ML14181A989

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Discusses Insp Rept 50-261/98-03 on 980105-09 & Forwards Notice of Violation Re Failure to Verify Adequacy of Design Change to Safety Injection Sys.List of Attendees,Nrc Slides & Licensee Matl from 980219 Predecisional EC Also Encl
ML14181A989
Person / Time
Site: Robinson Duke Energy icon.png
Issue date: 03/04/1998
From: Reyes L
NRC/IE, NRC/RGN-II
To: Keenan J
Carolina Power & Light Co
Shared Package
ML14181A990 List:
References
50-261-98-03, 50-261-98-3, EA-98-043, EA-98-050, EA-98-43, EA-98-50, NUDOCS 9803180028
Download: ML14181A989 (7)


See also: IR 05000261/1998003

Text

CATEGORY 2

REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)

ACCESSION NBR:9803180028

DOC.DATE: 98/03/04 NOTARIZED: NO

DOCKET #

FACIL:50-261 H.B. Robinson Plant, Unit 2, Carolina Power & Light C

05000261

AUTH.NAME

AUTHOR AFFILIATION

REYES,L.A.

Region 2 (Post 820201)

RECIP.NAME

RECIPIENT AFFILIATION

KEENAN,J.S.

Carolina Power & Light Co.

SUBJECT: Discusses insp rept 50-261/98-03 on 980105-09 & forwards

notice of violation.

C

DISTRIBUTION CODE: IE01D

COPIES RECEIVED:LTR _ ENCL

SIZE: 7 5/ A

TITLE: General (50 Dkt)-Insp Rept/Notice of Violation Response

T

NOTES:

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RECIPIENT

COPIES

RECIPIENT

COPIES.

ID CODE/NAME

LTTR ENCL

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INTERNAL: AEOD/SPD/RAB

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NOTE TO ALL "RIDS" RECIPIENTS:

PLEASE HELP US TO REDUCE WASTE.

TO HAVE YOUR NAME OR ORGANIZATION REMOVED FROM DISTRIBUTION LISTS

OR REDUCE THE NUMBER OF COPIES RECEIVED BY YOU OR YOUR ORGANIZATION,

CONTACT THE DOCUMENT CONTROL

DESK (DCD) ON EXTENSION 415-2083

TOTAL NUMBER OF COPIES REQUIRED: LTTR

17

ENCL

17

March 04, 1998

EA 98-043

EA 98-050

Carolina Power & Light Company

ATTN: Mr. J. S. Keenan

Vice President

H. B. Robinson Steam Electric Plant Unit 2

3581 West Entrance Road

Hartsville, South Carolina 29550

SUBJECT:

NOTICE OF VIOLATION

(NRC INSPECTION REPORT NO. 50-261/98-03)

Dear Mr. Keenan:

This refers to the inspection conducted on January 5-9, 1998, at the Robinson

Steam Electric Plant. The purpose of the inspection was to follow up on the

inspection findings resulting from the Nuclear Regulatory Commission's (NRC)

Design Inspection which was conducted between April 7 and May 23, 1997. The

results of the inspection were discussed with your staff in an exit interview

on January 30, 1998 and were formally transmitted to you by letter dated

February 6, 1998. An open predecisional enforcement conference was conducted

in the Region II office on February 19, 1998. to discuss the apparent

violations-.the root causes, and your corrective actions to preclude

recurrence. A list of conference attendees and copies of the NRC's

presentation material, and materials you presented at the conference are

enclosed.

Based on the information developed during the inspection and the information

you provided during the conference, the NRC has determined that violations of

NRC requirements occurred. The violations are cited in the enclosed Notice of

Violation (Notice), and the circumstances surrounding them are described in

detail in the subject inspection report.

Violation A involves the failure to verify the adequacy of a design change to

the safety injection (SI) system. The design change, Modification M-951,

which was implemented in March 1988, disabled the automatic start feature for

one of the three SI pumps. The calculation that supported the design change

did not include verification that SI pumps B and C had sufficient net positive

suction head (NPSH) in this configuration for an event involving a large break

loss of coolant accident (LOCA) and loss of one of the two remaining SI pumps

due to a single failure. As a result, the SI system design failed to meet the

operability requirements of Technical Specification (TS) 3.3.1.1.c (the TS in

effect in June 1997 when the violation was discovered).

The NPSH calculation for Modification M-951 included an incorrect assumption

that the piping configuration for SI pump A represented the most limiting

condition with regard to NPSH. As.a result, the NPSH available for pumps B

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CP&L

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and C under the conditions established by the 1988 modification was not

reviewed at the time of the modification nor when NPSH issues were raised in

subsequent reviews. The potential consequences of the design deficiencies

were limited, during the time of occurrence, due to the high, actual

availability and reliability of the A SI pump and the limited LOCA break size

and pump configurations necessary to create an inadequate NPSH condition.

However, given the regulatory significance and duration of this problem and

the potential impact on plant safety, Violation A has been categorized in

accordance with the "General Statement of Policy and Procedures for NRC

Enforcement Actions" (Enforcement Policy), NUREG-1600, at Severity Level III.

In accordance with the Enforcement Policy, a base civil penalty in the amount

of $55,000 is considered for a Severity Level III violation. Because your

facility has been the subject of escalated enforcement actions within the last

two years', the NRC considered whether credit was warranted for Identification

and Corrective Action irr accordance with the civil penalty assessment process

in Section VI.B.2 of the Enforcement Policy. With regard to the factor of

Identification, the NRC considered the following: (1)

you had prior

opportunities to identify the violation including.an April 1988 LOCA

reanalysis, a March 1989 safety system functional inspection, a June 1989

review based on NRC questions on SI pump runout concerns and SI flow tests in

September and November 1990: and (2)

NRC Information Notice (IN) 96-55, dated

October 22, 1996, alerted licensees to problems with assuring NPSH for similar

system configurations. However, you performed an extensive evaluation to

verify NPSH for the SI pumps after receiving requests for calculations related

to the SI system from NRC inspectors who were preparing for the Design

Inspection. As a result of the new calculation, you identified this subtle

design error. Absent your decision to conduct a reanalysis, the issue may not

have been identified. Therefore, on balance, the NRC determined that credit

should be granted for the factor of Identification.

Your corrective actions included: (1)

modifications to the refueling water

storage tank to increase the tank water level; (2)

development of an emergency

core cooling system hydraulic model for the SI and residual heat removal

systems: and (3)

staff training on appropriate methods to ensure the adequacy

of calculations.

In addition, you intend to modify the suction piping for the

B and C SI system piping and conduct a design verification inspection of the

component cooling water system in 1998.

Based on these facts, the NRC

determined that credit was warranted for the factor of Corrective Action.

Therefore, to encourage prompt identification and comprehensive correction of

violations, I have been authorized, not to propose a civil penalty in this

case. However, significant violations in the future could result in a civil

penalty.

1 A Severity Level III violation was issued on May 16, 1996 for failure to control

safeguards information properly (EA 96-120). A Severity Level III problem with a $55,000 civil

penalty was issued on December 12. 1997 for violations related to a mispositioned EDG output

breaker control switch (EA 97-490).

CP&L

3

NRC Inspection Report No. 50-261/98-03, dated February 6, 1998, included an

apparent violation for a number of calculation deficiencies identified during

the NRC Design Inspection.

The deficiencies included: (1) failures to include

appropriate design parameters or utilize appropriate design inputs in

calculations: (2)

failure to translate design requirements into other design

documents such as drawings or procedures: and, (3)

failures to perform

adequate design verification. After review of the information provided at the

predecisional enforcement conference, the NRC concludes that the deficiencies

do not appear to.have affected design assumptions to such an extent that

safety-related equipment was inoperable. In addition, although the NRC

believes that the deficiencies indicate weaknesses in your control of design

related calculations, the NRC has determined that the violations do not

constitute a breakdown in your design control program.

Therefore, three

violations, each categorized at Severity Level IV. are cited in the enclosed

Notice for these design deficiencies.

You are required to respond to this letter and should follow the instructions

specified in the enclosed Notice when preparing your response. In your

response, you should document the-specific actions taken and any additional

actions you plan to prevent recurrence. After reviewing your response to this

Notice, including your proposed corrective actions and the results of future

inspections, the NRC will determine whether further NRC enforcement action is

necessary to ensure compliance with NRC regulatory requirements.

In accordance with 10 CFR 2.790 of the NRC's "Rules of Practice," a copy of

this letter, its enclosures, and any response will be placed in the NRC Public

Document Room (PDR).

Sincerely,

Original signed by

Jon R. Johnson for

Luis A. Reyes

Regional Administrator

Docket No. 50-261

License No. DPR-23

Enclosures: 1. Notice of Violation

2. List of Attendees

3. NRC Slides

4. Licensee Material

cc w/encls: (See next page)

CP&L

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cc w/encls:

Dale E. Young

Mel Fry, Acting Director

Director, Site Operations

Division of Radiation Protection

Carolina Power & Light Company

N. C. Department of Environment,

H. B. Robinson Steam Electric Plant

Health and Natural Resources

3581 West Entrance Road

3825 Barrett Drive

Hartsville. SC 29550

Raleigh. NC 27609-7721

J. W. Moyer

William D. Johnson

Plant General Manager

Vice President & Senior Counsel

Carolina Power & Light Company

Carolina Power & Light Company

H. B. Robinson Steam Electric Plant

P. 0. Box 1551

3581 West Entrance Road

Raleigh, NC 27602

Hartsville, SC 29550

Karen E. Long.

D. B. Alexander, Manager

Assistant Attorney General

Performance Evaluation and

State of North Carolina

Regulatory Affairs

0HS7

P. 0. Box 629

Carolina Power & Light Company

Raleigh, NC 27602

412 S. Wilmington Street

Raleigh, NC 27601

Robert P. Gruber

Executive Director

H. K. Chernoff, Supervisor

Public Staff - NCUC

Licensing/Regulatory Programs

P. 0. Box 29520

Carolina Power & Light Company

Raleigh, NC 27626-0520

H. B. Robinson Steam Electric Plant

3581 West Entrance Road

Public Service Commission

Hartsville, SC 29550

State of South Carolina

P. 0. Box 11649

T. M. Wilkerson, Manager

Columbia, SC 29211

Regulatory Affairs

Carolina Power & Light Company

Hartsville Memorial Library

H. B. Robinson Steam Electric Plant

147 W. College Avenue

3581 W. Entrance Road

Hartsville, SC 29550

Hartsville, SC 29550

Max Batavia, Chief

Bureau of Radiological Health

Dept. of Health and Environmental

Control

2600 Bull Street

Columbia, SC 29201

CP&L

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Distribution w/encls:

LCallan, EDO

HThompson, DEDR

AThadani, DEDE

LChandler. OGC

JGoldberg, OGC

EJulian, SECY

BKeeling, CA

Enforcement Coordinators

RI, RIII, RIV

JLieberman, OE

OE:EA File (BSummers, OE)(2 letterhead)

WBeecher, OPA

GCaputo, 01

TMartin, AEOD

HBell, OIG

SCollin, NRR

CEvans. RII

KClark, RII

RTrojanowski, RII

MTschiltz, OEDO

ABoland, OE

MShymlock, RH

JShea, NRR

JColey, RII

RAiello, RII

RBaldwin, RH

JLenahan, RII

FWright, RH

DThompson, RII

DJones, RH

PUBLIC

NRC Resident Inspector

U.S. Nuclear Regulatory Commission

2112 West Old Camden Road

Hartsville, SC 29550

  • SEE PREVIOUS CONCURRENCE

SEND TO PUBLIC DOCUMENT

RO(M

Yes

OFFICE

RII:DRP

RII:DRS

RII:EICS

R11 ORA.

RI:0RA

Signature

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DATE 03/

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03/

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03/

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COPY? YES

NO

YES NO

YES

NO

ES

NO

YES NO

OFFICIAL RECORD COPY

DOCUMENT NAME:H\\198PEN.ENF\\9844ROtIRFNA

CP&L

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Distribution w/encls:

LCallan, EDO

HThompson, DEDR

AThadani, DEDE

LChandler, OGC

JGoldberg. OGC

EJulian, SECY

BKeeling, CA

Enforcement Coordinators

RI, RIII, RIV

JLieberman, OE

OE:EA File (BSummers, OE)(2 letterhead)

WBeecher, OPA

GCaputo, 01

TMartin, AEOD

HBell, OIG

SCollin, NRR

CEvans, RII

KClark, RH

RT~ojanowski, RH

MT~hiltz, OEDO

ABoland, OE

MShymlock, RII

JShea, NRR

JColey, RII

RAiello, RII

RBaldwin, RII

JLenahan. RII

FWright, RII

DThompson, RH

DJones, RII

PUBLIC

NRC Resident Inspector

U.S. Nuclear Regulatory Commission

2112 West Old Camden Road

Hartsville, SC 29550

SEND

TO PUBLIC DOCtfNT ROG?

Yes

OFFICE

RII:DRP

RII:DRS

RII:RA

RII:0RA

Signature

soP

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NAME

iscon

J~audor

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JJohnson

DATE

03/ _

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03/3

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198

03/

198

03/

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COPY? YES

NO

NO

A

N

YES

NO

YESN

OFFICIAL RECORD COPY

DOWNT NAME:H:DOPEN.ENF\\98044ROB.0IR\\FINAL

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