ML14182A290

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SALP Rept 50-261/96-99 for Period 950618-970208
ML14182A290
Person / Time
Site: Robinson 
Issue date: 03/11/1997
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML14182A291 List:
References
50-261-96-99, NUDOCS 9704010296
Download: ML14182A290 (5)


See also: IR 05000261/1996099

Text

SYSTEMATIC ASSESSMENT OF LICENSEE PERFORMANCE REPORT

H. B. ROBINSON STEAM ELECTRIC PLANT, UNIT 2

50-261/96-99

I.

BACKGROUND

The SALP board convened on February 26, 1997, to assess the nuclear

safety performance of the H. B. Robinson Steam Electric Plant, Unit 2

for the period June 18, 1995, through February 8, 1997. The board was

conducted in accordance with Management Directive 8.6, "Systematic

Assessment of Licensee Performance."

Board Members were

Johns P. Jaudon, Director, Division of Reactor Safety (Board

Chairperson), Bruce S. Mallett, Director, Division of Nuclear Materials

Safety, Richard V. Crlenjak, Acting Deputy Director, Division of Reactor

Projects, and F. Mark Reinhart, Acting Director, Project Directorate

II-1, Office of Nuclear Reactor Regulation. This assessment was

reviewed and approved by the Regional Administrator.

II. PLANT OPERATIONS

This functional area assesses the control and execution of activities

directly related to operating the plant. It includes activities such as

plant startup, power operation, and respcnse to transients. It also

includes initial and requalification training programs for licensed

operators.

The previous SALP noted good overall performance with weaknesses related

to personnel errors, procedural compliance, and configuration control.

The line organization had lacked an aggressive, focused effort to

identify and resolve problems. For this SALP period, concentrated

management oversight and continued emphasis on high standards resulted

in marked improvement in the previous weak areas.

Plant operat.ions during this period were excellent and were

characterized by operators who maintained a conservative and safety

conscious focus. Operator performance improved during the period. The

plant was operated competently with very few reactor trips, none the

result of operator error. Control room communications, using three-way

repeat backs, were clear and well executed; comprehensive pre-activity

briefings were the norm. Early in the period, lack of attention to

detail by operators resulted in several mispositionings and equipment

failures.

Superior work coordination and management oversight were evident. Plant

startup and shutdown activities were well planned and properly executed,

-including activities associated with reduced inventory and fuel

handling. Operations pre-job briefings were detailed and ensured that

responsibilities and expectations were clearly delineated. Work

coordination included early morning shift turnovers and weekly planning

meetings that were effective in bringing focus to operations and

promoting interfacing between plant organizations. Management's

emphasis on work cooperation resulted in effective refueling outage

execution.

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Management consistently provided support and oversight for the safe

operation of the plant. Licensee self-assessments in the operations

area were effective in identifying and correcting program and human

performance related problems. Nuclear Assessment Section audits were

critical and produced findings which resulted in improved operations

performance. The Plant Nuclear Safety Committee contributed to improved

facility oversight. The Operating Experience program was effective in

highlighting and incorporating experience data into daily plant

operating activities.

Although overall performance was superior, operations had some

challenges in operator attention to detail, particularly in procedural

compliance, and in correcting operator licensing and qualification

program weaknesses.

The Plant Operations area is rated Category 1.

III.

MAINTENANCE

This functional area assesses activities associated with diagnostic,

predictive, preventive, and corrective maintenance of plant structures,

systems and components: maintenance of the physical condition of the

plant; and training of the maintenance staff. It also assesses

surveillance testing, inservice inspection and testing, instrument

calibration, operability testing, post-maintenance testing, post-outage

testing, containment leak rate testing, and special testing.

Management support and involvement were evident in the maintenance area.

Maintenance activities were well-planned and controlled. This

involvement was demonstrated by the successful completion of outages and

several major maintenance evolutions.

The control of contractor work was a problem during the start of the

last refueling outage, but management took strong and effective actions

to remediate the problems. The results were effective as demonstrated

by the immediate and sustained reduction in the number of contractor

errors.

The support to operations was demonstrated by the continued reductions

in the number of operator workarounds and the size of the maintenance

backlog. The surveillance, inservice inspection and testing programs

continued to be effectively implemented. There were no maintenance

errors identified which resulted in a reactor trip.

The predictive maintenance program was still evolving after a

reorganization and was not a significant contributor to maintenance

performance during the assessment period. Safety related equipment

performance was very good.

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Self-assessments, corrective actions, and root cause analysis of

maintenance issues continued to evolve as an effective management tool.

The corrective actions addressed immediate needs, and the long term

actions were appropriately based on root cause evaluations. The

licensee made good progress in dealing with the challenge of aging

equipment in the area of electronic circuitry.

The material condition of the plant has improved over the assessment

period. However, the material condition of the containment was an

exception and requires additional management attention.

The Maintenance area is rated Category 2.

IV. ENGINEERING

This functional area assesses activities associated with the design of

plant and plant modifications in addition to engineering support for

operations, maintenance, surveillance, testing, procurement, and

licensing activities. Included in these activities are configuration

control; design basis maintenance and retrievability; the design change

and 10 CFR 50.59 processes; and engineering training.

Performance improved in the Engineering area. Support for plant

operations, outages, design control, and licensing was good and usually

effective. Engineers exhibited a questioning attitude. In the latter

part of the assessment period the licensee was proactive in reorganizing

the corporate and plant engineering organization to focus resources more

effectively. While procedural compliance issues decreased, they remain

a challenge. Additionally, some problems that could have been resolved

by earlier engineering involvement persisted. In

some instances,

engineering'support had not identified and properly resolved issues in a

timely manner. Design review and configuration control remain

challenges. Some engineering evaluations were inadequate and could have

led to plant operational problems.

Self-assessments were generally effective, becoming stronger during the

assessment period. Some corrective actions,.as a result of self

assessments and other activities, could be strengthened by management

attention to assure that they are timely and comprehensive. For

example, corrective actions to assure the accuracy of the Updated Final

Safety Analysis Report and the design basis documentation validation

were not pursued as vigorously as were corrective actions resulting from

other self-assessments.

Support for licensing activities and communications between the licensee

and the NRC were good. Occasional submittals were made lacking key

information. Licensee submittals were usually timely. The licensee

took the initiative to establish meetings on special topics and worked

effectively to resolve NRC staff concerns. Of particular note was the

responsiveness and coordination relative to the submittal to convert to

the imoroved standard technical specifications in spite of initial

quality assurance problems. The licensee was very effective in

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incorporating the experiences of other licensees, thereby making the

conversion process more efficient.

Management involvement was effective in upgrading performance. Problems

were identified at appropriate thresholds. Engineering backlogs were

reduced, and engineering became a more active participant in supporting

plant operations.

The Engineering area is rated Category 2.

V.

PLANT SUPPORT

This functional area assesses activities related to the plant support

function including radiological controls, radioactive effluents,

chemistry, emergency preparedness, security, fire protection and

housekeeping.

Radiation dose, collectively and to individuals, was aggressively

controlled throughout the assessment period. Management and staff

participation contributed to significant collective dose reductions from

the previous assessment period. The As Low As Reasonably Achievable

(ALARA) program was strong. Lessons learned were used to reduce

radiation source terms from one refueling outage to the next. Although

proactive steps were taken to maintain radioactive sources of

contamination at a low level, personnel contamination was not well

controlled.

Programmatic controls in the chemistry and radiological effluents areas

were strong and effective in accomplishing desired goals. Management

attention and participation was focused on high standards of

performance. Training and qualifications programs resulted in staff who

were knowledgeable of controls and safety hazards.

Responses to events and emergency drills continued to show a well

equipped and qualified response organization. Emergency preparedness

and response was thorough and well coordinated among site organizations

and with offsite response organizations.

The security and safeguards control program performance in the latter

part of the assessment period improved significantly from that noted

earlier in the period. Problem identification and resolution were

generally good with few issues escaping identification during the latter

six months of the period. Management was proactive in providing skills

and training needed to support a well-qualified staff.

The fire protection program was effective in providing readily available

response equipment. Response by fire brigades was excellent and timely.

Responsibilities for fire.protection program positions were not well

defined. Housekeeping fostered excellent control of combustibles and

loose materials at the plant site.

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In general, a superior level of safety performance was observed in all

areas. There were, however, isolated cases exhibiting a lack of

thoroughness or completeness in accomplishing some tasks.

Independent and line organization self-assessment efforts were very

effective in identifying problems. Management and staff maintained a

low threshold for identifying issues, which resulted in the timely

response to emergent issues.

The Plant Support area is rated Category 1.