Zone .Within the Protected Area

Standby Shutdown Facility

Units 1/2 Spent Fuel Pool Room

Unit 1 Reactor Building

During the plant tours. ongoing activities. housekeepir.

security.

equipment status, and radiation control practices were observed.

Unit 1 -

Unit 1 began the report period operating at 100% power.

On

September 19. 1989 power was reduced to 74% due to an oil

leak on the 122 Reactor Coolant Pump (PCP).

The pump was

secured and the unit continued operations with 3 RCPs until

September 21 when unit was shutdown to repair the oil leak.

On September 23 the unit was taken to cold shutdown to

repair a leak on the pressurizer heater bundle

(see

paragraph 4c).

On October 6. 1989. after the pressurizer

leak was repaired and containment isolation valve 1CS-5 was

successfully repaired,

the unit was returned to normal

operation. The unit reached 100% on October 8. 1989. and

continued there through the rest of this report period.

Unit 2 -

Unit 2 operated at 100% power level the entire report

period.

A small steam generator tube leak has been

detected. Condenser off Gas Radiation Monitor readings are

being trended closely and the leak appears to be stable at

approximately .01 gpm.

Unit 3 -

Unit 3 operated at 100% power for the entire report

period.

3. Surveillance Testing (61726)

a. Surveillance tests were reviewed by the inspectors to verify

procedural and performance adequacy.

The completed tests reviewed

were examined for necessary test prerequisites.

instructions.

acceptance criteria, technical content, authorization to begin work.

data collection. independent verification where required. handling of

deficiencies noted,

and review of completed work.

The tests

witnessed, in whole or in part, were inspected to determine that

approved procedures were available. test equipment was calibrated.

prerequisites were met, tests were conducted according to procedure,

test results were acceptable and systems restoration was completed.

3

b.

Failure To Test Containment Penetrations

On September 22. at 4:00 p.m.

the licensee identified that the

surveillance testing required by TS 4.4.1. Containment Leakaae Test.

for containment penetration 53 ("A" Core Flood Tank nitrogen fill

line) had not been performed for all three units.

Penetrations

discussed in this report are shown on figure 6.2-6 of the Final

Safety Analysis Report (FSAR).

The piping on this penetration is one

inch schedule 80S stainless steel with a design pressure rating of

700 psig.

It is used during normal operation to add nitrogen from

the high pressure nitrogen system. as necessary, to pressurize the

nitrogen volume of the A Core Flood Tank to 600 + 25 psig. The test

of this penetration is required to be accomplished as part of the

integrated leak rate test (ILRT). per Licensee procedures Series PT

1.2.3/A/150/03.A.B.&C; for type A test as specified in 10 CFP 50.

Appendix J. This penetration is required to be vented to containment

atmosphere during the ILPT.

During a review of procedures associated with containment leak

testing the licensee identified an improperly positioned valve.

This

valve has. to be open to pressurize the outside containment isolation

valves associated with this penetration 53. This valve has been shut

on all units during all ILPT testing since 1982.

In 1982 the valve

was open for a Unit 3 test. but the procedure was subsequently

changed to require the valve to be shut. The reason for this change

has not been identified and is still under investigation by the

licensee.

This action prevented the proper testing of this

penetration and thus the penetration was technically inoperable.

The licensee requested that, since the penetrations required an ILRT

to be performed and had not been accomplished, that discretionary

enforcement be granted by NRC. The licensee provided the inspector a

verbal Justification for Continued Operation (JCO)

while a written

document was being prepared.

The inspector discussed this problem

with Regional and NRP management in conjunction with the associated

request. A review of the guidance provided in Generic Letter 87-09

identified that a plant shutdown due to a missed surveillance would

not be necessary.

Since the safety significance of this item was

minimal. the decision was made to allow the licensee to continue to

operate Units 2 and 3 (Unit 1 was already in a cold shutdown

condition due to a forced outage) until an in-depth evaluation could

be performed by the NPC. Discretionary enforcement was not granted.

The licensee modified penetration 53 on unit 1 to allow for local

leak rate testing (LLRT)

which is a Type C test per 10 CFP 50.

Appendix U. This modification will be completed on Units 2 and 3 at

the next available outage.

However, this test does not meet the TS

required test and the licensee requested an emergency TS amendment

4

on September 29.

1989.

This request would allow the return to

operation of Unit 1 and continue operation of Units 2 and 3.

One of

the letters of September 29 also requested a temporary waiver of

compliance for all three units until the attached proposed TS

amendment could be approved. On September 29, 1989. NRP granted the

licensee a temporary waiver of compliance associated with TS 3.6.3.c

and Table 4.4.1 to allow continued operation of Unit 2 and 3 and to

restart Unit 1.

On October 3. after a review by cognizant licensee personnel of the

data base associated with each containment penetration identified in

TS Table 4.4-1 that does not require a local leak test, and is

required to be vented to containment atmosphere during ILPT. the

station manager notified the inspectors that the following additional

penetrations were technically inoperable due to inadequate testing:

Unit 1 -

Penetration 39 -

valves CA-29 and N-131 had been cutout

and replaced

Penetration 53 - CF-42 had been refurbished

Penetration 59 - the motor operators on CF-3 and CF-4 had

been refurbished

Unit 2 -

Penetration 39 - valve CF-44 had been replaced with an

improved design valve, but no subsequent testing had been

performed.

The inspectors were informed by the licensee

late on October 2. 1989 of this particular finding.

After

discussions with NRR and regional management it was decided

it

was reasonable to allow continued operation of Unit 2

provided the licensee's compensatory actions taken or unit

1 for penetration 53 would be applied to this penetration.

Penetration 53 - Valve CF-42 had been replaced

Penetration 56 - valve SF-81 had been repaired

Penetration 39 - valve N-131 was replaced

Unit 3 -

Penetration 39 - valve CF-44 had been replaced with an

improved design valve

Penetration 59 - motor operators for CF-3 and CF-4 had been

refurbished

The licensee identified the following actions that had been taken or

were proposed for these problems:

On Unit 1. since the plant was in shutdown. a LLPT was performed

with satisfactory reSu!ts on penetrations 53 and 59

The outside isolation valves in penetration 39 were leak rate

tested using a modified LLRT to quantify leakage

Penetration 39 will be modified during the next refueling outage

to allow LLRT as was recently completed on unit 1 penetration 53

and discussed in their letter dated October 4. 1989

On Unit 2 the licensee will modify penetration 39 and

penetration 53 as discussed above.

Penetration 56 has been

isolated as required by TS 3.6.3.c

On Unit 3. the licensee will modify penetration 39 and 53 as

discussed above.

In addition. penetration 59 has been isolated

as required by TS 3.6.3.c. The licensee has indicated that this

penetration. which is used to sample the Core Flood Tanks should

not require use prior to the upcoming outage scheduled to begin

November 8. 1989

On Units 2 and 3 the licensee will do a modified LLRT to

quantify any leakage on penetrations 39 and 53.

To allow

continued operation of Units 2 and 3. which would require the

periodic use of penetration 39.

the licensee requested a

temporary waiver of compliance on. October 4.1989 to allow the

use of this penetration pending approval of the emergency TS

amendment.

This temporary waiver of compliance was approved by

NRR on October 5.1989.

The deficiencies identified associated with penetrations 39 and 59

were associated with maintenance and modifications.

Additionally,

maintenance and modifications were performed on some of the valves

associated with penetration 39 and 53 that were not appropriately

tested. TS 4.4.1.3 states that any major modification or replacement

of components affecting Peactor Building integrity shall be followed

by either an integrated leak rate test or a local leak rate test as

appropriate.

Oconee Nuclear Station Directive (SD) 3.2.1. Work Request. dated

2/28/89 Section 6.2 Retest. requires identification of specific

functional testing to be included on the work request. To identify

the specific functional

testing this procedure contains two

attachments (attachments #5 and #6) identifying on a component basis.

the type of test that should be conducted.

A review of these

attachments identified the following problems:

-

Some valves associated with containment penetrations are

not specified in these attachments such as check valves

N-131, N-129. CF-41 and CF-47

6

-

Several valves are specified to be tested in conjunction

with the ILRT. but no guidance is provided if the ILRT is

not scheduled for several years.

This would result in a

failure to test the valve following maintenance as required

by TS.

Several valves are identified to be tested but are not

challanged by the ILRT since the ILPT may only challange an

inside valve. This could allow maintenance to be performed

on an outside valve without the valve being tested if the

inside valve was aligned to be challanged.

The lack of information on some containment penetrations and the lack

of guidance contained in the SD have resulted in numerous work

request on containment penetrations having been performed without a

subsequent retest. This retest would have assured that the integrity

of the penetration was still maintained as required by TS 4.4.1.3.

As discussed above, the failure to adequately test penetration 53 on

all units was due to an inadequate procedure.

TS 4.4.1 requires the

frequency and type of testing necessary to assure containment

integrity. Due to this error in the procedure. proper penetration 53

testing has not been preformed as required by TS 4.4.1.

This error.

in conjunction with the deficiencies identified in SD 3.2.1, resulted

in a failure to perform the requirements associated with TS 4.4.1

(including 4.4.1.3).

These problems indicate a breakdown in the

licensEes program associated with containment penetration integrity

testing following maintenance or modifications and a significant lack

of attention to detail regarding these requirements.

This item is

identified as

an apparent Violation 50-269.270.287/89-31-01:

inadeouate Program

to Control

Containment Penetration Testing

Following Maintenance and/or Modifications.

This violation is under

consideration for escalated enforcement and will be subsequently

addressed in separate correspondence.

4. Maintenance Activities (62703)

a.

Maintenance activities were observed and/or reviewed during the

reporting period to verify that work was performed by qualified

personnel and that approved procedures in use adequately described

work that was rot within the skill of the trade.

Activities.

procedures

and work requests were examined to verify proper

authorization to begin work.

provisions for fire. cleanliness, and

exposure control,

proper return of equipment to service. and that

limiting conditions for operation were met.

7

Maintenance reviewed and witnessed in whole or in part:

WR 24008C Investigate/Repair 2B Hot Leg Temperature

Channel One

WR 24171C Replace Torque Switch on 1CS-5

WR 18771C 3MS-92 Replacement

b. Keowee Overhead Emergency Power Path Inoperability Due To Improper

Operation Of The External Grid Trouble Protective System (EGTPS)

Oconee utilizes the two unit Keowee Hydro Station as its emergency

power source.

On a loss of power from normal generator output and

the 230KV switchyard.

the Keowee units supply power through two

separate paths.

One path is an underground feeder via transformer

CT-4 to the 4160V standby buses. The other power path is via a 230KV

line to the switchyard through the safety related yellow bus to each

unit's startup transformer. On an emergency start signal both Keowee

hydro units are started. The underground circuit is energized as the

hydro unit connected to it starts. The Keowee unit not connected to

the underground path runs on standby and connects to the 230KV yellow

bus only after that bus is isolated from the remainder of the

switchyard.

In the case of a loss of the external grid or a

switchyard casualty. both Keowees are started automatically and the

underground circuit is again energized as the hydro unit connected to

it starts.

The other hydro unit is connected automatically to the

230KV switchyare yellow bus by its generator output breaker (ACB-1 or

2) closing after the yellow bus is isolated from the remainder of the

grid by automatic tripping of specific switchyard PCBs.

The EGTPS monitors the voltage and frequency on the two 230KV

switchyard buses (designated red and yellow).

If a degraded voltage

or frequency is detected the EGTPS will automatically isolate the

swit.chyard. start both Keowee units and allow closure of four PCBs to

connect the overhead

power

path to the three unit startup

transformers.

The switchyard isolation confirmed portion of the

EGTPS specifically provides a permissive signal to the closing

circuits of Keowee generator output breakers (ACB-1 and ACB-2) which

connect the hydro unit to the overhead path.

On September 21.

1989.

the licensee identified that the Oconee

electrical distribution system had.

in the past, been placed in a

condition which resulted in inoperability of the Keowee Hydro Station

overhead power path without the appropriate TS limiting condition for

operation (LCO) being entered. This condition was caused by improper

operation of the "Switchyard Isolation Confirmed" portion of the

EGTPS during maintenance on certain 230KV switchyard Power Circuit

Breakers (PCPs). This "Switchyard Isolation Confirmed" circuitry was

not being aligned to send the close permissive signal to the Keowee

8

output breaker.

During maintenance activities the PCB is removed

from service and control power is removed.

The switchyard isolate

circuity relies on auxiliary switch contacts in the breaker which may

be removed from the circuit when the breaker is removed from service.

This condition would rendered the overhead power path from Keowee

inoperable during those maintenance periods.

TS 3.7.2(a) permits one of the two emergency power paths to be

inoperable for up to 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> for test or maintenance, provided the

alternate path is verified operable within one hour of the loss and

every eight hours thereafter.

Investigation by the inspectors

indicated that this 72 hour8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> LCO has been exceeded on several

occasions in the past. notably by startup transformer work during

unit refueling outages.

When a unit is less than 200 degrees F, most

of TS 3.7 is not applicable

to the unit in the outage condition, but

the condition that had been established to perform maintenance nr

certain specific PCBs affected the other two units power path.

Regular preventive maintenance of the involved switchyard breakers is

scheduled for 5 year intervals and typically takes four days to

complete. It was identified that during this maintenance the EGTPS

would be inoperable only for a specific conditions (for example if

the breaker was required to be open to isolate the switchyard and the

workers closed it

during the maintenance).

While it

is not

impossible,

it

is unlikely that the underground circuit was

inoperable at the same time as the overhead was inadvertently removed

from service.

Transformer CT-4 work, which is the primary cause of

underground path inoperability for any significant length of time. is

normally scheduled during Unit I refueling outages and prior to this

work, the backup emergency power supply (a 100KV line via transformer

CT-5 to the standby buses) is placed in service.

However. LEP

269/89-10 documented that this path did not meet the

recuirements

for protective relaying necessary to be used as an offsite power

source.

The TS required testinc of the alternate power path was not

performed.

The inspectors have been closely following the licensee's Self

Initiated Technical Audit (SITA) and Design Bases Documentation (DBD)

Analysis programs concerning the electrical distribution system and

the Emergency Power Switching Logic (EPSL).

Recently. as a result of

several problems discovered during the SITA and .DBD efforts the

licensee submitted a proposal to revise TS 3.7.

During review of

this submittal and followup on Keowee

power path concerns the

inspectors had questioned the licensee about EGTPS and the switchyard

isolation system in regards to operability of the overhead power

path.

The inspectors had noted instances where a channel of EGTPS

had been removed from service and no TS LCO was entered (EGTPS is

currently not addressed by TS 3.7).

The inspectors discussed with

several operators as well as management the relationship between the

9

"Switchyard Isolation System"

and operability of the overhead

emergency power path. The licensee is currently considering whether

EGTPS/Switchyard Isolation System should be specifically addressed in

TS.

The inspectors had discussed that proper operation of the

isolation system is required to cause closure of the Keowee units

output breaker to the overhead path but were not aware that the

Transmissions department was affecting this system during PCB work.

This aspect was discovered by the licensee during followup of

operators questions concerning a related Keowee issue.

Comments by

the operators involved indicated that the recent training sessions on

the EPSL (an

NRC commitment)

had heightened their sensitivity and

contributed to the discovery. A SITA has just been completed on the

Oconee Emergency Power Distribution System including EPSL.

This

problem was not identified during this audit. apparently because the

230KV switchgear issues will be covered in a later DBD effort.

During followup investigation. the inspectors were informed that some

personnel in the Transmissions department were aware that this

problem could occur.

The Nuclear Station Modification (NSM)

procedure utilized to replace the switchyard PCBs with an upgraded

design contained proper procedures to prevent EGTPS inoperability.

(The

EGTPS has a test switch which can be utilized to bypass a

breakers signal to the switchyard isolation circuitry and effectively

input a breaker open signal.)

Apparently some Transmissions

personnel assumed that operations personnel were aware of this

situation and were taking the necessary actions when Transmissions

requested to work on a PCB.

The licensee immediately initiated corrective actions to insure that

the "Switchyard Isolated Circuity" will be able to perform its

intended function.

The actions included instructions to operating

personnel .

training, changes to Transmissions procedures

and

installing caution tags on all switchyard isolate PCBs requiring

Shift Supervisor or Switchyard Coordinator notification prior to

work. Operations is writing specific instructions for the removal and

restoration of switchyard isolate PCB's which will be part of the

Auxiliary Electrical System Removal and Restoration Procedure. The

inoperability of the Keowee Overhead Path without entry into the

appropriate TS LCO is identified as Violation 269.270,287/89-31-02:

Keowee Overhead Emergency Power Path Inoperability Due to Improper

Operation of the Switchyard Isolation System.

The safety

significance of this violation is reduced due to the low probability

of a Loss of Coolant Accident/Loss of Offsite Power (LOCA/LOOP)

occurring during the time periods when the switchyard isolation

system was inoperable along with a simultaneous single failure of the

alternate emergency (underground) power path.

However. the lack of

knowledge of the operations staff of this system continues to be a

concern to the inspectors.

10

c.

Pressurizer Heater Leak On Unit I

On September 21. the unit was removed from service to repair an oil

leak on the 182 RCP motor.

During this shutdown a small steam leak

was identified on a pressurizer heater bundle which required cooldown

and draining of the pressurizer.

Following cooldown maintenance

personnel removed the hold down fasteners from the. cover plate on the

heater bundle, installed guide studs and moved the cover plate back

to expose the seal weld area (diaphragm to pressurizer)

at the

penetration into the pressurizer.

No visual indication of the leak

could be observed. A non-destructive examination (NDE) was performed

on the entire seal area.

No indications were identified. A second

NDE was performed with the same results. The engineering group then

decided to remove a 90 degree section of the seal that was the most

probable leak area,

performing NDE testing as each layer of weld

material was removed.

This was accomplished but this did not

identify any flaw. The licensee made a decision to reweld the seal

area and continue return of the unit to operation.

On September 30.

the pressurizer was filled and pressurized to 30 psig with nitrogen.

Visual inspection of the heater bundle area indicated a small leak at

the seal weld again. The pressure was reduced to atmospheric and the

pressurizer drained.

The flaw was identified in the heat effected

area of the weld on the diaphragm plate. The flaw was ground out and

weld repair made.

The inspectors discussed this process with a

Region II specialist in the NDE area.

The material used for this

diaphragm is Inconel SB 168.

This problem was discussed in detail

with Babcock and Wilcox and DPC Design Engineering personnel during

the repair process.

On October 2. the pressurizer was refilled and

no leakage was observed.

The licensee also monitored for leakage

during the subsequent heat up and repressurization activities, and no

leakage was observed.

5. Observaticrs Concerning Quality Assurance Activities

During the past several report periods the inspectors have noted several

instances in which performance by Quality Assurance

(QA)

personnel

indicates a lack of attention to detail.

Examples include;

During observation of hydrostatic testing of a portion of the 2B Low

Pressure Injection (LPI) line (WR 051328. April 1989). the inspector

noted that corrected test pressure

(CTP)

had been calculated

incorrectly. A value of 644 psi was entered in the procedure as CTP,

the correct value was 639 psi.

An error had been made when applying

the correction for elevation differences in the line being tested.

This error was not detected by QA despite a required review of the

calculation.

K.

11

-

During observation of torau

switch replacement

on containment

isolation valve 1CS-5

(WP 24171C.

September

29.

1989)

another

discrepancy was noted.

The inspector determined, after questioning

the QA technician specifically tasked with verification of the torque

switch settings. that the technician was not sure how to identify the

closing setting from the.

opening setting in this particular

instance.

-

In late June, 1989. the inspectors toured the Unit 2 Peactor Building

just prior to startup following a refueling outage.

The inspectors

noted extraneous foreign material in the emergency sump and several

Temporary Modifications still installed.

The inspectors then

reviewed the QA "Housekeeping Verification Report" of June 26. 1989

(documented the results of the QA inspecticn of the RB)

which was

performed prior to the inspectors tour.

None of the discrepancies

noted by the inspectors were recorded on this document.

Since QA is being relied upon as part of the overall process to ensure

that maintenance and testing of safety related components is being

properly performed. the inspectors expressed concern over these examples.

While QA is not specifically responsible for ensuring errors are not made

during maintenance,

it

is counted on to provide valuable measures to

control the quality of the work performed.

Some discussion with OA

management concerning this type of issue had been held several months ago

due to earlier examples;

-

Inspection Report 269.270.287/89-05 (February

1989) described an

incident where improperly connected wiring during a NSM was signed

off as verified correct by a QA inspector. the incorrect wiring

resulted in a Unit 2 reactor trip.

-

During work on valve 2MS-89

(WP 92768C.

June 1989)

the bolting of

the valve's bonnet during assembly was apparently not performed

properly.

(The valve leaked during unit startup and was retorqued.

Discussions with the maintenance personnel involved with the retorque

indicate that significant fastener movement was attained with the

wrench set at normal torque value and that the leak was reduced to a

wisp by torquing to the normal value.)

A QA inspector had verified

the torQuing had been completed as required.

The inspectors expressed their concerns to Station and QA manacement. QA

management concurred that a lack of sufficient attention to detail was

involved and indicated that corrective actions would be initiated. This

overall issue is considered a weakness and the licensee's actions will be

closely followed.

12

6.

Inspection of Open Items (92700)

The following open items are being closed based on review of licensee

reports,

inspection.

record review.

and discussions with licensee

personnel. as appropriate:

a.

(Closed)

LER 269/88-10:

Missed Snubber Surveillance Results In A

Condition Prohibited by Technical Specifications Due To A Management

Deficiency.

This LER was addressed in correspondence to the NRC

dated August 5. 1988. The planned corrective action for this LER was

reviewed by the inspectors. A specific corrective action was to add

a note to a specific data sheet to provide clarification that both a

mechanical and hydraulic snubber was at this location.

In lieu of

the note. the drawings included as part of the data sheets were

annotated to satisfy this action since that was the mechanism

normally used by the procedure writers.

Based on this review, this

item is closed.

b.

(Closed)

LER 270/89-GL:

Violation of Emergency Power Technical

Specifications Due To Management Deficiency and Defective Procedure.

This LER was reported in correspondence dated February 16. 1989.

The

corrective action for this .FR have been reviewed by the inspectors.

The modification to the Lee Steam Station (NSM 52799) was completed

for all three units and tested on June 22. 1989.

Based on the

action, this item is closed.

c.

(Closed) LEP 287/85-05:

Anticipatory Peactor Trip on Loss of Main

Feedwater.

This LEP described the loss of main feedwater due to a

failure of the auxiliary steam regulator.

The corrective action

required a modification to the regulating valve associated with the

auxiliary steam supply. Nuclear Station Modifications 12742. 22742

and 32742, have been accomplished on all units.

There have been no

additional losses of main feedwater attributed to this problem.

Pased on a review of the licensees action. this item is closed.

d.

(Closed)

Violation 50-269/87-02.

50-270/87-02.

and 50-287/87-02:

These violations were originally classified a Severity Level III.

On

July 17.

1989.

the NRC notified Duke Power Company (DPC)

that the

severity level had been reduced to a Level

IV based on the

clarifications provided in a DPC letter dated April 20. 1988. and the

results of an in-depth Office of Nuclear Reactor Regulation (NR)

review of the issue.

A region based inspector reviewed the

corrective actions taken by DPC to correct the violation.

A Nuclear Station Modification (NSM)

No.

NMS 1/2/3 2667 was issued

that directed the reroutirg of the cables for Valves 1/2/3 HP-4

through the West Penetration Room to provide the necessary separation

and reduce tc possibility of fire induced spurious operations.

The

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